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Concepts Serving Systems Use & Care Manual Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. CAUTION Important Information Read Before Use Please Save These Instructions! May 2013 Concepts Use & Care Manual Important Warning And Safety Information WARNING Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment. WARNING Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death. WARNING Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other Appliance. WARNING Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment. WARNING This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their Safety. WARNING This Appliance Is Not To Be Played With. Warning Do Not Clean With Water Jet. WARNING Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance. CAUTION Observe the following: 2 • Minimum clearances must be maintained from all walls and combustible materials. • Keep the equipment area free and clear of combustible material. • Allow adequate clearance for air openings. • Operate equipment only on the type of electricity indicated on the specification plate. • Unplug the unit before making any repairs. • Retain this manual for future reference. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Contents Receiving & Inspecting The Equipment...............................................3 Serial Number Location.........................................................................4 Warranty Information.............................................................................4 Regulatory Certifications.......................................................................4 Specifications..................................................................................... 5-9 Operation Heated Units....................................................................................10 Mechanically Cooled Serving Counters..........................................10 LiquiTec Units...................................................................................11 Frost Top Serving Counters.............................................................11 Mobile Hand Sink.............................................................................12 Tower Module...................................................................................12 Maintenance........................................................................................13 Wiring Diagrams Heated Serving Counter..................................................................14 Mechanically Cooled Serving Counter............................................15 LiquiTec Units...................................................................................15 Frost Top Serving Counters.............................................................15 Tower Module...................................................................................16 Mobile Hand Sink.............................................................................16 Replacement Parts List................................................................. 17-19 Standard Labor Guidelines.................................................................20 Notes.............................................................................................. 21-23 Receiving And Inspecting The Equipment Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building. 1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately. 2. If damaged, open and inspect the contents with the carrier. 3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form. 4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment. 5. Check the lower portion of the unit to be sure legs or casters are not bent. 6. Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact. 7. Freight carriers can supply the necessary damage forms upon request. 8. Retain all crating material until an inspection has been made or waived. The units with LiquiTec technology cold pans contain a non-toxic eutectic fluid within a sealed inner liner. This fluid may leak if the tank is punctured so care must be taken when uncrating and setting in place. The eutectic fluid is non-toxic and may be flushed down a disposal drain. If the LiquiTec unit cold pans leak, immediately call the Delfield service department directly at 1-800-733-8821 not your local service agent. Uncrating the Equipment First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 3 Concepts Use & Care Manual Serial Number Information If your unit is heated, the serial tag is located above the louvered panel near the on/off switch. Refrigerated units have the serial tag located in