DC12 | Datasheet | Allen-Bradley PowerFlex 700L Liquid-Cooled AC Drive Technical Data

PowerFlex® 700L
TECHNICAL DATA
LIQUID-COOLED ADJUSTABLE FREQUENCY AC DRIVES
PowerFlex 700L Technical Data
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Key Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Easy to Use Communication and Human Interface Options. . . . . . . . . . . 4
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Drive Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
User Installed Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cable Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Ratings and Branch Circuit Protection. . . . . . . . . . . . . . . . . . . . . 21
Maximum Motor Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DPI Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Highlights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Standard Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Derating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Watts Loss (@ Rated Load, Speed, and PWM Carrier Frequency) . . . . 40
Cooling Loop Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Reference Materials
For additional PowerFlex 700L data and general drive information, refer to the following publications:
Title
PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual
PowerFlex 700L Active Converter Power Module User Manual
PowerFlex 700 Adjustable Frequency AC Drive User Manual — Series B (for standard vector control information)
PowerFlex 700S High Performance AC Drive — Phase II Control User Manual (for Phase II control information)
PowerFlex 70/700 Reference Manual
PowerFlex 700L Liquid-to-Liquid Heat Exchanger User Manual
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives
Preventive Maintenance of Industrial Control and Drive System Equipment
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control
Publication
20L-UM001
PFLEX-UM002
20B-UM002
20D-UM006
PFLEX-RM001
20L-UM002
DRIVES-IN001
DRIVES-TD001
SGI-1.1
Available Online at…
www.rockwellautomation.com
/literature
For other information, contact Allen-Bradley Drives Technical Support:
Title
Allen-Bradley Drives Technical Support
2
Online at…
www.ab.com/support/abdrives
Publication 20L-TD001A
PowerFlex 700L Technical Data
Product Overview
Frame 2
PowerFlex 700L Liquid-Cooled AC drives are responsive,
high performance, regenerative industrial drives for
installations requiring a compact footprint. The PowerFlex
700L drive offers two versions of control: either the
PowerFlex 700 Vector Control or the PowerFlex 700S Phase
II Control. This provides the PowerFlex 700L drive with
exceptional and proven performance as well as the same
interface, communications capabilities and programming
tools of the air-cooled drives. The many features allow the
user to easily configure the drive for most application needs.
Ratings currently available include:
•
•
•
•
Frame 3B shown
(with cabinet doors open)
268 to 960 Hp (200 to 715 kW) at 400V AC
300 to 1150 Hp (224 to 860 kW) at 480V AC
465 to 870 Hp (345 to 650 kW) at 600V AC
475 to 881 Hp (355 to 657 kW) at 690V AC
Key Features/Benefits
Space Saving Features
• The PowerFlex 700L AC drive features a patented liquid-cooled heatsink design to transfer over 80% of the drive heat
loss to the liquid coolant, resulting in the best drive power-to-size ratio in the market. The integral active converter and
line filter translate to a fully regenerative drive that's over 60% smaller than typical air-cooled units.
Integrated Line Regenerative Braking For Precise Control and Energy Savings
• The Liquid-Cooled AC drive features regenerative braking which is ideal for precise, high-response speed and position
control, continuous holdback, rapid deceleration and stopping of high inertia loads. Instead of wasting energy with
resistor braking technology, regenerative braking actually puts the energy back into the system to be used by other
equipment.
• Regenerative braking eliminates the need for large resistor banks. These resistors banks can create a lot of heat and
must frequently be cleaned.
Improved Power Quality with Regenerative Rectifier
• Compact and cost-effective means to achieve compliance with CE and IEEE 519 harmonic limits.
• Actively controls power factor regardless of motor speed which reduces input line currents and minimizes the size of
upstream devices.
Input Voltage Boost
• Integrated active converter and line-side filter allow “input voltage boost” protect your system from power
disturbances.
• Maintains consistent system performance in the event of power dips or other power quality issues.
• Provides full 480V AC to the motor even when operating on 380V AC power lines.
Publication 20L-TD001A
3
PowerFlex 700L Technical Data
Flexible Control Platforms
• Designed for applications with requirements ranging from the simplest speed control to the most demanding torque
control, the PowerFlex 700L drive is available with either PowerFlex 700 Vector Control or PowerFlex 700S Control.
• Outstanding open or closed loop speed regulation for applications ranging from fans and pumps to precise winder
control.
• Excellent torque production and tight torque regulation for demanding applications like extruders, web process and test
stands.
• Fast update times of torque inputs are suitable for high performance applications.
• All of this flexibility is possible through multiple control modes: V/Hz control, Sensorless Vector, Vector Control with
FORCE™ Technology, and Permanent Magnet Control (700S control only).
• Safe Off Option (1), the first offering available within the DriveGuard™ series of safety solutions, prevents a drive from
delivering rotational energy to motors by integrating a safety circuit with the drive's power switching signals. This
solution meets EN 954-1, Category 3.
(1)
At time of publication, the Safe Off Option is available with the PowerFlex 700S Control Option in Frame 3A and 3B PowerFlex 700L drives.
Packaging Options
• The PowerFlex 700L Frame 2 is an IP00 (Open Style) panel mount drive that can be mounted in a variety of enclosures.
• The PowerFlex 700L Frame 3A and 3B are available in a IP20 (NEMA 1) Rittal enclosure that includes the input
circuit breaker.
• The majority of heat lost from the drive is transferred to the liquid coolant. Therefore, other enclosure options such as
IP54 (NEMA/UL Type 12) or IP66 (NEMA/UL Type 4X) can be utilized and placed directly into dusty, dirty and
outdoor environments. Contact your local Rockwell Automation drive center for these packaging options.
Cooling Loop Options
• The PowerFlex 700L Liquid-to-Liquid Heat Exchanger provides customers a cost effective, standard cooling loop
solution for use with the PowerFlex 700L drive. The liquid to liquid heat exchanger utilizes a heat transfer plate to
transfer heat from one liquid to another and does require a stable water supply from the user.
• A chiller or liquid to air heat exchanger can also be used with the PowerFlex 700L drive. See page 41 for details.
Easy to Use Communication and Human Interface Options
Premier Integration with PowerFlex Drives and RSLogix 5000
For simplified AC drive start-up and reduced development time, we've integrated Allen-Bradley PowerFlex drive
configuration with RSLogix™ 5000 software. This single-software approach simplifies parameter and tag programming
while still allowing stand-alone drive software tool use on the factory floor.
4
Publication 20L-TD001A
PowerFlex 700L Technical Data
Communication Modules
DPI communication modules provide fast and efficient control and/or data exchange over the following interfaces:
•
•
•
•
•
•
DeviceNet™
ControlNet™
EtherNet/IP™
Remote I/O™
Serial Communications
Other open control and communication networks
Unsurpassed Capability in Network Communications
Bluetooth®
Siemens P1 FLN
Metasys N2
Modbus TCP
Modbus RTU
LonWorks™
Interbus™
PROFIBUS DP
RS485 DF1
Remote I/O
EtherNet/IP™
ControlNet™
DeviceNet™
BACnet®
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the
following benefits:
Description
✔ ✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔
✔
✔
✔ ✔
Unconnected Messaging permits other network devices (e.g. PanelView™) to communicate directly to a drive without routing the
communication through the network scanner.
✔ ✔
✔
✔
✔ Adapter Routing – Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through
the network scanner.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Access to 100% of all parameters over the network.
✔
✔
AutoBaud capability makes initial connections less problematic.
Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states.
Very flexible configuration for each node (Example: “reference must change by more than 5%”).
✔
Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the
status of a master drive (producer), which can also significantly reduce network traffic.
Automatic Device Replacement (ADR) saves significant time and effort when replacing a drive, by allowing the scanner to be
configured to automatically detect a new drive and download the required parameter settings.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Flexible Fault Configuration – Adapters can be programmed to take fault based actions such as ramp to stop, coast-to-stop, and
hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken
based on whether the network experienced a serious problem (broken cable, etc.) versus a network idle condition (PLC set to
“Program”).
PowerFlex Architecture-Class LCD Human Interface Modules
• An LCD Human Interface Module (also used with the PowerFlex 70, PowerFlex 700, PowerFlex 700S, and PowerFlex
700H) provides multilingual text for startup, metering, programming, and troubleshooting.
• Large and easy to read 7 line x 21 character backlit display
• Alternate function keys for shortcuts to common tasks
• “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)
• Control keys for local start, stop, speed, and direction
• Remote versions for panel mount applications
PC-based Configuration Tools
• DriveExplorer™ and DriveExplorer Lite. Simple and flexible “On-line” tools for monitoring and configuring while
connected to a drive.
• DriveTools™ SP. A suite of software tools which provide an intuitive means for programming, troubleshooting, and
maintaining Allen-Bradley AC and DC drives.
Publication 20L-TD001A
5
PowerFlex 700L Technical Data
Catalog Number Explanation
To interpret the meaning of a catalog number, match the values of the catalog number code in positions a, b, c, etc. with
the tables labeled a, b, c, etc. below.
Position
1-3
4
5-7
8
9
10
11
12
13
14
15
16
17
18
20L
E
800
A
0
E
N
N
A
N
1
0
W
A
a
b
c
d
e
f
g
h
i
j
k
l
m
n
a
d
j
Drive
Enclosure
Comm Slot
Code
Type
20L
PowerFlex 700L
b
Voltage Rating
Code
Voltage
Ph.
C
400V AC
3
D
480V AC
3
E
600V AC
3
F
690V AC
3
Code
Enclosure
Conformal
Coating
A
IP20, NEMA/UL
Type 1 §
No
N
IP00, Open
Chassis ♣
No
20-Comm-E
DPI RIO
20-Comm-R
e
S
DPI RS-485 DF1
20-Comm-S
HIM
1
DriveLogix™
ControlNet (Coax)
-
No HIM/Blank Cover
ND Rating
3
Full Numeric LCD (Frame 2 Only)
400V, 60 Hz Input
C
Full Numeric LCD, Door Mount
(Frames 3A & 3B Only)
kW
Hp
Frame
268
2
650
650
370
500
3A
f
1K2
1250
715
960
3B
Documentation
Code
Documents
Ship Carton
c2
E
English Doc Set
Yes
ND Rating
N
No Documentation
Yes
g
Code
Amps
kW
Hp
360
360
224
300
2
650
650
445
600
3A
Code
w/Brake IGBT
1K2
1250
860
1150
3B
N
No
Brake
c3
h
ND Rating
Brake Resistor
600V, 60 Hz Input
Code
Amps
kW
Hp
Frame
425
425
345
465
3A
800
800
650
870
3B
Code
w/Resistor
N
No
20-Comm-D
2
DriveLogix ControlNet
Redundant (Coax)
-
3
DriveLogix ControlNet
(Fiber)
-
4
DriveLogix ControlNet
Redundant (Fiber)
-
5
DriveLogix DeviceNet
(Open Conn.)
-
6
DriveLogix EtherNet/IP
-
700 Vector Control uses DPI comm. slot
options only.
DriveLogix comm. slot options require 700S
Phase II Control with DriveLogix5730.
‡ For 700S Phase II Control with
DriveLogix5730, comm. slot option selections
are mutually exclusive. For two communication
adapters, (DPI and DriveLogix), select the
DriveLogix comm. slot option and order the
DPI user installed kit catalog number
separately.
480V, 60 Hz Input
Frame
20-Comm-C
R
0
200
N
DPI DeviceNet
c1
360
None
DPI ControlNet (Coax)
DPI EtherNet/IP
Operator Interface
Amps
C
DPI™ User
Installed Kit
Cat. No. ‡
E
Code
360
N
Communication
Option
D
§ Frames 3A & 3B complete drive.
♣ Frame 2 only.
Code
Code
i
Equipment Type
c4
ND Rating
690V, 60 Hz Input
6
Code
Amps
kW
Hp
380
380
355
475
3A
705
705
657
881
3B
Code
Description
Frame
A
Complete
Regenerative Drive
2, 3A & 3B
Frame
Publication 20L-TD001A
PowerFlex 700L Technical Data
Position
1-3
4
5-7
8
9
10
11
12
13
14
15
16
17
18
20L
E
800
A
0
E
N
N
A
N
1
0
W
A
a
b
c
d
e
f
g
h
i
j
k
l
m
n
k
m
Control Options
Additional Config.
Embedded
Comm.
Code
Control
Cassette
Logic Expansion
Synch-Link
Code
1
700VC 24V
I/O
Base
N/A
N/A
W
None
-
E
Phase II Control
No
2
700VC 120V
I/O
Base
N/A
N/A
A
700S Phase II
Expanded
No
No
B
700S Phase II
Expanded
No
Yes
C
700S Phase II
Expanded
Yes
No §
D
700S Phase II
Expanded
Yes
Yes §
Logix Option
K
Phase II Control w/DriveLogix5730
No
L
Phase II Control w/DriveLogix5730
EtherNet/IP
n
§ Requires DriveLogix5730.
Coolant Type
Code
Coolant
Frame
A
Water
All
l
Feedback
Code
Control
Option
Type
0
All
None
Encoder 5V/12V
1
700VC
A
700S Ph. II
Resolver ♣
B
700S Ph. II
Stegmann Hi-Resolution Encoder ♣
C
700S Ph. II
E
700S Ph. II
Multi-Device Interface ♣
2nd Encoder ♣
♣ Expanded cassette required.
Multi-Device Interface allows the connection of the Stegmann and
Temposonics linear sensors. The Temposonics sensor cannot be used to
close motor control or speed loops.
Publication 20L-TD001A
7
PowerFlex 700L Technical Data
Standard Drive Product Selection
400V AC Three-Phase Drives
Output Amps (with 400V AC Induction Motor) (1)
Normal Duty
Heavy Duty
110%
150%
150%
200%
Cont.
Cont.
1 Min.
3 sec.
1 Min.
3 sec.
360
396
540
264
396
540
650
715
975
475
715
975
1250
1375
1875
915
1375
1875
(1)
(2)
Nominal Power Ratings
Normal Duty
Heavy Duty
kW
200
370
715
HP
268
500
960
kW
150
270
525
HP
200
365
700
IP20, NEMA/UL Type 1 (2)
Catalog No.
20LC360N0ENNAN10WA
20LC650A0ENNAN10WA
20LC1K2A0ENNAN10WA
PWM
Freq.
