CBR150R Full Exhaust Instructions

CBR150R Full Exhaust Instructions
Installation Instructions
1.
Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand or
ideally a service lift.
2.
Remove right side lower cowling.
6.
Install TBR slip-tube and supplied barrel clamp.
7.
Attach muffler to TBR slip system using the supplied X-ring,
8x20mm socket head cap screws and lock washers that are
provided, leave loose for now. Slide rubber lined muffler clamp
and barrel clamp on and install to bike.
8.
Loosely attach muffler to bike using the 8x50mm bolt, nut,
spacer, and install muffler clamp to outside of mount.
Honda
CBR150R
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-3490106V-B
Qty. Description
Part Number
1
1
1
1
1
1
1
1
1
1
005-146-206B
005-2C
005-34901S
005-34901H
005-7-2-3KIT
005-27-59MSH
005-SH850
005-S-11
005-FN8
015-10212
Muffler Canister
Canister Clamp with Rubber Liner
Slip-tube
Header pipe
X-Ring Kit
Barrel Clamp
8x50mm Socket Head Cap Screw
11.5mm Aluminum Spacer
8mm Flange Nut
TBR Sticker Kit
3.
Remove header flange nuts. Save to re-use later.
4.
Remove OEM exhaust assembly removing 2 remaining mounting
bolts.
5.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty Information
Two Brothers Racing products are intended for closed course competition purposes only, and therefore
are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of
merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and
incidental damages or any other losses arising from the use of these products or parts. Not tested for use
with OEM or aftermarket accessories.
Install TBR header pipe using OEM flange nuts.
Installation Instructions
9.
Check for clearance and alignment, then tighten all the bolts in
this order: X-ring bolts, muffler mount, and finally barrel clamp.
10. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside the
pipe burning off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
Honda
CBR150R
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-3490106V-B
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean
using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Qty. Description
Part Number
1
1
1
1
1
1
1
1
1
1
005-146-206B
005-2C
005-34901S
005-34901H
005-7-2-3KIT
005-27-59MSH
005-SH850
005-S-11
005-FN8
015-10212
Muffler Canister
Canister Clamp with Rubber Liner
Slip-tube
Header pipe
X-Ring Kit
Barrel Clamp
8x50mm Socket Head Cap Screw
11.5mm Aluminum Spacer
8mm Flange Nut
TBR Sticker Kit
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
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