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R
EAD
& F
OLLOW
A
LL
I
NSTRUCTIONS
,
W
ARNINGS
& C
AUTIONS
B
EFORE
U
SING
T
HIS
V
ACUUM
.
S
AFETY
,
O
PERATION
&
M
AINTENANCE
M
ANUAL
W
/P
ARTS
L
IST
E
LECTRIC
&
A
IR
-O
PERATED
H
AZARDOUS
W
ASTE
B
ACKPACK
V
ACUUM
This unit is intended for commercial use.
This vacuum will afford you many years of trouble-free operating satisfaction, provided it is given proper care. All parts have passed rigid quality control standards prior to their being assembled to produce the finished product. Prior to packaging, your vacuum was again inspected for assurance of flawless assembly.
This vacuum is protectively packed to prevent damage in shipment. We recommend that upon delivery, unpack the unit and inspect it for any possible damage.
Only a visual examination will reveal damage that may have occurred.
If damage is discovered, immediately notify the transportation company that delivered your vacuum. As a shipper, we are unable to report any claim for damage.
You must originate any claim within 5 days of delivery.
This manual is for you protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury. Remove the vacuum and its attachment from the carton. Read this manual completely before operating this vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum and special filters employed.
S
AVE
T
HESE
I
NSTRUCTIONS
P
LEASE
C
O
R
EAD
AREFULLY
B
EFORE
PERATING
P
AGE
1
410 BackPack Manual - PN 311766 Rev C - Printed in USA 04/19/05
410SSDAF
I
MPORTANT
S
AFETY
I
NSTRUCTIONS
W
ARNING
:
To Reduce the Risk of Fire, Electric Shock or Injury:
Electric shock could occur if used on wet surfaces.
DO NOT expose to rain. Store indoors.
When using this vacuum basic precautions should always be followed, including the following:
1. DO NOT leave the vacuum when plugged in. Unplug from the outlet when not in use and before servicing.
2. To avoid electric shock, DO NOT expose to rain. Store indoors. DO NOT use on wet surfaces.
3. This is NOT a toy. Close attention is necessary when used around or near children.
4. Use only as described in this safety manual. Use only manufacturer's recommended attachments and accessories.
5. DO NOT use this vacuum with damaged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
6. DO NOT pull or carry by the cord, use cord as a handle, close a door on cord or pull cord around sharp edges and corners. Keep cord away from heated surfaces.
7. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
8. DO NOT handle the plug of the vacuum with wet hands.
9. DO NOT put any objects into openings. DO NOT use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
11. DO NOT pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
12. DO NOT use without 2-ply disposable paper filter bag, 2-ply intermediate filter and HEPA filter in place.
13. DO NOT use the vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
14. Use extra care when cleaning on stairs.
15. DO NOT use where anesthetics or oxygen are used.
16. Turn off all controls before unplugging
17. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then wire size must be #14 or larger and should not exceed 50 feet in length. The extension cord must be a three-wire type to insure grounding protection.
18. Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety and to protect your limited warranty.
This vacuum must be connected to a properly grounded outlet only. (See grounded instructions)
MAV410SSDAF
I
MPORTANT
S
AFETY
I
NSTRUCTIONS
1. Air supply should not exceed 150 psi.
2. Use compressed air line rated for
200 psi or better.
3. Water separator must be used on compressed air line.
4. When the air vacuum is used to pickup flammable and/or combustible material or dust, the tank, air line and vacuum hose must be grounded to prevent static sparks.
5. When the unit is ON, never allow fingers, hair or loose clothing to come near intake, suction ports or nozzle.
6. Air control valve must be OFF before connecting to compressed air line, than open valve slowly making sure not exceed the 150 psi rated pressure.
7. DO NOT use without paper filter bag, intermediate filter and HEPA filter in place.
S
AVE
T
HESE
I
NSTRUCTIONS
P
AGE
2
D
ANGER
:
Improper use of the grounding plug can result in a risk of electric shock.
Electrical equipment must be grounded. If it should mal-function or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. The vacuum is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
G
ROUNDING
I
NSTRUCTIONS
G
ROUNDING
METHODS
This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illustrated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B
& C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available.
The temporary adaptor should be used only until a properly grounded outlet (Fig
A) can be installed by a qualified electrician. The green color rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place by a metal screw (Fig 3).
W
ARNING
:
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the outlet,have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the
Canadian Electrical Code.
Treat this vacuum as you would any other high grade precision made product.
Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which will not be covered by the warranty.
