Speed-Queen LTS97A_N3000 Service Mnl - Speed

Speed-Queen LTS97A_N3000 Service Mnl - Speed
Service
Homestyle
Stacked Washer/
Dryers
Refer to Page 3 for Model Numbers
SWD441C
www.comlaundry.com
Part No. 801805
October 2004
Table of Contents
Model Identification ................................................3
Section 1 – Safety Information
Locating an Authorized Servicer ............................6
Section 2 – Introduction
Customer Service ....................................................7
Nameplate Location ................................................7
How Your Stacked Washer/Dryer Works ...............8
Section 3 – Troubleshooting
1. Washer Motor Circuit ....................................11
Dryer
2. Dryer Motor Does Not Run ...........................13
3. Dryer Stops In Cycle; Quits After The First Few
Loads; Has A Burning Smell; Cycles On Motor
Thermal Protector .........................................14
4. Dryer Motor Runs But Cylinder Does
Not Turn ........................................................15
5. Dryer Motor Does Not Stop ..........................15
6. Dryer Runs Only When Door is Open ...........16
7. Dryer Heating Assembly Does Not Heat or
Burner Does Not Ignite .................................16
8. Igniter Does Not Glow (Gas Supply Sufficient)
– Gas Dryer Models .......................................17
9. Burner Ignites And Goes Out Repeatedly – Gas
Dryer Models .................................................17
10. Igniter Glows But Burner Does Not Ignite – Gas
Dryer Models .................................................17
11. Dryer Heater Assembly Or Burner Shuts Off
Prematurely ....................................................18
12. Dryer Heater Assembly or Burner Repeatedly
Cycles Off On Limit Thermostat ...................18
13. Dryer Heater Assembly or Burner Does Not
Shut Off ..........................................................19
14. Clothes Do Not Dry in Dryer .........................19
15. Timer Does Not Advance In
Automatic Cycle ............................................20
16. Clothes Are Too Hot When Removed From
Dryer ..............................................................21
17. Excessive Chattering Or Vibrating Noise in
Dryer ..............................................................21
18. Excessive Humming Or Whistling Noise in
Dryer ..............................................................21
Washer Control
19. Washer Error Code Listing ............................23
20. Washer Will Not Start – No LEDs/Lights lit
(No response to start switch) ..........................24
21. Washer Will Not Start – Door Open Error
(Wash/Rinse LEDs Flashing – Door must be
closed and attempting to lock) .......................26
22. Washer Will Not Start – No Door Lock
(Door LED Flashing) .....................................28
23. Washer Motor Will Not Run
(Door/Final Spin LEDs Flashing) ..................30
24. Washer Will Not Fill – No Communication
Error (Wash/Door LEDs Flashing) ................32
25. Washer Overflows .........................................34
26. Pump Does Not Operate ................................36
27. Serial Communication Error
(Final Spin/Rinse LEDs Flashing) .................38
Section 4 – Grounding
28. Wall Receptacle Polarity Check (Washer Power
Cord) ..............................................................41
29. Dryer Ground Wires From Terminal Block or
Power Cord To Rear Bulkhead and From Rear
Bulkhead To Control Housing .......................42
30. Washer Ground Connections .........................44
31. Washer Ground Connections – Washers with
suffix 4350 in Model No. ...............................46
32. Dryer Ground Connections ............................48
Section 5 – Service Procedures
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
To Remove the Dryer .....................................51
Control Panel and Controls ............................52
Washer Control ..............................................54
Pressure Switch ..............................................55
Control Cabinet ..............................................55
Washer Lower Access Panel ..........................55
Inverter Control ..............................................56
Electric Drain Pump .......................................57
Washer Belt ....................................................58
Mixing Valve .................................................59
Washer Front Panel ........................................60
Washer Loading Door ....................................63
Washer Door Seal and Hose Assembly .........64
(continued)
© Copyright 2004, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
801805
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1
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
2
Washer Door Switch ......................................66
Washer Door Latch Switch ............................66
Washer Motor ................................................67
Outer Tub Front Panel ....................................69
Washer Inner Basket Pulley ...........................71
Washer Inner Basket Assembly .....................71
Bearing Housing ............................................77
Dryer Access Panel ........................................79
Cabinet Top ....................................................80
Lint Filter .......................................................81
Dryer Loading Door .......................................81
Dryer Inner and Outer Door Panels and Door
Pull .................................................................82
Dryer Door Strike ...........................................82
Dryer Door Seal .............................................83
Dryer Front Panel and Panel Seal ..................84
Dryer Door Switch .........................................84
Dryer Door Catch ...........................................84
Dryer Door Hinge ..........................................86
Dryer Hold-down Clips and Locators ............86
Burner System Components (Gas Models) ....87
Burner Housing and Heat Shroud
(Gas Models) ..................................................89
Limit Thermostat ............................................89
Heater Assembly (Electric Models) ...............90
ThermoStat .....................................................90
Air Duct ..........................................................90
Dryer Motor and Exhaust Assembly ..............91
Dryer Front Bulkhead Assembly ...................95
Cylinder Belt ..................................................97
Dryer Cylinder Assembly ..............................98
Dryer Rear Seal ..............................................99
Cylinder Rollers ...........................................101
Outlet Cover .................................................101
Rear Bulkhead and Heater Duct ...................102
Terminal Block or Power Cord ....................104
Section 6 – Adjustments
80.
81.
82.
83.
84.
85.
Cabinet Leveling Legs .................................107
Washer Loading Door ..................................108
Washer Motor Belt Tension .........................109
Washer Door Catch ......................................110
Shipping Braces ...........................................111
Burner Flame (Gas Models) .........................112
Section 7 – Dryer Test Procedures
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
Timer Contacts .............................................113
Fabric Selector Switch .................................114
Drive Motor .................................................115
Motor Switch ...............................................118
Burner System Operation .............................120
Electrical Circuit To Ignition System
(Gas Models) ................................................121
Gas Valve Coils Check (Gas Models) .........121
Sensor Check (Gas Models) .........................122
Igniter Check (Gas Models) .........................122
Thermal Fuse (Electric Models) ..................123
Heater Assembly (Electric Models) .............123
Cycling or Limit Thermostat .......................123
Door Switch .................................................124
Section 8 – Internal Wiring of Dryer Motor
Switch ...................................................................125
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Model Identification
Information in this manual is applicable to these washers.
LTS97A*N3000
LTS97A*N3300
LTS97A*N4350
LTS99A*N3000
LTS99A*N3080
LTZ97A*N2802
LTZ99A*N0902
* Add Letter To Designate Color. W – White Q – Bisque
801805
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3
Notes
4
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801805
Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer, and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
a WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
a CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property
damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically
recommended or published in this Service Manual and that you understand and have the
skills to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,
electric shock, serious injury, or death.
W284
801805
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5
Section 1 Safety Information
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your machine, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W286
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the machine.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.
6
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801805
Section 2
Introduction
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
For technical assistance, call (920) 748-3121.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
Nameplate
SWD1134P
801805
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7
Section 2 Introduction
How Your Stacked Washer/Dryer Works
Heating Element
(Electric Models)
Cylinder
Lint
Filter
Motor
Air Duct
Exhaust Fan
Pressure Switch
(Located inside
control cabinet)
Control
(Located inside
control cabinet)
Mixing
Valve
Inner
Basket
Outer
Tub
Inverter Control
(Mounted to base
of washer)
SWD666N
Electric
Drain Pump
8
Motor
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801805
Section 2 Introduction
General (Dryer)
The dryer uses heated air to dry loads of laundry.
When the motor is started, the exhaust fan pulls fresh
air in through louvers at the rear of the dryer and over
the heat source (burner flame for gas and heating
element for electric). The heated air moves through the
heater duct and into the cylinder, where it circulates
through the wet load. The air then passes through the
lint filter, air duct and exhaust fan, where it is vented to
the outdoors.
General (Washer)
This frontload washer provides some of the same
principles of operation as the typical topload washers.
It senses water level, it dispenses the desired laundry
detergent, agitates the clothes for good cleaning
action, removes the water out of the washer and spins
the clothing in preparation for the dryer.
After all the rinse cycles have been completed, the
washer goes into a final high spin cycle to extract as
much water as possible from the clothing to prepare
them for the dryer. The spin speeds and duration of
this final high spin cycle are determined by the type of
wash cycle selected (refer to table).
NOTE: Washer may not reach 1000 RPM because
of an out-of-balance condition. Control may limit
speed to 850, 650 or 500 RPM depending on severity
of out-of-balance condition.
650
RPM
1000
RPM
Regular
3
minutes
3
minutes
Perm Press Delicate
4
4
minutes
minutes
2
0
minute
minutes
Technical (Washer)
The difference in operation is primarily the rotational
washing agitation created for the horizontal basket and
drum. This agitation tumbles the clothes in a
clockwise, pause, and counter-clockwise direction.
This reversing tumbling action provides an efficient
washing process and requires less laundry detergent
and less water.
The basic operational system of this washer consists of
the control, temperature switch, the inverter control,
pressure switch, water valves, electric pump, A.C.
motor and cycle select switch.
The cycle begins by pressing the start button, which
locks the loading door. The type of cycle and water
temperature are determined by the cycle select switch
and temperature selector switch.
The inverter control uses a speed sensor on the motor
to measure the drum RPM. Before entering any spin
step the inverter control measures the RPM of motor to
sense out-of-balance. The inverter control will try to
redistribute the clothes if an out-of-balance condition
exists; the inverter control will limit the spin speed to
several speeds depending on the severity of the out-ofbalance condition. If the out-of-balance condition is
severe enough the inverter control will limit speed to
90 RPM and will not spin.
The inner basket starts agitating during the wash water
fill. A column of air is trapped in a pressure bulb and
hose. The air pressure continues to increase as the
inner basket fills with water until it is great enough to
activate the pressure switch which then causes the
wash fill to stop.
The regular and perm press agitate cycles tumble the
clothing in a clockwise direction for a period of 15
seconds, pauses for nine seconds and then tumbles the
clothing in a counterclockwise direction for 15
seconds. This agitation continues until the wash soak
cycle. The machine stops agitating and turns on the
pump which removes the wash water.
The control performs all timing functions like the
timer in a topload washer.
NOTE: An additional out-of-balance switch is used
to detect any out-of-balance condition during spins.
If this switch opens during a spin step, the inverter
control immediately stops and then restarts the
spin.
Upon completion of the wash cycle, the machine goes
into two rinse cycles. Fresh cold water is brought into
the inner basket via the mixing valve until the pressure
switch shuts off the water while agitating. The rinse
cycle consists of agitation for a predetermined amount
of time then a spin mode with the pump running while
the machine goes into a series of 4 short 500 RPM
spins.
801805
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Section 2 Introduction
Notes
10
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801805
Section 3
Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
1. WASHER MOTOR CIRCUIT
Windings
White
Grey
Red
5 4 32 1
Red
Red
Tach. Circuit
Resistance Values:
Windings:
Tachometer Circuit:
Terminals 4–5
Approx. 115 ohms
Terminals 1–2, 2–3, 1-3
Approx. 4.5 ohms
801805
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11
Section 3 Troubleshooting
Notes
12
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801805
Troubleshooting
Dryer
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: Refer to wiring diagram for aid in testing dryer components.
2. DRYER MOTOR DOES NOT RUN
POSSIBLE CAUSE
TO CORRECT
Electrical power off, fuse blown, or power cord not • Check laundry room for blown or loose fuse(s), or open
plugged in.
circuit breaker(s). The dryer itself does not have an
electrical fuse.
Loading door not closed.
Inoperative door switch.
Timer improperly set.
Inoperative timer.
Motor starting functions inoperative.
Does not start, or motor just hums.
Motor is dead, will not run.
Motor overload protector has cycled.
Motor centrifugal switch sticky or plugged with
lint.
Bind in motor bearing.
Loose motor wire harness connection block.
Broken, loose, or incorrect wiring.
Power cord is miswired.
801805
•
•
•
•
•
•
Check both fuses for electric models.
Close door.
Test switch and replace if inoperative.
Reset timer or try another cycle.
Test timer and replace if inoperative.
Refer to Paragraph 88 to check motor switch and motor
windings.
• Refer to Paragraph 88 to check motor switch, motor
windings, and main windings.
• Wait two or three minutes for overload protector to reset.
If protector cycles repeatedly, refer to Paragraph 3.
• Remove dust or lint and spray with a cleaner and lubricant.
• Remove belt and determine if motor shaft will spin.
•
•
•
•
Replace motor if shaft is locked up.
Firmly press connection block onto motor switch.
Refer to wiring diagram.
Refer to wiring diagram for the correct wiring.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
13
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
3. DRYER STOPS IN CYCLE; QUITS AFTER THE FIRST FEW LOADS; HAS A BURNING SMELL;
CYCLES ON MOTOR THERMAL PROTECTOR
POSSIBLE CAUSE
TO CORRECT
Incorrect Voltage.
• Refer to nameplate in door well for correct voltage.
Clothes load too large.
Clothes cylinder is binding.
• Refer to Installation Instructions (supplied with dryer)
for electrical requirements.
• Remove part of load. A normal washer load is a normal
dryer load. Maximum load: dryer cylinder one half full of
wet clothes.
• Check cylinder for binding and “out of round” condition.
• Check front and rear bulkheads for warping.
• Check support rollers for binding.
• Check cylinder seals and glides for wear or damage.
Broken, loose or incorrect wiring.
Motor switch functions inoperative.
Short in motor winding.
Clothes item caught in fan.
14
• Check for clothes lodged between cylinder baffle and
bulkhead.
• Refer to wiring diagram.
• Refer to Paragraph 88 to check switch and windings.
• Check fan for obstruction.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
4. DRYER MOTOR RUNS BUT CYLINDER DOES NOT TURN
POSSIBLE CAUSE
TO CORRECT
Motor drive pulley loose.
Belt not installed on pulley.
Broken cylinder belt.
Clothes cylinder is binding.
•
•
•
•
Tighten pulley.
Install belt. Refer to Figure 43.
Replace belt.
Check cylinder for binding and “out of round” condition.
• Check front and rear bulkheads for warping.
• Check cylinder rollers for binding.
Broken, weak or disconnected idler lever spring.
Belt routed on wrong side of idler lever.
Oil on cylinder.
Belt is “inside out.”
Idler arm is binding.
•
•
•
•
•
•
Check cylinder seals and glides for wear or damage.
Replace or reconnect spring. Refer to Figure 44.
Reroute belt. Refer to Figure 43.
Wipe oil from cylinder.
Reinstall belt with ribbed surface against cylinder.
Add grease between idler arm and motor mount.
Dryer is overloaded.
Wrong motor.
Wrong belt used on dryer.
•
•
•
•
Replace idler arm and bolt if needed.
Remove some laundry from dryer.