the compressor area near the on/off switch. Understorage units often have the serial tag located on the left inside the storage area. All purpose counters, utility equipment or delivery carts do not require serial numbers but a model tag is placed at the top of the pylon on the back of the unit. Always have the serial number of your unit available when calling for parts or service. This manual covers standard units only. If you have a custom unit, consult the customer service department at the number listed below. ©2013 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademarks of The Delfield Company. Warranty Information Visit http://www.delfield.com/minisite/service/warranty_info to: • Register your product for warranty. • Verify warranty information. • View and download a copy of your warranty. Regulatory Certifications All Models are certified by: National Sanitation Foundation (NSF) Electical models are also certified by: Underwriters Laboratories (UL) Underwriters Laboratories of Canada (ULC) 4 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Specifications This manual covers standard units only. If you have a custom unit, consult the customer service department at the number listed below. Cashier Counter Model Length Width Height Ship Weight DCCS-SD 45.00” 36.00” 36.00” 270lbs/122kg DCCS-SDW 45.00” 54.00” 36.00” 320lbs/145kg DCCS-SDWL 45.00” 54.00” 36.00” 295lbs/134kg DCCS-SDWR 45.00” 54.00” 36.00” 295lbs/134kg DCCS-DD 72.00” 36.00” 36.00” 540lbs/245kg DCCS-DDW 72.00” 54.00” 36.00” 590lbs/268kg DCCS-DDWL 72.00” 54.00” 36.00” 565lbs/256kg DCCS-DDWR 72.00” 54.00” 36.00” 565lbs/256kg FlexiShield™ Food Shields Radial Glass Front, Single Tier with Glass Shelf, Single Service, Inside & Outside L W H Ship Weight L W H Ship Weight DCFSRIG-2 Model 38.47” 18.00” 18.00” Contact Factory DCFSROG-2 Model 43.09” 18.00” 18.00” Contact Factory DCFSRIG-3 53.43” 18.00” 18.00” Contact Factory DCFSROG-3 59.85” 18.00” 18.00” Contact Factory DCFSRIG-4 68.17” 18.00” 18.00” Contact Factory DCFSROG-4 76.35” 18.00” 18.00” Contact Factory DCFSRIG-5 82.61” 18.00” 18.00” Contact Factory DCFSROG-5 92.53” 18.00” 18.00” Contact Factory FlexiShield™ Food Shields Radial Single Tier, Fixed Sneeze Guard Front, Dual Service Model L W H Ship Weight DCFSRKD-2 40.78” 35.50” 14.75” Contact Factory DCFSRKD-3 56.64” 35.50” 14.75” Contact Factory DCFSRKD-4 72.26” 35.50” 14.75” Contact Factory DCFSRKD-5 87.57” 35.50” 14.75” Contact Factory FlexiShield™ Food Shields Radial Single Tier, Fixed Sneeze Guard Front, Single Service, Inside & Outside Model DCFSRIKS-2 L W H Ship Weight 38.47” 18.00” 14.75” Contact Factory Model DCFSROKS-2 L W H Ship Weight 43.09” 18.00” 14.75” Contact Factory DCFSRIKS-3 53.43” 18.00” 14.75” Contact Factory DCFSROKS-3 59.85” 18.00” 14.75” Contact Factory DCFSRIKS-4 68.17” 18.00” 14.75” Contact Factory DCFSROKS-4 76.35” 18.00” 14.75” Contact Factory DCFSRIKS-5 82.61” 18.00” 14.75” Contact Factory DCFSROKS-5 92.53” 18.00” 14.75” Contact Factory Utility Serving Counter Specifications Model Length Depth Height Ship Weight Model Length Depth Height Ship Weight DCBU-38 38.00” 36.00” 36.00” 171lbs/78kg DCBU-T38 38.00” 36.00” 36.00” 171lbs/78kg DCBU-52 52.00” 36.00” 36.00” 234lbs/106kg DCBU-T52 52.00” 36.00” 36.00” 234lbs/106kg DCBU-66 66.00” 36.00” 36.00” 297lbs/135kg DCBU-T66 66.00” 36.00” 36.00” 297lbs/135kg DCBU-80 80.00” 36.00” 36.00” 360lbs/163kg DCBU-T80 80.00” 36.00” 36.00” 360lbs/163kg DCBU-94 94.00” 36.00” 36.00” 423lbs/192kg DCBU-T94 94.00” 36.00” 36.00” 423lbs/192kg DCBU-120 120.00” 36.00” 36.00” 540lbs/245kg DCBU-T120 120.00” 36.00” 36.00” 540lbs/245kg For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 5 Concepts Use & Care Manual Specifications, continued Self-Contained Frost Top Serving Counter Model Length Depth Height h.p. V/Hz/Ph Amps Ship Weight DC-FT2 38.00” 36.00” 36.00” 1/4 115/60/1 7.5 399lbs/181kg DC-FT3 52.00” 36.00” 36.00” 1/4 115/60/1 7.5 546lbs/248kg DC-FT4 66.00” 36.00” 36.00” 1/4 115/60/1 7.5 693lbs/314kg DC-FT5 80.00” 36.00” 36.00” 1/4 115/60/1 7.5 840lbs/381kg DC-FT6 94.00” 36.00” 36.00” 1/3 115/60/1 8.0 987lbs/448kg Heated Serving Counter Model Length Depth Height Watts # of 12x20 Pans Held V/Hz/Ph Amps Ship Weight DC-H2 38.00” 36.00” 36.00” 2000 2 115/60/1 16.6 228lbs/103kg DC-H3 52.00” 36.00” 36.00” 3000/4000 3 208-230/60/1 15.0/16.0 312lbs/142kg DC-H4 66.00” 36.00” 36.00” 4000/4800 4 208-230/60/1 20.0/22.0 396lbs/180kg DC-H5 80.00” 36.00” 36.00” 5000/6000 5 208-230/60/1 24.0/27.0 480lbs/218kg DC-H6 94.00” 36.00” 36.00” 6000/7200 6 208-230/60/1 29.0/32.0 564lbs/256kg Ice Cooled Serving Counter Model Length Depth Height # of 12x20 Pans Held