BPS24 02/09

GENERAL NOTES

This guide has been edited for the CONSUMER according to directive CE89/392 and its ensuing amendments.

Carefully read the notes contained in this guide since they provide with important directions regarding the safety of assembling, use and maintenance.

Each machine, in accordance with directive CE89/392 and its ensuing amendments, is identified by a specific plate positioned on the frame and containing the following information: x Manufacturer x Model x Manufacturing year x Serial number x Power supply voltage x Working voltage x Installed power x Weight

DESCRIPTION OF CONTROLS

1 2 3 4

1 - Filter-shaker push-button

2 - Main switch (Main broom)

3 - Side broom switch

4 - Centrifugal electric fan switch

Page 1

CONDITION OF USE

CONSENTED USES

The 24” Battery Vacuum Sweeper is built for cleaning the ground in the following conditions of employment:

a - Environments:

* Both closed and opened.

b - Working surfaces:

* Level surfaces enough compact and not much irregular as:

- Ceramics.

- Wood.

- Marble.

- Concrete.

- Asphalt.

- Various plastic materials.

- Carpets

c - Nature of the materials to remove:

* Dust.

* Dirt in general.

* Mould and rubble.

* Not excessively heavy or large objects.

NOT CONSENTED USES a - Environments:

* In presence of inflammable materials.

b - Working surfaces:

* With gradients exceeding 2%.

* Particularly irregular.

* Particularly wet.

c - Kind of materials:

* Lighted cigarettes-end or any other material that could cause combustion of debris inside the waste compartment.

* Toxic materials.

* Oils

* Chemical materials.

CAUTION!!!!

Minimum working temperature -20°C (-4°F)

Maximum working temperature +40°C (+104°F)

Do not leave the unused machine exposed to UV rays because they could damage the cover.

Page 2

2

UNPACKING AND SETUP OF THE MACHINE

1- Remove the packing and make sure of the machine integrity.

2- Before using the machine proceed in this way:

2.1 Take from the Waste Hopper Table B-1

the Side Broom – Table A-20

2.2 Unscrew the screw and washers Table A-24 from the Gearmotor Table A-15.

Insert the broom on the gearmotor axle having the key slot matching the key, leaving the spacer between the broom and the gearmotor, then fix it with the screw and washers

2.3 Remove the Cover Table A- 1 unscrewing the four screws that keep it fixed on the machine frame.

2.4 Make sure that the input voltage of the Battery-charger corresponds to the input voltage available.

The machine leaves the factory set for an input voltage of 120 VAC

For input voltages of 210/240 VAC :

Follow connections as per Table B – 5

2.5 Connect the battery terminals paying attention to the correspondence of polarities.

2.6 Provide for the charge of the battery (See the following directions PAGE 4 –

Battery-charger).

MACHINE SETUP

State of rest: the machine can be placed whether with the handle folded down or with the handle in vertical position.

Page 3

3

MACHINE STARTING UP AND OPERATION

Main broom

Operating the switch (Figure 1-2) the main broom Table C- 14 starts to work reaching immediately the running speed. The lighting of a green LED signals the regular operation.

With the main broom working it is possible to operate:

Side broom

Operating the switch (Figure 1-3) the side broom will start working.

To adjust the side broom operate on the knob (Table A- 22).

Vacuum

Operating the switch (Figure 1-4) the centrifugal electric motor fan starts to work.

Electric filter-shaker

With the battery connected, the electric filter-shaker is always active.

- The operation takes place pressing the push-button (Figure 1- 1).

- With the machine in movement, before operating the filter-shaker, it is suggested to switch-off the vacuum, switch (Figure 1- 4).

- With the machine still and the hopper out, switch-off the suction and the main broom

switch (Figure 1 - 2) , before operating the filter-shaker.

Battery

- The “discharged battery” limit is signalled by the lighting of a red Led and afterwards by the motors switching off.

- To complete the work switch-off for a while the switch (Figure 1- 2).

- To make use of a further residual of charge, switch-off the side broom switch

(Figure 1- 3).

CAUTION: In case of prolonged inactivity of the machine disconnect the battery

terminals.

Battery charger

To charge the battery:

- Make sure that the transformer connections have been set for the suitable voltage

from 90 up to 240 volts Figure 3 – Page 9.

