IEC 309 Pin and Sleeve Devices color brochure

IEC 309 Pin and Sleeve Devices color brochure
IEC 309
Pin and Sleeve Devices
NEMA 4X—IP67
Industrial Versions
Zone 1 & 2,
Division 2 Versions
IEC 309 Non-Metallic
Receptacles & Interlocks
Introduction
and Table of Plugs,
Contents
The Standard For
Safety & Reliability
The more demanding the environment, the likelier you
are to find Cooper Crouse-Hind’s products at the very
center of operations.
From fittings and enclosures to control and apparatus,
industrial lighting, plugs and receptacles, and signals and
alarms, Cooper Crouse-Hinds’ products don’t just meet
safety standards. More often than not, they set them.
IEC 309 Pin &
Sleeve Devices
Cooper Crouse-Hinds has combined years of field proven
Arktite® pin and sleeve expertise with German-North
American precision engineering and manufacturing to offer
the world’s best IEC 309 plug and socket product line.
Available in both watertight and hazardous area designs,
this global product line features the latest technological
innovations to lead the way in IEC 309 performance.
Each Cooper Crouse-Hinds device is designed and
manufactured to meet IEC 309-1 and 309-2 standards
and is interchangeable with all other nonhazardous,
UL Listed IEC 309 plugs and receptacles.
Table Of Contents
2
Introduction
3-7
IEC 309 Plugs, Connectors, Receptacles and Inlets
Exploded View
3
Materials
4
5, 6
Performance Specifications
7
Useful Tables
8-10
IEC 309-1 and 309-2 Mechanical Interlocks
Exploded View
8
Worldwide Safety, Reliability & Interchangeability
9
10
Performance Specifications
Ordering Information
11-12
Dimension Drawings
13-14
15
Accessories
16-19
Hazardous Area IEC 309 Plugs and Interlocks
18-19
Ordering Information
2
IEC 309 Plugs, Connectors, Receptacles and Inlets—
IEC
309 Non-Metallic Plugs, Receptacles & Interlocks
NEMA 4X, IP67, Nonmetallic
Retaining Device
Holds the plug
in position with a
connector or socketoutlet and prevents
unintentional withdraw.
Internal Strain Relief with
“Swing-Away” Feature
Designed to firmly grip outer
cable jacket and internal
conductors. Eliminates strain
on the terminals while providing
high pull-out values.
Shrouded Pins
Pins are recessed in
the nylon housing and
protected from deforming.
Eliminates touching the
live contacts while the plug
is partially engaged.
External Cable Gland with
“Onion Ring” Neoprene Bushing
The watertight compression type
cable gland serves as a secondary
method of eliminating strain on
the terminals and conductors.
Electro Zinc
Plated Steel Screws
Corrosion resistant and
no loose parts to handle
or misplace.
Locking Ring and Gasket
Protects against intrusion of
dirt, dust and moisture when
devices are connected.
Spring Loaded
Gasketed Cover
Terminal Identification
Ground, neutral and
phase terminals are
clearly identified.
Color Coded
Avoid mismatching
and confusion.
Protects against
accidental encounter with
live contacts, intrusion of
dirt, dust and moisture.
High Impact Thermoplastic Housing
Nonconductive and nonmetallic device
is corrosion resistant and enhances
safety.
Staggered Contacts
Recessed Contacts
Ground, neutral and
phase contacts are
positioned to assure first
make and last break.
Contact sleeves are
recessed in the narrow
contact tubes providing a
“fingerproof” device.
Retaining Device
Cooper Crouse-Hinds pin & sleeve devices are provided
with a mechanical arrangement which holds a plug or
connector in position when it is in proper engagement,
and prevents its unintentional withdraw.
Double Terminal Screws
Maximum clamping pressure
without damaging strands. Double
terminal screws create a large area
of safe and secure contact between
conductor and terminal. Screws
are captive, easily accessible and
supplied in the open position.
Solid Brass Pins
Low contact resistance and
high conductivity. Long lasting,
reliable electrical contact.
Split Contact Sleeve with
Nickel Plated Steel Springs
Provides optimum insertion/
withdraw force and constant
contact pressure.
3
Chamfered Terminals
Funnel Entry. Guides and
captures all wire strands.
IEC 309 Plugs, Connectors, Receptacles and Inlets—Materials
PLUG
CONNECTOR
Assembly Screws*
Steel, Electro Zinc Plated
Assembly Screws*
Steel, Electro Zinc Plated
Friction Ring*
Steel, Electro Zinc Plated
Cover
Type 6 Nylon
Gland Cap
Polycarbonate Blend
Cover Fastener
Grommet
Solid Neoprene
Nickel Plated Brass, Brass
or Macrolon
Housing (Front and Back)
Type 6 Nylon
Cover Spring
Stainless Steel (A2)
Internal Cord Clamp
Type 6 Nylon
Friction Ring*
Steel, Electro Zinc Plated
Locking Ring
Type 6 Nylon
Gland Cap
Polycarbonate Blend
Pins (Watertight)
Brass, Nickel Plated
Grommet
Solid Neoprene
Pins (Splashproof)
Brass
Housing (Front and Back)
Type 6 Nylon
Sealing Gasket
Neoprene
Internal Cord Clamp
Type 6 Nylon
Terminal Screws
Steel, Nickel Plated
Sealing Gasket
Neoprene
Sleeve Spring
Steel, Nickel Plated
Sleeves (Watertight)
Brass, Nickel Plated
Sleeves (Splashproof)
Brass
Terminal Screws
Steel, Nickel Plated
INLET
Housing
Type 6 Nylon
Locking Ring
Type 6 Nylon
Mounting Flange
Type 6 Nylon
Pins (Watertight)
Brass, Nickel Plated
Pins (Splashproof)
Brass
Sealing Gasket
Neoprene
Terminal Screws
Steel, Nickel Plated
RECEPTACLE
* Stainless steel available upon request
Manufacturing pin & sleeve devices, of superior quality,
can only be accomplished through the use of high
grade materials. That is an important part of the
Cooper Crouse-Hinds Pin & Sleeve system — quality
products you can depend on.
Male pins and female sleeves are made of high
conductivity brass. Contacts used with watertight
devices are nickel plated to prevent corrosion. The
insulated housing is made from a high impact, nylon
material. The nonmetallic device, while resistant to
most solvents, chemicals and salt water, is also nonconductive, which enhances the safety of the product.
All extracts from manufacturing, test standard or
independent agency approvals are for informational
purposes only and are not intended to be, should
not be used as, nor considered to be a complete
description of such. Contact customer service for a
more complete version of the test standard or agency
approval in question.
Cooper Crouse-Hinds reserves the right to make
technical, descriptive, and dimensional changes due to
product changes and/or improvements.
4
Cover
Type 6 Nylon
Cover Fastener
Nickel Plated Brass, Brass or
Macrolon
Cover Spring
Stainless Steel (A2)
Housing
Type 6 Nylon
Mounting Flange
Type 6 Nylon
Sealing Gasket
Neoprene
Sleeve Spring
Steel, Nickel Plated
Sleeves (Watertight)
Brass, Nickel Plated
Sleeves (Splashproof)
Brass
Terminal Screws
Steel, Nickel Plated
IEC 309 Plugs, Connectors, Receptacles and Inlets—
North American Performance Specifications
ELECTRICAL
Insulation Resistance
Dielectric Voltage
Withstand
500V for 1 min. Resistance ≥5MΩ
3000V for 1 min.
Ground Path Current
See Table 1
Endurance, Connect and
Disconnect Cycles
See Table 2
Current Interrupting
Overload Test
(Power factor 0.75-0.80)
Temperature Rise
Resistance to Arcing
Certified for current interrupting at
full rated current and voltage.
