Ryobi P510 Operator`s manual

OPERATOR’S MANUAL

18 VOLT CORDLESS

RECIPROCATING SAW

P510

BATTERIES AND CHARGERS

SOLD SEPARATELY

Your cordless reciprocating saw has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING:

To reduce the risk of injury, the user must read and understand the operator's manual before using this product.

Thank you for buying a Ryobi product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS

n Introduction ..................................................................................................................................................................... 2

�n General Safety Rules.................................................................................................................................................... 3-4

�n Specific Safety Rules....................................................................................................................................................... 4 n Safety Rules for Charger ................................................................................................................................................. 5

�n Symbols........................................................................................................................................................................ 6-7

��n Features........................................................................................................................................................................ 8-9

��n Assembly ....................................................................................................................................................................... 10

�n Operation.................................................................................................................................................................. 11-13

�n Maintenance.................................................................................................................................................................. 14

�n Parts Ordering / Service ................................................................................................................................................ 16

INTRODUCTION

This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

2

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while

operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

A battery operated tool with integral batteries or a separate battery pack must be recharged only with

the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

Use battery operated tool only with specifically

designated battery pack. Use of any other batteries may create a risk of fire.

MODEL BATTERY PACK (P100) CHARGER (P110)

P510 130255004 1423701, 140237021 n or 140237023

Do not abuse the cord. Never use the cord to carry the charger. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs,

alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry.

Contain long hair. Keep your hair, clothing, and gloves

away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack.

Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.

Remove adjusting keys or wrenches before turning

the tool on. A wrench or a key that is left attached to a

3 rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance

at all times. Proper footing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Do not wear loose clothing or jewelry. Contain long

hair. Loose clothes, jewelry, or long hair can be drawn into air vents.

Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations.

TOOL USE AND CARE

Use clamps or other practical way to secure and sup-

port the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your

application. The correct tool will do the job better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it on or off.

A tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or off position before making any adjust-

ments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

Store idle tools out of reach of children and other

untrained persons. Tools are dangerous in the hands of untrained users.

When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make

a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.

Maintain tools with care. Keep cutting tools sharp

and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool

serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the

manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

n Keep the tool and its handle dry, clean and free from

oil and grease. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.

GENERAL SAFETY RULES

SERVICE

Tool service must be performed only by qualified re-

pair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section

of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may con-

tact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire, or serious injury.

Always wear safety glasses with side shields.

Everyday glasses have only impact resistant lenses. They are NOT safety glasses. Following this rule will reduce the risk of eye injury.

Protect your lungs. Wear a face or dust mask if the

operation is dusty. Following this rule will reduce the risk of serious personal injury.

Protect your hearing. Wear hearing protection during

extended periods of operation. Following this rule will reduce the risk of serious personal injury.

Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories.

Following this rule will reduce the risk of electric shock, fire, or serious personal injury.

Do not place battery tools or their batteries near fire

or heat. This will reduce the risk of explosion and possibly injury.

n Never use a battery that has been dropped or

received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.

Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light.

To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.

Do not charge battery tool in a damp or wet

location. Following this rule will reduce the risk of electric shock.

For best results, your battery tool should be charged in a location where the temperature is more than

50°F but less than 100°F. Do not store outside or in vehicles.

Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with clean water for at least

10 minutes, then seek immediate medical attention.

Following this rule will reduce the risk of serious personal injury.

4

SAFETY RULES FOR CHARGER

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

n Before using battery charger, read all instructions and cautionary markings in this manual, on battery charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.

CAUTION:

To reduce the risk of electric shock or damage to the charger and battery, charge only nickel-cadmium rechargeable batteries as specifically designated on your charger. Other types of batteries may burst, causing personal injury or damage.

n Do not use charger outdoors or expose to wet or damp

conditions. Water entering charger will increase the risk of electric shock.

n Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of

fire, electric shock, or injury to persons. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.

n Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric shock hazard. Replace damaged cords immediately.

n Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or

stress. This will reduce the risk of accidental falls, which could cause injury, and damage to the cord, which could result in electric shock.

n Keep cord and charger from heat to prevent damage to housing or internal parts.

n Do not let gasoline, oils, petroleum-based products,

etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic. n An extension cord should not be used unless

absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:

a. That pins on plug of extension cord are the same number, size and shape as those of plug on charger.

