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PHONE:631-582-6000 r.- tE

FAX:631-582.6278

II

E-Mail: [email protected]

MACHINE GO., lNC. web site: http://wwwpistorius.com

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11788

SERVICE

&

INSTRIJCTION

MANUAL

PIVOT

TYPE

DOUBLE,

MITER

SAWS

FOR

MODELS:

EMN

EMN-I4

SERIAL

NUMBER:

@ecord actual machine serial number here)

PISTORIUS

MODBL

BMN

_12,

BMN-

14

DOUBLE MITBR

SAW

TABLE

OF CONTENTS

GENEMLDESCRIPTION

SPECIFICATIONS

WARRANTY

..

WARMNry

ADJUSTMENT

TERMS

RESPONSIBILITY

OF

INSTALLATION

IMPORTANT

NOTICE TO

PURCHASER AND

USER

SECTIONI:

INSTALLATION

1.1

UNPACKTNG/INSPECT|ON

1.2

PLACEMENT

I.3SEATING&ASSEMBLY...

1.4

ELECTRTC

1.5 BLADE

CONNECTTON

ROTATION...

I.6COMPRESSEDAIRCONNECTION

1.7

AIR LINE FILTER

-

REGULATOR

.

LUBRICATOR

1.8

GAGE

INSTALLATION

(OPTIONAL)

SECTION

2:

OPEMTION

2"1

MACHINESTARTUP&PRECAUTIONS

2.2

START UP

AND

OPEMTION

INSTRUCTIONS

2.3ALUMINUMCUTTINGPROCEDURE...

SECTION3:DUSTCOLLECTION.

SECTION 4:

MAINTENANCE

SECTION 5: TROUBLE

SHOOTING

5.1 ANGULAR

5.2 SPINDLE

5.3 CHIP

ADJUSTMENTS

REPLACEMENT

BREAKERS

SECTION

6:

ORDERING

PROCEDURE

SECTION

T: PARTS

LIST

.

SECTION

8:

ELECTRIC DIAGRAM

.....I

ii iii

......

1

....""

1

..,.."

1

1

...,..2

1

....2

3

3 iii

......

5

......7

6

.......9

..

...

.

10 s

12 iii iii

12

13

1s

17 l8

30

WARRANTY

(See back of invoice)

The products covered herein are warranted, for a period of six (6) months from date of shipment, against defects in material and workmanship under normal use and service by

Buyer.

NO OTHER WARRANTIES ARE TO BE

IMPLIED

WITH RESPECT THERE-TO. The liability of Seller under its warranty is limited to adjustment, in accordance with the

Warranty Adjustment Terms set forth below, for products which are found to be defective by

Seller in the form in which they were originally shipped.

In no event will Seller be liable for collateral, consequential or other damages of any kind or nature.

WARRANTY

ADJ

USTMENT TERMS

(a)

Adjustments will be limited to claims which are presented promptly after the product is found to be defective, and within the aforesaid warranty period"

(b)

All products claimed to be defective will be subject to an inspection and test by

Seller.

Normally, Seller will request return of products for inspection and testing. However, Seller reserves the right to make inspection and test on buyer's premises.

Returns are to be made only as and if authorized in writing by Seller.

@

Buyer will pay all packing, inspection, labor, and transportation costs involved.

Credit for the transportation costs will only be issued by

Seller provided adjustment subsequently is allowed.

(d)

No adjustment will be allowed for products which have been subjected to abuse, improper installation or application, alteration, accident or negligence in use, storage, transportation or handling; nor for products on which original identification markings have been removed, defaced or altered.

(e)

Final determination as to whether any adjustment is allowable, and as to the extent thereof, rests with the

Seller"

Full adjustment, if allowed, will normally be replaced in kind on an exchange basis. Pro rata adjustment, if allowed, will be made by the issuance of credit.

In all cases, however, Seller reserves the right to make adjustment by repair, replacement or credit.

(f)

Replacements for products found subject to adjustment, whether new or repaired, will be shipped F.O.B. city of destination with transportation charges prepaid by Seller.

R

ES PON

S

I

B

I

L

ITY

OEINSTALLAIIQN

Buyer shall install machinery purchased from Seller at Buyer's cost and expense, unless otherwise expressly stipulated, in writing: At the request of

Buyer, Seller will recommend competent engineers to supervise the installation and to instruct the Buyer in the proper operation of the machinery and equipment.

During such period of supervision and instruction, such personnel shall be deemed to be employees of the Buyer who shall pay the wages, remuneration, board and traveling expenses of such personnel. Seller's recommendation of such personnel shall not make Seller liable, directly or indirectly, in any manner whatsoever, for any damages resulting from any act of commission, or omission or any misfeasance, on the part of any of said personnel.

IMPORTANT NOTICE

TO PURCHASER AND USER

All material contained herein is based on tests and information we believe to be reliable, but the accuracy or completeness thereof is not guaranteed"

Neither seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential arising out of the use or the inability to use the product described herein.

Manufacturer offers inspection by buyer and user of product prior to shipment from factory with adequate notice.

BEFORE

USING, USER

SHALL SOLELY

DETERMINE

THE SUITABILITY OF THE PRODUGT FOR

HIS

INTENDED

USE

AND

USER

ASSUMES ALL RISK AND LIABILITY WHATSOEVER IN CONNECTION WITH

STRICT COMPLIANCE WITH FEDERAL. STATE AND LOCAL HEALTH AND SAFETY

ORDINANCES TO

ITS

INTENDED USE.

ill

MACHINE

SPECI

FICATIONS

MODEL

Miter

Cutting.....

Standard

Motor.......

Electrics

EMN.12

...... See cutting capacity chart t horsepower

EMN.14

2 horsepower

208

1230

Volt,

1 phase

(20812301460

Volt, 3 phase optional), 60 cycle, 3450 RPM

, totally enclosed, fan cooled, single phase equipped with capacitor start induction run motor.

NOTE:

When run at 50 hz, motor RPM is reduced to 2950.

26.4

24.0*

12"3

11.2

5.6

22.4

4.5

6.8

11"2

3.2

Switch...."

Pushbutton manual starter with under voltage protection, functions to start, stop and protect the motor from overload.

Drive........................

.......Single poly-vee belt with matching pulleys on motors and spindles.

Arbor.......

5/8"

(15.88 mm standard)

Sawblade

Capacity..

.........".."..12

Sawdust

exhaust....

14"

.Two (2) 4"OD

(127 mm) outlets require approximately

B5O

CFM.

Air

Consumption

(with optional air feed

kit)...

.""..72CFM at 65PSl based on

15 cycles per minute.

(114" air line minimum)

1I

Air

Pressure.............

.".............65 PSI (4.5 bar) needed for air operated option

Weight (without accessories)

Crated (domestic).... ......."".""......410 lbs.

(1BG

kg)

Crated

(export)....

."...".435 lbs

(198

kg)

Un-crated

..."

310 lbs

(141

kg)

505 lbs

(229 kg)

530 lbs

Qa1 kg)

405 lbs

(18a kg)

Table height

(From floor and without skid)..................36

1/8"

(917mm)

Actuation.

36 1/8" (917mm)

Manual footpedal with counterbalanced automatic return with hydraulic dampening.

Production

Rate..."..".

..............Actua1 production rates

varywith

material profile, type of material and size of frame being cut.

Cutting cycle time is typically 4 to 6 seconds

Cutting capacity chart for models

EMN-12 and EMN-14 onlY.

The chart illustrates the actual miter cutting capacity for varying heights and widths of material.

EMN-12

Red shaded area is the approximate miter cutting caPabilitY of model

EMN.14

5'

SEGTION

1:

INSTALLATION

1.1

UNPAGKING/INSPECTION

Upon receipt, check the machine and shipping container for any damage.

Report any transportation damage to the delivering carrier and indicate same on the bill of lading, and request an immediate inspection for assessment of damage.

Claim should then be entered with the

carrier.

In the event of any damage or shortage we are willing to assist you in every possible make way in collecting claims for loss or damage.

This willingness on our part does not us responsible for collection of claims or replacement of the material.

Caution!

