Autonics TK 4S, TK 4SP, TK 4M, TK 4W, TK 4H, TK 4L Temperature Controller User Manual
Below you will find brief information for TK 4S, TK 4SP, TK 4M, TK 4W, TK 4H, TK 4L. The TK series temperature controllers offer a range of features for precise temperature control, including a super high-speed sampling cycle, diverse control modes, communication functions, and multi SV settings.
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User Manual
Preface
Preface
Thank you for purchasing an Autonics product.
Please familiarize yourself with the information contained in the Safety Precautions section before using this product.
This user manual contains information about the product and its proper use, and should be kept in a place where it will be easy to access.
© Copyright Reserved Autonics Co., Ltd. iii
User Manual Guide
User Manual Guide
This user manual contains information about the product and its proper use, it should be kept in a place where it will be easy to access.
Please familiarize yourself with the information in this manual before using the product.
This manual provides detailed information on the product's features. It does not offer any guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.
A user manual is not provided as part of the product package.
Please visit www.autonics.com
to download a copy.
The manual's content may vary depending on changes to the product's software and other unforeseen developments within Autonics, therefore, the contents of this manual is subject to change without prior notice.
iv © Copyright Reserved Autonics Co., Ltd.
User Manual Symbols
User Manual Symbols
Symbol
※
1
Description
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature's use.
Annotation mark.
© Copyright Reserved Autonics Co., Ltd. v
Safety Precautions
Safety Precautions
Following these safety precautions will ensure the safe and proper use of the product and help prevent accidents, as well as minimizing possible hazards.
Safety precautions are categorized as Warnings and Cautions, as defined below:
vi
If using the product to control machines or devices having serious impact potential on lives and/or property (applications in nuclear power plants, medical equipment, vehicles, trains, aviations, combustion systems, entertainment devices, safety devices, etc.), Always use in conjunction with redundant failsafe systems in place.
It may cause fire, personal injury, and/or property loss if not followed.
Always install the unit on a panel.
It may cause an electric shock if not followed.
Never wire, repair, or inspect the unit while electricity is flowing through it.
It may cause an electric shock if not followed.
Check the input power specifications and terminal polarity before connecting the wires.
It may cause a fire if not followed.
Only an Autonics technician is authorized to service or modify the product.
It may cause an electric shock or fire if not followed.
Do not use outdoors.
It may shorten the life of the product and/or cause an electric shock if not followed.
Always use AWG 20 (0.5 mm
2
) or higher when wiring to the relay's output terminals.
It may pose a fire risk if not followed.
Always use within the range of rated specifications and performance.
© Copyright Reserved Autonics Co., Ltd.
Safety Precautions
It may shorten the lifespan of the product and/or pose a fire risk if not followed.
Do not allow loads in excess of the rated switching capacity on relay contacts.
It may damage the insulation, relay contacts and/or cause a fire or faulty connection if not followed.
Do not use water or an oil-based solvent to clean the product. Use a dry towel instead.
It may pose an electric shock or fire risk if not followed.
Do not use the product in a place where it is exposed to flammable or explosive gases, humidity, direct light, radiant heat, vibration, or impact.
It may pose a fire or an explosion risk if not followed.
Do not allow dust or wiring fragments to get inside the product.
It may pose a fire or a malfunction risk if not followed.
Check the terminal's polarity first to properly wire the temperature sensor.
It may pose a fire or an explosion risk if not followed.
◈
Handling Precautions
These handling precautions address issues that can potentially cause the product to malfunction.
Power & Usage Environment
Use the rated power only.
Maintain the controller's ambient temperature between -10℃ and 50℃.
Turn the power on and allow the temperature controller to warm-up for twenty minutes before use.
A power switch or a circuit-breaker is necessary to supply and cut off power to the product.
Install the switch or circuit-breaker in the vicinity of the product to facilitate easy access.
Use the product in a well-ventilated environment. Otherwise, arrange for ventilation if necessary.
Recommended usage conditions are as follows:
Indoors
Under 2,000 m altitude
© Copyright Reserved Autonics Co., Ltd. vii
Safety Precautions
Pollution Degree 2
Installation Category II
Sensor Input
If using in an environment where the margin of sensor error cannot be avoided, use the Input Bias feature to minimize the error margin.
If using a thermocouple sensor, make sure to use prescribed compensation wire as extension wire. Failure to do so will produce temperature distortion at the junction between the thermocouple and the extension wire.
If using a resistance temperature detector (RTD) sensor, always make connection with three-wire configuration. In addition, only use three wires of identical material, thickness and length if you need to extend the line. Variance in wire resistance will lead to temperature distortion.
When changing an input sensor, first disconnect power to the product and then connect the new sensor. Restore power to the product and update the related parameters either directly from the product or using the PC loader program.
Always use a line filter on the controller's power line. Also, use shielded wire for the input signal line, provided it is necessary the power line and the input signal line must remain close to one another.
Noise Effect
Isolate the product's wiring from high-voltage lines and power lines to prevent impulse noise.
Avoid using the product in the vicinity of high-frequency noise generating devices.
Such as: welding machines, sewing machines, high-capacity SCR controllers, and high-capacity motors.
Avoid using the product in the vicinity of radio, television, and wireless devices that may cause high-frequency interference.
Communication
Only use twisted pair wires for the communication lines. Attach round ferrules at the ends of the lines to reduce the impact of external noise.
Do not have the communication lines in close proximity to the AC power line.
If possible, use a separate power source (24 VDC) for the communication converter
(SCM-38I, sold separately).
viii © Copyright Reserved Autonics Co., Ltd.
Table of Contents
Table of Contents
Parts and Features: Displays and Controls ....................................................... 18
© Copyright Reserved Autonics Co., Ltd. ix
Table of Contents x
5.3.4 MV Monitoring and Manual Control Setting ............................................... 36
6 Parameter Settings and Functions .......................................................... 49
6.1.1 Input Types and Temperature Ranges ....................................................... 49
6.1.3 Temperature Unit Settings for Input Temperature Sensor [PAR3 → UNIT] 51
6.1.5 Input Bias Adjustments [PAR3 → IN-B] ..................................................... 54
6.1.7 High and Low-limit of SV (Setting Value) [PAR3 → H-SV/ L-SV] ............... 55
6.2.1 Control Output Mode [PAR3 → O-FT] ........................................................ 56
6.2.2 MV High / Low-limit Settings [PAR2 → H-MV / L-MV] ................................. 62
6.2.3 Ramp Settings [PAR2 → RAMU/ RAMD/ rUNT] ............................................ 63
6.3.1 Temperature Control Mode [PAR3 → C-MD] ............................................... 69
6.3.2 On/Off Control [PAR3 → C-MD → ONOF] .................................................... 70
6.3.3 PID Control [PAR3 → C-MD → PID] ........................................................... 71
6.4.1 Alarm Output Mode [PAR4 → AL-1/AL-2] ................................................. 77
6.4.2 Alarm Output Options [PAR4 → AL!T/AL@T] ............................................. 79
6.4.3 Alarm SV Settings [PAR1 → AL!L/AL!H/AL@L/AL@H] .............................. 80
6.4.4 Alarm Output Hysteresis [PAR4 → A!HY/A@HY] ........................................ 80
6.4.5 Alarm Output Mode Selection [PAR4 → A!N/A@N] ..................................... 81
6.4.6 Alarm Output Delay Settings [PAR4 → A!ON / A!OF/ A@ON / A@OF] ......... 81
6.4.7 Loop Break Alarm [PAR4 → AL-1/AL-2 → LBA] ....................................... 83
6.4.8 Sensor Break Alarm [PAR4 → AL-1/AL-2 → SBA] .................................... 85
6.4.9 Heater Burnout Alarm [PAR4 → AL-1/AL-2 → HBA] ................................. 85
6.4.10 Alarm Output Deactivation [PAR5 → DI-K→ AL.RE] ................................. 87
© Copyright Reserved Autonics Co., Ltd.