Tested for current interrupting at
150% of the rated current and 100%
of the rated voltage for 50 cycles.
Maximum 30°C rise at full rated
current (after overload).
Continuation of overload test for
an additional 200 cycles.
MECHANICAL
Mold Stress Relief
70°C (158°F) for 7 hours
32°C (89.6°F), 93% humidity for 7
days (168 hours)
Humidity
Cable Secureness
See Table 3
Impact
Crushing
Withdrawal Force
Strength of Insulating
Base and Support
Polarization Integrity
A device is wired with a 90"
(2300mm) length of flexible cord
and dropped from 30" (760mm)
8 times. The device is then
conditioned for 6 hours at -25°C
and immediately subjected to a
repeated impact test.
250 lbs for 1 minute. The device
is then conditioned for 6 hours at
-25°C and immediately subjected
to a repeated crushing test.
See Table 4
110% of specified tightening
torque on terminal screws.
Matching devices will not mate
so that the ground is energized,
even when polarization feature
is removed and 40 lb (180 N)
insertion force is applied.
ENVIRONMENTAL
Flammability
V-2 or better per UL 94 or CSA 22.2 No. 0.6
Ambient
Temperature
Range
Minimum: -25°C (-13°F) with impact
Maximum: 90°C (194°F)
Resistance
to Corrosion
Moisture
Resistance
UV
Resistance
Ferrous parts immersed for 10 min. in a
10% solution of ammonium chloride at a
temperature of 20°C.
Watertight (IP67): Device immersed for 24
hours in water at a temp. of 25°C, the highest
point of the device being 2" (5cm) below
the water level. Splashproof (IP44): Device
is sprayed with water for 10 minutes and
immediately afterwards subjected to splashing
water in all directions (360°).
1 MINIMUM GROUND PATH CURRENT TEST
TABLE
Device
Rating
Amperes
Minimum Size
Grounding Conductor
AWG
mm2
12
10
10
8
3.3
5.3
5.3
8.4
20
30
60
100
Time,
Seconds
Test
Current,
Amperes
4
4
4
4
470
750
750
1180
A test current that far exceeds the device rating is passed through the
mating devices and grounding wires.
2
TABLE
MINIMUM ENDURANCE TEST
Device
Rating
Amperes
Cycles with Load
at Rated Current
and Voltage
No-Load
Cycles
Sequence
20
30
60
100
5000
1000
1000
250
0
1000
1000
250
–
Alternating
Alternating
Alternating
The test sequence is conducted by using a no-load, followed by a load
sequence. The power factor of the load is 0.75 to 0.80.
3
TABLE
MINIMUM CABLE SECURENESS TEST
Maximum
Displacement
Device
Rating
Amperes
lb.
N
ft-lb.
N•m
Inches
mm
20
30
60
100
30
75
150
150
133
333
667
667
0.4
0.5
1.0
2.0
0.54
0.68
1.4
2.7
3/32
3/32
3/32
3/32
2.38
2.38
2.38
2.38
Force
Torque
The flexible cord or cable is simultaneously twisted and pulled. Values for the
applied twisting torque and force of pull are shown in Table 3. In all cases the
cord displacement is less than 3/32 inches.
4
TABLE
MINIMUM WITHDRAWAL FORCES TEST
Minimum Withdrawal Force
Device Rating
Amperes
lb.
N
Time, Min.
20
30
60
100
5
6
15
20
22
27
67
89
1
1
1
1
The pressure exerted by mating contacts of a plug and connector must be
sufficient to prevent unintentional withdrawal during normal use. During the
test, any locking rings or retaining means are not to be engaged.
Exposed plastic materials are UV stabilized.
R
5
Certified
These products are Listed to applicable UL
Standards and requirements by Underwriters
Laboratories Inc. UL 1682,UL 1686
IEC 309 Plugs, Connectors, Receptacles and Inlets—
International Performance Specifications
1
TABLE
ELECTRICAL
Insulation Resistance
Per IEC 309-1, Clause 19
500V for 1 min.
Resistance ≥5MΩ
Dielectric Strength
Per IEC 309-1, Clause 19
3000V for 1 min.
Norm. Operation, Connect
& Disconnect Cycles
Per IEC 309-1, Clause 21
Breaking Capacity
Per IEC 309-1, Clause 20
Temperature Rise
Per IEC 309-1, Clause 22
See Table 1
Tested at 110% of the rated
operating voltage and 125%
of the rated current.
Maximum 50 K rise at
full rated current.
MECHANICAL
Cable Secureness
Per IEC 309, Clause 23
See Table 2
Impact
Per IEC 309, Clause 24
A device is wired with a 2.25m
length of flexible cord and
dropped from a height of
75cm, 8 times. The device is then
tested for applicable degrees of
protection against moisture.
ENVIRONMENTAL
Flammability
Self-extinguishing
Per IEC 309-1, Clause 27
Ambient
Temperature
Range
Minimum: -25°C with impact
Maximum: 90°C
Moisture
Resistance
UV Resistance
MINIMUM CONNECT AND DISCONNECT CYCLES
Device
Rating
Amperes
Cycles with Load
at Rated Current
and Voltage
No-Load
Cycles
Sequence
16
32
63
125
5000 p.f of 0.6
1000 p.f of 0.6
1000 p.f of 0.6
250 p.f of 0.7
0
1000
1000
250
–
Alternating
Alternating
Alternating
The test sequence is conducted by using a no-load, followed
by a load sequence.
2
TABLE
MINIMUM CABLE SECURENESS TEST
Torque
Maximum
Displacement
N
N•m
mm
80
100
120
200
0.3500.68
0.425
0.8
1.5
2
2
2
2
Device
Rating
Amperes
Force
16
32
63
125
The flexible cord or cable is twisted and pulled. Values for the applied twisting
torque and force of pull are shown in Table 2. In all cases the cord displacement is less than 2mm.
Watertight (IP67): Device immersed for
24 hours in water at a temp. of 25°C, the
highest point of the device being 5cm
(2") below the water level.
Splashproof (IP44): Device is sprayed
with water for 10 minutes and
immediately afterwards subjected to
splashing water in all directions (360°).
Exposed plastic materials are UV
stabilized.
DECLARATION OF CONFORMITY
Cooper Industries, Ltd.
600 Travis, Ste. 5800
Houston, TX 77002-1001
P: 713-209-8400
www.cooperindustries.com
R
We declare, under our sole responsibility, the
conformity of the following products and standards:
Plugs and Sockets (Pin and Sleeve devices)
DIN EN 60 309, T. 1/BS 4343
DIN EN 60 309, T. 2
This declaration of conformity is according to the
EC regulations 73/23, 91/368 and 89/336 (Low
Voltage Directive), module A, in consideration of
DIN EN 45 014.
6
IEC 309 Plugs, Connectors, Receptacles and Inlets—
Useful Tables
MAKING A CONNECTION IS EASY
A clock face is used to represent the
grounding contact position for all
female connectors and receptacles.
With the keyway at the bottom, the
female grounding contact will appear
at one of the twelve hour positions.
To identify the system voltage, identify
the housing color and hour location of
the connector or receptacle
grounding contact.