When

unpacking

the

machine

use

caution for sharp

nails,

screws

or

wood splinters.

is recommended fo use

protective

safety

glasses and

gloves while unpacking.

It

1.2

PLACEMENT

After unpacking, select a suitable location, allowing enough room around the machine for safe unobstructed work flow (material handling), cleaning and maintenance.

Allow between one (1) to two (2) feet of clearance to the wall for easy maintenance and cleaning access

1.3

SEATING

AND ASSEMBLY

The machine should sit firmly on the ground without rocking or wobbling. lf necessary shim under the machine legs to compensate for an uneven floor.

The machine cabinet has built-in flanges with mounting holes. Where feasible, use these flanges to secure the machine to the floor. For shipping purposes, the sawheads are rotated to the down position and shrink wrapped. Remove the wrapping, the sawheads should advance to the

upright

position. lf the sawheads fail to advance, stand behind machine and pull the heads to the upright position.

For protective purposes, the machine table and any additional bare steel parts are coated with a lightweight protective oil.

Before operation, wipe any excess residue with a clean absorbent cloth.

For gage installation see:

SECT

I0N

1 "

I

from

these parts

1.4

ELECTRIC

CONNECTION

Route electrical lines to the machine with the proper electrical characteristics and wire into the provided switch box located on the right hand side of the machine cabinet" Be sure to provide a fused disconnect switch. lt is recommended that the machine NOT be hardwired to your supply box, but that a cord with a NEMA approved plug ( male/female) be installed to allow positive disconnect of the machine during cleaning, adjustments, maintenance, etc.

Note: For safety and insurance purposes

electrical connections

must be made by a licensed

electrician.

Gaution:

Before attempting any service on the unit, make sure all electrical lockout devices are activated and plug is disconnected.

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1.5

BLADE ROTATION

After the electrical connection has been made and before attempting to run the machine, the direction of blade rotation must be determined.

The spindles/sawblades must rotate in the direction indicated by the rotation decals mounted on the blade guard cover.

Facing the machine, the

left

hand side must rotate CLOCKIJVISE and the

right

hand side must rotate COUNTER CLOCIO\||SE.

To test directions of the spindles as wired, make sure saw blades are removed, front guard is locked in place;jog the start switch and immediately push the stop switch.

The spindles will begin to turn in the direction according to the wiring.

lf the rotation is opposite the required rotation indicated, do not operate the machine until electrics are corrected. lf the machine is run in reverse rotation, it could cause the saw blades to come loose regardless of how tight the spindle flange is. This would create a dangerous situation.

To remove sawblades, the spindle nuts must be rotated in same rotation as the sawblade.

lnsert the provided tapered pin through the openings of the rear guard and through the hole of the spindle shaft, locking the shaft. Place the provided spindle wrench onto the face of the spindle nut, following the same sawblade rotation, rotate the tail end of spindle wrench and the nut hard and firmly few times (downwards) until the nut releases the sawblade.

CAUTION: ALWAYS DISCONNECT

ELECTRICS AND LOCK OUT

SOURCE

PRIOR TO

REMOVING OR REPLACING SAW BLADES. READ

ALL SAFETY

INSTRUCTIONS PRIOR

ANY INSTALLATION.

1.6 COMPRESSED AIR CONNECTION

Some machines require the use of an external source of compressed air. lf the machine is equipped with the optional airline filter, regulator and lubricator, make connection to the incoming end of the unit mounted on the side of the machine cabinet. A tag valve is installed at the factory for the quick release of the compressed air from the machine.

It is recommended that the compressed air line drops from overhead the machine"

Use adequate air line that complies with local regulations.

CAUTION: lf a rubber hose is used, be sure that it does not lay on the floor in the way of normal operator movement. lt should not be allowed to cause an accident or a fall.

The airline connection should have a minimum of 3/8" LD.; if the machine is equipped with the optional filter- oiler

-regulator, the pressure is set at the factory between 60 and

65

P.S.l"

After the air pressure is connected, the saw is activated by stepping on the footpedal.

The footpedal is equipped with a spring that will immediately reverse the direction of the saw when it is released, thereby allowing the operator to interrupt the cycle at any time.

The pedal must be held down until the saw has completed its full stroke and cleared the material being cut.

NOTE:

NEVER

ATTEMPT TO

OPEMTE

THE MACHINE

UNLESS

ALL

SAFETY

GUARDS, SHIELDS, COVERS AND SAFETY

ATTACHMENTS ARE

IN PLACE.

lf the machine is not equipped with the filter - oiler

- regulator air connection is made to another marked and identified inlet.

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1.7

ATRLTNE FTLTER

-

REGULATOR

-

LUBRTCATOR

(OpTtONAL):

The optional combination airline filter, oiler and regulator is mounted on the right hand side of the machine cabinet . lncoming airline connections should be made to the inlet side of the

unit.

tocate the lockout tag valve installed at the factory.

Following the incoming lockout tag valve is the filter unit (NAF3000). The filter unit is equipped with a sintered brass element. This element prevents water from getting inside the machine and should be occasionally cleaned and inspected" The filter bowl is clear plastic and allows the liquid level to be observed. Drain the bowl daily or as necessary to suit local humidity conditions.

Never allow the liquid level to exceed the line marked on the bowl cover.

To drain the unit, press the white button located at the bottom of the bowl.

To remove the Bowl for filter inspection or replacement, disconnect the air from machine using the tag valve, follow by pushing down the black tab located on the bowl cover , rotate the entire assembly approx.

1/8 turn, and pull down to remove bowl and cover from the filter body, unit will release.

After cleaning, reverse procedure for installation.

To change the pressure setting on the regulator

(NAR3000), pull the large adjustment knob down to unlock handle from unit and turn left or right as necessary. When adjustment is completed, push the knob back up to lock setting.

The lubricator unit (NAL3000) is equipped with an adjustable lubricant flow valve. The flow valve is located on the top and is adjusted by turning to the left (+) or to the right (-) to regulate lubricant flow.

Flow setting is approximately one drop of oil to every 20 to 25 cycles of the machine.

The drop of oil can be seen forming in the clear plastic dome on top of the lubricator. To fill unit, disconnect air flow to the machine, remove small black fill plug on top of the unit next to the clear dome. Fill unit using PISTORIUS PNEUMALUBE oil or equivalent 10W non-detergent air tool oil, and replace plug before turning the air pressure back on. Do not exceed the line marked on the bowl cover.

lf it is necessary to remove the bowlfrom the machine, follow the same procedure described previously.

1.8 GAGE INSTALLATION

The machine that the gage will attach to should sit firmly on the ground without rocking or wobbling. lf necessary, shim under machine legs to compensate for uneven floor.

Assembly:

-

Locate and assemble the tripod type outboard support leg (see illustration) with all the components. The main cast union, one 1

114" diameter center support shaft and the two

1" diameter shorter legs. Also supplied, find the two rubber feet and assortment of

Allen cup screws and a 5i16" long arm Allen hex wrench.

-

Slide the two

1" round bars into the union casting, making sure that the leg shafts are bottomed in the cast union; hit the end of each leg shaft with a hammer to ensure the rods are

allthe

way inside the union.

-3-

-

Slide the rubber feet over the end of the shafts. lf a permanent installation is desired, optional foot mount castings (part

#

CA-5234-1-G) are available; if the optional foot mount castings were ordered, slide these on in place of the rubber feet and secure the screws provided on the side of the foot mount castings. Secure the leg rods inside the union casting using the provided

3/8 -16 x

1" long Allen screws.

- Slide the 1 l14" diameter center support rod into the center hole of the union casting with the countersunk hole facing up.

f

I nssonrHENT scREr{s

SUPPORT

LEG

ADJUSTABLE

ROD

MAIN

CASTING

RUBBER TIPS a

/

\

\'o:RoDS q \l- oPTToNAL ToE cAsTTNGS

(

cA-5234-

1

-G

)

MODEL # 6G VISI.MITER

GAGE

The patented VISI-MITER GAGE is designed to measure the rabbet dimensions.

Etched and colored visual sighting lines are parallel to the right hand saw blade for accurate and fast reading; this gage is designed for right hand use only.

' lnstallation

:

Remove the three screws from the top of the table of the machine, these screws will be used for the setting and gage calibration.