Refer to parts manual for correct motor part number.
Check belt part number against correct part number in the
parts manual.
Bent idler arm.
• Replace belt if needed.
• Replace idler arm.
5. DRYER MOTOR DOES NOT STOP
POSSIBLE CAUSE
TO CORRECT
Incorrect wiring to motor switch.
Motor centrifugal switch sticky or plugged with
lint.
Inoperative door switch.
Inoperative timer.
• Refer to wiring diagram.
• Remove dust or lint and spray with a cleaner and lubricant.
801805
• Test switch and replace if inoperative.
• Test timer and replace if inoperative.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
15
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
6. DRYER RUNS ONLY WHEN DOOR IS OPEN
POSSIBLE CAUSE
TO CORRECT
Door switch miswired.
• Rewire door switch. Refer to appropriate wiring diagram.
7. DRYER HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE
POSSIBLE CAUSE
TO CORRECT
Improper or inadequate exhaust system.
• Refer to Installation Instructions (supplied with dryer)
for exhaust requirements.
• Replace with rigid or semi-rigid metal exhaust duct.
• Check fuses or circuit breakers.
• Reset or test switch and replace if inoperative.
Use of plastic or thin foil exhaust duct.
Blown house fuse or tripped circuit breaker.
Temperature selector switch set at FLUFF, or
inoperative.
Timer improperly set (set in a cool-down period, or
a no heat cycle).
Inoperative limit thermostat.
Inoperative drive motor switch.
Electric Models: Inoperative heater assembly.
Electric Models: Inoperative thermal fuse.
Gas Models: Insufficient gas supply.
• Reset timer. Try another cycle.
• Test thermostat and replace if inoperative.
• Test switch and replace if inoperative.
• Test heater assembly and replace if cold Ohms do not read
between 9 and 10.5 Ohms.
• Test thermal fuse and replace if inoperative.
• Check gas shut-off valve in dryer and main gas line valve.
• Open partially closed gas shut-off valve, or correct low
gas pressure.
Gas Models: Inoperative gas valve coils.
• Test coils and replace if inoperative. Refer to
Paragraph 92.
Gas Models: Inoperative sensor.
• Test sensor and replace if inoperative. Refer to
Paragraph 65, step e.
Gas Models: Inoperative igniter.
• Test igniter and replace if inoperative. Refer to
Paragraph 94.
Gas Models: Harness not properly connected to gas • Check harness connections to gas valve coils, sensor and
controls.
main harness.
Gas Models: Restricted gas flow in gas orifice.
Inoperative cycling thermostat.
Inoperative timer.
Broken, loose, or incorrect wiring.
16
•
•
•
•
•
Reconnect as required.
Clean out gas orifice.
Test thermostat and replace if inoperative.
Test timer and replace if inoperative.
Refer to wiring diagram.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
8. IGNITER DOES NOT GLOW (Gas Supply Sufficient) – GAS DRYER MODELS
POSSIBLE CAUSE
TO CORRECT
No power to power leads on valve.
Sensor failed with contacts open.
Igniter broken or open.
• Check thermostats, motor switch, and wiring.
• Replace sensor.
• Replace igniter.
9. BURNER IGNITES AND GOES OUT REPEATEDLY – GAS DRYER MODELS
POSSIBLE CAUSE
TO CORRECT
Improper or inadequate exhaust system. Weather
hood flapper restricted.
Burner heat not holding sensor contacts open.
Insufficient gas supply.
• Refer to Installation Instructions (supplied with dryer)
for exhaust requirements.
• Replace sensor, or correct gas supply problem.
• Check gas supply and pressure.
Cracked igniter.
Inoperative or intermittent gas valve coils.
• Make sure gas shut-off valve is turned on.
• Replace igniter and bracket.
• Check coils and replace appropriate coils. Refer to
Paragraph 92.
10. IGNITER GLOWS BUT BURNER DOES NOT IGNITE – GAS DRYER MODELS
POSSIBLE CAUSE
TO CORRECT
Sensor failed in closed position.
Open secondary coil or holding coil.
• Replace sensor.
• Replace gas valve (in-warranty), or replace coils (out-ofwarranty). Refer to Paragraph 92.
• Check gas supply and pressure.
Insufficient gas supply.
Igniter and bracket installed improperly on burner
tube assembly.
Sensor installed improperly on burner housing.
801805
• Make sure gas shut-off valve is turned on.
• Loosen screw and properly position igniter and bracket on
burner tube assembly.
• Loosen screw and properly position the sensor on the
burner housing.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
17
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
11. DRYER HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY
POSSIBLE CAUSE
TO CORRECT
Improper or inadequate exhaust system.
Weather hood flapper restricted.
Gas Models: Insufficient gas supply.
• Refer to Installation Instructions (supplied with dryer)
for exhaust requirements.
• Check main gas line shut-off valve.
Gas Models: Dryer not properly equipped for type
of gas used.
Gas Models: Improperly adjusted burner flame.
Cycling off on limit thermostat.
Gas models: Sensor contact closing
Inoperative cycling thermostat.
Inoperative timer.
Broken, loose, or incorrect wiring.
• Open partially closed gas shut-off valve, or correct low
pressure.
• Refer to “Gas Burner Conversion Procedures” supplied in
gas burner conversion kit.
• Adjust flame. Refer to Paragraph 85.
• Momentarily connect a jumper wire across thermostat
terminals. If heater element heats or burner ignites when
jumper wire is connected, refer to Paragraph 12.
• Replace sensor (Paragraph 65, step e) or adjust burner
flame. Refer to Paragraph 85.
• Test thermostat and replace if inoperative.
• Test timer and replace if inoperative.
• Refer to wiring diagram.
12. DRYER HEATER ASSEMBLY OR BURNER REPEATEDLY CYCLES OFF ON LIMIT
THERMOSTAT
POSSIBLE CAUSE
TO CORRECT
External exhaust system longer or providing greater
restriction than recommended.
Use of plastic or thin foil exhaust duct.
Clogged lint filter.
Lint in internal dryer ductwork.
Lint or other obstruction in external exhaust system.
Hinged damper on exhaust system weather hood
not free to open.
Limit thermostat cycling at too low a temperature.
Air leak around loading door. (Door not sealing due
to damaged seal or inoperative door catch.)
Air leak at blower seal.
Air leak at cylinder seal(s).
• Refer to Installation Instructions (supplied with dryer)
for exhaust system requirements.
• Replace with rigid or semi-rigid metal exhaust duct.
• Clean lint filter.
• Disassemble dryer ductwork and clean.
• Disassemble and clean exhaust system.
• Free hinged damper or replace weather hood.
18
• Replace thermostat. Refer to Paragraph 67.
• Replace seal or catch.
• Check and replace seal if necessary.
• Check and replace seal(s) if necessary.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
13. DRYER HEATER ASSEMBLY OR BURNER DOES NOT SHUT OFF
POSSIBLE CAUSE
TO CORRECT
Improper motor switch. (Control must be in a heat
setting.)
Motor does not stop.
Incorrect wiring.
Heater assembly shorted.
• Test switch and replace if inoperative.
• Refer to Paragraph 5.
• Refer to wiring diagram.
• Remove heater assembly and check for short.
14. CLOTHES DO NOT DRY IN DRYER
POSSIBLE CAUSE
TO CORRECT
Heater assembly does not heat or burner does not
ignite.
Too much water in articles being dried.
Laundry load too large.
• Refer to Paragraph 7.
• Remove excess water.
• Remove part of load. A normal washer load is a normal
dryer load. Maximum load: Dryer cylinder one half full of
wet clothes.
Laundry load too small.
• Add one or two bath towels to load.
Excessive lint on lint filter.
• Clean lint filter.
Heat selector switch or timer inoperative.
• Test and replace switch or timer if inoperative.
Improper or inadequate exhaust system.
• Refer to Installation Instructions (supplied with dryer)
for exhaust requirements.
Heater assembly or burner shuts off prematurely.
• Refer to Paragraph 11.
Gas Models: Gas line pressure too high or too low. • If Natural Gas line pressure to dryer exceeds 8 inch water
column pressure, or is lower than 4 inch water column, ask
Gas Company to correct.
Improper belt installation (Low RPM).
• Check for proper installation. Refer to Figure 43.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
15. TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE
POSSIBLE CAUSE
TO CORRECT
Inoperative cycling thermostat.
Inoperative resistor (Electric Models).
Heater assembly does not heat or burner does not
ignite.
Heater assembly or burner cycles off prematurely.
Improper or inadequate exhaust system.
• Test thermostat and replace if inoperative.
• Test resistor and replace if inoperative.
• Refer to Paragraph 4.
Drying large load.
Broken, loose or incorrect wiring.
Timer motor is inoperative.
• Refer to Paragraph 8.
• Refer to INSTALLATION INSTRUCTIONS (supplied
with dryer) for exhaust requirements.
• Timer will not advance until the load is almost dry.
• Refer to wiring diagram.
• Select a drying cycle and activate start switch.
• Rotate timer knob until signal sounds.
• Release timer knob.
Inoperative seals (air leaks).
• Signal should stop within ten minutes. If not, replace
timer.
• Check and replace any inoperative seals in the following
areas:
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and front or rear bulkhead.
5. Gap between air duct and filter mounting.
20
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Dryer)
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
16. CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER
POSSIBLE CAUSE
TO CORRECT
Improper or inadequate exhaust system.
• Refer to Installation Instructions (supplied with dryer)
for exhaust requirements.
• Allow the dryer to complete the cycle through the cooldown to the OFF position.
• Test cycling thermostat and replace if inoperative.
• Test timer and replace if inoperative.
• Check and replace any inoperative seals in the following
areas:
Clothes are removed from dryer before cycle has
completed.
Inoperative cycling thermostat.
Inoperative timer (not allowing cool-down).
Inoperative seals (air leaks).
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and front or rear bulkhead.
5. Gap between air duct and filter mounting.
17. EXCESSIVE CHATTERING OR VIBRATING NOISE IN DRYER
POSSIBLE CAUSE
TO CORRECT
Inoperative idler spring.
• Remove lower access panel. Set dryer to normal cycle and
allow it to heat to operating temperature. If the belt
vibrates as it rotates around the cylinder, the idler arm is
making the noise. Replace the idler spring. Refer to
Figure 41.
18. EXCESSIVE HUMMING OR WHISTLING NOISE IN DRYER
POSSIBLE CAUSE
TO CORRECT
Inoperative blower housing.
• If the abnormal operating noise is loudest at the vent exit,
the problem is originating from the blower housing.
Replace the current housing and cover. Refer to Figure 42.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
21
Section 3 Troubleshooting (Dryer)
Notes
22
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Troubleshooting
Washer Control
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
19. WASHER ERROR CODE LISTING
Error Conditions
If any of the following errors occur, the control enters Error Mode. For all fatal errors, the control will terminate
the current cycle, turn off all outputs, and flash two LEDs one second on/one second off to indicate the error.
Motor Failure
Error.
If the control receives the motor failure signal from the motor control, the control will enter
Error Mode. The control will turn off all outputs and flash the DOOR and FINAL SPIN LEDs
one second on/one second off to indicate a motor failure error. This is a fatal error. The
machine must be unpowered to clear this error.
Fill
Error.
If the control receives no full input from the pressure switch indicating the cylinder is full
within 30 minutes of starting the fill, the control will enter Error Mode. The control will turn
off all outputs and flash the WASH and DOOR LEDs one second on/one second off to indicate
a fill error. This is a fatal error. The machine must be unpowered to clear this error.
Door Open
Error.
If the control senses the door open during Run Mode, the control will enter Error Mode. The
control will turn off all outputs and flash the WASH and RINSE LEDs one second on/one
second off to indicate a door open error. This is a fatal error. The machine must be unpowered
to clear this error.
Door Lock/Unlock
Error.
If the door doesn’t lock in 15 seconds in Door Locking Mode or the door doesn’t unlock in 3
minutes in Door Unlocking Mode, the control will enter Door Lock Error Mode. The control
will turn off all outputs and flash the DOOR LED one second on/one second off to indicate a
door lock/unlock error.
To clear this error in Door Locked Mode the door must either open or lock. If the door locks,
the cycle will start normally. If the door opens, the control will revert back to Start Mode.
To clear this error in Door Unlocking Mode the door must unlock or open. If the door unlocks
or opens, the control will enter End of Cycle Mode.
SPI Communications
Error.
801805
This error occurs when there is a problem with communications between the front-end control
and the motor control. The control will turn off all outputs and flash the FINAL SPIN and
RINSE LEDs one second on/one second off to indicate an SPI communications error. This is
a fatal error. The machine must be powered down at this point.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
23
Section 3 Troubleshooting (Washer Control)
20. WASHER WILL NOT START – NO LEDS/LIGHTS LIT
(NO RESPONSE TO START SWITCH)
(1)
Is there
220-240 VAC
(or 120 Volts)*
to control
transformer?
No
Check wiring
to transformer.
No
Replace
transformer.
Yes
(2)
Is there 24 VAC
from "H1-1" to "H1-3"
on the machine control ?
Yes
(3)
Is there
continuity across
terminals "H9-3" to "H9-7"
on the machine control when
the start switch is
depressed?
No
Correct wiring
to and/or replace
start switch.
No
Correct wiring
on "H7"
configuration plug.
Yes
(4)
Is the
configuration
header plugged
into "H7"?
Yes
Replace machine
control.
*Refer to machine serial plate
for correct voltage.
FLW1727S
24
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
1
2
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
3
4
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
WASHER WILL NOT START – NO LEDS/LIGHTS LIT
(NO RESPONSE TO START SWITCH)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
25
Section 3 Troubleshooting (Washer Control)
21. WASHER WILL NOT START – DOOR OPEN ERROR
(WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK)
(1)
Is there
220-240 VAC (or
120 Volts)* across
"H4-5" to "H6-5" on
the machine
control?
Yes
Replace machine
control.
Yes
Replace door
lock assembly.
Yes
Replace the
secondary door
switch.
No
(2)
Is there
220-240 VAC (or
120 Volts)* from the
BLU/BLK wire on door
lock assembly
to neutral?
No
(3)
Is there
220-240 VAC (or
120 Volts)* from the
BLK wire on the secondary
door switch to
neutral?
No
Correct wiring
to the secondary
door switch.
*Refer to machine serial plate
for correct voltage.
FLW1728S
26
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
3
2
WASHER WILL NOT START – DOOR OPEN ERROR
(WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
27
Section 3 Troubleshooting (Washer Control)
22. WASHER WILL NOT START – NO DOOR LOCK
(DOOR LED FLASHING)
(1)
Is the
"Wash" light
lit?
Is there
24 VAC from
"H1-1" to "H1-3"
on the machine
control?
No
No
Replace
transformer.