1
TABLE
125/250VAC 3 wire 4 pole
11 12 1
10
2
9
3
8
4
7 6 5
380-415VAC
2 wire 3 pole
3φ250VAC
3 wire 4 pole
3φY120/208VAC
4 wire 5 pole
480VAC 2 wire 3 pole
3φ480VAC 3 wire 4 pole
3φY277/480V 4 wire 5 pole
380V 50Hz 3 wire 4 pole
440V 60Hz 3 wire 4 pole
125VAC 2 wire 3 pole
3φ600VAC 3 wire 4 pole
3φ347/600VAC 4 wire 5 pole
277VAC 2 wire 3 pole
380-415VAC 3 wire 4 pole
220/380-240/415V 4 wire 5 pole
250VAC 2 wire 3 pole
We’ve made our catalog number ordering system as easy to use as our products! Simply follow the six-part “code”:
CH
4
20
R
7
W
Prefix
1st digit
2nd–4th digit
1st letter
Last digit
Last letter
3 = 3 pole
4 = 4 pole
5 = 5 pole
16
20
30
32
60
63
100
125
P = Plug
C = Connector
R = Receptacle Straight
RA = Receptacle 15° Angled
RA80 = Receptacle 80º Angled
B = Inlet
MI = Mechanical Interlock
MIB = Circuit Breaker Interlock
Clock position of
female grounding
contact
W = Watertight
CH = Crouse-Hinds
2
TABLE
=
=
=
=
=
=
=
=
16 Amp
20 Amp
30 Amp
32 Amp
60 Amp
63 Amp
100 Amp
125 Amp
4
TABLE
CABLE AND CONDUCTOR STRIP LENGTH
Device Rating
North American
20A
International
Conductor Size
30A
60A
100A
16A
32A
63A
125A
Outer Jacket
Strip Length
inch
mm
2
50
2 1/2
63
3
76
4
102
Conductor
Strip Length
inch
mm
1/2
12
1/2
12
3/4
19
1 1/8
28
Pilot Conductor
Strip Length
inch
mm
7/16
11
5/8
16
3
TABLE
mm2
1,0
1,5
2,5
2,5
4,0
6,0
10
16
25
35
35
50
50
70
95
95
120
150
185
185
240
MAXIMUM TORQUE APPLIED
TO TERMINAL SCREWS
Device Rating
North American
20A
30A
International
16A
7.1
0.8
Torque
Terminal Screw
lb.–in.
N–m
Torque
Pilot Screw
lb.–in.
N–m
METRIC AND AWG/MCM
CONDUCTOR SIZE EQUIVALENTS
60A
100A
32A
63A
125A
7.1
0.8
17.6
2
35.3
4
7.1
0.8
7.1
0.8
7
AWG/MCM
18
16
14
12
10
10
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
Test Range
(Amperage)
0-8
8-12
12-15
15-20
20-25
25-32
32-50
50-65
65-85
85-100
100-115
115-130
130-150
150-175
175-200
200-225
225-250
250-275
275-300
300-350
350-400
IEC 309-1 and 309-2 Mechanical Interlocks—
NEMA 4X, IP67, Nonhazardous
7.2" (183mm) Max.
Compliance with OSHA
Lockout Requirements
Compact Size
All versions and sizes
are designed to fit within
the web of an 8" column.
This compact size allows
the use of columns as a
mounting location.
Cooper Crouse-Hinds
Mechanical Interlock’s bright
red handle can be locked in the
“OFF” position as a method of
compliance with OSHA lockout
requirements. The handle can
accept up to a 5/16" padlock
shaft.
Watertight NEMA 4X,
12K Enclosure
Cooper Crouse-Hinds
Mechanical Interlocks
are gasketed and rated
as a Watertight NEMA
4X, 12K enclosure. The
nonmetallic enclosure,
while abuse and
corrosion resistant, is
also nonconductive
which enhances the
safety of the product.
Easy Identification
Catalog number, rating
and certifications are
indicated on the label
for easy identification of
mating devices.
Grounding Plate
Cooper Crouse-Hinds Mechanical Interlocks
are supplied with a free floating grounding
plate. Because of this unique method of
grounding, conduit entry may be made from
the top, bottom or side. No other brand offers
this type of installation versatility.
Color Coded
Receptacle Covers
Receptacle covers are
color-coded by voltage
in accordance with IEC
309 standard.
A Pre-Molded Offset Dimple
Completely Compatible
Cooper Crouse-Hinds does not install
a hub at the top of our mechanical
interlocks, rather a pre-molded offset
dimple (drill point) is provided instead
of a conduit entry hole. This allows
the installer to choose the size of the
conduit to be used, and the location
where the conduit will be attached
to the enclosure (top, bottom or side
entry) without the use of knockout
plugs and reducers. Arranging the
conduit entry hole at the dimple
location will prevent condensation
from falling directly on the interior
electrical components, such as the
switch. It will also allow for more
room to pull conductors when wiring.
Approximately 40% of all entry is
from the bottom.
Completely compatible
with not only Cooper
Crouse-Hinds IEC 309-1
and 309-2 plugs, but with
any manufacturer’s plugs
that conform to the IEC
309 standards and color
coding system anywhere
in the world. When Cooper
Crouse-Hinds IP67 plugs
are used in conjunction
with NEMA 4X rated
Cooper Crouse-Hinds
Mechanical Interlocks, both
devices are NEMA 4X rated.
Available upon request. May
be used to transmit signal
when plug is inserted or when
switch is turned to the “ON”
position. May also be used
for indicator light to display
and confirm when switch
is turned “ON” or “OFF”.
Consult technical service for
price and delivery.
Swivel Mount Feet (135°)
Swivel
mount
feet
Micro Switch
Swivel mount feet can be used
for installations where irregular or
tight fit applications exist.
8
IEC
309 Non-Metallic
Plugs, Receptacles
& Interlocks
Worldwide
Safety, Reliability
and Interchangeability
SAFETY
light industrial environments and provide protection
against damaging deposits of dirt and dust, rain and
splashing water.
Designed to combine a disconnect switch and a
receptacle into one compact device. Mechanical
interlock receptacles eliminate the possibility of
making or breaking the circuit under load or making
a haphazard connection. A mechanism within the
enclosure prevents the switch from being turned to the
“ON” position until the plug is fully engaged into the
receptacle. Once inserted, the plug is locked in place
when the switch is turned on and can’t be removed
until the switch is turned to the “OFF” position. This
prevents making or breaking the circuit under load.
Watertight and splashproof devices provide exceptional
UV stability for superior outdoor performance.
WORLDWIDE INTERCHANGEABILITY
Mechanical interlock receptacles are built to IEC
309-1 and 309-2 specifications and are completely
compatible with not only IEC 309-2 plugs, but with
any manufacturer’s plugs that conform to these IEC
standards and color coding system anywhere
in the world.
The integration of the switch and the receptacle in
a single, compact enclosure encourages the safe
operating practice of disconnecting at the switch rather
than the plug and receptacle.
Mechanical Interlocks, with builtin circuit breakers, incorporate an
interlocking receptacle with MCB
Type “C” circuit breakers in a
nonmetallic enclosure that meets
Type 4X (Washdown, Corrosion
Resistant) requirements.
The nonmetallic enclosure, while abuse and corrosion
resistant, is also nonconductive, which enhances the
safety of the product. The device can be connected
to metallic conduit without interfering with the ground
continuity. All mechanical interlock receptacles provide
lockout protection for greater safety and comply with
OSHA Lockout/Tagout requirements.
This new design combines the
circuit breakers, switch and
receptacle in a single enclosure.
The Type “C” circuit breakers are
mounted on DIN rail directly above
the switch.
RELIABILITY
These horsepower rated devices are available in
both splashproof and watertight versions. NEMA 4X
Watertight (IP67) devices are designed for the most
demanding environments and provide protection
against corrosion, dirt, dust, splashing water and
hose-directed water.
