E-TDA7566

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TDA7566

4 x 40 W multifunction quad power amplifier with built-in diagnostics features

Features

DMOS power output

High output power capability 4 x 25 W/4

Ω @

14.4 V, 1 kHz, 10 % THD, 4 x 40 W max. power

Max. output power 4 x 60 W/2

Ω

Full I

2

C bus driving:

– Standby

– Independent front/rear soft play/mute

– Selectable gain 26 dB - 12 dB

– I

2

C bus digital diagnostics

Full fault protection

DC offset detection

Four independent short circuit protection

Clipping detector pin with selectable threshold

(1%, 10%)

ESD protection

Flexiwatt25

Description

The TDA7566 is a new BCD technology quad bridge type of car radio amplifier in Flexiwatt25 package specially intended for car radio applications.

Table 1.

Device summary

Order code

E-TDA7566

TDA7566

(1)

1.

Obsolete product.

Package

Flexiwatt25

Flexiwatt25

Thanks to the DMOS output stage the TDA7566 has a very low distortion allowing a clear powerful sound.

This device is equipped with a full diagnostics array that communicates the status of each speaker through the I

2

C bus.

The possibility to control the configuration and behavior of the device by means of the I

2

C bus makes TDA7566 a very flexible product.

Packing

Tube

Tube

October 2010 Doc ID 9801 Rev 5 1/29

www.st.com

1

2

3

8

9

6

7

Contents

Contents

1

4

5

TDA7566

Block diagram and application and test circuit . . . . . . . . . . . . . . . . . . . 5

1.1

Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

Application and test circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1

Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2

Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.3

Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.4

Electrical characteristics curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Diagnostics functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1

Turn-on diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2

Permanent diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.3

Output DC offset detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.4

AC diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.5

Multiple faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.6

Faults availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.7

I2C programming/reading sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

I2C bus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1

Data validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.2

Start and stop conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3

Byte format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.4

Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Software specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Examples of bytes sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2/29 Doc ID 9801Rev 5

TDA7566

List of tables

List of tables

Table 1.

Table 2.

Table 3.

Table 4.

Table 5.

Table 6.

Table 7.

Table 8.

Device summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Absolute maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Thermal data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Double fault table for turn-on diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

IB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

IB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 9.

DB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 10.

DB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 11.

DB4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Table 12.

Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Doc ID 9801Rev 5 3/29

List of figures

List of figures

TDA7566

Figure 1.

Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2.

Application and test circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 3.

Pin connection (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 4.

Quiescent current vs. supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 5.

Output power vs. supply voltage (4

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 6.

Output power vs. supply voltage (2

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 7.

Distortion vs. output power (4

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 8.

Distortion vs. output power (2

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9.

Distortion vs. frequency (4

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 10.

Distortion vs. frequency (2

Ω) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 11.

Crosstalk vs. frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 12.

Supply voltage rejection vs. frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 13.

Power dissipation and efficiency vs. output power (4 W, Sine) . . . . . . . . . . . . . . . . . . . . . 11

Figure 14.

Power dissipation vs. average output power (audio program simulation, 4 W) . . . . . . . . . 11

Figure 15.

Power dissipation vs. average output power (audio program simulation, 2 W) . . . . . . . . . 11

Figure 16.

Turn - on diagnostic: working principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 17.

SVR and output behavior (case 1: without turn-on diagnostic). . . . . . . . . . . . . . . . . . . . . . 13

Figure 18.

SVR and output pin behavior (case 2: with turn-on diagnostic) . . . . . . . . . . . . . . . . . . . . . 13

Figure 19.

Thresholds for short to GND/V

S

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 20.

Thresholds for short across the speaker/open speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 21.

Thresholds for line-drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 22.

Restart timing without diagnostic enable (Permanent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 23.

Restart timing with diagnostic enable (Permanent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 24.

Current detection: load impedance magnitude |Z| vs. output peak voltage of the sinus. . . 16

Figure 25.

Data validity on the I

2

C bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 26.

Timing diagram on the I

2

C bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 27.

Timing acknowledge clock pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 28.

Flexiwatt25 mechanical data and package dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4/29 Doc ID 9801Rev 5

TDA7566

1

Block diagram and application and test circuit

Block diagram and application and test circuit

1.2

Figure 1.

Block diagram

CLK DATA

REFERENCE

THERMAL

PROTECTION

& DUMP

I2C BUS

MUTE1 MUTE2

F

IN RF

IN RR

R

IN LF

IN LR

F

R

D00AU1229

SVR

V

CC1

V

CC2

CLIP

DETECTOR

CD_OUT

AC_GND

12/26dB

OUT RF+

OUT RF-

SHORT CIRCUIT

PROTECTION &

DIAGNOSTIC

12/26dB

OUT RR+

OUT RR-

SHORT CIRCUIT

PROTECTION &

DIAGNOSTIC

12/26dB

OUT LF+

OUT LF-

SHORT CIRCUIT

PROTECTION &

DIAGNOSTIC

12/26dB

RF RR LF LR

OUT LR+

OUT LR-

SHORT CIRCUIT

PROTECTION &

DIAGNOSTIC

PW_GND

TAB S_GND

Application and test circuit

Figure 2.

