SUPERIOR CLINCHER UHT Tong, LOCKJAW Drill Pipe, DP Tension Style Backup Technical Manual
The CLINCHER UHT Tong and LOCKJAW Drill Pipe, LOCKJAW DP Tension Style Backups are designed for making up or breaking out high torque tubular connections. The system features two jaws in the tong and three jaws in the backup, each encircling the pipe. Wrap around jaws and dies, combined with low friction jaw technology, a constant radial load cam system and a compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. The system can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter, and can run stainless steel corrosion resistant alloys (CRA) as quickly and easily as a traditional tong runs conventional steel tubulars.
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TECHNICAL MANUAL 5 1/2" CLINCHER® UHT TONG AND 5 1/2" LOCKJAW™ DRILL PIPE BACKUP OR 5 1/2" LOCKJAW™ DP TENSION STYLE BACKUP Illustration Represents Backup Model BUCDT5500-01 Photo Represents Tong Model CLE55000-15C & Backup Model BUCD5500 COVERS TONG MODELS CLE5500-15G / CLE5500-15H BACKUP MODELS BUCD5500 & -01 / BUCDT5500 & -01 HANGER ASSEMBLY BUCD5600 / BUCT5508 COMPONENT OF MOUNTING KIT MK5550 / MKBUCT5500 Published 03/2007 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com TECHNICAL MANUAL 5 1/2" CLINCHER® UHT TONG AND 5 1/2" LOCKJAW™DRILL PIPE BACKUP OR 5 1/2" LOCKJAW™ DP TENSION STYLE BACKUP COVERS TONG MODELS CLE5500-15G/ CLE5500-15H BACKUP MODELS BUCD5500 & -01 / BUCDT5500 & -01 HANGER ASSEMBLY BUCD5600 / BUCT5508 COMPONENT OF MOUNTING KIT MK5550 / MKBUCT5500 Published 03/2007 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com ©Copyright, 2007, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our products. This document is considered confidential and is not to be disclosed, copied or reproduced, transmitted, transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing & Hydraulics, Inc. CLINCHER®, CHROMEMASTER™, LOCKJAW™, HYTOPS™, Drillmaster, GRIT FACE™ & Low-Friction are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc. The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications. This manual is not a controlled document and is subject to revision without notice. To receive updates and insure you have access to the latest information concerning the 5 1/2" CLINCHER® UHT Tong and 5 1/2" LOCKJAW™ Drill Pipe Backup, we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile. Access to our manuals can also be acquired through our web site www.superiormanf.com. Select the tab ‘CLINCHER® Products’, select the equipment from the list to get Specs page, select the tab ‘Download Manual’. Name: Company: Address: Address: City: Postal Code: Telephone: State: Country: Fax: Tong Model No.: Backup Model No.: Assembly Date: Serial No.: Serial No.: 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Technical Manual Registration Form Name: Return To: Company: SUPERIOR Mfg. & Hyd. 4225 Hwy. 90 East Broussard, LA 70518 USA Address: Address: City: Postal Code: Telephone: Country: Fax: Tong Model No.: Serial No.: Backup Model No.: Serial No.: Assembly Date: Telephone: 337-837-8847 Facsimile: 337-837-8839 Web Site: www.superior-manf.com TABLE OF CONTENTS Hazard Warnings Description, Features, Specifications & Schematic Jaws, Adapters, & Die Information Assembly Torque Requirements Lubrication Specifications Operational Instructions Maintenance Instructions & Trouble Shooting Spare Parts Recommendations Accessories and Options TONG Illustrations BACKUP & Mounting Kit Illustrations Lift Cylinder Illustration Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 1/2" CLINCHER® UHT TONG and 5 1/2" LOCKJAW™ DRILL PIPE BACKUP REVISION TABLE Section Page Date Cover Title Pg. 2 3 9 10 Cover Title Pg. 3 5 1, 3 7, 8 05/07 Added Tong Model CLE5500-15H. 05/07 05/07 05/07 05/07 Revised Specs to include Tong CLE5500-15H with optional 2-Speed Motor. Corrected Doors on Die Adapter illustration for BUCD5500. Revised TOC to include CLE5500-15H Assembly. Revised Assembly illustration . Corrected Door illustrations for BUCD5500 (same doors as BUCDT5500). 3 9 7 24 12/07 12/07 Revised Tong Dovetail Die Chart. Revised illustration Dovetail Jaw Assembly. 3 4 8 9 10 Cover Title Pg. 2 10 14 Cover Title Pg. 6 7 1, 2.1 35-38 Cover Title Pg. 10 Cover Title Pg. 1, 12.1 Description 02/13/08 Added sizes 2 3/8" thru 5 1/4" using dovetail die adapters BUDT55-XXXX. Revised 5 1/2" uses BUCX55005500. Rev. LJ DP Backup DT Adapter/Die Chart. 02/13/08 Revised illustration Backup Dovetail Die Adapter. 02/21/08 Added backup model BUCD5500-01. 02/21/08 Revised Hydraulic Schematic, illustration of Door Switch SLV1000-01 was backwards. Added Hyd. Schematic w/Manifold Assembly. 02/21/08 Added illustration Backup Assembly BUCD5500-01. 02/21/08 Added Tech. Data for BUCS7699 Manifold Assy. 03/12/08 Added backup model BUCDT5500-01. 03/12/08 Added illustration Backup Assembly BUCDT5500-01. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/08 Page 00 - 1 Page 00 - 2 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup HAZARD WARNING Nomenclature used in this manual: WARNING concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER® Tongs, Backups and Hangers are manufactured to provide a means of making up or breaking out high torque tubular connections. They utilize high pressure hydraulic fluid power which moves Tong, Backup and Hanger components with forces that are capable of causing significant injuries. It is imperative that this manual is read in full, prior to the installation and use of this equipment. WARNING: Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity. No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power unit. CLINCHER® Tongs and Backups require to be suspended from a suitable point as close to the center of the wellbore as possible, without interfering with drilling equipment operation, to allow the tong to be readily swung into the working position. Vertical position control should be achieved by means of a CLINCHER® hydraulically operated lift cylinder/spring hanger. The CLINCHER® Casing Tongs and Backups weigh in excess of 2,900 lbs. / 1,315.4 kg and will exert dynamic loads. It is recommended, as a minimum, that this equipment be suspended from a 7/8" (22mm) high strength IWRC wire rope with a minimum breaking strength/load of 31 tons (28.1 tonnes). WARNING: Users must insure the entire suspension system including cables, rig mounting points, lift cylinders, tong lifting brackets/bridles, winches, pulleys, counter weights, etc., are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation, is capable of handling such loads inclusive of a suitable factor of safety. This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and/or damage to equipment. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 1 - 1 A 1" (25.4 mm) IWRC minimum diameter wire rope with a 51.7 ton (52.5 tonne) minimum breaking strength or better, should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator. A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage. WARNING: Users must provide a safe system of work unique to their own working environment in order to safely control the tong movements in all directions when it is in use. Failure to account for the its size, weight, movement and the amount of torque developed could produce significant hazards. CLINCHER® Tongs and Backups utilize up to 3000 psi high pressure hydraulic fluids. Portions of the tong and backup, control valves, hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de-energized and the fluid supply hoses are disconnected. During normal operation the temperature of the hydraulic fluids as well as hoses, piping, valves, etc., can rise to a level which can cause burns. WARNING: Personal Protective Equipment (PPE), as a minimum, safety glasses, face visors, protective gloves, hard hat, coveralls and protective footwear, must be worn to minimize and residual risks presented by this equipment. Furthermore, ensure that personnel have no loose clothing to prevent entanglement in rotating components. This equipment should only be serviced by competent hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits. The CLINCHER® Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open. This system is to be tested before each mobilization and at every shift change by attempting to rotate in low gear at low speed while door is open. Should the interlock system be deemed to be inoperative, the tong is to be removed from service and quarantined until such a time as the interlock is reinstated and thoroughly tested by a competent hydraulic technician. CAUTION: Never try and bypass the interlock system, for whatever reason. As well as exposing personnel to unnecessary risks, operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties. WARNING: Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to significant risk. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup HAZARD WARNING No attempt should be made to operate the CLINCHER® Tong and Backup for any purpose other than which it is intended. This system is capable of generating very large clamping forces and torsional loads which, if improperly applied or controlled, could result in damage to the tubular, to the tong or could possibly result in significant risk to personnel. Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong. See Section 3 for more information concerning the selection and use of dies. CAUTION: Operating this equipment without the correct size, type and orientation of dies could result in an ignition source being produced and/or damage to the equipment or tubulars being handled. HYDRAULIC POWER PACKS SAFETY It is imperative that CLINCHER® Units ARE ONLY USED IN CONJUNCTION WITH HYDRAULIC POWER PACKS THAT ARE FITTED WITH AN EMERGENCY STOP(s). The onsite risk assessment should be used to determine the location of the Emergency Stop(s). In some cases it will be necessary for an Emergency Stop to be fitted locally to, or even on, the CLINCHER® Unit. CONTROL VALVE SAFETY Control Valves may ‘stick’ (spool bind) in the incorrect position due to many factors including contaminated hydraulic fluid. Control Valves may stick due to external factors such as the misapplication of paint, mechanical damage arising from shipping abuse, etc. The measures taken during the manufacture of this equipment, the maintenance regime and other measures detailed in this manual ensure the hydraulic fluid remains free from contamination significantly reduces the prospect of such incidents occurring. If, however, the User notices that a control valve is not returning to neutral, it is reluctant to do so, or the control valve fails to function, the User is to immediately stop using the equipment and isolate the equipment from the hydraulic supply, until such time as a competent hydraulic technician has inspected/ repaired the equipment and deemed it safe to use. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 1 - 2 HYDRAULIC OIL Hydraulic oil must be filtered to a minimum of 25 microns. Filters should be changed regularly. It is recommended that spin-on type filters be changed after 50 hours of initial use and then after every two hundred fifty hours of use. Use of a filter condition indicator is recommended. BASIC HYDRAULIC SYSTEM SAFETY MAINTENANCE On a shift basis, perform visual checks of all accessible hydraulic connections checking for leaks or any obvious signs of damage, chaffing, etc. If you observe a leak, discontinue use of the equipment. As with any hydraulic system, if you are struck by a jet or stream of hydraulic fluid and you think it may have penetrated your skin or contacted your eyes, seek urgent medical attention. If any replacement parts are required always use exact replacements. Always protect valve spools from paint overspray. Faulty quick disconnects can cause high back pressures and potential problems with Control Valves and other hydraulic components. See Section 5, HYDRAULIC LINES (B), for quick disconnect cleaning instructions. DESCRIPTION and APPLICATION The CLINCHER® UHT Tong and LOCKJAW™ Drill Pipe Backup system is an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter. This system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. Using our nonmarking aluminum die system or GRIT FACE™ dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys (CRA) to be run as quickly and easily as a traditional tong runs conventional steel tubulars. WARNING: Due to the possibility of a potential ignition source, aluminum dies are not to be used on carbon steel ferrous tubulars as per European Union regulations. In addition to these unique features listed above, the CLINCHER® UHT Tong and Backup System is also equipped with numerous standard features including: Door Interlock - prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter - 1accepts customer’s turns encoder to signal to a torque/turn computer Pressure Control Valve - adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with Closed Covers - protects operators hands The features described above are covered by US and foreign patents or pending US and foreign patents. Notable Features and Benefits Low Friction Jaws - increases cam angle efficiency to allow use of aluminum dies TONG APPLICATION Splined Die System - aligns the die with the tubular and more evenly distributes radial load, essentially wrapping the die around the tube reduces pipe stress, deformation and minimizes marking After completing the make-up or break-out cycle, the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder. Springs are used to return the jaws to their fully open position. Constant Cam Angle - insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe BACKUP APPLICATION Die Retention Method - provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe The CLINCHER® LOCKJAW™ Drill Pipe Backup has an “open throat” design with three jaws that encircle the pipe. The front jaws are operated by cam surfaces on the rear jaw cylinder. During a jaw closing cycle, the front jaws swing in and interlock as the rear die approaches the pipe. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening, the backup jaws, the cylinder operation is reversed to retract the rear die and unlock the jaws. Springs move the front jaws to their fully open position.. 1 Please note that for certain use within the European Economic Area (EEA), there may be a requirement for this equipment to meet with the European ATEX Directive. