Money Saving Solutions for Pipeline Testing and Repairs G

Money Saving Solutions for Pipeline Testing and Repairs G
Guiding
our customers to
the latest technologies and
innovations to help them be more
productive and profitable.
®
Money Saving Solutions for
Pipeline Testing and Repairs
Deflection Test in Seconds, Laser Precision, Lightning Fast!
You’ll never have to crawl into a manhole again
using the Hurco Whistle GaugeTM and Ripcord®!
•5 days work in one.
•Manhole to manhole in
approximately 17 seconds! (Using
Hurco’s Ripcord)
•No need to enter the manhole.
•Never worry about a stuck gauge
with the patented TKO.
•Laser precise deflection gauge
construction.
Made from super lightweight, aircraft
quality aluminum.
Rope Reel
Steps to Deflection Testing
•Put Hurco’s Ripcord on downstream
manhole.
•Utilizing Hurco’s parachute and rope
reel, lower the Whistle Gauge with
TKO into the upstream manhole. •Ripcord pulls the Whistle Gauge
to the downstream manhole in
approximately 17 seconds!
•Remove the Ripcord from the
manhole and snag the Whistle Gauge
with a rope and hook.
Ripcord®
Whistle GaugeTM with TKO®
TM
Equipped with
®
Steps for removing a stuck gauge with TKO®
• Turn off the Ripcord.
• Grab the rope and give it a quick snap.
Bang! It’s loose.
• Mark the bad spot and move on to
the next section.
Contractors – Save days of labor!
Engineers – Reduce inspection time by days!
Know you are using the industry’s most accurate
deflection gauges and proving rings.
TM
If any HURCO product does
not perform exactly as we
claim, let us know within the
first 10 days after purchase
and we’ll refund your money.
Whistle Gauge with TKO®
(Patent: 6,751,881)
Also available in rugged
steel construction.
1
Alternatives - Options - Specifications
Multi-Size Deflection Gauge
Specifications for Multi-Size
gauges can be found at
www.gethurco.com
•Small Multi-Size covers a range of 6” to 18”,
comes standard with 8”, 10” and 12” end plates.
•Large Multi-Size covers a range of 15” to 27”,
comes standard with 18”, 21” and 24” end plates.
•9 Skid design, all steel construction.
•Self storing – no carrying case required.
Proving Rings – Engineers and Inspectors – Quickly
certify any deflection gauge with machine tolerance
precision. Each proving ring is cut using high tech,
computerized laser cutting equipment.
Rope Reels – Heavy duty steel and roller bearing
construction – These reels are designed for hard pulling
and are available in 1/8”, 1/4” and 3/8”. Tough construction means years of service.
Nominal Pipe
Size
(in.) (mm)
4
100
6
150
8
200
10
250
12
300
15
375
Mandrel Dimensions ASTM D-3034 SDR 35
Base I.D.
(in.)
3.874
5.742
7.665
9.563
11.361
13.898
(mm)
98.3996
145.8468
194.691
242.9002
288.5694
353.0092
7.5% Mandrel Size
(in.)
3.58
5.31
7.09
8.84
10.51
12.86
(mm)
90.932
134.874
180.086
224.536
266.954
326.644
5% Mandrel Size
(in.)
3.68
5.45
7.28
9.08
10.79
13.20
(mm)
93.472
138.43
184.912
230.632
274.066
335.28
Number of Skids For
Single Size Gauge
Degree x number
51.34 x 7
51.34 x 7
40 x 9
40 x 9
40 x 9
40 x 9
Number of Skids For
Single Size Gauge
Degree x number
51.43 x 7
40 x 9
40 x 9
40 x 9
40 x 9
24 x 15
24 x 15
18.95 x 19
Length of Skids
Flat Portion (in.)
7
7
9
11
15
15
Mandrel Dimensions ASTM D-3034 SDR 26
Nominal Pipe
Size
(in.) (mm)
6
150
8
200
10
250
12
300
15
375
18
450
21
525
24
600
Base I.D.
(in.)
5.612
7.488
9.342
11.102
13.575
16.586
19.545
21.964
(mm)
142.5448
190.1952
237.2868
281.9908
344.805
421.2844
496.443
557.8856
7.5% Mandrel Size
(in.)
5.19
6.93
8.64
10.27
12.56
15.34
18.08
20.32
(mm)
131.826
176.022
219.456
260.858
319.024
389.636
459.232
516.128
5% Mandrel Size
(in.)
5.33
7.12
8.87
10.54
12.90
15.76
18.57
20.87
(mm)
135.382
180.848
225.298
267.716
327.66
400.304
471.678
530.098
Length of Skids
Flat Portion (in.)
7
9
11
15
15
18
21
24
Other Pipe specifications are available at www.gethurco.com.