Prior to gage installation, thoroughly clean the table top removing the oil film that has been applied for shipping and rust protection.

With a help of a second person supporting the outboard end of the gage bar, place the tip end of the black anodized gage bed into the right hand side of the machine and into the machined pocket on the machine table. lnsert the two

Allen screws through the fence section of the gage to align fence into the table of machine, at this time keep screws loose.

Install the threaded end of the adjustable support leg onto the

3/8-16 threaded stud located at the outboard bottom end of the gage bed extrusion.

-4-

To tighten the leg into position, rotate the center shaft of leg tripod against the bottom of gage extrusion"

Using a long straight edge and a level, adjust the height to be level with the table of the machine by sliding the center rod of the support of the tripod up or down until alignment is correct, secure the center rod in position using the two Allen screws provided with the tripod leg assembly.

Galibration

:

Using the straight edge, align the fence on gage bar to be parallel with the machine fences.

Place the material in the proper orientation (rabbet section toward the rear portion of the machine) and against the machine front fence; slide the end tip of the material from the left to the right hand direction. Some hand pressure down against the table and back against the fence is all that is necessary. Make sure the end piece reaches to the center of the machine between the saw blades, making sure it does not pass the cutting path of the right hand saw blade. Activate the foot pedal bringing the saw arms down and the blades into the material and cut the initial miter.

Release foot

pedal,

allowing the blades to return to the up position, slide material into the gage section until rabbet section of the material aligns with the 10"

black

line on the scale, slide the stop against the material and cut with both saw blades.

Carefully remove the miter section and re-check the rabbet measurement.

To fine tune the dimensions, move the entire gage assembly until dimensions match precisely.

**TlP: Gage can be adjusted to provide an automatic allowance throughout the entire scale by sliding gage bar away from the machine equal distance as the allowance dimension is necessary.

Re-check alignment between the gage with the saw fences and secure all the

SCTEWS.

**

NOTE: GAGE

STRIP

TOLERANCE lS

+

I

-

1116

SECTION

2:

OPERATION

2:1 MACHINE START

UP AND

PRECAUTIONS

1.

Any operator not familiar with the machine should follow the normal start up procedure.

lf necessary, remove the saw blades and cycle machine to become familiar with its operation.

2. Make sure the operator has read and has been informed of the correct and safe operating procedures of the machine and understands them.

3. Make sure all safety labels posted on the machine are clear and uncovered.

4. Make sure all safety devices are in place and operating properly.

-5-

5.

IF

ANY SAFETY DEVICE

IS NOT IN PLACE OR OPERATING PROPERLY-

DO

NOT

OPERATE THE

MACHINE

- CONTACT THE MANUFACTURER

IMMEDIATELY.

6.

Make sure the machine is clean and there is no parts or scraps that could hinder its operation.

7.

Make sure the operator and any surrounding workers are wearing safety glasses, respirators and other protective clothing that would be appropriate for the material being cut.

2.2 START UP

AND

OPERATING

INSTRUCTIONS

-

Without turning motors on, depress foot pedal gently moving the saw heads down and making sure the path is clear of any foreign material. Remove foot from pedal allowing the saw heads to return to the up position.

Saw arms will return smoothly to the up position, as they are balanced between the weight of the motors and the tension of the return spring.

The adjustable hydraulic check is used to control the return speed of the saw arm.

-

MACHTNES

EQU|PPED W|TH

THE

AtR POWER

FEED

(OPT|ONAL)

NOTE:

lf the machine is not equipped with the optional filter, oiler and regulator assembly, the air connection must be made to another pneumatic valve inlet clearly marked and installed on the side of the machine.

-

Engage the airline into the filter side of the filter, oiler and regulator assembly.

- Carefully start the saw blade electrics by pressing the start button. The light on the electric panel should come on and stay lit.

- The saw heads are cycled by actuating the foot valve. The moment the pedal is released the saw arms will return to the up position.

- The sawblade feed rate is normally factory set, however, it is infinitely adjustable on the down stroke only. To re-adjust the downstroke speed of the saw, locate the knob marked on the front righthand side of the base of the machine.

-

Flow control adjustments are made by rotating the knob left or right to adjust the speed.

After the desired speed is achieved, the small jam nut attached to the stem of the knob body can be secured thereby preventing the knob from turning by itself.

Do not overtighten.

- The correct feed speed is determined by the type of material, shape, and saw blade

design.

As a general rule, the proper speed should not allow the motor to stall or slowdown due to a very aggressive motion into the material.

Extremely slow speed may burn the sides of the material. This should be avoided to improve the quality of the cuts

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Note:

The return speed (up-stroke) is factory set, however, if this needs to be readjusted a second flow control valve is located at the top end of the main drive cylinder.

OPERATING INSTRUGTIONS:

-

Start the electrics to the machine by pressing the start button.

The saw blades will rotate until they reach operating speed

(few seconds).

-

Place the material in the proper orientation (rabbet section toward the rear portion of the machine) and against the machine front fence; slide the end tip of the material from left to the right hand direction. Some hand pressure down against the table and back against the fence is all that is necessary. Make sure the end of the piece reaches the center of the table of the machine between the saw blades making sure it does not pass the cutting path of the right hand saw blade.

Activate the foot pedal bringing the saw arms down and the blades into the material and cut the initial miter (trim cut).

Release foot valve (pedal) allowing the blades to return to the up position, slide the material against the stop face on the measuring gage and activate foot valve again making the 45 degree cut with both sawblades.

- lf you should feel the material trying to pull away from your hands or the fence during cutting, check the down cycle speed and adjust accordingly. Check sharpness or compatibility between the type of sawblades and the material being cut.

2.3

ALUMINUM MITERING PROCEDURE

When cutting aluminum profiles, a lubricant must be used to insure longer blade life and smooth, relatively burr free cut.

A) VENTURI TYPE SPRAY

MIST SYSTEM

This system is the oldest type of lubrication; it works using a solution 10 parts water mixed with 1 part of water soluble oil.

This solution is then sprayed by the use of compressed air into the path of the saw blades while they are cutting, thereby lubricating the tips of the sawblades, providing a burr free cut.

This system requires compressed air regulated between

65 and

B0

PSI connected to the labeled incoming

valve.

The air is then directed into the pilot valve located on the rear right hand side of the

guard.

The pilot valve is used to activate the compressed air into the nozzle the moment the saw arms start to move, thereby creating an internal vacuum pulling the oil solution from the

1 gallon reservoir located on the left hand side of the machine.

The amount of spray is easily controlled by adjusting the petcock by opening only about

3/4

turn;

the spray can be easily turned off by using same valve (check diagram).

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CAUTION: THE OPERATOR

PROTECTIVE

MUST BE EQUIPPED

WITH

AN APPROVED RESPIRATOR,

SAFETY

GLASSES AND GLOVES

IF

APPLICABLE.

BE SURE THAT

THE

M.S.D.S

IS

DISPLAYED AT THE

POINT OF STORAGE

ASSURE

PROPER VENTILATION TO

PROTECT

THE AIR

QUALITY.

THE

USE OF WAX STICKS

FOR BLADE LUBRICATION

FOR THE OPERATORS REFERRAL,

IS NOT

SAFE.

DO NOT ADJUST!

!

!

B

CHECK VAIVE

OIL

LTNE

AIR

LINE

B-

1

1

63-2-MN

SPRAY MTST

NEEDLE

WITH

NUT

B-I153-3-DC

PV_608_2 SBUT OFF

COCK

SPRAY

MIST

COIiPLETE ASSEHBLY REPLACEIIEMf

PART: B-l

163-ASSY.

BODY

B) PROTEX -

LUBRTCATTON

SYSTEM

The

Protex systems were designed with an environmentally blend of natural ingredients to improve safe non-toxic, non-allergenic

This lubrication system will create a long-lasting coating'ontothe the aluminum profiles. This keeps the saw blades shaiper improving created by the Venturi type system.

production and

qr"iity

of metal frames.

saw blades for a longer time the quality of the cuts and will also eliminating the but

NOT thereby e*cesJive spray on mist normally

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The lubricant is supplied to the pumps from a pre-vented see-through reservoir located on top of the injectortype pumps.

