Full System (2008
Installation Instructions
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand or
ideally a service lift.
2.
Remove the seat cowl, and the seat.
5.
Remove left and right upper fairings, and lower fairing.
Honda
CBR1000RR
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2060106V / 005-2060107V / 005-2060108V
3.
*NOTE: If
removal
of fairings
becomes
complicated
please refer to
owners manual
for correct
procedure.
Mark the location of servo. Disconnect Servo Butterfly valve
cable and re-route cable as shown (It will be removed later
with exhaust). Return servo to its original location or engine
light may be tripped.
6.
Remove Radiator bolts, leave radiator in place. This will help
create space to remove OEM headers and installation of TBR
headers.
7.
Remove OEM lower mounting hardware, this will not
be reused.
Parts List
4.
Qty.
Description
Part Number
1
1
1
1
1
1
1
1
1
1
1
1
1
M-2 Muffler Canister Slip-On Tube Assembly Canister Clamp
Header Kit
Adaptor Kit
Custom Mounting Bracket
X-Ring Kit
Barrel Clamp
8x20mm Socket Head Cap Screw
8mm Aluminum Washer
8mm Flange Nut
Permatex Ultra Black Gasket Maker
TBR Sticker Kit
Varies
005-20601S
Varies
005-20601H
005-92-22KIT
005-206B
005-7-2-3KIT
005-27-63MSH
005-SHF820
005-WA8
005-FN8
031-P22072
015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle technician. If
you have any doubts as to your ability to install this performance part, please consult with your
local motorcycle dealer. Read all instructions first before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the installation. Also, make
sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to
save all stock components for possible use later.
Remove the muffler mounting bolts & muffler assembly.
Installation Instructions
12. Loosely slide the barrel clamp over the slip-on assembly.
Install the muffler assembly to the bike by attaching the
muffler clamp to the custom bracket using the supplied
depressed washer, bolt and nut. Attach slip-on to TBR
header assembly.
15. Check your work and clean all fingerprints
16. Re-install the seat cowl and seat. Re-install the lower, and
side fairings.
17. Make sure everything is aligned and tighten all hardware.
18. Check for clearance and make adjustments if needed.
Honda
19. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside
the pipe burnin g off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it. After
50 to 100 miles, recheck all fasteners for tightness.
CBR1000RR
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2060106V / 005-2060107V / 005-2060108V
8.
Remove OEM header assembly.
*
9.
For best overall performance a JuiceBox (008-206)
is recommended.
Care & Cleaning
Install TBR headers. Retain OEM header gaskets for use with TBR
system.
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
13. Once the muffler is aligned tighten the 4 6x14mm
V.A.L.E.TM screws with the supplied ball end hex key.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a
soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
10. Install the muffler bracket using the supplied bracket and OEM nut
and bolt.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
14. Tighten the barrel clamp.
11. Loosely attach the V.A.L.E. muffler to the stainless steel V.A.L.E.
connector tube using the supplied 6x14mm socket head cap
screws and 6mm split washers.
Muffler Inlet
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
X-Lite™ Ring
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
Slip Tube
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
V.A.L.E.™ Assembly Detail
Two Brothers Racing products are intended for closed course competition purposes
only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically
disclaims any warranties of merchantability or fitness for a particular purpose and
disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.
Honda
CBR1000RR
V.A.L.E.™ Full Exhaust System with M-2 Canister
Part # 005-2060106V / 005-2060107V / 005-2060108V
Qty.
Description
Part Number
1
1
1
1
1
1
1
1
1
1
1
1
1
M-2 Muffler Canister Slip-On Tube Assembly Canister Clamp
Header Kit
Adaptor Kit
Custom Mounting Bracket
X-Ring Kit
Barrel Clamp
8x20mm Socket Head Cap Screw
8mm Aluminum Washer
8mm Flange Nut
Permatex Ultra Black Gasket Maker
TBR Sticker Kit
Varies
005-20601S
Varies
005-20601H
005-92-22KIT
005-206B
005-7-2-3KIT
005-27-63MSH
005-SHF820
005-WA8
005-FN8
031-P22072
015-10212
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