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 2 - 1 DESCRIPTION and APPLICATION OPERATING TEMPERATURE STABILITY The CLINCHER® tong is designed to operate in an acceptable working temperature range using ISO68 hydraulic oil which is 130 degrees F (55 degrees C) to 170 degrees F (77 degrees C), in order to maintain proper viscosity of 100 SSU. WARNING: Within the EEA this equipment is certified for use at a maximum temperature of 180 degrees F (82 degrees C). Furthermore, exceeding this temperature may have a detrimental effect on the life of this equipment. The design characteristics built into the CLINCHER® power tongs and integral backups ensure their stability throughout all stages of the equipments life; including handling, traveling, installation and use. All personnel involved in moving, positioning, loading or unloading the power tong and or integral backup should ensure that the characteristics of the supporting surfaces (ground conditions, rig floor gratings, track rails, cargo boxes, containers or other hazards) are taken into account when positioning to ensure the safety of all personnel. In some cases customers may have their own design of cargo baskets or containers, therefore every situation must be assessed correctly before execution of a task. The working temperature of the hydraulic fluid is affected by the tong and backup and its duty cycle, but is affected more by the hydraulic power unit design. Factors such as horse power, flow rate, maximum pressure, reservoir size & shape, pump type (fixed or variable displacement), all play a role in heat generation and dissipation. The use of an oil cooler may be required if hydraulic oil temperatures approach the maximum of 180 degrees F (82 degrees C). OPERATING PRESSURE The CLINCHER® tong hydraulic components and hydraulic systems are designed with a maximum working pressure of 3000 psi (207 bar). WARNING: Whenever a CLINCHER® power tong is connected to a hydraulic power source it is VITAL that the operator knows and confirms that the maximum pressure will not be exceeded (e.g. through the use of relief valves). Failure to confirm this may result in catastrophic failure. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 2 - 2 SPECIFICATIONS Maximum Torque Maximum Operation Pressure RPM @ 35 GPM/133 LPM: Manual Gearbox Low Gear Low Gear High Speed Motor 1 High Gear High Gear High Speed Motor 1 Handle Length 5 1/2" UHT Tong Handle Length 5 1/2" LOCKJAW™ DP Backup BUCD5500 Handle Length 5 1/2" LOCKJAW™ DP Backup Tension Style BUCDT5500 Overall Length 5 1/2" UHT Tong & 5 1/2" LJ DP Backup Overall Width w/ Handles Overall Width w/o Handles / UHT Tong & LJ DP Backup BUCD5500 Overall Width w/o Handles / UHT Tong & LJ DP Backup BUCDT5500 Overall Height w/ LJ DP Backup BUCD5500 & Load Cell Bracket Overall Height w/ LJ DP Backup BUCDT5500 & Load Cell Bracket Overall Height w/ LJ DP Backup BUCD5500 & Lifting Bracket Overall Height w/ LJ DP Backup BUCDT5500 & Lifting Bracket Weight Tong (approximate) Weight 5 1/2" LOCKJAW™ DP Backup BUCD5500 (approximate) Bottom Hanger BUCD5600 (approximate) Tong Legs BUC5570-01(approximate) Combined Weight Tong w/ 5 1/2" LJ DP Backup w/ Hanger & Legs (approximate) Weight Tong (approximate) Weight 5 1/2" LOCKJAW™ DP Backup Tension Style BUCDT5500 (approximate) Bottom Hanger BUCT5508 (approximate) Tong Legs BUCT5501 (approximate) Combined Weight Tong w/ 5 1/2" LJ DP Backup w/ Hanger & Legs (approximate) Tong Jaw Options 1 Backup Jaw Size Gripping Range for Dovetail Tong Jaws (under nominal jaw or adapter sizes) Gripping Range for LOCKJAW™ DP Backup dressed with Dovetail Adapters 1 2 2 25,000 ft.lbs./33,895 Nm 3,000 psi/207 Bar Speed RPM Torque Ft/Lbs @ 35 GPM 2 @ 3000 psi 25,000 Ft/Lbs 8 RPM 12,500 Ft/Lbs 16 RPM 4,000 Ft/Lbs 45 RPM 2,000 Ft/Lbs 90 RPM 32 1/2" / 82.6 cm 28" / 71.1 cm 32" / 81.3 cm 50" / 127.0 cm 36 3/4" / 93.3 cm 30 1/2" / 77.5 cm 35" / 88.9 cm 62 1/4" / 158.1 cm 63" / 160.0 cm 63 1/2" / 161.3 cm 64 1/4" / 163.2 cm 1,775 lbs. / 805.1 kg 875 lbs. / 397.0 kg 225 lbs. / 102.1 kg 50 lbs. / 22.7 kg 2,925 lbs. / 1,326.8 kg 1,775 lbs. / 805.1 kg 1,075 lbs. / 487.6 kg 786 lbs. / 356.5 kg 104 lbs. / 47.2 kg 3,740 lbs. / 1,696.4 kg 2 1/16" thru 3 1/2" LF 3 1/2" thru 5" 3 1/2" thru 5 1/2" 2 1/16" thru 5 1/2" 3/8" / 1.5 cm undersize 1/4" / 0.6 cm undersize With Optional 2-Speed Motor 40 GPM Maximum Allowable Flow Rate for VA-20 Valve Package 60 GPM Maximum Allowable Flow Rate for Optional VA-35 Valve Package Operates using Steel Tooth Wrap Around Dies, GRIT FACE™ Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment: - Door Interlock - Self Adjusting Brake - Handles Tong - Hanger Bracket (Bail) Optional Equipment: - Two Speed Hydraulic Motor - Handles Backup - Hydraulic Intensifier for Backup - Electronic Solenoid Dump Valve SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 05/07 Page 2 - 3 - Shipping Stand, or Skid - Varying Outlets for Torque Turns Computer Sending Units 50" OVERALL TONG LENGTH 32 1/2" TONG HANDLE LENGTH X 28" BACKUP HANDLE LENGTH 38" OVERALL BACKUP LENGTH 5 1/2" UHT TONG & LJ DP BACKUP BUCD5500 DIMENSIONS Page 2 - 4 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 03/20/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15G\Dims wBUCD5500.wpg 50" OVERALL TONG LENGTH 32 1/2" TONG HANDLE LENGTH 32" BACKUP HANDLE LENGTH 43 3/8" OVERALL BACKUP LENGTH 5 1/2" UHT TONG & LJ DP BACKUP BUCDT5500 DIMENSIONS Page 2 - 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 03/20/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15G\Dims wBUCDT5500.wpg 1" RETURN QUICK DISCONNECT 1 1/4" A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ MA SECTION A-20 DIRECTIONAL CONTROL VALVE WORK SECTION P/N: VA20-MOD OR A-35 DIRECTIONAL CONTROL VALVE WORK SECTION P/N: VA35-MOD A-20 / A-35 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS (DA, DA, WDA, & MA) AND RELIEF VALVE CARTRIDGE A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ DA SECTION IF LOAD HOLDING VALVE IS NOT USED, 1 PORT IS PLUGGED A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ DA SECTION SUPPLY QUICK DISCONNECT UHT TONG 145 PSI CHECK VALVE A 5 B 4 TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT DOOR SWITCH (NORMALLY CLOSED) CAM VALVE P/N: SLV1000-01 SHOWN IN DOOR OPEN POSITION PILOT OPERATED DUMP VALVE W/ OPTIONAL SOLENOID ACTUATOR (SHOWN IN DUMP POSITION) VA20 Valves use P/N: 58058 VA20 Valves use P/N: 58058-S VA35 Valves use P/N: 2070 LIFT CYLINDER 2 3 INTERNALLY ADJUSTABLE SET AT 3500 PSI LOCKJAW™ BACKUP INTERNAL SET AT 400 PSI C SPECIAL NOTE: IF VALVE SECTION DA-53 IS TO BE SUBSTITUTED, CYLINDER SPOOL MUST BE USED. PART NUMBER CM7654 SLV1000-04 5 6 NORMALLY CLOSED CAM VALVE PRESSURE REDUCING VALVE SET AT LOW PRESSURE WITH INTERNAL FREE FLOW RETURN CHECK VALVE CHECK VALVE (SET AT 400 PSI) PRESSURE GAUGE LOAD HOLDING VALVE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 02/21/08 DATE CLE5500-15G\Hyd Sch rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 1 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 NOTE: NUMEROUS FITTINGS, HOSES, & NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC BASIC HYDRAULIC SCHEMATIC 5 1/2" UHT TONG & LOCKJAW™ BACKUP RELIEF VALVE CIRCUIT C M-38 HASKEL AIR DRIVEN PUMP w/ AIR SUPPLY LINE SS-4R3A5 ADJUSTABLE PRESSURE RELIEF VALVE SET AT 3000 PSI (WITH 177-R3A-R1E SPRING) B A CM4565 4 DESCRIPTION BULKHEAD CONNECTOR OPTIONAL EQUIPMENT BUC5524-A / BUC5524-B BAC-3M25RCFF 2 BUCST7623 3 1 ITEM NOTE: VALVE SHIFTS 6 TO OPEN POSITION WHEN BACKUP DOORS ARE FULLY CLOSED LOCKJAW™ SHOWN IN PARTIALLY BACKUP OPEN POSITION CYLINDER 1" RETURN QUICK DISCONNECT 1 1/4" A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ MA SECTION A-20 DIRECTIONAL CONTROL VALVE WORK SECTION P/N: VA20-MOD OR A-35 DIRECTIONAL CONTROL VALVE WORK SECTION P/N: VA35-MOD A-20 / A-35 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS (DA, DA, WDA, & MA) AND RELIEF VALVE CARTRIDGE A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ DA SECTION IF LOAD HOLDING VALVE IS NOT USED, 1 PORT IS PLUGGED A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ DA SECTION 1 PRESSURE RELIEF VALVE P/N: 58058 SUPPLY QUICK DISCONNECT UHT TONG 145 PSI CHECK VALVE BULKHEAD CONNECTOR P/N: BUCST7623 LIFT CYLINDER (B) IN (A) OUT D 5 (J) HIGH PRESSURE (OUT) B A PH-CXFA-XCN PH-PBFB-LAN SLV1000-04 PH-RDDA-LAN 4 5 6 A B D RELIEF VALVE CIRCUIT HIGH PRESSURE RELIEF VALVE (PRESET 3800 PSI) M-38 HASKEL AIR DRIVEN PUMP MANUALLY ADJUSTABLE PRESSURE RELIEF VALVE SET AT 3000 PSI OPTIONAL EQUIPMENT NORMALLY CLOSED CAM VALVE CHECK VALVE PRESSURE REDUCING VALVE INTERNALLY SET AT LOW PRESSURE (400 PSI) PRESSURE GAUGE LOAD HOLDING VALVE PRESSURE RELIEF VALVE DESCRIPTION 6 NOTE: VALVE SHIFTS TO OPEN POSITION WHEN BACKUP DOORS ARE FULLY CLOSED LOCKJAW™ BACKUP CYLINDER SHOWN IN PARTIALLY OPEN POSITION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 02/21/08 DATE CLE5500-15G\HS wManifold.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 NOTE: NUMEROUS FITTINGS, HOSES, & NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC MANUFACTURE BEGINNING 02/2008 BASIC HYDRAULIC SCHEMATIC 5 1/2" UHT TONG & LOCKJAW™ BACKUP PH-RDDA-LAN-01 BAC-3M25RCFF 3 C 58058 PH-CKCB-XCN PART NUMBER 3 1 (G) (D) LOW PRESSURE (OUT) (C) LOW RETURN (IN) 2 ITEM (H) HIGH RETURN (IN) TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT DOOR SWITCH (NORMALLY CLOSED) CAM VALVE P/N: SLV1000-01 SHOWN IN DOOR OPEN POSITION 4 2 C LOCKJAW™ BACKUP MANIFOLD (BUCS7699) OR LOCKJAW™ BACKUP MANIFOLD (BUCST7699) WITH DUCTILE IRON BODY BUCST7699-S1 WITH ALUMINUM BODY BUCS7699-S1 LOCKJAW™ BACKUP PILOT OPERATED DUMP VALVE W/ OPTIONAL SOLENOID ACTUATOR (SHOWN IN DUMP POSITION) VA20 Valves use P/N: 58058 VA20 Valves use P/N: 58058-S VA35 Valves use P/N: 2070 SPECIAL NOTE: IF VALVE SECTION DA-53 IS TO BE SUBSTITUTED, CYLINDER SPOOL MUST BE USED. THIS PAGE LEFT BLANK INTENTIONALLY Page 2 - 8 CLINCHER® DIES Many CLINCHER® Tongs and Backups utilize jaws and/or adapters which accept Dovetail Inserts (AKA Pencil Dies or Strip Dies) to effectively grip tubulars. Jaw systems and jaw adapters are also available which accommodate Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies and Aluminum Dies. 15 TYP . 15 TYP . T T OA Thickness Width L L OA W W STRAIGHT TOOTH DIAMOND TOOTH Note: Diamond Tooth Dies are used when a more aggressive bite is required. Thickness Width 5/16 5/16 5/16 3/8 3/8 3/8 The appropriate jaws, die adapters and dies required for a specific tubular OD are also described in this section of the manual. 5/8 5/8 5/8 5/8 5/8 5/8 OAL P/N Straight Tooth P/N Diamond Tooth 3 1/2 3 7/8 4 1/2 3 1/2 3 7/8 4 1/2 ¹ DTI4052 DTI4002 DTI4030 DTI4051 DTI4001 ¹ ¹ ¹ ¹ ¹ ¹ SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 3 - 1 OAL 17/32 5/8 3 1/2 17/32 5/8 3 7/8 17/32 5/8 4 1/2 5/8 5/8 3 1/2 5/8 5/8 3 7/8 5/8 5/8 4 1/2 11/16 5/8 3 7/8 11/16 5/8 4 1/2 3/8 1 3 7/8 3/8 1 1/4 3 7/8 3/8 1 1/4 5 7/16 1 1/4 3 7/8 7/16 1 1/4 5 1/2 1 1/4 3 7/8 1/2 1 1/4 5 9/16 1 1/4 3 7/8 9/16 1 1/4 5 5/8 1 1/4 3 7/8 5/8 1 1/4 5 11/16 1 1/4 3 7/8 11/16 1 1/4 5 3/4 1 1/4 3 7/8 3/4 1 1/4 5 3/4 1 1/4 5 7/8 13/16 1 1/4 3 7/8 13/16 1 1/4 5 7/8 1 1/4 3 7/8 7/8 1 1/4 5 1 1 1/4 3 7/8 1 1 1/4 5 ¹ Available upon request. P/N Straight Tooth P/N Diamond Tooth DTI4031 DTI4053 DTI4003 DTI4032 DTI4054 DTI4004 DTI4055 DTI4005 DTI1505 DTI1614 DTI1610 DTI1612 DTI1617 DTI1601 DTI1602 DTI1622 DTI1623 DTI1632 DTI1633 DTI1642 DTI1646 DTI1651 DTI1693 DTI1662 DTI1661 DTI1664 DTI1671 DTI1673 DTI1691 DTI1697 ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ DTI1612D DTI1617D DTI1601D DTI1602D DTI1622D DTI1623D DTI1632D ¹ ¹ ¹ ¹ ¹ DTI1662D ¹ ¹ ¹ ¹ ¹ ¹ CLINCHER® WRAP AROUND DIES CLINCHER® Wrap Around Dies are available in three types: Fine Toothed Steel Dies: for low to ultra high torque applications on carbon steel tubulars including tubing, casing, and drill pipe Smooth Faced Aluminum Dies: for low to moderate torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars GRIT FACE™ Dies: for low to high torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER® Dies are designed to match the OD of the tubing, casing, coupling, or accessory being made up or broken out. Each die is stamped on the top or side to identify its size. Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3/32" (0.093"). Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: The use of improperly sized dies can result in reduced torque capacity, increased pipe marking, and reduced die life. CAUTION: Do not attempt to grip tubular diameters which are larger than the dies being used. Failure to observe this precaution can result in damage to the tubular or tong jaws. In emergencies where correct die sizes are unavailable, some operators have successfully used two different sizes of dies to accommodate unusual, nonstandard diameters. CLINCHER® Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters, API coupling diameters, selected work string connection diameters and certain commonly used premium connection coupling diameters. CLINCHER® Wrap Around Dies should not be used on tubulars which are larger than the nominal die size. Steel Toothed Dies can be used on tubulars which are no smaller than 3/32" (0.093") less than the nominal die size. Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: Fine Toothed Steel Dies are normally stocked in our Broussard, Louisiana facility. A partial listing of commonly manufactured sizes is shown below. Aluminum and GRIT FACE™ Dies are normally made to order although a limited range of sizes and small quantities may be available from stock. Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 3 - 2 DIE Nomenclature for CLE5500 UHT Tong and BUCD5500 or BUCDT5500 LJ DP Backup CLE5500-xxxx Fine Toothed Steel dies for jaws (2 reqd per tong) BUC5500-xxxx Fine Toothed Steel dies for jaws (3 reqd per backup) BUCX5500-xxxx Coarse Tooth Steel dies for jaws (3 reqd per backup) CLEA5500-xxxx Aluminum dies for jaws (2 reqd per tong) CLFA5500-xxxx Aluminum dies for Low Friction jaws (2 reqd per tong) BUCA5501-xxxx Aluminum dies for jaws (3 reqd per backup) BB5800-xxxx GRIT FACE™ dies for jaws (2 reqd per tong) BB5700-xxxx GRIT FACE™ dies for jaws (3 reqd per backup) BBT5700-xxxx GRIT FACE™ dies w/teeth for jaws (2 reqd per tong, 3 reqd per backup) ORDERING EXAMPLE: fine toothed steel dies are needed to run 2 7/8" OD tubing Qty. two (2) CLE5500-2875 dies for jaws Qty. three (3) BUC5500-2875 dies for jaws (replace xxxx with size required in inches) CLE5500-xxxx: 2.062 2.375 3.125 3.250 3.750 3.875 4.562 4.625 5.000 Fine Toothed steel dies for UHT Tong 2.500 2.707 2.875 3.000 3.062 3.375 3.437 3.500 3.625 3.668 4.000 4.125 4.250 4.375 4.500 4.687 4.750 4.812 4.875 4.900 BUC5500-xxxx: 1.750 2.062 2.793 2.875 3.230 2.240 3.500 3.625 3.878 3.900 4.312 4.375 4.812 4.875 5.250 5.375 Fine Toothed steel dies for UHT Backup 2.375 2.697 2.700 2.707 2.723 3.000 3.062 3.063 3.125 3.220 3.250 3.297 3.337 3.375 3.437 3.668 3.687 3.750 3.830 3.875 4.000 4.053 4.125 4.200 4.250 4.500 4.562 4.625 4.687 4.750 4.900 4.961 5.000 5.062 5.125 5.500 5.563 6.050 BUCX5500-xxxx Coarse Tooth steel dies for UHT Backup 5.500 CLEA5500-xxxx: Aluminum dies for UHT Tong 2.375 2.875 3.297 3.500 3.890 3.951 4.025 4.053 4.069 4.500 4.606 4.850 5.030 5.500 4.000 5.000 CLINCHER® WRAP AROUND DIES CLFA5500-xxxx: Aluminum dies for UHT Tong Low Friction Jaws 2.063 2.375 2.875 3.250 3.297 3.500 3.910 4.000 4.053 4.200 4.250 4.313 4.500 5.000 5.030 5.500 BB5800-xxxx: GRIT FACE™ dies for UHT Tong 2.062 2.230 2.375 2.697 2.707 2.723 2.875 3.125 3.240 3.297 3.375 3.500 3.878 3.900 4.000 4.055 4.069 4.125 4.250 4.500 4.625 4.750 4.892 5.000 5.005 5.016 BUCA5500-xxxx: Aluminum dies for UHT Backup 2.375 2.697 2.723 2.875 3.000 3.125 3.230 3.250 3.295 3.297 3.327 3.354 3.415 3.500 3.668 3.700 3.733 3.750 3.875 3.878 3.890 3.910 3.915 3.950 4.025 4.053 4.055 4.060 4.069 4.100 4.200 4.250 4.313 4.450 4.500 4.606 4.750 4.850 4.862 4.875 4.920 4.950 5.016 5.030 5.063 5.125 5.160 5.200 5.413 5.500 5.550 5.563 5.650 BB5700-xxxx: GRIT FACE™ dies for UHT Backup 2.230 2.375 2.697 2.723 2.875 3.125 3.250 3.297 3.337 3.375 3.500 3.625 3.687 3.878 3.900 4.000 4.053 4.055 4.069 4.125 4.250 4.378 4.450 4.500 4.682 4.750 4.950 5.000 5.005 5.016 5.142 5.500 5.736 6.050 6.075 3.220 3.397 3.830 4.000 4.125 4.625 5.000 5.250 BBT5700-xxxx: GRIT FACE™ dies w/teeth for UHT Tong and Backup 3.500 4.000 4.125 4.250 4.500 Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. BUCD5500 5 1/2" LOCKJAW™ BACKUP FOR DRILL PIPE The BUCD5500 LOCKJAW™ Backup is a dual purpose tool intended for use on drill pipe and OCTG tubular goods. This operational flexibility is achieved through a combination of a “long stroke” rear clamping cylinder, compensating front jaws and dovetail die adapters or wrap around dies. When used in the drill pipe mode with pipe larger than 5 1/4" OD up to 5 1/2" OD, wrap around dies must be used. The maximum dovetail die adapter can be as large as 5 1/4" in diameter. When used with dovetail die adapters and strip dies, the BUCD5500 can be used on tool joints which are as much as 1/4" smaller than the nominal size of the dovetail die adapter. The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the “long stroke” capability of the clamping cylinder is extended to clamp on undersized pipe. The compensating front jaws are spring loaded and capable of moving to insure proper contact with undersized tool joints when dovetail die adapters are used. Note: Wrap around dies are not intended for use with undersized tubulars. The dovetail die adapters used with the BUCD5500 LOCKJAW™ Backup for Drill Pipe can be readily identified by their part number: BUDT55-XXXX where XXXX equals the nominal size For example, if XXXX is 0500 this adapter is set up for 5.00" OD tool joints. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 3 - 3 The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHER® 5 1/2" UHT Backups and Dies. However, the dovetail die adapters used with the BUCD5500 LOCKJAW™ Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the BUC5500 UHT dies. DIE INSTALLATION PROCEDURES (REFER TO ILLUSTRATION) The “long stroke” cylinder in this tool must not be fully extended when changing dies to avoid interference with dies in the compensating front jaws. The following procedures are recommended for changing dies. Slowly close BUCD5500 LOCKJAW™ until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip. Shut off power unit, bleed off all trapped pressures and disconnect supply and return hoses. WARNING: Failure to shut off power unit, bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts which will cause serious injury or death. CAUTION: Fully closing the LOCKJAW™ Backup without correct sized dies and tubulars in place will result in equipment damage. BUCD5500 5 1/2" LOCKJAW™ BACKUP FOR DRILL PIPE When installing BUDT55-XXXX dovetail die adapters and BUC5500-XXXX wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw closest to the “LOCKJAW™ door hooks”. The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the “LOCKJAW™ door hooks”. When wrap around dies are installed, the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the “LOCKJAW™ door hooks”. The difference between these two die systems is the clearance required when the dovetail die adapter is used with undersized tool joints. Remove upper clip bolts, upper clip and die from rear clamping jaw. Install appropriate wrap around die or dovetail die adapter. Rear die should be centered in rear jaw. Reinstall upper clip and clip bolts. Lubricate clip bolts with Never-Seez or equivalent. Tighten bolts securely to approximately 38 ft lbs. Remove upper clip bolts, upper clips and dies from compensating front jaws. Install appropriate wrap around die or dovetail die adapter. Reinstall upper clips and clip bolts. Lubricate clip bolts with Never-Seez or equivalent. Tighten bolts securely to approximately 38 ft lbs. Reconnect supply and return hoses. Restart power unit. Fully open backup and tubular with OD compatible with dies. Close backup and clamp on pipe. Visually confirm door is fully closed and locked and that all dies are gripping uniformly. DIES, DIE RETAINERS AND DIE RETAINER CLIPS The BUCD5500 LOCKJAW™ Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubular goods. It accepts dovetail die adapters (BUDT55XXXX 2 3/8" thru 5 1/4") (BUCX55005500 5 1/2") described above, wrap around fine tooth steel dies (BUC5500-XXXX), wrap around GRIT FACE™ dies (BB5700-XXXX) or wrap around aluminum dies (BUCA5500-XXXX). Die or Die Adapter Series wrap around dies 5 1/2" to 5" all wrap around dies smaller than 5" dovetail die adapters 5 1/4" dovetail die adapters 5 1/4 " to 4 3/4" all dovetail die adapters smaller than 4 3/4" Special consideration must be given to insure the proper clips are used to insure proper die retention. The difference between the clips is the minor diameter and the thickness of the retaining lip. The BUCD5514 has an inner radius of 2.865" and a lip thickness of 0.200". The BUCD5531 has an inner radius of 2.780" and a lip thickness of 0.285". Lower Clip Part Number BUCD5514 BUCD5514 or BUCD5531 BUCD5514 BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 02/08 Page 3 - 4 Upper Clip Part Number BUCD5514 BUCD5514 or BUCD5531 BUCD5514 BUCD5531 BUCD5514 or BUCD5531 P:\Manuals\Equip Manuals\Dwgs\BUCD5500 Die Adapter Illustration rev1.wpg 05/18/07 Rear die is centered in rear clamping jaw Both edges of die adapters are to be nearly flush with front compensating jaws BUCD5500 CLINCHER® 5 1/2" LOCKJAW™ Backup dressed with dovetail die adapters and strip dies for 4 3/4" drillpipe X This edge is not flush LOCKJAW™ 28 Rear die is centered in rear clamping jaw. Note position of rear jaw. Clip is slightly beyond plate. Additional cylinder extension will result in rear die contacting front dies and possible equipment damage. These edges are to be nearly flush BUCD5500 CLINCHER® 5 1/2" LOCKJAW™ Backup dressed with wrap around dies for 2 7/8" tubing THIS PAGE LEFT BLANK INTENTIONALLY Page 3 - 6 Gripping range, jaws, adapters and dovetail die inserts for CLINCHER® 5 1/2 UHT Tong CJDT55-03125 55190-03125 55014-01 55013-01 CJDT55-03375 55190-03375 55014-01 55013-01 CJDT55-03500 55190-03500 55014-01 55013-01 CJDT55-03625 55190-03625 55014-01 55013-01 CJDT55-03750 55190-03750 55014-01 55013-01 CJDT55-04000 55190-04000 55014-01 55013-01 CJDT55-0xxxx 55190-0xxxx 55014-01 55013-01 CJDT55-04250 55190-04250 55014-01 55013-01 CJDT55-04500 55190-04500 55014-01 55013-01 CJDT55-04750 55190-04750 55014-01 55013-01 CJDT55-04875 55190-04875 55014-01 55013-01 CJDT55-05000 55190-05000 55014-01 55013-01 CJDT55-0xxxx 55190-0xxxx 55014-01 55013-01 CJDT55-05500 55190-05500 55014-01 55013-01 5 1/2 x 3 1/8 5 1/2 x 3 3/8 5 1/2 x 3 1/2 5 1/2 x 3 5/8 5 1/2 x 3 3/4 5 1/2 x 4 5 1/2 x 4 1/8 5 1/2 x 4 1/4 5 1/2 x 4 1/2 5 1/2 x 4 3/4 5 1/2 x 4 7/8 5 1/2 x 5 5 1/2 x 5 1/4 5 1/2 x 5 1/2 5.500 5.250 5.000 4.875 4.750 4.500 4.250 4.125 4.000 3.750 3.625 3.500 3.375 3.125 2.875 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.500 3.125 3.250 2.875 3.125 2.750 3.000 2.625 2.750 2.375 2.625 2.250 2.500 2.125 2.375 2.000 2.125 1.750 1.875 1.500 P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500 DT UHT Jaw REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) DTI1671 upon request upon request 4.750 4.375 4.500 4.125 4.250 3.875 4.125 3.750 4.000 3.625 3.750 3.375 3.500 3.125 3.375 3.000 3.250 2.875 3.000 2.625 2.875 2.500 2.750 2.375 2.625 2.250 2.375 2.000 2.125 1.750 DTI1691 Note: XXXXX indicates this size has not been designed at this time, but is available upon request. CJDT55-02875 55190-02875 55014-01 55013-01 5 1/2 x 2 7/8 Page 3 - 7 upon request DTI1661 4.875 4.500 4.625 4.250 4.375 4.000 4.250 3.875 4.125 3.750 3.875 3.500 3.625 3.250 3.500 3.125 3.375 3.000 3.125 2.750 3.000 2.625 2.875 2.500 2.750 2.375 2.500 2.125 2.250 1.875 upon request DTI1651 5.000 4.625 4.750 4.375 4.500 4.125 4.375 4.000 4.250 3.875 4.000 3.625 3.750 3.375 3.625 3.250 3.500 3.125 3.250 2.875 3.125 2.750 3.000 2.625 2.875 2.500 2.625 2.250 2.375 2.000 upon request DTI1642 5.125 4.750 4.875 4.500 4.625 4.250 4.500 4.125 4.375 4.000 4.125 3.750 3.875 3.500 3.750 3.375 3.625 3.250 3.375 3.000 3.250 2.875 3.125 2.750 3.000 2.625 2.750 2.375 2.500 2.125 DTI1622 DTI1622D DTI1632D 5.375 5.000 5.125 4.750 4.875 4.500 4.750 4.375 4.625 4.250 4.375 4.000 4.125 3.750 4.000 3.625 3.875 3.500 3.625 3.250 3.500 3.125 3.375 3.000 3.250 2.875 3.000 2.625 2.750 2.375 DTI1632 5.250 4.875 5.000 4.625 4.750 4.375 4.625 4.250 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.500 3.125 3.375 3.000 3.250 2.875 3.125 2.750 2.875 2.500 2.625 2.250 3.500 3.125 3.625 3.250 3.750 3.375 3.875 3.500 4.125 3.750 4.250 3.875 4.375 4.000 4.625 4.250 4.875 4.500 5.000 4.625 5.125 4.750 5.375 5.000 5.625 5.250 3.375 3.000 3.500 3.125 3.625 3.250 3.750 3.375 4.000 3.625 4.125 3.750 4.250 3.875 4.500 4.125 4.750 4.375 4.875 4.500 5.000 4.625 5.250 4.875 5.500 5.125 DTI1601D DTI1612D DTI1612 3.250 2.875 3.125 2.750 DTI1601 3.000 2.625 2.875 2.500 Dovetail tong jaw and dovetail backup adapter diametrical gripping range (OD in inches) when dressed with1 1/4" wide 3 7/8" Tong Jaw dovetail tong tong jaw tong jaw nominal Nominal Dovetail long dovetail strip dies with thickness of: Tong Jaw and Assembly Part jaw part roller part pin part dovetail jaw Number number Dovetail Die number number & adapter Adapter Size size 1 0.875 0.8125 0.75 0.6875 0.625 0.5625 0.4375 0.5 oversized two pcs reqd two pcs two pcs undersized undersized undersized undersized undersized undersized undersized STANDARD assembly (use this size per set reqd per reqd per (use this size (use this size (use this size consists of two for set set for for for jaws c/w pins, emergencies emergencies emergencies emergencies rollers, dovetail only) only) only) only) dies and die retainers 5 1/2 x 2 3/8 CJDT55-02375 55190-02375 55014-01 55013-01 2.375 1.375 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.375 1.000 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition <<dovetail die thickness <<pipe application 12/10/07 BUDT55-03125 BUDT55-03375 BUDT55-03500 BUDT55-04000 BUDT55-04125 BUDT55-04250 BUDT55-04500 BUDT55-04750 BUDT55-04875 BUDT55-05000 BUDT55-05250 BUCX55005500 5 1/2 x 3 1/8 5 1/2 x 3 3/8 5 1/2 x 3 1/2 5 1/2 x 4 5 1/2 x 4 1/8 5 1/2 x 4 1/4 5 1/2 x 4 1/2 5 1/2 x 4 3/4 5 1/2 x 4 7/8 5 1/2 x 5 5 1/2 x 5 1/4 5 1/2 x 5 1/2 5.500 5.250 5.000 4.875 4.750 4.500 4.250 4.125 4.000 3.500 3.375 3.125 2.875 4.500 4.250 4.250 4.000 4.000 3.750 3.875 3.625 3.750 3.500 3.500 3.250 3.250 3.000 3.125 2.875 3.000 2.750 2.500 2.250 2.375 2.125 2.125 1.875 4.750 4.500 4.500 4.250 4.250 4.000 4.125 3.875 4.000 3.750 3.750 3.500 3.500 3.250 3.375 3.125 3.250 3.000 2.750 2.500 2.625 2.375 2.375 2.125 4.875 4.625 4.625 4.375 4.375 4.125 4.250 4.000 4.125 3.875 3.875 3.625 3.625 3.375 3.500 3.250 3.375 3.125 2.875 2.625 2.750 2.500 2.500 2.250 upon request DTI1691 P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls DT Adapters BUCD5500 BUCD55XHT REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS - CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS - CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) upon request DTI1671 upon request DTI1661 upon request DTI1642 5.125 4.875 4.875 4.625 4.625 4.375 4.500 4.250 4.375 4.125 4.125 3.875 3.875 3.625 3.750 3.500 3.625 3.375 3.125 2.875 3.000 2.750 2.750 2.500 2.500 2.250 0.6875 undersized Page 3 - 8 upon request DTI1651 5.000 4.750 4.750 4.500 4.500 4.250 4.375 4.125 4.250 4.000 4.000 3.750 3.750 3.500 3.625 3.375 3.500 3.250 3.000 2.750 2.875 2.625 2.625 2.375 1 0.875 0.8125 0.75 undersized undersized undersized undersized (use this size (use this size (use this size for for for emergencies emergencies emergencies only) only) only) 1.875 2.125 2.250 2.375 1.625 1.875 2.000 2.125 Note: XXXXX indicates this size has not been designed at this time, but is available upon request. BUDT55-02875 5 1/2 x 2 7/8 3 dovetail die adapters required to dress backup DTI1632D DTI1632 5.250 5.000 5.000 4.750 4.750 4.500 4.625 4.375 4.500 4.250 4.250 4.000 4.000 3.750 3.875 3.625 3.750 3.500 3.250 3.000 3.125 2.875 2.875 2.625 2.625 2.375 0.625 undersized DTI1622D DTI1622 5.375 5.125 5.125 4.875 4.875 4.625 4.750 4.500 4.625 4.375 4.375 4.125 4.125 3.875 4.000 3.750 3.875 3.625 3.375 3.125 3.250 3.000 3.000 2.750 2.750 2.500 0.5625 undersized 3.500 3.250 3.625 3.375 4.125 3.875 4.250 4.000 4.375 4.125 4.625 4.375 4.875 4.625 5.000 4.750 5.125 4.875 5.375 5.125 5.625 5.375 3.375 3.125 3.500 3.250 4.000 3.750 4.125 3.875 4.250 4.000 4.500 4.250 4.750 4.500 4.875 4.625 5.000 4.750 5.250 5.000 5.500 5.250 DTI1601D DTI1601 DTI1612D DTI1612 3.250 3.000 3.125 2.875 2.875 2.625 0.4375 oversized (use this size for emergencies only) 3.000 2.750 0.5 STANDARD Dovetail tong jaw and dovetail backup adapter diametrical gripping range (OD in inches) when dressed with1 1/4" wide 3 7/8" long dovetail strip dies with thickness of: maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition <<dovetail die thickness <<pipe application Gripping range, adapters and dovetail die inserts for CLINCHER® 5 1/2 Lockjaw Backup for Drillpipe Nominal Dovetail backup dovetail nominal Tong Jaw and die adapter part dovetail jaw Dovetail Die number & adapter Adapter Size size 01/18/08 splined jaw part number splined jaw roller part number splined jaw pin part number top clip part number for tong jaws CJ-LF-55A 5 1/2 x 2 1/16 - 3 1/2 55137 55140 55136 55014-01 55135 55013-01 55017 51027-T 55015-S1 51027-B CLE5500-nnnnn CLJ5501-nnnnn BB5800-nnnnn BB5601-nnnnn BB5800-nnnnn GRIT FACE™ dies for tong BB5700-nnnnn BB5700-nnnnn BUC5500-nnnnn BUC5500-nnnnn BUCA5500-nnnnn BUCA5500-nnnnn non-marking aluminum dies for backup BUCA5500-nnnnn S:\Apps\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500 Splined Jaw Ranges Page 3 - 9 Note: CLINCHER® wraparound dies are machined to specific casing, tubing, coupling or accessory diameter. Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections. -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. GRIT FACE™ dies for backup BB5700-nnnnn fine tooth steel dies for backup BUC5500-nnnnn Wrap Around Dies for BUC5500 5 1/2 UHT Backup and BUCD5500 5 1/2 LOCKJAW™ DP Backup for tubing and casing * Note: For maximum performance 2 1/16" thru 3 1/2" we recommend CJ-LF-55A. -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. CJ-55B CLE5500-nnnnn fine tooth steel dies for tong 08/17/2005 CLFA5500-nnnnn N/A N/A non-marking aluminum dies for tong bottom clip available wraparound die series (two dies are required to dress part number tong jaws and three dies are required to dress backup for a total of for tong jaws five dies per tool - excludes any dies required for couplings) assembly two pcs reqd two pcs two pcs reqd four pcs reqd four pcs reqd per set per set per set consists of two per set reqd per set jaws c/w pins, rollers, clips and clip bolts CJ-55A 55015 55014-01 55013-01 55017 55015-S1 Splined Jaw Assembly Number 5 1/2 x 3 1/2 - 5 1/2 5 1/2 x 3 1/2 - 5 * Nominal tong jaw size Splined jaws and splined wraparound dies for CLINCHER® 5 1/2 UHT Tong for tubing and casing Page 3 - 10 THIS PAGE LEFT BLANK INTENTIONALLY ASSEMBLY TORQUE REQUIREMENTS Fastener Lubrication and Make Up Torque Requirements LUBRICATION STANDARDS Most bolts, nuts, and other threaded components are to be lubricated with Never-Seez or equivalent before assembly. Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions. All tapered pipe threads are to be treated Loctite 542 or equivalent sealing compound to prevent leakage. Bearings and gears must be lubricated to minimize friction, cool, exclude foreign matter, and prevent corrosion. CLINCHER® recommends using Texaco Marfak MP 2 or equivalent for all grease zerts, roller bearings, and bushings. Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent. CAUTION: Do not use teflon tape. Improper application of teflon tape can cause joint failures. Teflon tape can release large particles which can plug small passages in hydraulic equipment. All standard fasteners used in CLINCHER® products are to be GRADE 8 or better. DO NOT SUBSTITUTE lesser grades of fasteners. All fasteners are to be made up to the torque charted below. Failure to properly assemble these fasteners can result in their loss, product malfunction, and ultimately result in situations where personnel can be exposed to dangerous situations. Reference Lubrication Specifications on following page. IMPORTANT NOTE: Grease all zerts located on the top and bottom of the tong. Certain dumbell roller shafts including the brake shaft and the ones located above the tong legs can only be lubricated from one side. Rotate the ring gear and cage plate assembly to visually confirm grease is being displaced on both ends of each dumbell roller assembly. UHT TONG and LOCKJAW™ DRILL PIPE BACKUP FASTENERS Size Application Torque 1/4 - 20 NC 3/8 - 16 Set Screws 3/8 - 16 NC door switch mounting bolts, tong clip bolts 14 ft lbs bearing caps, door switch adj. sleeve *1 housing cover, backup side plates, tong & backup clip bolts top secondary bearing cap, cage plate key, motor mounts, backup cyl. wedges, leg bolts tong plates, bearing caps, idler shaft bolts, backup cyl. gland bolts hanger bolts cam follower nuts cage plate bolts dumbell roller backup bulkhead connector idler shaft 38 ft lbs 1/2- 13 NC 5/8 - 11 NC 3/4 - 10 NC 3/4 - 16 NF 7/8 - 9 NC 1 - 12 NF 1 1/4 - 12 NF 1 1/2 - 12 NF *1 Bearing Caps: Coat with removable Loctite, tighten until screw contacts bearing, back off 1 turn. Door Switch Adj. Sleeve: Coat with removable Loctite, tighten by hand until snug. *2 Tighten until all slack is removed, but dumbell roller is still free to rotate by hand. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 4 - 1 93 ft lbs 180 ft lbs 317 ft lbs 52 ft lbs 473 ft lbs *2 100 ft lbs 1,200 ft lbs LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following specifications: (Used in tong case) Use an EP synthetic grease that meets or exceeds the following specifications: (Used as bearing grease) Type High Temp MP Type N/A NLGI Consistency Grade 1 NLGI Consistency Grade 2 Color Medium Green Color Blue Lithium Complex Soap, wt% Non Soap Lithium Complex Soap, wt% 14 Serv. Temperature 0 Deg. F – 450 Deg. F Serv. Temperature N/A Base Oil Viscosity: @ 100º F @ 200º F 1300 SUS 89 SUS Base Oil Viscosity: @ 40ºC, cSt ASTM D 445 @ 100ºC, cSt 150 14.5 Viscosity Index 77 Viscosity Index N/A Penetration, dmm Worked ASTM D 217 325-340 Penetration, dmm Worked, 60X ASTM D 217 280 Dropping Point, ºF ASTM D 566 500 ± Dropping Point, ºF ASTM D 2265 450+ Rust Protection, 5% SSW N/A Rust Protection, 5% SSW ASTM D 5969 Pass Water Washout %wt loss @ 175ºF N/A Water Washout %wt loss @ 175ºF ASTM D 1264 6.8 Timken, OK Load, lbs 50 Timken, OK Load, lbs ASTM D 2509 45 Bomb Oxidation 100 hrs @ 210ºF, psi drop N/A Bomb Oxidation 100 hrs @ 210ºF, psi drop ASTM D 942 5 max Applications High & Low Speed Bearings, Wheel Bearings, Pumps, Gears, Lubrication Applications Industrial application where a high temperature/multipurpose extreme pressure grease is needed, Trailers Use a premium quality hydraulic fluid that meets or exceeds the following specifications: Humble Hydraulic H 68 ISO Viscosity Grade 68 Base Oil Viscosity: ASTM D 445 cSt @ 40ºC cSt @ 100ºC 65.0 8.5 Viscosity Index – ASTM D 2270 95 Pour Point – ASTM D 97 -9 Flash Point – ASTM D 92 C(ºF) 222 (432) Demulsibility – ASTM D 1401 41/39/0 (20) Vickers 104C (IP281) Pass Vickers M-2950-S Quality Level Vickers I-286-S Quality Level TOST – ASTM D 943 2000+ SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 4 - 2 OPERATIONAL INSTRUCTIONS PERSONNEL TRAINING All personnel installing, operating, repairing or maintaining equipment or those in the vicinity of this equipment should be trained in rig safety, correct tool operation and maintenance as applicable. This measure helps ensure the safety of everyone exposed to the equipment for whatever purpose or reason. During installation, operation or maintenance of this equipment personnel should wear appropriate personnel protective equipment (PPE). D) Attach 1" (25.4 mm) IWRC minimum wire rope with a 51.7 ton (52.5 tonne) minimum breaking strength or better, as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator. You should always have snubbing line attached. Use of a integral hydraulic backup is safer than manual backup, but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular. This equipment generates extreme torque and should be used with caution. SUSPENSION A) CLINCHER® Tongs should be hung from a 7/8" (22 mm) high strength IWRC wire rope with a minimum breaking strength/load of 31 tons (28.1 tonnes). It should be hung as close to the center of the drill rotary without interfering with operation of the drill string and lifting equipment. It is recommended the operator make use of the CLINCHER® Lift Cylinder. If this equipment is to be used in the EEA, the CLINCHER® Lift Cylinder must be used as a condition of the ‘CE Marking’. The CLINCHER® Lift Cylinder incorporates a hydraulic cylinder and manual lift spring. The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make-up and break-out. WARNING: The suspension system must allow the tong to easily move down a distance equivalent to the thread make-up length. If significant resistance is encountered the suspension system may be subject to load which could cause its failure, damage equipment, or expose personnel to severe or fatal hazards. TYPICAL SNUB LINE INSTALLATION NOTE: SNUB LINE IS PERPENDICULAR TO AXIS OF TONG RIGGING UP LIFT CYLINDER Attach suspension cable to hydraulic rod end of lift cylinder assembly using appropriate shackle. Carefully raise lift cylinder assembly until it is vertical. Position to allow an appropriate shackle to be connected to the tong’s lifting bail or bridle. Connect lift cylinder quick disconnect to quick disconnect on tong valve package. B) Assure that tong is suspended in level manner. Both tong and the backup must be level at the point they contact the tubular. Using adjustment screws and slots in rigid hanger assembly, adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis. C) Make certain that floor space is adequate to maneuver tong on and off pipe. The space must be clear of obstructions to allow safe and unrestricted operation. TYPICAL TONG INSTALLATION NOTE: TONG IS PERPENDICULAR TO TUBING SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 5 - 1 OPERATIONAL INSTRUCTIONS JAW AND DIE INSTALLATION D. Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer. A) WARNING: No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power supply. E. In the event hoses are not tightened securely, possible failures to hydraulic system can occur. 1) If pressure supply hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit, resulting in increased RPM in the power unit. B) Determine O.D. of tubular to be made-up or broken-out. Use proper dies to bite O.D. of tubular and insert as follows: Remove sliding head jaws (2) from cage plate pockets. Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward. Repeat procedure for other side. 2) If return line hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself, resulting in the tong motor increasing to maximum pressure and possible motor seal failure. F. HYDRAULIC LINES A) See Warning ‘A’ above. B) Always inspect hoses and quick disconnects prior to installation for abrasions, kinks, and other visible damage. Clean quick disconnects with clean, lint free cloth, approved safety solvent or compressed air as needed to insure no foreign matter is introduced into hydraulic system. C) Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit. Be advised that the standard installation on CLINCHER® tong calls for 1" Hydraulic Supply hose and 1-1/4" Hydraulic Return hose. The differing hoses eliminate the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system. It is important the operator MUST ALWAYS fit the 1 1/4" return hose first when coupling the power tong to ensure free flow back to the reservoir. The reverse procedure MUST ALWAYS be followed when disconnecting the power tong. TONG OPERATION A. Insure proper dies are installed. Connect hydraulic hoses, verify reservoir is full of hydraulic fluid and insure suction valve is open. B. Open bypass valve to hydraulic system, then check to make sure all hose connections are secure and hydraulic system is free of leaks. C. Be certain door is completely closed before operation to insure safe operation. The CLINCHER® tong is equipped with a door switch, which prevents operation of the tong when door is even partially open. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 5 - 2 After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes. Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses. Place shifting lever into low gear position and rotate ring gear several times. Repeat in reverse. If correct jaw/die combination is installed, the unit is now ready to run pipe. G. Adjust height of tong to a safe working height using the clearly marked Lift Cylinder Lift/Lower control. H. Stand adjacent to the bank of control levers facing the Tong Door (the normal operators position), insert the locking pin into the rear cage plate hole (on operators side). This pin allows ring gear to rotate clockwise (make-up) and engage the can to close jaws on pipe. I. Swing tong and backup onto tubing, making sure to align tubing on rear jaw of backup. Close backup jaws through the use of the ‘Backup Clamp/Release’ control lever. The design of the CLINCHER® Integral Backup centers pipe in the backup and tong. Close tong door. J. Rotate ring gear clockwise through the use of the ‘Tong Make/Break’ control lever until jaws lock on pipe and continue to rotate until desired amount or torque is applied. K. After correct amount of torque specific to that connection has been applied, release tong jaws through the use of the ‘Tong Make/Break’ control lever until jaws release and throat in cage plate is aligned with door opening. Open door. L. Release backup through the use of the ‘Backup Clamp/ Release’ control lever until backup jaws are completely retracted. M. High and low gear is adjusted by use of shifting lever PN 45142, located to the left side of the shifting housing. With the lever in the upwards position the tong is in high gear. With the shifting lever in the downward position, the tong is in low gear. OPERATIONAL INSTRUCTIONS DEPRESSURIZATION PROCEDURE OPERATIONAL HEIGHT A. Rotate tong to open throat position, fully retract backup and pusher cylinders, fully extend lift cylinder. It is important that all operators of power tongs maintain a safe working height for each operation. The safe working height is determined by ensuring that the operator has a clear unobstructed line of sight to the control valves and can operate all system controls with ease. If this is not the case, we suggest the use of approved work platforms or scaffolding. Individual companies or location will require the operator to first carry out an assessment of the risks involved and take these into account prior to starting an operation and throughout the duration of the task at hand. B. De-energize hydraulic power unit. C. Repeatedly actuate tong motor control valve fully in both directions while tong door is closed to dissipate any stored hydraulic pressure. D. Remove HPU supply hose quick disconnect at tong. E. Repeatedly actuate all control valve levers fully in both directions while the tong door is closed. F. Remove HPU return hose quick disconnect at tong. G. Disconnect any other hoses such as case drains or load sense if they are utilized. STD STD TONG LIFT CYLINDER MAKE BREAK LIFT LOWER OR OPTIONAL LIFT CYLINDER LOWER LIFT SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 5 - 3 OPTIONAL BACKUP CLAMP RELEASE OPTIONAL OPTIONAL PUSHER FWD REV CHROMEMASTER INTENSIFIER EXTEND RETRACT Page 5 - 4 MAINTENANCE INSTRUCTIONS CLINCHER® recommends that owners of CLINCHER® Hydraulic Power Tongs, CHROMEMASTER™s, and accessories adapt a regularly scheduled maintenance program. Implementation of this type of program offers several benefits. First you decrease the possibility of anyone being harmed by the equipment. Second, you