HORSEPOWER RATINGS
Splashproof (IP44) devices provide many of the heavyduty construction features found in the watertight
devices, but at a more economical cost. These units
are suitable and recommended for use in a variety of
Amperage
Wires/
Poles
120VAC
20 and 30
20 and 30
20 and 30
60 and 100
60 and 100
60 and 100
2W, 3P
3W, 4P
4W, 5P
2W, 3P
3W, 4P
4W, 5P
2
2
10
3
3
15
Three Phase
240VAC 480VAC 600VAC
5
10
–
7.5
15
–
10
20
20
15
25
25
–
25
25
–
30
30
COOPER CROUSE-HINDS CIRCUIT-BREAKER
MECHANICAL INTERLOCKS
The new CIRCUIT-BREAKER Mechanical Interlock integrates a circuit breaker
(which takes the place of a switch) and receptacle in a nonmetallic enclosure that
meets Type 4X (Washdown, Corrosion Resistant) requirements.
• Switched, Circuit Breaker Interlock Receptacles are available in 20, 30, 60
and 100 Amp (North American Ratings) and 16, 32, 63 and 125 Amp
(International Ratings).
• UL489 Listed 22KAIC protection.
9
IEC 309-1 and 309-2 Mechanical Interlocks—
Performance Specifications
ENVIRONMENTAL
ELECTRICAL
Dielectric Voltage
Withstand
Moisture
Resistance
3,000 Volts
600 Volts RMS (switch version)
480 Volts RMS
(circuit breaker version)
Maximum Working
Voltage
Maximum Continuous: 60°C (140°F)
Minimum Continuous: -40°C (-40°F)
UV stabilized material
Resists most standard industrial
hydrocarbons, acids, bases and solvents.
MATERIALS
Enclosure (all exterior
components)
Mechanical: 10,000 cycles
Electrical: 6,000 cycles
Operations
UL94-5VA & V0 Classifications
Operating
Temperatures
Chemicals
Suitable for use on a circuit capable of
delivering not more than 10,000 RMS
symmetrical amperes at the voltage rating
of the receptacle.
Short Circuit
Withstand Rating
Flammability
UV Resistance
Certified for current interrupting at full rated
current and voltage.
Current Interrupting
Watertight IP67 (Washdown)
UL Type 4X Splashproof IP44
UL94-5VA/V0, UV stabilized,
impact modified Valox.
Molded arc resistant UL94-V0
thermoplastic
Contact Carrier
MECHANICAL
Impact
Resistance
Gaskets
In accordance with UL 746C
Terminal
Identification
In accordance with UL, CSA and
international conventions.
Product
Identification
Identification, ratings and color code in accordance
with UL, CSA and IEC requirements.
Lockout/
Tagout
“ON” and “OFF” lockout/tagout capability at switch
handle. Complies with OSHA Reg. 29CFR 1910.147
Mounting
Switch Version
(Internal or external adjustable mounting feet)
Compact Version
(Internal mounting)
Circuit Breaker Version
(Internal or external adjustable mounting feet)
e
b
A
DRAWING
c
Dimensions
Amps
20°
20
20
30
f
b1
30
Drawing A
30
60
e
b
60
c
Brass
Steel with zinc-plated blue chromate
or nickel plating.
UL 508 (switch version) Motor Disconnect
UL 508 (compact version) Manual Motor Controller
UL 231 & UL 489 (circuit breaker version)
UL1682 & 1686
CSA C22.2 No. 14, 182.1
IEC 309-1 & IEC 309-2
20
n
Brass, Nickel Plated
APPROVALS & COMPLIANCES
N.A.
d a
Neoprene or EPDM
Contacts (NEMA 4X,
Watertight IP67)
Contacts (Splashproof
(IP44)
Hardware
(screws & springs)
60
Wires
Unit of
and
Int’l
a
Poles Measure
16 2W3P
inch
7.20
mm
183
16 3W4P
inch
7.20
mm
183
16 4W5P
inch
7.20
mm
183
32 2W3P
inch
7.20
mm
183
32 3W4P
inch
7.20
mm
183
32 4W5P
inch
7.20
mm
183
63 2W3P
inch
7.20
mm
183
63 3W4P
inch
7.20
mm
183
63 4W5P
inch
7.20
mm
183
NEMA 4X
b
5.94
151
5.94
151
5.94
151
5.94
151
5.94
151
5.94
151
5.94
151
5.94
151
5.94
151
b1
4.49
151
4.49
151
4.49
151
4.49
151
4.49
151
4.49
151
4.49
151
4.49
151
4.49
151
c
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
0.26
6.5
d
9.33
237
9.33
237
9.33
237
9.33
237
9.33
237
9.33
237
9.33
237
9.33
237
9.33
237
e
7.20
183
7.20
183
7.20
183
7.20
183
7.20
183
7.20
183
7.20
183
7.20
183
7.20
183
IP44
f
7.17
182
7.36
187
7.24
184
7.36
187
7.36
187
7.44
189
7.72
196
7.72
196
7.72
196
IP67
f
7.60
193
7.64
194
7.72
196
7.91
201
7.91
201
7.91
201
8.23
209
8.23
209
8.23
209
NEMA 4X
IP44
n
10.55
268
10.63
270
10.75
273
11.10
282
11.10
282
11.18
284
11.89
302
11.89
302
11.89
302
n
d a
20°
l1
b1
Drawing B
f
DRAWING
B
Dimensions
Amps
Wires
Unit of
and
N.A. Int’l
a
b
Poles Measure
inch
12.44 5.94
100 125 2W3P
mm
316 151
inch
12.44 5.94
100 125 3W4P
mm
316 151
inch
12.44 5.94
100 125 4W5P
mm
316 151
10
NEMA 4X NEMA 4X
b1
4.96
126
4.96
126
4.96
126
c
d
e
0.26 14.57 7.20
6.5 370 183
0.26 14.57 7.20
6.5 370 183
0.26 14.57 7.20
6.5 370 183
IP44
f
9.57
243
9.57
243
9.57
243
IP44
n
17.72
450
17.72
450
17.72
450
IP67
n
10.63
270
10.71
272
10.91
277
11.22
285
11.22
285
11.38
289
12.17
309
12.17
309
12.17
309
Ordering Information
PIN & SLEEVE ORDERING INFORMATION*
20A AND 30A
NORTH AMERICAN RATINGS SERIES 2
16A AND 32A
INTERNATIONAL RATINGS SERIES 1
WATERTIGHT DEVICES
CONFIGURATION
Amps
Wires
and
Poles
16A
2W3P
110-130
CH316R4W
CH316RA4W
CH316P4W
CH316C4W
CH316B4W
CH316MI4W
CH316MIB4W
2W3P
220-240
CH316R6W
CH316RA6W
CH316P6W
CH316C6W
CH316B6W
CH316MI6W
CH316MIB6W
3W4P
380-400
CH416R6W
CH416RA6W
CH416P6W
CH416C6W
CH416B6W
CH416MI6W
CH416MIB6W
4W5P
220-380 & 240-415
CH516R6W
CH516RA6W
CH516P6W
CH516C6W
CH516B6W