Attached to the unit is an adjustable pulse generating valve that activates the injectors to

"push" the oil through the small diameter clear plastic line"

At the same time, a larger diameter line supplies adjustable compressed air surrounding this smaller oil line, thereby projecting the oil tiough a copper tube nozzle from the rear of the hood onto the saw blades but not the profile being cut, optimizing oil consumption

.

The oil injectors have individual controls for absolute metering and easy adjustments.

Applicators are self contained and can be multiplied by adding extra pumps.

ADJ

USTMENTS:

Protex applicators are pre-set at the factory to deliver approximately

1 once

(one) of oil per

B

(eight) hours of usage per nozzle. This rate of lubricant delivery is accomplished by setting the pumps at 38

"clicks" from

"0" (0 being wide open) and also, by setting the pulse generator to allow the injector to stroke two times (2) per saw cycle.

To increase the amount of fluid being dispensed, you can eitherturn the brass adjustment knob in the front of each the injector pump Clockwise to the next few

"clicks" or increase the stroke rate on the pump, using a screwdriver and small increments adjust the pulse generator timing control (more strokes per cycle).

NOTE: AIR

AND OIL SETTINGS ARE RELATED TO THE SPEED OF CUT, PROPORTIONAL

TO THE SIZE OF MATERIAL BEING CUT AND TO TYPE OF

SAW

BLADES BEING

USED.

CAUTION: lF

THE

OIL

ADJUSTMENT KNOB lS TURNED BEYOND 50 "CLICKS" COUNTER

CLOCKWISE THE INJECTORS WILL REMAIN CLOSED AND

WILL

NOT DISPENSE ANY

FLUID.

On the earlier design system, the pumps were equipped with interlocking mechanisms built in the adjustment knobs, they need to be pulled away from the assembly to release this mechanism before making any adjustments and they should be locked (pressed inwards) aftenruards to prevent the knobs from turning by itself.

WARNING: OIL LEVEL MUST BE MAINTAINED APPROXIMATELY 1', ABOVE THE BOTTOM

PORTION OF

THE

RESERVOIR,

IF

THE

UNIT IS

ALLOWED TO

RUN DRY,

AIR

WILL

GET

INSIDE

THE

INJECTOR,

THEREFORE, PREVENTING THE OIL FROM BEING INJECTED

THROUGH

THE LINES,

UNIT

WILL NEED TO BE PRIMED TO DISSIPATE THE AIR BUBBLES

FROM THE SYSTEM.

SECTION

3:

DUST GOLLEGTION

Sawdust exhaust ducts are available for the sawdust collection; the machine should be ordered from the factory with the ducts installed. There are two 4" ducts located on the rear section of the machine cabinet" Route high quality

4" l.D flexible rubber wire hose to the outlets and secure the hose with an adjustable hose clamp.

-9-

CAUTION:

TO PREVENT STATIC ELECTRICITY BUILDUP, USE ONLY HOSES OR DUCTS

RECOMMENDED FOR THIS TYPE OF OPERATION.

Attach the flexible hose to a suitable dust collection devise or system adequate for the volume and nature of dust

/ chips created. Each

4" outlet requires at least 450

-

550

C.F.M of air volume.

When running the machine, be sure that the dust

/ chips are clearing the saw hood and not clogging the hose inlet. lf the machine is run without a dust collection unit, the dust chips will be thrown from the saw blade during cutting and will accumulate in the surrounding area of the machine rapidly, creating an unsafe condition. Make sure the attachments on the front guard are moved downward enclosing the open area surrounding the material being cut, thereby eliminating the possibility of dust being projected in the direction of the operator and away from the saw dust intake.

Accumulations of dust

/ chips and waste on the floor or the machine is also a hazard and must be monitored and removed continuously. Do not allow waste accumulation to fall into the foot pedal area, this could prevent the foot pedal from functioning normally.

When using the spray mist system, be sure that the vacuum has been turned

OFF, unless the unit is equipped with the proper oil filters. lf the system is not equipped with special

filters,

the oil will adhere to the filter bag contaminating the fibers rapidly and preventing the air from moving trough the

bag.

This will also reduce the air speed of the vacuum force, and the collector will not work properly because it will allow the dust to bounce away from the intakes.

-WARNING: THE OPERATOR

MUST BE EQUIPPED

WITH

AN

APPROVED

RESPIRATOR,

PROTECTIVE

SAFETY

GLASSES. GOGGLES

ADEQUATE FOR THE MATERIAL BEING CUT

TO GUARD AGAINST DUST, CHIPS

OR

FUMES THAT

ARE NOT COLLECTED

BY

THE

DUST

COLLECTING

SYSTEM.

SEGTION 4: MAINTENANCE

Very little is required to keep the machine in perfect operating condition, but the following should be used as a guide:

-

Cut a test frame every time blades are replaced to verify miters.

- When changing blades, inspect flanges to be sure they are not damaged, clean and inspect threads preventing build-up of any foreign debris, replace if they look worn or

Damaged.

- Always keep a record of when new or re-sharpened saw blades have been installed.

- When saw blades have been replaced, the spindle nuts should not be tightened forcefully.

Due to the rotation and resistance created against the tips of the saw blade while cutting the moulding, the spindle nut will continue to tighten, securing the blade against the

-10-

spindle flange progressively.

-

Maintain the carbide tips of the saw blades (sharp and brittle) away from touching any other metal surface to prevent chipping. Always store blades in separate containers and keep them as matched sets.

- lnspect the drive belts every six months, check for tension, and adjust if necessary.

Look for dry spots or cracks, if noticed replace at once.

-

Grease spindle bearings using "high-speed" (premium spindle grease) according to the

Chart as follows:

3 to 6 intermittent hrs per day

= grease each spindle

2 shots every

6 months

4 to

B continuous hrs per day

= grease each

spindle

2 shots every

4 months

More than10 continuous hrs per day

= grease each spindle

2 shots every

3 months lf motors are equipped with grease fittings, they must be greased at same time but only half the amount of grease as per the chart for the spindles.

-

Maintain oil levels (if applicable) on automatic lubricator on the main air regulator using

Pistorius

Pneumalube 10

W non-detergent air tool oil or similar.

-

Maintain air filter reservoir

(if applicable) clean and drain if possible every day to prevent moisture build-up on main pneumatic components.

-

Pivot bearings (4 per saw) in the pillow blocks must be greased according to use:

Example:

3 to 6 intermittent

4 to

B continuos hrs per day

=

1 shot once a year hrs per day

= 1 shot every 6 months

-

Keep cooling fans on the motors clean; motors do no require any internal maintenance.

-

Maintain machine and surrounded area clean and scrap free

-

Once a month check gage alignment with the saw fences using a straight edge.

-

IF

ANY

PART ON

THE MACHINE

IS

WORN,

BROKEN, LOOSE OR NOT WORKING

PROPERLY, DO

NOT

USE

THE

MACHINE !

;

MACHINE SHOULD BE REPAIRED

BY

A QUALIFIED FIELD TECHNICIAN.

-

Keep all safety equipment in good operating condition, any problems should be reported at once

-11

-

SECTION 5. TROUBLESHOOTING:

CAUTION:

DISCONNECT AIR

AND

ELECTRICITY

AND

LOCK OUT

THESE SOURCES PRIOR

TO MAKING

ANY ADJUSTMENTS, REPAIR, OR CLEANING

THE MACHINE

5.1

ANGULAR ADJUSTMENTS: lf the miters do not correctly come together, check the following items before making any adjustments to the machine:

- saw blades are the proper tooth design to suit the application.

-

Saw blades are fresh and sharP.

-

Saw blades are not bent and do not wobble as they rotate; this will remove more material at the rabbet section of material as the sawblades enter the moulding being cut"

-

Check condition of the spindle bearings, check for side to side play inside arbor arm" lf play is detected, spindle assembly should be replaced prior to adjusting the machine"

-

Test material being cut, look for evidence of bowing, bending and if possible using a square, check for flatness especially at the back and bottom sections of the moulding"

To make a trial cut, use flat, square and wide profile for further testing before making any adjustments"

-

Check saw head feed speed to ensure that cutting motion is adequate and not faster than the saw blade can handle, especially if the saw blades are beginning to dull.