increase the life of your equipment. And third, you may find a problem before it escalates to a costly repair or down time on the job. A major inspection (described at the end of this section) should be carried out if equipment is suspected to have been damaged during transit, has suffered some form of significant overloading/impact during operation, or is to be mobilized to a remote location where maintenance operations are difficult to carry out. It is strongly recommended that the CLINCHER® Tong, Backup and Hydraulic Power Unit be fully function tested upon installation, prior to being put into service. C) Remove side jaws from tong and inspect side jaw for missing or broken parts, damaged splines, broken ears (locking hooks on front portion of side jaws.) D) Clean and inspect side jaws, jaw pins, jaw rollers for damage or excessive wear (cracks, breakage, and uneven wear patterns). Reassemble jaw sections replacing any damaged parts. Lubricate pins and rollers, and reinstall in tong. E) Clean and inspect backup operating cylinders. Insure spline area is free from damage and any rust or dirt is removed. Replace any missing or damaged die retainer clips and die retainer bolts. F) Inspect all hoses for wear, replace as necessary, or as per manufacturers recommendations. G) Inspect hanger assembly to assure all parts are returned and in operating condition. (i.e. H-Plates, spring, leg springs, leg spring caps and pins.) H) Replace jaw, pins and rollers in tong. HYDRAULIC SYSTEMS AND COMPONENTS Hydraulic systems and components are designed for specific use in the oil and gas industry. The hydraulic pressure rating for this equipment can be as high as 3000 psi. Therefore, it is VITALLY IMPORTANT that prior to carrying out any work on any portion of the hydraulic system that you familiarize yourself with the hydraulic schematics. WARNING: No work of any type is to be carried out while the tong is connected to any hydraulic power supply. It is recommended that you fully disconnect all hydraulic lines supplying power to the hydraulic system and utilize a method of isolation or lockouts on the control systems. Always take precautions when bleeding down any residual system pressure by ensuring the return (1 1/4") hydraulic line is disconnected last and that all control levers are in the neutral or open center position. While residual fluids will be minimal in quantity, it is VITALLY IMPORTANT that all residual fluids are secured in a suitable container taking the necessary precautions to safeguard and protect against potential environmental contamination. ROUTINE MAINTENANCE Cleaning - Upon return from each and every job: A) Pre-wash unit to remove majority of dirt and grease build up as to allow removal of dies, and inspection of overall condition of unit. B) Remove and inspect dies from tong and backup. Note any missing or damaged die retainers, and or die retainer bolts. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 1 I) Lubricate tong’s cam followers (upper and lower), dumbell roller shafts (upper and lower zerts), door shaft, idler gear shafts (2), pinion gear, and secondary gear assemblies. Pinion gear and secondary gear assemblies are installed with sealed bearings. There are no provisions to grease these bearings. However, if replaced by non-sealed bearings (non-sealed bearings cannot be fitted into ‘CE Marked’ equipment), the 1/8" N.P.T. flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule. Lubricate low gear housing, and shift housing, and re-pack tong body cavity. Lubricate zerts in backup plates and pins. J) Install dies of a size needed for testing purposes, and attach hydraulic power unit to tong. Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup. K) Insert test mandrel of the exact same size as the dies which are installed in the tong and backup. Caution: Testing the function of the backup without the proper size dies installed and/or without the proper sized mandrel in place, you risk serious damage to the backup cylinder. L) After power unit has reached operating R.P.M. and temperature, operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup. (Recommended operating pressure of 2,500 psi / 172 bar) Backup pressure gauge should match system operating pressure. After release of control valve you MAINTENANCE INSTRUCTIONS may experience a slight drop in backup pressure (up to 300 psi / 21 bar) this is normal. If backup pressure drops more than 300 psi within 2 minutes, you may be experiencing a hydraulic leak. DEPRESSURIZATION PROCEDURE A. Rotate tong to open throat position, fully retract backup and pusher cylinders, fully extend lift cylinder. M) While maintaining pressure on backup visually inspect hoses, stainless steel lines, fittings, etc., for seepage of hydraulic fluid. Repair or replace parts causing leaks. If you see no visible external leaks and your backup is still losing pressure, there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston. It is recommended that the backup be returned to the manufacturer for repair. B. De-energize hydraulic power unit. N) If at this time your backup is functioning correctly, open and close unit several times to insure consistent operation. F. O) With the proper dies installed in the tong and backup, and test mandrel locked in the backup, place reversing pin into the make-up position, set tong into low gear and operate tong through several cycles of locking, biting and torquing to required torque. Change reversing pin to break-out position and repeat. Repeat same procedure in high gear. Note: Torque developed in high gear is considerably less than torque developed in low gear. P) WARNING: This test must be performed in low gear. Test door interlock system by opening door slightly with tong rotating. (Remove test mandrel for this procedure.) The tongs rotation should stop. If tong rotation fails to stop, close door, cease rotation, deactivate power unit, and inspect door interlock switch for damage. Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar. Warning: If door switch system is not functioning properly tong must not be used. C. Repeatedly actuate tong motor control valve fully in both directions while tong door is closed to dissipate any stored hydraulic pressure. D. Remove HPU supply hose quick disconnect at tong. E. Repeatedly actuate all control valve levers fully in both directions while the tong door is closed. Remove HPU return hose quick disconnect at tong. G. Disconnect any other hoses such as case drains or load sense if they are utilized. Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong A) B) C) D) E) F) G) H) I) Cam followers: upper and lower (all) Dumbell roller shafts: upper and lower (all) Door shaft Idler shafts (2) Low gear housing (2 zerts) Shift housing (2 zerts) Re-pack tong cavity Pinion and secondary gear shafts (if sealed bearings have been replaced by non-sealed bearings) Jaw rollers and pins: Remove jaw pins and rollers, clean and lubricate with gear grease Inspect hydraulic fluid for foreign material and contaminants. Filter or replace. You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed. Q) Re-inspect tong and backup hydraulic system for leaks. J) R) If at this time the unit is functioning as intended, replace all covers and grease splines in tong and backup (side jaws and back jaws), tape or grease spools on control valves (to prevent paint from adhering to polished spool surface), prime and paint unit for storage. ANNUAL MAJOR MAINTENANCE Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment, reduce operating cost and avoid downtime. CLINCHER® recommends a program of frequent routine inspection, and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out, perform the following: SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 2 MAINTENANCE INSTRUCTIONS A) Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit. i.e. Damage to hanger assembly, hydraulic backup, mounting legs, or hydraulic valve assembly. B) Check test date. Ensure that a load test and inspection was carried out within the last 9 months (as per AUWED 95/63/Ec (LOLER) in the EEA). C) Check ring gear. Check for any signs of damage or wear. P) Check condition of all hydraulic hoses and fittings. Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks, cuts, or wear. Q) Reinstall all parts which were removed for inspection and/or damage. Connect to hydraulic power supply and function test operation of tong in high, low, forward, and reverse. Torque test utilizing appropriate dies and test mandrel. Test operation of lift cylinder. D) Remove motor and valve assembly from the tong body. R) Inspect power unit system according to manufactures specifications. E) Check motor seal. Apply hydraulic power, run motor and visually check motor seal for any signs of leakage. S) Lubricate tong and backup according to maintenance schedule preceding this section. F) Check drive gear, high and low pinion gears. Check for excessive sign of wear on motor gear. T) Paint, remembering to mask off surfaces not intending to paint with grease or masking tape. G) Check condition of control valve spools. Activate valves and check for any sign of wear, pitting, or scoring of the chrome surface of spools. If spool is damaged in any way, the complete section must be changed out. Spools are not interchangeable. U) Complete dated inspection report giving details of all duties performed along with complete list of items replaced. H) Check gear selector and shaft. Visually inspect the shifting shaft for alignment and straightness. I) Check Hi/Low Gear assembly. Visually inspect high and low clutch and gears for any sign of chipped, broken, or worn teeth. J) Check dumbell rollers, shafts and bushings. Check for excess movement on either bearings, bushings, shafts or dumbells. K) Check idler gears and center pinion shaft gears and bearings. Check that there are no signs of worn, chipped, or broken teeth on idler and center pinion shaft gears. L) Check door bearings. Visually check excess movement 1. 2. 3. on bearings at door assembly. If excess movement is found door must be removed making careful note of 1. Running-in completed. Low wear rate starts when up to 10% bearing washers positions for reassembly. of the bronze is exposed. M) Check door switch system. Visually check that door 2. Typical surface appearance when DUᓼ bearing approaches its half life with 40% to 50% of the bronze exposed. switch valve has sufficient strength to hold door in closed 3. Bronze is beginning to smear near the end of DU=s useful life position. If this is not the case, then repairs are required. N) Check door safety device. Functionally check tong door safety switch. Engage low gear, open tong door and push rotor control lever forward as if to rotate rotor. If safety device is operational then the rotor will not rotate. O) Check lifting hanger test date. Check lifting hanger for damage. Ensure that a load test and inspection was carried out within the last 9 months (as per AUWED 95/63/Ec (LOLER) in the EEA). SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 3 as a dry bearing. Over 75% of the bronze is visible at the surface. For additional information about DU bearings, please contact Garlock Bearings Inc, 700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise: Problem Solution A) Restricted or clogged intake line Clean line, check for contamination. B) Contaminated fluid Flush system, change fluid. C) Restricted vent Clean or replace air vent. D) Air in fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir. E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination. F) Excessive RPM Check PTO, gears, and recommended speed to assure proper pump is installed for operation. G) Increased friction Make sure pump has been assembled using correct torque values. H) Damaged or worn relief valve. Replace relief valve. I) Damaged or worn check valve. Replace check valve. J) Restricted discharge Check to make sure relief valve is set to proper pressure. K) Valve system restricted Inspect and repair or replace defective parts, check system for contamination. Excessive Wear to Hydraulic Components: Problem Solution A) Fluid contamination Flush fluid system, replace with new fluid. B) Components misaligned Inspect and realign. C) High operating pressures Gauge and set to proper pressure. D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid. E) Air in fluid Check for leaks, and be certain fluid suction in tank is well below hydraulic fluid in reservoir. F) Shortened bearing life Check alignment, insure proper lubri-cation to non-sealed bearings. Slow Tong Speed: Problem Solution A) Restricted supply line Clear supply line and check intake on reservoir. B) Low fluid level Add fluid to proper volume. C) Air leak Locate and repair leak. D) Pump speed insufficient Assure proper pump speed for application. E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or pump is defective. Repair or replace defective part. F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace fluid if inadequate for operating temperature. G) Low or no flow from supply line Check to assure couplings are securely fastened. H) Hydraulic bypass valve malfunction Inspect. Adjust unloading pressure. necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 4 Replace or repair as TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque: Problem Solution A) Door switch malfunctioning Check to make sure door is completely closed. Inspect door switch and dump valve. Replace or repair door switch and/or dump valve. B) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or defective seals. C) Damaged or worn pump parts Inspect, repair, or replace. D) Slow pump speed Assure proper pump speed for application. E) Improper system fluid Check fluid viscosity and replace fluid if inadequate for operating temperature. F) Directional control valve set improperly Check relief and directional control valve. Neutral should return slightly to reservoir. G) Damaged tong motor Inspect, repair, or replace. H) Restriction of supply line, excessive back pressure Check to assure couplings are securely fastened. I) Defective gauge or load cell Inspect, repair, or replace. Assure unit has been calibrated to proper arm length. NOTE: When using CLINCHER® integral backup system, it is the length of backup arm, NOT the tong arm length. Difficulty Shifting Gears: Problem Solution A) Broken key in shifting yoke Inspect and replace key stock in shifting yoke. B) Worn or damaged shifting yoke pins Inspect and replace broken or worn pins. C) Insufficient lubrication Pump grease into both zerts located on shift housing. D) Detent ball bearing spring set too tight Inspect and relieve pressure by adjusting set screw/spring plunger on shifting gear PN 55084-02. Failure to Grip Tubulars: Problem Solution A) Jaws move out from neutral, but fail to penetrate pipe. Tong not perpendicular. Inspect die size and replace with correct dies for pipe. Wrong size dies for tubulars. Assure suspension of tong is perpendicular to tubulars. Adjust hanger as necessary. B) Jaws fail to move out of neutral. Brake band not tight enough, faulty cam followers, rust debris or damage to jaws. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. C) Tong will not release from tubular. Brake band not tight enough, defective cam followers in cage plate, insufficient lubrication to jaw pin and roller. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. D) Tong motor runs but ring gear does not rotate. Broken gears or defective shift in hydraulic tongs system. Inspect and replace defective gears. Inspect and repair or replace defective shifting parts. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars: Problem Solution E) Tong binds under light load. Worn or damaged cam followers, dumbell roller bearing, or idler bearing. Inspect and replace defective parts. F) Ring gear rotates while control lever is in neutral. Replace control valve. G) Shift will not stay in set position. Lost spring plunger. Replace spring plunger. H) Hydraulic fluid leaking from motor. Damaged or worn motor shaft seal. Replace motor shaft seal. HYDRAULIC BACKUP SYSTEM Failure to hold tubulars: Problem Solution A) Incorrect die for size tubular Check pipe OD and match die size to pipe OD. B) Dies have material compacted in tooth area; worn teeth. Clean dies with wire brush and inspect. Replace with new dies if necessary. C) Power unit pressure set incorrectly Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup. D) Counter balance valve not holding pressure Remove side plates on backup. Bench test and replace the defective counter balance valve. E) Internal leakage in backup cylinder Disconnect lines and bench test cylinder. Repair or replace as necessary. F) Jaws will not retract. Counter balance valve is stuck. Replace counter balance valve. G) External leakage of cylinder Repair or replace cylinder. H) Control valve set to neutral, but jaws extend. Inspect control valve for damage and/or incorrect spool. Repair or replace as necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 6 - 6 SECTION 7 TONG & BACKUP SPARE PARTS LIST Part Number Quantity Description 12501437 1 Seal for Rineer Motor 55013-01 2 Standard Jaw Pins (Heavy Duty) 55135 2 Low Friction Jaw Pins 55014-01 2 Standard Jaw Rollers (Heavy Duty) 55136 2 Low Friction Jaw Rollers 1001 8 1/8 NPT Zerts SLV1000-01 1 Door Switch Assembly 45072 1 Shifting Yoke 55061-A 1 Brake Band Assy. CM5573 2 Die Clip (5 1/2" UHT Backup) BUCD5514 2 Die Clip (5 1/2" DP Backup) BUCD5533 2 Die Clip (5 1/2" DP Backup) VA20-MRV-1 or DVG35-HMRV 1 VA20 Relief Cartridge or VA35 Relief Cartridge SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 7 - 1 Page 7 - 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER® Tong and Backup to allow them to be customized to provide a system most appropriate for the end user’s application. CLE5500-15G Tong Accessories Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve (for non-hazardous services) allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Lift Cylinder with Integral Spring Hanger controls vertical position TSP-80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUCD5500 and BUCDT5500 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling, transport and help guard against damage Please note that with the exception of the Lift Cylinder with Integral Spring Hanger, the above accessories are not ‘CE Marked’. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 8 - 1 Page 8 - 2 SECTION 9 UHT TONG ILLUSTRATIONS TABLE OF CONTENTS 5 1/2" UHT TONG ASSEMBLY (Assembly No. CLE5500-15G & -15H) ..................................................................... 9 - 3 GEAR HOUSING TOP VIEW / HIGH GEAR IDLER ASSEMBLY (Assembly No. 55123-ASY) ................................ 9 - 4 GEAR TRAIN ................................................................................................................................................................. 9 - 5 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY (Assembly No. 55158) .......................................................... 9 - 6 SEVERE SERVICE BRAKE DUMBELL ROLLER ASSEMBLY (Assembly No. 55158-BB)...................................... 9 - 6 IDLER GEAR ASSEMBLY (Assembly No. 55169)........................................................................................................ 9 - 7 SEALED IDLER BEARING PN 1905............................................................................................................................ 9 - 8 INSTALLATION INSTRUCTIONS FOR PN 1905 ....................................................................................................... 9 - 9 PINION GEAR ASSEMBLY (Assembly No. 55170)...................................................................................................... 9 - 10 SECONDARY GEAR ASSEMBLY (Assembly No. 55171) ........................................................................................... 9 - 11 ENCODER ASSEMBLY (Assembly No. 55142) ............................................................................................................ 9 - 12 SHIFTING GEAR ASSEMBLY / SHIFT ASSEMBLY (Assembly No. 45091)............................................................. 9 - 13 MOTOR ASSEMBLY..................................................................................................................................................... 9 - 14 1.625" SEVERE SERVICE CAM FOLLOWER ASSEMBLY (Assembly No. SSCF162500) ....................................... 9 - 15 TONG DOOR ASSEMBLY (Assembly No. 55172)........................................................................................................ 9 - 16 DOOR SWITCH ASSEMBLY (Assembly No. 14186) ................................................................................................... 9 - 17 BRAKE BAND ASSEMBLY (Assembly No. 55061A)................................................................................................... 9 - 18 HANGER BRACKET ASSEMBLY (Assembly No. 55001-03)...................................................................................... 9 - 19 5 1/2" UHT TONG JAW ASSEMBLY 3 1/2" THRU 5" (Assembly No. CJ-55A) ......................................................... 9 - 21 5 1/2" UHT TONG JAW ASSEMBLY 3 1/2" THRU 5 1/2" (Assembly No. CJ-55B) ................................................... 9 - 21 5 1/2" UHT TONG LF JAW ASSEMBLY 2 1/16" THRU 3 1/2" (Assembly No. CJ-LF-55A)...................................... 9 - 22 5 1/2" UHT TONG LF JAW ASSEMBLY 2 3/8" THRU 5 1/2" (Assembly No. CJ-LF-55B)........................................ 9 - 23 5 1/2" UHT TONG DOVETAIL JAW ASSEMBLY...................................................................................................... 9 - 24 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 05/07 Page 9 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 05/07 Page 9 - 2 29 39 40 33 34 22 23 24 39 41 32 49 50 51 30 7 35 42 27 5 12 31 39 41 6 2 47 48 30 52 12 42 49 50 51 8 1 53 54 39 41 37 24 39 40 4 43 44 45 46 52 36 NOT SHOWN IN THIS ILLUSTRATION. ASSEMBLY NO. CLE5500-15G & -15H CLE5500-15H Part Number 14005 14006 ----45078-02 45091 55001-03 55007 55011-01 55044 55055 55056-01 55057-05 55061A 55076 55084-02 1311 12501437 55085 55086-A 55088 55121-01 55123 55107 1080 55141 55142 55155-01 55156 55158 55158-BB 55169 55170 55171 55172 45099 14186 RH1201-S5 55151-S1 1610 1151 1158 201 1153 1152 1154 1027 1048 1103 1111 SSCF162500 1170 1171 1001 73028 73057 LOG # 05/22/07 DATE CLE5500-15G\Assembly rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Part Description LOW GEAR HOUSING WELDMENT LOW GEAR HOUSING COVER SINGLE SPEED MOTOR 15 SERIES 2 - SPEED MOTOR 15 SERIES SHIFT ASSEMBLY HANGER BRACKET ASSEMBLY LOCKING PIN CHAIN WELDMENT UPPER CAGE PLATE MID BODY WELDMENT CAGE PLATE KEY BOTTOM CAGE PLATE RING GEAR BRAKE BAND ASSEMBLY SHIFTING BOX WELDMENT DRIVE GEAR SPRING PLUNGER POLYPACK SEAL 1 7/16 x 1 11/16 x 1/8 MOTOR SPACER MOTOR SHAFT MOTOR SHAFT SEAL RETAINER MOTOR SHAFT BEARING SPACER HIGH GEAR IDLER 7/16"-14 x 2 1/2" HHCS FULL THREAD 7/16"-14 NUT SIDE HANDLE WELDMENT ENCODER ASSEMBLY BOTTOM PLATE WELDMENT TOP PLATE WELDMENT SEVERE SERVICE DUMBELL ROLLER ASSEMBLY BRAKE LUG DUMBELL ROLLER ASSEMBLY IDLER GEAR ASSEMBLY PINION GEAR ASSEMBLY SECONDARY GEAR ASSEMBLY DOOR ASSEMBLY DOOR CAUTION PLATE DOOR SWITCH ASSEMBLY GAUGE MOUNT GAUGE MOUNT EXT. PLATE 3/4" NPT FLUSH PLUG 5/8" LOCK WASHER 5/8"-11 x 1 3/4" HHCS 5/8"-11 x 2 1/4" HHCS 5/8"-11 x 1" SHCS 5/8" HI-COLLAR LOCK WASHER 5/8"-11 x 1 3/4" SHCS 3/8" LOCK WASHER 3/8"-16 x 1 1/4" HHCS 1/2" LOCK WASHER 1/2"-13 x 1 1/4" HHCS 1.625" SEV. SERVICE CAM FOLLOWER ASSEMBLY 3/4"-16 JAM NUT 3/4" LOCK WASHER 1/8" NPT ZERT 4-WAY BALL VALVE HI-LO SWITCH MOUNT THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CLE5500-15G Item # Qty. Part Number 1 1 14005 2 1 14006 3.1 1 45078 3.2 1 ----4 1 45091 5 1 55001-03 6 1 55007 7 1 55011-01 8 1 55044 9 1 55055 10 1 55056-01 11 1 55057-05 12 2 55061A 13 1 55076 14 1 55084-02 15 2 1311 16 1 12501437 17 1 55085 18 1 55086-A 19 1 55088 20 1 55121-01 21 1 55123 22 2 55107 23 2 1080 24 2 55141 25 1 55142 26 1 55155-01 27 1 55156 28 9 55158 29 2 55158-BB 30 2 55169 31 1 55170 32 1 55171 33 1 55172 34 1 45099 35 1 14186 36 1 RH1201-S5 37 1 55151-S1 38 1 1610 39 47 1151 40 39 1158 41 8 201 42 6 1153 43 5 1152 44 5 1154 45 10 1027 46 10 1048 47 4 1103 48 4 1111 49 30 SSCF162500 50 30 1170 51 30 1171 52 3 1001 53 1 ----54 1 ----- 5 1/2" UHT CLINCHER® TONG 29 10 24 28 22 23 52 3.1 OR 3.2 37 BEARING P/N: 1902 SEE PINION GEAR ASSEMBLY P/N: 55170 INTERNAL SNAP RING P/N: 1949 EXTERNAL SNAP RING P/N: 1950 AND (2) BEARINGS P/N: 1909 HIGH GEAR IDLER P/N: 55123 GEAR HOUSING TOP VIEW NOTE: DRAWING SHOWN WITHOUT UPPER LOW PINION GEAR, DRIVE GEAR & HIGH GEAR 1 2 4 MOTOR SHAFT BEARING P/N: 1901 INT. SNAP RING P/N: 1948 LOG # 10/27/05 DATE CLE5500-15E\Gear Housing.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HIGH GEAR IDLER ASSEMBLY P/N: 55123-ASY 3 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BEARING P/N: 1909 (2) REQD. INT. SNAP RING P/N: 1949 NOTE: DRAWING SHOWN WITHOUT LOW GEAR HOUSING BEARING P/N: 1902 PINION GEAR ASSEMBLY P/N: 55170 LOCATION FOR TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 HIGH GEAR IDLER SHAFT P/N: 55124 (Welded to Top Tong Plate) BEARING P/N: 1901 SEE SHIFT ASSEMBLY TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 HIGH GEAR IDLER P/N: 55123 EXT. SNAP RING P/N: 1950 HIGH GEAR IDLER ASSEMBLY P/N: 55123-ASY RING GEAR P/N: 55057-02 PINION GEAR P/N: 55038-01 SEE PINION GEAR ASSEMBLY P/N: 55170 LOG # 03/05/07 DATE CLE5500-15G\Gear Train.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PRIMARY INPUT GEAR P/N: 55070 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. DRIVE GEAR P/N: 55084-02 SEE SHIFTING GEAR ASSEMBLY HIGH GEAR P/N: 55119 SEE PINION GEAR ASSEMBLY P/N: 55170 SECONDARY INPUT GEAR P/N: 55048 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 LOW PINION GEAR P/N: 55047 SEE PINION GEAR ASSEMBLY P/N: 55170 IDLER GEAR W/O MICRO CAM P/N: 55049 SEE IDLER GEAR ASSEMBLY P/N: 55169 (2) REQD. 5 1/2" UHT TONG GEAR TRAIN CAGE PLATE KEY P/N: 55055 1/2"-13 x 1 1/2" SHCS P/N: 1106-A DUMBELL ROLLER P/N: 55025-B (12) REQD. SEE DUMBELL ROLLER ASSEMBLY P/N: 55158 MID BODY P/N: 55044 NOTE: DRAWING SHOWN WITHOUT LOW PINION GEAR Item # Qty. Part Number Part Name Item # Qty. Part Number Part Name 1 1 55025-B DUMBELL ROLLER 1 1 55025-B DUMBELL ROLLER 2 1 55027-D DUMBELL ROLLER SPACER 2 1 55027-D DUMBELL ROLLER SPACER 3 2 55191 DUMBELL ROLLER BUSHING 3 2 55191 DUMBELL ROLLER BUSHING 4 2 55192 DUMBELL ROLLER SPACER 4 2 55192 DUMBELL ROLLER SPACER 5 1 76025-A i DUMBELL ROLLER SHAFT 5 1 55126 BRAKE BAND LUG WELDMENT 6 2 1001 1/8" NPT ZERT 6 2 1001 1/8" NPT ZERT 7 2 1213 1"-12 LOW PROFILE NYLOCK NUT 7 2 1213 1"-12 LOW PROFILE NYLOCK NUT i OPTIONAL S/S SHAFT P/N: 2062 6 TOP TONG PLATE 7 5 4 3 4 2 3 5 2 1 1 3 4 BOTTOM TONG PLATE 3 7 6 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY ASSEMBLY NO. 55158 SEVERE SERVICE BRAKE DUMBELL ROLLER ASSEMBLY 4 7 6 ASSEMBLY NO. 55158-BB 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 6 REV. # LOG # 10/28/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15E\55158 & 55158BB.wpg Item # Qty. Part Number Part Name 1 1 55050 IDLER SHAFT 2 1 55049 IDLER GEAR 3 1 1905 BEARING 4 2 1926 INTERNAL SNAP RING 5 1 1001 1/8" NPT ZERT 6 3 1151 5/8" LOCKWASHER 7 3 1160 5/8"-11 x 2" HHCS 8 1 1946 EXTERNAL SNAP RING 9 1 1222 1 1/2"-12 HEX NUT 10 1 1223 1 1/2" LOCKWASHER 8 4 3 2 4 1 BOTTOM TONG PLATE 10 6 9 7 IDLER GEAR ASSEMBLY ASSEMBLY NO. 55169 Page 9 - 7 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 10/28/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15E\55169.wpg CLINCHER® CLINCHER® Item # 8 3 2 5 Qty. Part Number Part Name 1 1 55038-01 PINION GEAR 2 1 55119 HIGH GEAR 3 1 55122-01 HIGH GEAR RETAINER 4 1 55047 LOW PINION GEAR 5 2 1902 BEARING 6 1 55047-1 PINION BEARING BUSHING 7 8 1 1 55036 1950 BOTTOM PINION BEARING CAP EXTERNAL SNAP RING - N5100-100 9 2 1029 10 1 1607 1/8" FLUSH PLUG 11 4 1156 5/8"-11 x 1 1/4" HHCS 12 4 1151 i 3/8"-16 x 1/2" SET SCREW 5/8" LOCKWASHER i USE REMOVABLE LOCTITE 6 4 1 5 7 12 9 10 11 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PINION GEAR ASSEMBLY ASSEMBLY NO. 55170 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 10 REV. # LOG # 10/28/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15E\55170.wpg Item # Qty Part Number Part Name 10 1 2 1 1 55070 55048 3 1 55041 4 1 55043 5 1 1901 BEARING 6 7 1 1 1903 55066 SINGLE ROW BEARING TOP BEARING RETAINER 8 1 1900 BEARING 9 1 55131 SPACER 10 1 1611 11 1 1610 3/4" NPT FLUSH PLUG 12 13 3 3 1110 1103 1/2"-13 x 1" HHCS 1/2" LOCKWASHER 14 6 1029 15 3 1156 16 1 256 5/8"-11 x 1 1/4" SHCS 17 7 1151 5/8" LOCKWASHER 18 1 1152 5/8" HI-COLLAR LW 19 4 1158 5/8"-11 x 1 3/4" HHCS 14 PRIMARY INPUT GEAR SECONDARY INPUT GEAR 12 ÷ BEARING RETAINER ASSY. TOP SECONDARY BRG. CAP 13 4 UPPER HOUSING COVER 5 g 1" NPT FLUSH PLUG 1 i 3/8"-16 x 1/2" SET SCREW 5/8"-11 x 1 1/4" HHCS 9 g Note: Flush Plug used when Encoder is not mounted. For Encoder mounting, see Figure of Encoder. 