C
ARE
O
F
T
HIS
V
ACUUM
P
AGE
3
L
IRE
T
OUTES
L
ES
I
NSTRUCTIONS
A
VANT
D
E
F
AIREFONCTIONNER
(C
ET
A
PPAREIL
)
AVERTISSEMENT:
Pour reduire les risques d'incendie, de choc electrique ou de blessure:
POUR APPAREIL SEC
Pour réduire les risques de choc électrique, ne pas aspirer de maitières humides, ne pas exposer à la pluie et garder l'aspirateur à l'intérieur.
POUR APPAREIL HUMIDE
Pour réduire les risques de choc électrique, ne pas exposer
à la pluie et garder l'aspiraleur à l'intérieur.
L'utilisation d'un appareil électrique demande certaines précautions:
1. Ne pas laisser l'appareil sans surveillance lorsqu'il est branché. Débrancher lorsque l'appareil n'est pas utilise ét avant l'entretien.
2. Ne pas permettre aux enfants de jouer avec l'appareil. Une attention particulière est nécessaire lorsque l'appareil est utilisé par des enfants ou à proximité de ces derniers.
3. N'utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.
4. Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l'appareil à un atelier de réparation s'il ne fonctionne pas bien, s'il est tombé ou s'il a
été endommagé, oublié à l'extérieur ou immergé.
5. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
6. Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides.
7. Ne pas tirer, soulever ou traîner l'appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer dans l'embrasure d'une porte ou l'appuyer contre des arêtes vives ou des coins.
Ne pas faire rouler l'appareil sur le cordon. Garder le cordon à l'écarte des surfaces chaudes.
8. User de prudence lors du nettoyage des escaliers.
9 N'insérer aucun objet dans les ouvertures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloquée.
S'assurer que de la poussière, de la peluche, des cheveux ou d'autres matières ne réduisent pas le débit d'air.
10 Maintenir les cheveux, les vêtements amples, les doigts et toutes les parties du corps à l'écart des ouvertures et des pièces mobiles.
11. Ne pas utiliser l'appareil si le sac à poussière ou le filtre n'est pas en place.
12. Mettre toutes les commandes à la position ARRET avant dé debrancher l'appareil.
13. Ne pas apsirer de matières en combusion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou des cendres chaudes.
14. Ne pas aspirer des liquides inflammables ou combustibles, comme de l'essence, et ne pas faire fonctionner dans des endroits où peuvent se trouver de tels liquides.
15. Toujours mettre l’interruptuer de l’appariel à la position ARRET avant de brancher ou de débrancher la brosse à moteur.
16. Ne brancher qu'à une prise de courant avec mise àla terre. Voir les instructions visant la mise à la terre.
I
NSTRUCTIONS
V
ISANT
L
A
M
ISE
À L
A
T
ERRE
Cet appareil doit être mis à la terre. En cas dé défaillance ou de panne
éventuelles, la mise à la terre fournit au courant un chemin de moindre résistance qui réduit le risque de choc électrique. Cet appareil est pourvu d'un cordon muni d'un conducteur de terre et d'une fiche avec broche de terre. La fiche doit être branchée dans une prise appropriée correctement instalée et mise
à la terre conformément aux règlements et ordonnances municipaux.
Cet appareil est destiné à un circuit de 120V et est muni d'une fiche de mise à la terre semblable à celle illustrée par le croquis A de la figure "A". S'assurer que l'appareil est branché à une prise de courant ayant la même configuration que la fiche.
Aucun adaptatteur ne devrait être utilisé avec cet appareil.
AVERTISSEMENT
Un conducteur de terre mal raccordé peut entraîner un risque de choc électrique.
Consulter un électricien ou un technicien d'entretien qualifié si vous n'êtes pas certain que la prise soit correctement mise à la terre. Ne pas modifier la fiche fournie avec l'appareil-si elle ne peut être inséreé dans la prise, faire installer une prise adéquate par un électricien qualifié.
CONSERVER CES INSTRUCTIONS
P
AGE
4
W
ARNING
:
Electric shock could occur if used on wet surfaces
DO NOT expose to rain - Store Indoors.
This vacuum has been specifically designed to clean up hazardous dust.
Special filters reduce the incidence of airborne dust that would be created by other methods of cleaning.
During removal of hazardous dust, DO NOT sweep, scoop, shovel or in any manner handle other than by vacuuming.
DO NOT at any time attempt to remove, substitute, bypass or by any other means change the filters in the vacuum.