- Check fences and measuring arm alignment using a straight edge and or a machinist square, make any adjustments necessary before cutting a new test frame.

CHECKING

MITER

ANGLE:

Select a straight length of material approximately 3" wide, reasonably

Square, carefully cut four pieces about 4" to

6" long (tip to tip) keep the gage stop clean for exact

Iength of the four pieces.

Assemble the mitered pieces using a wide and strong rubber band around the perimeter of the frame. Check that all the corners are closed and are not open either on the outside or the inside (rabbet section).

Adjustment can be performed following the instructions.

Check each individual cut to make sure which side is the one that needs adjustment. lf three corners are good and one is showing an open section, this will confirm material or machine movement. lf the opening is identically and in all the corners, saw may need to be adjusted.

We suggest to contact the factory before attempting any adjustments.

-12-

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ANGLE ADJUSTMENT

:

After determining incorrect miter, loosen two locking bolts that secure the pillow block bearing (see diagram) housing.

This housing is positioned to the rear section of the machine and supports bearings and the pivot shaft. DO NOT FULLY OPEN OR

REMOVE

BOLTS..!

- lf miter is open at the rabbet material, (cut over 45 degrees) slightly tap bearing housing bring towards the front of the machine. To check the bearing housing movement, the saw heads down about

314 of the way.

Carefully place a

45 block

(machinist square) against the fences on the machine and slide until the body of the square comes in contact with the side of the saw blade (clear of the teeth and spindle nut). Both units should meet precisely with no visual gaps.

- Once adjusted, tighten the screws securing the pillow block casing against the base of the machine.

- After adjustment is made, cut a new small frame again and verify miter.

- lf the miter is open at the outside edge of the frame, tap the housing toward the rear of the machine, moving the saw blades closer together.

NOTE: IT IS RECOMMENDED TO USE

A

FLAT (DUMMY) GROUND TEST DISC TO ADJUST

THE

ANGLE

ON

THE

MACHINE. SOME BLADES HAVE HOLLOW GROUND PLATES AND

ARE

NOT

SUITABLE

FOR CHECKING THE ANGLE AGAINST THE

45 DEGREE

BLOCK"

NOTE: DUE

TO

INCORRECT SHARPENING,

TOOTH

CONFIGURATION

AND

BLADE

DESlcN,

THE MITER SETTING WILL NEED A SLIGHT VARIATION FROM THE IDEAL PERFECT

45

DEGREE SETTING TO ACCOMPLISH

A

GOOD SQUARE FRAME.

ALIGNMENT FOR COMPOUND ANGLE

:

This a critical adjustment and should not be needed unless the machine has been dropped, damaged, or if a saw head casting has been replaced. Usually, if the material shows a compound miter, the problem is mostly related to the mis-alignment between the in-feed and out-feed table or the material used is not square.

Contact the factory prior to attempting to make any of these adjustments.

5.2 SPINDLE

REPLAGEMENT:

NOTE: FOR MACHINES

MANUFACTURED PRIOR

TO

1989, EQUIPPED

WITH 4

DRIVE

BELTS (2

PER SAW

HEAD),

THE SPINDLES HAVE A

LONGER STEM TO ACCEPT

THE WIDER

PULLEYS

- CURRENT SPINDLES WILL NOT FIT PROPERLY.

NOTE:

MAKE

SURE

TO

CONFIRM MACHINE

VINTAGE (SERIAL

NUMBER

IF

AVAILABLE)

PRIOR ORDERING

THE

PARTS

-13-

CAUTION:

DUE

TO THE SAW

BLADE

ROTATION, REPLACE THE

SPINDLE ASSEMBLY

ONLY

WITH SAME

IDENTICAL SIDE, NEVER INTERGHANGE.

LEFT SPINDLES CAN BE

IDENTIFIED

BY

:

THE BLUE PAINT THE

END

OF

THE

SPINDLE

STEM AND SPINDLE NUT LOOSENS WHEN

ROTATED CLOCKWISE.

NOTE

:

THE SPINDLE ASSEMBLIES ARE REMOVED

FROM THE REAR SECTION OF THE

MACHINE (BELT AREA)

The spindle assembly is the most important part of your double miter saw. Any imperfection will multiply by the length of the saw blade. They should be checked on a regular basis, looking for side - to - side play, heat, and noise"

Make sure to prevent any foreign particles from adhering to the main surfaces and flanges. Spindle flange should be cleaned thoroughly every time the sawblades are replaced.

1-

DISCONNECT

POWER AND REMOVE SAW

BLADES.

2- Remove back shield from the machine and proceed to remove belt cover and then the belt.

3-

File off any distorted metal around open hole at the end of the spindle shaft. lf the shaft is not smooth and burr

free,

the pulley will not be able to release from the spindle shaft"

4- ln the grooved section of the pulley (where the belt rides), find 2 set screws and loosen using

a llB"

Allen wrench, releasing the pulley from the spindle shaft.

Pull and remove the pulley from the spindle shaft. lf the pulley does not release from the spindle shaft, it is recommended to install two

114

-20 x 3/4" long screws in the 2 open threaded holes on the exposed side of the pulley, and with the help of a small pulley puller anchor into the head of the installed

114

- 20 screws and remove the pulley from the spindle shaft. The small metal 3/16 x

1" spline secured into spindle stem should be removed carefully because it will be re-used with the new spindle.

5-

Next to the grease fitting on the outside section of the casting, find a 3116 hole, inside the hole is a small

10

- 32locking set screw. Using a

3132

Allen wrench, loosen the screw until the rim of the screw is outside the casting.

6-

Find the2 holes in the outer lock nut (ring securing the spindle inside the casting), proceed to unscrew the ring, releasing from the casting

and

the spindle assembly.

Outer lock nut has external fine

threads;

make sure not to damage and also mark the direction in which it is installed in the casting"

7-

Spindle assembly can be removed from machine through pulley end of the saw arm.

B-

Clean inside casting throughly, make sure to remove old burned grease and foreign particles; if possible, pump some grease into the grease fitting to remove old and

-14-

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contaminated internal grease to prevent it from entering the new assembly when the initial shot of grease is applied.

9- When installing a new spindle, note the open hole in the center spacer between the bearing pressing assemblies, align with the grease fitting on the outside of the saw arm prior to spindle into the saw arm.

DO NOT

HAMMER SPINDLE SHAFT AT ANY TIME.

10- Fasten over outer lock nut against the spindle assembly to eliminate all end play, but do not tighten; secure the small

10

-

32 set screw next to the grease fitting, do not over tighten.

1

1- lnstall pulley making sure the

3/16 spindle

x

1" spline is inside machined groove on, the new shaft and the 2 threaded holes on side of pulley are facing outward.

Align grooves on the pulley with the grooves on the motor pulley and secure set crews.

12- Reverse procedure and install belt and guards.

13- Before turning machine "ON", grease new spindle 3 shots using fresh premium grease, and after the machine is running for one minute, place

4 or 5 more shots, do not over grease. Clean any grease that may spread to the external portion of spindle.

14- Follow all safety precautions and proceed to install saw brades.

SPINDLE REPLACEMENT ON EARLY MODEL

EMN SAWS:

1- Follow steps

1 through 4 noted previously.

2- Loosen set screws on the outside section of the pulley using

a

5132

Allen wrench. With the help of 2 screwdrivers, "pry-out" pulley from spindle shaft until the external belt is fully exposed to allow removal. The easiest way to remove the

"V" belt without loosening the setting of the motor, is by twisting the belt around (flat section of the belt into the pulley), and rotate belt until the flat section rides inside the motor pulley; with the belt twisted with a little pressure rotate again, thereby allowing the belt to do the same on the spindle pulley, belt will release form the machine.

Follow same procedure to remove the second

(inside) belt.

3-

Follow steps

5 through

14 from the standard procedure to complete the replacement.

5.3 CHIP

BREAKERS

:

Machines must be equipped from the factory with the bottom (scrap support) and fence phenolic chip breakers to increase the quality of the cut on the

"gesso" or any laminated wood or plastic mouldings.

