Vibration Monitoring and Machine Protection Systems

Vibration Monitoring and Machine Protection Systems
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series
Transmitters/Monitors
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Low Cost
Din rail mount
4-20 mA output
Sensor fault detection
Buffered transducer output
Optional filters
Alert, Danger & OK Alarms and Relays
Trip Multiply
Remote Reset
CSA & UL Approved
Class I Division II
Description:
The CMCP500 Series are general purpose monitor/transmitters. They are compatible with vibration
and temperature inputs, they provide a 4-20 mA output proportional to the overall measurement.
Each unit provides power for the associated transducer, processes the vibration signal to determine
overall amplitude, and outputs a 4-20 mA dc current that is proportional to a user specified range
such as 0-10 mils or 0-0.5 in/sec. Combining transmitters with an existing PLC or DCS system
results in a high density, low cost vibration monitoring system. When specified with the alarm
feature, the unit functions as a complete single channel monitor that includes alert and danger
alarms, and output relays.
Buffered Output:
A BNC connector mounted on the front of the unit provides access to the buffered transducer output
signal. This includes both the unfiltered vibration signal, and the DC bias voltage. Portable test
equipment or analyzers can be connected to this output without disturbing other system outputs.
Fault Detection:
On board fault detection circuitry continuously monitors the transducer for normal operation. If a fault
occurs, the output current is reduced to 2 mA to indicate the fault to the readout system. A red LED
on the front of the unit is turned on to provide a local indication of the fault.
Filters:
For applications that require monitoring specific frequency bands, optional high-pass and low-pass
filters can be specified. These filters are modular and can be installed by the factory or in the field.
Each module attenuates out-of-band signals at a rate of approximately 24 dB/octave. Corner
frequencies from 2 Hz to 20 kHz may be specified. Filter modules may be cascaded to form higher
order filters or to create a band-pass response. Filtering does not effect the buffered transducer
output.
Alarms:
This monitoring option adds two independent set points, with LED alarm indicators and output relay
contacts (Alert and Danger). Set points are adjustable via potentiometer, from 0 to 110% of full
scale. Each has an adjustable delay of 1 to 10 seconds. Relay contacts can be independently
configured by the user for either Normally Open (NO) (Standard) or Normally Closed (NC) operation.
Relays are normally de-energized and can be configured for latching or non-latching (standard)
operation. Latched alarms may be reset locally or by remote contact closure. SPST Relay contacts
are rated 5 Amps @ 30 Vdc or 250 Vac for resistive loads. The Alarm option also provides set point
multiplication of 3X via contact closure (2X available).
Displays And Assemblies:
Various display options, NEMA and explosion-proof enclosures, and assembled multi-channel
systems are available. Consult your sales representative.
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series Transmitters/Monitors
Electrical Specifications:
Power: +24 Vdc @ 45 mA max. (30 mA typical at 2 full scale output). Reverse polarity and transient
protection included. (With the Alarm/Relay option installed: 75 mA max.)
Frequency Response (Without optional filters): (-3 dB) 2 Hz to 20 kHz.
Buffered Output: BNC Connector 0-20 kHz.
Accuracy: 5.0 % of Full Scale Range.
Output: 4-20 mA proportional to the full scale range.
Maximum Load: 600 Ohms Resistive.
Case: Isolated.
Environmental Specifications:
Operating Temp.: -20oC to +80oC (-4oF to +176oF).
Storage Temp.: -55oC to +125oC (-67oF to +257oF).
Relative Humidity: 0 - 95% Non-Condensing.
Mounting:
32 mm (G style) or 35 mm (T style) DIN Rail.
Ordering Example: To order a standard acceleration monitor that accepts input from a 100 mV/g
Accelerometer, such as the SKF-CM CMSS786, with a Full Scale of 10 g with Peak Detection,
specify Part Number: CMCP525A-100A-02P.
NOTES:
1. To order factory installed 4-pole filter modules, add the appropriate suffix to the basic part
number:
Example: adding suffix -L500 specifies a 4-pole low-pass filter with a corner
frequency of 500 Hz (30,000 cpm). Adding suffix - H40 specifies a 4-pole High-Pass
filter with a corner frequency of 40 Hz (2400 cpm). Up to two filter modules may be
specified. Filter modules can be field installed. If you are unsure about your filter
needs, need higher order filters or a band-pass response, consult the factory or
your regional sales office for assistance in specifying the correct option numbers.