(kHz)
Frame
Size
2
3A
3B
4
4
4
Frame 2 ratings are based on 50°C ambient and 50°C coolant. Frame 3A and 3B ratings are based on 40°C ambient and 40°C coolant.
Frames 3A and 3B only. Frame 2 drives are IP00, NEMA/UL Type Open.
480V AC Three-Phase Drives
Output Amps (with 480V AC Induction Motor) (1)
Normal Duty
Heavy Duty
110%
150%
150%
200%
Cont.
Cont.
1 Min.
3 sec.
1 Min.
3 sec.
360
396
540
264
396
540
650
715
975
475
715
975
1250
1375
1875
915
1375
1875
(1)
(2)
Nominal Power Ratings
Normal Duty
Heavy Duty
kW
224
445
860
HP
300
600
1150
kW
175
325
630
HP
235
440
845
IP20, NEMA/UL Type 1 (2)
Catalog No.
20LD360N0ENNAN10WA
20LD650A0ENNAN10WA
20LD1K2A0ENNAN10WA
PWM
Freq.
(kHz)
Frame
Size
2
3A
3B
4
4
4
Frame 2 ratings are based on 50°C ambient and 50°C coolant. Frame 3A and 3B ratings are based on 40°C ambient and 40°C coolant.
Frames 3A and 3B only. Frame 2 drives are IP00, NEMA/UL Type Open.
600V AC Three-Phase Drives
Output Amps (with 600V AC Induction Motor) (1)
Normal Duty
Heavy Duty
110%
150%
150%
200%
Cont.
Cont.
1 Min.
3 sec.
1 Min.
3 sec.
425
470
640
315
470
640
800
885
1200
590
885
1200
1175
1295
1765
860
1295
1765
(1)
(2)
Nominal Power Ratings
Normal Duty
Heavy Duty
kW
345
650
955
HP
465
870
1275
kW
255
480
695
HP
345
640
935
IP20, NEMA/UL Type 1
Catalog No.
20LE425A0ENNAN10WA
20LE800A0ENNAN10WA
20LE1K1A0ENNAN10WA
Frame
Size
3A
3B
3B
PWM
Freq.
(kHz)
4
4
2 (2)
Frame 3A and 3B ratings are based on 40°C ambient and 40°C coolant.
Must operate at 2 kHz PWM only, and only as a stand-alone inverter module (“K” in catalog string position 13).
690V AC Three-Phase Drives
Output Amps (with 690V AC Induction Motor) (1)
Normal Duty
Heavy Duty
110%
150%
150%
200%
Cont.
Cont.
1 Min.
3 sec.
1 Min.
3 sec.
380
420
570
280
420
570
705
780
1060
520
780
1060
1050
1155
1575
770
1155
1575
(1)
(2)
8
Nominal Power Ratings
Normal Duty
Heavy Duty
kW
355
657
980
HP
475
881
1315
kW
260
485
720
HP
350
650
965
IP20, NEMA/UL Type 1
Catalog No.
20LF380A0ENNAN10WA
20LF705A0ENNAN10WA
20LF1K0A0ENNAN10WA
Frame
Size
3A
3B
PWM
Freq.
(kHz)
4
4
2 (2)
Frame 3A and 3B ratings are based on 40°C ambient and 40°C coolant.
Must operate at 2 kHz PWM only, and only as a stand-alone inverter module (“K” in catalog string position 13).
Publication 20L-TD001A
PowerFlex 700L Technical Data
Factory Installed Options
Feedback Options
Human Interface and Wireless Interface Modules
IP20, NEMA/UL Type 1 (Position e)
Cat. Code
Control
Type
Cat. Code: 3
LCD Display, Full
Numeric Keypad
Cat. Code: C
Door Mounted Bezel
LCD Display, Full
Numeric Keypad
NEMA/UL Type 1
0
All
No Encoder
700VC
12V/5V Encoder
1
Resolver, 10…26V, 10 kHz, 10…16 bit
A
Stegmann - High Resolution Encoder Hyperface,
8.5V dc, 20 bit, 100k/r §
B
Multi-Device Interface - for Stegmann or Linear
Temposonics §
C
2nd Encoder, 5V or 12V Configurable by the Drive
§
E
DriveGuard Safe-Off (w/2nd Encoder) §
S
700S
Phase II
Cat. Code: 0
No HIM (Blank Plate)
(Position l)
Description
§ Requires Expanded Cassette.
Additional 700S Configurations
Documentation
Cat. Code
Description
Description
(Position f)
English Documentation Set
No Documentation
Embedded Cat. Code
Communica
tion
(Position m)
E
None
⎯
N
Phase II Control
No
E
Phase II Control, with DriveLogix5730 Controller
No
K
Phase II Control, with DriveLogix5730 Controller
& EtherNet/IP
EtherNet/IP
L
Frame
(Position n)
Internal Communication Adapters
W
Cat. Code
Description
(Position j)
None
N
ControlNet™ Communication Adapter (Coax) ‡
C
DeviceNet™ Communication Adapter ‡
D
EtherNet/IP™ Communication Adapter ‡
E
Remote I/O Communication Adapter ‡
R
RS485 DF1 Communication Adapter ‡
S
DriveLogix Comm Option, ControlNet (Coax) §
1
DriveLogix Comm Option, ControlNet Redundant (Coax) §
2
DriveLogix Comm Option, ControlNet (Fiber) §
3
DriveLogix Comm Option, ControlNet Redundant (Fiber) §
4
DriveLogix Comm Option, DeviceNet (Open Conn.) §
5
DriveLogix Comm Option, EtherNet/IP (Twisted Pair) §
6
Coolant Options
Cat. Code
Description
Water
All
A
‡ 700 Vector Control uses DPI comm. slot options only.
§ DriveLogix comm. slot option requires 700S Phase II Control with
DriveLogix5730.
Control Options
Cat. Code
Control Option
Description
(Position k)
1
700VC - 24V I/O
Base Cassette
700VC - 115V I/O
Base Cassette
2
Expanded Cassette Only
A
Expanded Cassette
w/SynchLink
B
Expanded Cassette w/Logix
Expansion Board
C
Expanded Cassette w/Logix
Expansion Board & SynchLink
D
Phase II Control
Phase II Control
Requires DriveLogix5730.
Publication 20L-TD001A
9
PowerFlex 700L Technical Data
User Installed Options
Human Interface and Wireless Interface Modules
No HIM (Blank Plate)
20-HIM-A0
LCD Display, Full
Numeric Keypad
20-HIM-A3
LCD Display,
Programmer Only
20-HIM-A5
Remote (Panel Mount)
LCD Display, Full
Numeric Keypad
20-HIM-C3S
Remote (Panel Mount)
LCD Display,
Programmer Only
20-HIM-C5S
Remote (Panel Mount)
Wireless Interface
Module
20-WIM-N4S
Description
Handheld/Local
(Drive Mount)
Remote (Panel
Mount) IP66,
NEMA/UL Type
4x/12
Cat. No.
Cat. No.
No HIM (Blank Plate)
20-HIM-A0
–
LCD Display, Full Numeric Keypad
20-HIM-A3
20-HIM-C3S §
LCD Display, Programmer Only
20-HIM-A5
20-HIM-C5S §
Wireless Interface Module
20-WIM-N1
20-WIM-N4S
Wireless Interface
Module
20-WIM-N1
For indoor use only.
§ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
Human Interface Module Accessories
Description
Cat. No.
Bezel Kit for LCD HIMs, NEMA/UL Type 1 §
20-HIM-B1
PowerFlex HIM Interface Cable, 1 m (39 in) ♣
20-HIM-H10
Cable Kit (Male-Female)
0.33 Meters (1.1 Feet)
1202-H03
1 Meter (3.3 Feet)
1202-H10
3 Meter (9.8 Feet)
1202-H30
9 Meter (29.5 Feet)
1202-H90
DPI/SCANport™ One to Two Port Splitter Cable
1203-S03
§ Includes a 1202-C30 interface cable (3 meters) for connection to
drive.
♣ Required only when HIM is used as handheld or remote.
Required in addition to 20-HIM-H10 for distances up to a total
maximum of 10 Meters (32.8 Feet).
10
Publication 20L-TD001A
PowerFlex 700L Technical Data
Communication Option Kits
Accessories
Description
Cat. No.
ControlNet™ Communication Adapter (Coax)
20-COMM-C
DeviceNet™ Communication Adapter
20-COMM-D
EtherNet/IP™ Communication Adapter
20-COMM-E
Note: Please refer to publication number 1756-TD008 for details
on SynchLink.
Description
Cat. No.
20D-P2-SLB0
SynchLink Board
Interbus™ Communication Adapter
20-COMM-I
CANopen® Communication Adapter
20-COMM-K
SynchLink Fiber Base Block
1751-SLBA
Modbus/TCP Communication Adapter
20-COMM-M
SynchLink 4-port Fiber Splitter Block
1751-SL4SP
PROFIBUS™ DP Communication Adapter
20-COMM-P
SynchLink Fiber Bypass Switch Block
1751-SLBP
ControlNet™ Communication Adapter (Fiber)
20-COMM-Q
2x1 Meter Fiber Link for Power Monitor/SynchLink
1403-CF001
Remote I/O Communication Adapter
20-COMM-R
2x3 Meter Fiber Link for Power Monitor/SynchLink
1403-CF003
RS485 DF1 Communication Adapter
20-COMM-S
2x5 Meter Fiber Link for Power Monitor/SynchLink
1403-CF005
1788-CNC
10 Meter Fiber Link for Power Monitor/SynchLink
1403-CF010
1788-CNCR
20 Meter Fiber Link for Power Monitor/SynchLink
1403-CF020
1788-CNF
50 Meter Fiber Link for Power Monitor/SynchLink
1403-CF050
100 Meter Fiber Link for Power Monitor/SynchLink
1403-CF100
250 Meter Fiber Link for Power Monitor/SynchLink
1403-CF250
DriveLogix ControlNet Communication Adapter (Coax)
DriveLogix Comm Option, ControlNet Redundant (Coax)
DriveLogix Comm Option, ControlNet (Fiber)
DriveLogix Comm Option, ControlNet Redundant (Fiber)
1788-CNFR
DriveLogix Comm Option, DeviceNet (Open Conn.)
1788-DNBO
DriveLogix Comm Option, EtherNet/IP (Twisted Pair)
1788-ENBT
DriveLogix5730 Comm Option, Embedded EtherNet/IP
20D-DL2ENET0
External Communications Kit Power Supply
20-XCOMMAC-PS1
DPI External Communications Kit
20-XCOMMDC-BASE
External DPI I/O Option Board
20-XCOMMIO-OPT1
Compact I/O Module (3 Channel)
1769-SM1
For use with DriveLogix option only.
For use only with External DPI Communications Kits 20-XCOMM-DCBASE.
Requires Logix Expansion Board (20D-DL2-LEB0).
Feedback Option Kits
Description
Multi-Device Interface
Cat. No.
20D-MDI-C2
DriveGuard Safe-Off (w/2nd Encoder)
20D-P2-DG01
2nd Encoder, 5V/12V
20D-P2-ENC0
20D-RES-A1
Resolver
Stegmann High Resolution Hyperface Encoder
20D-STEG-B1
Requires Expanded Cassette.
DriveLogix Option Kits
Communication Accessories
Description
Description
Cat. No.
1203-SNM
Serial Null Modem Adapter
1203-SSS
Universal Serial Bus™ (USB) Converter includes 2m USB, 20HIM-H10 & 22-HIM-H10 Cables
1203-USB
ControlNet Ex Right-Angle T-Tap 1 Meter Coax Cable
Assembly
1786-TPR
PC Programming Software
Description
DriveExplorer™ Software (Lite/Full)
Industrial Compact Flash 64K Memory Card
Cat. No.
20D-DL2-LEB0
1784-CF64
Requires Expanded Cassette.
Smart Self-powered Serial Converter (RS232) includes 1203SFC and 1202-C10 Cables
DriveTools™ SP Software
Logix Expansion board for DriveLogix5730
See publication PFLEX-SG002 for
further information.
DriveLogix I/O Cables
Description
Cat. No.
DriveLogix5730 - Compact I/O cable, 3.28 ft. (1 meter),
Left Bus Cap §
20D-DL2-CL3
DriveLogix5730 - Compact I/O cable, 3.28 ft. (1 meter),
Right Bus Cap §
20D-DL2-CR3
Logix5000 RS-232 Programming Cable
1756-CP3
Requires Expanded Cassette.
§ Refer to Publication 1769-SG001 for details and selection of Compact I/O.
Pocket DriveExplorer™ Software
Set-up wizards are available for use with DriveTools SP and DriveExplorer
(Lite/Full) only.
DriveExplorer Lite is available for free download at:
http://www.ab.com/drives/driveexplorer/free_download.html.
Publication 20L-TD001A
11
PowerFlex 700L Technical Data
Product Dimensions
Frame 2 Drive
Ground Terminal
with 2 Clearance
Holes for M8 Stud
Dimensions are in millimeters and (inches).
389.6
(15.34)
351.0
(13.82)
See
DETAIL
A
66.6
(2.62)
566.1
(22.29)
423.8
(16.68)
POWER
STS
153.8
(6.06)
Motor W/T3
Output V/T2
Terminals U/T1
PORT
MOD
NET A
NET B
591.2
(23.28)
3x Clearance
Hole for
M8 Stud
730.2
(28.75)
955.7
(37.63)
46.9
(1.85)
See
DETAIL
B
Coolant Inlet
37 Deg Flare -12
3x Clearance
Hole for
M8 Stud
Coolant Outlet
37 Deg Flare -12
BACK VIEW
SIDE VIEW
R/L1 S/L2 T/L3
AC Input Terminals
Stirring
Fan
Housing
FRONT VIEW
8.6 (0.34)
4x
4x Ø
8.5 (0.33)
16 (0.63)
4x
14.9 (0.59)
4x
4x Ø
15.0 (0.59)
DETAIL A
DETAIL B
Weight: 186 kg (410 lbs.)
12
Publication 20L-TD001A
PowerFlex 700L Technical Data
Frame 3A/3B Drive
C
38
(1.50)
INPUT
FILTER BAY
POWER
MODULE BAY
G
Ø35 (Ø1.38)
H
Dimensions are in millimeters and (inches).
65 (2.56)
61 (2.39)
J
D Max.
B
E
OUTLET
INLET
F Max.