15-

The bottom unit is used to support the bottom of the scrap (the cut-off piece) between the sawblades) preventing the piece from breaking prematurely from the profile while the saw blades finish cutting through the material. lt eliminates the excessive breakage that could occur on the bottom edge (outside perimeter) of the profile being cut.

,

It is possible that this breakage is also created if one of the saw blades is trailing slightly behind the opposite side, allowing the scrap piece to tear from the length of the moulding.

When saw blades are sharpened and or they are not maintained as an "even" set, it is possible that the diameter will vary slightly from one blade to another.

To check if this is the problem, place a piece of tall moulding in the machine, cut the material half way only, not allowing the machine to complete the full stroke.

Remove carefully the material from the machine and compare the depth of the cut between the sawblades.

This adjustment can be made on the machine by changing slightly the length of the

LEFT pull arm as facing the machine.

To adjust, loosen thelz

-13

jam nuts (bottom has left hand threads) and by rotating the

Tz" rod slightly, the distance between the bottom and upper link rod end bearings will increase or decrease providing the necessary adjustment.

Also, additional to the bottom chip breaker, the machine could be equipped from the factory with a ground steel, solid,

"one-piece" fence with a phenolic insert.

This insert is a rectangular piece of phenolic installed on a machined pocket at the center of the steel fence. After this insert is secured on the fences, the phenolic insert is cut with the saw blades providing an extra support surrounding the fine and brittle edge on the material, thereby preventing excessive "chipping" as the sawblades

exit

the material.

After a while the groves created by the sawblades will increase defeating the purpose of this insert. At this point the insert can be reversed and re-install using the opposite side prior replacing. lf the sawblade

"groves" become too large to support the fine edge of the material being cut, unit should be replaced with a new one.

Also it is very important that the sawblades should be kept fresh and properly sharpened to eliminate the excessive

"tear" out even with all the

"chip-breakers" installed.

These items must be replaced with new one with frequent intervals" lf the chip-breakers were not installed on the machine, contact the factory for installation and replacement instructions.

-16-

SECTION 6: ORDERING

PROCEDURE

ORDER REPAIR PARTS

BY:

MACHINE

MODEL

MAGHINE SERIAL NUMBER

PART NUMBER

REFERENCE NUMBER

DESCRIPTION

QUANTITY

-

18

PICTURE

#1

:

EMI\

SAW

HEAD ASSEMBLY PARTS

LIST

REF

PART

MACHINE

# #

TYPE DESCRIPTION

1

1113007103

EMN-12

MOTOR 1HP, 230V,

1

PH,7/8''

SHAFT,

C

FRANK.

1 3N237

EMN-12

MOTOR IHP,23O-460

V,

3

PH, 7/8'' SHAFT,

C

BALD.

I

I2T3OO7IO4

EMN-14

MOTOR 2HP,23OY, 1PH,

7/8'' SHAFT,

C

FRANK.

1

35F5645726G1

EMN-14

MOTOR

2HP,23O-460

V

3

PH,7/8"

SHAFT,

C

BALD.

2 360J6

EMN_12

/

EMN-14

POLY-VEE

DRTVE

BELT STANDARD

3

S-6972-2-MN

EMN-12 i

EMN-14

RH SPINDLE

ASSEMBLY

4

EMN2OO29

EMN-12

/EMN-14

MOTOR

PIILLEY

7/8'' BORE /

POLY-VEE BELT

4

EMN2OO27

EMN-12 /

EMN-14

MOTOR PULLEY 5/8'' BORE /

POLY-VEE BELT

5

CIEMNO26

EMN-12 /

EMN-14

RH

SAW

HEAD CASTING

6

UCP^O4-OT2

EMN-12

/

EMN-14

PILLOW BLOCK BEARING 3/4''

7

EMN2OO28

EMN-12

/

EMN-14

SPINDLE

PIILLEY

POLY- VEE

8

S-6872-1-MN

EMN-12/

EMN-14

LH

SPINDLE

ASSEMBLY

9 KpF-8-c

EMN-12 /

EMN-14

ROD END

BEARING

WrrH

RH THREADS

(I_rP)

10

SC-12-F

EMN-12

I

EMN-14

COLLAR 3/4'' SHAFT

LOCK

11 S-4458-2-EMN EMN-12

/

EMN-14

PIVOT

SHAFT 3/4'' SPECIAL

**CAUTION

:FOR REPLACEMENT

PARTS FOR MACHINES PRIOR TO

1990

PLEASE

CHECK:

..

OLD MACHINES REPLACEMENT PARTS

LIST,'

*

19

"*-_

@ i0

PICTURE

#1:

EMN SAH

HEAD

ASSEMBLY

7 f*

-20

PICTTIRE

#2

:

EMN

F'OOT

PEDAL ASSEMBLY

PARTS

LIST

REF PART

MACHINE

#

#

TYPE

DESCRIPTION

1 E.O6O

EMN-12 /

EMN-i4

SAW HEAD RETURN

SPRTNG

2

EMNOOO34

EMN.12

/

EMN-14

IIPPER

BRACKET CYLINDER MOLINT

3 V1342

EMN_12 /

EMN-14

HYDRAULIC

CYLINDER CHECK

4

91O9OA1O9

EMN-12

/

EMN-14

FOOT

PEDAI

BUMPER WASHER

5

KPFL-8G

EMN-12 /

EMN.14

ROD END BEARING LH THREADS

(LOWER)

6

EMNOOO33

EMN-12

/

EMN-14

LOWER BRACKET CYLINDER MOLINT

7

ROD3/4CRS

EMN-12 /

EMN-14

FOOT PEDAL PIVOT

SHAFT

8

EMNOOO45

EMN-12 /

EMN-14

FOOT PEDAL

MAIN

CHANNEL

9

S-4458-4-EMN EMN-12

/

EMN-14

FOOT PEDAL PULL

ROD x*cAUTroN

:

FoR REPLACEMENT

PARTS FoR

MACHTNES

PLEASE

pRIoR

CHECK

:

..OLD MACHINES REPLACEMENT

To

1990

PARTS

LIST,'

-21

-

RH

#t:

Foor

FHDAL A,ssFMBLy

-22-

ADJUSTABLE

CLEVIS

PIN

67925529 iF o u

6 7

983 BB2

HAIR

PIN

EMN 0

0034

UPPER

BRACKET

CYLINDER

I'IOUNT

INDER

EHN00033

LOI.IER

BRACKET

CYL I

NDER

MOUNT

23

PICTURE #3A

:

EMN PNEUMATIC COMPONENTS PARTS

LIST

REF PART

# #

MACHINE

TYPE

DESCRIPTION

I 239

EMN-12

/

EMN-14

CYLINDER

SWIVEL MOLTNT (UPPER)

2*

A-2X4*I6B

I2*288C

EMN.12 /

EMN.14

AIR

DRIVE CYLINDER

/

1999

.

CURRENT

2* A2X6-B-BC

EMN-12/

EMN-14

AIR

DRIVE CYLINDER

/ OLD-

1998.1999

3

NAS2OOO-NO2 EMN-I2 /

EMN-14

CYLINDER RETURN

SPEED

FLOW

VALVE

4

KQH-I1-35H

EMN-12 /

EMN-14

STRAIGHT AIR FITTING

3/8" O.D HOSE

5

S-4458-4-EMN

EMN-12

/

EMN-14

FOOT

PEDAL PULL

ROD

6 A.221

EMN-12

/

EMN-14

EXTERNAL

CUSHION

VALVE

ASSEMBLY

7

KQL-I1-35S

EMN-12

/

EMN-14

ELBOW AIR FITTING 3i8"

O.D HOSE

8 245

EMN-12

/

EMN.14

CYLINDER CLEVIS. NUT

AND

PTN

9

ROD3/4CRS

EMN-I2 /

EMN-14

FOOT PEDAL PIVOT SHAFT

IO KPFL-8G

EMN-12 /

EMN-14

ROD END

BEARING LH

THREADS /LOWER

I1 SC-12-F

EMN-12

/

EMN-14

LOCKING COLLAR

3/4''

12 EMNOOO44

EMN.12 /

EMN-14

ACTUATOR CLEVIS

LINK

I3

LA-1220-14

EMN-I2 /

EMN-14

FOOT

PEDAL

ROD

PIVOT BEARING

314'

14 EMNOOO45

EMN-12

/

EMN-14

FOOT

PEDAL BAR / CHANNEL

-24-

PICTURE

# 3A PNEUMATIC COMPONENTS

-25-

\1,

12

___l

10

13

fr d q tr]

2

U z o

?

rr ufi r-1 F t'-{ vAk

Z

<.r

z \-/ r_l l-f l+{

15

:pl a r-t

H!<

H

VFI

:

: o

H l>

Er

QO

;i IF

U

ZN

Hco

Fr€

HCn i!