Table of Contents
6.5.1 Analog Transmission Output Value Settings [PAR4 → AO-M] .................... 90
6.5.2 Transmission Output High/Low-limit Value Settings[PAR4 → FS-L/FS-H] 91
6.6.1 Unit Address Settings [PAR4 → ADRS]....................................................... 93
6.6.2 BPS (Bits Per Second) Settings [PAR4 → BPS] ......................................... 94
6.6.3 Communication Parity Bit [PAR4 → PRTY] ................................................ 94
6.6.4 Communication Stop Bit Settings [PAR4 → STP] ....................................... 94
6.6.5 Response Wait time Settings [PAR4→ RSW.T] ........................................... 95
6.6.6 Enable/disable Communication Write[PAR4→ COMW] ................................ 95
6.7.9 Password Settings [PAR5 → PWD] ........................................................... 106
7 Setting Group Parameter Description ................................................... 109
MV Monitoring/Manual Control Setting Group [ MV ] ....................................... 109
Parameter Change Reset Parameters ............................................................ 118
© Copyright Reserved Autonics Co., Ltd. xi
1
1.1
Product Introduction
1 Product Introduction
Features
TK series – standard PID temperature controller – realizes more powerful control with super high-speed sampling cycles of 50 ms and ±0.3% display accuracy. It supports diverse control modes including heating/cooling simultaneous control, and automatic/manual control and communication functions. In addition, TK series covers all necessary features for high performance temperature controllers – that is, diverse input sensor support, multi SV setting, SSRP + current output, high resolution display and compact size.
Super high-speed sampling cycle (10 times faster compared to existing models); 50 ms sampling cycle and
±
0.3% display accuracy
Improved visibility with wide display and high luminance LED
High performance control with heating/cooling control and automatic/manual control modes
Communication function supported: RS485 (Modbus RTU type)
PC parameter setting via USB cable and RS 485 communication (Modbus RTU)
; DAQ-MASTER - PC loader program for parameter setting supported
; dedicated USB cable – sold separately
SSRP output/current output
Heater burn-out alarm (C.T input) (except TK4SP)
Multi SV setting function (Max. 4 ) – selectable via digital input terminals
Space saving mounting possible with compact design
; downsized by 38% (depth-based)
Multi-input/multi-range
© Copyright Reserved Autonics Co., Ltd. 13
1 Product Introduction
1.2 Components and Accessories
(1) Components
14
Make sure all of the above components are included with your product package before use. If a component is missing or damaged, please contact Autonics or your distributor.
Visit www.autonics.com to download a copy of the user manual.
© Copyright Reserved Autonics Co., Ltd.
(2) Accessories
Converter
SCM-38I (RS232C to
RS485 converter)
1 Product Introduction
SCM-US48I
(USB to RS485 converter)
SCM-US(USB to Serial converter)
Current transformer(CT)
CSTC-E80LN
Current measuring range: 100mA to 80A(Rb=10Ω),
Wire wounded resistance: 31Ω±10%, Current ratio: 1000:1,
Accuracy: 2.0 grade(5A to 8A)
CSTC-E200LN
© Copyright Reserved Autonics Co., Ltd. 15
1 Product Introduction
Current measuring range: 100mA to 200A(Rb=10Ω),
Wire wounded resistance: 20Ω±10%, Current ratio: 1000:1
Accuracy: 2.0 grade(5A to 200A)
16
Images of components and accessories may differ from actual products.
For detailed information about any of the above products, please refer to the concerned product's user manual.
Visit www.autonics.com
to download copies of the user manuals.
© Copyright Reserved Autonics Co., Ltd.
1.3
1 Product Introduction
Model Lineup
TK 4 S - 1 4 R R
①
② ③ ④ ⑤ ⑥ ⑦
①
②
③
④
⑤
⑥
Item
Digit
Size
Output Option
Category
※1
Power Supply
OUT1 Control Output
※2
TK
4
Description
Temperature/Process controller
9999(4Digit type)
S
M
W
H
L
SP
SP
S
M
W
H
L
48 mm(W) X 48 mm(H) (Plug Type
※4
)
48 mm(W) X 48 mm(H) (Terminal Block Type)
72 mm(W) X 72 mm(H)
96 mm(W) X 48 mm(H)
48 mm(W) X 96 mm(H)
A
B
1
1
96 mm(W) X 96 mm(H)
ALARM1 output
2
ALARM1 output
ALARM1 + ALARM2 output
R ALARM1 + Transmission output
T ALARM1 + RS485 Comm. output
ALARM1 + ALARM2 + Transmission output
ALARM1+ALARM2+RS485 Comm. output
4
R
S
C
100 to 240VAC, 50/60Hz
Relay output
SSRP Output
Current output + SSR drive output
⑦
OUT2 Control Output
※3
Heating,
Cooling
R Relay output
C Current output + SSR drive output
※
1: In case of SP series, option control output selection and digital input will be limited due to number of terminals.
※
2: “S” represents SSRP drive voltage output support model which SSR standard/cycle/ phase control are available. “C” represents both current and SSR(standard) output support model.
※
3:. Select “R” or “C” type in case of using heating & cooling control. “N” type in case fo using standard control.
© Copyright Reserved Autonics Co., Ltd. 17
1 Product Introduction
1.4
※
4: 11Pin socket(PG-11, PS-11): Sold separately
C.T. (Current Transformer) input is supported by all models.
However, TK4SP (11-pin plug) does not support CT input due to its limited number of terminal blocks.
Parts and Features: Displays and
Controls
18
(1) Displays
No.
1
2
PV (Present Value)
Display
Part
Display Unit (℃/℉/%)
Function
(Run mode) Displays the present value (PV) reading.
(Setting mode) Displays the internal parameter name.
Indicates the display unit for PV (Present Value) and SV
(Setting Value).
3
SV (Setting Value)
Display
(Run mode) Displays the target setting value (SV).
(Setting mode) Displays the concerned parameter's setting value.
4
5
Auto-tuning Indicator
Flashes in 1-second intervals when auto-tuning is executed.
Control Output (heating and cooling) Indicator
※1
Turns on along with the concerned output.
6
7
Alarm Output (Alarm1 and 2) Indicator
Manual Control
Indicator
8 Multi SV Indicator
Turns on along with the concerned output.
Turns on along with an alarm output when the concerned alarm conditions are met.
Indicates which SV is being shown (SV1 through 3).
© Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
※
1
Turns on if MV is greater than 5.0% while SSR (Solid State Relay) output is set to cycle or phase output control mode.
In current output (0-20 mA, DC 4-20 mA) mode:
Control
Manual
Control
Output Indicator Off
Manipulated Variable
(MV): 0.0%
Output Indicator On
Manipulated Variable (MV):
> 0.0%
Manipulated Variable (MV):
> 3.0%
(2) Controls
No.
9
Part
Auto/Manual Control
Selection
10 Mode Key★
1
11 Shift Key
12 Up/Down Keys
Marking
A/M
MODE
◀
▲/▼
Function
Switches between auto control and manual control.
Setting mode access and parameter selection.
SV setting mode access and digit selection.
SV setting mode access and digit value change.
Used to activate the digital input key feature.
★ 1
. TK4S and TK4SP (48WX48H) do not feature an A/M key. A/M key functions have been replaced by the MODE key in these models.
(3) Input Selection Switch and Communication Port (underside of the unit)
Position the switch according to the desired input type.
All models support serial communication via the PC loader port. To configure and monitor the parameters from a PC, connect the loader cable to the PC loader port.
© Copyright Reserved Autonics Co., Ltd. 19
1 Product Introduction
(4) 7-Segment Display Characters
0
0
N
N
A
A
O
O
B
B
1
1
2
2
P
P
C
C
3
3
D
D
Q
Q
4
4
R
R
E
E
5
5
S
S
F
F
G
G
T
T
6
6
7
7
U
U
H
H
8
8
V
V
I
I
W
W
J
J
9
9
0
0
X
X
K
K
Y
Y
L
L
`
-1
/
/
Z
Z
M
M
20 © Copyright Reserved Autonics Co., Ltd.
2 Specifications
2 Specifications
2.1 Ratings
TK4
Series
TK4S TK4SP TK4M TK4W TK4H TK4L
Power Supply
Allowable voltage range
Power Consumption
Display
Character
Size
PV(W x H)
SV(W x H)
Input
Types
100-240 VAC, 50/60 Hz
±10% of rated voltage
Max. 8 VA
7-Segment (red), all other displays (green, amber, red LED)
7.0X14.0mm
5.0X10.0mm
7.0X14.0mm
5.0X10.0mm
9.5X20.0mm
7.5X15.0mm
8.5X17.0mm
6.0X12.0mm
7.0X14.6mm 11.0X22.0mm
6.0X12.0mm 7.0X14.0mm
RTD
JPT 100 Ω, DPT 100 Ω, DPT 50 Ω, CU 100 Ω, CU 50 Ω, and Nikel 120 Ω
(6 types)
Thermocouples K, J, E, T, L, N, U, R, S, B, C, G, and PLII (13 types)
Analog
Voltage: 0 to 100mV, 0 to 5V, 1 to 5V, and 0 to 10 V (4 types)
Current: 0 to 20mA and 4 to 20mA (2 types)
RTD
Display
Accuracy
Control
Output
Input
Option
Thermocouples
Analog
C.T. Input
Relay
SSR
Current
Alarm Output
Output
Option
Transmission
Output
Communication
C.T.
Digital Input
※1 At room temperature (23℃ ± 5℃): PV ± 0.3% or ± 1℃ (whichever is greater) ± 1 digit.
At all other temperature ranges: PV ± 0.5% or ± 2℃ (whichever is greater) ± 1 digit.
In case of TK4SP series, ±1℃ will be added.
At room temperature (23℃ ± 5℃): ± 0.3% F.S. ± 1 digit.
At all other temperature ranges: ± 0.5% F.S. ± 1 digit.
± 5% F.S. ± 1 digit
250 VAC 3A 1a
11 VDC ± 2 V 20 mA Max.
Choose between DC0 to 20 mA and DC4 to 20 mA (Load 500 Ω Max.)
250 VAC 3A 1a 2Contacts(TK4SP-1contact)
DC4 to 20mA (Load 500 Ω Max. Output Accuracy: ±0.3% F.S)
RS485 Communication Output (Modbus RTU)
0.0 to 50.0A (primary heater current reading range) ※1000:1 C.T. Ratio
Contact - On: < 2kΩ, Off: > 90kΩ
Non-Contact - On: < 1.0 V Residual Voltage, Off: < 0.1mA Leakage Current
※
TK4S/M-1ea(due to limited terminal), TK4H/W/L-2ea(except TK4SP)
Control
Type
Heating and
Cooling
Heating or
Cooling
On/Off, P, PI, PD, and PID Control
© Copyright Reserved Autonics Co., Ltd. 21
2 Specifications
Series TK4
Hysteresis
RTD/ Thermocouples Resistor: 1 - 100℃/℉ (0.1 - 100.0℃/℉) Variable
Analog: 1 to 100 digits
Proportional Band (P)
Integral Time (I)
Derivative Time (D)
Control Period (T)
Manual Reset Value
Sampling Period
Dielectric Strength
Vibration Resistance
Relay
Life
Cycle
Mechanical
Electrical
0.1 - 999.9℃ (0.1 - 999.9%)
0 to 9999 sec.
0 to 9999 sec.
0.1 to 120.0 sec. (Relay output and SSR output only)
0.0 - 100.0%
50 ms
2000 VAC 50/60 Hz for 1 min. (between power terminal and input terminal)
0.75mm amplitude at 5 to 55 Hz (1 min. cycle) in X, Y, and Z directions(2 hours)
OUT1/OUT2 : Over 5,000,000 cycles
AL1/AL2
: Over 20,000,000 cycles
(※TK4H/TK4W/TK4L: over 5,000,000 cycles)
OUT1/OUT2 : Over 200,000 cycles
AL1/AL2
: Over 100,000 cycles
(※TK4H/TK4W/TK4L: over 200,000 cycles)
100MΩ (at 500VDC megger) Insulation Resistance
Noise Resistance
Memory Retention
Environ
-ment
Ambient
Temperature
Ambient
Humidity
Square shaped noise by noise simulator (pulse width 1 ㎲) ± 2 KV R-phase, Sphase.
Approx. 10 years (non-volatile semiconductor memory type)
-10 to 50℃, Storage temperature: -20 to 60℃
35 to 85% RH, Storage humidity: 35 to 85% RH
Protection IP65 (front) ※TK4SP: IP50 (front)
Insulation type
※2
Unit Weight
Approx.
105 g
Approx. 85 g
Approx.
140 g
Approx.
141 g
Approx.
141 g
Approx.
198 g
※
1: At room temperature ranges and at all other temperature ranges
At room Temperature range(23℃ ± 5℃)
TC K, J, T, N, E type , below -100℃ / TC L, U, PL II type: (PV ±0.3% or ±2℃, select the bigger one) ± 1Digit
TC C, G type / TC R, S type bellow 200℃: (PV ±0.3% or ±3℃, select the bigger one) ± 1 digit
TC B type, below 400℃: There is no accuracy standard.
22 © Copyright Reserved Autonics Co., Ltd.
2 Specifications
Out of range of room temperature
TC R, S, B, C, G: (PV ±0.5% or ±5℃, select the bigger one) ±1Digit
Other: Below -100℃: Within ±5℃
In case of TK4SP series, ±1℃ will be added.