Application and test circuit

C8

0.1

μF

DATA

I2C BUS

CLK

C1 0.22

μF

IN RF

C2 0.22

μF

IN RR

C3 0.22

μF

IN LF

C4 0.22

μF

IN LR

25

22

15

14

11

12

S-GND

13

16

1

C5

μF

C7

3300

μF

Vcc1

6

Vcc2

20

21

24

23

17

18

19

-

+

+

-

+

9

8

7

-

+

5

2

3

1

-

TAB

10 4

47K

C6

10

μF

CD OUT

V

OUT RF

OUT RR

OUT LF

OUT LR

D00AU1212

Doc ID 9801Rev 5 5/29

Pin description

Figure 3.

Pin connection (top view)

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

25

24

23

22

4

3

2

1

IN LR

IN LF

SVR

OUT LF+

PW_GND LF

OUT LF-

V

CC1

OUT LR+

CD-OUT

OUT LR-

PW_GND LR

TAB

D99AU1037

DATA

PW_GND RR

OUT RR-

CK

OUT RR+

V

CC2

OUT RF-

PW_GND RF

OUT RF+

AC GND

IN RF

IN RR

S GND

TDA7566

6/29 Doc ID 9801Rev 5

TDA7566 Electrical specifications

3.1 Absolute maximum ratings

Table 2.

Symbol

V op

V

S

V peak

V

CK

V

DATA

I

O

I

O

P tot

T stg

, T j

Absolute maximum ratings

Parameter

Operating supply voltage

DC supply voltage

Peak supply voltage (for t = 50 ms)

CK pin voltage

Data pin voltage

Output peak current (not repetitive t = 100

μs)

Output peak current (repetitive f > 10 Hz)

Power dissipation T case

= 70 °C

Storage and junction temperature

Table 3.

Symbol

Thermal data

Description

R th j-case

Thermal resistance junction-to-case

Value

8

6

6

6

18

28

50

85

-55 to 150

Unit

A

A

V

V

V

V

V

W

°C

Max.

Value

1

Unit

°C/W

Table 4.

Electrical characteristics

(Refer to the test circuit, V

S

= 14.4 V; R

L

= 4

Ω; f = 1 kHz; G

V

= 26 dB; T amb otherwise specified.)

= 25 °C; unless

Parameter Test condition Min.

Typ.

Max.

Unit Symbol

Power amplifier

V

S

I d

Supply voltage range

Total quiescent drain current

P

O

Output power

-

-

Max. (V

S

= 14.4 V)

THD = 10 %

THD = 1 %

R

L

R

L

= 2

Ω; EIAJ (V

S

= 13.7 V)

= 2

Ω; THD 10 %

R

L

R

L

= 2

Ω; THD 1 %

= 2

Ω; MAX POWER

8

-

35

22

16

50

32

25

55

-

150

40

25

20

55

38

30

60

18

300

-

-

-

V mA

W

W

W

W

W

W

W

Doc ID 9801Rev 5 7/29

Electrical specifications TDA7566

Table 4.

Symbol

Electrical characteristics (continued)

(Refer to the test circuit, V

S

= 14.4 V; R

L

= 4

Ω; f = 1 kHz; G

V

= 26 dB; T amb otherwise specified.)

= 25 °C; unless

Parameter Test condition Min.

Typ.

Max.

Unit

0.04

0.1

%

THD Total harmonic distortion

C

T

R

IN

G

V1

ΔG

V1

G

V2

E

IN1

E

IN2

Cross talk

Input impedance

Voltage gain 1

Voltage gain match 1

Voltage gain 2

Output noise voltage 1

Output noise voltage 2

SVR Supply voltage rejection

BW

A

SB

I

SB

A

M

V

OS

V

AM

T

ON

T

OFF

CD

LK

CD

SAT

Power bandwidth

Standby attenuation

Standby current

Mute attenuation

Offset voltage

Min. supply voltage threshold

Turn on delay

Turn off delay

Clip det high leakage current

Clip det sat. voltage

CD

THD

Clip det THD level

-

-

-

-

-

P

O

= 1 W to 10 W

G

V

= 12 dB;

V

O

= 0.1 to 5 V

RMS

f = 1 kHz to 10 kHz, R

G

= 600 W

-

R g

= 600

Ω; 20 Hz to 22 kHz

R g

= 600

Ω;

G

V

= 12 dB; 20 Hz to 22 kHz

f = 100 Hz to 10 kHz; V r

= 1V pk;

R g

= 600

Ω

Mute and Play

-

D2/D1 (IB1) 0 to 1

D2/D1 (IB1) 1 to 0

CD off

CD on; I

CD

= 1mA

D0 (IB1) = 0

D0 (IB1) = 1

-

-

50

-

-

100

-

100

8

50

50

15

300

2

15

-

110

25

100

0

7.5

20

20

0

-

1

10

100

90

-

80

-100

7

-

-

-

-

0

5

50

60

25

-1

-

-

0.02

60

100

26

0

12

35

12

60

0.05

-

130

27

1

-

100

-

-

% ms ms

μA mV

%

%

KHz dB

μA dB mV

V dB

K

Ω dB dB dB

μV

μV dB

Turn on diagnostics 1 (Power amplifier mode)

Pgnd

Pvs

Pnop

Short to GND det. (below this limit, the Output is considered in

Short Circuit to GND)

Short to Vs det. (above this limit, the Output is considered in Short

Circuit to VS)

Power amplifier in standby

Normal operation thresholds.(Within these limits, the Output is considered without faults).