A
Frame
Size
3A
3B
Dimensions
A
B
C
1200 (47.2) 2000 (78.7) 600 (23.6)
1600 (63.0) 2200 (86.6) 800 (31.5)
Publication 20L-TD001A
D
E
F
2078 (81.9) 1500 (59.1) 233 (9.2)
2278 (89.8) 1500 (59.1) 233 (9.2)
G
542 (21.3)
542 (21.3)
H
542 (21.3)
942 (37.1)
J
535 (21.1)
735 (28.9)
Weight kg (lbs.)
Complete Drive
950 (2090)
1361 (3000)
13
PowerFlex 700L Technical Data
Installation Considerations
Power Wiring
The PowerFlex 700L has the following built in protective features to help simplify installation:
• Ground fault protection during start up and running ensures reliable operation
• Electronic motor overload protection increases motor life
AC Supply Source Considerations
PowerFlex 700L Liquid-Cooled AC drives are suitable for use on a circuit capable of delivering up to a maximum of
200,000 rms symmetrical amperes.
PowerFlex 700L Liquid Cooled AC drives should not be used on undersized or high-impedance supply systems. The
supply system kVA should be equal to or greater than the drive-rated kW, and the system impedance should be less than
10%. Operation outside these limits could cause instability resulting in drive shutdown.
PowerFlex 700L Liquid Cooled AC drives have a built-in LCL filter which includes a 3% input line reactor. Additional
input line reactors are not recommended.
Unbalanced, Ungrounded or Resistive Grounded Distribution Systems
Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems.
These devices must be disconnected if the drive is installed on a resistive grounded distribution system, an ungrounded
distribution system, or a B phase grounded distribution system. These devices must also be disconnected if a regenerative
unit is used as a bus supply or brake.
Input Power Conditioning
Certain events on the power system supplying a drive can cause component damage or shortened product life. They are:
• The power system has power factor correction capacitors switched in and out of the system, either by the user or by the
power company.
• The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other
equipment on the line or by events such as lightning strikes.
• The power source has frequent interruptions.
There are many other factors that must be considered for optimal performance in any given application. The block
diagram below highlights the primary installation considerations. For detailed recommendations on input power
conditioning, reflected wave protection, and motor cable types, refer to Wiring and Grounding Guidelines for AC Drives
(publication DRIVES-IN001) available online at www.rockwellautomation.com/literature.
EMC Requirements
The 700VC control option for Frame 2 comes with two common mode chokes — one for input and one for output. The
700S control option for Frame 2 requires a field-installed kit SK-L1-CHK2-F2. See the PowerFlex 700L User Manual
(publication 20L-UM001) for other CE requirements. PowerFlex 700L Frame 3A and 3B drives do not require common
mode chokes for CE compliance.
14
Publication 20L-TD001A
PowerFlex 700L Technical Data
(Frame 2 Drive shown)
POWER
STS
LCD Human Interface Module - Page 9
PORT
MOD
NET A
NET B
EMC Requirements - Page 14
Reflected Wave Reduction - Page 9
Cable Recommendations - Page 20
Integral Class 10 Motor Overload
Removable MOV and Caps (underneath cover) - See
PowerFlex 700L User Manual for locations and instructions
Motor Recommendations See Publication MOTORS-CA001
EMC Requirements - See PowerFlex 700L User Manual
Input Power Conditioning - Page 14
Power Ratings and Branch Circuit Protection - Page 21
Unbalanced, Ungrounded or Resistive
Grounded Distribution Systems - Page 14
AC Supply Source Considerations - Page 14
Frame 2 Drive
Recommended Mounting Clearances
Specified vertical clearance requirements are intended to be from drive
to drive. Other objects can occupy this space; however, reduced air flow
may cause protection circuits to fault the drive. In addition, inlet air
temperature must not exceed the product specification.
Mounting Requirements
Frame 2 Drive Clearances
101.6 mm
(4.0 in.)
101.6 mm
(4.0 in.)
The PowerFlex700L Frame 2 drive is a single integrated assembly
consisting of a filter section and a power section. The filter section
provides the mounting feet and represents greater than 50% of the
approximately 186 kg (410 lb.) total weight.
101.6 mm
(4.0 in.)
• The Frame 2 drive should be mounted into an enclosure that is
designed according to Electrical Equipment Pollution Degree 2
requirements.
• Any enclosure mounting panel needs to be sized and fastened
appropriately to accommodate for the weight of the drive.
• The Frame 2 drive is designed to use eight M8 x 1.25 fasteners in
mounting slots shown in Detail A and Detail B of the drawing on
page 12.
101.6 mm
(4.0 in.)
101.6 mm
(4.0 in.)
• The M8 x 1.25 fasteners shall be class 5.8 or greater.
• The fasteners shall use a lock washer or similar mechanism to
prevent loosening after mounting.
Publication 20L-TD001A
15
PowerFlex 700L Technical Data
• All M8 x 1.25 fastener threads shall engage a steel panel with 6 to 7 full threads or a permanent backing nut such as a
weld nut or a self-clinching PEM®(1) nut with 4 full threads.
• M8 x 1.25 fasteners shall be tightened to 11.3 ± 2.8 N•m (100 ± 25 lb•in) unless the lock washer mechanism requires
a different torque. If this is the case, the holding force shall be equivalent.
Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
All wiring should be installed in conformance with the applicable local, national, and international codes (e.g., NEC/
CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with
drive operation. Use grommets, when hubs are not provided, to guard against wire chafing.
Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive
operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce
the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required,
shielded cable must be used. If possible, each conduit should contain only one set of motor leads.
Frame 2 Locations for Control Wire Routing, DPI Communications Port, and Coolant Connections.
12.6
(0.50)
28.0
(1.10)
223.2
(8.79)
280.5
(11.04)
222.0
(8.74)
152.0
(5.98)
112.0
(4.41)
72.0
(2.83)
Dimensions are in
millimeters and (inches).
Control Wire
Conduit Plug
62.7 (2.47) Dia.
Control Wire
Conduit Plug
22.2 (0.87) Dia.
DPI Communications Port
Coolant Inlet
481.8
(18.97)
Coolant Outlet
Bottom View
of Drive
290.4
(11.43)
R/L1
S/L2
T/L3
245.8
(9.68)
199.9
(7.87)
257.1
(10.12)
(1)
PEM is a registered trademark of PennEngineering.
16
Publication 20L-TD001A
PowerFlex 700L Technical Data
Frame 2 Power Terminal Locations
➌
➍
DC+
Testpoint
W/T3
➋
DCTestpoint
V/T2
U/T1
A
A
Section A-A
R/L1
S/L2
T/L3
➊
Frame 2 Power Terminal Specifications
Item Name
➊ Input Power Bus Bar (2)
R/L1, S/L2, T/L3
Description
Input power
Recommended Tightening Terminal
Torque (+10%)
Bolt Size (1)
40 N•m (354 lb•in)
M8
➋
Output Power Bus Bar (2)
U/T1, V/T2, W/T3
Motor connections
40 N•m (354 lb•in)
M8
➌
PE, Motor Ground Bus Bar (2)
Terminating point for wiring shields and grounds
40 N•m (354 lb•in)
M8
➍
DC Bus Test Point Socket (3)
(2 Terminals; DC+, DC-)
4 mm socket for DC bus voltage measurement only —
—
(1)
Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal.
These connections are bus bar type terminations and require the use of lug connectors.
(3) Use only to verify that DC bus capacitors are discharged before servicing the Power Module. No other external use is permitted.
(2)
Publication 20L-TD001A
17
PowerFlex 700L Technical Data
Frame 3A/3B Drive
Recommended Mounting Clearances
Be sure there is adequate clearance for air circulation around the drive enclosures. A 15 cm (6-in.) minimum clearance is
required wherever vents are located in the cabinet.
Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
All wiring should be installed in conformance with the applicable local, national, and international codes (e.g., NEC/
CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with
drive operation. Use grommets, when hubs are not provided, to guard against wire chafing.
Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive
operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce
the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required,
shielded cable must be used. If possible, each conduit should contain only one set of motor leads.
Frame 3A Power Terminal Locations
➊
➋
➌
POWER
STS
PORT
MOD
NET A
NET B
(Drive shown with
doors removed)
➍
DC POSITIVE
TB5
DC NEGATIVE
1 120 VAC
2 PRECHARGE COIL
3 120 VAC NEUTRAL
24 VDC
5 PR HARGE FEEDBACK
GATE ENABLE
7 INDUCTOR OVERTEMP
WIRE RANGE:
24-10 AWG
(0.2-4 MM)
STRIP LENGTH:
0.31 IN (8 MM)
TORQUE:
8 IN-LB
(0.9 N-M)
Coolant Outlet
Coolant Inlet
18
Publication 20L-TD001A
PowerFlex 700L Technical Data
Frame 3B Power Terminal Locations
➊
➎
➋
➌
POWER
STS
PORT
MOD
NET A
NET B
(Drive shown with
doors removed)
➍
DC POSITIVE
DC NEGATIVE
TB5
1 120 VAC
2 PRECHARGE COIL
24 VDC
4 PR HARGE FEEDBACK
ATE ENABLE
6 INDUCTOR OVERTEMP
WIRE RANGE:
24-10 AWG
(0.2-4 MM)
STRIP LENGTH:
0.31 IN (8 MM)
TORQUE:
8 IN-LB
(0.9 N-M)
Coolant Outlet
Coolant Inlet
Frame 3A/3B Power Terminal Specifications
➊
Name
Input Power Wire Lugs
R/L1, S/L2, T/L3
Description
Input power connections on drive
Frame
Size
3A
3B
Wire Size Range (1)
Maximum
Minimum
400 MCM
3/0
1000 MCM
500 MCM
Recommended Tightening
Torque (+10%)
42 N•m (375 lb•in)
62 N•m (550 lb•in)
➋
PE Wire Lug
Terminating point for ground wires
3A or 3B
600 MCM
34 N•m (300 lb•in)
➌
Output Power Bus Bar (2)
U/T1, V/T2, W/T3
Motor connections
3A or 3B
➍
DC Bus Test Point Socket (3)
(2 Terminals; DC+, DC-)
4 mm socket for DC bus voltage
measurement only
3A or 3B
➎
DC Power Bus Bar (2) (4)
(2 Terminals; DC+, DC-)
DC power from Converter Power Module 3B
to Inverter Power Module
Item
# 2 AWG
62 N•m (550 lb•in)
—
—
—
62 N•m (550 lb•in)
(1)
Maximum/minimum sizes that the terminals will accept - these are not recommendations.
These connections are bus bar type terminations and require the use of lug connectors.
(3) Use only to verify that DC bus capacitors are discharged before servicing the Power Module. No other external use is permitted.
(4) Size DC power conductors for current carrying capacity as follows: 400/480V, 1000 Amps; 600/690V, 800 Amps.
(2)
Publication 20L-TD001A
19
PowerFlex 700L Technical Data
Cable Recommendations
Cable Types Acceptable for 200-600 Volt Installations
A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate,
provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for
every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation
thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and
recommendations are based on 75°C (167°F). Do not reduce wire gauge when using higher temperature wire. See table
below.
Unshielded Cable
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space
and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen
must have a minimum insulation thickness of 15 mils (0.4mm/0.015 in.) and should not have large variations in insulation
concentricity.
Shielded Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided
shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should
be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches, and other devices
that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar
location, imposed EMC regulations or a high degree of communications/networking are also good candidates for shielded
cable.
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the
increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without
the addition of motor protective devices such as terminator networks. Refer to “Reflected Wave” in Wiring and Grounding
Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.
Consideration should be given to all of the general specifications dictated by the environment of the installation, including
temperature, flexibility, moisture characteristics, and chemical resistance. In addition, a braided shield should be included
and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly
improve noise containment.
A good example of recommended cable is Belden® 29528-29532 (AWG-1 through AWG-410). This cable has 3 XLPE
insulated conductors plus ground with a spiral copper shield surrounded by a PVC jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length.
Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This
construction can greatly increase the cable charging current required and reduce the overall drive performance. These
cables are not recommended.
Armored Cable
Cable with continuous aluminum armor is often recommended in drive system applications or specific industries. It offers
most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to
moisture. It can be installed in concealed and exposed manners and removes the requirement for conduit (EMT) in the
installation. It can also be directly buried or embedded in concrete.
Because noise containment can be affected by incidental grounding of the armor to building steel (see “Wire Types” in
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001) when the
cable is mounted, it is recommended the armor cable have an overall PVC jacket.
Interlocked armor is acceptable for shorter cable runs, but continuous welded armor is preferred.
20
Publication 20L-TD001A
PowerFlex 700L Technical Data
Best performance is achieved with three spaced ground conductors, but acceptable performance below 200 HP is provided
via a single ground conductor.
Location
Standard (Option 1)
Cable Rating/Type
1000V, 90°C (194°F) XHHW2/RHW-2
Anixter B29528-B29532, Belden 29528-29532, or
equivalent
Standard (Option 2)
Tray rated 1000V, 90°C (194°F) RHH/RHW-2
Anixter OLFLEX-76xxx03 or equivalent
Class I & II;
Division I & II
Tray rated 1000V, 90°C (194°F) RHH/RHW-2
Anixter 7VFD-xxxx or equivalent
Description
• Four tinned copper conductors with XLPE insulation.
• Copper braid/aluminum foil combination shield and tinned copper drain wire.
• PVC jacket.
• Three tinned copper conductors with XLPE insulation.
• Corrugated copper tape with three bare copper grounds in contact with shield.
• PVC jacket.
• Three bare copper conductors with XLPE insulation and impervious corrugated
continuously welded aluminum armor.
• Black sunlight resistant PVC jacket overall.
• Three copper grounds.
Cable Trays and Conduit
If cable trays or large conduits are to be used, refer to guidelines presented in the Wiring and Grounding Guidelines for
Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.
Power Ratings and Branch Circuit Protection
Frame 2 Drive
Most codes require that upstream branch circuit protection be provided to protect input power wiring.
The Frame 2 drive does not provide input power short circuit protection. The tables below provide drive ratings and
recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for
UL and IEC requirements. Sizes listed are the recommended sizes based on 40°C and the U.S. N.E.C. Other country, state
or local codes may require different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp
ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.
• IEC – BS88 (British Standard) Parts 1 & 2 (1), EN60269-1, Parts 1 & 2, type gG or equivalent should be used.
• UL – UL Class T, J or L must be used.