Ship Weight DC-IC2 38.00” 36.00” 36.00” 2 209lbs/95kg DC-IC3 52.00” 36.00” 36.00” 3 286lbs/130kg DC-IC4 66.00” 36.00” 36.00” 4 363lbs/165kg DC-IC5 80.00” 36.00” 36.00” 5 440lbs/200kg DC-IC6 94.00” 36.00” 36.00” 6 517lbs/235kg Self-Contained LiquiTec® Cold Pan Serving Counter Model Length Depth Height # of 12x20 Pans Held H.P. V/Hz/Ph Amps BTU Ship Weight DC-L2 38.00” 36.00” 36.00” 2 1/4 115/60/1 7.5 379 342lbs/155kg DC-L3 52.00” 36.00” 36.00” 3 1/4 115/60/1 7.5 569 468lbs/212kg DC-L4 66.00” 36.00” 36.00” 4 1/4 115/60/1 7.5 758 594lbs/269kg DC-L5 80.00” 36.00” 36.00” 5 1/4 115/60/1 7.5 948 720lbs/327kg DC-L6 94.00” 36.00” 36.00” 6 1/4 115/60/1 7.5 1138 846lbs/384kg Self-Contained Mechanically Cooled Serving Counter Model Length Depth Height # of 12x20 Pans Held h.p. V/Hz/Ph Amps BTU Load Ship Weight DC-MC2 38.00” 36.00” 36.00” 2 1/4 115/60/1 7.5 379 323lbs/147kg DC-MC3 52.00” 36.00” 36.00” 3 1/4 115/60/1 7.5 569 442lbs/200kg DC-MC4 66.00” 36.00” 36.00” 4 1/4 115/60/1 7.5 758 561lbs/254kg DC-MC5 80.00” 36.00” 36.00” 5 1/4 115/60/1 7.5 948 680lbs/308kg DC-MC6 94.00” 36.00” 36.00” 6 1/3 115/60/1 8.0 1138 799lbs/362kg 6 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Specifications, continued Radial Utility Serving Counter Model Length DCRU-O 103.32” DCRU-I 103.32” DCRU-OT 103.32” DCRU-IT 103.32” Depth 36.00” 36.00” 36.00” 36.00” Height 36.00” 36.00” 36.00” 36.00” Ship Weight 464lbs/210kg 464lbs/210kg 464lbs/210kg 464lbs/210kg Radial Heated Serving Counter Model Length Depth Height Watts DCRU-H225 DCRU-H332 DCRU-H440 DCRU-H2 DCRU-H3 DCRU-H4 DCRU-H5 58.44” 75.55” 92.35” 103.32” 103.32” 103.32” 103.32” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 2000 3000/4000 4000/4800 2000 3000/4000 4000/4800 5000/6000 # of 12x20 Pans Held 2 3 4 2 3 4 5 V/Hz/Ph Amps Ship Weight 115/60/1 208-230/60/1 208-230/60/1 115/60/1 208-230/60/1 208-230/60/1 208-230/60/1 16.6 15.0/16.0 20.0/22.0 16.6 15.0/16.0 20.0/22.0 24.0/27.0 369lbs/167kg 485lbs/220kg 601lbs/273kg 563lbs/255kg 604lbs/274kg 645lbs/293kg 685lbs/311kg Radial Ice Cooled Serving Counter Model Length Depth Height DCRU-IC225 DCRU-IC332 DCRU-IC440 DCRU-IC2 DCRU-IC3 DCRU-IC4 DCRU-IC5 58.44” 75.55” 92.35” 103.32” 103.32” 103.32” 103.32” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” # of 12x20 Pans Held 2 3 4 2 3 4 5 Radial Self-Contained LiquiTec® Cold Pan Serving Counter # of 12x20 Model Length Depth Height Pans Held DCRU-L1 103.32” 36.00” 36.00” 1 DCRU-L2 103.32” 36.00” 36.00” 2 DCRU-L3 103.32” 36.00” 36.00” 3 DCRU-L4 103.32” 36.00” 36.00” 4 Radial Self-Contained Mechanically Cooled Serving Counter # of 12x20 Model Length Depth Height Pans Held DCRU-MC225 58.44” 36.00” 36.00” 2 DCRU-MC332 75.55” 36.00” 36.00” 3 DCRU-MC440 92.35” 36.00” 36.00” 4 DCRU-MC2 103.32” 36.00” 36.00” 2 DCRU-MC3 103.32” 36.00” 36.00” 3 DCRU-MC4 103.32” 36.00” 36.00” 4 DCRU-MC5 103.32” 36.00” 36.00” 5 Ship Weight 369lbs/167kg 485lbs/220kg 601lbs/273kg 540lbs/245kg 578lbs/262kg 616lbs/279kg 654lbs/297kg H.P. V/Hz/Ph Amps BTU Ship Weight 1/4 1/4 1/4, 1/4 1/4, 1/4 115/60/1 115/60/1 115/60/1 115/60/1 7.5 7.5 7.5/7.5 7.5/7.5 292 379 292/379 379/379 633lbs/287kg 679lbs/308kg 848lbs/385kg 894lbs/406kg h.p. V/Hz/Ph Amps BTU Load Ship Weight 1/4 1/4 1/4 1/4 1/4 1/4 1/4 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 115/60/1 7.5 7.5 7.5 7.5 7.5 7.5 7.5 379 569 758 379 569 758 948 410lbs/186kg 525lbs/238kg 640lbs/290kg 604lbs/274kg 644lbs/292kg 684lbs/310kg 724lbs/328kg For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 7 Concepts Use & Care Manual Specifications, continued Transition Counters Model DC-T22 DC-T45 DC-T90 DC-TT45 DC-TT90 DCRU-T12 DCRU-T16 DCRU-T20 DCRU-T22 DCRU-T45 DCRU-T90 DCRU-TT45 DCRU-TT90 Length 25.81” 38.64” 59.40” 38.64” 59.40” 29.39” 38.15” 46.88” 18.92” 37.12” 68.59” 37.12” 68.59” Depth 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” Height 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” 36.00” Height Ship Weight Ship Weight 86lbs/39kg 171lbs/78kg 315lbs/143kg 171lbs/78kg 315lbs/143kg 220lbs/100kg 235lbs/107kg 255lbs/116kg 86lbs/39kg 171lbs/78kg 315lbs/143kg 171lbs/78kg 315lbs/143kg Beverage Bar Specifications Model Length Depth DCBC-48R 48” 44” 36” 397lbs/180kg DCBC-72R 72” 44” 36” 460lbs/209kg DCBC-96R 96” 44” 36” 523lbs/237kg DCBC-120R 120” 44” 36” 640lbs/290kg Height Ship Weight Curved Utility Counter Specifications Model Length Depth DCBU-48R 48.00” 44” 36.00” 297lbs/135kg DCBU-72R 72.00” 44” 36.00” 360lbs/163kg DCBU-96R 96.00” 44” 36.00” 423lbs/192kg DCBU-120R 120.00” 44” 36.00” 540lbs/245kg Radial Cashier Station Specifications Model Length Depth Height Ship Weight DCCS-SDR 45.00” 44.00” 36.00” 