※
2: “ ” represents that this unit is double or reinforced insulated.
※
Environment resistance is rated at no freezing or condensation.
© Copyright Reserved Autonics Co., Ltd. 23
2 Specifications
24 © Copyright Reserved Autonics Co., Ltd.
3 Dimensions
(1) TK4S-Series
(2) TK4SP-Series
(3) TK4M-Series
(4) TK4H-Series
3 Dimensions
© Copyright Reserved Autonics Co., Ltd. 25
3 Dimensions
(5) TK4W-Series
(6) TK4L-Series
(7) Terminal cover(Sold separately)
RSA-COVER(48X48mm)
RMA-COVER(72X72mm)
26
RHA-COVER(48X96mm, 94X48mm)
© Copyright Reserved Autonics Co., Ltd.
3 Dimensions
RLA-COVER(96X96mm)
3.1 Installation
TK4S-Series and TK4SP-Series (48 mm(W) X 48 mm(H))
© Copyright Reserved Autonics Co., Ltd.
Unit: mm
27
3 Dimensions
All others
28
Mount the procuct on the panel and securely push the bracket in using a tool, as shown in the diagram.
© Copyright Reserved Autonics Co., Ltd.
3 Dimensions
© Copyright Reserved Autonics Co., Ltd. 29
4 Wiring Diagrams
4 Wiring Diagrams
4.1
Standard model has shaded terminals only.
TK4S-Series
4.2
Features one digital input terminal due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
TK4SP-Series
30
Does not feature any digital input terminal due to limited number of terminal blocks.
11Pin Socket(PG-11, PS-11): Sold separately
© Copyright Reserved Autonics Co., Ltd.
4.3 TK4M-Series
4 Wiring Diagrams
4.4
Features one digital input terminal due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
TK4W, TK4H, TK4L-Series
© Copyright Reserved Autonics Co., Ltd. 31
4 Wiring Diagrams
4.5
4.5.1
4.5.1.1
4.5.1.2
4.5.1.3
Wiring Precautions
Mixing up the input terminals with output terminals and vice versa can lead to product damage.
Use only sensors supported by the product.
Make sure to connect rated SSRs or loads to the output terminals. Make sure to connect communication cable with correct communication terminals (A, B).
Make sure to observe correct polarity of power source terminals. (+ and -).
Sensor Connection
Compensation Wire Connection
For thermocouple sensors, use compenstion wire of the same specification as input sensors. Using an extension wire of different specifications and/or material will increase inaccuracy of temperature sensing. It is recommended to choose high performance compensation wire for more reliable sensing.
Measurement Error
Do not mix up the direction of the input sensor connector.
Carefully adjust both load and sensor positions.
Make sure the sensor is securely attached to the input connector.
AC Power Cable and Wiring
Do not put the sensor lines in close proximity of the AC power lines.
32 © Copyright Reserved Autonics Co., Ltd.
4.5.2 Communication Line Wiring
4 Wiring Diagrams
Do not tie together with the AC power line.
Only use twisted pair wires for the communication lines.
Do not allow the communication line to exceed 800m in length.
For further details, please refer to 6.6 Communication Settings.
© Copyright Reserved Autonics Co., Ltd. 33
5 Preparation and Startup
5
5.1
Preparation and Startup
Powering On and Initial Display
When powered on and providing no error is present, the unit's front display will turn on for about a second and then twice display the model name, option/main outputs, and input type in sequence at 0.5-second intervals.
5.2
SV Display Display Category
1
,,2,,R,,T,,A,,B Option Output,
4
Power
R
, S, C
N
, R, C
OUT1 Control Output
OUT2 Control Output
Information
ALARM1/2, PV Transmission, RS485 Output
100 to 240 VAC, 50/60 Hz
Relay Contact, SSRP Output, Current + SSR
Output
None, Relay Contact, Current + SSR Output
Input Selection Switch
Before setting the temperature controller's internal parameters, position the input selection switch located at the underside of the unit to the desired input specification.
Changing the input selection switch position resets temperature sensor input to KCaH and results in display of thermocouple/RTD Input Types only. In the case of analog input, it is reset to AV1, resulting in display of analog voltage/current Input types only.
34 © Copyright Reserved Autonics Co., Ltd.
5.3
5.3.1
5.3.2
5 Preparation and Startup
Basic Controls
Parameter Setting Sequence
Parameter 3 Setting Group [PAR3] → Parameter 4 Setting Group [PAR4] → Parameter 5
Setting Group [PAR5] → Parameter 2 Setting Group [PAR2] → Parameter 1 Setting Group
[PAR1] → SV Setting Group [SV]
Parameters from different setting groups are linked to one another; therefore, initial parameterization should be performed in the above sequence.
Changing Parameter 3 Setting Group's parameters can sometimes reset other associated parameters. Always make sure to check if such parameters have been affected.
SV Settings
Flow chart for SV setting is as follows:
1 While in Run mode, press any ◀, ▼, or ▲.
2 Select the desired digit using the ◀ key.
3 Configure the desired numeric value using the ▼/▲ keys.
© Copyright Reserved Autonics Co., Ltd. 35
5 Preparation and Startup
4 To save, press MODE key or do not make any additional key entries for three seconds.
5.3.3
5.3.4
S
Changing Parameter Settings
Change parameter settings in the following steps:
1 While in Run mode, press and hold MODE key.
2 Select the desired Parameter Setting Group using the ▼/▲ keys and press MODE key.
3 Select the desired parameter using the MODE key.
4 Configure the desired numeric value using the ◀/▼/▲ keys.
5 To save, press MODE key.
MV Monitoring and Manual Control Setting
36 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
①
While in Run mode, press A/M key to commence manual control. The SV display will then show H (heating control) or C (cooling control) and simultaneously display the MV to indicate commencement of MV monitoring.
②
If ◀, ▼, or ▲ is pressed while MV monitoring is in progress, the MAN lamp will turn on and the last digit will start to flash to indicate activation of manual control.
③
Press the shift (◀) key to change the flashing digit (10
0
→ 10
1
→ 10
2
→ 10
3
→ 10
0
).
④
Select the digit and configure the desired MV value using the ▼/▲ keys.
⑤
To end manual control, press A/M key. The MAN lamp will turn off, and the system will revert to auto control mode.
⑥
While in heating and cooling control mode, set the manual heating MV and then press A/M key to see C (cooling control) and the current cooling MV value on the SV display indicating commencement of cooling MV monitoring.
⑦
If ◀, ▼, or ▲ is pressed while MV monitoring is in progress, the MAN lamp turns on and the last digit starts to flash to indicate activation of manual control.
⑧
Press the shift (◀) key to change the flashing digit (10
0
→ 10
1
→ 10
2
→ 10
3
→ 10
0
).
⑨
Select the digit and configure desired cooling MV value using the ▼/▲ keys.
⑩
To end manual control, press A/M key. The MAN lamp will turn off, and the system will revert to auto control mode.
⑪
While in standard control mode (heating control or cooling control), pressing A/M key once from the MV monitoring stage, or any other stage, will revert the system to auto control mode.
