Heavy Breather Air Cleaner Decorative Covers Instuction Sheet

Heavy Breather Air Cleaner Decorative Covers Instuction Sheet
-J05460
REV. 2011-06-16
HEAVY BREATHER AIR CLEANER DECORATIVE COVERS
GENERAL
Kit Numbers
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
29400061
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Additional Parts Required
A Heavy Breather air cleaner kit must be purchased separately.
See a Harley-Davidson dealer.
NOTE
Chrome end plates on the air filter are secured on with adhesive
and are not removable. Any additional decorative end caps
must be removed to allow this kit to fit properly.
3.
See Figure 1. Loosen the band clamp (A) and pull the air
filter (B) off of the intake tube (C).
Separate purchase of Loctite® 243 Threadlocker and Sealant
- Blue (part no. 99642-97) is required for installation of this kit.
The rider's safety depends upon the correct installation
of this kit. If the procedure is not within your capabilities
or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation
of this kit could result in death or serious injury. (00308a)
Do not use gasoline or solvents to clean filter element.
Flammable cleaning agents can cause an intake system
fire, which could result in death or serious injury. (00101a)
4.
Replace the filter element if damaged or if filter media
cannot be adequately cleaned.
5.
Clean and oil the filter element according to the instructions
included with the air cleaner kit or, if stock, according to
the service manual.
NOTE
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson Dealer.
Install
6.
See Figure 1. Remove the adhesive backing and place
the foam circle (4) inside of the small end of the decorative
cover.
7.
With the filter element removed and cleaned, place the
decorative cover (1) over the filter element (B). The band
clamp cover (D) must be in place to make sure the decorative cover fits properly.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
Remove
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect battery cables (negative
(-) cable first) before proceeding. (00307a)
1.
Refer to the service manual to remove the seat.
2.
Disconnect the battery cables, negative cable first.
-J05460
NOTES
The opening in the band clamp cover (which provides access
to the hose clamp screw) will be facing the engine.
When servicing the air cleaner cover, apply Loctite 243 to all
threaded fasteners.
8.
Place the mounting ring (2) over the band clamp cover
(D). Apply Loctite 243 to the four screws (3). Loosely insert
the four screws. Position the decorative cover to the
desired orientation. Tighten the four screws to 15 in-lbs
(1.7 Nm).
9.
If previously removed, position the band clamp (A) onto
the filter element flange with the band clamp screw
mechanism in the cover flange cutout.
10. Install the air filter element/cover assembly onto the intake
tube approximately 5/8 inch (16 mm). Check that the
decorative cover is oriented in the desired position and
1 of 2
the band clamp screw mechanism is hidden from view,
yet the screw slot is accessible for tightening.
11. Tighten the clamp around the filter element flange to 45-55
in-lbs (5.1-6.2 Nm).
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
13. Install seat according to service manual.
MAINTENANCE AND CLEANING
1.
Thoroughly clean chrome with a good quality chrome
cleaner, such as Harley® Bright Chrome Cleaner (part no.
94683-99).
2.
After cleaning and polishing, seal the finish with a good
quality sealer such as Harley® Glaze, Polish and Sealant
(part no. 99701-84).
12. Connect battery cables according to service manual.
SERVICE PARTS
is06365a
5
3
2
D
B
4
C
1
A
Figure 1. Service Parts Table
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Air cleaner cover, Screamin' Eagle side logo
Not Sold Separately
2
Mounting ring (chrome)
Mounting ring (black)
Not Sold Separately
Not Sold Separately
3
Screw (4)
2260
4
Foam pad
28733-10
5
Air filter rain sock
28751-10
Items mentioned in text, but not included in kit:
A
Band clamp
B
Filter element
C
Intake tube
D
Band clamp cover
-J05460
2 of 2
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement