Zenoah | G455AVS | Troubleshooting guide | Zenoah G455AVS Troubleshooting guide

2812-93112 (901)
OWNER / OPERATOR MANUAL
CHAINSAWS
G455AVS
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
IMPORTANT:
Before operating your RedMax product,
read this manual carefully and completely.
Thank you for choosing our RedMax® chain saw.
This manual will provide you with full understanding of the necessary
instructions for assembly, operation and maintenance of the
equipment.
Please read it carefully before starting operation.
For continued safe and reliable operation, use ONLY original
RedMax parts and accessories, Adhere to all notes and warnings.
CONTENTS
1. For Safe Operation································································· 2
2. Installing Guide Bar and Saw Chain ···································· 4
3. Fuel and Chain Oil ································································· 5
4. Operating Engine ··································································· 6
5. Sawing ·················································································· 10
6. Maintenance ········································································· 12
7. Maintenance of Saw Chain and Guide Bar ························ 14
8. Troubleshooting Guide························································ 17
9. Specifications······································································· 18
10. Parts List··············································································· 19
1. For Safe Operation
1. Never operate a chain saw when you are
fatigued, ill, or upset, or under the
influence of medication that may make
you drowsy, or if you are under the
influence of alcohol or drugs.
2. Use safety footwear, snug fitting clothing
and eye, hearing and head protection
devices.
3. Always use caution when handling fuel.
Wipe up all spills and then move the
chain saw at least ten(10) feet(three(3)
m) from the fueling point before starting
the engine.
3a) Eliminate all sources of sparks or
flame (ie. smoking, open flames, or
work that can cause sparks) in the
areas where fuel is mixed, poured, or
stored.
3b) Do not smoke while handling fuel or
while operating the chain saw.
4. Do not allow other persons to be near
the chain saw when starting the engine
or cutting a wood. Keep bystanders and
animals out of the work area. Children,
pets, and bystanders should be a
minimum of thirty(30) feet away when
you start or operate the chain saw.
5. Never start cutting until you have a clear
work area, secure footing, and planned
retreat path from the falling tree.
6. Always hold the chain saw firmly with
both hands when the engine is running.
Use a firm grip with thumb and fingers
encircling the chain saw handles.
7. Keep all parts of your body away from
the saw chain when the engine is
running.
2
8. Before you start the engine, make sure
the saw chain is not contacting anything.
9. Always carry the chain saw with the
engine stopped, the guide bar and saw
chain to the rear, and the muffler away
from your body.
10. Always inspect the chain saw before
each use for worn, Ioose, or changed
parts. Never operate a chain saw that is
damaged, improperly adjusted, or is not
completely and securely assembled. Be
sure that the saw chain stops moving
when the throttle control trigger is
released.
11. All chain saw service, other than the
items listed in the Operator’s Manual,
should be performed by competent chain
saw service personnel. (e.g., if improper
tools are used to remove the flywheel, or
if an improper tool is used to hold the
flywheel in order to remove the clutch,
structural damage to the flywheel could
occur which could subsequently cause
the flywheel to disintegrate).
12. Always shut off the engine before setting
it down.
13. Use extreme caution when cutting small
size brush and saplings because slender
material may catch the saw chain and be
whipped toward you or pull you off
balance.
14. When cutting a limb that is under
tension, be alert for spring back so that
you will not be struck when the tension in
the wood fibers is released.
15. Keep the handles dry, clean and free of
oil or fuel mixture.
16. Operate the chain saw only in well
ventilated areas. Never start or run the
engine inside a closed room or building.
Exhaust fumes contain dangerous
carbon monoxide.
17. Do not operate a chain saw in a tree
unless specially trained to do so.
19. When transporting your chain saw, make
sure the appropriate guide bar scabbard
is in place.
20. This chain saw is equipped with a spark
arrester built-in muffler. Periodically
check the arrester to keep it in good
order.
18. Guard against kickback. Kickback is the
upward motion of the guide bar which
occurs when the saw chain at the nose
of the guide bar contacts an object.
Kickback can lead to dangerous loss of
control of the chain saw.
KICKBACK SAFETY PRECAUTIONS FOR
CHAIN SAW USERS
– WARNING –
● Kickback may occur when the nose or tip of the guide bar touches an object, or when the
wood closes in and pinches the saw chain in the cut. Tip contact in some cases may
cause a lightning fast reverse reaction, kicking the guide bar up and back towards the
operator. Pinching the saw chain along the top of the guide bar may push the guide bar
rapidly back towards the operator. Either of these reactions may cause you to lose
control of the saw which could result in serious personal injury.
● Do not rely exclusively on the safety devices built into your saw. As a chain saw user you
should take several steps to keep cutting jobs free from accident or injury.
(1) With a basic understanding of kickback you can reduce or eliminate the element of
surprise. Sudden surprise contributes to accidents.