⑫
During heating and cooling control mode, pressing A/M key once from the MV monitoring stage, or any other stage, will skip the system to the cooling MV monitoring stage.
For heating and cooling control, the system reverts to auto control after going through heating monitoring, manual heating control, cooling monitoring, and manual cooling control stages in sequence.
Heating MV remains in effect during cooling monitoring and manual cooling control.
TK4ST/SP (48WX48H) does not feature the A/M key. To switch modes between auto and manual controls, press the MODE key once.
© Copyright Reserved Autonics Co., Ltd. 37
5 Preparation and Startup
5.4 Parameter Reference Chart
Shaded parameters are for standard-level users, the others are for high-level users .(You can set the user level in parameter 5 setting group)
Each parameter has its own Memory Address for communication functions.
38 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
While in Run mode, press and hold MODE key for 2 seconds to enter setting mode.
After entering setting mode, pressing and holding MODE key for 1.5 seconds at any time will return the system to the initial Parameter
Group screen.
After entering setting mode, pressing and holding MODE key for 3 seconds will return the system to Run mode.
From the lowest parameter of the concerned group, press MODE key to access the concerned Parameter Group's initial screen and access other Parameter Groups.
With no key input for 30 seconds while in Setting mode, the system will keep the initial settings and automatically revert to Run mode.
© Copyright Reserved Autonics Co., Ltd. 39
5 Preparation and Startup
5.5
5.5.1
Parameter Setting Groups
Parameter 1 Setting Group [PAR1]
40 © Copyright Reserved Autonics Co., Ltd.
5.5.2
Parameter 2 Setting Group [PAR2]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 41
5 Preparation and Startup
42 © Copyright Reserved Autonics Co., Ltd.
5.5.3
Parameter 3 Setting Group [PAR3]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 43
5 Preparation and Startup
OUT1 and OUT2 Outputs
If OUT1 and OUT2 outputs are Relay outputs:
OUT1, O!SR, O!MA, OUT2, O@SR, O@MA
parameters will not be shown.
If OUT1 and OUT2 outputs are CUR + SSR outputs and OUT1, OUT2 is set to SSR:
O!SR, O@SR
's output method is fixed to STND, and parameter will not be shown.
If OUT1 output is SSRP output and OUT2 output is CUR + SSR:
OUT1, O!MA
will not be shown.
It will be possible to select STND, CYCL, PHAS in O!SR.
If selecting SSR in o@Sr, it is fixed to Stnd and parameter will not be shown.
44 © Copyright Reserved Autonics Co., Ltd.
5.5.4
Parameter 4 Setting Group [PAR4]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 45
5 Preparation and Startup
46 © Copyright Reserved Autonics Co., Ltd.
5.5.5
Parameter 5 Setting Group [PAR5]
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 47
5 Preparation and Startup
48 © Copyright Reserved Autonics Co., Ltd.
6
6.1
6.1.1
6 Parameter Settings and Functions
Parameter Settings and
Functions
Input
Input Types and Temperature Ranges
Input Types
K (CA)
J (IC)
E (CR)
T (CC)
Thermoco uple
(TC)
B (PR)
R (PR)
S (PR)
N (NN)
C (TT)
※1
G (TT)
※2
RTD
L (IC)
U (CC)
Platinel II
CU 50 Ω
CU 100 Ω
1
0.1
1
0.1
1
1
1
1
0.1
1
0.1
1
1
1
1
0.1
1
0.1
1
0.1
0.1
Display
KCaH
KCaL
JIcH
JIcL
ECrH
ECrL
TCcH
TCcL
B PR
R PR
S PR
N NN
C TT
G TT
LIcH
Temperature
Range (℃)
-200 to 1350
-199.9 to
999.9
-200 to 800
-199.9 to 800.0
-200 to 800
-199.9 to 800.0
-200 to 400
-199.9 to 400.0
0 to 1800
0 to 1750
0 to 1750
-200 to 1300
0 to 2300
0 to 2300
-200 to 900
LIcL
UCcH
UCcL
PLII
CU 5
CU10
-199.9 to 900.0
-200 to 400
-199.9 to 400.0
0 to 1390
-199.9 to 200.0
-199.9 to 200.0
Temperature
Range (℉)
-328 to 2463
-199.9 to 999.9
-328 to 1472
-199.9 to 999.9
-328 to 1472
-199.9 to 999.9
-328 to 752
-199.9 to 752.0
32 to 3272
32 to 3182
32 to 3182
-328 to 2372
32 to 4172
32 to 4172
-328 to 1652
-199.9 to 999.9
-328 to 752
-199.9 to 752,0
32 to 2534
-199.9 to 392.0
-199.9 to 392.0
© Copyright Reserved Autonics Co., Ltd. 49
6 Parameter Settings and Functions
Input Types
JPt 100 Ω
JPt 100 Ω
DPt 50 Ω
DPt 100 Ω
DPt 100 Ω
Nickel 120 Ω
1
0.1
0.1
1
0.1
1
0 to 10V
Display
JPtH
Temperature
Range (℃)
-200 to 650
JPtL
-199.9 to 650.0
DPT5
-199.9 to 600.0
DPtH
DPtL
NI12
AV1
-200 to 650
-199.9 to 650.0
-80 to 200
Temperature
Range (℉)
-328 to 1202
-199.9 to 999.9
-199.9 to 999.9
-328 to 1202
-199.9 to 999.9
-112 to 392
0 to 5V
AV2
Analog
Voltage
Current
1 to 5V
0 to
100mV
0 to
20mA
4 to
20mA
AV3
AMV1
AMA1
AMA2
-1999 to 9999
(Decimal point placement is configurable.)
※
1: C (TT): Same temperature sensor as former W5 (TT).
※2
: G(TT): Same temperature sensor as former W (TT).
Temperature sensors are to convert subject temperature to electrical signals for the temperature controller allowing it to control output.
SV (Setting Value) can only be set within the input range.
If SV (Setting Value) is set beyond the input range, values exceeding the input range are ignored.
50 © Copyright Reserved Autonics Co., Ltd.
6.1.2
6 Parameter Settings and Functions
Input Type Settings [PAR3 → IN-T]
This product supports multiple input types, making it possible for the user to choose from thermocouples, resistors, and analog voltage/current.
If you change the input specification, the SV's upper/lower limits are automatically set to the new specification's max/min values for temperature sensors. As for analog inputs, upper/lower input values are set to the max/min temperature range and the SV upper/lower limits set to upper/lower scale values. Therefore, you need to reconfigure the settings.
Setting
Group
PAR3
Parameter
IN-T
Setting
Range
Refer to section 6.1.1.
Factory
Default
KCA.H
Unit
-
If you change the input selection switch position, the temperature sensor input is reset to KCA.H. Only the input types of thermocouple/RTD are displayed. In addition, analog input is reset to AV1 and only the input types of analog voltage/current are displayed. Make sure to reconfigure the input types after changing the input selection switch position.
The scope of Setting Values will be limited depending on the setting of the input selection switch, which is located on the underside of the product.
6.1.3 Temperature Unit Settings for Input Temperature
Sensor [PAR3 → UNIT]
When selecting the input temperature sensor, you can set the desired units of temperature/scale value to be displayed.