Use only manufacturer’s approved vacuum filters and filters bags
Before attempting to use or cleaning, be sure that you fully understand the instructions for setting up or cleaning/changing of filters in this vacuum.
Any health hazards associated with use of this vacuum in conjunction with the pickup of hazardous material has not been investigated by Underwriters Laboratories, Inc.
I
NTENDED
U
SE
O
F THIS
V
ACUUM
Upper Strap
Adjustment
Shoulder and
Chest Straps
Lower Strap
Adjustment
Frame
Waist Belt
H
ARNESS
S
TRAP
A
DJUSTMENTS
This vacuum is shipped with the frame attached to the tank. the straps must be adjusted to fit the operator as shown.
1. Set vacuum on a table with frame to the table edge.
2. Loosen all straps, top to bottom.
3. Slip arms and shoulder through the shoulder and chest straps
4. Close waist straps and tighten.
5. Tighten the upper and loser adjustments of the shoulder and chest straps so that shoulder pads come over the shoulders but remain above the armpit.
6. Equalize the tension on each strap so the frame is held level.
P
AGE
5
F
I
ILTER
NSTALLATION
This hazardous use vacuum has special filters installed. The 2-ply disposable paper bag filter contains the bulk of all debris and protects the remaining filters from excess dirt. The 2-ply intermediate filter is a very fine non-woven filter that extends the life of the expensive High-
Efficiency Particulate Air (HEPA) filter.
HEPA Filter
2-Ply
Intermediate
Filter
2-Ply
Disposable
Paper Filter
Bag
1) Remove unit from carton. Disengage clamps that hold the motor head to tank. Carefully set aside.
2) Remove HEPA filter and intermediate filter.
Set aside.
3) Install a disposable 2-ply paper filter bag by taking hold of the free ends of the cardboard attached to the paper bag. Pull cardboard forward over the inlet fitting so that the cardboard is as close to the wall of the tank as possible.
4) Place the 2-ply intermediate filter in position on top of the tank. Fold the edge over the outside of the tank overlapping approximately one inch.
5) Insert the HEPA filter, being careful not to move the 2-ply intermediate filter. The filter's sealing gasket must sit evenly on the tank rim so an air tight seal will be obtained.
6) Replace the motor head on top of the HEPA filter seated in the top of the tank.
C
AUTION
:
To insure a snug fit the area around the lid and top edge of the vinyl sealing gasket is free of dirt and other foreign matter.NEVER operate the vacuum cleaner without a primary HEPA filter and 2-ply disposable paper bag in place and NEVER, NEVER without the intermediate filter in position.
Motor damage, lose of operating efficiency and re-circulation of hazardous material into the work area will take place.
W
HEN
T
O
C
HANGE
F
ILTERS
C
AUTION
:
Always unplug vacuum from the power source before changing filters.
2-Ply Disposable
Paper Filter Bags
When the 2-ply disposable paper filter bag is full, it MUST be replaced.
Excessive over filling of this bag makes it difficult to remove from the vacuum tank and can result in breakage and spills.
2-Ply Intermediate
Filter
The 2-ply intermediate filter should be replaced with every fifth change of paper bag and whenever there is damage or a visible collection of debris on the outside of the filter.
HEPA Filter
Replace the HEPA filter when loss of vacuum continues to occur after you have checked for an obstructions in the hose or wand. Also, install a new 2-ply disposable paper filter bag and 2-ply intermediate filter.
C
AUTION
:
Hazardous materials must be disposed of properly NEVER throw contaminated debris in your usual trash receptacle. Place debris in a OSHA approved poly bag or container marked with HAZARDOUS
MATERIAL warning and dispose in accordance with your local Hazardous Waste Regulations.
P
AGE
6
C
AUTION
:
For the benefit of your health, always wear gloves and an OSHA approved face mask for use with asbestos any time you are operating or cleaning this vacuum cleaner.
C
R
EMOVING
ONTAMINATED
F
ILTERS
2-Ply Disposable Paper
Filter Bag:
1. Carefully and slowly remove the motor head, HEPA filter and 2-ply intermediate filter. Set aside.
2. Using a damp cloth, wipe down all exposed surfaces inside of tank and set cloth down. DO NOT discard the cloth.
3. Lay vacuum tank on its side with inlet on top, carefully and slowly push cardboard off air inlet tube.
4. Remove paper backing from sealing flap located over cardboard collar.
Press sealing flap firmly over the opening to prevent spill back of recovered materials.