(1)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Publication 20L-TD001A
21
PowerFlex 700L Technical Data
Circuit Breakers
The “non-fuse” listings in the tables below include both circuit breakers (inverse time or instantaneous trip). If one of
these is chosen as the desired protection method, the following requirements apply.
• IEC and UL – Both types of devices are acceptable for IEC and UL installations.
400 Volt AC Input Protection Devices
Drive
Cat. No.
20LC360
Frame
2
HP (kW) Rating
ND
HD
268 (200) —
—
200 (150)
Input Rating
Amps
360
264
Dual Element
Time Delay Fuse
Min. (1)
Max. (2)
500
750
400
650
Non-Time Delay Fuse
Min.
Max.
500
900
450
900
Circuit Breaker
Max. (4)
900
900
(3)
Motor Circuit Protector (5)
Max.
600
400
(1)
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
(2)
480 Volt AC Input Protection Devices
Drive
Cat. No.
20LD360
Frame
2
HP (kW) Rating
ND
HD
300 (224) —
—
235 (175)
Input Rating
Amps
360
264
Dual Element
Time Delay Fuse
Min. (1)
Max. (2)
500
750
400
650
Non-Time Delay Fuse
Min.
Max.
500
900
450
900
Circuit Breaker
Max. (4)
900
900
(3)
Motor Circuit Protector (5)
Max.
600
400
(1)
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
(2)
Frame 3A/3B Drive
Frame 3A/3B Complete Drives include an input power circuit breaker. The value of the circuit breaker provided with the
drive is listed in the table below.
Frame Size
3A
3B
22
Input Voltage
400-480V AC
575-690V AC
400-480V AC
575-690V AC
Circuit Breaker Provided
800 A
800 A
1500 A
1500 A
Shunt Trip Rating
65 kAIC
35 kAIC
100 kAIC
35 kAIC
Publication 20L-TD001A
PowerFlex 700L Technical Data
Maximum Motor Cable Lengths
In the following tables, a “●” in any of the latter columns will indicate that this drive rating can be used with an AllenBradley Terminator (1204-TFA1/1204-TFB2) and/or Reflected Wave Reduction Device with Common Mode Choke
(1204-RWC-17) or without choke (1204-RWR2).
For the Terminator, the maximum cable length is 182.9 meters (600 feet) for 400/480/600V drives (not 690V). The PWM
frequency must be 2 kHz.
The 1321-RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives. If available, a
1321-RWR catalog number will be indicated in the “Reactor/RWR” column. When not available, use the reactor and
resistor information provided to build a solution.
For Further Information on…
1204-TFxx
See Publication…
1204-IN002
PowerFlex 700L with 700VC Control, 400V Shielded/Unshielded Cable - Meters (Feet)
No Solution
HP
Frame (kW) kHz
2
268 2
(200)
4
3A
500 2
(370)
4
3B
(1)
(2)
960 2
(715)
4
1000V
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
18.3
(60)
1200V
91.4
(300)
91.4
(300)
91.4
(300)
91.4
(300)
76.2
(250)
76.2
(250)
Reactor Only
1488V
152.4
(500)
121.9
(400)
152.4
(500)
121.9
(400)
129.5
(425)
121.9
(400)
1600V
213.4
(700)
152.4
(500)
213.4
(700)
152.4
(500)
160.0
(525)
152.4
(500)
1000V
30.5
(100)
18.3
(60)
30.5
(100)
18.3
(60)
91.4
(80)
18.3
(60)
1200V
76.2
(250)
76.2
(250)
76.2
(250)
76.2
(250)
76.2
(250)
76.2
(250)
Reactor + Damping Resistor Reactor
1488V
228.6
(750)
137.2
(450)
228.6
(750)
137.2
(450)
152.4
(500)
121.9
(400)
1600V
365.8
(1200)
182.9
(600)
365.8
(1200)
182.9
(600)
228.6
(750)
152.4
(500)
1000V
152.4
(500)
76.2
(250)
152.4
(500)
76.2
(250)
152.4
(500)
76.2
(250)
1200V
274.3
(900)
137.2
(450)
274.3
(900)
137.2
(450)
274.3
(900)
137.2
(450)
1488V
365.8
(1200)
274.3
(900)
365.8
(1200)
274.3
(900)
365.8
(1200)
274.3
(900)
1600V
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
Resistor
Cat. No.
Ohms Watts
1321-3R400-B(1) 20
495
1321-3R400-B(1) 20
990
1321-3R750-B(1) 20
735
1321-3R750-B(1) 20
1470
2x
20
1321-3R600-B(2)
20
2x
1321-3R600-B(2)
525
Available
Options
TFA1
TFB2
RWR2
RWC
Drive
●
●
1050
Requires two parallel cables.
Requires four parallel cables.
PowerFlex 700L with 700VC Control, 480V Shielded/Unshielded Cable - Meters (Feet)
No Solution
HP
Frame (kW) kHz
2
300 2
(224)
4
3A
3B
(1)
(2)
600 2
(445)
4
1150 2
(860)
4
1000V
12.2
(40)
7.6
(25)
12.2
(40)
7.6
(25)
12.2
(40)
7.6
(25)
1200V
30.5
(100)
24.4
(80)
30.5
(100)
24.4
(80)
24.4
(80)
24.4
(80)
Reactor Only
1488V
91.4
(300)
83.8
(275)
91.4
(300)
83.8
(275)
83.8
(275)
83.8
(275)
1600V
121.9
(400)
114.3
(375)
121.9
(400)
114.3
(375)
114.3
(375)
114.3
(375)
1000V
12.2
(40)
7.6
(25)
12.2
(40)
7.6
(25)
12.2
(40)
7.6
(25)
1200V
36.6
(120)
24.4
(80)
36.6
(120)
24.4
(80)
30.5
(100)
24.4
(80)
Reactor + Damping Resistor Reactor
1488V
99.1
(325)
83.8
(275)
99.1
(325)
83.8
(275)
91.4
(300)
83.8
(275)
1600V
137.2
(450)
114.3
(375)
137.2
(450)
114.3
(375)
121.9
(400)
114.3
(375)
1000V
61.0
(200)
30.5
(100)
61.0
(200)
30.5
(100)
61.0
(200)
30.5
(100)
1200V
137.2
(450)
61.0
(200)
137.2
(450)
61.0
(200)
137.2
(450)
61.0
(200)
1488V
274.3
(900)
152.4
(500)
274.3
(900)
152.4
(500)
274.3
(900)
152.4
(500)
1600V
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
Resistor
Cat. No.
Ohms Watts
1321-3R400-B(1) 20
495
1321-3R400-B(1) 20
990
1321-3R750-B(1) 20
735
1321-3R750-B(1) 20
1470
20
2x
1321-3R600-B(2)
20
2x
1321-3R600-B(2)
525
Available
Options
TFA1
TFB2
RWR2
RWC
Drive
●
●
1050
Requires two parallel cables.
Requires four parallel cables.
Publication 20L-TD001A
23
PowerFlex 700L Technical Data
PowerFlex 700L with 700VC Control, 600V Shielded/Unshielded Cable - Meters (Feet)
3B
870 2
(650)
4
3B
1275 2
(955)
1850V
365.8
(350)
61.0
(200)
91.4
(300)
61.0
(200)
83.8
(275)
1488V
182.9
(600)
76.2
(250)
152.4
(500)
53.3
(175)
137.2
(450)
1850V
365.8
(1200)
190.5
(625)
274.3
(900)
137.2
(450)
274.3
(900)
Cat. No.
1321-3R500-B(1)
Ohms Watts
20
585
1321-3R500-B(1)
20
1170
1321-3R850-B(2)
20
960
1321-3R850-B(2)
20
1920
2x
1321-3R600-B(3)
20
720
RWC
1488V
24.4
(80)
18.3
(60)
18.3
(60)
18.3
(60)
18.3
(60)
1850V
106.7
(350)
61.0
(200)
91.4
(300)
61.0
(200)
83.8
(275)
Resistor
RWR2
1488V
24.4
(80)
18.3
(60)
18.3
(60)
18.3
(60)
18.3
(60)
Available
Options
Reactor
TFB2
HP
Frame (kW) kHz
3A
465 2
(345)
4
No Solution
TFA1
Drive
Reactor +
Damping
Reactor Only Resistor
●
(1)
Requires two parallel cables.
Requires three parallel cables.
(3) Requires four parallel cables.
(2)
PowerFlex 700L with 700VC Control, 690V Shielded/Unshielded Cable - Meters (Feet)
3B
881 2
(657)
4
3B
1315 2
(980)
1850V
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
1488V
228.6
(750)
76.2
(250)
182.9
(600)
76.2
(250)
182.9
(600)
1850V
304.8
(1000)
121.9
(400)
228.6
(750)
121.9
(400)
228.6
(750)
Cat. No.
1321-3R500-C(1)
Ohms Watts
20
960
1321-3R500-C(1)
20
1920
1321-3R850-C(2)
20
1290
1321-3R850-C(2)
20
2580
2x
1321-3R600-C(3)
20
840
RWC
1488V
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
1850V
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
Resistor
RWR2
1488V
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
Available
Options
Reactor
TFB2
HP
Frame (kW) kHz
3A
475 2
(355)
4
No Solution
TFA1
Drive
Reactor +
Damping
Reactor Only Resistor
None
(1)
Requires two parallel cables.
Requires three parallel cables.
(3) Requires four parallel cables.
(2)
PowerFlex 700L with 700S Control, 400V Shielded/Unshielded Cable - Meters (Feet)
No Solution
HP
Frame (kW) kHz
2
268 2
(200)
4
3A
500 2
(370)
4
3B
(1)
(2)
960 2
(715)
4
1000V
18.3
(60)
18.3
(60)
18.3
(60)
18.3
(60)
12.2
(40)
12.2
(40)
1200V
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
Reactor Only
1488V
99.1
(325)
99.1
(325)
99.1
(325)
99.1
(325)
99.1
(325)
99.1
(325)
1600V
167.6
(550)
167.6
(550)
167.6
(550)
167.6
(550)
167.6
(550)
167.6
(550)
1000V
36.6
(120)
36.6
(120)
36.6
(120)
36.6
(120)
36.6
(120)
36.6
(120)
1200V
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
68.6
(225)
Reactor + Damping Resistor Reactor
1488V
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
1600V
335.3
(1100)
335.3
(1100)
335.3
(1100)
335.3
(1100)
335.3
(1100)
335.3
(1100)
1000V
152.4
(500)
152.4
(500)
152.4
(500)
152.4
(500)
152.4
(500)
152.4
(500)
1200V
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
274.3
(900)
1488V
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
1600V
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
Available
Options
Resistor
Cat. No.
Ohms Watts
1321-3R400-B(1) 20
495
1321-3R400-B(1) 20
990
1321-3R750-B(1) 20
735
1321-3R750-B(1) 20
1470
2x
20
1321-3R600-B(2)
20
2x
1321-3R600-B(2)
525
TFA1
TFB2
RWR2
RWC
Drive
●
●
1050
Requires two parallel cables.
Requires four parallel cables.
24
Publication 20L-TD001A
PowerFlex 700L Technical Data
PowerFlex 700L with 700S Control, 480V Shielded/Unshielded Cable - Meters (Feet)
No Solution
HP
Frame (kW) kHz
2
300 2
(224)
4
3A
600 2
(445)
4
3B
(1)
(2)
1150 2
(860)
4
1000V
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
1200V
30.5
(100)
30.5
(100)
30.5
(100)
30.5
(100)
30.5
(100)
30.5
(100)
Reactor Only
1488V
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
1600V
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
1000V
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
1200V
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
Reactor + Damping Resistor Reactor
1488V
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
1600V
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
121.9
(400)
1000V
61.0
(200)
61.0
(200)
61.0
(200)
61.0
(200)
45.7
(150)
45.7
(150)
1200V
213.4
(700)
213.4
(700)
213.4
(700)
213.4
(700)
152.4
(500)
152.4
(500)
1488V
304.8
(1000)
304.8
(1000)
304.8
(1000)
304.8
(1000)
304.8
(1000)
304.8
(1000)
1600V
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
Resistor
Cat. No.
Ohms Watts
1321-3R400-B(1) 20
495
1321-3R400-B(1) 20
990
1321-3R750-B(1) 20
735
1321-3R750-B(1) 20
1470
2x
20
1321-3R600-B(2)
20
2x
1321-3R600-B(2)
525
Available
Options
TFA1
TFB2
RWR2
RWC
Drive
●
●
1050
Requires two parallel cables.
Requires four parallel cables.
PowerFlex 700L with 700S Control, 600V Shielded/Unshielded Cable - Meters (Feet)
3B
3B
870 2
(650)
4
1275 2
(955)
1850V
76.2
(250)
76.2
(250)
61.0
(200)
61.0
(200)
45.7
(150)
1488V
182.9
(600)
182.9
(600)
152.4
(500)
152.4
(500)
121.9
(400)
1850V
304.8
(1000)
304.8
(1000)
228.6
(750)
228.6
(750)
228.6
(750)
Cat. No.
1321-3R500-B(1)
Ohms Watts
20
585
1321-3R500-B(1)
20
1170
1321-3R850-B(2)
20
960
1321-3R850-B(2)
20
1920
2x
1321-3R600-B(3)
20
720
Available
Options
RWC
1488V
18.3
(60)
18.3
(60)
18.3
(60)
18.3
(60)
12.2
(40)
1850V
76.2
(250)
76.2
(250)
61.0
(200)
61.0
(200)
45.7
(150)
Resistor
RWR2
1488V
18.3
(60)
18.3
(60)
18.3
(60)
18.3
(60)
12.2
(40)
Reactor
TFB2
HP
Frame (kW) kHz
3A
465 2
(345)
4
No Solution
TFA1
Drive
Reactor +
Damping
Reactor Only Resistor
●
(1)
Requires two parallel cables.
Requires three parallel cables.
(3) Requires four parallel cables.
(2)
PowerFlex 700L with 700S Control, 690V Shielded/Unshielded Cable - Meters (Feet)
3B
3B
881 2
(657)
4
1315 2
(980)
1850V
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
1488V
228.6
(750)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
1850V
304.8
(1000)
228.6
(750)
228.6
(750)
228.6
(750)
228.6
(750)
Cat. No.