DEFINITIONS
BASE INSIDE DIAMETER: Mandrel is sized from the base inside diameter so that a statistical average of the manufacturing tolerances
are accounted for so that the deflections measured reflect the quality of the installation and are not influenced by the manufacturing
tolerances recognized in the pipe standard.
AVERAGE INSIDE DIAMETER: For solid wall pipe, the average inside diameter is calculated using the average wall thickness rather
than the minimum wall thickness. The average wall is 6% thicker than the minimum wall thickness. For profile pipe, the average inside
diameter is the intended inside diameter.
REQUIRED NUMBER OF SKIDS AND DEGREE LOCATION: The number of skids required for each mandrel size are to insure a proper
deflection test. Hurco has determined that 9 skids spaced evenly at 40° intervals will not give an accurate deflection test on larger
diameter pipes. For example, if you were to do a deflection test on a 36” pipe with a 9 skid mandrel, this mandrel could position itself
creating a gap between the skids at the top of the pipe, wide enough to allow deflection in excess of the required test. On smaller
diameter mandrels, an odd number of skids should be used to insure an accurate mandrel test. On larger diameter gauges, because
of the large number of skids, it is unnecessary for an uneven number of skids to assure an accurate test.
LENGTH OF SKIDS: The length of the skid will usually be equal to the nominal pipe size. This is to insure that there is no alignment
deflection at the pipe joints. 2
1-800-888-1436 • [email protected]
Repair Pipes Without Digging
Repair Deflected PVC or Polyethylene pipe without
excavation and save thousands of dollars!
RE-RounderTM and HurculesTM Winch System
TM
•Consolidates and
re-compacts material
around the pipe with high
frequency, directional vibration.
•Rubber cleaners help prevent damage to the pipe.
•Two man operation.
•Set up to Finish – Approximately 1 Hour!
•Permanent results in pipe that has been installed
for more than 30 days.
HurculesTM Winch – for re-rounding and slip lining
•Up to 12,000 pounds of line pull.
•Diesel engine options.
•Hydraulically operated outriggers.
•Electric boom winch for lowering equipment
into the manhole.
Heavy Duty Roller Guides
•Heavy Duty Cross Roller Guide – used in
the bottom of the manhole to guide the
pulling cable, rated up to 12,000 pounds.
•Heavy Duty Top Roller Guide – used
in the top section of the manhole to guide the
pulling cable, rated up to 12,000 pounds.
•Lower Rope Roller Guide – used when retrieving the
steel pulling cable through the pipe.
To see the complete system, go to our website at
www.gethurco.com.
Contractors: Save thousands of dollars
over re-excavation. Keep your crews
working on profit making jobs instead
of doing costly repairs.
Engineers: Be assured of a quality
repair while not disturbing adjacent
property. Re-rounding will have an
everlasting effect as long as the pipe
has been installed for at least 30 days
prior to re-rounding.
Cross Roller Guide
3
Ventilation for A Safer Manhole, Faster Stringer
OSHA requires continuous ventilation
when working in a manhole, Ripcord helps
you comply. When you need to get a rope
or string through a pipe, Ripcord does it
faster!
RIPCORD Accessories
®
•Up to 8,700 CFM (depending on
model).
•Doesn’t dilute dangerous gases, it
removes them!
•Fast ventilation means your crew can
enter the manhole quicker.
•The cross ventilation method
eliminates the need for a hose,
making access to the manhole
unobstructed – a safety must!
•Creates a comfortable dust free work
environment by pulling fresh air into
the manhole and pulling dust away
through the pipe.
•The noise of the Ripcord is away from
the work area making communication
better.
•Pull a string manhole to manhole in
approximately 17 seconds!
Vent Kit allows
the RIPCORD to be
used as a blow-in
ventilator.
Stringer Kit used
with HURCO’s
deflection testing
gauges.
RIPCORD
®
parachute to the end of your string and lower it into
the manhole. It will quickly inflate and shoot through
the pipe to the manhole where the Ripcord is located
in approximately 17 seconds!
Setup only takes minutes – a small price to pay to
ensure the safety of your workers.
•Set the Ripcord on the next manhole upstream or
downstream from the manhole you will be working
in. The Ripcord is so powerful, that the direction of air
flow is not critical.
•Be sure that all other manholes in the immediate area
are closed to insure fast and proper ventilation of the
workspace.
•Start the Ripcord and in seconds the workspace
will be free of dangerous gasses. There will be a
steady flow of fresh air for the comfort and safety of
the worker.
• If you are line stringing, simply attach a Hurco
®
®
The Ripcord is constructed of a rugged steel frame
and a solid aluminum impeller. This construction reduces
the chance for static discharge and will insure years of
dependable service. Plastic impellers flex and break
easily when impacted by loose gravel and dirt often found
on the rim of a manhole.