b. That extension cord is properly wired and in good electrical condition; and

c. That wire size is large enough for AC ampere rating of charger as specified below:

Cord Length (Feet)

Cord Size (AWG)

25'

16

50'

16

100'

16

NOTE: AWG = American Wire Gauge n Do not operate charger with a damaged cord or

plug, which could cause shorting and electric shock. If damaged, have the charger replaced by an authorized serviceman.

n Do not operate charger if it has received a sharp blow,

been dropped, or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to determine if the charger is in good working order. n Do not disassemble charger. Take it to an authorized serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

n Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.

n Disconnect charger from the power supply when

not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening. It also will help prevent damage to the charger during a power surge.

Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.

n Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

5

SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power min no

.../min

Minutes

Alternating Current

Direct Current

No Load Speed

Class II Construction

Per Minute

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions, strokes, surface speed, orbits etc., per minute

Wet Conditions Alert Do not expose to rain or use in damp locations.

Read The Operator’s Manual

Eye Protection

Safety Alert

No Hands Symbol

No Hands Symbol

No Hands Symbol

No Hands Symbol

Hot Surface

To reduce the risk of injury, user must read and understand operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.

Precautions that involve your safety.

Failure to keep your hands away from the blade will result in serious personal injury.

Failure to keep your hands away from the blade will result in serious personal injury.

Failure to keep your hands away from the blade will result in serious personal injury.

Failure to keep your hands away from the blade will result in serious personal injury.

To reduce the risk of injury or damage, avoid contact with any hot surface.

6

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL

DANGER:

WARNING:

CAUTION:

CAUTION:

MEANING

Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

SERVICE

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest

AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.

WARNING:

To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual and review frequently for continuing safe operation and instructing others who may use this product.

WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety

Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS

7

FEATURES

PRODUCT SPECIFICATIONS

Motor......................................................................................................................................................................18 Volt DC

Switch............................................................................................................................................Variable Speed with Brake

Length of Stroke............................................................................................................................................................7/8 in.

No Load Speed ................................................................................................................................................... 0-3000/min.

Charger Input ....................................................................................................................................... 120 V, 60 Hz, AC only

Charge Rate ..................................................................................................................................................................1 hour

DEPRESS HERE TO

PULL SWITCH TRIGGER

LOCK-OFF

BUTTON

BASE (SHOE)

ASSEMBLY

LOCK-OFF

BUTTON

SAW BLADE

BLADE CLAMP

LEVER

SWITCH

TRIGGER

8

Fig. 1

FEATURES

KNOW YOUR RECIPROCATING SAW

See Figure 1.

Before attempting to use this product, familiarize yourself with all operating features and safety rules.

LOCK-OFF BUTTON

The saw is equipped with a lock-off button which reduces the possibility of accidental starting. The lock-off button is located on the handle above the switch trigger. You must depress the lock-off button in order to pull the switch trigger.

The lock resets each time the trigger is released. You can depress the lock-off button from either the left or right side.

SWITCH TRIGGER

The reciprocating saw has a variable speed switch trigger that delivers higher speed with increased trigger pressure.

VARIABLE SPEED

This tool has a variable speed switch that delivers higher speed with increased trigger pressure.

BLADE CLAMP LEVER

This saw has the covenience of a blade clamp lever which is located on the side of the saw. Opening the lever releases the blade clamp allowing you to remove an old blade and insert a new blade without the need for seperate tools.

9

ASSEMBLY

UNPACKING

This product requires assembly.

n Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included.

n Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

n Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.

n If any parts are damaged or missing, please call

1-800-525-2579 for assistance.

PACKING LIST

Cordless Reciprocating Saw

Saw Blades (2)

Lanyard (not included in combo)

Operator’s Manual

Warranty Registration Card

WARNING:

If any parts are missing do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury.

BLADE

TO INSTALL /

TO RELEASE

BLADE CLAMP

LOCK / RELEASE LEVER

BLADE CLAMP

BLADE SHOWN

CORRECT IN SAW BAR

TO LOCK

Fig. 2

WARNING:

Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts.

TO INSTALL SAW BLADE

See Figure 2.

n Remove battery pack.

n Lift blade clamp lock / release lever located on side of saw.

n Insert saw blade between blade clamp and saw bar.

n Lock blade clamp lever.

n Replace battery pack.