310lbs/141kg DCCS-SDRW 45.00” 54.00” 36.00” 390lbs/177kg DCCS-SDRWL 45.00” 54.00” 36.00” 350lbs/159kg DCCS-SDRWR 45.00” 54.00” 36.00” 350lbs/159kg DCCS-DDR 72.00” 44.00” 36.00” 580lbs/263kg DCCS-DDRW 72.00” 54.00” 36.00” 660lbs/299kg DCCS-DDRWL 72.00” 54.00” 36.00” 620lbs/281kg DCCS-DDRWR 72.00” 54.00” 36.00” 620lbs/281kg Display Merchandiser Specifications Model Length Depth Height Ship Weight DCDM-24 24.00” 20.00” 36.00” 150lbs/68kg DCDM-36 36.00” 20.00” 36.00” 125lbs/57kg 8 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Specifications, continued Overshelf, Radial Front Specifications Model L W H Ship Weight DCFSCR 24.00” (61cm) 24.00” (61cm) 16.00” (41cm) Contact factory DCFSCRD 24.00” (61cm) 24.00” (61cm) 26.00” (66cm) Contact factory DCFSOS-XX XX” 18.00” (46cm) 16.00” (41cm) Contact factory DCFSOS2-XX XX” 18.00” (46cm) 26.00” (66cm) Contact factory Handsink Modules Specifications Model Length Depth Height V/Hz/Ph Amps Ship Weight DCHS-DI 51.00” 36.00” 36.00” 120/60/1 15 220lbs/100kg DCHS-51 36.13” 28.00” 22.00” 120/60/1 15 454lbs/206kg Radial Counters Specifications Model Length Depth Height Ship Weight DCRU-T25 58.44” 36.00” 36.00” 270lbs/122kg DCRU-T32 75.55” 36.00” 36.00” 345lbs/156kg DCRU-T40 92.35” 36.00” 36.00” 420lbs/191kg DCRUO-TT25 58.44” 36.00” 36.00” 270lbs/122kg DCRUO-TT32 75.55” 36.00” 36.00” 345lbs/156kg DCRUO-TT40 92.35” 36.00” 36.00” 420lbs/191kg DCRUI-TT25 58.44” 36.00” 36.00” 270lbs/122kg DCRUI-TT32 75.55” 36.00” 36.00” 345lbs/156kg DCRUI-TT40 92.35” 36.00” 36.00” 420lbs/191kg Tower Module Specifications Model Length Depth Height Ship Weight DCTM-38RI 38.00” 36.00” 83.62” 516lbs/234kg DCTM-66RI 66.00” 36.00” 83.62” 774lbs/351kg DCTM-RI 30”-72” 36.00” 83.62” Contact factory For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 9 Concepts Use & Care Manual Operation: Heated Units After plugging in the power supply cord, select desired temperature by rotating the knob on the temperature control panel. Indicator light will come on when the switch is activated. Individual temperature control knobs and indicator lights are provided for each heated food well. temperature control at “High”. With pans in place, wells will boil water. Food temperature will vary depending on type and amount of product. To minimize steam and water usage, set control to lowest setting that will maintain proper food temperature. Before the unit is used the first time for serving: • Turn the temperature knob to “10” and heat the well for 15 minutes. Do not be alarmed if smoke appears; this preheat should burn off any residue or dust that has adhered to the food well element If the same temperature settings for each well are used every day, the temperature knobs can be left in their set position and the wells can be turned off using the ON/OFF switch at the end of the control panel. DANGER Dry operation Wet operation is usually much more efficient and is usually preferred. However, these units may be operated without water with no damage to the unit. he dry well should never be preheated longer than T 15 minutes. Only 6” deep pans should be used with dry food wells. When serving thick sauces always use the hot food well in “wet” operation. This provides more uniform temperature for the sauce. Product temperature should range from 140˚F to 160˚F Never place food directly in well. Always use pans. For most efficient operation, keep empty inset pans empty and covered during preheating and when the well is not in use. Always place covers on pans when not serving to prevent food from drying out and to reduce your operating costs. Wet operation Fill the food well with about two inches of hot water and cover with lid or empty pan. To bring water to highest temperature, set team can cause serious burns. Always wear some S type of protective covering on your hands and arms when removing lids from the unit. Lift the lid in a way that will direct escaping steam away from your face and body. Water temperature will average 180˚F. DANGER hen operated dry, the well bottoms become very W hot. Do not allow unprotected skin to contact any well surface. When operated dry, the bottom of the well will discolor. To clean, use a stainless steel cleaner or mild abrasive. Operation of optional heated understorage Preheat the heated understorage to desired temperature. Temperature range of understorage is 80°F to 190°F. The temperature control knob is always the far left knob on the panel. Indicator light is also at the far left. Operation: Mechanically Cooled Serving Counters Mechanically cooled cold pans are adjusted at the factory to provide proper operation without any further