Specifications:
• Will fit any manhole opening from 18 inches to 30
inches in diameter. Larger diameter rings are available
for any size manhole.
• Available with Briggs and Stratton, Tecumseh or
Honda engines.
• Approximate weight – 70 pounds.
• Ripcord - CFM @ 3.0 Static Pressure = 4,130
– Tested in accordance with AMICA standards.
• Super Ripcord - CFM @ 3.0 Static Pressure = 8,761 – Tested in accordance with
AMICA standards.
• Blow-in Ventilation kit for Ripcord –
CFM = up to 2100.
•Blow-in Ventilation kit for Super
Ripcord – CFM = up to 4200.
4
1-800-888-1436 • [email protected]
Dependable, Long Lasting Hydrostatic Test Pumps
With proper maintenance and normal operating practices, HURCO’s Old Faithful hydrostatic test pumps will
out-last and out-perform other pumps by a wide margin.
• Unique manifold system eliminates leak points and
reduces the amount of work required to repair the
pump or replace the diaphragms. Hydrostatic testing insures the quality installation of
new or repaired water mains and sewer force mains. • Bypass relief valve takes pressure off the pump
during engine start-up and safeguards against valve
seat sticking that could cause pump damage. • Utilizes a damper diaphragm to eliminate “bursting”
damage when pressure is introduced to the inlet side of
the pump. Hurco pumps can run completely dry!
Like its namesake, the “Old Faithful” line of hydrostatic
test pumps are engineered for reliability and durability,
with low cost maintenance and nearly “wear free”
operation:
Hurco offers the best available diaphragm pumps with
Honda or Briggs & Stratton engines:
• Pumps can handle up to 10% chlorine solution.
• Twin diaphragm pumps deliver up to 580
PSI and up to 9.8 GPM.
• Four diaphragm pumps deliver up to 725
PSI and up to 27.6 GPM.
TM
Old Faithful Pumper
(pictured with Water Reservoir)
Optional wheel kit available.
The two diaphragm model
offers an optional Float
Controlled Water Reservoir that
can be used instead of a barrel and allows attachment of a
pressure water source. It can
also be used to mix chlorine
solutions.
TM
If any HURCO product does
not perform exactly as we
claim, let us know within the
first 10 days after purchase
and we’ll refund your money.
Old Faithful
Super Pumper
5
Safest and Most Economical Smoke Testing System
Efficient and cost effective, smoke testing has become a
worldwide standard for finding leaks in sewer and plumbing
systems. HURCO provides all you need to manage a complete smoke testing program better and more profitably.
TM
LiquiSmoke
®
Teamed with HURCO’s Power Smoker, LiquiSmoke is
the only laboratory tested safe smoke for testing sewer
and plumbing lines. LiquiSmoke costs less than smoke
bombs and is the most economical smoke available. One gallon will last up to 3 hours with HURCO’s patented
SuperJet . By forcing safe and clean LiquiSmoke
through sewer and plumbing systems,
leaks can be detected quickly as smoke
escapes through the problem areas.
TM
LiquiSmoke DOES NOT contain toxic compounds like
“zinc chloride”, the active ingredient in smoke bombs. LiquiSmoke has an indefinite shelf life and can be
shipped year-round without a hazardous shipping
document.
TM
Produce More Smoke Faster
The Power Smoker and the
Super Power Smoker feature
HURCO’s patented SuperJet
smoke generator to produce
more smoke, with less waste,
saving you money.
®
TM
HURCO’s Power Smoker does
not require continual monitoring
while smoke testing.
LiquiSmoke®
Power Smoker produces up to
4,130 CFM at 3.0 static pressure
and Super Power Smoker produces up to 8,761 CFM at 3.0
static pressure.
Power Smoker
TM
(Patents: 6,865,341, 7,050,709)
6
1-800-888-1436 • [email protected]
HURCO’s Performance Guarantee
It has long been our mission to provide you with
the right tools and techniques to make your efforts
productive, profitable and free from risk. We feel so
strongly about the quality and reliability of our products we have developed and manufactured,
that we have now added the assurance of
the HURCO Performance Guarantee.
Lyndon J. Hurley
President
We will continue to strive to set the
bar high and provide the highest
quality and safest products while
always keeping productivity and
ease of use foremost in mind.
TM
If any HURCO product in this catalog does not
perform exactly as we claim, let us know within the
first 10 days after purchase and we’ll refund your
money.* **
When You Want The Original!
409 Enterprise Street
Harrisburg, SD
57032
1-800-888-1436
e-mail: [email protected]
605-743-2466
Fax: 605-743-2465
*Warranty issues with engines must
be handled by engine manufacturers
certified service centers.
**HURCO Technologies is not
responsible for shipping cost of
returned items.
07-2008
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