Yes
(2)
Is there
220-240 VAC (or
120 Volts)* at machine
control terminals
"H4-5" to "H6-5"?
No
Check secondary door
switch, door strike
adjustment, and/or wiring.
Replace door lock if
necessary.
Yes
(3)
Is there
220-240 VAC (or
120 Volts)* at machine
control terminals
"H4-4" to "H6-5"?
No
Replace machine
control.
Yes
(4)
Is there
220-240 VAC (or
120 Volts)* at the door
lock between the WHT/RED
and the PNK/BLK
wires?
No
Correct wiring
between machine
control and door
lock assembly.
Yes
Replace door
lock assembly.
*Refer to machine serial plate
for correct voltage.
FLW1729S
28
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
1
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
2
3
4
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
WASHER WILL NOT START – NO DOOR LOCK
(DOOR LED FLASHING)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
29
Section 3 Troubleshooting (Washer Control)
23. WASHER MOTOR WILL NOT RUN
(DOOR/FINAL SPIN LEDS FLASHING)
(1)
Is there
continuity between
motor terminals?
Refer to values
at right.
Yes
Replace motor
control.
Motor Resistance Values:
Tach. Circuit: Approx. 115 ohms (Terminals 4-5)
Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3)
No
Replace motor.
FLW1712S
30
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
WASHER MOTOR WILL NOT RUN
(DOOR/FINAL SPIN LEDS FLASHING)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
31
Section 3 Troubleshooting (Washer Control)
24. WASHER WILL NOT FILL – NO COMMUNICATION ERROR
(WASH/DOOR LEDS FLASHING)
No
Is the door
locked?
Refer to section:
Washer Will Not Start No Door Lock .
Yes
(1)
Is there
220-240 VAC (or
120 Volts)* at terminals
"H9-4" and "H1-1" on the
motor control
board?
(2)
Is there
220-240 VAC (or
120 Volts)* between
the BRN/YEL wire on the
pressure switch and
"H6-5" on machine
control?
No
Correct wiring
between machine
control and
pressure switch.
Yes
Yes
Replace
pressure
switch.
(3)
Is there
220-240 VAC (or
120 Volts)* at terminals
"H9-1" to "H1-1" on the
motor control
board?
No
No
Replace
pressure
switch.
No
Replace
motor
control.
Yes
(4)
Is there
220-240 VAC
(or 120 Volts)*
at the
mixing valve?
Yes
Replace mixing
valve.
*Refer to machine serial plate
for correct voltage.
FLW1730S
32
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
2
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
3
4
4
WASHER WILL NOT FILL – NO COMMUNICATION ERROR
(WASH/DOOR LEDS FLASHING)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
33
Section 3 Troubleshooting (Washer Control)
25. WASHER OVERFLOWS
Washer Overflows
(1)
Is there
220-240 VAC (or
120 Volts)* at the over level
terminal on pressure switch
to "H6-5" on machine
control?
No
Replace
inoperative
pressure switch.
Yes
(2)
Is there
220-240 VAC (or
120 Volts)* across the coil of
either the hot or cold
water solenoid?
Yes
Check for
improper wiring
and replace
inoperative
pressure switch
if necessary.
No
Replace
inoperative
mixing valve.
FLW1691S
*Refer to machine serial plate for correct voltage.
34
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
2
2
WASHER OVERFLOWS
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
35
Section 3 Troubleshooting (Washer Control)
26. PUMP DOES NOT OPERATE
NOTE: Check at beginning of spin/drain portion of cycle.
Pump or Drain Valve Does Not Operate
(1)
NOTE: Check at
beginning of spin/drain
portion of cycle.
Is there
220-240 VAC (or
120 Volts)* across the WHT/BLK
and the WHT wire going
to the pump?
Yes
If the pump
does not operate
check for
obstruction and
replace if necessary.
No
(2)
Is there
220-240 VAC (or
120 Volts)* from
"H6-2" to "H6-5" on the
machine control?
Yes
Correct wiring
between pump
and
machine control.
No
Replace
machine control.
FLW1692S
*Refer to machine serial plate for correct voltage.
36
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
2
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
PUMP DOES NOT OPERATE
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
37
Section 3 Troubleshooting (Washer Control)
27. SERIAL COMMUNICATION ERROR
(FINAL SPIN/RINSE LEDS FLASHING)
(1)
Is the fuse loose
or blown on the motor
control board?
Yes
Tighten fuse holder
and/or replace fuse.
No
(2)
**Is there
220-240 VAC (or
120 Volts)* across terminals
"H1-1" and "H1-3"
on motor control
board?
(3)
No
**Is there
220-240 VAC (or
120 Volts)* across terminals
"H6-5" and "H6-6"
on machine
control?
No
Replace
machine
control.
Yes
Yes
Correct wiring
between machine
control and motor
control.
(4)
(4)
Is there
continuity through
each wire of the harness
from "H2" on the machine
control to "H7" on the
motor control?
Yes
Replace motor
control.
No
Replace the
harness.
*Refer to machine serial plate for correct voltage.
**NOTE: Machine must be restarted to check voltage.
Voltage is intermittently present for the first 15 seconds
until error mode is displayed.
FLW1731S
38
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 3 Troubleshooting (Washer Control)
2
CONFIG. RESISTOR
6.8k Ohm
(Models with 220-240 VAC)
3
4
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
SERIAL COMMUNICATION ERROR
(FINAL SPIN/RINSE LEDS FLASHING)
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
39
Section 3 Troubleshooting (Washer Control)
Notes
40
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 4
Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
28. WALL RECEPTACLE POLARITY CHECK (Washer Power Cord)
Refer to Figure 1.
Ground
Neutral
L1
NOTE: Have a qualified
electrician check polarity of
wall receptacle. If a voltage
reading is measured other
than that illustrated, the
qualified electrician should
correct the problem.
Neutral
Side
115±12
V.A.C.
0
V.A.C.
115±12
V.A.C.
Round
Grounding
Prong
W011GE3A
220-240
Volts
50/60 Hz*
Power
Cord
0 Volts
220-240
Volts
50/60 Hz*
NOTE: Have a qualified
electrician check
polarity of wall
receptacle. If a voltage
reading is measured
other than that
illustrated, the qualified
electrician should
correct the problem.
*Refer to serial plate for
correct voltage and
hertz.
W355SE3B
Figure 1
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
41
Section 4 Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
29. DRYER GROUND WIRES FROM TERMINAL BLOCK OR POWER CORD TO REAR BULKHEAD
AND FROM REAR BULKHEAD TO CONTROL HOUSING
Refer to Figure 2.
60 Hertz Models
Ground
Wires
D442S
50 Hertz Models
Ground
Wires
D443S
Figure 2
42
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 4 Grounding
Notes
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
43
Section 4 Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
30. WASHER GROUND CONNECTIONS
Refer to Figure 3.
1 Ground to Control Panel Assembly
2 Ground to Control Cabinet Base
3 Ground to Electronic Control
4 Ground Power Cord to Control Cabinet
5 Grounding Hardware to Control Cabinet
6 Ground to Electric Drain Pump
7 Ground to Outer Tub
8 Ground to Outer Tub Front
9 Ground to Outer Tub to Cabinet
44
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 4 Grounding
Ground Wire
from Dryer
3
4
2
1
5
9
8
6
SWD3G
7
Figure 3
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
45
Section 4 Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
31. WASHER GROUND CONNECTIONS – Washers with suffix 4350 in Model No.
Refer to Figure 3.
1 Ground to Control Panel Assembly
2 Ground to Control Cabinet Base
3 Ground to Electronic Control
4 Ground Power Cord to Control Cabinet
5 Grounding Hardware to Control Cabinet
6 Ground to Electric Drain Pump
7 Ground to Outer Tub
8 Ground to Outer Tub Front
9 Ground to Outer Tub to Cabinet
46
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 4 Grounding
Ground Wire
from Dryer
3
4
2
1
5
9
8
6
SWD5G
7
Washers with suffix 4350 in Model No.
Figure 4
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
47
Section 4 Grounding
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
32. DRYER GROUND CONNECTIONS
Refer to Figure 5.
1 Terminal Block and Rear Bulkhead to Control Cabinet
2 Motor Terminal Block to Base
3 Motor to Base
4 Ground to Control Panel Assembly
5 Terminal Block and Rear Bulkhead to Control Cabinet to Control Panel
48
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 4 Grounding
1
2
4
5
3
SWD4G
Figure 5
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
49
Section 4 Grounding
Notes
50
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5
Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: When reference is made to
directions (right or left) in this manual, it is from
operator’s position facing front of machine.
33. TO REMOVE THE DRYER
Refer to Figure 6.
IMPORTANT: Two people are required to perform
this task.
a. Remove all electrical, gas and venting
connections to dryer.
b. Remove front access panel on dryer.
c. Remove two 7/16 screws attaching dryer to
washer.
d. Remove control panel and disconnect molex
plug.
e. Slide dryer forward, until leveling legs slide
into notch on security cabinet.
f. Lift dryer and place on level surface.
7/16
Screw
Notches
Control
Panel
Service
Door
SWD1669S
Figure 6
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
51
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
34. CONTROL PANEL AND CONTROLS
a. Remove timer knobs from washer cycle switch
and dryer timer shafts. Refer to Figure 7.
b. Pull temperature switch knobs off washer and
dryer temperature switch shafts.
c. Remove screws holding control panel to
control cabinet. Refer to Figure 7. Remove
panel as far as wires will permit.
d. Disconnect wires from push-to-start switch.
Remove switch through front of control panel.
e. Disconnect two wires from each indicator light.
NOTE: Refer to wiring diagram when rewiring
light.
f. Squeeze indicator light locking tabs together
and pull light out rear of control panel.
g. Disconnect wires from washer cycle switch
terminals. Remove switch from control panel.
NOTE: DO NOT pull on wires. Instead, unplug by
pulling on disconnect blocks. Use a pliers if
necessary.
h. Disconnect wires from rocker switch (extra
rinse). Remove switch through front of control
panel.
i. Disconnect wires from washer temperature
switch terminals. Remove screws holding
temperature switch to control panel.
j. Disconnect wires from dryer temperature
switch terminals. Remove switch from control
panel.
NOTE: DO NOT pull on wires. Instead, unplug by
pulling on disconnect blocks. Use a pliers if
necessary.
NOTE: Refer to wiring diagram when rewiring
switch.
k. Remove wire harness and wires from dryer
timer. Remove timer from control panel.
l. Remove control panel overlay from control
panel.
m. Remove control panel from unit.
NOTE: Refer to wiring diagram when rewiring
switch.
52
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
Service
Door
Pressure
Switch
Bushing
Control
Shield
Control
Screw
Left
Control
Cabinet
Panel
Clip
Retainer
Nut
Rear
Control
Cabinet
Panel
Expansion
Clip
Control
Panel
Right
Control
Cabinet
Panel
Indicator
Lights
Washer
Cycle
Switch
Washer
Temperature
Switch
Screw
Push-toStart
Switch
Dryer
Timer
Dryer
Temperature
Switch
Control
Cabinet
Bottom
Timer
Knob
Rocker
Switch
Label
Temperature
Switch
Knob
Timer
Knob
Control
Panel
Overlay
SWD1135P
Figure 7
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
53
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
35. WASHER CONTROL
IMPORTANT: Due to the sensitivity of the
electronic control, careful handling is required. As a
precautionary measure, we recommend using a
ground wrist strap when handling the electronic
control. Wrist strap, cord and alligator clip are
designed to carry away any electrostatic charge
from your body and to direct charge to an available
ground. By using this static protection device,
potential electrostatic discharge problems
associated with handling of electronic control will
be minimized. Always handle electronic control by
its metal edges. If a wrist strap is not available,
touch machine while it is plugged in before handling
control to dissipate any charge.
f. Follow wiring diagram and reconnect wires to
new control.
IMPORTANT: It is important to take care when
handling the original control. It must be carefully
placed in the anti-static wrapping and anti-static
foam which was removed from new control. If
control is not wrapped properly, warranty credit
will not be issued.
NOTE: New control is supplied in a special antistatic wrapping and protected by anti-static foam.
While holding control by its metal edges, remove
control from foam and wrapping.
a. Go to rear of unit and remove screws holding
rear panel to side panels of control cabinet.
b. While supporting rear panel, press in on locking
tabs and unplug harness disconnect blocks from
backside of electronic control.
NOTE: DO NOT pull on wires. Instead, hold board
near appropriate disconnect block and unplug by
pulling on disconnect block.
c. Remove four screws holding electronic control
assembly to rear panel. Refer to Figure 7.
d. Place the old control in the anti-static wrapping
that the new control was supplied in.
e. While holding new control by its metal edges,
place control on rear panel and fasten control
down with four screws removed in Step “c”.
Refer to Figure 7.
NOTE: For proper control alignment, tighten the
top two screws first then tighten the bottom screws.
Refer to Figure 7.
54
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
36. PRESSURE SWITCH
a. Go to rear of washer and remove screws
holding rear panel to side panels of control
cabinet. Refer to Figure 7.
b. Locate pressure switch on control shield and
disconnect wires from switch at disconnect
block.
c. Disconnect pressure hose from pressure switch.
IMPORTANT: When installing pressure switch,
blow air into hose before connecting hose to switch
to remove any moisture that may have accumulated
in hose.
38. WASHER LOWER ACCESS PANEL
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Panel
Locators
d. Squeeze locking tabs in on pressure switch and
push switch out toward rear of control shield.
Refer to Figure 7.
37. CONTROL CABINET
a. Remove dryer. Refer to Paragraph 33.
b. Remove screws holding control panel to
control cabinet. Refer to Figure 7. Remove
panel.
c. Remove screws holding control cabinet bottom
to control cabinet. Refer to Figure 7.
d. Remove screws holding control shield (with
controls attached) to bottom rear flange of
control cabinet. Refer to Figure 7.
e. Remove screws holding control to rear of
control cabinet. Refer to Figure 7.
f. Remove screws holding control cabinet to top
flange of side panels. Refer to Figure 7.
g. Carefully lift control cabinet assembly off
washer.
h. Remove screws holding left, right and rear
control cabinets together. Refer to Figure 7.
801805
Lower
Access Panel
Screws
H202SE1A
Figure 8
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
55
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
39. INVERTER CONTROL
IMPORTANT: Due to the sensitivity of the inverter
control, careful handling is required. As a
precautionary measure, we recommend using a
ground wrist strap when handling the inverter
control. Wrist strap, cord and alligator clip are
designed to carry away any electrostatic charge
from your body and to direct charge to an available
ground. By using this static protection device,
potential electrostatic discharge problems
associated with handling of inverter control will be
minimized. Always handle inverter control by its
metal edges. If a wrist strap is not available, touch
machine while it is plugged in before handling
control to dissipate any charge.
NOTE: New control is supplied in a special antistatic wrapping and protected by anti-static foam.