Setting Group
PAR3
Parameter
UNIT
Setting Range
?C
/ ?F
Factory
Default
?C
Unit
-
This parameter will not be displayed if analog input has been selected.
© Copyright Reserved Autonics Co., Ltd. 51
6 Parameter Settings and Functions
6.1.4
6.1.4.1
6.1.4.2
6.1.4.3
Analog Input/Scale Settings
With analog input selected, you can set the analog input range (high/low limit input values) and the display scale (high/low limit scale values) within the designated input range.
The decimal point positions will remain fixed when configuring the upper/lower limit input values. You can change the input values at AV1: 00.00, AV2/AV3: 0.000, AMV1:
000.0
, and AMA1/ AMA2: 00.00 decimal points.
If the upper and lower limit scale settings are identical, an ERR message flashes twice and setting mode is displayed.
This parameter will not be displayed if temperature sensor input is selected.
Low-limit Input Value Settings [PAR3 → L-RG]
You can set the low limit input values for actual use within the analog input range.
Setting
Group
PAR3
Parameter
L-RG
Setting Range
Minimum Temperature Range to High-limit
Input Value (H-RG) - F.S. 10%
Factory
Default
00.00
Unit
-
High-limit Value Settings [PAR3 → H -RG]
You can set high limit input values for actual use within the analog input range.
Setting
Group
PAR3
Parameter
H-RG
Setting Range
Low-limit Input Value (L-RG) + F.S. 10% to
Maximum Temperature Range
Factory
Default
10.00
Unit
-
Decimal Point Position Settings [PAR3 → DOT]
You can set the decimal point positions for PV (Present Value) and SV (Setting Value) within high and low limit scale values.
Setting
Group
PAR3
Parameter
DOT 0
Setting Range
/ 0.0/ 0.00 / 0.000
Factory
Default
0.0
Unit
-
52 © Copyright Reserved Autonics Co., Ltd.
6.1.4.4
6.1.4.5
6.1.4.6
6 Parameter Settings and Functions
Low-limit Scale Value Settings [PAR3 → L-SC]
You can set the display scales of lower limit values for analog input (L-RG). (Based on the decimal point position setting.)
Setting
Group
PAR3
Parameter
L-SC
Setting Range
`999
to 9999
Factory
Default
000.0
Unit
-
High-limit Scale Value Settings [PAR3 → H-SC]
You can set the display scales of upper limit values for analog input (L-RG). (Based on the decimal point position setting.)
Setting
Group
PAR3
Parameter
H-SC
Setting Range
`999 to 9999
Factory
Default
100.0
Unit
-
Display Unit Settings for Front Panel [PAR3 → D.UNT]
When you select an analog input type, you can set the display units.
Setting
Group
PAR3
Setting
?C
?F
?/O
OFF
Parameter
D.UNT
Setting Range
?C
/ ?F / ?/O / OFF
Factory
Default
?/O
Unit
-
Parameter Description
Sets the display unit to ℃ and turns on the ℃ indicator.
Sets the display unit to ℉ and turns on the ℉ indicator.
Sets the display unit to % and turns on the % indicator.
Sets the display unit to an undefined unit. The LED unit indicator will not turn on.
© Copyright Reserved Autonics Co., Ltd. 53
6 Parameter Settings and Functions
6.1.5
6.1.6
Input Bias Adjustments [PAR3 → IN-B]
This feature is used to compensate for input bias produced by thermocouples, RTDs, or analog input devices, NOT by the controller itself.
The Input Bias Adjustments function is mainly used when the sensor cannot be attached directly to controlled objects. It is also used to compensate for temperature variance between the sensor's installation point and the actual measuring point.
Setting
Group
PAR3
Parameter
IN-B
Setting Range
-999
to 0999 (Temperature H, Analog)
`99.9 to 999.9 (Temperature L)
Factory
Default
0000
Unit
℃/℉/
-
If the controller displays 78℃ when the actual temperature is 80℃, set the input bias (IN-B) to 2 in order to adjust the controller's display temperature to 80℃.
Make sure that an accurate temperature variance measurement is taken before setting values of Input Bias. An inaccurate initial measurement can lead to greater variance.
Many of today's temperature sensors are graded by their sensitivity.
Since higher accuracy usually comes at a higher cost, most people tend to choose sensors with medium sensitivity. Measuring each sensor's sensitivity bias for Input Bias feature in order to ensure higher accuracy in temperature reading.
Input Digital Filter [PAR3 → MAV.F]
It is not possible to perform high accuracy control if the PV (Present Value) fluctuates because of noise elements, disturbance, or instabilities in the input signal. Using the Input
Digital Filter function can stabilize PV to realize more reliable control.
Setting
Group
PAR3
Parameter
MAV.F
Setting Range
000.1
to120.0
Factory
Default
0.1
Unit
Sec
If the Input Digital Filter is set to 0.4 seconds, digital filtering is applied to a sampling value collected over 0.4 seconds (400 ms).
When the Input Digital Filter is used, PV (Present Value) can vary from the actual input value.
54 © Copyright Reserved Autonics Co., Ltd.
6.1.7
6 Parameter Settings and Functions
High and Low-limit of SV (Setting Value) [PAR3 → H-
SV
/ L-SV]
You can limit the SV (Setting Value) range within the temperature range of the sensor or analog input type in order to prevent the system from controlling with improper SV.
Setting
Group Parameter
PAR3
H-SV
L-SV
Setting Range Factory Default
SV Low-limit + 1 digit to Sensor
Input High-limit or Analog High-limit
Scale Value
Sensor Low-limit or Analog Lowlimit Scale Value to SV High-limit -1 digit
1350
(Temperature)
000.0
(Analog)
-200
(Temperature)
100.0
(Analog)
Unit
℃/℉
℃/℉
Pa
rameter
L-SV
H-SV
Parameter Description
SV (Setting Value) Low-limit
SV (Setting Value) High-limit
Attempts to set the limits outside the min/max input range, or analog's high/low-limits, are not accepted. Instead, the previous settings are retained.
SV (Setting Value) can only be set within the SV low-limit (L-SV) and
SV high-limit (H-SV) range.
SV lower-limit (L-SV) cannot exceed SV high-limit (H-SV).
Changing the input sensors automatically changes the SV high/lowlimit settings to max/min values of the changed input sensor’s specification (temperature sensor input), or to high/low-limit scale values (analog input). The user is required to reset related.
© Copyright Reserved Autonics Co., Ltd. 55
6 Parameter Settings and Functions
6.2
6.2.1
Control Output
Control Output Mode [PAR3 → O-FT]
Control output modes for general temperature control include heating, cooling, and heating and cooling.
Heating control and cooling control are mutually opposing operations with inverse outputs.
The PID time constant varies based on the controlled objects during PID control.
6.2.1.1
6.2.1.2
Setting
Group
PAR3
Parameter
O-FT
Setting Range
Standard Model: HEAT / COOL
Heating/Cooling Model: HEAT / COOL / H-C
Factory
Default
HEAT
H-C
Heating Control [PAR3 → O-FT → HEAT]
Heating control mode: the output will be provided in order to supply power to the load
(heater) if PV (Present Value) falls below SV (Setting Value).