1321-3R500-C(1)
Ohms Watts
20
960
1321-3R500-C (1) 20
1920
1321-3R850-C(2)
20
1290
1321-3R850-C(2)
20
2580
2x
1321-3R600-C(3)
20
840
Available
Options
RWC
1488V
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
1850V
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
45.7
(150)
Resistor
RWR2
1488V
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
24.4
(80)
Reactor
TFB2
HP
Frame (kW) kHz
3A
475 2
(355)
4
No Solution
TFA1
Drive
Reactor +
Damping
Reactor Only Resistor
None
(1)
Requires two parallel cables.
Requires three parallel cables.
(3) Requires four parallel cables.
(2)
Publication 20L-TD001A
25
PowerFlex 700L Technical Data
DPI Connections
Frame 2
Drive Connection Points
The PowerFlex 700L Frame 2 drive provides a number of cable connection points as shown in the drawing below. If an
additional external HIM is required for the application, the HIM can be connected to the DPI port on the bottom of the
drive. Only one additional external HIM device may be connected. The use of two external HIM devices is not supported.
If multiple external HIM devices are required, then install a user-supplied splitter cable or splitter box.
Drive
HIM Option
➌
External
HIM Option
➋
➊
➎
Communications
Adapter Option
➍
Active
Converter PCB
External
DPI Cable
Bottom View
of Drive
R/L1
Item
➊
➋
➌
➍
➎
S/L2
T/L3
Connector
DPI Port 1
Description
HIM connection when installed in the drive.
DPI Port 2
Cable connection for handheld and remote options.
DPI Port 3 or 2
Splitter cable connection to DPI Port 2 provides additional port.
DPI Port 5
Cable connection for communications adapter.
DPI Port 6
Internal DPI connection to Active Converter pcb.
External Door-Mounted HIM Connection (optional)
For a Frame 2 drive installed in a user-supplied enclosure, an optional external door-mounted HIM may be connected as
an alternative to the external HIM option. The cable supplied with the door-mount HIM option kit connects to the DPI port
on the bottom of the drive (see drawing above). For additional installation information, refer to the instructions provided
with the door-mount HIM option kit.
26
Publication 20L-TD001A
PowerFlex 700L Technical Data
Frame 3A
Drive Connection Points
The PowerFlex 700L provides a number of cable connection points as shown in the drawings below. If an additional
external HIM is required for the application, the HIM can be connected to the DPI port on the bottom of the Power
Module. Only one additional external HIM device may be connected. The use of two external HIM devices is not
supported. If multiple external HIM devices are required, then install a user-supplied splitter cable or splitter box.
Combined
Active Converter/Inverter
Power Module
Power Module HIM Option
➊
External
HIM Option
Communications Adapter Option
➍
External
DPI Cable
➌
➋
➎
Active
Converter PCB
Internal DPI Cable
Bottom View
of Power Module
No Connection Permitted
Item
➊
➋
➌
➍
➎
➋
Connector
DPI Port 1
Description
HIM connection when installed in Power Module.
DPI Port 2
Cable connection for handheld and remote options.
DPI Port 3 or 2
Splitter cable connected to DPI Port 2 provides an additional port.
DPI Port 5
Cable connection for communications adapter.
DPI Port 6
Internal DPI connection to Active Converter PCB.
External Door-Mounted HIM Connection (optional)
For complete drives, the door-mounted HIM is standard equipment. It is located in the door mount bezel on the door of the
Power Module Bay.
Publication 20L-TD001A
27
PowerFlex 700L Technical Data
Frame 3B
Drive Connection Points
The PowerFlex 700L provides a number of cable connection points as shown in the drawings below. If an additional
external HIM is required for the application, the HIM can be connected to the DPI port on the bottom of the Power
Module. Only one additional external HIM device may be connected. The use of two external HIM devices is not
supported. If multiple external HIM devices are required, then install a user-supplied splitter cable or splitter box.
Active Converter
Power Module
Inverter
Power Module
Blank HIM
➎
Power Module
HIM Option
No Connections
Permitted
Active
Converter
PCB
➊
External
HIM Option
Communications
Adapter Option
No Communications
Adapter Permitted
➍
Internal
DPI Cable
Inverter-to-Converter
DPI Cable
➌
External
DPI Cable
➋
Internal
DPI Cable
Inverter-to-Converter
DPI Cable
No Connection
Permitted
➋
Item
➊
➋
➌
➍
➎
Bottom View of Power Modules
Connector
DPI Port 1
Description
HIM connection when installed in Power Module.
DPI Port 2
Cable connection for handheld and remote options.
DPI Port 3 or 2
Splitter cable connected to DPI Port 2 provides an additional port.
DPI Port 5
Cable connection for communications adapter.
DPI Port 6
Internal DPI connection to Active Converter PCB.
External Door-Mounted HIM Connection (optional)
For complete drives, the door-mounted HIM is standard equipment. It is located in the door mount bezel on the door of the
Power Module Bay.
28
Publication 20L-TD001A
PowerFlex 700L Technical Data
Control Connections
Frame 2
Frame 2 Control Terminal Locations
➊
1
SHLD
P1
➋
15
7
P2
SHLD
1
➌
➍
1a15
1a14
1a13
1a12
1a11
1a10
1a9
1a8
1a7
1a6
1a5
1a4
1a3
1a2
1a1
PS-
PS+
1b14
1b13
1b12
1b11
1b10
1b9
1b8
1b7
1b6
1b5
1b4
1b3
1b2
1b1
PS-
PS+
PE2 PE1
1b15
TB1
PE1PE2
Customer Connection Side
Frame 2 Control Terminal Specifications
Item
➊
Name
PowerFlex 700 Vector Control or
PowerFlex 700S Phase II Control
Cassette Terminal Blocks
➋
Active Converter Cassette Terminal Active Converter AC power and control wiring
Blocks — P1 & P2
➌
➍
(1)
Recommended Tightening Wire Strip
Length
Torque (+10%)
See PowerFlex 700 Series B Tech Data (publication 20B-TD001) or
PowerFlex 700S Tech Data (publication 20D-TD002) respectively for details.
3.3 mm2
(#12 AWG)
0.3 mm2
(#22 AWG)
0.8 N•m (7 lb•in)
8 mm
(0.31 in.)
SHLD Terminal
Terminating point for control wiring shields on the 2.1 mm2
(#14 AWG)
drive
0.3 mm2
(#22 AWG)
1.4 N•m (12 lb•in)
10 mm
(0.39 in.)
Terminal Block — TB1
1b 5: +12/+24V Cooling Loop
1b 6: Cooling Loop Return
Drive control wiring:
4.0 mm2
(#10 AWG)
Output dry contact (12V dc/24V dc, 2 Amps
max.) indicating the drive is powered and has
completed precharge.
Drive-supplied +24V dc
Enables the firing of the IGBTs. Factoryinstalled jumper from terminal 1b 7 to terminal
1b 8 allows firing of the IGBTs.
0.2 mm2
(#24 AWG)
0.9 N•m (8 lb•in)
8 mm
(0.31 in.)
4.0 mm2
(#12 AWG)
0.5 mm2
(#22 AWG)
0.6 N•m (5.3 lb•in)
10 mm
(0.39 in.)
1b 7: +24V (digin)
1b 8: Gate Enable
➎
Description
Wire Size Range (1)
Maximum
Minimum
PS- Terminal
PS+ Terminal
300V dc Auxiliary Control voltage
Maximum/minimum sizes that the terminals will accept - these are not recommendations.
Publication 20L-TD001A
29
PowerFlex 700L Technical Data
Frame 3
Frame 3A Control Terminal Locations
➊
POWER
STS
PORT
MOD
NET A
NET B
➋➌
(Drive shown with
doors removed)
DC POSITIVE
TB5
DC NEGATIVE
1 120 VAC
2 PRECHARGE COIL
3 120 VAC NEUTRAL
24 VDC
5 PR HARGE FEEDBACK
➍
GATE ENABLE
7 INDUCTOR OVERTEMP
WIRE RANGE:
24-10 AWG
(0.2-4 MM)
STRIP LENGTH:
0.31 IN (8 MM)
TORQUE:
8 IN-LB
(0.9 N-M)
Coolant Outlet
Coolant Inlet
30
Publication 20L-TD001A
PowerFlex 700L Technical Data
Frame 3B Control Terminal Locations
➋➌
➊
POWER
STS
PORT
MOD
NET A
NET B
(Drive shown with
doors removed)
➍
DC POSITIVE
DC NEGATIVE
TB5
1 120 VAC
2 PRECHARGE COIL
24 VDC
4 PR HARGE FEEDBACK
ATE ENABLE
6 INDUCTOR OVERTEMP
WIRE RANGE:
24-10 AWG
(0.2-4 MM)
STRIP LENGTH:
0.31 IN (8 MM)
TORQUE:
8 IN-LB
(0.9 N-M)
Coolant Outlet
Coolant Inlet
Frame 3A/3B Control Terminal Specifications
➊
Wire Size Range (1)
Recommended Tightening Wire Strip
Name
Description
Maximum
Minimum
Length
Torque (+10%)
PowerFlex 700 Vector Control or
See PowerFlex 700 Series B Tech Data (publication 20B-TD001) or
PowerFlex 700S Phase II Control
PowerFlex 700S Tech Data (publication 20D-TD002) respectively for details.
Cassette Terminal Blocks
➋
Active Converter Cassette
Terminal Blocks — P1 & P2
Active Converter AC power and
control wiring
3.3 mm2
(#12 AWG)
0.3 mm2
(#22 AWG)
0.8 N•m (7 lb•in)
8 mm
(0.31 in.)
not
applicable
➌
SHLD Terminal
Terminating point for control
wiring shields on Power Module
2.1 mm2
(#14 AWG)
0.3 mm2
(#22 AWG)
1.4 N•m (12 lb•in)
10 mm
(0.39 in.)
not
applicable
➍
Terminal Blocks — TB5 and TB6 Power Module control wiring
4.0 mm2
(#10 AWG)
0.2 mm2
(#24 AWG)
1.4 N•m (12 lb•in)
8 mm
(0.31 in.)
not
applicable
Item
(1)
Wire
Terminal
Maximum/minimum sizes that the terminals will accept - these are not recommendations.
Publication 20L-TD001A
31
PowerFlex 700L Technical Data
Control Highlights
Active Converter Control
File
Monitor
Group
Parameters
Current
Rated Amps
Input Current R
Input Current S
001 Input Current T
002 Ground Current
003 Active Current
004 Reactive Current
005 I Imbalance
006 IT Overload
007
008
009
Voltage
Rated Volts
Input Voltage RS
010 Input Voltage ST
011 Input Voltage TR
012 DcLink Voltage
013 DcLink Ripple
014 V Imbalance
015
Power & Time
Rated Power
AC Line kW
Motoring kWh
020 Regen kWh
021 Lifetime kWh
022 Elapsed Run Time
023 Life Run Time
024 Life Power Time
025 Life Pwr Cycles
026
027
028
Temperature
Ambient Temp
030 IGBT Base Temp
031 IGBT Junct Temp
032
Frequency
Line Frequency
Min Line Freq
040 Max Line Freq
041 Min Max Persist
042 Change Line Freq
043
044
Start/Stop
Start Config
050 Option Select
051 Manual Control
052 Turn Off Delay
Setpoints
DcLink Reference
kVAR Reference
060 Extern Cml Ref
061 Modulation Index
062 Modulation Freq
063
064
Data Exchange
Converter Control
070 Converter Status
071 Converter Min Vdc
072 Converter Fault
Current
Active I Lmt
Active OL I Lmt
100 Reactive RateLmt
101 I Imbalance Lmt
102 I Imbalance Time
103 Regen I Lmt
104
105
AC Line Voltage
Ride Through Ena
Ride Through Sec
110 Low Vac Lmt
111 Low Vac Time
112 High Vac Lmt
113 High Vac Time
114 V Imbalance Lmt
115 V Imbalance Time
116
117
Temperature
Ambnt Temp Alrm
Ambnt Temp Trip
120 Base Temp Alrm
121 Base Temp Trip
122 Junct Temp Alrm
123 Junct Temp Trip
124 CldPlt Temp Alrm
125
126
Frequency
PWM Frequency
AC Low Freq Lmt
130 AC Low Freq Time
131 AC High Freq Lmt
132 AC High Freq Time
133 AC Maximum dF/dt
134
135
Current Loop
Reduce Ilmt Sel
Active I Cmd
Inductance
150 CML Bandwidth
151 CML Damping
152 CML Ki
153 CML Kp
154 PF Bandwidth
155 Reactive I Lmt
156 Reactive I Cmd
157
158
159
Voltage Loop
Voltage Loop Sel
DcLink Command
Capacitance
160 VML Bandwidth
161 VML Damping
162 VML Ki
163 VML Kp
164 VML Kf
165 VML Reset Level
166 Parallel Config
167 Bus Capacitance
168
169
170
Drive Memory
Param Access Lvl
Reset to Defaults
196 Reset Meters
197 Language
200 Drive Checksum
201 Control SW Ver
203 Password
204
205
Diagnostics
Alarm Status
Start Inhibit
Fault Frequency
Fault Amps R
Fault Amps S
211
214
220
221
222
223
224
225
226
227
228 Testpoint 2 Sel
229 Testpoint 2 Data
230
234
235
236
237
Fault Queue
Fault Config
Fault Clear
Power Up Marker
238 Fault 1 Code
239 Fault 1 Time
242 Fault 2 Code
243 Fault 2 Time
244 Fault 3 Code
245 Fault 3 Time
246 Fault 4 Code
247 Fault 4 Time
248 Alarm Config
249
250
260
Datalinks
Data In A1
Data In A2
Data In B1
Data In B2
300
301
302
303
304
305
306
307
310
311
312
313
Data Out C1
Data Out C2
Data Out D1
Data Out D2
314
315
316
317
DPI Status
Connect Status
DPI Error Out
CS Msg Rx Cnt
320 CS Msg Tx Cnt
321 CS Timeout Cnt
322 CS Msg Bad Cnt
323 PC Msg Rx Cnt
324 PC Msg Tx Cnt
325 PC Timeout Cnt
326 CAN Bus Off Cnt
327
328
329
Masks & Owners Logic Mask
Start Mask
340 Fault Clr Mask
341 Stop Owner
342 Start Owner
343 Fault Clr Owner
344
345
Security
Port Mask Act
346 Write Mask Cfg
347 Write Mask Act
348 Logic Mask Act
349
Mux’ed Temps
IGBT NTC Temp1
IGBT NTC Temp2
IGBT NTC Temp3
330 IGBT NTC Temp4
331 Coldplate Temp1
332 IGBT NTC Temp5
333 IGBT NTC Temp6
334 IGBT NTC Temp7
335 IGBT NTC Temp8
336 Coldplate Temp2
337
338
339
Digital Inputs
Dig In Status
350 Dig In Frc Mask
351 Dig In Frc Data
352
Digital Outputs
Dig Out Status
360 Dig Out Frc Mask
361 Dig Out Frc Data
362
Monit
or
Command
Comm
and
Limit Config
Limit
Dynami
c Contr
ol
Utility
Utility
Communication
Comm
unica
tion
Inputs & Outputs
32
053
073
Config
Dynamic Control
Inputs
016
& Outpu
ts
Fault Amps T
Fault Amps Q
Fault Amps D
Fault Volts RS
Fault Volts ST
Data In C1
Data In C2
Data In D1
Data In D2
Fault VoltsTR
Fault Volts Vdc
Fault Base Temp
Testpoint 1 Sel
Testpoint 1 Data
Data Out A1
Data Out A2
Data Out B1
Data Out B2
Publication 20L-TD001A
PowerFlex 700L Technical Data
PowerFlex 700 Vector Control
File
Monitor
Monit
or
Motor Control
Motor
Contr
ol
Speed Command
Speed
Comm
and
Dynamic Control
Dynami
c Contr
ol
Publication 20L-TD001A
Group
Metering
Parameters
Output Freq
Commanded Speed
Ramped Speed
Speed Reference
Commanded Torque
Speed Feedback
Drive Data
Rated kW
Motor Data
Motor Type
Motor NP Volts
Motor NP FLA
Torq Attributes
Motor Cntl Sel
Maximum Voltage
Maximum Freq
Compensation
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
Volts per Hertz
Start/Acc Boost
Speed Feedback Motor Fdbk Type
Encoder PPR
Enc Position Fdbk
Spd Mode &
Speed Units
Feedback Select
Limits
Minimum Speed
Speed
Speed Ref A Sel
Speed Ref A Hi
References
Speed Ref A Lo
Discrete Speeds Jog Speed 1
Preset Speed 1
Preset Speed 2
Speed Trim
Trim In Select
Trim Out Select
Slip Comp
Slip RPM @ FLA
Process PI
PI Configuration
PI Control
PI Reference Sel
PI Setpoint
PI Feedback Sel
PI Integral Time
Speed Regulator Ki Speed Loop
Kp Speed Loop
Ramp Rates
Accel Time 1
Accel Time 2
Load Limits
Current Lmt Sel
Current Lmt Val
Stop/Brake
Stop Mode A
Stop Mode B
Modes
DC Brk Lvl Sel
DC Brake Level
Restart Modes
Start At PowerUp
Flying Start En
Flying StartGain
Power Loss
Power Loss Mode
Power Loss Time
001
002
022
023
024
025
026
040
041
042
053
054
055
056
057
058
059
061
069
412
413
414
079
080
081
090
091
092
100
101
102
117
118
121
124
125
126
127
128
129
445
446
140
141
147
148
155
156
157
158
168
169
170
184
185
Output Current
Torque Current
Flux Current
Output Voltage
Output Power
Output Powr Fctr
Rated Volts
Motor NP Hertz
Motor NP RPM
Motor NP Power
IR Voltage Drop
Flux Current Ref
IXo Voltage Drop
Autotune Torque
Inertia Autotune
Torque Ref A Sel
Torque Ref A Hi
Torque Ref A Lo
Run Boost
Encoder Speed
Fdbk Filter Sel
Notch Filter Freq
Maximum Speed
Overspeed Limit
Skip Frequency 1
Speed Ref B Sel
Speed Ref B Hi
Speed Ref B Lo
Preset Speed 3
Preset Speed 4
Preset Speed 5
Trim Hi
Trim Lo
Slip Comp Gain
PI Prop Gain
PI Lower Limit
PI Upper Limit
PI Preload
PI Status
PI Ref Meter
Kf Speed Loop
Speed Desired BW
Decel Time 1
Decel Time 2
Current Lmt Gain
Drive OL Mode
DC Brake Time
Bus Reg Ki
Bus Reg Mode A
Bus Reg Mode B
Auto Rstrt Tries
Auto Rstrt Delay
Sleep-Wake Mode
Power Loss Level
Load Loss Level
003
004
005
006
007
008
027
043
044
045
062
063
064
066
067
427
428
429
070
415
416
419
082
083
084
093
094
095
103
104
105
119
120
122
130
131
132
133
134
135
447
449
142
143
149
150
159
160
161
162
174
175
178
186
187
Elapsed MWh
Elapsed Run Time
MOP Reference
DC Bus Voltage
DC Bus Memory
Analog In1 Value
Rated Amps
Mtr NP Pwr Units
Motor OL Hertz
Motor OL Factor
Torq Ref A Div
Torque Ref B Sel
Torque Ref B Hi
Torque Ref B Lo
Torq Ref B Mult
Torque Setpoint 1
Torque Setpoint 2
Pos Torque Limit
Break Voltage
Notch Filter K
Marker Pulse
Pulse In Scale
Skip Frequency 2
Skip Frequency 3
Skip Freq Band
TB Man Ref Sel
TB Man Ref Hi
TB Man Ref Lo
Preset Speed 6
Preset Speed 7
Jog Speed 2
Trim % Setpoint
009
010
011
012
013
016
028
046
047
048
430
431
432
433
434
435
438
436
071
420
421
422
085
086
087
096
097
098
106
107
108
116
Slip RPM Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
PI Reference Hi
PI Reference Lo
PI Feedback Hi
Total Inertia
Speed Loop Meter
S Curve %
123
136
137
138
460
461
462
450
451
146
PWM Frequency
Droop RPM @ FLA
DB Resistor Type
Bus Reg Kp
Bus Reg Kd
Flux Braking
Sleep-Wake Ref
Wake Level
Wake Time
Load Loss Time
Shear Pin Time
151
152
163
164
165
166
179
180
181
188
189
Analog In2 Value
Elapsed kWh
PTC HW Value
Spd Fdbk No Filt
017
014
018
021
Control SW Ver
Motor Poles
029
049
Neg Torque Limit
Control Status
Mtr Tor Cur Ref
437
440
441
Break Frequency
Encoder Z Chan
072
423
Speed/Torque Mod
Rev Speed Limit
088
454
Pulse Input Ref
099
PI Feedback Lo
PI BW Filter
PI Deriv Time
PI Output Gain
463
139
459
464
Regen Power Limit
Current Rate Limit
DB While Stopped
153
154
145
Sleep Level
Sleep Time
Powerup Delay
Gnd Warn Level
182
183
167
177
33
PowerFlex 700L Technical Data
File
Utility
Group
Direction Config
HIM Ref Config
MOP Config
Drive Memory
Utility
Communication
Comm
unica
tion
Inputs & Outputs
Inputs
34
& Outpu
ts
Parameters
Direction Mode
Save HIM Ref
Save MOP Ref
Param Access Lvl
Reset To Defalts
Load Frm Usr Set
Diagnostics
Drive Status 1
Drive Status 2
Drive Alarm 1
Drive Alarm 2
Speed Ref Source
Start Inhibits
Faults
Fault Config 1
Fault Clear
Fault Clear Mode
Power Up Marker
Fault 1 Code
Alarms
Alarm Config 1
Alarm Clear
Alarm 1 Code
Scaled Blocks
Scale1 In Value
Scale1 In Hi
Scale1 In Lo
Scale1 Out Hi
Scale1 Out Lo
Scale1 Out Value
Comm Control
DPI Baud Rate
Drive Logic Rslt
Masks & Owners Logic Mask
Start Mask
Jog Mask
Direction Mask
Reference Mask
Datalinks
Data In A1
Data In A2
Data In B1
Data In B2
Security
Port Mask Act
Write Mask Cfg
Analog Inputs
Anlg In Config
Anlg In Sqr Root
Analog Outputs Anlg Out Config
Anlg Out Absolut
Analog Out1 Sel
Digital Inputs
Digital In1 Sel
Digital In2 Sel
Digital Outputs
Dig Out Setpt
Digital Out1 Sel
Dig Out1 Level
Dig Out1 OnTime
190
192
194
196
197
198
209
210
211
212
213
214
238
240
241
242
243
259
261
262
476
477
478
479
480
481
270
271
276
277
278
279
280
300
301
302
303
595
596
320
321
340
341
342
361
362
379
380
381
382
Man Ref Preload
MOP Rate
Save To User Set
Reset Meters
Language
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
Drive OL Count
Motor OL Count
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
Fault 3 Time
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
Scale2 In Value
Scale2 In Hi
Scale2 In Lo
Scale2 Out Hi
Scale2 Out Lo
Scale2 Out Value
Drive Ref Rslt
Drive Ramp Rslt
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
Local Mask
Data In C1
Data In C2
Data In D1
Data In D2
Write Mask Act
Logic Mask
Analog In1 Hi
Analog In1 Lo
Analog Out1 Hi
Analog Out1 Lo
Analog Out2 Sel
Digital In3 Sel
Digital In4 Sel
Dig Out1 OffTime
Digital Out2 Sel
Dig Out2 Level
Dig Out2 OnTime
193
195
199
200
201
215
216
217
218
219
220
244
245
246
247
248
263
264
265
482
483
484
485
486
487
272
273
281
282
283
284
285
304
305
306
307
597
276
322
323
343
344
345
363
364
383
384
385
386
Voltage Class
Drive Checksum
Dyn UserSet Cnfg
Fault Speed
Fault Amps
Fault Bus Volts
Status 1 @ Fault
Status 2 @ Fault
Alarm 1 @ Fault
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Alarm 5 Code
Alarm 6 Code
Alarm 7 Code
Scale3 In Value
Scale3 In Hi
Scale3 In Lo
Scale3 Out Hi
Scale3 Out Lo
Scale3 Out Value
DPI Port Sel
DPI Port Value
Stop Owner
Start Owner
Jog Owner
Direction Owner
Reference Owner
Data Out A1
Data Out A2
Data Out B1
Data Out B2
Logic Mask Act
202
203
204
224
225
226
227
228
229
249
250
251
252
253
266
267
268
488
489
490
491
492
493
274
275
288
289
290
291
292
310
311
312
313
598
Analog In1 Loss
Analog In2 Hi
Analog Out2 Hi
Analog Out2 Lo
Anlg Out1 Scale
Digital In5 Sel
Digital In6 Sel
Dig Out2 OffTime
Digital Out3 Sel
Dig Out3 Level
Dig Out3 OnTime
324
325
346
347
354
365
366
387
388
389
390
Dyn UserSet Sel
Dyn UserSet Actv
205
206
Alarm 2 @ Fault
Testpoint 1 Sel
Testpoint 2 Sel
Testpoint 1 Data
Testpoint 2 Data
Mtr OL Trip Time
Fault 6 Time
Fault 7 Code
Fault 7 Time
Fault 8 Code
Fault 8 Time
Alarm 8 Code
230
234
236
235
237
221
254
255
256
257
258
269
Scale4 In Value
Scale4 In Hi
Scale4 In Lo
Scale4 Out Hi
Scale4 Out Lo
Scale4 Out Value
DPI Ref Select
DPI Fdbk Select
Accel Owner
Decel Owner
Fault Clr Owner
MOP Owner
Local Owner
Data Out C1
Data Out C2
Data Out D1
Data Out D2
494
495
496
497
498
499
298
299
293
294
295
296
297
314
315
316
317
Analog In2 Lo
Analog In2 Loss
Anlg Out2 Scale
Anlg1 Out Setpt
Anlg2 Out Setpt
326
327
355
377
378
Dig Out3 OffTime
Dig Out Invert
Dig Out Param
Dig Out Mask
391
392
393
394
Publication 20L-TD001A
PowerFlex 700L Technical Data
PowerFlex 700S Phase II Control
Digital Current Regulator outperforms
older style analog regulators in speed,
repeatability and drift.
Current Limit
Current Limit Level
PI Gain
Block
Derivative
Gain Block
Current
Magnitude
Calculator
U Phase Motor Current
V Phase Motor Current
W Phase Motor Current
Proportional Channel
Integral
Channel
Negative Feed Forward reduces or
eliminates overshoot during step speed
changes. Helpful in preventing backup
during stopping.
Negative
Feed Forward
V
Kp
Speed Ref
nff = 0
nff = 0.3
t
t
Ki
Speed
Feedback
Coarse-to-Fine interpolation for
DriveLogix Motion, direct positioning for
precise control and point-to-point for
indexing are all features of the Integral
Position Loop. The loop easily handles
applications such as simple indexing and
electronic line shaft.
V
Σ
Position Target
Position Command
Accum
Interpolator
Position offsets
Speed FDBK
Position FDBK
Δ
Deriv
Δ
Deriv
Advanced Edge-to-Edge Algorithms and
pulse position averaging provides
extremely accurate speed measurement
and excellent performance at very low
speed.
Σ
Accum
Position Error
kp
P Gain
K
ki
s
I Gain
Σ
Accum
Position Speed
ΔXpulse
Δtedge.edge
Edge to Edge Time
Servo Lock compensates for lost position
during step loads to the velocity regulator.
Offers optimum performance for draw
applications and others.
V
V
A1 = A2
with Servo Lock
without Servo Lock
t
t
Velocity Response to Step Load
Publication 20L-TD001A
35
PowerFlex 700L Technical Data
High Speed Analog & Digital I/O
execute in 0.5 mSec or less to provide fast
response and fast capture for registration
information and position data. Output
relays, optically isolated and differentially
isolated I/O are supplied.
Inertia Adaptation stabilizes inertia
disconnect due to gear boxes or flexible
couplings. It also provides broadband
resonance compensation, allowing up to 4
times improvement to speed regulator
bandwidth.
An Enhanced Process Loop executes six
times faster than previous loops, providing
greatly improved dynamic response in
tension control applications.
Gear Reducer
Motor
Logic Ctrl State
(Procs Trim En)
Logic Status (Running) 155 1
&
Logic Command (Procs Trim En) 151 12
PI Reference
181
PI Feedback 182
+
-
PI Lpass Filt BW
Filter
LPass
184
157 31
OR
PI Command (Enable) 183 00
kp
P Gain
186
PI Prop Gain
0
+
0
1
PI Output
180
to Speed Control
- Reference [2G5]
Limit
PI High Limit 191
PI Lower Limit 192
PI Preload
185
PI Integ Time
187
ki
s
I Gain
Limit
190
PI Integ Output
PI Integ HLim 188
PI Integ LLim 189
The Control Loops within each drive are
Synchronized. In addition, the control
loops for all drives on SynchLink are
synchronized within micro-seconds. This
provides exceptional link coordination and
tracking for critical applications.