(2) Keep a good grip on the saw with both hands, the right hand on the rear handle, and
the left hand on the front handle, when the engine is running. Use a firm grip with
thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce
kickback and maintain control of the saw. Don’t let go.
(3) Make certain that the area in which you’re cutting is free from obstructions. Do not let
the nose of the guide bar contact a log, branch, or any other obstruction which could
be hit while you are operating the saw.
(4) Cut at high engine speeds.
(5) Do not overreach or cut above shoulder height.
(6) Follow manufacturers sharpening and maintenance instructions for saw chain.
(7) Only use replacement bars and chains specified by the manufacturer or the
equivalent.
3
2. Installing Guide Bar and Saw Chain
The saw chain has very sharp edges. Use
thick protective gloves for safety.
1. Loosen the nuts and remove the chain cover.
2. Install the attached spike to the power unit.
3. Gear the chain to the sprocket and, while fitting
the saw chain around the guide bar, mount the
guide bar to the power unit, Then adjust the
position of chain tensioner nut on the chain
cover to the lower hole of guide bar.
Note:
Pay attention to the correct direction of the saw
chain.
4. Fit the chain cover to the power unit and fasten
the nuts to finger tightness.
5. While holding up the tip of the bar, adjust the
chain tension by turning the tensioner screw until
the tie straps just touch the bottom side of the
bar rail.
6. Tighten the nuts securely with the bar tip held
up. Then check the chain for smooth rotation
and proper tension while moving it by hand. If
necessary, readjust with the chain cover loose.
7. Tighten the tensioner screw.
Note :
A new chain will expand its length in the
beginning of use. Check and readjust the
tension frequently as a loose chain can easily
derail or cause rapid wear of itself and the guide
bar.
4
3. Fuel and Chain oil
■ FUEL
FOR YOUR ENGINE LIFE, AVOID;
The RedMax engines are lubricated by oil
specially formulated for air-cooled 2-cycle
gasoline engine use. If RedMax oil is not
available, use an anti-oxidant added quality
oil expressly labeled for air-cooled 2-cycle
engine use.
1. FUEL WITH NO OIL(RAW GASOLINE) –
It will cause severe damage to the engine
inner parts very quickly.
RECOMMENDED MIXING RATIO
GASOLINE 32 : OIL 1
3. OIL FOR 4-CYCLE ENGINE USE or
WATER COOLED 2-CYCLE ENGINE
USE – It can cause spark plug fouling,
exhaust port blocking, or piston ring
sticking.
Exhaust emission are controlled by the
fundamental engine parameters and
components (eq., carburation, ignition
timing and port timing) without addition
of any major hardware or the introduction
of an inert material during combustion.
These engines are certified to operate on
un-leaded gasoline.
2. GASOHOL – It can cause deterioration of
rubber and/or plastic parts and disruption
of engine lubrication.
WARNING !
The fuel is highly flammable. Do not
smoke or bring any flame or sparks near
fuel.
■ CHAIN OIL
Use motor oil SAE 10W-30 all year round, or
SAE 30-40 in summer and SAE 20 in winter.
• HOW TO MIX FUEL
1. Measure out the quantities of gasoline
and oil to be mixed.
NOTE:
Do not use waste or regenerated oil that
can cause damage to the oil pump.
2. Put some of the gasoline into a clean,
approved fuel container.
3. Pour in all of the oil and agitate well.
4. Pour in the rest of gasoline and agitate
again for at least one minute.
5. Put a clear indication on the outside of the
container to avoid mixing up with gasoline
or other containers.
5
4. Operating Engine
Starting engine
1. Fill fuel and chain oil tanks respectively, and
tighten the caps securely.
2. Tilt the switch lever upward.
3. While holding the throttle lever together with the
throttle interlock, push in the side latch and
release the throttle lever to hold it at the starting
position.
4. Pull out the choke knob to the closed position.
Note:
When restarting immediately after stopping the
engine, Ieave the choke knob at the open
position.
6
5. While holding the saw unit securely on the
ground, pull the starter rope vigorously.
Do not start the engine while hanging the
chain saw with a hand. The saw chain may
touch your body. It's very dangerous.
6. When engine has ignited first, push in the choke
knob and pull the starter again to start the
engine.
7. Allow the engine to warm up with the throttle
lever pulled slightly.
Keep clear of the saw chain as it will start
rotating upon starting of engine.
Checking oil supply
After starting the engine, run the chain at medium
speed and see if chain oil is scattered oft as shown
in the figure.
The chain oil flow can be changed by inserting a
screwdriver in the hole on bottom of the clutch
side. Adjust according to your work conditions.
Note:
The oil tank should become nearly empty by the
time fuel is used up. Be sure to refill the oil tank
every time when refueling the saw.