adjustments. However, if it is necessary to adjust the temperature, the control is located in the machine compartment. Turn the knob clockwise as indicated on the control. Settings are from 1 thru 7, 7 being the coldest. Adjustments should be made gradually. Several small adjustments will be more effective than one large adjustment. It may take an hour or longer to realize the temperature change depending on the application and location of the unit. Warming of food product can occur very quickly outside of the unit. When loading or rotating product, avoid leaving food items in a nonrefrigerated location for any length of time to prevent warming or spoilage. Turn the cold pan on an hour or longer before loading product to achieve the desired temperature. These units are not designed to be used with ice. If the cold pan is to be used with ice, it is recommended that the optional perforated bottoms be used. These will allow ice to melt properly. These units are not designed to cool warm food products. Items should be placed in the unit pre-cooled at least to the desired holding temperature, if not slightly colder. In some applications, a gradual warming of product may occur, particularly at the exposed top of the product. Stirring or rotation of the product may be necessary to maintain overall temperature. 10 The temperature control is used to turn the unit on and off as well as control the temperature of the cold pan. The settings range from 1 through 7, 7 being the coldest. To turn the cold pan off, turn the knob to the off position. The unit must be turned off when not in use or overnight for defrosting and cleaning. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Operation: LiquiTec Units There is a switch on the compressor housing front to turn the units on and off. LiquiTec Series cold pans are adjusted at the factory to provide proper operation without any further adjustments. However, if it is necessary to adjust the temperature, the control is located in the machine compartment. Turn the knob clockwise as indicated on the control to adjust it colder. Adjustments should be made gradually. Several small adjustments will be more effective than one large adjustment. It may take an hour or longer to realize the temperature change depending on the application and location of the unit. Turn the cold pan on an hour or longer before loading product to achieve the desired temperature. The cold pan is not intended to be used with ice. The unit must be turned off when not in use or overnight for defrosting and cleaning. Temperature Control Settings: 17°F (8ºC) differential 25°F (-4ºC) cut-in 8°F (-13ºC) cut-out These units are not designed to cool warm food products. Items should be placed in the unit pre-cooled at least to the desired holding temperature, if not slightly colder. In some applications, a gradual warming of product may occur, particularly at the exposed top of the products. Stirring or rotation of the product may be necessary to maintain overall temperature. Warming of food product can occur very quickly outside of the unit. When loading or rotating the product, avoid leaving food items in a non-refrigerated location for any length of time to prevent warming or spoilage. Operation: Frost Top Serving Counters Frost tops are designed to maintain an even layer of frost to pleasantly display product. Once turned on, the compressor will run continuously. The unit should be turned off overnight or when not in use. There is no temperature control on the frost top series. The ON/OFF switch is the only means available to cycle the unit. Product should not be placed on the frost top prior to turning the unit on, because it may freeze to the surface of the unit. The unit must be turned off when not in use or overnight for defrosting and cleaning. Since it takes time for the frost to accumulate initially, the unit should be turned on approximately one hour before it is actually required. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 11 Concepts Use & Care Manual Operation: Mobile Hand Sink The hand sink is to be used for hand washing only, not for consumption. Hot water heater MUST be filled with water before connecting the water heater to power to prevent damage to the heater. The fresh water and waste water containers are located in the base of the sink compartment on the right. The fresh water containers are on the left with clear vinyl tubing and waste water tanks are on the right with a rigid drain tube. Two fresh water and two waste water containers are provided with each unit. To add water to the fresh water container, remove the cap the vinyl tubing is connected