- Use the cable already connected to the machine (Table A- 11), insert the plug in any suitable AC. outlet.

- The time required for the complete recharge varies from 8 to 15 hours, depending on the power grid condition.

- During the charge all functions are automatically switched-off.

CAUTION: during the battery charging avoid to have contacts with parts of the circuit concerned by the network voltage.

Page 4

4

Battery

- The “discharged battery” limit is signalled by the lighting of a red Led and afterwards by the motors switching off.

- To complete the work switch-off for a while the switch (FIG.1- 2).

- To make use of a further residual of charge, switch-off the side broom switch (FIG.1- 3).

CAUTION: In case of prolonged inactivity of the machine disconnect the battery

terminals.

Battery charger

To charge the battery:

- Make sure that the transformer connections have been set for the suitable voltage

from 90 up to 240 volts FIG.3 – Page 9.

- Use the cable already connected to the machine (TAV.A- 11), insert the plug in any suitable AC. outlet.

- The time required for the complete recharge varies from 8 to 15 hours, depending on the power grid condition.

- During the charge all functions are automatically switched-off.

CAUTION: during the battery charging avoid to have contacts with parts of the circuit concerned by the network voltage.

Page 5

5

ORDINARY MAINTENANCE

Maintenance and replacement of the main broom: a- Cleaning:

Check periodically, according to the use of the machine, the wear conditions of the

main broom Table C-14. To carry out this operation, the following tools are needed:

- Heavy-duty gloves.

- Breathing mask.

- Scissors

- Pliers

Switch off the machine. In order to see the main broom:

- Remove the waste container (Table B-1) and the battery (Table A- 9).

- Tilt the machine.

- Clean away from the broom any filaments or other.

b- Adjustment:

To adjust the distance of the main broom to the ground, operate the cam Table A-26 from position 1 to position 5.

c- Replacement:

If the broom wear is such to require it, replace the broom :

- Release the driving belt Table A - 14.

- Disassemble the internal flap Table C- 13.

- Release the belt Table A- 14.

- Unscrew the eccentrics Table C- 1

- Remove the broom unit from its housing.

- Remove the two spacers Table C- 2 Table C- 3 .

- Remove the pulley-hub Table C- 5 and the free hub Table C- 6.

- Using a new broom, carry out the operations in reverse order.

Maintenance and replacement of the side broom:

With procedures and tools similar to the above mentioned ones.

a- Adjustment:

- Act on the knob Table A- 22

b- Replacement:

- Unscrew the fastening screw Table A - 24 and replace the broom (Table A- 20), paying attention to the flat key that lock the broom to the gearmotor shaft.

Page 6

6

Maintenance and replacement of the filter:

To carry out this procedure the following tools are needed:

- Heavy duty gloves.

- Breathing mask.

a- Cleaning / Replacement:

- Withdraw the split pin Table B- 11 from the hole of the Pin Table B -11 that hold the filter-support (Table B- 10) at the machine frame.

- Remove the filter (Table B-12) and check the wear condition.

- If necessary, replace it.

- If not, proceed to clean it, beating it on the floor and, if possible, blow with compressed air from the upper side at a distance of about 15 cm.

- Reassemble carrying out operations in reverse order.

Maintenance and replacement of the flaps:

- Periodically check the conditions of flaps’ rubbers.

a- Replacement of the front flap rubber:

- Unscrew the rod (Table C- 7).

- Unscrew the front strap iron (Table C- 9).

- Unscrew the straps iron (Table C- 8) -(Table C- 10).

- Replace the rubber (Table C- 13).

- Reassemble following the same operations in reverse order.

b- Replacement of the side flap’s rubber:

- Unscrew the bus-bar (Table C- 11).

- Replace the rubber (Table C- 14).

c- Replacement of the back flap’s rubber:

- Unscrew the back strap iron (Table C- 9).

- Replace the rubber (Table C- 12).

Page 7

7

Maintenance and replacement of the electronic circuit board:

In case of non-operation of some electrical components, check out the integrity of the fuses:

Figure 2 - F2

In case of a non good operation of the function of battery charging, check out the integrity of the fuses:

Figure 2 - F1

Figure 3 - FUN

Figure 3 - FUR

If necessary, replace them with integral ones.