Drive 1
(Time keeper)
Drive 1
(Time keeper)
Followers
Followers
Before Synchronization
The Enhanced Bus Regulator reacts four
times faster than previous products,
providing quicker stops without overvoltage issues and outstanding
performance in other regenerative
applications.
Quick Switch
Bus Regulator
Bus Limit
Synchronized Operation
Ki
Regenerate
Bus Regulator
Bus Voltage
36
Publication 20L-TD001A
PowerFlex 700L Technical Data
Standard Drive Specifications
Category
Agency
Certification
Specification
Frame 2
Frame 3A/3B
Listed to UL508C and CAN/CSA-C2.2 No. 14-05. UL Listing for Frame 2 is applicable up to 480V AC. UL Listing for Frame 3A and 3B is
c UL US applicable up to 600V AC.
®
Marked for all applicable European Directives (1)
EMC Directive (89/336/EEC)
EN 61800-3 Adjustable Speed electrical power drive systems
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in Power Installations
Certified to AS/NZS, 1997 Group 1, Class A.
N223
These drives are also designed to meet the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
CMAA Specification #70 (Crane Manufacturers of America Association)
(1)
Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.
The following specifications, unless otherwise noted, pertain to PowerFlex 700L drives equipped with 700 Vector Control
or 700S Phase II Control.
Specification
Category
Protection
Environment
Frame 2
400V
480V
AC Input Overvoltage Trip:
528V AC
528V AC
AC Input Undervoltage Trip:
340V AC
340V AC
Bus Overvoltage Trip:
815V DC
815V DC
Bus Undervoltage Shutoff/Fault: 300V DC
300V DC
Nominal Bus Voltage:
600V DC
700V DC
Heat Sink Thermistor:
Monitored by microprocessor overtemp trip
Drive Overcurrent Trip
Software Overcurrent Trip:
200% of rated current (typical)
Hardware Overcurrent Trip:
220-300% of rated current (dependent on drive rating)
Line Transients:
Up to 6000 volts peak per IEEE C62.41-1991
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Logic Control Ride-Thru
Vector Control:
0.5 seconds minimum, 2 seconds typical
700S Phase II Control:
Ground Fault Trip:
Short Circuit Trip:
Altitude:
Maximum Surrounding Air
Temperature w/o Derating:
IP20, NEMA/UL Type 1:
Storage Temperature
(all constructions):
Atmosphere:
Relative Humidity:
Shock:
Vibration:
Publication 20L-TD001A
Frame 3A/3B
400V
528V AC
340V AC
815V DC
300V DC
600V DC
480V
528V AC
340V AC
815V DC
300V DC
700V DC
600V
760V AC
340V AC
1168V DC
300V DC
900V DC
690V
760V AC
340V AC
1168V DC
300V DC
1000V DC
0.25 seconds, drive not running
Phase-to-ground on drive output
Phase-to-phase on drive output
1000 m (3280 ft.) at rated current. See Derating Guidelines on page 40 for operation above 1000 m (3280 ft.).
0 to 50°C (32 to 122°F)
0 to 40°C (32 to 104°F)
–40 to 85°C (–40 to 185°F)
Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas,
vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not
be exposed to a corrosive atmosphere.
5 to 95% non-condensing
10G peak for 11 milliseconds duration (± 1.0 ms)
0.152 mm (0.006 in.) displacement, 1G peak, 5.5 Hz
37
PowerFlex 700L Technical Data
Specification
Category
Electrical
Frame 2
Voltage Tolerance
Vector Control:
700S Phase II Control:
Control
Input Frequency Tolerance:
Input Phases:
Displacement Power Factor:
Efficiency:
Maximum Short Circuit Current
Rating:
Actual Short Circuit Rating:
Motor Lead Lengths:
Method:
Carrier Frequency:
Output Voltage Range:
Output Frequency Range
Vector Control:
700S Phase II Control:
Frequency Accuracy (Vector
Control only)
Digital Input:
Analog Input:
Frequency Control
(Vector Control only):
Speed Control
Vector Control:
700S Phase II Control:
Torque Regulation
Vector Control:
700S Phase II Control:
Selectable Motor Control
Vector Control:
700S Phase II Control:
38
Frame 3A/3B
For full power and operating range, see the PowerFlex 700 Adjustable Frequency AC Drive — Series B User Manual
(publication 20B-UM002), Appendix C.
For full power and operating range, see the PowerFlex 700S High Performance AC Drive — Phase II Control User
Manual (publication 20D-UM006), Appendix C.
27-93 Hz.
Three-phase input provides full rating for all drives.
0.98 across entire speed range.
96.2% at rated amps, nominal line volts.
97.5% at rated amps, nominal line volts.
To match specified circuit breaker capability, ≤ 200,000 Amps
Determined by AIC rating of installed circuit breaker.
76 meters (250 feet) total
Sine coded PWM with programmable carrier frequency.
2, 4, or 8 kHz. Drive rating based on 4 kHz.
2 or 4 kHz. Drive rating based on 4 kHz.
See Derating Guidelines on page 40 for more information.
0 to rated motor voltage
0 to 420 Hz
0 to 350 Hz
Within ± 0.01% of set output frequency.
Within ± 0.4% of maximum output frequency
Speed Regulation - w/Slip Compensation (Volts per Hertz Mode)
0.5% of base speed across 40:1 speed range
40:1 operating range
10 rad/sec bandwidth
Speed Regulation - w/Slip Compensation (Sensorless Vector Mode)
0.5% of base speed across 80:1 speed range
80:1 operating range
20 rad/sec bandwidth
Speed Regulation - without feedback (Vector Control Mode)
0.1% of base speed across 120:1 speed range
120:1 operating range
50 rad/sec bandwidth
Speed Regulation - with feedback (Vector Control Mode)
0.001% of base speed across 120:1 speed range
1000:1 operating range
250 rad/sec bandwidth
Speed Regulation - without feedback
0.1% of base speed across 120:1 speed range
120:1 operating range
50 rad/sec bandwidth
Speed Regulation - with feedback
0.001% of base speed across 120:1 speed range
1000:1 operating range
740 rad/sec bandwidth
Torque regulation without Feedback; ± 5%, 600 rad/sec bandwidth
Torque regulation with Feedback; ± 2%, 2500 rad/sec bandwidth
Torque regulation without Feedback; ± 10%, 600 rad/sec bandwidth
Torque regulation with Feedback; ± 5%, 4400 rad/sec bandwidth
Sensorless Vector with full tuning. Standard V/Hz with full custom capability and Vector Control with Force
Technology (with and without feedback).
Vector Control with Force Technology (with and without feedback), V/Hz Control, and permanent magnet motor
control.
Publication 20L-TD001A
PowerFlex 700L Technical Data
Specification
Category
Control
(continued)
Frame 2
Stop Modes
Vector Control:
700S Ph. II Control:
Accel/Decel
Vector Control:
700S Phase II Control:
Intermittent Overload:
Current Limit Capability
Vector Control:
700S Phase II Control:
Electronic Motor Overload
Protection:
Encoder
Type:
(Vector Control Supply:
only)
Quadrature:
Duty Cycle:
Requirements:
Feedback
Encoder Input:
(700S Phase II
Control only) Encoder Voltage Supply:
Maximum Input Freq:
Stegmann Hi-Resolution Option
Encoder Voltage Supply:
Hi-Resolution Feedback:
Maximum Cable Length:
RS-485 Interface:
Customer-I/O Plug (P1) - Hi
Res:
Resolver Option
Excitation Frequency:
Excitation Voltage:
Operating Freq. Range:
Resolver Fdbk. Voltage:
Maximum Cable Length:
DriveLogix
User Available Memory Base:
(700S Phase II Battery:
Control only)
Serial Cable:
Compact I/O Connection:
Cable:
Publication 20L-TD001A
Frame 3A/3B
Multiple programmable stop modes including Ramp, Coast, DC-Brake, Ramp-to-Hold, and S-curve.
Multiple programmable stop modes including Ramp, Coast, and Current Limit.
Two independently programmable accel and decel times. Each time may be programmed from 0-3600 seconds in 0.1
second increments.
Independently programmable accel and decel times, adjustable from 0-6553.5 seconds in 0.01 second increments.
110% Overload capability for up to 1 minute 150% Overload capability for up to 3 seconds
Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable
proportional and integral gain.
Independent Motoring and Regenerative Power Limits programmable to 800% of rated output current.
Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File
E59272, volume 12.
Incremental, dual channel
12V or 5V, 250 mA. 12V or 5V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.
90°, ± 27° at 25°C
50%, ± 10%
Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8-15V DC output (3.5-6V DC
for 5V encoder), single-ended or differential, and capable of supplying a minimum of 10 mA per channel. Maximum
input frequency is 250 kHz. The Encoder Interface Board accepts 12V DC or 5V DC square-wave with a minimum
high state of 7.0V DC (12 volt encoder) or 3.1V DC (5 volt encoder). Maximum low state voltage is 0.4V DC.
Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel
Quadrature type
5V DC or 12V DC (5V DC requires an external power supply), 320 mA/channel
400 kHz
11.5V DC @ 130 mA
Sine/Cosine 1V P-P Offset 2.5
182 m (600 ft.)
Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS-485 interface shortly after
power-up: Address, Command Number, Mode, Number of Turns, Number of Sine/Cos cycles, and Checksum.
Allen-Bradley PN: S94262912
Weidmuller PN: BL3.50/90/12BK
2400 Hz
4.25-26 Vrms
1-10 kHz
2V ± 300mV
304.8 m (1000 ft.)
1.5 megabytes
1756-BA1 (Allen-Bradley P/N 94194801) 0.59g lithium
1761-CBLPM02 to 1761-NET-AIC
1761-CBLPA00 to 1761-NET-AIC
1756-CP3 directly to controller
1747-CP3 directly to controller
Category 3 (2)
Up to (30) modules
20D-DL2-CL3
20D-DL2-CR3
39
PowerFlex 700L Technical Data
Derating Guidelines
Altitude
Above 1000 m (3280 ft.), derate the output current by 1% for every 100 additional meters (328 additional feet). This is
applicable to filters and power modules. PowerFlex 700L 600/690V drives should not be used above 2000 m (6562 ft.)
due to voltage spacing requirements.
Ambient
Frame 2 drives have a maximum ambient of 50°C (122°F). Frame 3A and 3B drives have a maximum ambient of 40°C
(104°F). PowerFlex 700L drives cannot be derated to operate at higher ambients.
Carrier Frequency
For Frame 2 drives, refer to the carrier frequency derating table below. PowerFlex 700L Frame 3A and 3B drives cannot
be run above 4 kHz.
PowerFlex 700L Frame 2 Drive
Carrier Frequency Derating
360
293 Amps
(80%)
Output
(Amps)
0
2
6
4
Carrier Frequency (kHz)
8
Watts Loss (@ Rated Load, Speed, and PWM Carrier Frequency)
Frame
Size
Voltage
2
400V
480V
3A
400V
480V
600V
690V
3B (1) 400V
480V
600V
690V
(1)
PWM
Freq.
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
4 kHz
Watts Loss
Filter Section
Into Air
4000
4000
4000
4000
7800
7800
7800
7800
Power Section
Into Air Into Liquid
Not Applicable
Not Applicable
1000
10,500
1000
11,500
1200
10,500
1200
12,000
2000
21,000
2000
23,000
2400
21,000
2400
24,000
Total
11,500
12,500
11,700
13,200
23,000
25,000
23,400
26,400
Complete Drive
Total Air Total Liquid
1500
7900
1500
7900
5000
10,500
5000
11,500
5200
10,500
5200
12,000
9800
21,000
9800
23,000
10,200
21,000
10,200
24,000
Frame 3B power section consists of two (2) power modules. Each module dissipates half (½) of the watts shown in this table.
40
Publication 20L-TD001A
PowerFlex 700L Technical Data
Cooling Loop Options
This section provides information about the various types of cooling loops.
Liquid-to-Liquid Heat Exchanger
The liquid-to-liquid heat exchanger utilizes a heat transfer plate to transfer heat from one liquid to another. This method
requires a stable water supply from the user.
Liquid-to-Liquid
Heat Exchanger
PowerFlex 700L
Drive
Inlet
Drive
Outlet
From
Drive
Outlet
Hose Kit
To
Drive
Inlet
Return
In
To
From
Supply Supply
Flow
Indicator
Customer
Supplied Piping
To Facility Water
= hose or pipe connection
The drawing below shows a cooling loop diagram for a typical liquid-to-liquid heat exchanger.
Ambient Sensor
TE
Control
Valve
Strainer
IN
OUT
Heat Exchanger
Supply
Process
Water
Drive Coolant Temp.
Flow Switch
TE
FS
OUT
IN
Level Switch
LS
IN
Reservoir
OUT
Drive
Pump
The main components of the liquid-to-liquid heat exchanger cooling loop include:
Part
Strainer
Control Valve
Heat Exchanger Plate
Ambient Sensor
Drive Coolant Temperature Sensor
Drive Coolant Flow Switch
Level Switch
Reservoir
Pump and Motor
Publication 20L-TD001A
Description
Filters particles from the supply water.
Controls the supply loop water flow.
Transfers heat from the drive loop to the supply loop.
Senses the ambient temperature used for the dew point control.
Senses the drive coolant temperature used for the dew point control.
Measures the drive coolant flow rate.
Senses the level of coolant in the reservoir.
Stores drive coolant.
Circulates drive coolant.
41
PowerFlex 700L Technical Data
Liquid-to-Air Heat Exchanger
The liquid-to-air heat exchanger utilizes radiator technology to transfer heat from a liquid to surrounding air. This is a
simple closed loop system — it does not require a water supply from the user. However, this system requires surrounding
air 5 to 10°C below the maximum operating temperature of the drive.
Liquid-to-Air
Heat Exchanger
PowerFlex 700L
Drive
Inlet
Drive
Outlet
Hose Kit
From
Drive
Outlet
To
Drive
Inlet
Radiator
Flow
Indicator
= hose or pipe connection
The drawing below shows a cooling loop diagram for a typical liquid-to-air heat exchanger.