-

Vs -1.2

1.8

-

-

1.2

-

Vs -1.8

V

V

V

8/29 Doc ID 9801Rev 5

TDA7566 Electrical specifications

Table 4.

Symbol

Lsc

Electrical characteristics (continued)

(Refer to the test circuit, V

S

= 14.4 V; R

L

= 4

Ω; f = 1 kHz; G

V

= 26 dB; T amb otherwise specified.)

= 25 °C; unless

Parameter Test condition Min.

Typ.

Max.

Shorted load det.

Lop Open load det.

Lnop Normal load det.

-

-

-

85

1.65

-

-

0.5

-

45

Unit

Ω

Ω

Ω

Turn on diagnostics 2 (Line driver mode)

Pgnd

Short to GND det. (below this limit, the Output is considered in

Short Circuit to GND)

Pvs

Pnop

Short to Vs det. (above this limit, the Output is considered in Short

Circuit to VS)

Power amplifier in standby

Normal operation thresholds.

(Within these limits, the Output is considered without faults).

Lsc Shorted load det.

Lop Open load det.

-

-

Lnop Normal load det.

-

Permanent diagnostics 2 (Power amplifier mode or line driver mode)

-

Vs -1.2

1.8

-

330

7

-

-

-

-

-

1.2

-

Vs -1.8

2

-

180

V

V

V

Ω

Ω

Ω

Pgnd

Pvs

Pnop

L

V

SC

O

Short to GND det. (below this limit, the Output is considered in

Short Circuit to GND)

Power amplifier in Mute or Play, one or more short circuits protection activated

Short to Vs det. (above this limit, the Output is considered in Short

Circuit to VS)

-

Normal operation thresholds.(Within these limits, the Output is considered without faults).

-

Shorter Load det.

Offset Detection

Power amplifier mode

Line driver mode

Power amplifier in play, AC Input signals = 0

-

-

-

Vs -1.2

1.8

1.5

I

NL

I

OL

Normal load current detection

Open load current detection

I

2

C bus interface

V

O

< (V

S

- 5)pk

500

f

SCL

V

IL

V

IH

Clock frequency

Input low voltage

Input high voltage -

-

-

-

2.3

-

-

-

-

-

2

-

-

400

-

-

1.2

-

Vs -1.8

0.5

2

2.5

-

250

-

1.5

-

V

V

V

Ω

Ω

V mA mA

KHz

V

V

Doc ID 9801Rev 5 9/29

Electrical specifications TDA7566

Figure 4.

Quiescent current vs. supply voltage

130

110

90

70

50

8

250

Id (mA)

230

210

Vin = 0

NO LOADS

190

170

150

10 12

Vs (V)

14 16 18

Figure 6.

Output power vs. supply voltage

(2

Ω)

50

45

40

35

30

25

20

15

10

5

8

80

Po (W)

75

70

65

60

55

RL = 2 Ohm

f = 1 KHz

9 10

Po-max

THD= 10 %

THD= 1 %

11 12

Vs (V)

13 14 15 16

Figure 8.

Distortion vs. output power (2

Ω)

Figure 5.

Output power vs. supply voltage

(4

Ω)

45

40

35

30

25

20

15

10

5

8

70

Po (W)

65

60

55

50

9

RL = 4 Ohm

f = 1 KHz

10 11 12 13

Vs (V)

14 15

Po-max

THD= 10 %

16

THD= 1 %

17 18

Figure 7.

Distortion vs. output power (4

Ω)

10

THD (%)

1

Vs = 14.4 V

RL = 4 Ohm

0.1

f = 10 KHz f = 1 KHz

0.01

0.1

1

Po (W)

10

Figure 9.

Distortion vs. frequency (4

Ω)

10

THD (%)

1

Vs = 14.4 V

RL = 2 Ohm

10

THD (%)

Vs = 14.4 V

RL = 4 Ohm

Po = 4 W

1

0.1

f = 10 KHz f = 1 KHz

0.1

0.01

0.1

1

Po (W)

10

0.01

10 100 f (Hz)

1000 10000

10/29 Doc ID 9801Rev 5

TDA7566 Electrical specifications

Figure 10. Distortion vs. frequency (2

Ω)

Figure 11. Crosstalk vs. frequency

10

THD (%)

1

0.1

Vs = 14.4 V

RL = 2 Ohm

Po = 8 W

70

60

50

40

90

CROSSTALK (dB)

80

30

20

10

Vs = 14.4 V

RL = 4 Ohm

Po = 4 W

Rg = 600 Ohm

100

0.01

10 100 f (Hz)

1000 10000 f (Hz)

1000 10000

Figure 12. Supply voltage rejection vs. frequency

70

60

50

90

SVR (dB)

80

40

30

20

10

Rg = 600 Ohm

Vripple = 1 Vpk

20

10

0

0

60

50

40

30

90

Ptot (W)

80

70

Vs = 14.4 V

RL = 4x4 Ohm

f= 1 KHz SINE

2 4 6 8 n n (%)

90

80

70

Ptot

10 12 14 16 18 20 22 24 26

Po (W)

0

20

10

60

50

40

30

100 f (Hz)

1000 10000

Figure 14.