While holding control by its metal edges, remove
control from foam and wrapping.
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel. Refer to Figure 8.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
c. Remove screws holding left cabinet brace to
washer and remove brace. Refer to Figure 9.
d. Remove screws holding plastic shield to
control.
e. Remove shield.
f. Press in on locking tabs and unplug harness
disconnect blocks and all wires from inverter
control.
IMPORTANT: It is important to take care when
handling the original inverter control. It must be
carefully placed in the anti-static wrapping and
anti-static foam which was removed from new
inverter control. If inverter control is not wrapped
properly, warranty credit will not be issued.
i. Position the new inverter control on base of
washer as shown in Figure 9. Reinstall screws
(removed in Step “f”) and tighten firmly.
j. Follow the wiring diagram and reconnect wires
and harness disconnect blocks to new inverter
control.
k. Secure wires to base and motor using new wire
ties. Refer to Figure 9.
l. Reinstall plastic shield over new control.
Plastic
Shield
Inverter
Control
Wire
Ties
Left
Cabinet
Brace
SWD1668S
Base
Figure 9
NOTE: DO NOT pull on wires, instead, hold board
near appropriate disconnect block and unplug by
pulling on disconnect block.
g. Remove screws holding inverter control to base
of washer. Refer to Figure 9.
h. Place old control in the anti-static wrapping that
new control was supplied in.
56
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
40. ELECTRIC DRAIN PUMP
a. While supporting the lower access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
IMPORTANT: There will always be some water
that will remain in the pump and hoses. Therefore,
before removing hoses from pump, hoses must be
drained to prevent water spillage.
Backflow
Preventer
Outer
Tub-to-Pump
Hose
Drain
Hose
Mounting
Screws
b. Loosen hose clamps and remove two hoses
connected to electric drain pump (outer tub-topump hose and drain hose). Refer to Figure 10.
c. Disconnect wires from drain pump.
Mounting
Screw
Electric
Drain Pump
NOTE: Refer to wiring diagram when rewiring
drain pump.
d. Remove three mounting screws holding pump
to base and remove pump out through front of
washer. Refer to Figure 10.
FLW1684
Figure 10
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
57
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
41. WASHER BELT
a. Go to rear of machine and remove two screws
holding rear panel to side panels of control
cabinet. Refer to Figure 7.
b. Reach in through opening and remove screw
holding service door to control shield and
remove service door. Refer to Figure 11.
c. Remove screws holding lower rear access panel
to rear panel and remove access panel. Refer to
Figure 11.
d. Run belt off pulley while slowly turning pulley.
Refer to Figure 11.
e. Remove belt from motor shaft.
NOTE: When installing belt, adjust belt tension per
Refer to Paragraph 82.
Belt
Access
from Above
Pulley
Rear
Access
Panel
Belt
Access
from Below
Motor
SWD1670S
Figure 11
58
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
42. MIXING VALVE
c. Remove screws holding valve to mixing valve
plate. Refer to Figure 12.
d. Loosen hose clamp and remove mixing valveto-dispenser hose at the mixing valve. Refer to
Figure 12.
e. Remove wire harness disconnect blocks from
mixing valve solenoid terminals. Refer to
Figure 12.
NOTE: Mixing valve is located on upper back right
corner of rear panel. Refer to Figure 12.
a. Shut off external hot and cold water supply and
remove two inlet hoses.
b. Go to rear of washer and remove screw holding
mixing valve and plate to rear panel, then
remove valve and plate out through opening in
rear panel. Refer to Figure 12.
NOTE: Refer to wiring diagram when rewiring
solenoids.
Mixing Valve-ToDispenser Hose
Wire Harness
Disconnect
Blocks
Hose
Clamp
Mixing
Valve
Mixing
Valve
Plate
Screws
Inlet
Hose
H165SE3B
Figure 12
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
59
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
43. WASHER FRONT PANEL
a. Open loading door. Carefully remove wire
clamp ring from groove with small flat
screwdriver. Spring is in 6 o’clock position.
Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
b. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
c. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
d. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
NOTE: The ease of installation of the loading door
seal can be improved using water or soapy solution
to work seal around circumference of loading door.
Be sure to orientate seal with the tab in the
12 o’clock position when installing the wire clamp
ring to front panel. Be careful not to overstretch
tension spring.
g. Using the special tool, No. 318P4, remove the
dispenser drawer. Refer to Figure 13.
h. Remove screws holding control panel to
control cabinet.
i. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
j. Working through control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
k. Remove bottom two front corner screws. Refer
to Figure 15.
l. Remove front panel (with loading door
attached) away from washer as far as wires
permit.
m. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 15. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
NOTE: Door seal hose and wire harness must be
reinstalled in the appropriate clips and holes along
top flange of front panel. Refer to Figure 18.
IMPORTANT: Before reinstalling door and front
panel assembly, make sure the door catch lines up
with the door latch switch. If adjustment is
required, refer to Paragraph 83.
e. While supporting lower access panel, remove
two screws from bottom edge of lower access
panel. Refer to Figure 8.
f. Gently lower access panel to disengage panel
locators from bottom edge of front panel.
60
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
Pull Drawer
out Slightly
S
A
M
O
X
F
T
E
N
E
R
B
X
A
M
L
Remove Drawer
from Housing
E
A
C
H
S
O
X
A
M
F
T
E
N
E
R
B
X
A
M
L
E
A
C
H
318P4
Dispenser Drawer
Tool
Insert
Tool
SWD1654S
Figure 13
STEP 1: Pull seal up.
STEP 2: Pull seal out.
STEP 3: Pull seal down.
STEP 4: Pull seal out and remove
from front panel.
FLW1190B
Figure 14
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
61
Section 5 Service Procedures
Door
Switch
Door
Switch
Wires
Door
Latch
Switch
M
S
AX
O
F
T
E
N
E
R
M
B
AX
L
E
A
C
H
Door Latch
Switch
Attaching
Screws
Dispenser
Drawer
Screws
Wire
Harness
and Wires
SWD1671S
Figure 15
Screw
Wire
Clamp
Ring
Spring
Screw
Door
Seal
H205SE1A
Figure 16
62
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
44. WASHER LOADING DOOR
a. Unlatch and open loading door.
b. Remove door bezel by prying inside lip up and
forward with fingers. Refer to Figure 17.
c. While supporting loading door, remove screws,
lockwashers and nuts holding loading door to
hinge assembly and remove door. Refer to
Figure 17.
Door Bezel
Attaching
Screw
Door
Bezel
Inner
Door And
Glass
Hinge
Assembly
Nut
Lockwasher
Door
And
Glass
Screw
H212SE1A
Figure 17
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
63
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
45. WASHER DOOR SEAL AND HOSE
ASSEMBLY
a. Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 13.
b. Open loading door. Carefully remove wire
clamp ring from groove with small flat
screwdriver. Spring is in 6 o’clock position.
Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
c. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
d. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
e. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
f. Remove screws holding control panel to
control cabinet.
g. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
h. Reach in through control panel opening and
remove two screws holding bottom front flange
of control cabinet sides to top flange of washer
front panel. Refer to Figure 15.
i. While supporting lower access panel, remove
two screws from bottom edge of lower access
panel. Refer to Figure 8.
j. Gently lower access panel to disengage panel
locators from bottom edge of front panel.
k. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15. Remove front panel (with
loading door attached) away from washer as far
as wire permit.
64
l. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 18. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
m. Loosen hose clamp and remove door seal hose
connection at the dispenser. Refer to Figure 18.
n. Cut hose tie strap that holds door seal to
dispenser plate.
IMPORTANT: When installing door seal hose, pull
hose tie tight to prevent damage. Refer to Figure 18.
o. Loosen large clamp holding seal to front of
outer tub. Slide seal off front of outer tub and
remove seal.
NOTE: The ease of installation of loading door seal
can be improved using water or soap solution to
work seal around the circumference of loading
door. Be sure to orientate seal with tab in the 12
o’clock position when installing wire clamp ring to
the front panel. Be careful not to overstretch tension
spring.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
Wire Harness
Clip
Notch
Door
Switch
Door
Switch
Wires
Door
Latch
Switch
Wire
Harness
Hose
Clamp
Hose
Tie
Large
Clamp
Large
Clamp
When Installing
Door Seal, Align
Connecting Hose In
Vertical Position
Door
Seal
SWD1672S
Figure 18
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
65
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
46. WASHER DOOR SWITCH
a. Open loading door.
b. Carefully remove wire clamp ring from groove
with small flat screwdriver. Spring is located in
the 6 o’clock position. Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
c. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
d. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
e. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
f. Reach up between door seal and front panel.
Refer to Figure 15. Press in on switch locking
tabs and push switch out through front panel
only far enough to allow removal of wires from
switch terminals.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
d. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
e. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
f. While supporting door lock from behind
(through door opening), remove two Phillips
head screws holding door latch switch to front
panel. Refer to Figure 15.
g. Gently pull door lock out through door opening.
Remove door lock only far enough to
disconnect harness connector from door lock.
Refer to Figure 15.
NOTE: When installing new door lock, be sure to
install small lip through mounting hole first and
then rotate lock into position.
IMPORTANT: Refer to wiring diagram when
rewiring switch.
47. WASHER DOOR LATCH SWITCH
a. Open loading door.
b. Carefully remove wire clamp ring from groove
with small flat blade screwdriver. Spring is
located in the 6 o’clock position. Refer to
Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
c. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
66
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
48. WASHER MOTOR
NOTE: Motor is removed out through front of
washer, however, as an option, motor can be
removed out through lower rear access panel
opening on rear panel.
Motor Removal –
a. While supporting lower front access panel,
remove two screws from bottom edge of panel.
Refer to Figure 8.
b. Gently lower front access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 8.
c. Run belt off pulley while slowly turning pulley.
d. Remove belt from motor shaft.
e. Cut the wire tie holding small harness
connector to motor, then disconnect both motor
harness connectors from motor. Refer to
Figure 19.
f. Using a magic marker, outline the washer on
the front and rear adjusting bolt holding motor
to bracket so the belt can be tightened to the
same location. Refer to Figure 19.
g. While supporting the motor, grasp the metal rod
with a locking pliers and remove four bolts and
washers holding motor to motor bracket, refer
to Figure 19, and remove motor out through
front of washer.
d. Lift motor into position within the motor
bracket and install the front pivot bolt and
washer. Refer to Figure 19. Then install the rear
pivot bolt and washer. Leave bolt snug, do not
tighten.
e. Pivot motor up into motor bracket and install
the front adjusting bolt and washer. Refer to
Figure 19. Then install rear adjusting bolt and
washer. Leave bolts snug.
NOTE: Locate the magic marker spot made earlier
on the motor bracket. Pivot motor so front
adjusting bolts and washers are in these spots and
tighten both front and rear adjusting bolts. Then
tighten both pivot bolts.
f. Place belt on motor pulley, then carefully run
belt on pulley while slowly turning pulley.
g. Open loading door, reach into inner basket and
rotate inner basket several times by hand.
Recheck belt alignment.
h. Check belt tension. Refer to Paragraph 82.
i. Reinstall lower front access panel. Refer to
Figure 8.
NOTE: Remove the back bolts and washers first,
then remove the front bolts and washers.
Motor Installation –
a. Place new motor into washer and allow motor
to rest on washer base.
b. Reconnect harness connector to new motor.
Refer to Figure 19.
c. Install new wire tie holding small harness
connector to motor frame. This is necessary to
prevent future service calls. Refer to Figure 19.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
67
Section 5 Service Procedures
Pivot
Bolt
Adjusting
Bolt
Rear Access
To Motor
Pivot
Bolt
Metal
Rod
Adjusting
Bolt
SWD1673S
Wire
Harness
Figure 19
68
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
49. OUTER TUB FRONT PANEL
a. Remove screws holding control panel to
control cabinet.
b. Remove control panel away from control
cabinet. Refer to Figure 7.
c. Working through control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
d. While supporting lower front access panel,
remove two screws from bottom edge of panel.
Refer to Figure 8.
e. Gently lower access panel to disengage panel
locators from bottom edge of front panel. Refer
to Figure 8.
f. Remove dispenser drawer using the special
tool, No. 318P4. Refer to Figure 13.
g. Open loading door and carefully remove wire
clamp ring from groove with small flat blade
screwdriver. Spring is located at 6 o’clock
position. Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
h. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
k. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15.
l. Remove front panel (with loading door
attached) away from washer as far as wires
permit.
m. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 15. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose.
n. Loosen hose clamp and remove dispenser
valve-to-door seal hose connection at the
dispenser. Refer to Figure 18.
IMPORTANT: When installing door seal hose, pull
hose tie tight to prevent damage. Refer to Figure 18.
o. Loosen large clamp holding door seal to front
of outer tub. Carefully pull seal off front lip of
outer tub front panel and remove door seal and
hose. Refer to Figure 18.
p. Disconnect ground wire from outer tub front
panel. Refer to Figure 20.
q. Remove nut, washers and screw holding clamp
ring to outer tub front panel. Refer to Figure 20.
r. Remove rubber seal from outer tub front panel
and discard seal.
i. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
j. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
NOTE: Door seal installation can be improved
using water or soap solution to work seal around
circumference of loading door opening. Be sure to
orientate seal with the tab in the 12 o’clock position.
When installing wire clamp ring to front panel, be
careful not to overstretch tension spring.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
69
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: Always replace seal with a new seal.
Spray or apply a mixture of diluted laundry
detergent to assist in installation of new seal. The
“puffy” side of seal should be installed to the inside.
For best results, tap clamp ring all around while
tightening screw and nut.
NOTE: Install metal clamp ring by placing clamp
ring opening at approximately the 10 o’clock
position to ensure that no interference is
encountered with side panel or the under side of the
control cabinet. Tighten the clamp ring screw and
nut until a spacing of one inch is achieved at the
clamp ring opening or until tight.
Screw
Washers
Outer Tub
Front Panel
Nut
Clamp
Ring
Seal
FLW1116S
Ground
Wire
Figure 20
70
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
50. WASHER INNER BASKET PULLEY
a. While supporting lower front access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
b. Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 13.
c. Remove screws holding control panel to
control cabinet.
d. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
e. Working through the control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
f. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15. Remove front panel (with
loading door attached) away from washer as far
as wires permit.
g. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 15. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to Figure 15.
h. Go to rear of machine and remove two screws
holding lower rear access panel to rear panel
and remove access panel. Refer to Figure 11.
i. Run belt off pulley while slowly turning pulley.
Refer to Figure 11.
j. Remove belt from motor shaft.
k. Remove hole plug from rear panel to access
pulley cap screw. Refer to Figure 24.
l. Remove cap screw (left hand thread)
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 24.
m. Remove pulley from shaft and set on base of
machine.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a 3/8 - 24 UNF left hand
thread tap to clean old Loctite out of pulley screw
receiving hole before installing new screw. This
ensures that inner basket and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
n. Remove pulley from front of machine by
sliding around outer tub.
o. After installing belt, adjust belt tension per
Paragraph 82.