10

OPERATION

WARNING:

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this tool for the following purposes: n Cutting all types of wood products (lumber, plywood, paneling, composition board, and hard wood).

n Cutting masonite and plastic.

n Cutting drywall.

n Cutting metals such as sheet steel, pipe, steel rods, aluminum, brass, and copper.

CAUTION:

To prevent damage to the battery pack, remove the battery pack from the charger immediately if no LED comes on. Return the battery pack and charger to your nearest service center for checking or replacing. Also, if you are removing the battery pack from the charger and no LEDs are on, return both the battery pack and the charger to your nearest service center. Do not insert another battery pack into the charger. A damaged charger may damage a battery pack.

LED FUNCTIONS OF CHARGER

LED WILL BE ON TO INDICATE STATUS OF

CHARGER AND BATTERY PACK:

n Red LED on = Fast charging mode.

n Green LED on = Fully charged and in maintenance charge mode.

n Green LED on = When battery pack is inserted into charger, indicates hot battery pack or that battery pack is out of or below normal temperature range.

n Yellow and Green LEDs on = Deeply discharged or defective battery pack.

n No LED on = Defective charger or battery pack.

11

CHARGING THE BATTERY PACK

See Figures 3 - 4.

Battery packs for this tool have been shipped in a low charge condition to prevent possible problems. Therefore, you should charge it until the green LED on the front of the charger comes on.

NOTE: Batteries will not reach full charge the first time they are charged. Allow several cycles (operation followed by recharging) for them to become fully charged.

CHARGING A COOL BATTERY PACK

If battery pack is within normal temperature range, the red

LED on charger will come on.

NOTE: If the charger does not charge the battery pack under normal circumstances, return both the battery pack and charger to your nearest Ryobi Authorized Service Center for electrical check.

n Charge the battery pack only with a recommended charger.

n Make sure the power supply is normal household voltage, 120 volts, 60 Hz, AC only.

n Connect the charger to the power supply.

n Place the battery pack in the charger aligning raised rib on the battery pack with the groove in the charger.

n Press down on the battery pack to be sure contacts on the battery pack engage properly with contacts in the charger.

n Normally the red LED on charger will come on. This indicates the charger is in fast charging mode.

n Red LED should remain on for approximately 1 hour then the green LED will come on. Green LED on indicates battery pack is fully charged and charger is in maintenance charge mode.

NOTE: The green LED will remain on until the battery pack is removed from the charger or charger is disconnected from the power supply.

n If both yellow and green LEDs come on, this indicates a deeply discharged or defective battery pack.

Allow the battery pack to remain in the charger for 15 to 30 minutes. When the battery pack reaches normal voltage range, the red LED should come on. If the red LED does not come on after 30 minutes, this may indicate a defective battery pack and should be replaced.

n After normal usage, a minimum of 1 hour of charging time is required to fully recharge battery pack. n The battery pack will become slightly warm to the touch while charging. This is normal and does not indicate a problem.

n Do not place the charger and battery pack in an area of extreme heat or cold. They will work best at normal room temperature.

NOTE: The charger and battery pack should be placed in a location where the temperature is more than 50°F but less than 100°F.

When batteries become fully charged, unplug the charger from power supply and remove the battery pack.

OPERATION

CHARGING A HOT BATTERY PACK

When using the tool continuously, the batteries in the battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge. When the battery pack becomes discharged and is hot, this will cause the green LED to come on instead of the red LED. After 30 minutes, reinsert the battery pack in the charger. If the green LED continues to remain on, return battery pack to your nearest Ryobi Authorized Service Center for checking or replacing.

NOTE: This situation only occurs when continuous use of the tool causes the batteries to become hot. It does not occur under normal circumstances. Refer to “CHARGING

A COOL BATTERY PACK” for normal recharging of batteries. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest Ryobi Authorized Service Center for electrical check.

TO REMOVE / ATTACH BATTERY PACK

See Figure 5.

To remove: n Locate latches on side of battery pack and depress both sides to release battery pack from your saw.

n Remove battery pack from your saw.

To attach: n Place the battery pack in your saw aligning raised rib on battery pack with groove in saw's battery port.

n Make sure the latches on each side of the battery pack snap into place and battery pack is secured to saw before beginning operation.