Adjusting carburetor
The carburetor has been adjusted at the factory.
Should your unit need readjustment due to the
changes in altitude or operating conditions, please
let your skillful dealer make the adjustment. A
wrong adjustment may cause damage to your unit.
If you have to make the adjustment yourself,
please carefully follow the procedure below.
Note :
Be sure to adjust the carburetor with the bar
chain attach ed.
7
1. H and L needles are restricted within the number
of turn as shown below, because this engine
conforms to 1995 California regulations for utility
and lawn and garden equipment engines as
applicable.
H needle:
L needle:
1
/4
fixed
2. Start engine and allow it to warm up in low
speed for a few minutes.
3. Turn idle adjusting screw (T) counterclockwise
so that saw chain does not turn. If idling speed is
too slow, turn the screw clockwise.
4. Make a test cut adjust the H needle for best
cutting power, not for maximum speed.
Icing prevention system
This system prevents icing of the carburetor which
sometimes happen while sawing in winter.
When your saw is possible to be frozen at the
carburetor during operation, use the system as
follows:
1. Loosen a screw and remove the screen on the
back of the air cleaner cover.
2. Turn the screen a half and reinstall to the cover.
Never use the system in normal
temperature because that can cause
starting failure due to overheating of the
carburetor.
When using the saw with the anti-icing setting,
frequently check the screen and keep it clean of
saw dust.
8
Chain brake
This machine is equipped with an automatic brake
to stop saw chain rotation upon occurrence of
kickback while in saw cutting operation. The brake
is automatically operated by inertial force which
acts on the weight fitted inside the front gurd.
This brake can also be operated manually with the
front guard turned down to the guide bar.
To release brake, pull up the front guard toward the
front handle till “click” sound is heard.
[Caution]
Be sure to confirm brake operation on the daily
inspection.
How to confirm:
1) Turn off the engine.
2) Holding the chain saw horizontally, release your
hand from the front handle, hit the tip of the
guide bar to a stump or a piece of wood, and
confirm brake operation. Operating level varies
by bar size.
In case the brake is not effective, ask our dealer
inspection and repairing.
The engine, if being kept rotated at high speed with
the brake engaged, heats the clutch, causing a
trouble. When the brake is operated while in
operation, immediately release your fingers from
the throttle lever and stop the engine.
Stopping engine
1. Release the throttle lever to allow the engine
idling for a few minutes.
2. Move the switch lever downward.
9
5. Sawing
NOTE:
• Before proceeding to your job, read “For
Safe Operation” section. It is
recommended to first practice sawing
easy logs. This also helps you get
accustomed to your unit.
• It is not necessary to force the saw into
the cut. Apply only light pressure while
running the engine at full throttle.
• Racing the engine with the chain seized in
a cutaway can damage the clutch system.
When the saw chain is caught in the cut,
do not attempt to pull it out by force, but
use a wedge or a lever to open the cut.
■ GUARD AGAINST KICKBACK
• This saw is equipped with a special “low
kickback” chain that greatly reduces the
severty of kickback should it occur.
• The saw chain has been tested in
accordance with American National
Standard Safety Specifications for
gasoline powered chain saw (ANSI
B175.1 1985) as having an acceptable
low kickback level. On this saw never use
any chain other than those recommended
on page 12 of this manual, or which is not
designated as meeting the ANSI B175.1
kickback levels on this saw.
• Low kickback saw chains are chains
which have met the kickback
requirements of ANSI B175.1 when tested
on the representative samples of chain
saws below 3.8 C.I.D. specified in ANSI
B175.1.
• The guide bar supplied with this saw has
an under 1.2 inch radius sprocket nose
which produces a specific kickback
energy. Never use a bar with a larger
nose
radius.
Use
only
those
recommended on page 12.
• The length of bars has a great effect on
kickback. Use only those length as
specified on page 12.
10
• This saw is also equipped with a chain
brake that will stop the chain in the event
of kickback if operating properly. You
must check the chain brake operation
before each usage by running the saw at
full throttle for 1 or 2 seconds and pushing
the front hand guard forward. The chain
should stop immediately with the engine
at full speed. If the chain is slow to stop or
does not stop then replace the brake band
and clutch drum before use.
• It is extremely important that the chain
brake be checked for proper operation
before each use and that the chain be
sharp in order to maintain the kickback
safety level of this saw. Removal of the
safety devices, inadequate maintenance,
or incorrect replacement of the bar or
chain may increase the risk of serious
personal injury due to kickback.
■ FELLING A TREE
[CAUTION!] When you fell a tree, be sure to
warn your neighboring workers of the
danger.
1. Decide the felling direction considering the
wind, Iean of the tree, location of heavy
branches, ease of job after felling, and
other factors .
2. While clearing the area around the tree,
arrange a good foothold and retreat path.