2. The Full Scale option specified at order entry is used by the factory for initial calibration.
However, several other ranges can be jumper selected in the field.
3. Transducer and Full Scale options not listed in the above table are available. Contact
your sales representative.
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series Transmitters/Monitors
Ordering Information:
Low Cost Monitor System CMCP500
CMCP500-(aa)-(bb)-(cc)
(aa) Channels
01 thru 04, 1-4 Channel System (Specify)
05 thru 08, 5-8 Channel System (Specify)
09 thru 12, 9-12 Channel System (Specify)
(bb) Enclosure
F, Fiberglass NEMA 4X Enclosure
S, Painted Steel NEMA 4 Enclosure
SS, Stainless Steel NEMA 4X Enclosure
EX, Explosion Proof Enclosure
(cc) Display
01, No Display
02, Internal Common Digital Display w/ Switches
03, Internal Independent Digital Displays
04, External Common Digital Display w/ Switches
05, External Independent Digital Displays
DC Power Supply (24 Vdc)CMCP515
CMCP515-(aaa)-(bbbb)-(cc)
(aa) Input Voltage
115, 105-125 Vac Input
230, 210-250 Vac Input
(bb) Output mA.
200, 200 mA Capability
350, 350 mA Capability
600, 600 mA Capability
750, 750 mA Capability
1250, 1250 mA Capability
2000, 2000 mA Capability
5000, 5000 mA Capability
(cc) Enclosure
N, No Enclosure
F, Fiberglass NEMA 4X Enclosure
S, Painted Steel NEMA 4 Enclosure
SS, Stainless Steel NEMA 4X Enclosure
Acceleration Monitor/Transmitter CMCP525
CMCP525(X)-(aaa)-(bbb)-(ccc)-(dddd)
CMCP525, Acceleration Transmitter
CMCP525A, Acceleration Monitor
(aaa) Input
100, 100 mV/g Accelerometer
Specify, Specify Exact mV/g
(bbb) Full Scale
01R, 0 to 5 g, RMS Detection
01P, 0 to 5 g, Peak Detection
02R, 0 to 10 g, RMS Detection
02P, 0 to 10 g, Peak Detection
Specify, Specify in 5 g Increments, Followed by [email protected] or [email protected]
(ccc) High Pass filter
HXX, High Pass Corner Frequency in Hz
(dddd) Low Pass Filter
LXXX, Low Pass Corner Frequency in Hz
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series Transmitters/Monitors
Velocity Monitor/Transmitter CMCP530
CMCP530(X)-(aaaaa)-(bbb)-(ccc)-(dddd)
CMCP530 Velocity Transmitter
CMCP530A Velocity Monitor
(aaa) Input
100A, 100 mV/g Accelerometer
100V, 100 mV/in/sec Velocity Transducer
500EV, 500 mV/in/sec Electro-Mechanical Pick Up
Specify, Specify Exact mV/g or mV/in/sec Followed by A, V, or EV.
(bbb) Full Scale
01R, 0 to 0.5 in/sec, RMS Detection
01P, 0 to 0.5 in/sec, Peak Detection
02R, 0 to 1.0 in/sec, RMS Detection
02P, 0 to 1.0 in/sec, Peak Detection
04R, 0 to 2.0 in/sec, RMS Detection
04P, 0 to 2.0 in/sec, Peak Detection
51R, 0 to 12.5 mm/sec RMS Detection
51P, 0 to 12.5 mm/sec, Peak Detection
52R, 0 to 25 mm/sec, RMS Detection
52P, 0 to 25 mm/sec, Peak Detection
54R, 0 to 50 mm/sec RMS Detection
54P, 0 to 50 mm/sec, Peak Detection
Specify, Specify in 0.5 in/sec Increments, Followed by R or P.
(ccc) High Pass Filter
HXX, High Pass Corner Frequency in Hz
(dddd) Low Pass Filter
LXXX, Low Pass Corner Frequency in Hz
Integrating Velocity Monitor/Transmitter CMCP535
CMCP535(X)-(aaaaa)-(bb)-(ccc)-(dddd)
CMCP535 Integrating Velocity Transmitter
CMCP535A Integrating Velocity Monitor
(aaa) Input
100V, 100 mV/in/sec Velocity Transducer
500EV, 500 mV/in/sec Electro-Mechanical Pick Up
Specify, Specify Exact mV/in/sec Followed by V or EV.