51. WASHER INNER BASKET ASSEMBLY
Inner Basket Removal –
a. While supporting lower front access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
b. Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 13.
c. Remove screws holding control panel to
control cabinet.
d. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
e. Open loading door. Carefully remove wire
clamp ring from groove with small flat blade
screwdriver. Spring is in 6 o’clock position.
Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
f. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
g. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
71
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
h. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
i. Working through the control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
j. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15. Remove front panel (with
loading door attached) away from washer as far
as wires permit.
k. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 18. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to Figure 18.
l. Loosen hose clamp and remove dispenser
valve-to-door seal hose connection at the
dispenser. Refer to Figure 18.
IMPORTANT: When installing door seal hose, pull
hose tie tight to prevent damage. Refer to Figure 18.
m. Loosen large clamp holding door seal to front
of outer tub. Carefully pull seal off front lip of
outer tub front panel and remove door seal and
hose. Refer to Figure 18.
NOTE: Door seal installation can be improved
using water or soap solution to work seal around
circumference of loading door opening. Be sure to
install seal with the tab in the 12 o’clock position.
n. Disconnect ground wire from outer tub front
panel. Refer to Figure 20.
o. Remove nut, washers and screw holding clamp
ring to outer tub front panel. Refer to Figure 20.
p. Remove rubber seal from outer tub front panel
and discard seal.
72
IMPORTANT: Always replace seal with a new seal.
Spray or apply a mixture of diluted laundry
detergent to assist in installation of new seal. The
“puffy” side of seal should be installed to the inside.
For best results, tap clamp ring all around while
tightening screw and nut.
NOTE: Install metal clamp ring by placing clamp
ring opening at approximately the 10 o’clock
position to ensure that no interference is
encountered with side panel or the underside of the
control cabinet or cabinet top. Tighten the clamp
ring screw and nut until a spacing of one inch is
achieved at the clamp ring opening or until tight.
q. Run belt off pulley while slowly turning pulley.
Refer to Figure 11.
r. Remove belt from motor shaft.
s. Remove cap screw (left hand thread),
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 24.
NOTE: Cap screw can be accessed through hole in
rear panel by removing hole plug. Refer to
Figure 24.
t. Remove pulley front shaft.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a 3/8 - 24 UNF left hand
thread tap to clean old Loctite out of pulley screw
receiving hole before installing new screw. This
ensures that inner basket and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
u. After installing belt, adjust belt tension per
Paragraph 82.
v. Carefully remove inner basket out through
front of washer.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
Trunnion
Assembly
Inner
Basket
Nylon
Locknut
Washer
Tension Rod
FLW10K
Figure 21
Installing 800749P Trunnion Kit or 800198P
Inner Basket Kit –
a. Remove nuts, washers and tension rods holding
trunnion to inner basket. Refer to Figure 21.
b. If using existing trunnion, clean out old Loctite
from pulley bolt threads using a 3/8-24 UNF
Left Hand Tap.
c. Dip threads of three new tension rods into
lightweight oil.
d. Insert tension rods into inner basket. Refer to
Figure 21. Position each rod so the rounded
corner of triangular head faces the center of
inner basket. Refer to Figure 22.
e. Position trunnion assembly through rods and
onto inner basket.
f. Attach three washers and three new nylon
locknuts onto rods. Leave the nuts loose.
h. Install inner basket/trunnion assembly into
washer. Do not bolt down at this time.
Inner
Basket
Tension
Rod Head
Rounded
Corner
FLW11K
Figure 22
IMPORTANT: Always use new nylon locknuts.
g. Carefully center trunnion on basket and torque
nuts to about 50 inch-pounds.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
73
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
i. Check for concentricity/roundness of assembly.
Use a dial indicator to check that concentricity
at the inside edge of inner basket lip is a
maximum of .05 inch TIR (Total Indicator
Runout). Refer to Figure 23. If concentricity is
not within .05 inch, remove assembly from
washer and adjust location of trunnion. Repeat
until concentricity is within .05 inch.
j. Remove inner basket/trunnion assembly from
washer and evenly torque three nuts to 200 ± 10
inch-pounds.
k. Recheck that concentricity is still within .05
inch.
Inner Basket Installation –
a. Apply No. 27604P Anti-Seize Compound to
the area of the trunnion shaft that will be
contacting the front and rear bearings. Refer to
Figure 25.
b. Apply a film of grease to area of shaft that will
be contacting the bearing housing seal. Refer to
Figure 25. Make sure seal lips also are packed
with grease. Refer to Figure 25.
IMPORTANT: When installing inner basket, the
following steps must be taken to ensure that the seal
is properly orientated:
c. Install inner basket assembly by pushing all the
way into outer tub. Refer to Figure 26, Step 1.
d. Slightly pull out inner basket about 1/4 inch to
ensure that the bearing housing seal lips are not
rolled over. Refer to Figure 26, Step 2.
Dial Indicator
NOTE: If inner basket is pulled out more than 3/8
inch (past step on trunnion shaft), repeat Steps “c”
and “d”.
e. Fully reseat inner basket. Refer to Figure 26,
Step 3.
f. Install pulley and cap screw. Be careful not to
push the shaft forward while tightening the
screw.
Outer
Tub
FLW12K
Inner
Basket Lip
Figure 23
74
Inner
Basket
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a thread tap to clean old
Loctite out of pulley screw receiving hole before
installing new screw. This ensures that inner basket
and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
Rear
Panel
Remove
Hole Plug from
Rear of machine
to Access Cap Screw
Put All
Excess
Pressure Hose
Slack Here
Mounting Plate
and Pressure Hose
Clip
Nut
Pressure
Switch
Pressure
Hose Clip
Arm
Bolts
To Remove
Cap Screw
(Left Hand
Thread)
Washer
Lockwasher
Outer
Tub
Flat
Washer
Inner
Basket
Pulley
Inner
Bolts
Bearing
Housing
Assembly
Mounting Plate
and Pressure
Hose Clip
Pressure
Hose
SWD1665S
Figure 24
801805
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75
Section 5 Service Procedures
Apply New grease
in Lips of
Bearing Housing Seal
Apply grease
to This
Area
Trunnion
Shaft
Bearing
Housing
Assembly
Apply
Anti-Seize
Compound to
These areas
Outer
Tub
FLW1707S
Inner
Basket
Figure 25
CROSS SECTION OF BEARING HOUSING SEAL AND TRUNNION SHAFT
STEP 1: Push shaft into bearings
Seal Lip
Rolled
Over
STEP 2: Pull out about 1/4 inch
STEP 3: Push into bearings
1/4 Inch
FLW1733S
Trunnion
Shaft
Figure 26
76
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
52. BEARING HOUSING
Bearing Housing Removal –
a. Remove dryer. Refer to Paragraph 33.
b. While supporting lower front access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
c. Use special tool, No. 318P4, and remove
dispenser drawer.Refer to Figure 13.
d. Remove screws holding control panel to
control cabinet.
e. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
f. Open loading door. Carefully remove wire
clamp ring from groove with a small flat blade
screwdriver. Spring is in 6 o’clock position.
Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
g. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
h. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
i. When seal releases from lip of front panel, pull
out and remove the seal from front panel around
door opening. Refer to Figure 14, Step 4.
j. Working through the control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
k. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15. Remove front panel (with
loading door attached) away from washer as far
as wires permit.
l. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 18. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel. Refer to
Figure 18.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to Figure 18.
m. Loosen hose clamp and remove dispenser
valve-to-door seal hose connection at the
dispenser. Refer to Figure 18.
IMPORTANT: When installing door seal hose, pull
hose tie tight to prevent damage. Refer to Figure 18.
n. Loosen large clamp holding door seal to front
of outer tub. Carefully pull seal off front lip of
outer tub front panel and remove door seal and
hose. Refer to Figure 18.
NOTE: Door seal installation can be improved
using water or soap solution to work seal around
circumference of loading door opening. Be sure to
install seal with the tab in the 12 o’clock position.
o. Disconnect ground wire from outer tub front
panel. Refer to Figure 20.
p. Remove nut, washers and screw holding clamp
ring to outer tub front panel. Refer to Figure 20.
q. Remove rubber seal from outer tub front panel
and discard seal.
IMPORTANT: Always replace seal with a new seal.
Spray or apply a mixture of diluted laundry
detergent to assist in installation of new seal. The
“puffy” side of seal should be installed to the inside.
For best results, tap clamp ring all around while
tightening screw and nut.
NOTE: Refer to wiring diagram when rewiring
door switch.
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
77
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
NOTE: Install clamp screw with threads and nut
facing downward. Refer to Figure 20. Install clamp
screw with threads and nut facing downward. Refer
to Figure 20. Install metal clamp ring by placing
clamp ring opening at approximately the 10 o’clock
position to ensure no interference is encountered
with side panel or the underside of the control
cabinet or cabinet top. Tighten screw and nut until
a spacing of one inch is achieved at the clamp ring
opening. Tap clamp ring all around while tightening
the screw and nut.
r. Run belt off pulley while slowly turning pulley.
Refer to Figure 11.
s. Remove belt from motor shaft.
t. Remove cap screw (left hand thread),
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 24.
NOTE: Cap screw can be accessed through hole in
rear panel by removing hole plug. Refer to
Figure 24.
u. Remove pulley from shaft.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a 3/8 24 UNF left hand thread
tap to clean old Loctite out of pulley screw receiving
hole before installing new screw. This ensures that
inner basket and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
v. After installing belt, adjust belt tension per
Paragraph 82.
w. Carefully remove inner basket out through
front of washer.
x. Remove three screws holding bearing housing
arms to outer tub.
78
IMPORTANT: Prior to disassembly, note the
position of the pressure hose, hose clips and
mounting plate so parts can be reinstalled in the
same position. Refer to Figure 24.
y. While supporting bearing housing, remove
three inner screws holding bearing housing to
rear of outer tub. Refer to Figure 24.
Bearing Housing Installation –
NOTE: When installing the bearing housing, be
sure to route the pressure hose under the right arm
and attach hose and pressure hose clip to mounting
plate. Refer to Figure 24. Then route pressure hose
up to the hose mounting plate on the top arm. Refer
to Figure 24. Make sure there is no slack between
these two points. All excess pressure hose slack must
be collected between the top hose mounting plate on
the bearing housing arm and the pressure hose clip.
Refer to Figure 24.
IMPORTANT: The three arm bolts should always
be tightened first and torqued to 275 inch pounds
(31.46 Nm). Then tighten the three inner bolts and
torque to 150 inch pounds (17.16 Nm).
NOTE: If a bearing failure should occur, a new
bearing housing assembly should always be used.
The bearings and seal are not serviceable parts.
Make sure the new bearing housing seal is packed
with lubrication in all grooves before installation. If
not, lubricate seal.
a. Apply No. 27604P Anti-Seize Compound to
the area of the trunnion shaft that will be
contacting the front and rear bearings. Refer to
Figure 25.
b. Apply a film of grease to area of shaft that will
be contacting the bearing housing seal. Refer to
Figure 25. Make sure seal lips also are packed
with grease. Refer to Figure 25.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: When installing inner basket, the
following steps must be taken to ensure that the seal
is properly orientated:
c. Install inner basket assembly by pushing all the
way into outer tub. Refer to Figure 26, Step 1.
d. Slightly pull out inner basket about 1/4 inch to
ensure that the bearing housing seal lips are not
rolled over. Refer to Figure 26, Step 2.
53. DRYER ACCESS PANEL
Refer to Figure 27.
a. While supporting access panel, remove two
screws from bottom edge of panel.
b. Gently lower access panel to disengage panel
locators from bottom edge of front panel.
c. Remove access panel.
NOTE: If inner basket is pulled out more than 3/8
inch (past step on trunnion shaft), repeat Steps “c”
and “d”.
e. Fully reseat inner basket. Refer to Figure 26,
Step 3.
f. Install pulley and cap screw. Be careful not to
push the shaft forward while tightening the
screw.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a thread tap to clean old
Loctite out of pulley screw receiving hole before
installing new screw. This ensures that inner basket
and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
801805
Access
Panel
Panel
Attaching
Screws
D302SE3B
Figure 27
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
79
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
54. CABINET TOP
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower access panel to disengage panel
locators from bottom edge of access panel.
Refer to Figure 27.
c. Remove two screws holding bottom tabs on
front panel to dryer cabinet. Refer to Figure 28.
d. Swing bottom of front panel away from dryer to
disengage hold-down clips and locators from
cabinet top.
e. Disconnect wires from door switch. Refer to
Figure 34.
Cabinet Top
Hold-Down Screws
Cabinet
Top
NOTE: Refer to wiring diagram when rewiring
switch.
f. Remove two screws holding cabinet top to front
flange of cabinet. Refer to Figure 29.
g. Lift cabinet top to a vertical position by hinging
it on the rear hold-down brackets. Refer to
Figure 30.
D394S
Figure 29
NOTE: While servicing, cabinet top may be raised
and hinged on the rear hold-down brackets or
supported against wall behind dryer.
Front Panel
Attaching
Screws
SWD1674S
Rear
Hold-Down
Brackets
D352SE1A
Figure 30
Figure 28
80
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
55. LINT FILTER
a. Open loading door and remove screw from end
of lint filter. Refer to Figure 31
b. Lift lint filter out of air duct, paying close
attention to orientation.
Lint Filter
Attaching
Screw
Hinge
Attaching
Screws
Loading Door
Attaching
Screws
IMPORTANT: When installing lint filter, be sure to
install the filter with the words facing the front of
the dryer. If filter is installed backwards, lint will
accumulate in exhaust system, which can adversely
affect dryer performance.
56. DRYER LOADING DOOR
a. Open loading door.
b. Remove screws holding loading door to hinges.
Refer to Figure 31.
Lint
Filter
Front
Bulkhead
SWD1675S
Figure 31
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
81
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
57. DRYER INNER AND OUTER DOOR
PANELS AND DOOR PULL
a. Remove four screws holding door assembly to
hinges. Refer to Figure 31.
b. Remove remaining screws around the door
assembly and separate panels. Refer to
Figure 32.
c. Remove wedge (located behind door pull) by
carefully prying up on center of wedge. Refer to
Figure 32.
d. Remove door pull. Refer to Figure 32.
58. DRYER DOOR STRIKE
a. Open loading door.
b. Remove screw holding door strike and bracket
to loading door and remove strike and bracket.
Refer to Figure 32.
NOTE: You may have to loosen the two screws on
end of door to allow for strike and bracket removal.