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2

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HN

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H

H*

U-

€r nz nF oE

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( ti$ o

E o

X o

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-26-

6

PICTURE #

38

:

EMN

PNEUMAT|C COMPONENTS

-27-

PICTURE

#

38: EMN PNEUMATIC

COMPONENTS PARTS

LIST

1 1177

EMN-12 /

EMN-I4

MINI

PRESSURE

REGULATOR

2

6000-4p-E

EMN-12 /

EMN-14

SPEED

CONTROL

VALVE (DOWN

STROKE)

3

3W-3751L0375 EMN-12 /

EMN-14

ON

/

OFF

TAG

VALVE

4 US24O23

EMN-12/

EMN-14

FILTER /

OILER

/ REGULATOR

ASSY.

NEW

4*

NAC3OOO-NO3

EMN.12 /

EMN.14

FILTER I

OILER

/ REGULATOR

ASSY.

(OLD)

5

KQL-I1-355

EMN-12 /

EMN-14

ArR

FrrrING

/

ELBOW

6

VSF-4302

EMN-12 /

EMN-14

FOOT

PEDAL

VALVE

7

KQH-i

1-355

EMN-12 /

EMN-14

ArR FITTING

/

STRAIGHT

8 C3SL

EMN-I2 /

EMN-14

BOWL

&

GUARD (LUBRICATOR)

9 C3SF

EMN-12

/

EMN-14

BOWL

&

GUARD (FTLTER)

-28-

A-fiXS-RC

CYLINDER

IVIOUNTEN

IN FROIIT

A-frX68-SS

*YLINDTH

ilLDER

lSSS

-

lSSS

A-f;X4-1sB1g.f;s_B$ fiURHENT

CYLINNTN

-29-

PICTURE

#4

:

TABLE

PARTS

LIST

REF

PART

11

1t

MACHINE

TYPE

DESCRIPTION

1

S-6872-2-MN EMN-I2 /

EMN-I4

RH

SPINDLE ASSEMBLY

2

EMN30040 EMN-12

PHENOLIC

FENCE INSERT

(3/4" w x2

U4,'H)

2

EMN3004I

EMN-14

PHENOLIC

FENCE INSERT

(3/4,,W x2

3/4,,H)

3

EMNOOO49

EMN-12 /

EMN-14

ALUMINUM

SCRAP SI-IPPORT

4

EMN3OO5O

EMN-I2

GROI-rND

STEEL FRONT FENCE

(2It4

HIGH)

4

EMN3OO5O

EMN-14

GROUND

STEEL FRONT FENCE

(2

314"

HIGH)

**CAUTION:

FOR REPLACEMENT PARTS

FOR OLDER MACHINES PLEASE

CHECK THE OLD MACHINES

REPLACEMENT PARTS

-30-

LIST

J tn z

=

N

I

@ o t0 o-

=

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Ft-

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<r

trl

(J v,

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J lrl z, z,

JJ

>-

J

(J o-:z v) a) q,

3,

O

F z,

=

F?

(o^

Inr

<l' c',) df r4 o cl cl

2

:E

N

-

(o

FVI

IJ d,

(J x

@2,

MJ

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LrJ

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V, ro

I

N

I

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E

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I

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F-r btr

L

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Zrto v', c\

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F-

F<t!o

I tr-

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o-

F d, o ootJ1

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(v)

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o

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F

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;

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N

I lJ)

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I oo

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^

Td

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A* ts

P,,. F tJl tr tr.

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l:'.rr_.

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(lr

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7\

\<{1 f

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€

\.

.(Y)

F lrl tJ)

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(-)

J o ttl ot-f rJ

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F-l t-{

o v

z

I to o-

(n od

(J tnN cn r!o

o- c4

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n

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Il lr*_-__-lllIlrrllr

I

MACHINE CO.,lNC.

II-tr-

;=.:

-;--'-r

1785

EXPRESS DRIVE

NORTH

' HAUPPAUGE, NEW YORK,

U.S.A.

11788

PHONE:516'582"6000

FAX:51

6"582"6278

E'Mail: inlo@ Pistorius.com

Web

Srte: htlP://www

Pislorius.com

EMN-12

ELECTRIC

DIAGRAM

23OV l

PH

I

1HP

MOTORS

B

L

A c

K

BLACK w

H

I

T

E

I

I

I

I

I

I

I

I

I

I

I

r

Ma

I o

51 gI

Fa

I

I

FlEi

I r'lo i

:

H=

\il6 r-{ \#

| i i

) i

ER i

I

I i

I

I

I

L rl

/Y\ g

|oo> flo

ulo

_N

*-

(rF

F< no

NT

-36 a_J ri

I

I

I

I

I

I

I l;

PARTS

FOR OLDER

EMN.12, EMN-14 MACHINES

MOTORS:

34T

35-4599

EMN-12

MOTOR lHP, 230V, lPH,

7/8'' SHAFT, FOOT MOLINT

5K960 EMN-i2

MOTOR lHP, 230V,

1PH,

5/8'' SHAFT, FOOT MOLTNT

L3515T EMN-14

MOTOR

2W,230Y,

lPH, 5/8''

SHA-F'T,

FOOT

MOLINT

35E811,5726G1

EMN-14

MOTOR

2IH.P,23OV, 3PH,

5/8'' SHAFT, FOOT MOLINT

BELTS:

4L360

EMN-12

BELT OzuGINAL

"Y:',

(2 PER

SIDE,

4

PER

SAW

)

34016 EMN-14

BELT

POLY -VEE OLD STYLE

(1 PER

SIDE)

SPINDLE ASSEMBLIES

-

MACHINES

WITH

65V''

BELTS (LONGER STEM):

S-6874-1-EMN

S-6874-2-EMN

EMN-12

LEFT

HAND

SPINDLE

ASSEMBLY

EMN-12

RIGHT

HAND

SPINDLE

ASSEMBLY

S-6874-1-EMN

S_6874-2-EMN

EMN-14

LEFT

HAND

SPINDLE

ASSEMBLY

EMN-14 zuGHT

HAND SPINDLE

ASSEMBLY

PHENOLIC

BOTTOM

SCRAP SUPPORT:

MNOOGO4O

EMN-12

PHENOLIC BOTTOM

SCRAP SUPPORT

PHENOLIC FENCE INSERT (%" THICK):

P-6465-2.MN

EMN-12

PHENOLIC FENCE INSERT

HARD

MAPLE

SCRAP SUPPORT:

EMN3OO37

EMN-14

HARD

MAPLE

SCRAP SUPPORT

37

MODEL

EMN-I2

SAW

(0LD

REFERENCE

NUHBERS)

4b

41

--lx:

'.{

49 t

#

I

12

10

(t

I t2

''I l,'

: r8

18 lB fl

6

:J o'J

..

o

,i .

It t6t

I tl

I'I

30.qJ

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3l

--i'\

\l u4 a

;12 c

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'

18

18 j\t

I

2s

\

.20.

l__._

.'.-31 ' o

++ c

-.,...:4* u'\ o i

J27 o\o o

I

U

-r

64 r1-t

?

l0

\j/

35 aal

I t t"^ l'

I tF

I rr

Lrru

llll

I

J"JU ll t I tJ l.

I g l34l r r

^^ r1:e

I o-r

1'l f a

--->-:a--;;

14 t

3,

=-j---;-*;---E t- rrl!f;

E il-=;- ; j t

G:

U ::ai;

. a:

--I

-=

MACHil\tE CO., ilVC.

1785

EXPRESS

DRIVE NORTH

.