3. Make a notch cut one-third of the way into
the tree on the felling side.
4. Make a felling cut from the opposite side
of the notch and at a level slightly higher
than the bottom of the notch.
■ LOGGING AND LIMBING
[CAUTION!]
1. Always ensure your foothold as well as
stability of the tree.
2. Be alert to the rolling over of a cut log.
3. Read the instructions in “For Safe
Operation” to avoid kickback of the
saw.
• Limbing a felled tree
[CAUTION!]
Be alert to the spring back of a cut limb.
First check which way the limb is bent. Then
make a shallow cut into the compressed side
to prevent the limb from being torn. Cut
through from the tensed side.
Before starting work, check the direction of
bending force inside the log to be cut.
Always finish cutting from the opposite side
of bending direction to prevent the guide bar
from being caught in the cutaway.
• Cutting an unpillowed log
Saw down halfway, then roll the log over and
cut from the opposite side.
• Pruning
[CAUTION!]
1. Do not use an unstable foothold or a
stepladder.
2. Do not overreach.
3. Do not cut above shoulder height.
4. Always use both hands to grip the saw.
Cut up from the bottom, finish down from the
top.
• Cutting a pillowed log
In the area A in the picture right above, saw
up from the bottom one-third and finish by
sawing down from the top. In the area B,
saw down from the top one-third and finish
by sawing up from the bottom.
11
6. Maintenace
Before cleaning, inspecting or repairing
your unit, make sure that engine has
stopped and is cool. Disconnect the spark
plug to prevent accidental starting.
A. Maintenance after each use
1. Air filter
Dust on the cleaner surface can be removed by
tapping a corner of the cleaner against a hard
surface. To clean dirt in the meshes, split the
cleaner into halves and brush in gasoline. When
using compressed air, blow from the inside.
To assemble the cleaner halves, press the rim until
it clicks.
2. Oiling port
Dismount the guide bar and check the oiling port
for clogging.
3. Guide bar
When the guide bar is dismounted, remove
sawdust in the bar groove and the oiling port.
Grease the nose sprocket from the feeding port on
the tip of the bar.
4. Others
Check for fuel leakage and loose fastenings and
damage to major parts, especially handle joints
and guide bar mounting. If any defects are found,
make sure to have them repaired before operating
again.
12
B. Periodical service points
1. Cylinder fins
Dust clogging between the cylinder fins will cause
overheating of the engine. Periodically check and
clean the cylinder fins after removing the air
cleaner and the cylinder cover. When installing the
cylinder cover, make sure that switch wires and
grommets are positioned correctly in place.
2. Fuel filter
(1) Using a wire hook, take out the filter from the
filler port.
(2) Disassemble the filter and wash with gasoline,
or replace with a new one if needed.
Note:
• After removing the filter, use a pinch to hold
the end of the suction pipe.
• When assembling the filter, take care not to
allow filter fibers or dust inside the suction
pipe.
3. Oil tank
With a wire hook, take out the oil filter through the
filler port and clean in gasoline. When putting the
filter back into the tank, make sure that it comes to
the front right corner. Also clean off dirt in the tank.
4. Spark plug
Clean the electrodes with a wire brush and reset
the gap to .025 in. as necessary.
Note:
Use a Champion RCJ-7Y or NGK BPMR7A for
replacement.
5. Sprocket
Check for cracks and for excessive wear interfering
with the chain drive. If the wearing is found
obviously, replace it with a new one. Never fit a
new chain on a worn sprocket, or a worn chain on
a new sprocket.
6. Front and Rear dampers
Replace if adhered part is peeled or crack is
observed on the rubber part.
13
7. Maintenace of Saw Chain and Guide Bar
A. Saw Chain
It is very important for smooth and safe
operation to keep the cutters always sharp.
Your cutters need to be sharpened when:
• Sawdust becomes powder-like.
• You need extra force to saw in.
• The cut way does not go straight.
• Vibration increases.
• Fuel consumption increases.
Cutter setting standards:
Be sure to wear safety gloves.
Before filing:
• Make sure the saw chain is held securely.
• Make sure the engine is stopped.
• Use a round file of proper size for your
chain.
Chain type
File size
33SL
4.5mm
Place your file on the cutter and push straight
forward.
Keep the file position as illustrated.
14
After every cutter has been set, check the depth
gauge and file it to the proper level as illustrated.
Be sure to round off the front edge to
reduce the chance of kickback or tie-strap
breakage.
Make sure every cutter has the same length and
edge angles as shown below.
15
B. Guide Bar
• Reverse the bar occasionally to prevent partial
wear.
• The bar rail should always be a square. Check
for wear of the bar rail. Apply a ruler to the bar
and the outside of a cutter. If a gap is observed
between them, the rail is normal. Otherwise, the
bar rail is worn. Such a bar needs to be
corrected or replaced.