Door Seal
Door Strike
Bracket
Door
Strike
Outer Door
Panel
Screw
Wedge
Door
Pull
Inner Door Panel
and Seal Assembly
Screw
Door Hinge
Front
Panel
D387PE3A
Screws
Figure 32
82
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
59. DRYER DOOR SEAL
a. Remove inner door panel from outer door
panel. Refer to Paragraph 57.
b. Grasp either end of door seal at bottom of door
and remove seal from tabs on inner door panel
by gently pulling on the seal. Refer to
Figure 33.
NOTE: When replacing seal, be sure seal is not
stretched or distorted. The tab in the seal should be
installed in each slot of the inner door panel, shown
in Figure 33. The split in the seal must be at the
bottom of the door. Make sure that each tab of the
seal is fully engaged into the slot.
Door Seal
Door Seal
Tab
Inner Door
Panel Slot
Bottom Of Door
Inner Door
Panel
H182SE3A
Figure 33
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
83
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
60. DRYER FRONT PANEL AND PANEL SEAL
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Remove front panel seal from flange around
inside of door opening. Refer to Figure 35.
NOTE: Be sure seal is properly positioned when
installing on front panel.
Door
Switch
Tabs
H183SE1A
Figure 34
84
61. DRYER DOOR SWITCH
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding tabs on front panel
to dryer side panels. Refer to Figure 28. Swing
bottom of front panel away from dryer far
enough to disengage hold-down clips and
locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Depress tabs on switch and push out of front
panel. Refer to Figure 34.
62. DRYER DOOR CATCH
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Depress tabs on top and bottom of catch and
push out of front panel.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
Screw
Hold-Down
Clip
Door
Switch
Front
Panel
Seal
Locator
Sticker
Door
Catch
Nameplate
Front
Panel
Hinge
Hole
Plugs
Screw
Screw
Locator
Lower
Access
Panel
Screw
SWD648P
Figure 35
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
85
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
63. DRYER DOOR HINGE
a. Open loading door and, while supporting door,
remove four screws holding door assembly to
hinges. Refer to Figure 36.
b. Remove four screws holding hinges to front
panel. Refer to Figure 36.
Lint Filter
Attaching
Screw
Door
Hinges
64. DRYER HOLD-DOWN CLIPS AND
LOCATORS
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower access panel to disengage panel
locators from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom edge of front panel
away from dryer far enough to disengage holddown clips and panel locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
Lint
Filter
NOTE: Refer to wiring diagram when rewiring
switch.
e. Compress hold-down clips and remove from
top of front panel. Refer to Figure 35.
f. Remove four screws holding four locators to
access panel or front panel. Refer to Figure 35.
86
Door
Attaching
Screws
SWD1675S
Figure 36
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
65. BURNER SYSTEM COMPONENTS (Gas
Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Complete Gas Valve Assembly.
(1) Close main gas shut-off valve, disconnect
igniter wires at disconnect blocks, sensor
wires from sensor terminals, and wires
Heat
Shroud
from gas valve coils at the quick disconnect
blocks. Refer to Figure 37.
(2) Disconnect gas shut-off valve from gas
valve at the union nut. Refer to Figure 37.
(3) Remove three screws holding valve and
mounting bracket to base. Refer to
Figure 37.
(4) Lift gas valve and mounting bracket from
base. Refer to Figure 37.
NOTE: The holding and booster coil, and secondary
coil can be replaced individually.
Screw
Heater
Box
Attaching
Screws
Burner
Housing
Sensor
Attaching
Screw
Burner
Tube
Screw
Igniter
Wires
Disconnect
Block
Lead-In
Pipe
Sensor
Tab
Sensor
Terminals
Shut-Off
Valve
(Shown in closed position)
Secondary
Coil
Holding
And
Booster
Coil
Gas
Valve
Nipple
Union
Nut
D241SE3G
Figure 37
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
87
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
d. Burner Tube, Igniter and Bracket
(5) Remove screw holding igniter and bracket
to burner tube and remove igniter and
bracket. Refer to Figure 38.
NOTE: Burner tube and igniter can be removed
without removing gas valve and bracket.
(1) Remove one screw from right side of
burner housing holding burner tube in
place. Refer to Figure 39.
(2) Gently move burner tube toward rear of
dryer to disengage tab from slot on left side
of burner housing. Refer to Figure 37.
(3) Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock
position.
(4) Move air shutter end of burner tube slightly
to right and CAREFULLY remove burner
tube and igniter assembly out through front
of dryer.
IMPORTANT: Use care while removing igniter to
avoid damage. The igniter is very fragile.
IMPORTANT: Handle igniter by grasping the
white ceramic portion of bracket only. DO NOT
handle silicon carbide portion of igniter with hands
or allow it to be contaminated by oil, grease or other
foreign material. Oil, grease and other impurities or
hairline cracks will cause igniter to burn out.
e. Sensor
(1) Remove wires from sensor terminals. Refer
to Figure 37.
(2) Remove screw holding sensor to burner
housing. Refer to Figure 37.
Attaching
Screw
Igniter and
Bracket
White
Ceramic
Portion
Burner
Tube
Tab
Burner
Tube
Air
Shutter
D242SE3A
Figure 38
88
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
66. BURNER HOUSING AND HEAT SHROUD
(Gas Models)
a. While supporting access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower access panel to disengage locators
from bottom edge of front panel. Refer to
Figure 35.
c. Disconnect igniter wires at disconnect blocks,
sensor wires from sensor terminals, and wires
from gas valve coils at the quick disconnect
blocks. Refer to Figure 37.
d. Remove screw from right side of burner
housing, while holding burner tube in place.
Refer to Figure 39.
e. Gently move burner tube toward rear of dryer to
disengage tab from slot on left side of burner
housing. Refer to Figure 37.
f. Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock
position.
g. Move air shutter end of burner tube slightly to
the right and CAREFULLY remove burner
tube and igniter assembly out through front of
dryer.
IMPORTANT: The igniter is very fragile. Be careful
not to damage it during removal.
h. Remove screw holding burner housing to heat
shroud. Refer to Figure 37.
i. Remove screw holding front of burner housing
to dryer base and remove housing out through
front of dryer. Refer to Figure 39.
j. Remove two screws holding heat shroud to
heater box and remove heat shroud out through
front of dryer.
67. LIMIT THERMOSTAT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Disconnect wires and remove screws holding
limit thermostat to burner housing (gas models)
or element plate (electric models). Refer to
Figure 39.
ELECTRIC MODELS
GAS MODELS
Heater
Assembly
Heater Wire
Connections
Gas Valve Handle
(Shown in Closed
Position)
Limit
Thermostat
Burner Tube
Limit
Thermostat
Burner
Tube
Screw
Base
Thermal
Fuse
Screw
Screw
Burner
Housing
D244SE3B
D243SE3A
Figure 39
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
89
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
68. HEATER ASSEMBLY (Electric Models)
a. While supporting access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower access panel to disengage locators
from bottom edge of front panel. Refer to
Figure 35.
c. Remove two screws holding heater assembly to
heater box and remove heater assembly out
through front of dryer. Refer to Figure 39.
d. Disconnect wires from heater assembly. Refer
to Figure 39.
NOTE: When reassembling, be sure all wire
connectors are tight on element terminals, thermal
fuse and limit thermostat.
Screw
Front
Bulkhead
69. THERMOSTAT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Disconnect wires and remove thermostat
attaching screws. Refer to Figure 39.
Seal
Attaching
Screws
Wire
Harness
Lint
Filter
Front
Air Duct
D307SE1D
Figure 41
Ground
Wire
Ground
Screw
Thermostat
D400SE1F
70. AIR DUCT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Open loading door and remove screw from end
of lint filter. Refer to Figure 31
d. Lift lint filter out of air duct, paying close
attention to orientation.
Figure 40
90
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: When installing lint filter, be sure to
install the filter with the words facing the front of
the dryer. If filter is installed backwards, lint will
accumulate in exhaust system, which can adversely
affect dryer performance.
e. Remove three screws holding the air duct to the
front bulkhead inside cylinder. Refer to
Figure 41.
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
W005
f. Carefully lift air duct out of dryer.
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
Cover
Attaching
Screws
71. DRYER MOTOR AND EXHAUST
ASSEMBLY
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Open loading door, remove screw, and lift filter
out of bulkhead.
d. Remove screws holding air duct to front
bulkhead (inside cylinder). Refer to Figure 41.
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
W005
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 42. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted, which can adversely affect dryer
performance.
e. Disconnect wires from thermostat.
NOTE: Refer to wiring diagram when rewiring
thermistor.
Ground
Wire
Motor
Mount
Attaching
Screws
Thermostat
Figure 42
801805
D400SE1E
f. Remove screw holding ground wire to dryer
base. Refer to Figure 42.
g. Remove cylinder belt from idler and motor
pulleys. Refer to Figure 43.
h. Disengage motor wire harness terminal block
from motor switch by pressing in on the
movable locking tabs (located on each end of
the terminal block) and pulling away from
motor. Refer to Figures 46 and 47.
i. Remove two screws holding motor mounting
bracket to dryer base. Refer to Figure 42.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
91
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
CORRECT WAY
Belt
Idler
Pulley
INCORRECT WAY
Exhaust
Duct
Idler
Pulley
Belt
Idler
Lever
D247SE1A
Idler
Lever
Belt on Wrong Side
of Idler Lever
Exhaust
Duct
D248SE1A
Figure 43
WARNING
Motor
Switch
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
Retaining
Ring
1
5
W005
2 6
Motor
Clamp
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
IMPORTANT: When reinstalling motor and
exhaust assembly, be sure wire harness on right side
is clipped to motor mounting bracket and is routed
along dryer base (between motor mounting bracket
and right side of cabinet). Refer to Figure 41. Tab on
rear of motor mounting bracket must be slid into
slot in dryer base. Be sure the belt has been installed
on the correct side of the idler lever. Refer to
Figure 43.
92
4
3
G
Idler
Pulley
Idler
Spring
Motor
Pulley
D296SE3B
Figure 44
j. Pull assembly forward and disengage the
middle exhaust duct.
k. Rotate the assembly 90° counterclockwise and
slide out through front of dryer.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
l. Motor pulley and idler pulley assemblies.
Refer to Figure 44 for motor and idler pulley
removal.
NOTE: When repairing or replacing the idler arm,
it is important to make sure the idler arm moves
freely. To ensure that the idler arm can move freely,
proceed as follows:
(1) Unhook idler spring.
(2) Lift idler arm approximately 3 inches and
release. If idler arm does not fall back to the
base of the motor mount, then idler arm bolt
is too tight.
(3) Loosen idler arm bolt 1/4 turn.
(4) Add grease between idler arm and motor
mount.
m. Impeller and housing.
(1) Remove screws holding cover to housing.
Refer to Figure 42.
(2) Hold motor pulley securely and unthread
impeller from motor shaft (right hand
thread). Use a 7/8 inch, 6 point socket to aid
in the removal of the impeller.
(3) Remove three screws holding the exhaust
housing to the motor mounting bracket.
Refer to Figure 45.
n. Motor.
(1) Disengage motor wire harness terminal
block from the motor by pressing in on the
movable locking tabs (located on each side
of the terminal block) and pulling away
from motor. Refer to Figure 46.
IMPORTANT: To avoid an open circuit, DO NOT
pull on the terminal block wires when removing
blocks from motor as this could damage the wires or
terminal crimping.
Motor
Wire Harness
Connection Block
Locking
Tabs
D250SE3A
Figure 46
Before attaching wire harness terminal block to
motor, be sure all the male terminals on motor are
straight and are capable of accepting the terminals
from the wire harness terminal block.
(2) Pry two motor clamps off motor mounting
bracket with screwdriver, then lift motor
out of mounting bracket. Refer to
Figure 44.
Exhaust Housing
Attaching Screws
D249SE3A
Figure 45
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
93
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
NOTE: When replacing motor, motor switch
should be at 10 o’clock position. The positioning tab
on the motor should be engaged with the antirotating notch in the motor bracket.
283P4
Terminal
Extractor
Tool
Terminal
Locking
Tab
Connection
Block
D251SE3A
Figure 47
o. Motor Connection Block Terminals
Remove terminals from the motor wire harness
connection block using No. 283P4 Terminal
Extractor Tool as follows:
(1) Insert the tool into the block on the back of
the terminal being removed. Refer to
Figure 47.
(2) Apply tool pressure to compress the
terminal locking tab on terminal and force
the terminal and wire out back side of
connection block. Refer to Figure 47.
To install terminal in connection block, insert
terminal (with wire securely crimped in place)
into back side of connection block. Push
terminal into connection block until locking tab
on terminal spreads and holds terminal in place.
94
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801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
72. DRYER FRONT BULKHEAD ASSEMBLY
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
Cabinet Top
Hold-down
Screw
Front
Bulkhead
Cabinet Top
Hold-down
Screw
Bulkhead
Attaching
Screws
Bulkhead
Attaching
Screws
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
W005
e. Disengage belt from motor and idler pulley.
Refer to Figure 43.
f. Remove four screws holding bulkhead to front
flange of cabinet and lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
g. Remove air duct assembly.
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
h. Cylinder Glides and Glide Bracket. Refer to
Figure 49.
(1) Unsnap glide from each glide bracket.
(2) Drill out rivets holding glide bracket to
front bulkhead.
Cylinder
Seal
Slot
Slot
Cylinder
Glide
D394S
Air
Duct
Cabinet
Attaching
Screw
Rivets
Figure 48
801805
Cabinet
Attaching
Screw
Cylinder
Glide Bracket
D256SE3B
Figure 49
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95
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
Long Flap
Short Flap
(Must be glued
to bulkhead)
Seal Stitching
(Must face towards
center of dryer)
Bulkhead
D257SE3A
Figure 50
i. Front Cylinder Seal (Refer to Figure 50.)
When installing the cylinder seal, it is important
to remember these two steps:
(1) The stitching on the seal must face towards
center of dryer.
(2) The short flap must be glued to the
bulkhead and the long flap left loose.
IMPORTANT: The replacement seal can be
adhered to the bulkhead using No. 22506P Sealant.
This is accomplished by applying a bead of sealant
around the entire flanged area where the felt seal
contacts the bulkhead.
96
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801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Disengage belt from motor and idler pulleys.
Refer to Figure 43.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then, lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
Front
Bulkhead
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
Lint
Filter
W005
D307SE1C
Figure 51
73. CYLINDER BELT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
801805
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
g. While supporting cylinder, carefully remove
belt from cylinder.
NOTE: When reinstalling belt, be sure belt is
properly installed on motor and idler pulleys, and is
on the correct side of the idler lever. Refer to
Figure 43. Belt must be positioned around center
section of cylinder approximately three inches
ahead of rear rib on cylinder. Refer to Figure 52.
After installing belt, manually rotate cylinder
counterclockwise to check that belt is properly
aligned.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
97
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
74. DRYER CYLINDER ASSEMBLY
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
g. Remove two cabinet top hold-down screws.