CH516MI6W
CH516MIB6W
2W3P
125
CH320R4W
CH320RA4W
CH320P4W
CH320C4W
CH320B4W
CH320MI4W
CH320MIB4W
2W3P
250
CH320R6W
CH320RA6W
CH320P6W
CH320C6W
CH320B6W
CH320MI6W
CH320MIB6W
2W3P
480
CH320R7W
CH320RA7W
CH320P7W
CH320C7W
CH320B7W
CH320MI7W
CH320MIB7W
3W4P
125/250
CH420R12W
CH420RA12W
CH420P12W
CH420C12W
CH420B12W
CH420MI12W CH420MIB12W
3W4P
3Ø250
CH420R9W
CH420RA9W
CH420P9W
CH420C9W
CH420B9W
CH420MI9W
CH420MIB9W
3W4P
3Ø480
CH420R7W
CH420RA7W
CH420P7W
CH420C7W
CH420B7W
CH420MI7W
CH420MIB7W
3W4P
3Ø600
CH420R5W
CH420RA5W
CH420P5W
CH420C5W
CH420B5W
CH420MI5W
CH420MIB5W
4W5P
3ØY120/208
CH520R9W
CH520RA9W
CH520P9W
CH520C9W
CH520B9W
CH520MI9W
CH520MIB9W
4W5P
3ØY277/480
CH520R7W
CH520RA7W
CH520P7W
CH520C7W
CH520B7W
CH520MI7W
CH520MIB7W
4W5P
3ØY347/600
CH520R5W
CH520RA5W
CH520P5W
CH520C5W
CH520B5W
CH520MI5W
CH520MIB5W
2W3P
125
CH330R4W
CH330RA4W
CH330P4W
CH330C4W
CH330B4W
CH330MI4W
CH330MIB4W
2W3P
250
CH330R6W
CH330RA6W
CH330P6W
CH330C6W
CH330B6W
CH330MI6W
CH330MIB6W
2W3P
480
CH330R7W
CH330RA7W
CH330P7W
CH330C7W
CH330B7W
CH330MI7W
CH330MIB7W
3W4P
125/250
CH430R12W
CH430RA12W
CH430P12W
CH430C12W
CH430B12W
CH430MI12W CH430MIB12W
3W4P
3Ø250
CH430R9W
CH430RA9W
CH430P9W
CH430C9W
CH430B9W
CH430MI9W
CH430MIB9W
3W4P
3Ø480
CH430R7W
CH430RA7W
CH430P7W
CH430C7W
CH430B7W
CH430MI7W
CH430MIB7W
3W4P
3Ø600
CH430R5W
CH430RA5W
CH430P5W
CH430C5W
CH430B5W
CH430MI5W
CH430MIB5W
4W5P
3ØY120/208
CH530R9W
CH530RA9W
CH530P9W
CH530C9W
CH530B9W
CH530MI9W
CH530MIB9W
4W5P
3ØY277/480
CH530R7W
CH530RA7W
CH530P7W
CH530C7W
CH530B7W
CH530MI7W
CH530MIB7W
4W5P
3ØY347/600
CH530R5W
CH530RA5W
CH530P5W
CH530C5W
CH530B5W
CH530MI5W
CH530MIB5W
2W3P
110-130
CH332R4W
CH332RA4W
CH332P4W
CH332C4W
CH332B4W
CH332MI4W
CH332MIB4W
2W3P
220-240
CH332R6W
CH332RA6W
CH332P6W
CH332C6W
CH332B6W
CH332MI6W
CH332MIB6W
3W4P
380-400
CH432R6W
–
CH432P6W
CH432C6W
CH432B6W
CH432MI6W
CH432MIB6W
4W5P
220-380 & 240-415
CH532R6W
CH532RA6W
CH532P6W
CH532C6W
CH532B6W
CH532MI6W
CH532MIB6W
20A
30A
32A
Recept./ Plug/Inlet
Conn.
Voltage
Straight
Receptacle
Angled 15°
Receptacle†
Plug
Connector
Inlet
Interlock
Unfused
Circuit
Breaker
Interlock
* Splashproof IP44 products are also available—please consult factory.
250VDC and Barge Overflow products are also available—please consult factory.
† Angled 80º receptacles are also available. To order, add suffix “80” directly after “RA” in the angled 15º receptacle catalog number. Example: CH330RA804W
11
Ordering Information
PIN & SLEEVE ORDERING INFORMATION*
60A AND 100A
NORTH AMERICAN RATINGS SERIES 2
63A AND 125A
INTERNATIONAL RATINGS SERIES 1
WATERTIGHT DEVICES
CONFIGURATION
Voltage
Straight
Receptacle
Angled 15°
Receptacle†
Plug
Connector
Inlet
Interlock
Unfused
Circuit
Breaker
Interlock
Amps
Wires
and
Poles
60A
2W3P
125
CH360R4W
CH360RA4W
CH360P4W
CH360C4W
CH360B4W
CH360MI4W
CH360MIB4W
2W3P
250
CH360R6W
CH360RA6W
CH320P6W
CH360C6W
CH360B6W
CH360MI6W
CH360MIB6W
2W3P
480
CH360R7W
CH360RA7W
CH360P7W
CH360C7W
CH360B7W
CH360MI7W
CH360MIB7W
3W4P
125/250
CH460R12W
CH460RA12W
CH460P12W
CH460C12W
CH460B12W
CH460MI12W CH460MIB12W
3W4P
3Ø250
CH460R9W
CH460RA9W
CH460P9W
CH460C9W
CH460B9W
CH460MI9W
CH460MIB9W
3W4P
3Ø480
CH460R7W
CH460RA7W
CH460P7W
CH460C7W
CH460B7W
CH460MI7W
CH460MIB7W
3W4P
3Ø600
CH460R5W
CH460RA5W
CH460P5W
CH460C5W
CH460B5W
CH460MI5W
CH460MIB5W
4W5P
3ØY120/208
CH560R9W
CH560RA9W
CH560P9W
CH560C9W
CH560B9W
CH560MI9W
CH560MIB9W
4W5P
3ØY277/480
CH560R7W
CH560RA7W
CH560P7W
CH560C7W
CH560B7W
CH560MI7W
CH560MIB7W
4W5P
3ØY347/600
CH560R5W
CH560RA5W
CH560P5W
CH560C5W
CH560B5W
CH560MI5W
CH560MIB5W
2W3P
220-240
CH363R6W
CH363RA6W
CH363P6W
CH363C6W
CH363B6W
CH363MI6W
CH363MIB6W
3W4P
380-400
CH463R6W
CH463RA6W
CH463P6W
CH463C6W
CH463B6W
CH463MI6W
CH463MIB6W
4W5P
220-380 & 240-415
CH563R6W
CH563RA6W
CH563P6W
CH563C6W
CH563B6W
CH563MI6W
CH563MIB6W
2W3P
125
CH3100R4W
CH3100RA4W
CH3100P4W
CH3100C4W
CH3100B4W ‡
CH3100MI4W CH3100MIB4W
2W3P
250
CH3100R6W
CH3100RA6W
CH3100P6W
CH3100C6W
CH3100B6W ‡
CH3100MI6W CH3100MIB6W
2W3P
480
CH3100R7W
CH3100RA7W
CH3100P7W
CH3100C7W
CH3100B7W ‡
CH3100MI7W CH3100MIB7W
3W4P
125/250
CH4100R12W
CH4100RA12W
CH4100P12W
CH4100C12W CH4100B12W ‡ CH4100MI12W CH4100MIB12W
3W4P
3Ø250
CH4100R9W
CH4100RA9W
CH4100P9W
CH4100C9W
CH4100B9W ‡
CH4100MI9W CH4100MIB9W
3W4P
3Ø480
CH4100R7W
CH4100RA7W
CH4100P7W
CH4100C7W
CH4100B7W ‡
CH4100MI7W CH4100MIB7W
3W4P
3Ø600
CH4100R5W
CH4100RA5W
CH4100P5W
CH4100C5W
CH4100B5W ‡
CH4100MI5W
4W5P
3ØY120/208
CH5100R9W
CH5100RA9W
CH5100P9W
CH5100C9W
CH5100B9W ‡
CH5100MI9W CH5100MIB9W
4W5P
3ØY277/480
CH5100R7W
CH5100RA7W
CH5100P7W
CH5100C7W
CH5100B7W ‡
CH5100MI7W CH5100MIB7W
4W5P
3ØY347/600
CH5100R5W
CH5100RA5W
CH5100P5W
CH5100C5W
CH5100B5W ‡
CH5100MI5W
2W3P
110-130
CH3125R6W
CH3125RA6W
CH3125P6W
CH3125C6W
CH3125B6W ‡
CH3125MI6W CH3125MIB6W
3W4P
380-400
CH4125R6W
CH4125RA6W
CH4125P6W
CH4125C6W
CH4125B6W ‡
CH4125MI6W CH4125MIB6W
3W4P
500
CH4125R7W
CH4125RA7W
CH4125P7W
CH4125C7W
CH4125B7W ‡
CH4125MI7W
4W5P
220-380 & 240-415
CH5125R6W
CH5125RA6W
CH5125P6W
CH5125C6W
CH5125B6W ‡
CH5125MI6W CH5125MIB6W
63A
100A
125A
Recept./ Plug/Inlet
Conn.
* Splashproof IP44 products are also available—please consult factory.
250VDC and Barge Overflow products are also available—please consult factory.
† Angled 80º receptacles are also available. To order, add suffix “80” directly after “RA” in the angled 15º receptacle catalog number. Example: CH330RA804W
‡ 100A and 125A inlets are straight.
12
–
–
-
Dimension Drawings
WATERTIGHT PLUGS (IP67)
Amps
N.A. Intl.
B
A
Dimensions
A
B
inch (mm) inch (mm)
Poles
Cord Grip Range
N. American
International
20
16
3
4.96 (126)
2.83 (72)
0.275-0.530 (7.0-13.5)
0.275-0.530 (7.0-13.5)
20
16
4
5.20 (132)
3.19 (81)
0.395-0.825 (10.0-21.0)
0.275-0.630 (7.0-16.0)
20
16
5
5.20 (132)
3.46 (88)
0.395-0.825 (10.0-21.0)
0.275-0.630 (7.0-16.0)
30
32
3
6.14 (156)
3.78 (96)
0.395-0.825 (10.0-21.0)
0.395-0.825 (10.0-21.0)
30
32
4
6.14 (156)
3.78 (96)
0.650-1.10 (16.5-28.0)
0.395-0.825 (10.0-21.0)
30
32
5
6.14 (156)
4.06 (103)
0.650-1.10 (16.5-28.0)
0.395-0.825 (10.0-21.0)
60
63
3, 4, & 5
9.57 (243)
4.33 (110)
0.650-1.50 (16.5-38.0)
0.650-1.50 (16.5-38.0)
100
125
3, 4, & 5
12.40 (315)
5.12 (130)
0.950-1.90 (24.0-48.0)
0.950-1.90 (24.0-48.0)
WATERTIGHT CONNECTORS (IP67)
Amps
N.A. Intl.
20
20
20
30
B
16
Poles
3
Dimensions
B
Cord Grip Range
N. American
International
C
inch
5.35
2.83
3.07
0.275-0.530
mm
136
72
78
7.0-13.5
0.275-0.530
7.0-13.5
5.63
3.19
3.35
0.395-0.825
0.275-0.630
16
4
inch
mm
143
81
85
10.0-21.0
7.0-16.0
16
5
inch
5.63
3.46
3.58
0.395-0.825
0.275-0.630
mm
143
88
91
10.0-21.0
7.0-16.0
inch
6.97
3.78
3.78
0.395-0.825
0.395-0.825
mm
177
96
96
10.0-21.0
10.0-21.0
6.97
3.78
3.78
0.650-1.10
0.395-0.825
32
3
A
C
A
30
32
4
inch
mm
177
96
96
16.5-28.0
10.0-21.0
30
32
5
inch
6.97
4.06
4.13
0.650-1.10
0.395-0.825
mm
177
103
105
16.5-28.0
10.0-21.0
60
63
3, 4, & 5
inch
10.0
4.33
4.61
0.650-1.50
0.650-1.50
mm
255
110
117
16.5-38.0
16.5-38.0
100
125
3, 4, & 5
inch
13.1
5.12
5.12
0.950-1.90
0.950-1.90
mm
332
130
130
24.0-48.0
24.0-48.0
WATERTIGHT RECEPTACLE (IP67)—Straight
C
Amps
N.A. Intl.
B
FH
A
G
E
Poles
B
C
2.05
1.10
Dimensions
D
E
G
H
1.85
1.85
3
inch
2.82
mm
71.5
52
28
46
62
62
47
47
20
16
4
inch
31.9
2.05
1.10
2.36
2.95
2.95
2.36
2.36
mm
81
52
28
60
75
75
60
60
20
16
5
inch
3.46
2.05
1.10
2.36
2.95
2.95
2.36
2.36
mm
88
52
28
60
75
75
60
60
30
32
3&4
inch
3.78
2.56
1.06
2.36
2.95
2.95
2.36
2.36
mm
96
65
27
60
75
75
60
60
30
32
5
inch
4.06
2.56
1.06
2.36
2.95
2.95
2.36
2.36
mm
103
65
27
60
75
75
60
60
inch
4.29
3.27
2.05
3.54
3.94
4.21
3.03
3.35
mm
109
83
52
90
100
107
77
85
inch
5.12
3.78
2.52
3.54
4.49
4.49
3.54
3.54
mm
130
96
64
90
114
114
90
90
D
60
100
63
125
3, 4, & 5
3, 4, & 5
13
2.44
F
16
H
1.81
2.44
20
G
5.5mm (.22") 20 and
30 Amp 6.5mm (.26")
60 and 100 Amp
A
Dimension Drawings
WATERTIGHT RECEPTACLE (IP67)—Angled 15°
C
15∞
Amps
N.A. Intl.
B
FH
A
G
E
G
Poles
20
16
3
20
16
4
20
16
5
30
32
3&4
30
32
5
60
63
3, 4, & 5
100
125
3, 4, & 5
H
5.5mm (.22")
20 and 30 Amp
6.5mm (.26")
60 and 100 Amp
D
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
A
B
C
2.82
71.5
31.9
81
3.46
88
3.78
96
4.06
103
4.29
109
5.12
130
1.93
49
2.05
52
2.05
52
2.20
56
2.36
60
3.23
82
3.70
94
1.61
41
1.50
38
1.50
38
1.85
47
1.85
47
2.52
64
2.95
75
Dimensions
D
E
2.01
51
2.87
73
2.87
73
2.87
73
2.87
73
3.19
81
3.54
90
2.44
62
3.62
92
3.62
92
3.62
92
3.62
92
3.94
100
4.49
114
F
G
H
2.68
68
3.94
100
3.94
100
3.94
100
3.94
100
4.21
107
4.49
114
1.85
47
3.03
77
3.03
77
3.03
77
3.03
77
3.03
77
3.54
90
1.85
47
3.35
85
3.35
85
3.35
85
3.35
85
3.35
85
3.54
90
WATERTIGHT RECEPTACLE (IP67)—Angled 80°
Amps
N.A. Intl.
E
G
FH
C
B
A
Poles
20
16
3
20
16
4
20
16
5
30
32
3&4
30
32
5
60
63
3, 4 & 5
G
H
5.5mm (.22")
20 and 30 Amp
6.2mm (.24") 60 Amp
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
A
B
C
2.83
72
3.19
81
3.46
88
3.78
96
4.06
103
4.33
110
3.46
88
4.25
108
4.25
108
4.76
121
4.84
123
5.63
143
4.29
109
4.84
123
4.84
123
5.71
145
5.71
145
7.99
203
Dimensions
D max
E
1.18
30
1.50
38
1.50
38
1.73
44
1.73
44
2.20
56
2.56
65
3.15
80
3.15
80
3.54
90
3.54
90
4.49
114
F
G
H
2.05
52
2.60
66
2.60
66
2.95
75
2.95
75
4.49
114
2.17
55
2.68
68
2.68
68
3.07
78
3.07
78
3.54
90
1.18
30
1.57
40
1.57
40
1.77
45
1.77
45
3.54
90
D
WATERTIGHT INLETS (IP67)—Angled 80°
Amps
N.A. Intl.