Cooling Control [PAR3 → O-FT → COOL]
Cooling control mode: the output will be provided in order to supply power to the load
(cooler) if PV (Present Value) rises above SV (Setting Value).
Unit
-
-
56 © Copyright Reserved Autonics Co., Ltd.
6.2.1.3
6 Parameter Settings and Functions
Heating and Cooling Control [PAR3 → O-FT → H-C]
Heating and cooling control mode: heating and cooling with a single temperature controller when it is difficult to control subject temperature with only heating or cooling.
Heating and cooling control mode controls the object using different PID time constants for each heating and cooling.
It is also possible to set heating and cooling control in both PID control or ON/OFF control mode. Heating/cooling output can be selected among Relay output, SSR output and current output depending on model types choosen according to your application environment. (Note that only standard SSR control is available for SSR output in OUT2.)
6.2.1.3.1.
For heating and cooling control, OUT1 control output is dedicated to heating control and OUT2 control output to cooling control.
Dead band/Overlap Band [PAR2 → DB]
In heating and cooling control, it is possible to designate a dead band between heating and cooling control bands based on SV (Setting Value).
A dead band forms around the SV when DB is set to a positive value. No control occurs in the dead band area. Therefore, heating and cooling MVs become 0.0% in the formed dead band.
An overlap band (simultaneous application of heating and cooling MVs) forms around the SV when DB is set to a negative value.
Set DB to 0 when a dead band or an overlap band is not used.
Setting
Group
PAR2
Parameter
DB
Setting Range
See below.
Factory
Default
See below.
Unit
PID/PID, PID/ON-OFF, and ON-OFF/PID Control
Setting Range (Temperature): -(Proportional Band) to +(Proportional Band) (the lower value when using different proportional bands)
© Copyright Reserved Autonics Co., Ltd. 57
6 Parameter Settings and Functions
Setting Range (Analog): -99.9to 099.9
Factory Default: 0000 (Temperature H), 000.0 (Temperature L, Analog), (Unit:
Temperature ℃/℉, Analog % F.S.)
ON-OFF/ON-OFF Control
Setting Range (Temperature):
-999
(overlap band) to 0000 (not used) to 0999 (dead band) (Temperature H)
199.9
(overlap band) to 000.0 (not used) to 999.9 (dead band) (Temperature L)
Setting Range (Analog): -99.9 (overlap band) to 000.0 (not used) to 099.9 (dead band)
Factory Default: 0000 (Temperature H), 000.0 (Temperature L, Analog), (Unit:
Temperature ℃/℉, Analog % F.S.)
58 © Copyright Reserved Autonics Co., Ltd.
6.2.1.3.1.1. Using a Deadband
6 Parameter Settings and Functions
© Copyright Reserved Autonics Co., Ltd. 59
6 Parameter Settings and Functions
6.2.1.3.1.2. Using an Overlap Band
60 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.2.1.3.1.3. Using neither a Dead band nor an Overlap Band
© Copyright Reserved Autonics Co., Ltd. 61
6 Parameter Settings and Functions
6.2.2
MV High / Low-limit Settings [PAR2 → H-MV / L-MV]
MV high/low-limit values (H-MV / L-MV) for control output can be configured to the actual MV, provided the temperature controller's MV calculation exceeds the limits.
During heating and cooling control, cooling MV carries a "-" prefix. Therefore, the high-limit is expressed as a + value on the heating side and the lower limit as a - value on the cooling side.
62
Parameter
Setting
Group
PAR2
L-MV
H-MV
MV Low-limit setting
MV High-limit setting
Description
Paramet er
H-MV
L-MV
Setting Range
Standard Control: MV Low-limit (L-MV) + 0.1 to 100.0
Heating and Cooling Control: 000.0 to 100.0
(PID Control)
0.0
(OFF)/100.0 (ON) (ON/OFF Control)
Standard Control: 000.0 to MV High-limit (H-
MV
) – 0.1
Heating and Cooling Control: -100.0 to 000.0
(PID Control), `00.0 (ON)/0.0 (OFF) (ON/OFF
Control)
Factory
Default
100.0
100.0
0.0
`00.0
Unit
%
%
%
%
Same MV limits applied during auto-tuning.
MV limits are not applied to manual control, MV upon control stop, MV upon a sensor error, and initial manual control MV.
MV high/low-limit configuration is not available for ON/OFF control in standard control mode (heating or cooling control).
© Copyright Reserved Autonics Co., Ltd.
6.2.3
6 Parameter Settings and Functions
Ramp Settings [PAR2 → RAMU/ RAMD/ rUNT]
Ramp is a feature used to configure the slope toward SV (Setting Value). The feature limits change rate of SV and thereby restricts sudden temperature changes (increase and decrease) in the control subject.
Ramp is commonly used in applications where rapid temperature changes (increase and decrease) could impact negatively on the control subject.
Parameter
RAMU
RAMD
R.UNT
Description
Settings for RAMP-Up Change Rate.
Settings for RAMP-Down Change Rate.
Settings for RAMP Time Unit.
Setting
Group
PAR2
Paramet er
RAMU
RAMD
R.UNT
Setting Range
000
to 999 (Temperature H, analog), 000.0 to 999.9 (Temperature L)
000
to 999 (Temperature H, analog), 000.0 to 999.9 (Temperature L)
SEC
(seconds), MIN (minutes), HOUR
(hours)
Factory
Default
000
000
MIN
Unit
-
Activating the ramp feature when the ramp is not in operation limits the change rate of SV (Setting Value) based on PV (Present Value).
Changing SV or ramp parameters while the ramp is in operation limits the change rate of SV based on SV at the point of the change.
Control will be carried out based on changed SV (hereinafter referred to as RAMP SV) - changed by preset change rate (slope). RAMP-Up
Change Rate and RAMP-Down Change Rate can be configured independently.
Alarm operation during RAMP will be made based on final SV.
Setting the rate of ramp change to 0 deactivates the ramp feature.
If the ramp feature has been activated, RAMP SV will be displayed on
SV display part.
Ramp depending on operation status
Operation Status
All operations
OPEN
, HHHH, LLLL, Auto-tuning, Switching from Auto to Manual, Switching from Run to Stop
OPEN
, HHHH, LLLL, After Auto-tuning completed, PV
= SV
Power On, SV Change, Switching from Stop to Run,
Switching from Manual to Auto, Ramp Rate Change
Ramp Up/Down
When it is 0.
Irrespective of conditions.
Irrespective of conditions.
When it is not 0.
Ramp
Inactive
Inactive
Inactive
Active
© Copyright Reserved Autonics Co., Ltd. 63
6 Parameter Settings and Functions
Ramp Graph
6.2.4
64
Auto/Manual Control Settings
Auto Control
This mode is to make temperature reach SV with MV calculated by PID control.
Manual Control
This mode is to make temperature reach SV with user’s defined MV.
When in manual control mode, parameter settings can only be viewed and cannot be modified (except for lock parameters).
When the unit is powered on following a power interruption or shutdown, previous control mode (auto or manual) will be maintained.
If switching to manual control during Auto-tuning, Auto-tuning will be terminated.
It is still possible to switch to manual control mode while in STOP.