Refer to Figure 48.
h. Carefully remove cylinder out through front of
dryer.
i. Baffles – Remove screws holding baffles to
cylinder. Refer to Figure 52.
Baffle
Cylinder
Assembly
(Includes
three baffles)
NOTE: Refer to wiring diagram when rewiring
switch.
e. Disengage belt from motor and idler pulleys.
Refer to Figure 43.
NOTE: When reinstalling belt, be sure belt is
properly installed on motor and idler pulleys, and is
on the correct side of the idler lever. Refer to
Figure 43. Belt must be positioned around center
section of cylinder approximately three inches
ahead of rear rib on cylinder, with the ribbed
surface of the belt against the cylinder. Refer to
Figure 52. After installing belt, manually rotate
cylinder counterclockwise to check that belt is
properly aligned.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
D414S
Rear
Rib
Screw
Figure 52
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
W005
98
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
75. DRYER REAR SEAL
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
W005
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Remove two cabinet top hold-down screws.
Refer to Figure 48.
f. Lift cabinet top to a vertical position by hinging
it on the rear hold-down brackets.
NOTE: Cabinet top may be raised and hinged on
the rear hold-down brackets, or supported against
wall behind the dryer.
g. Disengage belt from motor and idler pulleys.
Refer to Figure 43.
NOTE: When reinstalling belt, be sure belt is
properly installed on motor and idler pulleys and is
on the correct side of the idler pulleys. Refer to
Figure 43. Belt must be positioned around center
section of cylinder approximately three inches
ahead of rear rib on cylinder with the ribbed
surface of the belt against cylinder. Refer to
Figure 52. After installing belt, manually rotate
cylinder counterclockwise to check that belt is
properly aligned.
i. Manually rotate cylinder until one of the baffles
is at the 6 o’clock position and carefully remove
cylinder out through front of dryer.
j. Pull rear cylinder seal from flanged edge of
bulkhead. Refer to Figure 53.
NOTE: When installing the cylinder seal, it is
important to remember these two important steps:
(1)
(2)
The stitching on the seal must face towards the
dryer center. Refer to Figure 50.
The short flap, shown in Figure 50, must be
glued to the bulkhead and the long flap left
loose.
IMPORTANT: The seal can be adhered to the
bulkhead using replacement sealant No. 22506P.
This is accomplished by applying a bead of sealant
around the entire flanged area where the felt seal
contacts the bulkhead.
h. Remove four screws holding bulkhead to front
flange of cabinet. Then, lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
801805
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99
Section 5 Service Procedures
Rear
Seal
Outlet
Cover
Rear
Bulkhead
Attaching
Screws
Rear
Bulkhead
Attaching
Screws
Cylinder
Roller
Cylinder
Roller
Heater
Box
Exhaust
Duct
Screw
D405S
Figure 53
100
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
76. CYLINDER ROLLERS
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: When replacing the cylinder roller, it is
important that cylinder roller is installed with the
flanged surface of the roller bearing facing towards
the front of the dryer.
77. OUTLET COVER
a. Open door and remove two screws holding
outlet cover to rear bulkhead. Refer to
Figure 53.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Disengage belt from motor and idler pulleys.
Refer to Figure 43.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
Rear
Bulkhead
Locknut
WARNING
Roller
Bracket
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
Shaft
Washers
W005
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
g. Pull cylinder forward allowing rear of cylinder
to drop down exposing rollers. Refer to
Figure 54.
h. Refer to Figure 54 for removal of roller from
bulkhead.
801805
Screw
Retainer
Ring
Flanged Surface
of Roller Bearing
(Must face toward front of dryer)
D260SE3B
Figure 54
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
101
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
78. REAR BULKHEAD AND HEATER DUCT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 35.
c. Remove two screws from bottom tabs on front
panel. Refer to Figure 28. Swing bottom of
front panel away from dryer far enough to
disengage hold-down clips and locators from
cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
e. Disengage belt from motor and idler pulleys.
Refer to Figure 43.
NOTE: When reinstalling belt, be sure belt is
properly installed on motor and idler pulleys and is
on the correct side of the idler pulleys. Refer to
Figure 43. Belt must be positioned around cylinder
approximately three inches ahead of rear rib on
cylinder with the ribbed surface of the belt against
the cylinder. Refer to Figure 52. After installing
belt, manually rotate cylinder counterclockwise to
check that belt is properly aligned.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet. Refer to
Figure 48.
WARNING
To reduce the risk of serious injury or death
by carbon monoxide and other gases in
gas dryers, carefully read and follow all
instructions given in this section.
IMPORTANT: When reassembling, be sure seal on
exhaust fan cover makes airtight seal on flange of
duct. Refer to Figure 40. If the seal is installed
improperly, the airflow through the exhaust system
will be restricted which can adversely affect dryer
performance.
g. Remove two cabinet top hold-down screws.
Refer to Figure 48.
h. Carefully remove cylinder out through front of
dryer.
i. Gas Models:
(1) Disconnect igniter wires at disconnect
blocks, sensor wires from sensor terminals,
and wires from gas valve coils at the quick
disconnect blocks. Refer to Figure 37.
(2) Remove burner tube attaching screw from
right side of burner housing, while holding
burner tube in place. Refer to Figure 39.
(3) Gently move burner tube toward rear of
dryer to disengage tab from slot on left side
of burner housing. Refer to Figure 38.
(4) Carefully rotate burner tube and igniter
counterclockwise so tab is at the 8 o’clock
position.
(5) Move air shutter end of burner tube slightly
to right and CAREFULLY remove burner
tube and igniter assembly out through front
of dryer. Refer to Figure 38.
IMPORTANT: The igniter is very fragile. Be careful
not to damage it during removal.
(6) Remove screw holding burner housing to
heat shroud. Refer to Figure 37.
(7) Remove screw holding front of burner
housing to dryer base and remove housing
out through front of dryer. Refer to
Figure 39.
(8) Remove two screws holding shroud to
heater box, and remove shroud out through
front of dryer. Refer to Figure 37.
W005
102
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
j. Electric Models:
(1) Remove two screws holding element and
plate to heater box, then pull element down
and away from heater box. Refer to
Figure 39.
(2) Remove all wires from terminal block.
(Refer to appropriate wiring diagram when
rewiring terminal block.)
(3) Remove screw holding terminal block to
rear bulkhead. Refer to Figure 56.
k. While supporting bulkhead, remove the four
screws holding rear bulkhead to dryer cabinet,
then lift complete assembly out of dryer. Refer
to Figure 53.
l. Remove heater duct from rear bulkhead. Refer
to Figure 55.
Rear
Bulkhead
Heater
Duct
Attaching
Screws
Heater
Duct
Attaching
Screws
Heater
Duct
D261SE3B
Figure 55
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
103
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
79. TERMINAL BLOCK OR POWER CORD
a. Terminal Block:
(1) While supporting the access panel, remove
two screws from bottom edge of access
panel. Refer to Figure 27.
(2) Gently lower the access panel to disengage
locators from bottom edge of front panel.
Refer to Figure 35.
(3) Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel
away from dryer far enough to disengage
hold-down clips and locators from cabinet
top.
(4) Disconnect wires from door switch. Refer
to Figure 34.
NOTE: Refer to wiring diagram when rewiring
switch.
(5) Remove two cabinet top hold-down screws.
Refer to Figure 29.
(6) Lift cabinet top to a vertical position by
hinging it on the rear hold-down brackets.
Refer to Figure 30.
NOTE: When servicing, cabinet top may be raised
and hinged on the rear hold-down brackets, or
supported against wall behind the dryer.
(7) Remove all wires from terminal block.
NOTE: Refer to wiring diagram when rewiring
terminal block.
(8) Remove screw holding terminal block to
rear bulkhead. Refer to Figure 56.
NOTE: Do not let terminal block insulation drop
when removing the block. Insulation must be in
place when reinstalling block.
Cabinet
Top
Terminal
Block
Terminal Block
Attaching
Screw
D353SE3A
Figure 56
104
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 5 Service Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
b. Power Cord:
(1) Remove access plate on rear of cabinet.
(2) Remove strain relief.
(3) Remove screw holding power cord ground
wire to rear bulkhead. Refer to Figure 57.
NOTE: Reinstall screw and ground wires into same
hole in bulkhead when reinstalling power cord.
(4) Disconnect molex plug and remove power
cord from rear of dryer cabinet.
NOTE: A qualified electrician should check the
polarity of the wall receptacle. If a voltage reading
is measured other than that illustrated, the qualified
electrician should correct the problem.
Ground
Wires
Ground
L1
0
V.A.C.
115±12
V.A.C.
115±12
V.A.C.
Neutral
Side
Dryer
Power Cord
D354SE3A
120 Volt, 60 Hertz Shown
Figure 57
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
105
Section 5 Service Procedures
Notes
106
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 6
Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: When reference is made to
directions (right or left) in this manual, it is from
operator’s position facing front of washer.
80. CABINET LEVELING LEGS
a. Place washer in position on a clean, firm and
reasonably level floor. Installing the washer on
any type of carpeting is not recommended.
b. Loosen locknuts and adjust the leveling legs
until the washer does not rock. Refer to
Figure 58.
c. Tighten the locknuts securely against the
washer base. If the locknuts are not tight,
washer will move out of position during
operation.
Level
Washer
Base
Locknut
Leveling
Leg
Rubber
Foot
CAUTION
DO NOT slide washer across floor if the
leveling legs have been extended, as legs
and base could become damaged.
SWD601N
Figure 58
W248
CAUTION
Use of the dispenser drawer or washer door
as a handle in the transportation of the
washer may cause damage to the dispenser
or door.
W185
d. Place rubber feet on all four leveling legs. Refer
to Figure 58.
801805
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107
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
81. WASHER LOADING DOOR
a. Open loading door.
b. Remove door bezel to gain access to nuts. Refer
to Figure 59.
c. The loading door can be adjusted up or down
somewhat by loosening screws holding door to
hinge, then raise or lower door before
retightening screws. Refer to Figure 59.
Door Bezel
Attaching Screw
Door
Bezel
Inner Door
and Glass
Lockwasher
Nut
Inner
Door
and
Glass
Hinge
Assembly
Loading
Door
Attaching
Screw
H212SE1B
Figure 59
108
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
82. WASHER MOTOR BELT TENSION
c. Pull down on motor to increase belt tension.
Use a Burroughs belt gauge to obtain proper
tension. Proper belt tension is obtained when
belt can be deflected approximately 1/4 inch
(6.35 mm) from normal position when
moderate pressure 50 to 60 pounds (22.68 to
27.22 Kg) is applied to a point midway between
pulleys. Refer to Figure 60.
d. After proper belt tension has been obtained,
tighten belt adjusting bolts firmly, then tighten
pivot bolts. Refer to Figure 60.
NOTE: Belt adjustment procedures are done
through front of washer, however, as an option,
washer can be moved from its location and belt
adjustment can be done through lower access panel
opening on rear panel.
a. While supporting lower front access panel,
remove two screws from bottom edge of access
panel and remove panel. Refer to Figure 8.
b. Working through the access door opening,
place a locking pliers on the metal rod and
loosen the two adjusting bolts. Refer to
Figure 60. Repeat procedure to loosen the two
pivot bolts. Refer to Figure 60.
Inner
Basket
Pulley
Pivot
Bolt
Adjusting
Bolt
1/4 Inch
Motor
Mounting
Bracket
Motor
Pulley
Pivot
Bolt
Wire
Harness
Belt
Metal
Rod
SWD1676S
Adjusting
Bolt
Figure 60
801805
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Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
83. WASHER DOOR CATCH
NOTE: When repairing a broken or inoperative No.
685430 Door Catch, proceed as follows:
a. Remove door bezel.
b. Remove two screws and nuts holding door
catch to door and remove door catch.
c. Install new door catch and tighten screws and
nuts to the point of being snug.
d. Adjust door catch so the outside edge is aligned
with the edge of the latch. Refer to Figure 61.
e. Visually check that the door catch properly
engages the funnel of the door latch/switch
assembly. Refer to Figure 61.
f. Recheck the alignment in step “d”. Adjust if
needed.
g. Torque the two nuts to approximately 30 inch
pounds (3.4 Nm).
h. Reinstall door bezel.
Funnel
Door
Catch
685429
Door Lock
Alignment of
These Two Edges
685430
Catch
H250SE3A
SHOWN CLOSED
Figure 61
110
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801805
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
84. SHIPPING BRACES
All stacked washer/dryers, when shipped from the
factory are equipped with two factory installed
shipping supports. DO NOT remove this shipping
material until after machine is placed in its final
installed position. Refer to Figure 62.
damage to the shock absorbers and will VOID the
product warranty.
NOTE: Shipping supports MUST be kept for
future re-positioning or moving of the machine.
IMPORTANT: DO NOT tip or move washer once
these supports have been removed. Removal of
supports prior to final installation may cause
Shock
Absorber
Shipping
Support
Shock
Absorber
Shipping
Support
Shipping
Bracket
FLW821S
Figure 62
801805
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111
Section 6 Adjustments
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
85. BURNER FLAME (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Set timer to 60 minutes.
d. Close the loading door. Start the dryer in a heat
setting (refer to Operating Instructions supplied
with the dryer). The dryer will start, the igniter
will glow red, and the main burner will ignite.
e. Allow the dryer to operate for approximately
five minutes, then loosen the air shutter
lockscrew. Refer to Figure 63.
f. Turn the air shutter to the left to get a luminous
yellow tipped flame, then turn it back slowly to
the right to obtain a steady blue flame.
g. After proper flame is obtained, tighten air
shutter lockscrew firmly. Refer to Figure 63.
h. Reinstall access panel and screws.
WARNING
To reduce the risk of fire or serious injury,
the access panel must be in place during
normal operation.
W262
NOTE: After the dryer has operated for
approximately three minutes, exhaust air or
exhaust pipe should be warm.
Air Shutter
Lockscrew
Shut-Off
Valve
Handle
1/8 Inch Pipe Plug
(For checking manifold pressure)
Air
Shutter
D265SE3A
Figure 63
112
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801805
Section 7
Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
IMPORTANT: Electrical test procedures in this
service manual are performed by using a Volt-Ohm
meter. Tests can also be performed using a multimeter or any other electrical testing equipment with
which the service person is familiar.
86. TIMER CONTACTS
Refer to Figure 64.
a. Disconnect wires from timer, except timer
motor wires.
NOTE: Refer to appropriate wiring diagram when
rewiring timer.
b. Manually rotate timer out of “OFF” position
and into cycle.
c. Set test meter to read Ohms. The following
readings should be found:
(1) Motor circuit test – L1 and M = “zero”
Ohms (closed)
(2) Heat circuit test – L2 and H = “zero” Ohms
(closed)
(3) Timer motor test – T and N =
approximately 2460-3100 Ohms or apply
live power to timer motor terminals and
motor should run.