Power dissipation vs. average output power (audio program simulation, 4

Ω)

Figure 15.

Power dissipation vs. average output power (audio program simulation, 2

Ω)

25

20

15

10

5

0

35

30

45

Ptot (W)

40

Vs = 14.4 V

RL = 4x4 Ohm

GAUSSIAN NOISE

1

CLIP

START

2

Po (W)

3 4 5

Figure 13.

Power dissipation and efficiency vs. output power (4

Ω, Sine)

30

20

10

0

0

60

50

40

90

Ptot (W)

80

70

Vs = 14.4 V

RL = 4x2 Ohm

GAUSSIAN NOISE

1 2

CLIP

START

3 4

Po (W)

5 6 7 8

Doc ID 9801Rev 5 11/29

Diagnostics functional description

4 Diagnostics functional description

TDA7566

It is activated at the turn-on (standby out) under I

2

C bus request. Detectable output faults are:

– Short to GND

– Short to V

S

– Short across the speaker

– Open speaker

To verify if any of the above misconnections are in place, a subsonic (inaudible) current pulse (

Figure 16

) is internally generated, sent through the speaker(s) and sunk back.The

Turn On diagnostic status is internally stored until a successive diagnostic pulse is requested (after a I

2

C reading).

If the "standby out" and "diag. enable" commands are both given through a single programming step, the pulse takes place first (power stage still in standby mode, low, outputs = high impedance).

Afterwards, when the Amplifier is biased, the PERMANENT diagnostic takes place. The previous Turn On state is kept until a short appears at the outputs.

Figure 16.

Turn-on diagnostic: working principle

Isource

Vs~5V

CH+

CH-

I (mA)

Isource

Isink

Isink

~100ms

Measure time t (ms)

Figure 17

and

18

show SVR and output waveforms at the turn-on (standby out) with and without Turn-on diagnostic.

12/29 Doc ID 9801Rev 5

TDA7566 Diagnostics functional description

Figure 17.

SVR and output behavior (case 1: without turn-on diagnostic)

Vsvr

Out

Permanent diagnostic acquisition time (100mS Typ)

Bias (power amp turn-on)

Diagnostic Enable

(Permanent)

FAULT event

Permanent Diagnostics data (output) permitted time

Read Data

I2CB DATA

Figure 18.

SVR and output pin behavior (case 2: with turn-on diagnostic)

Vsvr

Out

Turn-on diagnostic acquisition time (100mS Typ) Permanent diagnostic acquisition time (100mS Typ) t t

Diagnostic Enable

(Turn-on)

Turn-on Diagnostics data (output) permitted time

Diagnostic Enable

(Permanent)

FAULT event

Bias (power amp turn-on) permitted time

Read Data

Permanent Diagnostics data (output) permitted time

I2CB DATA

The information related to the outputs status is read and memorized at the end of the current pulse top. The acquisition time is 100 ms (typ.). No audible noise is generated in the process. As for short to GND / Vs the fault-detection thresholds remain unchanged from

26 dB to 12 dB gain setting. They are as follows:

Figure 19.

Thresholds for short to GND/V

S

S.C. to GND x Normal Operation x S.C. to Vs

0V 1.2V

1.8V

V

S

-1.8V

V

S

-1.2V

D01AU1253

V

S

Doc ID 9801Rev 5 13/29

Diagnostics functional description TDA7566

Concerning short across the speaker / open speaker, the threshold varies from 26 dB to

12 dB gain setting, since different loads are expected (either normal speaker's impedance or high impedance). The values in case of 26 dB gain are as follows:

Figure 20.

Thresholds for short across the speaker/open speaker

S.C. across Load x Normal Operation x Open Load

0V 0.5

Ω

1.65

Ω

45

Ω

85

Ω

AC00566

Infinite

If the Line-Driver mode (G v

= 12 dB and Line Driver Mode diagnostic = 1) is selected, the same thresholds will change as follows:

Figure 21.

Thresholds for line-drivers

S.C. across Load x Normal Operation x Open Load

0

Ω

2

Ω

7

Ω

180

Ω

330

Ω

D02AU1340 infinite

14/29

Detectable conventional faults are:

– short to GND

– short to Vs

– short across the speaker

The following additional features are provided:

– output offset detection

– AC diagnostic

The TDA7566 has 2 operating statuses:

1.

Restart mode. The diagnostic is not enabled. Each audio channel operates independently from each other. If any of the a.m. faults occurs, only the channel(s)

interested is shut down. A check of the output status is made every 1 ms (

Figure 22

).

Restart takes place when the overload is removed.

2. Diagnostic mode. It is enabled via I

2

C bus and self activates if an output overload (such to cause the intervention of the short-circuit protection) occurs to the speakers outputs.