HAUPPAUGE,

NEW YORK,

U.S.A.

11788

EM

PARTS

LIST

RET f

$

PART

NUMBER

1

1

1CB3BG

2

L25

3

25-22L7

4

22865

5

D2537]-eOL

5

34FH40@tA@L

7

348N50g^2A@L

8

M3545-5@

9

34T3s-4599

LA

3N317

1

1

4631-C

L2

5K960

13

L3509-5@

74

34-1257-4599

15

EMN20@27

16

EMN2@@28 t7

EMN2@@29

18

2AK22-3/

4

19

2AK22-5/8

2@

34@J6

27

4L36@

22

3R5 18

PHONE: 516-SB2-60Or

FAX

NO. 516_582_627

11.

/

9t

DESCRIPTTON

#oN

MACH

L7

NEW

MAc.

STARTER

FURNAS,

3pH, llll.vp

23

HYDRAULIC

CHECK

C.

H.

HEATER

COIL

JUMPER

DAYTON

AIR

COMPRESSOR

FURNAS

COIL

JUMPER

{ t"

1

1

BALDOR

MOTOR rAN

COVER

(34T&34_1) )

BALDOR

PLASTTC FAN

ASSEMBLY

8

SPECfAL

MOTOR

S@

Hz

1Hp,3pH

BALDOR

2

8

STANDARD MOTOR

1HP 1PH

7

18"

SHAFT

8

SPECTAL

MOTOR

1HP 3HP

DAYTON

2

2

8

SPECIAL

MOTOR

24o-4L5

S@

Hz 3 pH

8

SPECIAL

DAYTON

1HP

115-230

VOLTS

8

SPECIAL

MOTOR SO

Hz lHp,1pH

BALDOR

2

2

2

8

SPECIAL

MOTOR lHP

1PH

POLY-VEE

MOTOR

PULLEY

'I}"SHAFT

5/8" (OLD)

2

2

2

STANDARD

POLY_VEE

SPINDLE PULLEY 3/4*

2

STANDARD POLY-VEE

MOTOR

PULLEY

7

/8'

1213

OLD

SPTNDLE puLLEy

(otssof"ETE)

13

*

61p

MOTOR

PULLEY (otssoLETE)

L4

STANDARD pol,y_vEE

DRrVE

BELT(pIRELLT)

2

2

2

2

L4

OLD STYLE

DRTVE

BELT

4

MANUAL

RESET SWITCH

(

OLD

MOTOR

J

Z

1

* *;

=-:: l

E

:- e! affi-

3if;f,sr. t lE *. - -rr

F-F. W' rrF-

C(f., il\tc.

_

-,--*'!-,Et'L-*r!Er

;d8-

B-

7

MACHTNE

1785 EXPRESS

DRIVE NORTH

.

HAUPPAUGE. NEW

YORK. U.S.A.

11788

PHONE:516-582-6000

FAX

NO.516-582-6278

23

C4AOKGI

24

H1033

25

H29

26

RO1

27

KF-8G

2A

KrL-8G

29

S-

1057

-EMN

30

s-

1 1

53-

5-MN

31

S-1231-GC

32

S-6733-2-MN

33

S-6733-2-MN

34

S-7@35-EMN

35

S-6872-1-MN

36

S-6872-2-MN

37

S-5874-

1

-EMN

38

S-6874-2-EMN

39

S*5288-2-EMN

4@

41

42

43

s-5288-1*EMN s-6463-r.-MN

s-6463-2-HN

s-1150-8-MN

44

AC

+b

+t

52@5-BZ

63042 /

5C s-6878-MN s-4235-EMN

42

.A

b+

44

44

44

44

49

AE

63

54

63

25

26

27

48 t8

18

COVER CONTROL

KIT

CH

HEATER

COIL

6.31 <

7.O5

A}IPS

TURNAS HEATER

COIL 5.9

L/2"

ROMEX

WIRE

CONNECTOR

ROD-END BEARING

(

STANDARD

)

ROD_END

BEARING

(LEET

HAND

THREADS)

CABINET

SPINDLE

WRENCH

RETURN

SPRING

LH

VISI

SPACER PLATE

RH

VISI

SPACER

PLATE

ADJUSTABLE HEIGHT

SUPPORTS

LErT

HAND SPINDLE ASSEMBLY

(NEW)

RIGHT

HAND

SPINDLE

ASSEMBLY

(NEW)

LETT

HAND SPTNDLE ASSEMBLY

( OLD

)

RIGHT

HAND SPTNDLE ASSEMBLY (OLD)

R/H

SPINDLE SHATT

(OLD)

L/H

SPINDLE SHAFT

(OLD)

MN-EMN

LETT

SPINDLE

SHATT W/NUT

(NEW)

MN-EMN

RIGHT

SPTNDLE SHATT

W/NUT(NEW)

OUTER

BEARING

LOCK

NUT

MN

SPINDLE

DOUBLE

ROLL

BEARING

MN

SPINDLE SINGLE ROLL

BEARING

l{oRK

ScHEDULE BOARD

(CLrP

BOARD)

EMN COMPLETE

HOOD ASSEMBLY

1

2

) t

1

1

L

1

1

2

2

1 z

2 a

L

2

1

I

L

1

.-:

:-_.

L-

-* a..tt't i

L :R-

> * e rtH9r-

>

MACHTNE

, r.

_ h

-l-- -

;:

F tsk_-.

:

I *:_i

co.,

ftvc.

I

=:.

A-_"i

1785 EXPRESS

DRIVE

NORTH

.

HAUPPAUGE,

NEW

YORK, U.S.A.

11788

62

P-7021_MN

63 sc-12_r

64

UCP2@4_Ot2T

5

57 s*4249_4_MN

58 s-6733_4_EMN

59 s-6733_5_EMN

5 cA-

15l.4 _EMN

66

CA-

6

995_

1

_EMN

67

Cr-

1

51 5_EMN

68 cr-

1

206_cc

7@

7

59

48 s_4458_2_EMN

49 s_4458_4_EMN

50 s_60a8_EMN

51

S_6308_EMN

52 s-1150_2_MN

53

60

61 s_1150_6_MN

54

s-424

9_ 1_MN

55 s_4249_2_MN

56 s-4249_3_l.tN

s-646

5_3_MN

P-5465_2_HN cT.-t@55_EMN cr-4663_1_EMN t cr-4663_2_EMN

72

Cr-6994_1_EMN

9

19

GTP

SAW

HEAD

PIVOT SHAFT

(3/4"1

LH

/ RH

PULL

ARM

EXHAUST DUCT

W

/

BOTTOM

PLATES

1

STANDARD

EMN

STEEL

TABLE

43

LETT

HAND SPTNDLE

NUT

43

RTGHT HAND SPTNDLE

NUT

,17

'

STANDARD

R H

FENCE

(1"x

55

STANDARD

L

H

FENCE

(1"x

57

STANDARD R H

FENCE

(1,,x

2

56

STANDARD L

H

FENCE

(1,,x

2

58

LH

SLOTTED

SPACER

PLATE

59

RH

SLOTTED

SPACER

PLATE

1

1

L/2")

7/2"

J

3/4"

)

3/4"

)

FRONT FENCE

W

/

PHENOLTC

TNSERT

PHENOLTC

FENCE

INSERT

ONLY

PHENOLTC

SCRAP

SUPPORT

1.@ 3/4"

STEEL

COLLARS

11

3/4"

PILLOW

BLOCK BEARTNGS

(NEW)

6

R/L

HEAD

BELr covER

(oLD)

6

R/L

HEAD

BELT COVER

(NE}I)

4

REAR

SUPPORT

LEGS

3

EMN-GC

I'RONT

SUPPORT

LEGS

1 cAsT

TABLE

(otD)

5

LEFT

HAND sAI^l

HEAD (oLD)

7

RrGHT

HAND sAI,l HEAD (oLD)

5

NEW

LEFT

HAND

SAW

HEAD

PHONE: 516_582_6oO0

FAX

NO. 516_s82_6278

1 la

.)

2

*

*

I

1

1

I a

I

'l

I

1

1

1

)

I

1

t

'-t=-

1---

',-4'- { u*.-.--F-;--F;:i*

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