WARNING:
This saw is equipped with the following low kickback bar/chain combination:
Saw Model
Bar Size
G455AVS
16”
RedMax® Part Number
Guide Bar
Saw Chain
G0021
33SL-66X
For replacement use only above bars and chains or the following:
OREGON BAR
16 inch DOUBLE GUARD™ Pro bar,
Mount code #A195.
16
OREGON CHAIN
G455AVS
33SL
8. Troubleshooting Guide
Case 1. Starting failure:
Check fuel for water or incorrect mixture.
Replace with proper fuel.
Check engine for flooding.
Remove and dry the spark plug.
Repeat pulling starter with no choke.
Remove spark plug and check for correct sparking.
Replace with a new plug.
Case 2. Lack of power/Poor acceleration/Rough idling:
Check fuel for water or incorrect mixture.
Replace with proper fuel.
Check air filter and fuel filter for clogging.
Clean or replace as necessary.
Check carburetor for inadequate adjustment.
Readjust speed needles. (See page 8.)
Case 3. Oil does not come out:
Check oil tank to see if empty.
Supply oil.
Check oil passage and ports for clogging.
Clean.
When your unit seems to need further service, please consult our service shop in your area.
17
9. Specifications
Model
G455AVS
Power unit:
Dis placement
cc (cu. in.)
Fuel
45.0 (2. 75)
Mixture (Gasoline 32: Two-cycle oil 1)
Fuel tank capacity
cc (pints)
Chain oil
550 (1.17)
Motor oil SAE#10W-30
Oil tank capacity
cc (pints)
Carburetor
260 (0.55)
Diaphragm type (Walbro WT)
Ignition system
C.D.I. with timing advance function
Spark plug
Champion RCJ-7Y
Oil feeding system
Mechanical plunger pump with adjuster
Sprocket Teeth x Pitch
Dimensions (L x W x H)
Dry weight : Power unit only
7T x .325”
mm (in.)
410 x 235 x 265 (16.1 x 9.3 x 10.4)
kg (lbs)
4.85 (10.7)
Cutting head:
Guide bar
– Type
– Size
Saw chain
Sprocket nose
in.
– Type
Oregon 33SL
– Pitch
in.
.325
– Gauge
in.
.050
Specifications are subject to change without notice.
18
16
10. Parts List
CHAINSAWS
G455AVS
NOTE :
1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or
replacement.
2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the
use of any parts other than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the
serial number are applicable to those specified in the parts list, then use parts number
described in the parts list.
4. The contents described in the parts list may change due to improvement.
5. The parts for the machine shall be supplied seven (7) years after the machine is
discontinued. [It is possible that some specific parts may be subject to change of their
delivery term and list price within the limit of ten (7) years after the machine is
discontinued. It is also possible that some parts may be available even after the limit of
seven (7) years.]
APPLICABLE SERIAL NUMBER : 918747 and up
19
10. Parts List : G455AVS
20
21
10. Parts List : G455AVS
Key# Part Number
Description
1 2670-12112 CYLINDER
2 2810-14110 INLET PIPE
3 2817-14121 GASKET
4 2670-14130 SCREW
5 2880-14150 GUIDE
6 2670-14311 BRACKET
7 2670-14320 SCREW
8 2880-14350 SPACER
9 2880-14360 GASKET
10 2670-14211 GASKET
11 2850-14220 BOLT
12 2810-15220 BOLT
13 2850-15230 NUT
14 2812-15103 MUFFLER ASS’Y
15 2812-15113 MUFFLER
16 3357-15120 SPARK ARRESTER
17 2670-25430 SCREW
18
––––––––– –––––
19 2670-14130 SCREW
20 3356-15210 GASKET
21 2812-15310 COVER
22 2672-15320 SPACER
23 2670-14220 SCREW
24 2812-21000 CRANKCASE ASS’Y
25 2810-21240 BEARING
26 04065-03515 SNAP RING
27 2670-21210 SEAL
28 2670-21220 SEAL
29 2616-21230 STUD
30 2670-21250 ELBOW
31 2810-22511 STOPPER
32 2810-22521 STOPPER
33 2670-21311 GASKET
34 2670-21320 SCREW
35 2810-22210 PIPE
36 3310-82230 CLIP
37 2810-22411 MAT
38 2670-41113 PISTON
39 2670-41211 RING
40 3350-41310 PIN
41 3350-41320 SNAP RING
42 1400-41410 BEARING
43 2670-41510 WASHER
44 2880-42001 CRANKSHAFT COMP.
45 1000-43240 KEY
46 2670-71101 ROTOR ASS’Y
47 1850-75220 RATCHET
48 2670-71130 SPRING
49 0308-00040 RNG
50 3350-43231 NUT
51 0290-20820 WASHER
52 2880-71300 COIL ASS’Y
53 2810-71204 COIL COMP.