Once activated, the diagnostics procedure develops as follows (

Figure 23

):

– To avoid momentary re-circulation spikes from giving erroneous diagnostics, a check of the output status is made after 1ms: if normal situation (no overloads) is detected, the diagnostic is not performed and the channel returns back active.

– Instead, if an overload is detected during the check after 1 ms, then a diagnostic cycle having a duration of about 100 ms is started.

– After a diagnostic cycle, the audio channel interested by the fault is switched to

Restart mode. The relevant data are stored inside the device and can be read by the microprocessor. When one cycle has terminated, the next one is activated by

Doc ID 9801Rev 5

TDA7566 Diagnostics functional description

an I

2

C reading. This is to ensure continuous diagnostics throughout the car-radio operating time.

– To check the status of the device a sampling system is needed. The timing is chosen at microprocessor level (over half a second is recommended).

Figure 22.

Restart timing without diagnostic enable (Permanent) each 1 ms time, a sampling of the fault is done

Out

1-2mS

1mS 1mS 1mS

1mS

Overcurrent and short

circuit protection intervention

(i.e. short circuit to GND)

Short circuit removed t

Figure 23.

Restart timing with diagnostic enable (Permanent)

1mS 100mS 1mS 1mS

4.3

Overcurrent and short

(i.e. short circuit to GND) t

Short circuit removed

Output DC offset detection

Any DC output offset exceeding ±2 V are signalled out. This inconvenient might occur as a consequence of initially defective or aged and worn-out input capacitors feeding a DC component to the inputs, so putting the speakers at risk of overheating.

This diagnostic has to be performed with low-level output AC signal (or V in

= 0).

The test is run with selectable time duration by microprocessor (from a "start" to a "stop" command):

START = Last reading operation or setting IB1 - D5 - (OFFSET enable) to 1

STOP = Actual reading operation

Excess offset is signalled out if persistent throughout the assigned testing time. This feature is disabled if any overloads leading to activation of the short-circuit protection occurs in the process.

Doc ID 9801Rev 5 15/29

Diagnostics functional description TDA7566

It is targeted at detecting accidental disconnection of tweeters in 2-way speaker and, more in general, presence of capacitive (AC) coupled loads.

This diagnostic is based on the notion that the overall speaker's impedance (woofer + parallel tweeter) will tend to increase towards high frequencies if the tweeter gets disconnected, because the remaining speaker (woofer) would be out of its operating range

(high impedance). The diagnostic decision is made according to peak output current thresholds, as follows:

I out

> 500mApk = normal status

I out

< 250mApk = open tweeter

To correctly implement this feature, it is necessary to briefly provide a signal tone (with the amplifier in "play") whose frequency and magnitude are such to determine an output current higher than 500mApk in normal conditions and lower than 250mApk should the parallel tweeter be missing. The test has to last for a minimum number of 3 sine cycles starting from the activation of the AC diagnostic function IB2<D2>) up to the I

2

C reading of the results

(measuring period). To confirm presence of tweeter, it is necessary to find at least 3 current pulses over 500mA over all the measuring period, else an "open tweeter" message will be issued.

The frequency / magnitude setting of the test tone depends on the impedance characteristics of each specific speaker being used, with or without the tweeter connected

(to be calculated case by case). High-frequency tones (> 10 KHz) or even ultrasonic signals are recommended for their negligible acoustic impact and also to maximize the impedance module's ratio between with tweeter-on and tweeter-off.

Figure 24

shows the Load Impedance as a function of the peak output voltage and the relevant diagnostic fields.

This feature is disabled if any overloads leading to activation of the short-circuit protection occurs in the process.

Figure 24.

Current detection: load impedance magnitude |Z| vs. output peak voltage of the sinus

Load |z| (Ohm)

50

30

20

Low current detection area

(Open load)

D5 = 1 of the DBx byres

Iout (peak) <250mA

Iout (peak) >500mA

10

High current detection area

(Normal load)

D5 = 0 of the DBx bytes

5

3

2

1

1 2 3 4

Vout (Peak)

5 6 7 8

16/29 Doc ID 9801Rev 5

TDA7566 Diagnostics functional description

When more misconnections are simultaneously in place at the audio outputs, it is guaranteed that at least one of them is initially read out. The others are notified after successive cycles of I

2

C reading and faults removal, provided that the diagnostic is enabled.

This is true for both kinds of diagnostic (Turn on and Permanent).

The table below shows all the couples of double-fault possible. It should be taken into account that a short circuit with the 4 ohm speaker unconnected is considered as double fault.

Table 5.

Double fault table for turn-on diagnostic

S. GND (so) S. GND (sk) S. Vs

S. GND (so)

S. GND

S. GND (sk)

/

S. GND

S. GND

S. Vs + S.

GND

S. Vs

S. Vs

/ / S. Vs

S. Across L.

/

Open L.

/ /

/

/

/

S. Across L.

S. GND

S. GND

S. Vs

S. Across L.

/

Open L.

S. GND

Open L. (*)

S. Vs

N.A.