15 i USE REMOVABLE LOCTITE 17 8 16 18 7 TOP TONG PLATE 2 BOTTOM TONG PLATE 6 3 17 14 19 ÷ 5/8" LOCKWASHER P/N: 1151 ÷ 5/8"-11 x 1 1/4 " HHCS P/N: 1156 (2) REQD. OF EACH ÷ COVER PLATE P/N: 55041-B 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECONDARY GEAR ASSEMBLY ASSEMBLY NO. 55171 11 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 11 REV. # LOG # 10/31/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15E\55171.wpg ENCODER & MOUNTING SCREWS (Supplied by Customer) FOR SHIPMENT WITHOUT ENCODER: i 1/2" #6-32 MACHINE SCREW P/N: 1276-B (4) REQD. i COVER PLATE P/N: 40034 i 3/8"-16 x 3/4" SHCS P/N: 1040-A (2) REQD. i ENCODER MALE COUPLING P/N: 55144 i USE #10-32 x 1/4" SET SCREW P/N: 1034 i ENCODER COUPLING MOUNT P/N: 51031 i 1/2"-13 NUT P/N: 1101 i ENCODER MOUNTING PLATE P/N: 51075 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (3) REQD. OF EACH TOP SECONDARY BEARING CAP P/N: 55143 LOW GEAR HOUSING COVER 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ENCODER ASSEMBLY ENCODER ASSEMBLY NO. 55142 i THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 12 3 REV. # LOG # 10/31/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500\Encoder rev3.wpg 1/8" NPT ZERT P/N: 1001 iSELF-LUBRICATING FLANGE BEARING P/N: 45092 SHIFTING BOX WELDMENT P/N: 55076 i HANDLE BALL P/N: 55071 i 3/8"-16 x 1" SET SCREW P/N: 1030 i SHIFTING YOKE WELDMENT P/N: 45072 i SHIFTER SHAFT P/N: 45143 i STRAIGHT YOKE HANDLE P/N: 45142 i COMPONENTS OF SHIFT ASSEMBLY P/N: 45091 i SPLIT SELF-LUBRICATING FLANGE BEARING P/N: 45106 (2) REQD. MOTOR SPACER P/N: 55085 i 3/8"-16 x 3/4" HHCS P/N: 1046 i 3/8" LOCKWASHER P/N: 1027 i3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH SPRING PLUNGER P/N: 1311 (2) REQD. DRIVE GEAR P/N: 55084-02 MOTOR SHAFT BEARING SPACER P/N: 55121-01 INT. SNAP RING P/N: 1948 BEARING P/N: 1901 SHIFTING GEAR ASSEMBLY Page 9 - 13 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1 REV. # LOG # 03/15/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15E\Shifting Gear rev1.wpg MOTOR SHAFT POLYPACK P/N: 12501437 MOTOR SHAFT O-RING P/N: 2-150 SEAL RETAINER P/N: 55088 i SNAP RING P/N: 0150111 SNAP RING P/N: 0150111 MOTOR SHAFT BEARING P/N: 0150710 SNAP RING P/N: 1945 SEAL RETAINER P/N: 55088 POLYPACK P/N: 12501437 i O-RING P/N: 2-150 i MOTOR SHAFT BEARING P/N: 0150710 i SNAP RING P/N: 1945 W/ OUT WIPER RING i RINEER GA-15 MOTOR FOR CLARITY PURPOSE ONLY NOT TO SCALE i COMPONENTS OF MOTOR MOTOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 14 REV. # LOG # 10/04/06 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ Motor\Motor CLE5500+.wpg 1/4" DRIVE ZERT P/N: 1257 3/4" JAM NUT P/N: 1170 For Reference Only Not Part of Assembly 3/4" LOCKWASHER P/N: 1171 For Reference Only Not Part of Assembly STUD P/N: SSCF162510 BUSHING P/N: SSCF162530 RACE P/N: SSCF162520 1.625" SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO. SSCF162500 Page 9 - 15 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 11/12/01 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500\SSCF162500.wpg Item # Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 13 9 1 Part Number 55022-A ÷ 55191 55192 55125 55027-D 55025-B 1910 55113-01 1213 76131 i 1029 1001 1002 ÷ i 1 2 2 2 1 1 2 1 2 1 2 1 1 Part Name SHAFT DUMBELL ROLLER BUSHING DUMBELL ROLLER SPACER DOOR BUSHING DUMBELL ROLLER SPACER DUMBELL ROLLER BEARING DOOR WELDMENT 1"-12 LOW PROFILE NYLOCK NUT DOOR SWITCH ADJ. SLEEVE 3/8"-16 x 1/2" SET SCREW 1/8" NPT ZERT 1/8" NPT 90E ZERT OPTIONAL S/S SHAFT P/N 2061 USE REMOVABLE LOCTITE 10 11 4 3 7 5 7 6 3 4 2 9 12 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 TONG DOOR ASSEMBLY ASSEMBLY NO. 55172 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 16 REV. # LOG # 03/06/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15G\55172.wpg 1/4"-20 NYLOCK NUT P/N: 212 (4) REQD. SELF LUBRICATED VALVE (DOOR SWITCH ASSEMBLY) P/N: SLV1000-01 3/8"-16 x 1" HHCS P/N: 1047 (2) REQD. 3/8" LOCKWASHER P/N: 1027 (2) REQD. (Welded to Door Switch Base) DOOR SWITCH BASE ASSEMBLY P/N: 76128 1/4"-20 x 2 1/4" HHCS P/N: 110 (4) REQD. DOOR SWITCH BASE MOUNT P/N: 45067-S7 (2) REQD. (Welded to Top Tong Plate) DOOR SWITCH ASSEMBLY ASSEMBLY NO. 14186 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 17 2 REV. # LOG # 05/10/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ 14186 Door Switch Assy rev2.wpg ASSEMBLY NUMBER 55061A BRAKE BAND ASSEMBLY BRAKE BAND RING P/N: 55061-S1 BRAKE BAND EYELET P/N: 45063-S1 (WELDED TO RING) 7/16"-14 x 2 1/4" HHCS MOD. P/N: 55107 7/16"-14 NUT P/N: 1080 BRAKE BAND LUG WELDMENT P/N: 55126 Component of Brake Dumbell Roller Assembly P/N: 55158-BB BRAKE BAND GUSSET P/N: 55061-S3 (WELDED TO RING) THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BRAKE BAND MATERIAL (90-10) 1/4" x 1 1/2" HD P/N: 1660 ATTACHED w/ 7-6 BRASS RIVETS 11/01/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ LOG # CLE5500\Brake Band Assy rev2.wpg 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER BRACKET ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. 55001-03 Page 9 - 19 1 REV. # LOG # 03/06/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500-15C\55001-03 rev1.wpg THIS PAGE LEFT BLANK INTENTIONALLY Page 9 - 20 (2) Required (Right & Left Jaw are reversible and interchangeable) 3 1/2" thru 5" UHT Assembly Number CJ-55A 3 1/2" thru 5 1/2" UHT Assembly Number CJ-55B Note: For Maximum Performance 2 1/16" thru 3 1/2" We Recommend CJ-LF-55A 5 1/2" UHT TONG JAW ASSEMBLY 5 1/2" UHT TONG JAW 2 1/16" thru 5" P/N: 55015 OR 5 1/2" UHT TONG JAW 3 1/2" thru 5 1/2" P/N: 55140 JAW ROLLER HEAVY DUTY P/N: 55014-01 JAW PIN HEAVY DUTY P/N: 55013-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CJ-55A 2 1/16" thru 5" BOTTOM JAW CLIP P/N: 55015-S1 OR CJ-55B 3 1/2" thru 5 1/2" BOTTOM JAW CLIP P/N: 51027-B CJ-55A 2 1/16" thru 5" TOP JAW CLIP P/N: 55017 OR CJ-55B 3 1/2" thru 5 1/2" TOP JAW CLIP P/N: 51027-T 3/8"-16 x 3" SHCS P/N: 1044 JAW 55015 2 1/16" thru 5" 1/4"-20 x 4 1/2" SHCS P/N: 1021 OR JAW 55140 3 1/2" thru 5 1/2" 1/4"-20 x 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW LOG # 04/16/02 DATE CLE5500\Jaw Assy rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 LOW FRICTION JAW PIN P/N: 55135 (2) Required (Right & Left Jaw are reversible and interchangeable) 2 1/16" thru 3 1/2" UHT LF Assembly Number CJ-LF-55A 5 1/2" UHT TONG LOW FRICTION JAW ASSEMBLY 5 1/2" UHT TONG JAW LOW FRICTION 2 1/16" thru 3 1/2" P/N: 55137 JAW ROLLER (LOW FRICTION) P/N: 55136 FOR ROLLER P/N 55136 USE: GARLOCK BUSHING P/N: 22DU24 (2) REQD. PER ROLLER (PRESSED INTO ROLLER) CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/01/05 DATE CLE5500\Jaw Assy LF rev3.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 3 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FOR USE WITH: CLE5500XXXX FINE TOOTH STEEL DIES TO 3 1/2" CLFA5500XXXX ALUMINUM DIES TO 5" BOTTOM JAW CLIP P/N: 55015-S1 TOP JAW CLIP P/N: 55017 3/8"-16 x 3" SHCS P/N: 1044 1/4"-20 x 4 3/4" SHCS P/N: 1023 (2) REQD. PER JAW HEAVY DUTY JAW PIN P/N: 55013-01 (2) Required (Right & Left Jaw are reversible and interchangeable) 2 3/8" thru 5 1/2" UHT LF Assembly Number CJ-LF-55B 5 1/2" UHT TONG LOW FRICTION JAW ASSEMBLY 5 1/2" UHT TONG JAW LOW FRICTION 2 3/8" thru 5 1/2" P/N: 55140 JAW ROLLER (LOW FRICTION) P/N: 55199 FOR ROLLER P/N 55199 USE: GARLOCK BUSHING P/N: 24DU20 (2) REQD. PER ROLLER (PRESSED INTO ROLLER) CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 04/14/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500\Jaw Assy CJ-LF-55B.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FOR USE WITH: CLJ5501XXXX FINE TOOTH STEEL DIES CLJA5501XXXX ALUMINUM DIES BB5601XXXX GRIT FACE™ DIES BOTTOM JAW CLIP P/N: 51027-B TOP JAW CLIP P/N: 51027- T 3/8"-16 x 3" SHCS P/N: 1044 1/4"-20 x 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW Size Dovetail Jaw Part Number Jaw Set Assembly Number 2 3/8" 2 CJDT55-02375 Size Jaw Set Assembly Number Dovetail Jaw Part Number 55190-02375 4" CJDT55-04000 55190-04000 55190-04125 2 7/8" CJDT55-02875 55190-02875 3 1/8" CJDT55-03125 55190-03125 4 1/8" 2 CJDT55-04125 4 1/4" 1 CJDT55-04250 3 3/8" CJDT55-03375 55190-03375 4 1/2" CJDT55-04500 55190-04500 CJDT55-03500 3 5/8" 2 CJDT55-03625 3 3/4" 2 CJDT55-03750 55190-03500 4 3/4" CJDT55-04750 55190-04750 55190-03625 4 7/8" 1 CJDT55-04875 55190-04875 3 1/2" 55190-03750 5" CJDT55-05000 55190-05000 5 1/2" CJDT55-05500 55190-05500 Item Qty. Part Number Description 1 2 SEE CHART DOVETAIL JAW 2 2 55013-01 JAW PIN HEAVY DUTY 3 2 55014-01 JAW ROLLER HEAVY DUTY 4 4 DTI1601 1/2 x 1 1/4 x 3 7/8 DT INSERT 5 2 148 3/8"-16 x 4" HHCS 6 4 1027 7 4 1061 1 55190-04250 3/8" LOCK WASHER 3/8"-16 x 3/4" BUTTON HD CS 5 7 6 2 4 1 3 2 MANUFACTURING BEGINNING 01/2001 JAW GEOMETRY WAS CHANGED. BOTTOM SCREWS & LOCK WASHERS NO LONGER USED. 2 12/07/07 Added note regarding manuf. beginning 01/2001. Revised to show right & left jaws. Added Jaw Sizes 2 3/8", 3 5/8", 3 3/4" & 4 1/8". 09/24/04 Change PN of BH Cap Screw 134 to 1027. Added Jaw Sizes 4 1/4" & 4 7/8". Replaced DT Strip Die list with PN DTI1601 (2) supplied per jaw. Rev. Date Description 1 5 1/2" UHT TONG DOVETAIL JAW ASSEMBLY (Right & Left Jaw are reversible and interchangeable) 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 24 2 REV. # LOG # 12/07/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500\Jaw Dovetail rev2.wpg SECTION 10 LJ DP BACKUP ILLUSTRATIONS & MOUNTING KIT ILLUSTRATIONS 5 1/2" LOCKJAW™ DRILL PIPE BACKUP ASSEMBLY (Assembly No. BUCD5500-01)..................................... 10 - 2.1 5 1/2" LOCKJAW™ DRILL PIPE BACKUP ASSEMBLY(Assembly No. BUCD5500) .......................................... 10 - 3 5 1/2" LJ DP BACKUP ASSEMBLY W/O TOP PLATE (Assembly No. BUCD5500)............................................... 10 - 4 5 1/2" LJ DP BACKUP TOP VIEW W/O TOP PLATE (Assembly No. BUCD5500)................................................. 10 - 5 5 1/2" LJ DP BACKUP CYLINDER ASSEMBLY (Assembly No. BUCD5524) ........................................................ 10 - 6 OUTSIDE DOOR ASSEMBLY................................................................................................................................... 10 - 7 INSIDE DOOR ASSEMBLY....................................................................................................................................... 10 - 8 5 1/2" LJ DP BACKUP DOVETAIL DIE ADAPTER ................................................................................................ 10 - 9 5 1/2" LJ DP BACKUP MOUNTING KIT (Assembly No. MK5550).......................................................................... 10 - 10 VALVE BANK ASSEMBLY....................................................................................................................................... 10 - 11 5 1/2" LOCKJAW™ DRILL PIPE TENSION STYLE BACKUP ASSEMBLY (Assembly No. BUCDT5500-01).... 10 - 12.1 5 1/2" LOCKJAW™ DRILL PIPE TENSION STYLE BACKUP ASSEMBLY(Assembly No. BUCDT5500)......... 10 - 13 5 1/2" LJ DP TENSION STYLE BACKUP TOP VIEW W/O TOP PLATE (Assembly No. BUCDT5500) ............... 10 - 14 5 1/2" LJ DP BACKUP CYLINDER ASSEMBLY (Assembly No. BUCD5524) ........................................................ 10 - 15 OUTSIDE DOOR ASSEMBLY (Assembly No. BUCD5535) ...................................................................................... 10 - 16 INSIDE DOOR ASSEMBLY (Assembly No. BUCD5536) .......................................................................................... 10 - 17 5 1/2" LJ DP TENSION STYLE BACKUP MOUNTING KIT (Assembly No. MKBUCT5500) ................................ 10 - 18 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/08 Page 10 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/08 Page 10 - 2 19 17 18 13 7 14 29 18 32 22 23 10 3 1 2 15 20 21 24 28 9 30 24 25 17 31 24 26 24 25 BOTTOM VIEW 18 5 ASSEMBLY NO. BUCD5500-01 5 1/2" LOCKJAW™ DRILL PIPE BACKUP 6 12 4 8 24 26 24 27 24 25 26 27 28 29 30 31 32 33 1171 1173 1174 1176-A 1184-A 1219 1256 1607 1610 ----- LOG # 02/20/08 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD5500-01\BUCD5500-01 Assy.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/4" LOCK WASHER 3/4"-10 x 1 3/4" HHCS 3/4"-10 x 2 1/4" HHCS 3/4"-10 HEX NUT 3/4"-10 x 8 1/2" HHCS 1 1/4"-12 JAM NUT 3/4"-10 x 9 1/2" HHCS 1/8" NPT FLUSH PLUG 3/4" FLUSH PLUG i NUMEROUS HOSES & FITTINGS i NOT SHOWN IN THIS ILLUSTRATION Part Description GAUGE 0-3000 PSI CYLINDER GUIDE OUTSIDE DOOR WEDGE INSIDE DOOR WEDGE BOTTOM PLATE WELDMENT TOP PLATE WELDMENT SPACER LOAD CELL TAIL WELDMENT SIDE COVER ASSEMBLY CYLINDER ASSEMBLY DOOR SPRING RETAINER OUTSIDE DOOR ASSEMBLY INSIDE DOOR ASSEMBLY 1/2" BULKHEAD CONNECTOR MANIFOLD ASSEMBLY N.C. ORIG. SPOOL VALVE W/VENT BUSHING-24DU24 1 1/2" ID x 1 1/2" 1/8" NPT ZERT 3/16" x 1 1/2" COTTER PIN 3/8" LOCK WASHER 3/8"-16 x 3/4" HHCS 1/2" LOCK WASHER 1/2"-13 x 1" HHCS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 38 16 16 4 2 2 4 2 2 1 Item # Qty. Part Number 1 1 BAC-3M25RCFF 2 4 BUCD5503 3 1 BUCD5505 4 1 BUCD5506 5 1 BUCD5508-01 6 1 BUCD5509-01 7 8 BUCD5510 8 1 BUCD5521 9 1 BUCD5522-03 10 1 BUCD5524 11 2 BUCD5532-01 i 12 1 BUCD5535 1 BUCD5536 13 14 2 BUCST7623 15 1 BUCS7699 i 16 1 SLV1000-04 17 4 72025 18 6 1001 19 4 1005 20 20 1027 21 20 1046 22 1 1103 23 1 1110 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 - 2.2 3/4"-10 x 8 1/2" HHCS P/N: 1184-A WITH 3/4" LOCKWASHER P/N: 1171 (2) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/27/01 DATE BUCD5500\Assembly.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/16" x 1 1/2" COTTER PIN P/N: 1005 (4) REQD. FOR TOP PLATE DUBBLER’S ONLY 3/4"-10 x 2 1/4" HHCS P/N: 1174 3/4" LOCKWASHER P/N: 1171 (8) REQD. OF EACH TYP. TOP & BOTTOM PLATE GAUGE P/N: BAC-3M25RCFF GAUGE PROTECTOR P/N: BUCS5505-S1 (Welded to Top Plate) 3/4" LOCKWASHER P/N: 1171 3/4" COARSE NUT P/N: 1176-A (4) REQD. OF EACH (For Bottom Plate) 3/4"-10 x 9 1/2" HHCS P/N: 1256 (4) REQD. (For Top Plate) 1/8" NPT ZERT P/N: 1001 (2) REQD. FOR TOP PLATE OR 1/8" NPT FLUSH PLUG P/N: 1607 (2) REQD. FOR BOTTOM PLATE 1 1/4"-12 JAM NUT P/N: 1219 FOR BULKHEAD CONNECTOR P/N: BUCST7623 (2) REQD. OF EACH 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (For Loadcell) 5 1/2" LOCKJAW™ DRILL PIPE BACKUP ASSEMBLY NO. BUCD5500 3/4" FLUSH PLUG P/N: 1610 (2) REQD. 1/8" NPT ZERT P/N: 1001 (2) REQD. DUBBLER P/N: BUCD5520 (2) Welded to Top Plate (2) Welded to Bottom Plate GARLOCK BUSHING 24DU24 P/N: 72025 (4) REQD. Pressed into Top & Bottom Plate under Dubbler’s 3/4"-10 x 1 3/4" HHCS P/N: 1173 3/4" LOCKWASHER P/N: 1171 (8) REQD. OF EACH TYP. TOP & BOTTOM PLATE 1/8" NPT ZERT P/N: 1001 (2) REQD. TOP PLATE (2) REQD. BOTTOM PLATE ZERT PROTECTOR P/N: CLEBU9602-S10 (2) Welded to Top Plate (2) Welded to Bottom Plate 1/8" NPT ZERT P/N: 1001 (2) REQD. SIDE PLATE P/N: BUCD5522 MFG. AFTER 09/19/02: SIDE PLATE WELDMENT P/N: BUCD5522-01 (2) REQD. CYLINDER ASSEMBLY P/N: BUCD5524 5 1/2" LOCKJAW™ DRILL PIPE BACKUP OUTSIDE DOOR ASSEMBLY INSIDE DOOR ASSEMBLY CYLINDER GUIDE P/N: BUCD5503 TYP. TOP & BOTTOM NOT SHOWN: INSIDE DOOR WEDGE P/N: BUCD5506 LOG # 03/15/07 DATE BUCD5500\Assy woPlate rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (20) REQD. EA. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. OUTSIDE DOOR WEDGE P/N: BUCD5505 SPACER P/N: BUCD5510 (8) REQD. LOAD CELL TAIL WELDMENT P/N: BUCD5521 5 1/2" LOCKJAW™ DRILL PIPE BACKUP TOP VIEW WITHOUT TOP PLATE LOG # 03/15/07 DATE BUCD5500\Top View woPlate rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ACCESSORY COMPONENT OF HANGER ASSEMBLY HALO (LOAD CELL BRACKET) P/N: BUC4509-08 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (2) REQD. OF EACH DOOR SWITCH BASE P/N: 59106 NOT SHOWN: THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SELF LUBRICATED VALVE (N.C.) ORIG. SPOOL WITH VENT P/N: SLV1000-04 1/4"-20 x 2 1/4" HHCS P/N: 110 1/4" NYLOCK NUT P/N: 212 (4) REQD. OF EACH • 1/4"-20 x 1/4" SET SCREW P/N: 1008-B i POLYPACK P/N: 37504750 • PISTON P/N: BUC5525 • GLAND P/N: BUC5528 i POLYPACK P/N: 25004500 ASSEMBLY NO. BUCD5524 • i SEAL KIT P/N: ASAP2226 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/2"-13 x 1 1/2" SHCS P/N: 1106-A (2) REQD. OUTSIDE DOOR WEDGE P/N: BUCD5505 • DIE CLIP P/N: BUCD5514 (2) REQD. • REAR JAW CYLINDER HOUSING P/N: BUCD5507 INSIDE DOOR WEDGE P/N: BUCD5506 •3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. • GLAND P/N: BUC5528 • 5/8"-11 x 1 3/4" SHCS P/N: 1154 (4) REQD. (Use Removable Loctite) 5 1/2" LOCKJAW™ DRILL PIPE BACKUP CYLINDER ASSEMBLY 1/2"-13 x 1 3/4" SHCS P/N: 1107 (2) REQD. • 3/16" x 1/2" ROLL PIN P/N: 1005-A (4) REQD. •ROD & BACKING PLATE WELDMENT P/N: BUCD5504 LOG # 03/16/07 DATE BUCD5500\BUCD5524 Cyl rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 i POLYPACK P/N: 12502625 i BACKUP RING P/N: 8-231 i POLYPACK P/N: 25005000 i WEARBAND P/N: W47500625 i WIPER P/N: 959-41 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 OUTSIDE DOOR ASSEMBLY ASSEMBLY NO. BUCD5535 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 7 REV. # LOG # 03/16/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCDT5500\BUCD5535 Door O.wpg 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 INSIDE DOOR ASSEMBLY ASSEMBLY NO. BUCD5536 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 8 REV. # LOG # 03/19/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCDT5500\BUCD5536 Door I.wpg 1 1/4" x 3 7/8" DOVETAIL STRIP DIES DTI1601 - 1/2" Thick DTI1601D - 1/2" Thick Diamond DTI1622 - 9/16" Thick DTI1632 - 5/8" Thick DTI1642 - 11/16" Thick DTI1661 - 13/16" Thick DTI1662 - 1 1/4" Thick DOVETAIL DIE ADAPTERS P/N: BUDT55-02375 2 3/8" P/N: BUDT55-02875 2 7/8" P/N: BUDT55-03125 3 1/8" P/N: BUDT55-03375 3 3/8" P/N: BUDT55-03500 3 1/2" P/N: BUDT55-03625 3 5/8" P/N: BUDT55-03750 3 3/4" P/N: BUDT55-03875 3 7/8" P/N: BUDT55-04000 4" P/N: BUDT55-04125 P/N: BUDT55-04250 P/N: BUDT55-04500 P/N: BUDT55-04750 P/N: BUDT55-04875 P/N: BUDT55-05000 P/N: BUDT55-05125 P/N: BUDT55-05250 P/N: BUCX55005500 4 1/8" 4 1/4" 4 1/2" 4 3/4" 4 7/8" 5" 5 1/8" 5 1/4" 5 1/2" 3/8" LOCKWASHER P/N: 134 (4) REQD. 3/8"-16 x 3/4" BUTTON HEAD CSX P/N: 1061 (4) REQD. 5 1/2" LOCKJAW DRILL PIPE BACKUP DOVETAIL DIE ADAPTER 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 9 1 REV. # LOG # 01/18/08 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD5500\Die Adapter DT rev1.wpg 5/8"-11 x 3" HHCS P/N: 204 5/8" LOCKWASHER P/N: 1151 (7) REQD. OF EACH ÷ 1/2"-13 NUT P/N: 1101 ÷ 1/2" LOCKWASHER P/N: 1103 • HANGER WELDMENT P/N: BUCD5608 ÷ 1/2"-13 x 5" HHCS P/N: X2-79 LEG SOCKET P/N: 55043-S1 (Welded to Bottom Tong Plate) ÷ LEG WELDMENT P/N: BUC5614 ÷ TOP SPRING CAP WELDMENT P/N: 59065 ÷ LEG SPRING P/N: BUC4515 • H-PLATE SPRING P/N: 14208 ÷ BOTTOM SPRING CAP WELDMENT P/N: BUC4516-B • SPRING RETAINER PLATE WELDMENT P/N: BUC5512-01 (2) REQD. NOT SHOWN • HALO (LOADCELL BRACKET) P/N: BUC4509-08 ÷ SPRING RETAINER PIN P/N: BUC4516-P HANGER ASSEMBLY (INCLUDES • ) ASSEMBLY NO. BUCD5600 LEG ASSEMBLY (INCLUDES ÷ ) ASSEMBLY NO. BUC5570-01 5 1/2" LOCKJAW™ DP BACKUP MOUNTING KIT ASSEMBLY ASSEMBLY NO. MK5550 Page 10 - 10 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 REV. # LOG # 04/29/03 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD5500\Mounting Kit rev2.wpg 1 1 3 3 3 5 6 7 8 9 1 1103 9 3 3 1 X2-40 3 A35-V1526K-8 VA35-TR55 X2-45 3 7 2 1 6 VA35-MA4 1 1 5 VA35-DA4 VALVE BANK ASSEMBLY LOCKWASHER 1/2" HHCS 1/2"-13 x 4 1/2" HHCS 1/2"-13 x 4 1/4" 3 A35 8" HANDLE OUTLET SECTION WORK SECTION WORK SECTION RELIEF CARTRIDGE 8A 2 4 INLET VALVE W/O RELIEF DVG35-HMRV 4 8 1 3 AFTER 04/15/04 WORK SECTION BEFORE 04/15/04 CONTROL VALVE ASSEMBLY - MODIFIED VA35-WDA4 Description A35 VALVE BANK ASSEMBLY LOCKWASHER 3/8" (COMPONENT OF KIT P/N: 4 BANK) HHCS 3/8"-16 x 3 3/4" (COMPONENT OF KIT P/N: 4 BANK) A20 8" HANDLE OUTLET SECTION WORK SECTION WORK SECTION RELIEF CARTRIDGE INLET VALVE W/O RELIEF AFTER 04/15/04 WORK SECTION BEFORE 04/15/04 CONTROL VALVE ASSEMBLY - MODIFIED VA20-WDA3 Description VA35-AA440 VA35-MOD 14213 Part Number 134 1072 A20-V1526K-8 VA20-TR44 VA20-MA3 VA20-DA3 3 1 2 2 OR 1 1 Item # Qty. 2 4 1 1 1 1 3 VA20-MRV-1 VA20-AA440 1 2 55201 VA20-MOD 1 Part Number 2 OR 1 1 Item # Qty. A20 VALVE BANK ASSEMBLY 9 1 8 2 7 7 TONG 3 4 4 9 1 VA20 6 5 VA35 8 OR 8A 3 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 08/19/05 DATE Valves\Valve Bank 4 rev4.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 4 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 08/19/05 Item 3 - Chg.PN from A35-MRV-1 to DVG35-HMRV; ECN#05-0064. 12/13/04 Item 8 - Chg. Length from 5" to 4 1/4", PN from X2-79 to X2-40. Item 8A - Added Part. Item 9 - Chg. Qty. from 2 to 3. 2 10/21/04 Item 1 - Added VA20-MOD & VA35-MOD for Production after 04/15/04. 1 06/10/02 Item 8 & 9 - Added Part. Rev. Date Description 4 3 7 BACKUP LIFT CYLINDER THIS PAGE LEFT BLANK INTENTIONALLY Page 10 - 12 1. 1. 1. 1. 1. 1.1 1.2 12 1.4 1.5 11 31 32 19 5 22 23 24 18 16 17 6 18 22 23 24 16 17 2 BOTTOM VIEW 19 18 13 20 26 27 25 1 3 22 23 24 16 21 ASSEMBLY NO. BUCDT5500-01 5 1/2" LOCKJAW™ DRILL PIPE BACKUP 10 28 FISHTAIL ASSEMBLY NO. BUCDT5501 1.3 4 9 6 16 21 1 1 4 4 LOG # 03/11/08 DATE BUCDT5500-01\Assembly.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 i DOOR SWITCH BASE 59106 SLV1000-04 i N.C. CAM VALVE ASSEMBLY i 1/4"-20 x 2 1/4" HHCS 110 i 1/4" NYLOCK NUT 212 i NOT SHOWN IN THIS ILLUSTRATION ÷ NOT A COMPONENT OF BUCDT5500-01 ÷ ----÷ -- ----- MANIFOLD ASSEMBLY ----- 1 BUCST7699 -- ----- THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 33 34 35 36 28 i i i i THIS PAGE LEFT BLANK INTENTIONALLY Page 10 - 12.2 1. 1. 1. 1. 1. 1.1 1.2 12 1.4 1.5 11 31 32 6 5 10 19 22 23 24 18 29 30 16 17 6 18 22 23 24 16 17 BOTTOM VIEW 19 18 13 20 2 1 26 27 25 3 22 23 24 16 21 ASSEMBLY NO. BUCDT5500 5 1/2" LOCKJAW™ DRILL PIPE BACKUP FISHTAIL ASSEMBLY NO. BUCDT5501 1.3 4 9 28 16 21 LOG # 03/16/07 DATE BUCDT5500\Assembly.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1 59106 i DOOR SWITCH BASE 1 SLV1000-04 i N.C. CAM VALVE ASSEMBLY i 1/4"-20 x 2 1/4" HHCS 4 110 i 1/4" NYLOCK NUT 4 212 i NOT SHOWN IN THIS ILLUSTRATION ÷ NOT A COMPONENT OF BUCDT5500 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 35 36 33 34 ÷ ÷ i i i i TOP VIEW WITHOUT TOP PLATE 5 1/2" LOCKJAW™ DRILL PIPE BACKUP 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (2) REQD. OF EACH LOG # 03/21/07 DATE BUCDT5500\Top View woPlate.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DOOR SWITCH BASE P/N: 59106 NOT SHOWN: THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/4"-20 x 2 1/4" HHCS P/N: 110 1/4" NYLOCK NUT P/N: 212 (4) REQD. OF EACH SELF LUBRICATED VALVE (N.C.) ORIG. SPOOL WITH VENT P/N: SLV1000-04 • 1/4"-20 x 1/4" SET SCREW P/N: 1008-B i POLYPACK P/N: 37504750 • PISTON P/N: BUC5525 • GLAND P/N: BUC5528 i POLYPACK P/N: 25004500 ASSEMBLY NO. BUCD5524 • CYLINDER ASSEMBLY i SEAL KIT P/N: ASAP2226 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/2"-13 x 1 1/2" SHCS P/N: 1106-A (2) REQD. OUTSIDE DOOR WEDGE P/N: BUCD5505 • DIE CLIP P/N: BUCD5514 (2) REQD. • REAR JAW CYLINDER HOUSING P/N: BUCD5507 INSIDE DOOR WEDGE P/N: BUCD5506 • 3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. • GLAND P/N: BUC5528 • 5/8"-11 x 1 3/4" SHCS P/N: 1154 (4) REQD. (Use Removable Loctite) 5 1/2" LOCKJAW™ DRILL PIPE BACKUP 1/2"-13 x 1 3/4" SHCS P/N: 1107 (2) REQD. • 3/16" x 1/2" ROLL PIN P/N: 1005-A (4) REQD. • ROD & BACKING PLATE WELDMENT P/N: BUCD5504 LOG # 03/16/07 DATE BUCD5500\BUCD5524 Cyl rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 i POLYPACK P/N: 12502625 i BACKUP RING P/N: 8-231 i POLYPACK P/N: 25005000 i WEARBAND P/N: W47500625 i WIPER P/N: 959-41 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 OUTSIDE DOOR ASSEMBLY ASSEMBLY NO. BUCD5535 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 16 REV. # LOG # 03/16/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCDT5500\BUCD5535 Door O.wpg 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 INSIDE DOOR ASSEMBLY ASSEMBLY NO. BUCD5536 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 17 REV. # LOG # 03/19/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCDT5500\BUCD5536 Door I.wpg 1 159 1 292 7 8 1 7 8 4 DRILL F/ 1/8" COTTER PIN 1/2" FROM END 2 1101 6 BUCT5510 BUCT5511 BUCT5513 SMH1501-U 1 1 1 1 2 3 4 5 5 4 2 2 2 BUCT7638 1/2" COUPLING LINK ASSEMBLY NO. MKBUCT5500 6 2 1 1 5 3 4 2 Part Name TOP SPRING CAP WELDMENT BOTTOM SPRING CAP WELDMENT COMPRESSION SPRING 1/2"-13 NYLOCK NUT 1/2"-13 x 4 1/2" HHCS TONG LEG WELDMENT Item # Qty. Part Number Part Name 1 1 BUCT7637 1/2" CHAIN 6 LINKS BUCT7635 5 Item # Qty. Part Number 1 1 BUCT5502 2 1 BUCT5503 3 1 BUCT5507 4 3 1087 5 3 X2-45 6 1 BUCT5514 BUCT5501 TENSION STYLE BACKUP MOUNTING KIT ASSEMBLY 2 3 DRILL F/ 1/8" COTTER PIN AFTER INSTALLING 6 7/16"-14 x 2 1/4" HHCS 7/16"-14 NYLOCK NUT 1/2"-13 NUT REAR SPRING CHAIN RETAINER REAR SPRING CHAIN 1/2 x 6 TURNBUCKLE - JAW END COMPRESSION SPRING Item # Qty. Part Number Part Name 1 1 BUCT5509 REAR SPRING SUPPORT BUCT5512 MKBUCT5500 3 1 1 2 2 1 BUCT5508 BUCT5512 BUCM4017 BUCT7635 5 LOG # 11/08/05 DATE BUCT6250\Mounting Kit.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 4 2 TENSION STYLE HANGER REAR SPRING HANGER ASSEMBLY LOADCELL CENTER PIN BREAK OUT CHAIN ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 3 4 5 Item # Qty. Part Number Part Name 1 2 BUCT5501 TONG LEG ASSEMBLY 1 1 1 1 1 i 5 6 7 8 9 E 1/2" x 120" HOSE ASSY. MNPT x FJIC SWVL 1/2" HALF COLLAR 1/2" FLUSH PLUG W/ 1/8" ORIFICE 1"-12 SLOTTED HEX NUT POLYPACK 2 1/8" x 2 1/2" x 3/16" WEARBAND LCR119 LCR109 1466 LCR107-A 1380 1657 1209 18702125 ---------- QUICK DISCONNECT 1/2" FEMALE SNAPTITE GLAND 24 1 LCR113 1430 CR14938 23 1 2-214 O RING 1"ID, 1 1/4"OD, 1/8"W 1008-A SEAL NP CR14938 1/4" x 1 1/2" ROLL PIN 18 17 DETAIL “A” SCALE: 3X 19 22 D 13 24 16 ASSEMBLY 70" E: F: SPRING HOUSING END CAP P/N: LC101-S3 G: 5 5/16" 21" 40 1/4" D: 5" 1 1/4" B: C: 3 1/2" x 3/4" A: DIMENSIONAL DATA 3 5 DETAIL “B” SCALE: 3X 4 LOG # 04/19/02 DATE LCR\LCR100-B rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 1 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 34.94 in. STROKE 21 1.50 in. 2.50 in. 3,000 psi ROD O.D. CYLINDER I.D. MAXIMUM ALLOWABLE INTERNAL PRESSURE 909 psi 2.854 lbs. MAXIMUM ALLOWABLE LOAD (SPRING FULLY COMPRESSED) PRESSURE REQUIRED TO LIFT MAXIMUM ALLOWABLE LOAD 5.510 in. MAXIMUM SPRING TRAVEL (PRELOAD TO SOLID) SPECIFICATIONS - B B COMPRESSION ROD WELDMENT P/N: LC102 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SPRING P/N: SMH1501-B SPRING HOUSING P/N: LC101-S1 LIFT CYLINDER F SEE DETAIL “B” C CYLINDER END CAP P/N: LCR105-S1 (Welded to Spring Housing) ASSEMBLY NUMBER LCR100-B 2-226 O RING 2"ID, 2 1/4"OD, 1/8"W 20 1 18701500-375 POLYPACK 1 1/2" x 1 7/8" x 3/8" 1947 2-336 INTERNAL SNAP RING (N-1300-225) i 21 1 i 22 1 7 O RING 2 7/8"ID, 3 1/4"OD, 3/16"W 19 1 i 16 1 i 17 1 i 18 1 ---------1015 15 2 1/4"-20 x 3/8" SET SCREW 14 --- ---------- GLAND CAP 6 20 8 W25000500 LCR106 LCR112 LCR105 P/N 3 13 1 1 23 12 --- ---------- 3/8" STREET EL W/ORIFICE 1 i 4 PISTON 11 1 1 3 CYLINDER ROD WELDMENT HYD/AIR CYLINDER BARREL 3/8" MNPT x 1/2" MJIC ADAPTER 1 2 BILL OF MATERIALS Description 9 2 15 SEE DETAIL “A” 10 10 1 1 1 Item Qty. i SEAL KIT P/N: ASAP100 B 13 11 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 - 2 CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER® Tong and Backup are available in versions which accommodate compression load cells or tension style load cells. All information contained in this Technical Manual refers to products which utilize tension style load cells. Contact SUPERIOR for information concerning products using compression load cells. Part Number SM25-28-C SM25-32-T Torque Rating 25,000 ft lbs 25,000 ft lbs Handle Length 28 inches 32 inches Loadcell Type Compression Tension Loadcell Manufacturer SUPERIOR MANF. & HYDRAULICS SUPERIOR MANF. & HYDRAULICS Loadcell Part Number N/A N/A TOTCO, AOI or equivalent TOTCO, AOI or equivalent Torque Gauge Mfr. Torque Gauge Size 6" 6" Gauge Mount “L” Bracket “L” Bracket Hose Length 6 ft. 6 ft. Calibration Certificate Calibration Certificate Assembly Documentation CLINCHER® Load cells and Torque Gauges are produced by several manufacturers. The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 12 - 1 applicable to all torque gauges or load cells. This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments. 5/16"-18 x 1 1/4" SHCS Use Never-Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P/N DIAPHRAGM P/N: SEE CHART 6.44 SQ.IN. CLC203 8.0 SQ.IN. CLC205 12.0 SQ.IN. CLC206 16.1 SQ.IN. CLC207 25.0 SQ.IN. CLC208 HOUSING 1/4" NPT FLUSH PLUG Use Teflon Sealant 5/16"-18 x 1 1/4" SHCS Use Never-Seez Torque to 200 in.lbs. (8) REQD. ON HOUSING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 COMPRESSION LOAD CELL THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 12 - 2 1 REV. # LOG # 07/03/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ Load Cell Comp rev1.wpg CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual & Acadiana Oilfield Instruments Tong Torque System Technical Manual TM518, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 12 - 3 Page 12 - 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 13 - 1 Page 13 - 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 5 1/2" LJ DP Backup Revision: 03/07 Page 14 - 1 Page 14 - 2 ">

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Key features
- Open throat design
- Low friction jaws
- Constant cam angle
- Splined die system
- Door interlock
- Pressure control valve
- Handles with closed covers
- Two speed hydraulic motor
- Hydraulic intensifier for backup
- Electronic solenoid dump valve