If this operation does not bring to the drawback elimination, turn to an authorized workshop.

Page 8

8

13

14

15

16

8

9

10

11

12

17

18

5

6

7

3

4

1

2

Veiw BETCO #

Ref.#

TABLE A Spare Parts

DESCRIPTION

11

12

13

14

15

16

17

8

9

6

7

10

3

4

1

2

5

82892 P 030 33110 COVER

82893 3 017 E400B WIRED COMMANDS CONSOLE (SWITCHES BOX)

82894 4 100 33201 HANDLE

82895 K 999 00001 HANDLE ADJUSTING KIT

82896 K 999 00002 HANDLE PIVOT KIT

82897 4 350 33200 BATTERY STRAP

82898 8 600 33030 GEL SEALED BATTERY 12V 42AH

82899 3 015 A400B VACUUM FAN UNIT

82900 4 310 33160 MOTOR FAN GASKET

82901 7 720 33060 MOTOR

82902 4 281 33090 PULLEY

82903 8 441 21579 BELT

82904 K 999 00003 LEFT BUMPER WHEEL KIT

82905 E MIC 01001 MICROSWITCH

82906 4 090 33150 GEARMOTOR SUPPORT

82907 8 250 33010 PIVOT

82908 K 999 00004 SIDE BROOM ARM PIN KIT

18

19

20

21

22

23

24

82909

82910

82911

82912

82913

82914

82915

K 999 00005 SIDE BROOM LOCKING PIN KIT

4

8

7

4

7

290

750

350

602

33400 SIDE BROOM ADJUSTING SPRING

040 05020 SIDE BROOM ADJUSTING KNOB

33030 GEARMOTOR

33084 SIDE BROOM

33003 SIDE BROOM FASTENING KIT

K 999 00006 RIGHT BUMPER WHEEL KIT

25

26

27

82916 4 240 33270 SPACER

82917 4 300 33160 SIDE BROOM TRACTION SPRING

82918 7 620 33010 FILTER-SHAKER ELECTROMAGNET

TABLE B Spare Parts

Veiw BETCO # Ref.# DESCRIPTION

4

5

6

1

2

3

82919 4 018 A400B ELECTRONICS CONTROL BOARD

82920 E FUS 01001 FUSE 10A Box of 10

82921 4 018 33011 TRANSFORMER

82922 S CAV 01010 COILED CABLE

82923 K 999 00007 REAR WHEEL KIT

82924 4 310 33140 GASKET

12

13

14

15

7

8

9

10

11

Veiw

82925 8 119 33100 CLAMP LEVER

82926 E FUS 02002 FUSE 30 A Box of 10

82927 4 021 33100 HOPPER

82928 E FUS 01003 FUSE 1.5 A Box of 10

82929 4 310 33150 FILTER SUPPORT GASKET

82930 3 013 B400B FILTER

82931 4 070 33110 FILTER HOLDER BRACKET

82932 4 650 02042 SPLIT PIN

82933 K 999 00008 FRONT WHEEL KIT

BETCO # Ref.#

TABLE C Spare Parts

DESCRIPTION

82934 4 202 04444 SIDE BROOM ADJUSTMENT LABEL

82935 4 170 33016 MAIN BROOM ADJUSTING RIGHT CAM

82936 4 320 33201 SIDE FLAP RUBBER

82937 4 240 33250 MAIN BROOM SHORT SPACER

82938 4 260 33170 MAIN BROOM PULLEY HUB

82939 4 270 33151 MAIN BROOM SHAFT

82940 4 340 33151 MAIN BROOM

82941 4 260 33160 MAIN BROOM FREE HUB

82942 4 240 33260 MAIN BROOM LONG SPACER

82943 K 999 00009 LEFT CAM KIT

82944 4 140 33251 SIDE FLAP STRAP

82945 4 320 33211 LEFT SIDE FLAP RUBBER

82946 4 140 33252 FRONT/REAR FLAP STRAP

82947 4 320 33202 REAR FLAP RUBBER

82948 4 320 33224 FRONT FLAP RUBBER

82949 4 140 33256 FRONT FLAP INTERNAL STRAP

82950 4 140 33258 FRONT FIXED FLAP STRAP

82951 4 140 33170 MAIN BROOM GASKET