to on the container by pressing the button on the cap and pull out the cap from the container. Pull the container out of the sink base and unscrew the cap of the fill access hole at the back of the container. Fill the container with water and screw the cap back on at the back of the container and push the cap with the vinyl tubing back into place at the front. Make sure there are no kinks in the clear vinyl tubing. To fill the water heater with water, turn on the hot water handle on the faucet until water flows. When water flows into the sink, the water heater is filled with water. The water heater can now be plugged into the GFCI. Verify the water heater power switch on the front of the heater is ON. The red light on the switch will stay on until it has reached the set temperature. Changing containers: To switch out the waste water containers, get as much residual water out of the drain into the container before removing. Lift the black elbow out of the container and pull part of the drain line through the hole in the compartment center divider to create an elbow in the drain line to prevent water from draining out while switching out the containers. When the empty container is in place, pull the drain line back through the center divider and put the black elbow into the hole in the container. To prevent waste water overflow: • Switch the fresh water and waste water containers at the same time. • Do not pour excess liquids into the sink Verify the black waste arm at the end of the drain line is in the hole on the waste container. To adjust the water temperature, refer to the water heater manufacturer’s manual provided with the unit. Before Operating The Sink: The hot water heater and the water pump is on a sliding shelf. Use the handle provided in the shelf slide it out to access the heater and other components. Water heater MUST be filled with water before connecting the water heater to power to prevent damage to the heater. Before plugging the sink into a wall receptacle, verify the water pump only is plugged into the GFCI receptacle in the base of the unit. If the water heater is plugged in, unplug it until the heater has been filled with water. Put the switch and the breaker to the “ON” position in the base of the unit. Make sure the GFCI receptacle is ON. The soap dispenser container is located in the base of the unit. The container is threaded into the soap dispenser pump. Liquid soap only is to be used in the soap dispenser. Operation: Tower Module Verify the module is plugged into a receptacle and the Reach-In is plugged into the GFCI receptacle. If lights were provided, turn on the on /off switch on the back of the tower. The flanged feet must be bolted to the floor. 12 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Maintenance Drain Maintenance - Base Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use. If you notice water accumulation on the inside of the unit be sure the drain tube is connected to the evaporator drain pan. If water is collecting underneath the unit make sure the end of the drain tube is in the condensate evaporator in the machine compartment. The leveling of the unit is important as the units are designed to drain properly when level. Be sure all drain lines are free of obstructions. Caster Maintenance Wipe casters with a damp cloth monthly to prevent corrosion. The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area. Refrigerators and Freezers The interior and exterior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and can damage the breaker strips and gaskets. Stainless Steel Care and Cleaning To prevent discoloration or rust on stainless steel several important steps need to be taken. First, we need to understand the properties of stainless steel. Stainless steel contains 70- 80% iron, which will rust. It also contains 12-30% chromium, which forms an invisible passive film over the steel’s surface, which acts as a shield against corrosion. As long as the protective layer is intact, the metal is still stainless. If the film is broken or contaminated, outside elements can begin to breakdown the steel and begin to form discoloration or rust. Proper cleaning of stainless steel requires soft cloths or plastic scouring pads. NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS! Cleaning solutions need to be alkaline based or non-chloride cleaners. Any cleaner containing chlorides will damage the protective film of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. Always rub with the grain of the steel. There are stainless steel cleaners available which can restore and preserve the finish of the steels protective layer. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel. Never use an acid based cleaning solution! Many food products have an acidic content, which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products. Common items include, tomatoes, peppers and other vegetables. Cleaning the Condenser Coil In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required. Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor. Never use a high-pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the condenser coil. Preventing blower coil corrosion To help prevent corrosion of the blower coil, store all acidic items, such as pickles and tomatoes, in sealable containers. Immediately wipe up all spills. Units with pans should be operated with pans in place. Operating the unit without all pans in place will lower efficiency and may damage the unit. Defrosting Refrigerated cold pans and frost tops should be defrosted daily. On/ Off switch located above louver panel. Never use sharp objects or tools to clean or scrape ice/frost build up from the refrigerated cold pans or frost tops. A puncture to the pan could cause irreparable damage to the refrigeration system. Units with a Eutectic Fluid Cold Pan require the same precautions. The fluid is NOT refillable and loss of fluid due to a puncture would cause irreparable damage. Over shelves and other items mounted to the top of the counters should never be installed in the field due to the potential damage to the refrigeration system. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 13 Concepts Use & Care Manual Wiring Diagram, Heated Serving Counter PILOT LIGHT (FURNISHED) H1 1000 W - 120V OR 1000/1222 W 208-230 V HEATING ELEMENT P L1 L2 H2 LINE WIRES TO ADDITIONAL FOOD WARMERS INFINITE CONTROL WITH “OFF” POSITION AMPERES IN LINE WIRES # OF WARMERS 1 120V, 1 PHASE 8.3 2 3 4 208V, 1 PHASE 4.8 230V, 1 PHASE 5.3 16.7 9.6 10.6 25 33.3 14.4 19.2 15.9 21.3 14.4/15.9 14.4/15.9 14.4/15.9 19.2/21.3 19.2/21.3 14.4/15.9 5 24 26.6 19.2/21.3 28.8 31.3 24/26.1 28.8/31.3 19.2/21.3 6 28.8/31.3 28.8/31.3 L1 G L1 208-230V, 3 PHASE L2 L3 L2 30A SWITCH (OPTIONAL) L1 L2 G L3 20A, 3–POLE SWITCH (OPTIONAL) HA–1 HA–1 HA–2 HA–2 ALL WIRING MINIMUM 14 AWG 250C HA–3 HA–3 HA–4 HA–4 HA–5 HA–5 HA–6 HA–6 HA = HEATER ASSEMBLY Standard Single Phase 14 HA = HEATER ASSEMBLY Optional Three Phase For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Wiring Diagram, Self-Contained Mechanically Cooled Serving Counter CONDENSER FAN S C L1 COOLING T'STAT R COMPRESSOR 115V N G Wiring Diagram, Self-Contained LiquiTec® Cold Pan Serving Counter CONDENSER FAN S C ON/OFF SWITCH L1 COOLING T'STAT R COMPRESSOR 120V N G Wiring Diagram, Self-Contained Frost Top Serving Counter ON/OFF SWITCH L1 CONDENSER FAN S C R COMPRESSOR 115V N G For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 15 Concepts Use & Care Manual Wiring Diagram, Tower Module Wiring Diagram, Mobile Hand Sink 16 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Replacement Parts Sink Assembly Key Part No. 1 2194099 2 3235056 3 1701410 4 1701413 5 9324097 6 1701411 7 1702078 8 1701418 9 1701417 10 3235051 11 3235050 12 1701416 13 1701415 14 2194328 15 1701414 16 3545340 17 3235053 18 3545343 19 3545341 20 1701412 21 3545344 3235054 3235500 3234902 3234783 3234156 2183348 2193450 3234077 3234067 2194443 3235555 3235052 1 Description Switch, SPST, 15 Amp Soap Dispenser, Tough Guy Waste Arm, Black ABS Coupling, Colder Clamp, Oetiker Hose, NewFlex, 1.5”ID Tubing, Vinyl, 1/2”ID x 3/4”OD Container, Water, Waste Container, Water, Fresh, 5 Pump, Water, Shurflo* Heater, Water, Ariston* Pipe, PVC, 3/4” Elbow, PVC, 3/4” Breaker Adaptor, 3/4” MPT Line, Supply, Water, 30” LG Hammer, Water, 1/2M STR Tee, Brass, 1/2” x 1/2” x 1/2” Line, Supply, Water, 20”LG Fitting, Elbow, Nylon Elbow, Brass, 3/8”NPT-3/8”BPT Aerator Cap, Threaded, 1”, DC Caster, 5”, Plate, swivel Caster, 5”, Plate, swivel w/ brake Catch, Magnetic, Snap-In Cord, Lead, 16/3 W Nema 5-15P Cover, Weather Proof Faucet, Deck, FSHR#3510 Hinge, Flag Receptacle, GFCI, 15Amp Spacer, PNL Bolt Washer Strainer, Sink, 2-1/2” 2 3 4 5 6 7 3 14 8 9 13 12 11 10 15 16 17 16 18 19 5 21 20 10 *Heater and pump warranty will be covered by Delfield instead of OEM. For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 17 Concepts Use & Care Manual Replacement Parts, continued Tower Module 3235500 Cap, Threaded, 1” 3234452 Flanged Food 2195286 Gooseneck light 2194444 Receptacle, GFCI 5-20R 2190154 Switch, Rocker 20A/125V, 15A, 250V Beverage Module 3235500 Cap, Threaded, 1” 3234243 Door Hinge 3234272 Door Hinge Mounting Plate 3234645 Leg DC-FT Frost Tops 3234156 *000-BN5-0030 