54 2810-71220 CORD
22
Q'ty
1
1
1
2
1
1
2
1
1
1
4
2
2
1
1
1
1
–
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
5
1
1
1
1
2
1
2
1
2
1
1
1
2
2
2
1
1
1
1
1
NOTE
✻1
✻1
✻1
✻1
✻1 Component of 2810-06012 GASKET KIT (Optional)
Key# Part Number
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
2670-71230
2810-72110
1400-72121
2670-71320
–––––––––
2810-71250
2670-14220
2810-21270
0260-30410
2670-71510
2810-71610
2670-71621
2880-71630
2670-14130
1630-73110
70 2880-75003
71 2810-75110
72 2810-75120
72-1 2810-75150
73 2670-75212
74 3317-75300
75 2670-75411
76 1400-75170
77 3310-75431
78 1400-86280
79 2670-14220
80 2880-75600
81 2670-14320
82 2812-75130
83 2881-98611
84 2810-32100
85 2671-32210
86 2810-33007
87 3330-33250
88 3310-33262
89 3310-33271
90 2810-33280
91 2670-75520
92 2810-33210
93 2670-33311
94 3356-33321
95 04025-00524
96 3356-31160
97 3356-83351
98 2670-34110
99 2671-32210
100 2810-25210
101 2670-14320
102 2880-35111
103 2670-35120
104 2810-35150
105 2881-35110
106 2881-35120
Description
Q'ty
GROMMET
CAP
SPRING
TUBE
–––––
GROMMET
SCREW
PLATE
SCREW
CORD
SWITCH
COVER
PLATE
SCREW
SPARK PLUG
Champiopn RCJ7Y
STARTER ASS’Y
CASE
GUIDE
BOSS
REEL
SPRING COMP.
ROPE
KNOB
WASHER
WASHER
SCREW
COVER COMP.
SCREW
LABEL
SNOW PROTECTOR
LEFT HANDLE COMP.
SCREW
HANDLE ASS’Y
STOPPER
SPRING
KNOB
DAMPER (A)
SCREW
GASKET
LEVER
SPRING
SPRING PIN
LABEL
ARM
COVER
SCREW
CHAIN CATCHER
SCREW
DAMPER
SCREW
CAP
SPRING
SPACER
1
1
1
1
–
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
3
1
1
NOTE
✻1
✻2 Optional
Key# Part Number
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
2880-35211
3350-35170
2880-35250
2810-31115
2670-14320
3359-83340
2810-83305
3356-83322
3388-83340
2810-83500
2810-83520
1600-33130
2810-83410
2810-83101
2813-31210
2812-81000
2880-82310
2880-82350
2880-82102
2810-82141
2880-82210
2880-82410
2670-82421
2670-82430
2880-82511
2810-82520
2810-34303
2810-34312
2810-34350
3302-85400
3302-85420
3306-85450
2670-34401
2670-34430
2670-34500
2670-34510
3350-34540
1260-85460
2811-98501
2630-31801
2630-31820
2812-23100
2812-23120
2812-23130
1260-85460
2670-23210
3330-23121
3350-26220
3350-26230
2880-55100
2670-55120
2670-55220
2670-55410
2670-55610
Description
Q'ty
DAMPER
BOLT
CAP
CYLINDER COVER
SCREW
LABEL
CLEANER COVER COMP.
KNOB
GASKET
CLEANER COMP.
SEAL
SCREW
GROMMET
CLEANER COMP.
LABEL
CARBURETOR ASS’Y
GUIDE (I)
GUIDE (HL)
MANIFOLD COMP.
SUPPORTER
SCREW
CHOKE ROD
GROMMET
GUIDE
THROTTLE ROD
GROMMET
FUEL PIPE ASS’Y
PIPE
COLLAR
FILTER ASS’Y
SCREEN
FILTER
TANK CAP ASS'Y
GASKET
BREATHER ASS’Y
BREATHER
PIPE
CLIP
CLEANER COMP.