GREEN LED

BATTERY

PACK

P110

CHARGER

RED LED

YELLOW LED

BATTERY PACK SHOWN ATTACHED TO CHARGER

Fig. 3

P110

CHARGER

Fig. 4

12

BATTERY

PACK

BATTERY PORT

DEPRESS LATCHES

TO RELEASE

BATTERY PACK

LATCH

Fig. 5

OPERATION

GENERAL CUTTING

See Figure 6.

Mark the line of cut clearly. Choose a convenient starting point inside the area to be cut out and place the tip of the blade over that point. Rest front edge of base (shoe) assembly on work and hold firmly in position. Depress the lock-off button, then pull switch trigger to start the cutting action.

Fig. 6

Hold the saw firmly in front of and clearly away from you.

Make sure saw blade is clear of any foreign material. Be sure material to be cut is held firmly. Small work pieces should be securely clamped in a vise or with clamps to the work bench or table. Mark the line of cut clearly. Depress the lock-off button, then pull switch trigger to start the cutting action. Place the base assembly against the work, then move the blade into the work. Do not force. Use only enough pressure to keep the saw cutting. Let the blade and saw do the work. Use of excessive pressure that causes bending or twisting of the blade may result in broken blades.

PLUNGE CUTTING

See Figure 7.

WARNING:

Make sure blade does not touch work until motor reaches full speed, since this could cause loss of control resulting in serious injury.

With saw blade at full cutting speed, slowly tilt saw downward until tip of blade starts cutting work. After blade penetrates work, tilt saw until blade is perpendicular to the work.

METAL CUTTING

See Figure 8.

Metals such as sheet steel, pipe, steel rods, aluminum, brass, and copper may be cut with the saw. Be careful not to twist or bend the saw blade. Do not force. We recommend cutting oil when cutting most soft metals and steel. Cutting oil will also keep blades cool, increase cutting action, and prolong blade life.

Fig. 7

Fig. 8

Never use gasoline since normal sparking of motor could ignite fumes. Clamp the work firmly and cut close to the clamping point to eliminate any vibration of the work being cut. When cutting conduit pipe or angle iron, clamp work in a vise if possible and cut close to the vise. To cut thin sheet material, sandwich the material between hardboard or plywood and clamp the layers to eliminate vibration and material tearing.

13

MAINTENANCE

WARNING:

When servicing, use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage.

WARNING:

Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask.

WARNING:

Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Ryobi Authorized Service Center.

WARNING:

To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

BATTERIES

The battery pack for this tool is equipped with nickel-cadmium rechargeable batteries. Length of service from each charging will depend on the type of work you are doing.

The batteries in this tool have been designed to provide maximum trouble-free life. However, like all batteries, they will eventually wear out. Do not disassemble battery pack and attempt to replace the batteries. Handling of these batteries, especially when wearing rings and jewelry, could result in a serious burn.

To obtain the longest possible battery life, we suggest the following: n Remove the battery pack from the charger once it is fully charged and ready for use.

For battery storage longer than 30 days: n Store the battery pack where the temperature is below

80°F. n Store battery packs in a "discharged" condition.

BATTERY PACK REMOVAL AND

PREPARATION FOR RECYCLING

To preserve natural resources, please recycle or dispose of batteries properly.

This product contains nickel-cadmium batteries. Local, state or federal laws may prohibit disposal of nickel-cadmium batteries in ordinary trash.

Consult your local waste authority for information regarding available recycling and/or disposal options.

WARNING:

Upon removal, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Nickel-cadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury.

14

NOTES

15

OPERATOR’S MANUAL

18 VOLT CORDLESS

RECIPROCATING SAW

P510

• SERVICE

Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi

Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.

• MODEL NO. AND SERIAL NO.

The model number of this tool will be found on a plate attached to the motor housing.

Please record the model number and serial number in the space provided below.

• HOW TO ORDER REPAIR PARTS

When ordering repair parts, always give the following information:

• MODEL NUMBER

• SERIAL NUMBER

P510

983000-542

7-05

RYOBI TECHNOLOGIES, INC.

1428 Pearman Dairy Road, Anderson, SC 29625

Post Office Box 1207, Anderson, SC 29622-1207

Phone 1-800-525-2579 www.ryobitools.com

Patent No. D474,088