Ambient
Sensor
TE
Drive Coolant Temp.
Flow Switch
TE
FS
OUT
Radiator
Fan
On/Off
Control
IN
Level Switch
LS
IN
Reservoir
OUT
Drive
Pump
The main components of the liquid-to-air heat exchanger cooling loop include:
Part
Fan
Radiator
Ambient Sensor
Drive Coolant Temperature Sensor
Drive Coolant Flow Switch
Level Switch
Reservoir
Pump and Motor
42
Description
Blows air across the radiator.
Transfers heat from liquid to air.
Senses the ambient temperature used for the dew point control.
Senses the drive coolant temperature used for the dew point control.
Measures the drive coolant flow rate.
Senses the level of coolant in the reservoir.
Allows for expansion of coolant.
Circulates drive coolant.
Publication 20L-TD001A
PowerFlex 700L Technical Data
Chiller
The chiller utilizes refrigerant to transfer heat from a liquid to air. This is a simple closed loop system — it does not
require a water supply from the user. A chiller can achieve almost any coolant temperature required. Coolant temperature
should be at or above ambient temperature to avoid condensation on drive components.
Chiller
PowerFlex 700L
Drive
Inlet
Drive
Outlet
From
Drive
Outlet
Hose Kit
To
Drive
Inlet
Radiator
Flow
Indicator
= hose or pipe connection
The drawing below shows a cooling loop diagram for a typical chiller.
Condenser/Subcooler
Fan
Compressor
Filter-Drier
Thermostatic
Expansion Valve
SOL
Sight Glass
Level
Switch
LS
Out
Drive
Reservoir
In
TE
FS
Drive Coolant
Temperature
Flow
Switch
Pump
TE
Ambient
Sensor
The main components of the chiller cooling loop include:
Part
Compressor
Fan
Condenser/Subcooler
Filter-Drier
Sight Glass
Thermostatic Expansion Valve
Level Switch
Reservoir
Pump and Motor
Drive Coolant Temperature Sensor
Drive Coolant Flow Switch
Ambient Sensor
Publication 20L-TD001A
Description
Forces the refrigerant into a smaller space.
Blows air across the condenser/subcooler.
Cools the refrigerant.
Filters the refrigerant.
Allows viewing of the level of drive coolant in the reservoir.
Allows for expansion of the refrigerant.
Senses the level of coolant in the reservoir.
Allows for expansion of coolant.
Circulates drive coolant.
Senses the drive coolant temperature used for the dew point control.
Measures the drive coolant flow rate.
Senses the ambient temperature used for the dew point control.
43
PowerFlex 700L Technical Data
Recommended Cooling Loops
Liquid-to-Liquid Heat Exchanger Selection
Supply Loop Requirements (1)
Minimum Flow @ Pressure (2)
15.1 LPM @ 0.83 bar (4 GPM @ 12 PSI)
22.7 LPM @ 0.83 bar (6 GPM @ 12 PSI)
56.8 LPM @ 0.83 bar (15 GPM @ 12 PSI)
Drive Frame Size
2
3A
3B
Maximum Pressure
8.62 bar (125 PSI)
8.62 bar (125 PSI)
8.62 bar (125 PSi)
Temperature Range
0-40°C (32-104°F)
0-35°C (32-95°F)
0-35°C (32-95°F)
Liquid-to-Liquid Heat
Exchanger Cat. No. (3)
20L-LL13K-P75A
20L-LL13K-P75A
20L-LL24K-1P0A
(1)
Supply loop requirements are for the input to the heat exchanger. These are not requirements for the drive. The output of the heat exchanger is designed to meet the flow and
pressure requirements of the drive. For the flow and pressure requirements of the drive, see the table on page 46.
(2) The minimum pressure applies to the pressure drop across the heat exchanger and does not take into account additional pressure drop in the system such as piping or hosing.
(3) Recommended cooling loops shown are based on a single drive per cooling loop. Consult the factory for use of multiple drives on one cooling loop.
Estimated Amount of Coolant for the Drive Loop
Estimated Amount of Coolant (1)
15.1 liters (4 gal.)
19 liters (5 gal.)
19 liters (5 gal.)
Drive Frame Size
2
3A
3B
(1)
The estimated amount of coolant is based on the heat exchanger using 1.2 m
(4 ft.) hoses. Longer hoses require more coolant. The maximum hose length
of 9.1 m (30 ft.) would require up to an additional 2.8 liters (3/4 gal.).
Hose Kits
Hose Length
3 m (10 ft.)
9.1 m (30 ft.)
3 m (10 ft.)
9.1 m (30 ft.)
3 m (10 ft.)
9.1 m (30 ft.)
(1)
(2)
Hoses
per Kit
2
2
2
2
2
2
Drive Side(1)
Coupling Size
0.75 inch
0.75 inch
1 inch
1 inch
1 inch
1 inch
Heat Exchanger Side
Coupling Size
0.75 inch
0.75 inch
1 inch with 90° elbow
1 inch with 90° elbow
1 inch
1 inch
Used With
Frame 2 and 13 kW heat exchanger
Frame 2 and 13 kW heat exchanger
Frame 3A and 13 kW heat exchanger
Frame 3A and 13 kW heat exchanger
Frame 3B and 24 kW heat exchanger
Frame 3B and 24 kW heat exchanger
Hose Kit (2) Cat. No.
20L-GH10-B1
20L-GH30-B1
20L-GH10-A2
20L-GH30-A2
20L-GH10-A1
20L-GH30-A1
All drive side hose kit fittings are 37 degree flare.
Each hose kit contains two (2) hoses and the appropriate connectors.
When a chiller or liquid-to-air heat exchanger is preferred, we recommend consulting with a cooling
loop supplier such as Dimplex Thermal Solutions. The following are recommended chillers.
Recommended Chillers (from Dimplex Thermal Solutions)
Drive Frame Size
2 and 3A
3B
(1)
Capacity
16,983 watts
28,110 watts
Flow Rate
94.6 LPM (25 GPM)
151.4 LPM (40 GPM)
Pressure
3.44 bar (50 PSI)
3.44 bar (50 PSI)
Reservoir Size
117.3 L (31 gal)
181.7 L (48 gal)
Piping (Inlet and Outlet) Chiller Model (1)
1-1/4 in. NPT
KV5000
1-1/4 in. NPT
KV7500
Each chiller is designed for single drive cooling for indoor installation only. For applications requiring multiple drives using one chiller or outdoor use, contact Dimplex Thermal Solutions.
Chiller Specifications
Chiller Model
KV5000
KV7500
(1)
Electrical Line Input (1)
230V, 3 phase, 60 Hz
460V, 3 phase, 60 Hz
230V, 3 phase, 60 Hz
460V, 3 phase, 60 Hz
Rated Load
29 Amp
17 Amp
40 Amp
22 Amp
Dimensions
1067 mm L x 711 mm W x 1676 mm H
(42 in. L x 28 in. W x 66 in. H)
Weight
249.5 kg
(550 lbs.)
1270 mm L x 914 mm W x 1676 mm H
(50 in. L x 36 in. W x 66 in. H)
340 kg
(750 lbs.)
Desired Line Voltage must be specified upon ordering.
For chiller pricing/ordering, contact Dimplex Thermal Solutions:
USA and Canada: 1-800-968-5665
Elsewhere:
1-269-349-6800
44
Publication 20L-TD001A
PowerFlex 700L Technical Data
Drive Coolant Requirements
Recommended Coolants
The table below lists approved sources and recommended coolants with appropriate corrosion inhibitors for the drive loop:
Source
Interstate Chemical
http://www.interstatechemical.com/contact.htm
Koolant Koolers/Dimplex Thermal Solutions
http://www.koolantkoolers.com/index.php/nic=contact
Dow Chemical
http://www.dow.com
(1)
(2)
Coolant
NFP-50 (1); a 50/50 premix of propylene glycol and distilled water
NFE-50 (1); a 50/50 premix of ethylene glycol and distilled water
K-Kool-E (1); ethylene glycol (available premixed with distilled water)
Propylene glycol (1) also available
Dowtherm® SR-1 (2); ethylene glycol
Dowfrost® (2); propylene glycol
Dowtherm and Dowfrost are registered trademarks of the Dow Chemical Company
Available in 5 gallon pails.
Not premixed with distilled water, and may not be available in 5 gallon quantities.
Non-premixed coolants require a coolant-to-water mix ratio of 50% by volume.
Important: Since coolant performance slowly degrades over time, the drive loop coolant should be replaced every two years
and/or whenever the loop is drained for servicing.
Corrosion Inhibitor
If an approved coolant is not used, the drive coolant must consist of clean water with a corrosion inhibitor. An approved
corrosion inhibitor is Chemtool, Inc. (www.chemtool.com) part number Watertool 4435-C. The recommended
concentration of the inhibitor is 8-10% by volume. Deionized water is prohibited. Use distilled water or water with less
than 50 ppm concentrations of:
• Sulfate and chloride
• Hard water ions such as Mg++ and Ca++
Ethylene and propylene glycols must be inhibited and silicate free. Use of common silicate-containing, automotive-type
ethylene glycol solutions is prohibited as they may damage the heat exchanger and/or drive and cooling module
equipment.
The drive coolant must be compatible with the following materials:
•
•
•
•
Copper
Brass
Aluminum
Arimid fiber gasket with nitrile binder (Garlock, Inc. Blue-Gard 3000®)
Blue-Gard 3000 is a registered trademark of Garlock, Inc.
• Synthetic rubber hose (Parker Hannifan Corp 801 General Purpose Hose)
• Viton seal (Complete Drive only)
Biocide
A biocide may be needed to control biological growth. Use of a biocide is permitted. For specific recommendations,
consult a reputable water treatment company.
Publication 20L-TD001A
45
PowerFlex 700L Technical Data
Coolant Requirements for One Frame 2, 3A or 3B Drive
Drive Frame Size
2
3A
3B
Coolant Temperature Range
0-50°C (32-122°F)
0-40°C (32-104°F)
0-40°C (32-104°F)
Minimum Coolant Flow Rate
30.3 LPM (8 GPM)
30.3 LPM (8 GPM)
56.8 LPM (15 GPM) (1)
Pressure Drop (2) From Drive Inlet to Drive
Coolant Type
Outlet at Minimum Coolant Flow Rate
1.58 bar (23 PSI)
WEG50 (3) or
0.35 bar (5 PSI)
WPG50 (4)
0.48 bar (7 PSI) (1)
(1)
Frame 3B includes separate converter and inverter power modules. A single inverter or converter power module requires a minimum flow rate of 30.3 LPM (8 GPM) at 0.35 bar (5 PSI).
Pressure drop does not include any system connections such as hoses or piping. Cooling systems must be sized to provide minimum flow considering entire system pressure drop.
(3) WEG50 equals good quality or distilled water with approved inhibited* ethylene glycol, 50% glycol by volume.
(4) WPG50 equals good quality or distilled water with approved inhibited* propylene glycol, 50% glycol by volume.
(2)
* Inhibited ethylene glycol or propylene glycol must contain a corrosion inhibitor. See Corrosion Inhibitor on page 45 for an approved source.
Cooling Loop Application Guidelines
Do not use ferrous and plated-ferrous materials for pipe-treated water to the power modules and drive. Use of ferrous
materials will degrade the performance of the power module chillplate.
Use the following guidelines for applying cooling loops other than those recommended.
• The allowable drive coolant temperature range is:
- Frame 2 Drive:
0°C to 50°C (32°F to 122°F)
- Frame 3A/3B Drive: 0°C to 40°C (32°F to 105°F)
When using coolant at a temperature below the dew point of the surrounding air, condensation could accumulate on the
drive heatsink and/or circuit boards and damage the drive. In this situation, install a coolant flow regulating device and
tube/hose insulation. A flow regulating device modulates the coolant flow rate to a level that permits the drive heatsink
temperature to rise above the dew point. Insulation for customer side tube or hose may be closed-cell foam insulation
with minimum 12.7 mm (0.50 in.) wall thickness.
• The cooling loop should include a flow switch on the connection to the drive inlet to turn off the drive if coolant flow
drops below the minimum flow required by the drive (see table above).
• Circulate coolant through the drive only when the drive is also powered. Failure to do this may result in condensation
accumulating on the drive heatsink and/or circuit boards, which could damage the drive.
• An interlock from the cooling loop should be used to stop the drive when the cooling loop is faulted.
• For applications requiring a closed loop coolant system, ensure the system is vented to remove air that would otherwise
degrade the performance of the drive heatsink.
• Install a flow measuring device at the inlet of each Converter and each Inverter Power Module. Note that flow measuring
devices are included in the PF700L Frame 3A/3B Complete Drive cabinets (13th position in catalog number = A). The
coolant flow rate (GPM) must meet the requirements in the table above.
• The following types of pipe are recommended for cooling loop connections:
- Copper tubing, type L
- Brass pipe
- Stainless steel, 300 series
Important: Do not use galvanized pipe.
• The cooling loop should have a method for draining and replacing the coolant.
46
Publication 20L-TD001A
PowerFlex 700L Technical Data
Drive Coolant Connections
Frame 2 Drive
Coolant connections for a Frame 2 drive are made using 37 degree flare fittings which have a:
• 3/4-inch nominal size
• “-12” SAE dash size
• 1 1/16-12 UN/UNF-2B external thread size
Wrench Flats
37° Flare Fitting
Backup Wrench
(use to prevent twisting
during swivel nut tightening)
Swivel Nut
Frame 3A/3B Complete Drive
Frame 3A/3B Complete Drive coolant connections are made using 37 degree flare fittings which have a:
• 1-inch nominal size
• “-16” SAE dash size
• 1 5/16-12 UN/UNF-2B external thread size
DRIVE SIDE
CONNECTION
37° Flare Fitting
Swivel Nut
USER SIDE
CONNECTION
Enclosure Wall
Snap Bushings
Hose Fitting Plugs
1 5/8" Wrench Flats
Backup Wrench
(use to prevent twisting
during swivel nut tightening)
Do not use Backup Wrench
on fitting locknut
Enclosure Wall
Dome Plugs
Publication 20L-TD001A
47
PowerFlex, Force Technology, DriveGuard, RSLogix, DriveExplorer, DriveTools SP, and DPI are trademarks of Rockwell Automation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 20L-TD001A-EN-P – August, 2008
Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in USA.