E
G
H
Poles
20
16
3
20
16
4
20
16
5
30
32
3
30
32
4
30
32
5
60
32
3, 4, & 5
F
C
B
A
G
H
5.5mm (.22")
20 and 30 Amp
6.2mm (.24")
60 and 100 Amp
D
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
A
B
C
2.83
72
3.19
81
3.50
89
3.78
96
3.78
96
4.02
102
4.33
110
3.19
81
3.90
99
4.06
103
4.45
113
4.45
113
4.61
117
5.00
127
3.86
98
4.33
110
4.45
113
5.12
130
5.12
130
5.12
130
7.20
183
Dimensions
D
E
1.18
30
1.50
38
1.50
38
1.73
44
1.73
44
1.73
44
2.20
56
2.56
65
3.15
80
3.15
80
3.54
90
3.54
90
3.54
90
4.49
114
F
G
H
2.05
52
2.60
66
2.60
66
2.95
75
2.95
75
2.95
75
4.49
114
2.17
55
2.68
68
2.68
68
3.07
78
3.07
78
3.07
78
3.54
90
1.18
30
1.57
40
1.57
40
1.77
45
1.77
45
1.77
45
3.54
90
WATERTIGHT INLETS (IP67)—Straight
C
B
Amps
N.A. Intl.
A
FH
G
E
Poles
100
125
3
100
125
4
100
125
5
G
inch
mm
inch
mm
inch
mm
H
6.5mm (.26")
60 and 100 Amp
D
14
A
B
C
5.12
130
5.12
130
5.12
130
3.70
94
3.70
94
3.70
94
2.20
56
2.20
56
2.20
56
Dimensions
D
E
3.54
90
3.54
90
3.54
90
5.12
130
5.12
130
5.12
130
F
G
H
5.12
130
5.12
130
5.12
130
4.09
104
4.09
104
4.09
104
4.09
104
4.09
104
4.09
104
Back Boxes and Accessories
BACK BOXES—for use with straight watertight and splashproof receptacles.
Hub
Size
A
B
C
D
E
F
G
Cubic
Inch
Capacity
20° angle for
20A, 4 and 5
pole receps. and
all 30A receps.
3/4"
3.34
0.97
1.12
4.12
4.00
0.25
–
20.4
1"
3.34
0.97
1.12
4.12
4.00
0.25
–
20.4
20° angle for all
60A receptacles
1 1/4"
4.41
1.41
2.09
5.63
5.00
0.28
3.00
59.7
1 1/2"
4.41
1.41
2.09
5.63
5.00
0.28
3.00
59.7
20° angle for all
100A receptacles
1 1/2"
5.18
1.78
2.50
7.71
5.50
0.34
4.00
96.6
2"
5.18
1.78
2.50
7.71
5.50
0.34
4.00
96.6
Cat. No.
BE3-B75
BE3-B100
BE6-B125
BE6-B150
BE10-B150
BE10-B200
Description
Dimensions (Inches)
Epoxy-coated cast aluminum junction boxes are corrosion resistant and
designed to pass the 500-hour salt spray test, the UL hosedown and
external icing tests.
BACK BOX ADAPTER PLATES—for use with Hubbell back boxes.
Cat. No.
Receptacle
For use with Hubbell Back Box
CHAP20H
20A, 3 Pole
BB201W, BB301W, FT202W or FT302W
CHAP30H
20A, 4 & 5 Pole
30A, 3, 4 & 5 Pole
BB201W, BB301W, FT202W or FT302W
CHAP60H
CHAP100H
60A, 3, 4 &5 Pole
100A, 3, 4 & 5 Pole
BB601W, BB602W or FW60/100
BB1001W, BB1002W or FW60/100
WATERTIGHT CLOSURE CAPS—for use with watertight male plugs and inlets.
Cat. No.
Poles
Amperage Rating
CHCC320
CHCC3430
CHCC60
CHCC100
CHCC420
CHCC3430
CHCC530
CHCC60
CHCC520
CHCC530
CHCC60
CHCC100
3
20A
30A
60A
100A
20A
30A
60A
100A
20A
30A
60A
100A
4
5
PRE-INSTALLED CLOSURE CAPS
Closure caps provide watertight or splashproof protection to disconnected plugs
and inlets. The possibility of removing or misplacing the cap can be eliminated
by securing the chain or nylon strap to the inlet flange. If the closure cap will
be fastened to a plug, Cooper Crouse-Hinds can pre-install the cap on the
device. This factory installation assures safe and reliable utilization of the two
components. Contact customer service for ordering information.
15
Std. Pkg Qty.
5
5
2
2
5
5
2
2
5
5
2
2
Hazardous
Area IEC 309
Plugs
and Interlocks—
IEC 309 Non-Metallic
Plugs,
Receptacles
& Interlocks
Class I, Zone 1 & 2, Division 2, NEMA 4X, IP66
Color-coded receptacle
cover and plug.
Rainshedding
watertight profile.
Fiber-reinforced nylon type 12
impact- and corrosion-resistant
enclosure and plug.
Molded in place
mounting feet.
Dual bottom entries in NPT or metric thread
for cable or conduit.
Locking finger seats
into web pockets
securing back cap in
place even under heavy
usage and vibration.
HEAVY DUTY STRAIN RELIEF
Offering superior pullout protection
and significantly reducing the occurrence of seal failure, our external stain
relief system absorbs all tensile and
torsional forces. In addition, an
extremely long and dependable inside
seal provides added protection.
Nickel-plated brass
contacts offer long-life
corrosion protection.
Compression lugs provide
reliable mechanical wire
termination.
16
Hazardous Area IEC 309 Plugs and Interlocks—
Class I, Zone 1 & 2, Division 2, NEMA 4X, IP66
Easy to wire. Cover removes along an
innovative break line that permits full
access to internal switch terminations.
Factory sealed switch provides Zone 1 & 2, Div.
2 explosion protection. Receptacle is deadfront until plug is fully engaged and rotated to
activate switch. Plug cannot be removed under
load. Switch is horsepower, and AIC-rated.
Brass contacts with field-proven, self-cleaning
multi-lam pressure bands for smooth plug
insertion, low heat rise and uniform electrical
contact.