5. Slowly and very carefully lift the 2-ply disposable paper filter bag out of tank, using care not to puncture the bag with inlet.
7. Wipe off any surface that have not been previously wiped with the damp cloth including the entire inside of tank.
8. Place the 2-ply disposable paper filter bag and damp cloth in a OSHA approved poly bag, dispose of it in accordance with the local Hazardous Waste
Regulations.
2-Ply Intermediate
Filter:
1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on underside and carefully set aside. Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously as not to damage or puncture paper media used in the filter. Set aside.
3. Remove 2-ply intermediate filter and dispose of it along with the wiping cloth in a OSHA approved poly bag.
4. Install a new 2-ply intermediate filter, insert HEPA filter, replace motor head and engage clamps.
Primary HEPA Filter
1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on the underside and carefully set aside.
Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously and dispose of it along with the 2-ply intermediate filter, 2-ply disposable filter bag and wiping cloth in a OSHA approved poly bag.
3. Install a new 2-ply disposable filter bag, 2-ply intermediate filter and, insert a new HEPA filter, replace motor head and engage holddown clamps.
T
OOLS
, W
AND
&
HOSE
I
NSTALLATION
& A
SSEMBLY
Hose &
Swivel
Connector
Wand
Assembly
The hose and swivel connector are preassembled at the factory. To attach the swivel connector to intake fitting on vacuum tank:
1) Line up the slots in the swivel c o n nector with retaining rivets on the intake.
2) nsert swivel connector and twist clockwise until the rivets reset against slot end
One or two piece wands are shipped with tool kits. The two piece wand requires assembly.
1) Align the button lock of the upper wand section with the opening for button lock in the lower wand.
P
AGE
7
Tool
Assembly
1) Turn the wand nut counterclock-wise approximately four (4) complete turns.
2) Insert tool into wand and coupling.
3) While holding the tool in place, turn nut clockwise until wand nut is fully locked.
A
IR
-V
ACUUM
V
ALVE
A
SSEMBLY
R
EPLACEMENT
P
ARTS
L
IST
____________________________________
Ref Part Description Qty Part
No No
____________________________________
30 Quick Disconnect Female Fitting 1
31 15 /
16
” Hose Clamp 2
32 1 /
2
” X 2 Ft Hose 1
33 .37-16 X 1 1 /
2
” Hex Bolt
34 Pipe Hanger
35 QDC Female Brass Fitting
36 1 /
2
" Brass Reducer Fitting
37 “T” Connector w/ 3 /
8
” Socket
1
1
2
2
1
325422
325430
325414
437336
437344
325546
359947
325473
38 Ball Valve Assembly
39 1 /
2
” Brass Nipple Fitting
40 QDC Male Fitting
42 Square Hole Flat Washer
1
2
1
1
304468
350478
304484
382426
43 3 /
8
” Flat Washer 2 353221
____________________________________
O
PTIONAL
1
1
/
2
"
T
OOL
K
IT
_______________________________
_______________________________
7 Ft Crushproof Hose
5 Ft Two Piece Steel Wand
14" Floor Brush
14" Carpet Tool
11" Crevice Tool
394254
353779
395323
395331
312444
6" Upholstery Tool w/Brush 374083
_______________________________
P
AGE
8
P
AGE
9
410 T
ANK
P
ARTS
D
RAWING
&
R
EPLACEMENT
P
ARTS
L
IST
___________________________________
Qty Part
No No
___________________________________
59
60
61
62
63
50 HEPA Filter Gasket
51 HEPA Filter Assembly
52 2 Ply Intermediate Filter
(2/Pk)
53 Stainless Steel Tank w/Clamps
54
55
56
57
58
Holdown Clamps
Inlet Assembly
1 1 /
2
” Swivel Connector
2-Ply Disposable Filter Bags
Flat Gasket
(5/Pk)
2
1
1
1
1
1
1
1
1
Speed Pin Assembly
Tank Frame Clips
Frame w/Straps & Harness
Bottom Pad
Frame Mounting Clip