3234067 3234645 000-585-0032 2194099 3516225 Catch, magnetic, snap-in Condensing unit 1/4 hp Hinge, flag Leg Louver assy, 18" Left hand Switch, SPST 15A, Brown Valve, expansion, 1/4, low DC-IC Ice Cooled Counter 3234645 Leg 3234242 Plastic Drain, 1PS, 2.87Long DC-L Liquitech 3234156 *000-BN5-0030 3234645 000-585-0032 2190154 000-282-0051 3516225 Catch, magnetic, snap-in Condensing unit 1/4 hp Leg Louver access door Assy, 18", Left Switch, rocker, 20A/125V,15A/250V Tstat Assy, Danfoss Valve, expansion, 1/4, low DC-MC Mechanically cooled cold pan *000-BN5-0030 Condensing unit 1/4 hp 3234645 Leg 000-585-0032 Louver access door Assy, 18", Left 2190154 Switch, rocker, 20A/125V, 15A/250V 2194201 Thermostat 3516225 Valve, expansion, 1/4, low DC-H Heated Serving Counter 3234156 Catch, magnetic snap-in 3234572 3234075 3234645 2194095 000-585-0034 2194212 *0160193 Drain Screen Faucet, hot food table Leg Light, pilot, 250V Amber Louver assy, 18 x 11.75, left hand Switch, 30A, 120/277V, DPST Warmer, food, 208V, Infinite Control, w/ drain * Exploded view on next page. 18 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Replacement Parts, continued Key 1 2 3 4 5 6 7 8 1 2 Part No. 0160193 026-103-Z0006 3434663 2194335 3234557 2194110 0160014 2194007 026-061-0001-S Description Complete assembly, 208V, w/drain Bottom cover Insulation Thermostat non-adjustable Knob Infinite control, 230V Food well, with drain Element, 208V Deflector plate 8 3 7 2 3 4 1 6 5 5 6 4 7 8 Key 1 2 3 4 5 5 6 7 8 Part No. 000-BN5-0030 2160028 2160030 026-C58-0037 3526999 3516444 2194787 3516322 075-231-0030 3516454 Description Condensing Unit, 1/4HP Fan, Axial, 5.5” 120V Fan Guard, 6.0” Shroud, Condenser Coil Danfoss Compressor Compressor Relay Start Capacitor Filter Drier Condensate Pan Condenser Coil For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 19 Concepts Use & Care Manual Standard Labor Guidelines To Repair Or Replace Parts On Delfield Equipment Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage. •A maximum of 1-hour is allowed to diagnose a defective component. •A maximum of 1-hour is allowed for retrieval of parts not in stock. •A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed. •Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work Authorization from Delfield. You must submit the number with the service claim. LABOR OF 1-HOUR IS ALLOWED TO REPLACE: •Thermostat •Infinite Switch •Door Jamb Switch •Solenoid Coil •Hi-limit/Thermal Protector Switch •Compressor Start Components and Overload Protector •Defrost Timer •Thermometer • • • • • • • • Contactor/Relay Transformer Evaporator/Condenser Fan Motor and Blade Circulating Fan Motor and Blade Fan Delay/Defrost Termination Switch Door Hinges, Locks, and Gaskets Condensate Element Springs/Lowerator LABOR OF 2 HOURS TO REPLACE: •Drawer Tracks/Cartridges • Defrost Element •Pressure Control • Heating Element •Solenoid Valve • Locate/Repair Leak LABOR OF 3 HOURS TO REPLACE: •EPR or CPR Valve • Condenser or Evaporator Coil •Expansion Valve LABOR OF 4 HOURS TO REPLACE •Compressor This includes recovery of refrigerant and leak check. $55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings, solder, brazing rod, nitrogen, or similar fees.) REFRIGERANTS •R22 A maximum of $4.00/lb. or 25¢/oz. will be reimbursed. •R134A A maximum of $5.00/lb. or 31¢/oz. will be reimbursed. •R404A A maximum of $15.00/lb. or $1.00/oz. will be reimbursed. 20 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Notes For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 21 Concepts Use & Care Manual Notes 22 For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com Concepts Use & Care Manual Notes For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com 23 Mt. Pleasant, MI Covington, TN Thank you for choosing Delfield! Help is a phone call away. Help our team of professional, courteous customer service reps by having your model number and serial number available at the time of your call (800) 733-8829. Model:________________________ S/N: _______________________ Installation Date:________________ For a list of Delfield’s authorized parts depots, visit our website at www.delfield.com Register your Delfield warranty online. Go to www.delfield.com under the service tab to complete. 980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (989) 773-7981 or (800) 733-8829 • Fax (989) 773-3210 • www.delfield.com Delfield reserves the right to make changes in design or specifications without prior notice. ©2013 The Delfield Company. All rights reserved. Printed in the U.S.A. DMConcepts 05/13 9291467
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