CAP ASS’Y
GASKET
OIL PIPE ASS’Y
PIPE
FILTER
CLIP
PIPE
VALVE
SEAL
CLIP
OIL PUMP ASS’Y
GEAR
SEAL
SCREW
COVER
2
2
2
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
NOTE
✻3 Optional
Key# Part Number
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
2670-55410
2670-51200
2670-51210
3317-51231
2810-51310
2880-51110
3350-51121
2670-25310
2670-14320
2810-25421
–––––––––
2670-25430
2670-25410
3350-53410
2812-54004
2671-53114
2880-53150
2671-53210
2810-53221
2671-53230
2671-53240
2670-25410
2670-54630
2671-53311
2812-54101
2812-54111
2670-54121
0308-00030
2880-54130
2880-54140
2880-54150
2670-54210
2670-54220
2670-54231
3238-15230
0308-00040
2810-54240
2810-54260
2670-54302
2670-54410
2670-54510
3356-24140
2670-54610
2880-54650
2670-54621
2670-54630
2672-53120
2672-54250
2812-31320
2812-31410
Description
Q'ty
SCREW
CLUTCH ASS’Y
PLATE
SPRING
BEARING
DRUM
RIM
SPIKE
SCREW
PLATE
––––––
SCREW
GUIDE
NUT
CHAIN COVER ASS’Y
COVER
STOPPER
SCREW
NUT
GEAR
PLATE
GUIDE
SCREW
PROTECTOR
GUARD COMP.
GUARD
PIN
RING
WEIGHT
SPRING
PIN
SPRING
PIN
SPACER
WASHER
RING
PLATE
SPACER
BRAKE LEVER COMP.
ARM
BAND
ROLLER
SPRING
SPRING
COVER
SCREW
LABEL
GASKET
LABEL
LABEL
3
1
1
1
1
1
1
1
2
1
–
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
NOTE
23
10. Parts List : G455AVS
24
Key# Part Number
1
2
3
4
5
6
7
8
g
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
2812-81000
3306-81380
2810-81120
3310-81130
–––––––––
2812-06020
–––––––––
–––––––––
3310-81230
3310-81240
2841-81270
3310-81250
3310-81280
3356-81310
3310-81360
3356-81340
2670-81410
2812-81420
2630-81460
2670-81430
2880-81470
–––––––––
3310-81351
2880-81460
1148-81390
3350-81350
3350-81220
2670-81450
2810-81440
2812-81510
2812-81520
2810-81530
G0021
33SL-66X
3359-97110
–––––––––
3320-91140
2670-91150
2812-93112
2670-96002
2890-96100
2670-96210
2670-96220
3350-96230
2670-96240
2670-96310
2670-96320
2670-96510
3350-96620
2670-96660
3350-96240
2670-96410
2810-96710
Description
Q'ty
CARBURETOR ASS’Y
SCREEN
COVER
SCREW
–––––––
GASKET KIT
–––––––
––––––
LEVER
SCREW
SPRING
PIN
COVER
INLET VALVE
SCREW
THROTTLE VALVE
SPRING
THROTTLE SHAFT
SPRING
SCREW
SCREW
–––––––
SCREW
CHOKE SHAFT
RING
SPRING
BALL
CHOKE VALVE
LEVER
PISTON
BALL
SPRING
BAR 16
CHAIN 33SL-66E
PROTECTOR
–––––––
WRENCH
SCREWDRIVER
OWNER’S MANUAL
TOOL SET
PULLER ASS’Y
WRENCH
STOPPER
GUIDE
WRENCH
WRENCH
WRENCH
GUIDE
GUIDE
HOLDER
GAUGE
WRENCH
GUIDE
–
1
1
1
–
1
–
–
1
1
1
1
1
1
1
1
1
1
1
1
2
–
4
1
1
1
1
1
1
1
1
1
1
1
1
–
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
✻1 Special tools (Opt. Part)
NOTE
Key# Part Number
Description
Q'ty
NOTE
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
✻1
25
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
THE CALIFORNIA AIR RESOURCES BOARD AND KOMATSU ZENOAH Co. ARE PLEASED TO
EXPLAIN THE EMISSION CONTROL SYSTEM WARRANTY ON YOUR 1995 AND LATER LAWN AND
GARDEN EQUIPMENT ENGINE. IN CALIFORNIA, NEW UTILITY AND LAWN AND GARDEN
EQUIPMENT ENGINES MUST BE DESIGNED, BUILT AND EQUIPPED TO MEET THE STATE'S
STRINGENT ANTI-SMOG STANDARDS.
KOMATSU ZENOAH Co, MUST WARRANT THE EMISSION CONTROL SYSTEM ON YOUR LAWN AND
GARDEN EQUIPMENT ENGINE FOR THE PERIODS OF TIME LISTED BELOW PROVIDED THERE HAS
BEEN NO ABUSE, NEGLECT OR IMPROPER MAINTENANCE OF YOUR LAWN AND GARDEN
EQUIPMENT ENGINE.
YOUR EMISSION CONTROL SYSTEM. MAY INCLUDE PARTS SUCH AS THE CARBURETOR, THE
IGNITION SYSTEM, AND CATALYTIC CONVERTER. ALSO INCLUDED MAY BE THE HOSES, BELTS,
CONNECTORS AND OTHER EMISSION-RELATED ASSEMBLIES.
WHERE A WARRANTABLE CONDITION EXISTS, KOMATSU ZENOAH Co. WILL REPAIR YOUR LAWN
AND GARDEN EQUIPMENT ENGINE AT NO COST TO YOU INCLUDING DIAGNOSIS, PARTS AND
LABOR.