APPLICATIONS
OPTIONS
IEC 309 explosion protected devices are used:
• to supply power to portable or fixed
electrical equipment
• where hazardous gases may be present
• in damp or wet locations
• where impact and corrosion resistance are required
• where compact equipment is required in tight spaces
• auxiliary contacts for PLC or pilot light
applications—add suffix [S483]
STANDARD MATERIALS
•
•
•
•
FEATURES
• mechanically interlocked plug and receptacle—
plug cannot be engaged or disengaged under load
• simple “insert plug and twist” design to activate
internal switch
• self cleaning multi-lam contacts provide reliable
power connection
• compact size, easy to handle and install
• OSHA lockout/tagout
• dual bottom entry Zone 1 Myers® hubs
• full wiring access, saves time and money
• VØ rated materials
enclosure: type 12 nylon
plug body: fiber-reinforced nylon
hardware: stainless steel
contacts: brass
CERTIFICATIONS
•
•
•
•
•
•
•
•
•
* 20A, 30A, 60A, 100A Pin Configuration to IEC 309-1/2 Series 2—UL Listed
16A, 32A, 63A, 125A, Pin Configuration to IEC 309-1/2 Series 1—Not U.L. Listed
17
AEx de IIc T6
Class I, Zone I, Div. 2, Groups A, B, C & D
EEx ed IIC T6
II 2G/D
UL,* cUL
PTB 99 ATEX 1039
IP66, NEMA 4X
CE
VDE
R
IEC 309 Non-Metallic
Ordering
Information Plugs, Receptacles & Interlocks
HAZARDOUS AREA PIN & SLEEVE ORDERING INFORMATION
Interlock
Receptacle
Plug
2W3P
110–120
GHG 511 4304 R3001
GHG 511 7304 R0001
M20
2W3P
220–240
GHG 511 4306 R3001
GHG 511 7306 R0001
M25
3W4P
220–240
GHG 511 4409 R3001
GHG 511 7409 R0001
M25
3W4P
380–415
GHG 511 4406 R3001
GHG 511 7406 R0001
M25
3W4P
500
GHG 511 4407 R3001
GHG 511 7407 R0001
M25
3W4P
690
GHG 511 4405 R3001
GHG 511 7405 R0001
M25
4W5P
380–415
GHG 511 4506 R3001
GHG 511 7506 R0001
1/2
2W3P
125
GHG 511 4304 L3001
GHG 511 7304 L0001
1/2
2W3P
250
GHG 511 4306 L3001
GHG 511 7306 L0001
3/4
3W4P
3Ø250
GHG 511 4409 L3001
GHG 511 7409 L0001
3/4
3W4P
3Ø480
GHG 511 4407 L3001
GHG 511 7407 L0001
3/4
3W4P
3Ø600
GHG 511 4405 L3001
GHG 511 7405 L0001
1
3W4P
3Ø250
GHG 512 4409 L3001
GHG 512 7409 L0001
1
3W4P
3Ø480
GHG 512 4407 L3001
GHG 512 7407 L0001
1
3W4P
3Ø600
GHG 512 4405 L3001
GHG 512 7405 L0001
M32
3W4P
220–240
GHG 512 4409 R3001
GHG 512 7409 R0001
M32
3W4P
380–415
GHG 512 4406 R3001
GHG 512 7406 R0001
M32
3W4P
500
GHG 512 4407 R3001
GHG 512 7407 R0001
M32
3W4P
690
GHG 512 4405 R3001
GHG 512 7405 R0001
M32
4W5P
380–415
GHG 512 4506 R3001
GHG 512 7506 R0001
1 1/4
3W4P
3Ø250
GHG 514 4409 L3001
GHG 514 7409 L0001
1 1/4
3W4P
3Ø480
GHG 514 4407 L3001
GHG 514 7407 L0001
1 1/4
3W4P
3Ø600
GHG 514 4405 L3001
GHG 514 7405 L0001
Cable
Gland
16A
M20
20A
30A
60A
CONFIGURATION
Voltage
Amps
32A
Wires
and
Poles
Myers
Hub
Recept./
Conn.
Plug/Inlet
ADDITIONAL PRODUCTS
10A and 20A multi-pin interlock receptacle and plugs are available—Please see Cooper Crouse-Hinds
Catalog 310 or consult factory for ordering information
16A and 32A flange receptacles and connectors are available—Please see Cooper Crouse-Hinds Catalog
310 or consult factory for ordering information
18
Ordering Information
HAZARDOUS AREA PIN & SLEEVE ORDERING INFORMATION
CONFIGURATION
Voltage
Interlock
Receptacle
Plug
3W4P
220–240
GHG 514 4409 R3001
GHG 514 7409 R0001
M40
3W4P
380–415
GHG 514 4406 R3001
GHG 514 7406 R0001
M40
3W4P
500
GHG 514 4407 R3001
GHG 514 7407 R0001
M40
3W4P
690
GHG 514 4405 R3001
GHG 514 7405 R0001
M40
4W5P
380–415
GHG 514 4506 R3001
GHG 514 7506 R0001
1 1/2
3W4P
125/250
GHG 515 4412 L3001
GHG 515 7412 L0001
1 1/2
3W4P
3Ø250
GHG 515 4409 L3001
GHG 515 7409 L0001
1 1/2
3W4P
3Ø480
GHG 515 4407 L3001
GHG 515 7407 L0001
1 1/2
3W4P
3Ø600
GHG 515 4405 L3001
GHG 515 7405 L0001
1 1/2
4W5P
230-400
GHG 515 4506 L3001
GHG 515 7506 L0001
M63
3W4P
220–240
GHG 515 4409 R3001
GHG 515 7409 R0001
M63
3W4P
380–415
GHG 515 4406 R3001
GHG 515 7406 R0001
M63
3W4P
500
GHG 515 4407 R3001
GHG 515 7407 R0001
M63
3W4P
690
GHG 515 4405 R3001
GHG 515 7405 R0001
M63
4W5P
380–415
GHG 515 4506 R3001
GHG 515 7506 R0001
Amps
Cable
Gland
63A
M40
Myers
Hub
100A
125A
Wires
and
Poles
Recept./
Conn.
Plug/Inlet
HAZARDOUS INTERLOCK RECEPTACLE
B
X
T
16/20A
3P
Y
L
H
4/5P
30/32A
4/5P
60/63A
4/5P
100/125A
B
3.5
4.3
4.7
7.9
8.9
X
3.15
3.94
4.33
7.09
8.10
T
4.8
5.8
6.6
8.9
10.0
Y
4.53
5.31
6.7
10.87
11.90
L
6.1
6.9
8.1
14.6
13.3
H
8.8
9.3
11.5
18.7
21.1
HAZARDOUS PLUG
A
3P
16/20A
4P
4P
30/32A
4/5P
60/63A
4/5P
100/125A
A
6.7
7.4
7.4
9.8
10.7
12.32
B
2.8
3.0
3.3
3.9
4.3
5.16
B
Cord Dia.
Range (In.)
.515-.827
19
.515-1.102 .630–1.378 .827–2.28
For more information:
If further assistance is required, please contact an authorized Cooper Crouse-Hinds Distributor,
Sales Office or Customer Service Department:
U.S.:
Cooper Crouse-Hinds
P.O. Box 4999
Syracuse, NY 13221
Toll Free: 866-764-5454
(315) 477-5531
FAX: (315) 477-5179
Canada:
Cooper Crouse-Hinds Canada
Toll Free: 800-265-0502
(905) 507-4187
FAX: (905) 568-7048
Mexico:
Cooper Crouse-Hinds, S.A. de C.V.
52-555-804-4000
FAX: 52-555-804-4020
Asia (Singapore):
Cooper Crouse-Hinds Pte. Ltd.
65-6297-4849
FAX: 65-6297-4819
[email protected]
Australia:
Cooper Electrical Australia
61-29-743-7000
FAX: 61-29-743-7069
[email protected]
Europe (Germany):
Cooper Crouse-Hinds GmbH
49-6271-806500
FAX: 49-6271-806476
Latin America/Caribbean:
Cooper Crouse-Hinds
(954) 764-3853
FAX: (954) 764-3854
Middle East (Dubai):
CEAG Middle East LLC
971-4-324-1519
FAX: 971-4-324-1640
India:
Cooper Crouse-Hinds India
91-22-5604-5150
FAX: 91-22-2404-1811
www.crouse-hinds.com
[email protected]
Cooper Crouse-Hinds is a trademark of Cooper Industries, Inc.
©2007 Cooper Industries, Inc.
Your Authorized Cooper Crouse-Hinds Distributor is:
Cooper Industries, Ltd.
600 Travis, Ste. 5800
Houston, TX 77002-1001
P: 713-209-8400
www.cooperindustries.com
4738-0907
Printed in USA
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