Open L. (*)

S. GND (so) / S. GND (sk) in the above table make a distinction according to which of the 2 outputs is shorted to ground (test-current source side= so, test-current sink side = sk). More precisely, in channels LF and LR, so = CH+, sk = CH-; in channels LR and RF, so = CH-, SK

= CH+.

In Permanent Diagnostic the table is the same, with only a difference concerning Open Load

(*), which is not among the recognizable faults. Should an Open Load be present during the device's normal working, it would be detected at a subsequent Turn-on Diagnostic cycle (i.e. at the successive Car Radio Turn-on).

All the results coming from I

2

C bus, by read operations, are the consequence of measurements inside a defined period of time. If the fault is stable throughout the whole period, it will be sent out. This is true for DC diagnostic (Turn-on and Permanent), for Offset

Detector, for AC Diagnostic (the low current sensor needs to be stable to confirm the Open tweeter).

To guarantee always resident functions, every kind of diagnostic cycles (Turn on,

Permanent, Offset, AC) will be reactivate after any I

2

C reading operation. So, when the micro reads the I

2

C, a new cycle will be able to start, but the read data will come from the previous diag. cycle (i.e. The device is in Turn On state, with a short to Gnd, then the short is removed and micro reads I

2

C. The short to GND is still present in bytes, because it is the result of the previous cycle. If another I

2

C reading operation occurs, the bytes do not show the short). In general to observe a change in Diagnostic bytes, two I

2

C reading operations are necessary.

Doc ID 9801Rev 5 17/29

Diagnostics functional description TDA7566

4.7 I

2

C programming/reading sequence

A correct turn on/off sequence respectful of the diagnostic timings and producing no audible noises could be as follows (after battery connection):

TURN-ON: (STANDBY OUT + DIAG ENABLE) --- 500 ms (min) --- MUTING OUT

TURN-OFF: MUTING IN --- 20 ms --- (DIAG DISABLE + STANDBY IN)

Car Radio Installation: DIAG ENABLE (write) --- 200 ms --- I

2

C read (repeat until All faults disappear).

AC TEST: FEED H.F. TONE -- AC DIAG ENABLE (write) --- WAIT > 3 CYCLES --- I

2

C read

(repeat I

2

C reading until tweeter-off message disappears).

OFFSET TEST: Device in Play (no signal) -- OFFSET ENABLE - 30ms - I

2

C reading (repeat

I

2

C reading until high-offset message disappears).

18/29 Doc ID 9801Rev 5

TDA7566

5 I

2

C bus interface

I2C bus interface

Data transmission from microprocessor to the TDA7566 and vice versa takes place through the 2 wires I

2

C BUS interface, consisting of the two lines SDA and SCL (pull-up resistors to positive supply voltage must be connected).

5.2

As shown by

Figure 25

, the data on the SDA line must be stable during the high period of

the clock.

The HIGH and LOW state of the data line can only change when the clock signal on the SCL line is LOW.

Start and stop conditions

As shown by

Figure 26

a start condition is a HIGH to LOW transition of the SDA line while

SCL is HIGH.

The stop condition is a LOW to HIGH transition of the SDA line while SCL is HIGH.

Every byte transferred to the SDA line must contain 8 bits. Each byte must be followed by an acknowledge bit. The MSB is transferred first.

5.4 Acknowledge

The transmitter* puts a resistive HIGH level on the SDA line during the acknowledge clock

pulse (see

Figure 27

). The receiver** the acknowledges has to pull-down (LOW) the SDA

line during the acknowledge clock pulse, so that the SDA line is stable LOW during this clock pulse.

* Transmitter

– master (µP) when it writes an address to the TDA7566

– slave (TDA7566) when the µP reads a data byte from TDA7566

** Receiver

– slave (TDA7566) when the µP writes an address to the TDA7566

– master (µP) when it reads a data byte from TDA7566

Figure 25.

Data validity on the I

2

C bus

SDA

SCL

DATA LINE

STABLE, DATA

VALID

CHANGE

DATA

ALLOWED D99AU1031

Doc ID 9801Rev 5 19/29

I2C bus interface

Figure 26.

Timing diagram on the I

2

C bus

SCL

SDA

D99AU1032

START

Figure 27.

Timing acknowledge clock pulse

SCL

1 2 3

SDA

MSB

START

D99AU1033

7

STOP

8 9

I

2

CBUS

ACKNOWLEDGMENT

FROM RECEIVER

TDA7566

20/29 Doc ID 9801Rev 5

TDA7566 Software specifications

All the functions of the TDA7566 are activated by I

2

C interface.

The bit 0 of the "ADDRESS BYTE" defines if the next bytes are write instruction (from

μP to

TDA7566) or read instruction (from TDA7566 to µP).

Chip address

D0

X D8 Hex

D7

1 1 0 1 1 0

X = 0 Write to device

X = 1 Read from device

If R/W = 0, the

μP sends 2 "Instruction Bytes": IB1 and IB2.

Table 6.