(bb) Full Scale
01, 5 mils Peak to Peak
02, 10 mils Peak to Peak
03, 15 mils Peak to Peak
51, 125 µm Peak to Peak
52, 250 µm Peak to Peak
53, 375 µm Peak to Peak
(ccc) High Pass Filter
HXX, High Pass Corner Frequency in Hz
(dddd) low Pass filter
LXXX, Low Pass Corner Frequency in Hz
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series Transmitters/Monitors
Displacement Monitor/Transmitter CMCP540
CMCP540(X)-(aaa)-(bb)-(ccc)-(dddd)
CMCP540 Displacement Transmitter
CMCP540A Displacement Monitor
(aaa) Input
100, 100 mV/mil
200, 200 mV/mil
Specify, Specify Exact mV/mil
(bb) Full Scale
01, 5 mils Peak to Peak
02, 10 mils Peak to Peak
03, 15 mils Peak to Peak
51, 125 µm Peak to Peak
52, 250 µm Peak to Peak
53, 375 µm Peak to Peak
Specify, Specify in 5 mil Increments
(ccc) High Pass Filter
HXX, High Pass Corner Frequency in Hz
(dddd) Low Pass Filter
LXXX, Low Pass Corner Frequency in Hz
Position Monitor/Transmitter CMCP545
CMCP545(X)-(aaa)-(bb)
CMCP545 Position Transmitter
CMCP545A Position Monitor
(aaa) Input
100, 100 mV/mil
200, 200 mV/mil
Specify, Specify Exact mV/mil
(bb) Full Scale
01, 20-0-20 mils
02, 40-0-40 mils
03, 0-40 mils
04, 0-80 mils
51, 0.5-0-0.5 mm
52, 1.0-0-1.0 mm
53, 0-1.0 mm
54, 0-2.0 mm
Isolated RTD Temperature Monitor/Transmitter CMCP560
CMCP560(X)-(aaaa)-(bb)
CMCP560 Isolated RTD Temperature Transmitter
CMCP560A Isolated RTD Temperature Monitor
(aaaa) Input
100P, 100 Ohm Platinum RTD
(bb) Full Scale
01, 0-250 oF (-18 oC-120 oC)
02, 0-350 oF (-18 oC-175 oC)
03, 0-500 oF (-18 oC-260 oC)
Vibration Monitoring and Machine Protection Systems
1010 East Main Street, League City, TX 77573 Phone:281.334.0766 Fax: 281.334.4255
www.stiweb.com / www.stiwebstore.com
Condition Monitoring Custom Products
CMCP500 Series Transmitters/Monitors
Thermocouple Temperature Monitor/Transmitter CMCP565
CMCP565(X)-(a)-(bb)
CMCP565 Thermocouple Temperature Transmitter
CMCP565A Thermocouple Temperature Monitor
(a) Input
J, J Type Thermocouple
K, K Type Thermocouple
(bb) Full Scale
01, 0-250 oF (-18 oC-120 oC)
02, 0-350 oF (-18 oC-175 oC)
03, 0-500 oF (-18 oC-260 oC)
Solid State Temperature Monitor/Transmitter CMCP570
CMCP570(X)-(aa)-(bb)
CMCP570 Solid State Temperature Transmitter
CMCP570A Solid State Temperature Monitor
(aa) Input
01, CMSS793T-3 or CMSS793T-1
(bb) Full Scale
01, 0-250 oF (-18 oC-120 oC)
Speed Transmitter CMCP575
CMCP575-(aa)-(bbb)-(cc)
(aa) Input
01, Output From Eddy Current Probe System
02, Hall Effect Sensor (Proximity Switch)
(bb) Counts per Revolution
01, 1 Event per Shaft Revolution
60, 60 Event per Shaft Revolution
120, 120 Event per Shaft Revolution
Specify, Specify Exact Number of Events
(cc) Full Scale
01, 0-1000 RPM
02, 0-2000 RPM
05, 0-5000 RPM
Process Variable Monitor/Transmitter CMCP580
CMCP580(X)-(aa)-(bb)
CMCP580 Process Variable Transmitter
CMCP580A Process Variable Monitor
(aa) Input
01, 1-5 Vdc
02, 0-10 Vdc
03, 4-20 mA
04, 0-20 mA
(bb) Full Scale
01, 0-100%
Specify, Specify Desired Units and Range
To Order Online Please Visit
www.stiwebstore.com
Rev. 6/10
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