NOTE: Timer Motor Resistance:
120 Volt, 60 Hz
2,460 – 3,100 Ohms
240 Volt
10,900 – 13,000 Ohms
24 Volt
80 – 130 Ohms
(4) Rotate timer to “cooldown” (5 minutes
before “OFF”). “Infinite” (open) reading
should be found between L1 and H.
(5) Rotate timer to “OFF” position. “Infinite”
(open) reading should be found between L1
and M and between L1 and H.
NOTE: Timer motor power is supplied through M
terminal.
“M”
“M”
“H”
“N”
Ground
Terminal
Timer
Motor
Wires
Figure 64
801805
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113
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
87. FABRIC SELECTOR SWITCH
NOTE: Refer to proper model wiring diagram
when rewiring switch.
a. Set test meter to read Ohms and apply meter
probes to switch terminals.
NOTE: Refer to proper model wiring diagram
when reconnecting wires.
FABRIC SELECTOR SWITCH – 4 Position
L1-1
L1-2
Fluff
–
–
Delicate
X
X
Perm. Press
–
X
Normal
–
X
X indicates closed
FABRIC SELECTOR SWITCH – 3 Position
L1-2
L1-3
L1-1
Fluff (No Heat)
–
X
–
Delicate
X
–
X
Perm. Press
X
–
–
Normal (Regular)
X
–
–
X indicates closed
114
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801805
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
88. DRIVE MOTOR
Refer to Figure 65.
a. Remove motor and exhaust assembly. Refer to
Paragraph 71.
b. Disconnect motor wire harness at motor
disconnect block.
NOTE: Refer to wiring schematic, Section 8, for
internal motor switch wires.
NOTE: Drive Motor Resistance
120 Volt
2,460 – 3,100 Ohms
240 Volt
10,000 - 13,000 Ohms
Motor
Switch
Motor
Disconnect
Block
4
3
5
1
Motor and
Exhaust
Assembly
1
6
5
4
3
G
2
2 6
Drive
Motor
D326SE3A
Figure 65
801805
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115
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
c. Motor Switch (Refer to SECTION 8 for Internal Wiring of the Dryer Motor Switch.)
WARNING
Disconnect electric power to dryer before performing any of the following
steps or when replacing inoperative motor switch.
W290
Unplug the motor wire harness from the motor
connection block before starting this test.
Start Terminals
Note: Disconnect
terminal 5 wire (yellow
or copper) from motor
switch before testing
start terminals.
A. Continuity exists between switch
terminal 5 and terminal 3 (black or
copper wire).
NO
YES
B. Manually depress actuator.
Continuity broken between switch
terminal 5 and terminal 3 (black or
copper wire).
NO
Inoperative start
switch. Replace switch.
Refer to Section 5.
YES
Run Terminals
Note: Reconnect
terminal 5 wire (yellow
or copper) to motor
switch before testing run
terminals.
Heater Circuit Terminals
C. Continuity broken between switch
terminal 6 and terminal 5 (yellow or
copper wire).
YES
NO
D. Manually depress actuator.
Continuity exists between switch
terminal 6 and terminal 5 (yellow or
copper wire).
NO
YES
E. Continuity broken between switch
terminal 1 and switch terminal 2.
Inoperative start
switch. Replace switch.
Refer to Section 5.
NO
YES
F. Manually depress actuator.
Continuity exists between switch
terminal 1 and switch terminal 2.
NO
Inoperative start
switch. Replace switch.
Refer to Section 5.
YES
Motor switch checks O.K.
116
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801805
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
d. Motor Windings (Refer to SECTION 8 for Internal Wiring of the Dryer Motor Switch.)
WARNING
Disconnect electric power to dryer before performing any of the following
steps or when replacing inoperative motor switch.
W290
Start Winding
G. 1 – 2 Ohms between terminal
3 wire and orange or copper
wire on the back of switch.
YES
NO
Run Main Winding
H. 1 – 2 Ohms between terminal
5 wire and orange or copper
wire on the back of switch
YES
NO
I.
NO
Protector
Continuity exists between
orange or copper wire on back
of switch and brown or blue
wire in terminal 4.
Inoperative start winding.
Replace motor. Refer to
Paragraph 71.
Inoperative
Inoperative run
run main
main
winding.
winding. Replace
Replace motor.
motor.
Refer
Refer
to to
appropriate
Service
Paragraph
71.
Manual
Inoperative protector.
Replace motor.
Refer to Paragraph 71.
YES
All motor windings check O.K.
801805
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117
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
89. MOTOR SWITCH
a. Remove motor and exhaust fan assembly. Refer
to Paragraph 71.
b. Remove the two motor switch attaching screws.
Refer to Figure 71. Disconnect switch leads.
Remove motor switch.
c. Remove thermal overload protector
NOTE: The thermal overload protector is unique to
the motor from which it was removed and should
only be used on that motor. To reduce the risk of
overheating the motor, do not use any thermal
overload protector other than the one taken from
the inoperative motor switch in step 3.
(1) Motor with Switch on Blower End
Using a small bladed screwdriver, press the
thermal overload protector mounting tab
downward and remove the thermal
overload protector from the inoperative
motor switch. Figure 66.
Mounting
Tab
Thermal
Overload
Protector
Motor
Switch
D029KE3A
Figure 66
118
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801805
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
(2) Motor with switch on pulley end
Press the tip of a small bladed screwdriver
into the slot located between top of motor
switch and plastic clip. Lift up on handle of
screwdriver until both clip and thermal
overload protector detach from motor
switch. Refer to Figure 67.
d. Attach the thermal overload protector removed
in Step “c” to the new motor switch.
e. Install new motor switch onto motor and
reconnect motor switch leads removed in Step
“b”. Refer to Figure 71.
f. Test motor switch by following the step-bystep procedures included in Paragraph 45.
g. Before reinstalling the motor assembly, apply
power (120 VAC) directly to motor terminals 4
and 5. Then start and run the motor at least 6
times, making sure the motor and switch are
operating properly.
NOTE: The dryer manufacturer and parts
suppliers are not liable for improper switch
installation.
Thermal
Overload
Protector
Plastic
Clip
Top Of
Motor
Switch
Motor
Switch
D359SE3A
Figure 67
801805
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119
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
4
Secondary
Coil
5
1
2
3
Holding Coil
and
Booster Coil
(Split Coil Valve)
120 Volt, 60 Hertz
Electrical
Supply Line
SECONDARY
COIL
Sensor
HOLDING
COIL
BOOSTER
COIL
Igniter
D268SE3A
D267SE3B
Figure 68
90. BURNER SYSTEM OPERATION
(Gas Models – Refer to Figure 68.)
a. Components
This burner has four basic components: a
silicon carbide (glow bar) igniter, burner tube,
sensor, and a two-stage gas valve consisting of
a split-coil valve and a secondary coil valve.
The split-coil valve is opened when the dryer
thermostat calls for heat, while the secondary
valve does not open until the igniter has attained
ignition temperature.
b. Pre-Ignition Circuits
When the dryer thermostat calls for heat,
circuits are completed through the holding coil,
sensor, booster coil and igniter. Both coils must
be energized to open the split-coil valve. Once
opened, the holding coil can hold the valve
open without assistance from the booster coil.
The sensor triggers the current to travel around
the secondary coil and through the igniter,
causing the igniter to get hot.
c. Burner Circuit
In approximately 30 seconds, the igniter attains
ignition temperature and ignition is made. The
heat from the burner flame causes the sensor
contacts (located on burner housing beside the
120
igniter) to open. A circuit is then completed
through the secondary valve coil, opening the
valve and allowing gas to flow.
d. Momentary Power Interruption
Upon resumption of power, sensor contacts will
still be open, permitting secondary valve to
open. However, with the secondary coil in the
circuit, the booster coil cannot draw enough
current to open the split-coil valve. When
sensor contacts do reclose, the secondary valve
will close, and the burner system will be in the
normal pre-ignition circuit.
e. Flame Failure
In case of flame failure, the sensor contacts will
re-close in about 45 seconds. This will close the
secondary valve and the burner system will be
in the normal pre-ignition circuit.
f. Ignition Failure
If flame is not established as sensor contacts
open, secondary valve will remain open until
sensor contacts re-close. Sensor will continue to
recycle the igniter and secondary valve (about
once per minute) until ignition is made or dryer
is turned off.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
91. ELECTRICAL CIRCUIT TO IGNITION
SYSTEM (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Close main gas shut-off valve. Refer to
Figure 63.
d. Remove valve wire harness disconnect block
from the holding and booster coil. Refer to
Figure 69.
e. Plug dryer power cord into wall receptacle, and
start the dryer in a heat setting (refer to the
Operating Instructions supplied with dryer).
f. Set test meter to read AC voltage and apply
meter probes into terminals on the dryer
harness plug that would correspond to
terminals "1" and "2" on the coil. Figure 68.
Meter should register line voltage in all Fabric
settings, except FLUFF which should read
“zero” VAC.
g. If meter does not read line voltage in step “f”,
check motor switch, thermostats, fabric switch,
accumulator, or timer.
WARNING
To reduce the risk of fire, explosion and
electric shock, close the valve in the gas
supply line to the gas dryer and disconnect
the electrical power unless gas or power
supplies are required to perform test
procedure.
W263
92. GAS VALVE COILS CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Close main gas shut-off valve. Refer to
Figure 63.
d. Remove disconnect blocks from gas valve
coils.
e. Set test meter to read Ohms and put meter
probes to terminals shown in Figure 69, and in
the following chart.
COIL TOLERANCE READINGS
4
5
Secondary
Coil
4 5
1
Meter probes to terminals:
Meter should read:
Holding Coil – Terminals 1 & 2
1365 ± 25 Ohms
Booster Coil – Terminals 1 & 3
560 ± 25 Ohms
Secondary Coil – Terminals 4 & 5 1220 ± 50 Ohms
2
1 - 3
NOTE: If meter registers any other readings than
those listed above, the respective coil(s) should be
replaced.
3
Holding
And Booster
Coil
D270SE3A
GAS VALVE FOR SILICON CARBIDE IGNITION
Figure 69
801805
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121
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
93. SENSOR CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel.
c. Close main gas shut-off valve. Refer to
Figure 63.
d. Remove wires from sensor terminals. Refer to
Figure 37.
e. Set test meter to read Ohms and put meter
probes on sensor terminals. Meter should read
“zero” Ohms. If meter registers an Ohm reading
of any amount, replace sensor.
Attaching
Screw
Igniter and
Bracket
White
Ceramic
Portion
SILICON CARBIDE IGNITER AND
BRACKET ASSEMBLY
D337SE3A
94. IGNITER CHECK (Gas Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Close main gas shut-off valve. Refer to
Figure 63.
d. Disconnect igniter wires at disconnect block.
e. Set test meter to read Ohms and put meter
probes on terminals of igniter wires.
f. Silicon Carbide Igniter – meter should read
between 45 – 200 Ohms. Refer to Figure 70.
Figure 70
NOTE: If meter does not read appropriate Ohms,
then replace the igniter.
IMPORTANT: Always examine all wires, terminals
and connectors to be sure wiring is correct before
replacing any components.
122
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801805
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
95. THERMAL FUSE (Electric Models)
a. While supporting the access panel, remove two
screws from bottom edge of front access panel.
Refer to Figure 27.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 35.
c. Label and disconnect wires from thermal fuse.
Refer to Figure 39.
NOTE: Refer to wiring diagram when rewiring
thermal fuse.
d. Set multimeter to read Ohms. Apply meter
probes to thermal fuse terminals. Multimeter
should read 0 Ohms. If the meter does not show
any reading (infinite Ohms), then the fuse is
open. If the fuse is open, then replace BOTH
the thermal fuse and the limit thermostat.
96. HEATER ASSEMBLY (Electric Models)
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 35.
c. Disconnect wires from heater assembly. Refer
to Figure 39.
NOTE: Refer to wiring diagram when rewiring
heater assembly.
Element
Color
KW Voltage/Hz.
Code
Resistance Reading
Red
5
240 V 60 Hz. 10.39 ± .31 Ohms Cold
White
4.75 208 V 60 Hz. 8.2 ± .5 Ohms Cold
Green
4.8
240 V 50 Hz. 10.75 ± .32 Ohms Cold
Yellow
4
240 V 50 Hz. 13.03 ± .39 Ohms Cold
Blue
3.1
240 V 50 Hz. 16.7 ± .5 Ohms Cold
Orange
5.35 240 V 60 Hz. 9.72 ± .3 Ohms Cold
Purple
4.25 208 V 60 Hz. 9.27 ± .3 Ohms Cold
97. CYCLING OR LIMIT THERMOSTAT
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
panel locators from bottom edge of front panel.
Refer to Figure 35.
c. Label and disconnect wires from thermostat.
Refer to Figure 40.
NOTE: Refer to wiring diagram when rewiring
thermostat.
Cycling Thermostat (S.P.S.T. – 2 Terminals)
or Limit Thermostat
d. Set meter to read Ohms.
(1) Apply meter probes to the thermostat
terminals.
(2) Meter should read “zero.”
d. Set meter to read Ohms. Apply meter probes to
the heater assembly terminals. Refer to
Figure 39. Meter should read as follows: (Cold
Ohms).
801805
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123
Section 7 Dryer Test Procedures
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
98. DOOR SWITCH
a. While supporting the access panel, remove two
screws from bottom edge of access panel. Refer
to Figure 27.
b. Gently lower the access panel to disengage
locators from bottom edge of front panel. Refer
to Figure 35.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels. Refer to
Figure 28. Swing bottom of front panel away
from dryer far enough to disengage hold-down
clips and locators from cabinet top.
d. Disconnect wires from door switch. Refer to
Figure 34.
NOTE: Refer to model wiring diagram when
rewiring door switch.
e. Set meter to read Ohms and apply meter probes
on switch terminals 1 and 3 with door closed.
You should get “zero” reading.
f. Apply probes to terminals 1 and 2 with door
closed. The meter should read “infinite”.
g. Open door. Meter should read “infinite”
between 1 and 3 and “zero” between 1 and 2.
124
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Section 8
Internal Wiring of Dryer Motor Switch
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
MAIN
START
BLACK/COPPER
CUSTOMER CIRCUIT
OVERLOAD
PROTECTOR
PUSH TO
START
YELLOW/COPPER
ORANGE/COPPER
BLUE/BROWN
LINE
2 6
4 3
5
1
G
S
R
R
SWITCH SHOWN IN START POSITION
2 6
4 3
5
R.S.P.C.
Motor Switch
Attaching Screws
1
G
D329SE3D
Figure 71
801805
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
125
Section 8 Internal Wiring of Dryer Motor Switch
Notes
126
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
801805
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