Bit

D7

D6

D5

D4

D3

D2

D1

D0

IB1

Instruction decoding bit

0

Diagnostic enable (D6 = 1)

Diagnostic defeat (D6 = 0)

Offset Detection enable (D5 = 1)

Offset Detection defeat (D5 = 0)

Front Channel

Gain = 26dB (D4 = 0)

Gain = 12dB (D4 = 1)

Rear Channel

Gain = 26dB (D3 = 0)

Gain = 12dB (D3 = 1)

Mute front channels (D2 = 0)

Unmute front channels (D2 = 1)

Mute rear channels (D1 = 0)

Unmute rear channels (D1 = 1)

CD 2% (D0 = 0)

CD 10% (D0 = 1)

0

Doc ID 9801Rev 5 21/29

Software specifications TDA7566

Table 7.

Bit

D7

D6

D5

D4

D3

D2

D1

D0

IB2

Instruction decoding bit

0

0

0

Standby on - Amplifier not working - (D4 = 0)

Standby off - Amplifier working - (D4 = 1)

Power amplifier mode diagnostic (D3 = 0)

Line driver mode diagnostic (D3 = 1)

0

0

Current detection diagnostic enabled (D2 = 1)

Current detection diagnostic defeat (D2 = 0)

If R/W = 1, the TDA7566 sends 4 "Diagnostics Bytes" to mP: DB1, DB2, DB3 and DB4.

Table 8.

Bit

D7

D6

D5

D4

D3

D2

D1

D0

DB1

Instruction decoding bit

Thermal warning active (D7 = 1)

Diag. cycle not activated or not terminated (D6 = 0)

Diag. cycle terminated (D6 = 1)

Channel LF

Current detection

Output peak current < 250mA - Open load (D5 = 1)

Output peak current > 500mA - Open load (D5 = 0)

Channel LF

Turn-on diagnostic (D4 = 0)

Permanent diagnostic (D4 = 1)

Channel LF

Normal load (D3 = 0)

Short load (D3 = 1)

Channel LF

Turn-on diag.: No open load (D2 = 0)

Open load detection (D2 = 1)

Offset diag.: No output offset (D2 = 0)

Output offset detection (D2 = 1)

Channel LF

No short to Vcc (D1 = 0)

Short to Vcc (D1 = 1)

Channel LF

No short to GND (D1 = 0)

Short to GND (D1 = 1)

22/29 Doc ID 9801Rev 5

TDA7566

Table 9.

Bit

D7

D6

D5

D4

D3

D2

D1

D0

DB2

Instruction decoding bit

Offset detection not activated (D7 = 0)

Offset detection activated (D7 = 1)

Current sensor not activated (D6 = 0)

Current sensor activated (D6 = 1)

Channel LR

Current detection

Output peak current < 250mA - Open load (D5 = 1)

Output peak current > 500mA - Open load (D5 = 0)

Channel LR

Turn-on diagnostic (D4 = 0)

Permanent diagnostic (D4 = 1)

Channel LR

Normal load (D3 = 0)

Short load (D3 = 1)

Channel LR

Turn-on diag.: No open load (D2 = 0)

Open load detection (D2 = 1)

Permanent diag.: No output offset (D2 = 0)

Output offset detection (D2 = 1)

Channel LR

No short to Vcc (D1 = 0)

Short to Vcc (D1 = 1)

Channel LR

No short to GND (D1 = 0)

Short to GND (D1 = 1)

Software specifications

Doc ID 9801Rev 5 23/29

Software specifications

Table 10.

DB3

Bit

D7

D6

D5

D4

D3

D2

D1

D0

Instruction decoding bit

Standby status (= IB1 - D4)

Diagnostic status (= IB1 - D6)

Channel RF

Current detection

Output peak current < 250mA - Open load (D5 = 1)

Output peak current > 500mA - Open load (D5 = 0)

Channel RF

Turn-on diagnostic (D4 = 0)

Permanent diagnostic (D4 = 1)

Channel RF

Normal load (D3 = 0)

Short load (D3 = 1)

Channel RF

Turn-on diag.: No open load (D2 = 0)

Open load detection (D2 = 1)

Permanent diag.: No output offset (D2 = 0)

Output offset detection (D2 = 1)

Channel RF

No short to Vcc (D1 = 0)

Short to Vcc (D1 = 1)

Channel RF

No short to GND (D1 = 0)

Short to GND (D1 = 1)

TDA7566

24/29 Doc ID 9801Rev 5

TDA7566

Table 11.

DB4

Bit

D7

D6

D5

D4

D3

D2

D1

D0

Instruction decoding bit

X

X

Channel R

Current detection

Output peak current < 250 mA - Open load (D5 = 1)

Output peak current > 500 mA - Open load (D5 = 0)

Channel RR

Turn-on diagnostic (D4 = 0)

Permanent diagnostic (D4 = 1)

Channel RR

Normal load (D3 = 0)

Short load (D3 = 1)

Channel RR

Turn-on diag.: No open load (D2 = 0)

Open load detection (D2 = 1)

Permanent diag.: No output offset (D2 = 0)

Output offset detection (D2 = 1)

Channel RR

No short to Vcc (D1 = 0)

Short to Vcc (D1 = 1)

Channel RR

No short to GND (D1 = 0)

Short to GND (D1 = 1)

Software specifications

Doc ID 9801Rev 5 25/29

Examples of bytes sequence

7 Examples of bytes sequence

TDA7566

1 - Turn-on diagnostic - Write operation

Start Address byte with D0 = 0 ACK IB1 with D6 = 1 ACK IB2 ACK STOP

2 - Turn-on diagnostic - Read operation

Start Address byte with D0 = 1 ACK DB1 ACK DB2 ACK DB3 ACK DB4 ACK STOP

The delay from 1 to 2 can be selected by software, starting from 1ms

3a - Turn-on of the power amplifier with 26dB gain, mute on, diagnostic defeat.