1
1
2
2
1
64 #10-24 X 3 /
4
” Screw 2 337315
65 #10-24 Hex Nut 2 331201
___________________________________
302392
302376
347515
302880
358312
325406
349445
395854
303607
385182
303631
302902
303615
421731
410SSDAF
1.3 HP M
OTOR
H
EAD
R
EPLACEMENT
P
ARTS
L
IST
_____________________________________
Ref Part Description Qty Part
No No
_____________________________________
6
7
4
5
8
1
2
3
Complete Motor Head Assy
#8 X 1" Screw
Strain Relief
Tether Cord Assembly
Backup Washer
Ring Terminal
50 Ft Yellow Line Cord
Belt Key Ring
#8-32 Nylon Hex Nut
9 Lower Dome Assembly
10 Silencing Liner
11 Upper Motor Gasket
12 Orange Wire Nut
13 1 HP By-Pass Motor
14 12" Cover
15 #8-32 X .38 Screw
16 Circle Gasket
17 Motor Screen
18 Lower Motor Gasket
19 #12 Int Tooth Lockwasher
20 #10 Ground Screw
21 Nylon Washer
22 Rocker Switch
23 #10 Hex Screw
24 Silencing Disc
1
1
1
6
1
1
4
1
1
1
1
1
2
1
6
2
1
1
4
4
1
1
1
4
1
1
302783
394270
443379
332313
398187
319724
387916
357316
385158
394610
302368
378607
398985
337757
417432
415758
416290
394432
394300
364037
393258
361054
393754
368385
396028
394602A
P
AGE
10
____________________________________
Ref Part Description Qty Part
No
8
9
6
7
10
3
4
1
2
5
11
12
12” Air-Operated Head Assy 1
Dome Assembly
#10-24 Acorn Nut
#10-24 Hex Nut w/Lockwasher 6
1 /
8
” NPT Elbow Fitting 2
1 /
2
” to 1 /
8
” Reducer
1
6
1
1 /
2
” Tee Fitting
1 /
2
” to 3 /
8
” Reducer
3 /
8
" Male w/Barber Connector
1 /
2
” NPT Bulk Head Assembly
SS Reinforcing Ring
5
3
/
8
” Hose Clamp
/
8
” High Pressure Hose
13 #10-24 X 1 /
2
” Screw
14 #10 Lockwasher
15 12” Cover Assembly
16 Flat Gasket
17 Venturi
18 Muffler
19 1 /
4
” OD Tubing
20 1 /
8
” NPT Bulk Head Assembly
325147
304077
359807
331201
304395
304298
2
1
1
1
1
304379
359947
304697
304115
374865
2
1
304948
304964
10 341622
4 380725
1 417432
1 416460
2
1
1
1
304506
306096
304492
304093
21
22
0-200 Pressure Gauge
1 /
2
” Brass Elbow Fitting
1
1
304131
325244
23 1 /
2
” QDC Male Fitting 1 304484
____________________________________
P
AGE
11
MAV410SSDAF
A
IR
-O
PERATED
D
RAWING
&
R
EPLACEMENT
P
ARTS
L
IST
T
ROUBLE
S
HOOTING
G
UIDE
PROBLEM: Loss of Vacuum
CAUSE: SOLUTION:
1. Full paper 2-ply disposable filter bag. 1. Replace 2-ply disposable paper filter bag.
2. Dry filter assembly clogged.
3. Clogged hose or wand.
4. Tank rim dented.
5. Loose or broken fan (electric unit).
6. Motor not working.(electric unit)
7. Gasket worn.
2. Clean cloth filter.
3. Remove obstruction.
4. Replace tank.
5. Contact manufacturer or service center.
6. Contact manufacturer or service center.
7. Replace gasket.
PROBLEM: Motor is not running
CAUSE: SOLUTION:
1. Broken switch.
2. Power cord defective.
3. Motor defective (electric unit).
1. Contact manufacturer or service center
2. Contact manufacturer or service center.
3. Contact manufacturer or service center.
4. Blown fuse or tripped circuit breaker 4. Replace fuse or reset circuit breaker.
at power source (electric unit).
PROBLEM: Dust blowing from vacuum.
CAUSE: SOLUTION:
1. Full paper 2-ply disposable filter bag. 1. Replace 2-ply disposable filter bag.
2. Paper filter bag not installed 2. Reinstall or replace 2-ply disposable properly or off inlet tube.
paper filter bag properly.
4. 2-Ply disposable paper filter bag is torn.
4. Replace 2-ply disposable filter bag.
Address:
777 South Street
P.O. Box 2310
Newburgh, NY 12550 - 0606
TEL:
(800) 835-7812
(845) 565-8850
FAX:
(800) 752-6883
(845) 565-9392
URL: www.mastercraftusa.com
E-mail: [email protected]
410 BackPack Manual - PN 311766 Rev C - Printed in USA 04/19/05
P
AGE
12
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