MANUFACTURER'S WARRANTY COVERAGE:
THE 1995 AND LATER UTILITY AND LAWN AND GARDEN EQUIPMENT ENGINES ARE
WARRANTED FOR TWO YEARS. IF ANY EMISSION-RELATED PART ON YOUR ENGINE IS
DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY KOMATSU ZENOAH Co.
OWNER'S WARRANTY RESPONSIBILITIES:
—AS THE LAWN AND GARDEN EQUIPMENT ENGINE OWNER, YOU ARE RESPONSIBLE FOR
THE PERFORMANCE OF THE REQUIRED MAINTENANCE LISTED IN YOUR OWNER'S
MANUAL. KOMATSU ZENOAH Co. RECOMMENDS THAT YOU RETAIN ALL RECEIPTS
COVERING MAINTENANCE ON YOUR LAWN AND GARDEN ENGINE, BUT KOMATSU
ZENOAH Co. CAN NOT DENY WARRANTY SOLELY FOR THE LACK OF RECEIPTS OR FOR
YOUR FAILURE TO ENSURE THE PERFORMANCE OF ALL SCHEDULED MAINTENANCE.
—AS THE LAWN AND GARDEN EQUIPMENT ENGINE OWNER, YOU SHOULD BE AWARE,
HOWEVER, THAT KOMATSU ZENOAH Co. MAY DENY YOU WARRANTY COVERAGE IF
YOUR LAWN AND GARDEN EQUIPMENT ENGINE OR A PART HAS FAILED DUE TO ABUSE,
NEGLECT, IMPROPER MAINTENANCE OR UNAPPROVED MODIFICATION.
—YOU ARE RESPONSIBLE FOR PRESENTING YOUR LAWN AND GARDEN EQUIPMENT
ENGINE TO A KOMATSU ZENOAH Co. DISTRIBUTION CENTER AS SOON AS A PROBLEM
EXISTS. THE WARRANTY REPAIRS SHOULD BE COMPLETED IN A REASONABLE AMOUNT
OF TIME, NOT TO EXCEED 30 DAYS.
IF YOU HAVE ANY QUESTIONS REGARDING YOU WARRANTY RIGHTS AND RESPONSIBILITIES,
YOU SHOULD CONTACT KOMATSU ZENOAH AMERICA INC. AT (770)-381-5147.
RedMax CHAIN SAW
MODELS G455AVS
1-YEAR LIMITED WARRANTY
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE MODEL
G455AVS UNIT, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR
OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER. ANY PART OR
PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. EMISSION-RELATED PARTS ARE:
THE CARBURETOR ASSY, COIL ASSY, ROTOR, SPARK PLUG,
AIR FILTER, FUEL FILTER, INTAKE MANIFOLD, AND THE GASKETS
ALL OTHER PARTS EXCEPT ABOVE PARTS, FOR ONE (1) YEAR OF HOME USE [ NINETY (90) DAYS FOR ANY
OTHER USE ] FROM THE DATE OF ORIGINAL ANY DELIVERY OF THE MODEL G455AVS UNIT.
THE COMPANY, THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE
ORIGINAL PUSHCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
THIS IS THE EXCLUSIVE REMEDY.
THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER.
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER.
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS
DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF "REPAIR OR REPLACE AS
NECESSARY" SHALL BE WARRANTED FOR THE WARRANTY PERIOD. ANY WARRANTED PART WHICH IS
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF
TIME UP TO THE FIRST SCHEDULED REPLACEMENT POINT FOR THAT PART.
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DURABILITY MAY BE USED IN NONWARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE
COMPANY.
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A
WARRANTED PARTS STILL UNDER WARRANTY.
THIS WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS,
ACCIDENT MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBRICATION. USE OF ANY PARTS OR ACCESSORIES
OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE COMPANY'S CONTROL.
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN
THEIR APPEARANCE.
THERE ARE NO OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE LIMITED TO ONE (1) YEAR OF HOME USE [NINETY (90) DAYS FOR ANY OTHER USE] FROM THE ORIGINAL
DELIVERY DATE.
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES
ARE EXCLUDED.
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY
NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL KOMATSU
ZENOAH AMERICA INC. AT (770)-381-5147.
IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE. PLEASE FILL
OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOAH AMERICA WITHIN SEVEN (7) DAYS. BE SURE TO
KEEP A COPY FOR YOUR RECORDS.
KOMATSU ZENOAH AMERICA INC.
1505 Pavilion Place Suite A
Norcross, Georgia 30093
KOMATSU ZENOAH AMERICA INC.
1505 Pavilion Place Suite A
Norcross, Georgia 30093
Printed in Japan
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