Start Address byte with D0 = 0 ACK IB1 ACK IB2

X000000X XXX1X0XX

3b - Turn-off of the power amplifier

Start Address byte with D0 = 0 ACK IB1

X0XXXXXX

ACK IB2

XXX0XXXX

ACK STOP

ACK STOP

4 - Offset detection procedure enable

Start Address byte with D0 = 0 ACK IB1

XX1XX11X

ACK IB2

XXX1X0XX

ACK STOP

5 - Offset detection procedure stop and reading operation (the results are valid only for the offset detection bits (D2 of the bytes DB1, DB2, DB3, DB4).

Start Address byte with D0 = 1 ACK DB1 ACK DB2 ACK DB3 ACK DB4 ACK STOP

● The purpose of this test is to check if a D.C. offset (2V typ.) is present on the outputs, produced by input capacitor with anomalous leakage current or humidity between pins.

The delay from 4 to 5 can be selected by software, starting from 1ms

6 - Current detection procedure start (the AC inputs must be with a proper signal that depends on the type of load)

Start Address byte with D0 = 0 ACK IB1 ACK IB2 ACK STOP

XX01111X XXX1X1XX

7 - Current detection reading operation (the results valid only for the current sensor detection bits - D5 of the bytes DB1, DB2, DB3, DB4).

Start Address byte with D0 = 1 ACK DB1 ACK DB2 ACK DB3 ACK DB4 ACK STOP

During the test, a sinus wave with a proper amplitude and frequency (depending on the loudspeaker under test) must be present. The minimum number of periods that are needed to detect a normal load is 5.

The delay from 6 to 7 can be selected by software, starting from 1ms.

26/29 Doc ID 9801Rev 5

TDA7566 Package information

In order to meet environmental requirements, ST offers these devices in different grades of

ECOPACK

®

packages, depending on their level of environmental compliance. ECOPACK

® specifications, grade definitions and product status are available at:

www.st.com

.

ECOPACK

®

is an ST trademark.

Figure 28.

Flexiwatt25 mechanical data and package dimensions

DIM.

A

B

C

D

E

F (1)

4.45

1.80

mm

4.50

1.90

4.65

2.00

0.175

0.070

inch

MIN.

TYP.

MAX.

MIN.

TYP.

MAX.

0.177

0.074

0.183

0.079

1.40

0.055

0.75

0.90

1.05

0.029

0.035

0.041

0.37

0.39

0.42

0.57

0.014

0.015

0.016

0.022

G 0.80

1.00

1.20

0.031

0.040

0.047

G1 23.75

24.00

24.25

0.935

0.945

0.955

H (2) 28.90

29.23

29.30

1.139

1.150

1.153

H1

H2

17.00

12.80

0.669

0.503

H3 0.80

0.031

L (2) 22.07

22.47

22.87

0.869

0.884

0.904

L1 18.57

18.97

19.37

0.731

0.747

0.762

L2 (2) 15.50

15.70

15.90

0.610

0.618

0.626

L3 7.70

7.85

7.95

0.303

0.309

0.313

L4

L5

5

3.5

0.197

0.138

M

M1

N

O

R

R1

R2

3.70

4.00

4.30

0.145

0.157

0.169

3.60

4.00

4.40

0.142

0.157

0.173

2.20

2

1.70

0.5

0.3

R3

R4

V

V1

V2

1.25

0.50

5˚ (T p.)

3˚ (Typ.)

20˚ (Typ.)

V3 45˚ (Typ.)

(1): dam-bar protusion not included

(2): molding protusion included

0.086

0.079

0.067

0.02

0.12

0.049

0.019

OUTLINE AND

MECHANICAL DATA

Flexiwatt25 (vertical)

V

C

B

V

H

H1

V3

H3

R3

H2

A

R4

V1

N

R

R2

L L1

V1

V2

Pin 1

G

G1

F

R2

FLEX25ME

L5

R1

D

R1

M

R1

E

M1

7034862

Doc ID 9801Rev 5 27/29

Revision history TDA7566

Table 12.

Document revision history

Date Revision

20-Sep-2003

12-Jul-2006

18-Dec-2006

29-Sep-2008

11-Oct-2010

1

2

3

4

5

Changes

Initial release.

Document reformatted.

Corrected the values of I

NL

and I

OL

parameters in the

Table 4:

Electrical characteristics

.

Updated

Figure 20

and

21

.

Updated

Table 4: Electrical characteristics

.

Updated

Figure 20

.

Modified

Section Table 1.: Device summary on page 1

.

28/29 Doc ID 9801Rev 5

TDA7566

Please Read Carefully:

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Doc ID 9801Rev 5 29/29

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