When a SBA (Sensor Break Alarm) occurs in standard control mode, the sensor error MV (ErMV) is applied. In this state, manual and auto control MV settings can be modified.
It is still possible to switch auto/manual control mode while in controlling operation.
Operation Priority: Manual Control > Stop > Open (Sensor
Disconnection)
© Copyright Reserved Autonics Co., Ltd.
6.2.4.1
6.2.4.1.1.
6 Parameter Settings and Functions
Manual/Auto Control Switching
Auto/Manual Control Switching with Front Keys
①
When in Run mode, press A/M key to start manual control. The SV display shows H
(heating control) or C (cooling control), and shows MV to indicate the start of MV monitoring.
②
If ◀, ▼, or ▲ is pressed when MV monitoring is in progress, the MAN lamp comes on and the lowest digit starts to flash, indicating activation of manual control.
③
Press shift (◀) key to change the flashing digit (10
0
→ 10
1
→ 10
2
→ 10
3
→ 10
0
).
④
Select the digit and configure the desired MV value using the ▼/▲ keys.
⑤
Press A/M key to end manual control. The MAN lamp goes off and the system reverts to auto control mode.
⑥
In heating and cooling control mode, set the manual heating MV and press A/M key.The
SV display shows C (cooling control) and the current cooling MV to indicate the start of cooling MV monitoring.
⑦
If ◀, ▼, or ▲ is pressed When MV monitoring is in progress, the MAN lamp goes on and the last digit starts to flash, indicating activation of manual control.
⑧
Press the shift (◀) key to change the flashing digit (10
0
→ 10
1
→ 10
2
→ 10
3
→ 10
0
).
⑨
Select the digit, and configure desired cooling MV value using the ▼/▲ keys.
⑩
Press A/M key to end manual control. The MAN lamp goes off, and the system reverts to auto control mode.
⑪
When in standard control mode (heating control or cooling control), press A/M key once (in the MV monitoring stage or any other stages) to revert the system to auto control mode.
⑫
When in heating and cooling control mode, press A/M key once (in the MV monitoring stage or any other stage) to skip the system to the cooling MV monitoring stage.
© Copyright Reserved Autonics Co., Ltd. 65
6 Parameter Settings and Functions
6.2.4.1.2.
6.2.4.2
After heating and cooling control, the system reverts to auto control in sequence of heating monitoring, manual heating control, cooling monitoring, and manual cooling control.
Heating MV remains in effect during cooling monitoring and manual cooling control.
TK4ST/SP (48WX48H) does not have an A/M key. Press the MODE key once to change between auto and manual controls.
If the Digital Input (, ) feature has been set for
AUTO/MANUAL, A/M (MODE for S and SP models) key located on the front and automatic/manual control functions via communication do not act.
Manual/Auto Control Switching with the Digital Input (DI) Terminal
If the Digital Input (DI) feature has been configured for manual/auto control switching, turn on the DI to activate manual control (MAN lamp goes on) and turn off the DI to activate auto control. If the Digital Input feature is automatic control status, you can be only to monitor. In case it is manual control status, modifying MV and monitoring are possible.
See 6-7-4-1. Digital Input Terminal, for detailed information on Digital Input
(DI) terminal settings.
Baseline MV for Manual Control [PAR5 → IT.MV]
When switching from auto control to manual control you can set the initial MV.
AUTO
: Controlling with auto control MV as an initial MV for manual control
PR.MV
: Controlling with preset manual MV as an initial MV.
66
Setting Group
PAR5
Parameter
IT.MV
Setting Range
AUTO / PR.MV
Factory
Default
AUTO
Unit
-
© Copyright Reserved Autonics Co., Ltd.
6.2.4.3
6.2.5
6.2.5.1
6 Parameter Settings and Functions
Initial MV for Manual Control [PAR5 → PR.MV]
If the baseline MV for manual control is configured to PR.MV (Preset Manual MV), you can set the initial MV for manual control.
Setting
Group Parameter
PAR5 PR.MV
Standard
Control
Setting Range
ON/OFF
Control
PID
Control
000.0
(OFF)/100.0
(ON)
000.0
to100.0
Heating and
Cooling
Control
ON/OFF
Control
-100.0
(Cooling
On)
/ 000.0
(OFF)/100.0
(Heating ON)
PID
Control
-100.0
(Cooling) to
000.0
(OFF) to 100.0 (Heating)
Factory
Default
000.0
Unit
%
When in heating and cooling control mode, a setting between 0.1 and
100.0
will be applied as heating MV and a setting between 0.1 and -
100.0
will be applied as cooling MV.
Output Settings
Control Output (OUT1/OUT2) Selection [PAR3 → OUT1/OUT2]
In case of selecting the Models with current control output, both current and SSR outputs are available. You can therefore choose the right output type depending on application environments.
OUT1
: Selects OUT1 control output.
OUT2
: Selects OUT2 control output.
Setting Group Parameter Setting Range
Factory
Default
Unit
PAR3
OUT1
OUT2
SSR
/ CURR
SSR
-
© Copyright Reserved Autonics Co., Ltd. 67
6 Parameter Settings and Functions
6.2.5.2
SSR Output Type Selection [PAR3 → O1.SR]
In case of selecting SSRP type model for out1 control, users can select SSR output type among standard, cycle or phase control.
68
Setting
STND
CYCL
PHAS
Setting
Group
PAR3
Description
Standard Output
Controlling the load with ON/OFF output, identical to relay output.
Cycle Output
Controlling the load by repeating output ON/OFF according to the rate of output within a certain cycle
Having improved switching noise characteristics by always conducting
ON/OFF at zero.
Phase Output
Controlling the load via phase control within periodic half cycle (Random cross SSR must be used.).
Parameter
U1.SR
Setting Range
STND
/ CYCL/ PHAS
Factory
Default
STND
Unit
-
Make sure that SSRP is not available for OUT2. In case of current type models, SSR is fixed to standard output only. (STND).
(PHAS) (CYCL) When selecting phase output (PHAS) or cycle output
(CYCL), the power supply for the load and temperature controllers must be the same.
In case of selecting phase output or cycle output with PID control type, control cycle is not available to set.
© Copyright Reserved Autonics Co., Ltd.
6.2.5.3
6.3
6.3.1
6 Parameter Settings and Functions
Current Output Range Settings [PAR3 → O!MA/O@MA]
If the control output is set to current output, you can select upper and lower limit range for the current output as either 4-20 mA or 0-20 mA.
Parameter
O1.MA
O2.MA
Description
Sets OUT1's current output range.
Sets OUT2's current output range.
This parameter is only available on models supporting current output
(OUT1, OUT2).
Temperature Control
Temperature Control Mode [PAR3 → C-MD]
You can choose the type of temperature control method.
Setting
Standard
Control
Heating and
Cooling
Control
PID
ONOF
P.P
P.ON
ON.P
OnON
Description
Heating
PID Control
PID Control
ON/OFF Control
ON/OFF Control
Cooling
PID Control
ON/OFF Control
PID Control
ON/OFF Control
PID Control
ON/OFF Control
Setting
Group
PAR3
Paramet er
C-MD
Standard
Control
Heating and
Cooling
Control
Setting Range
P.P
PID
/ ONOF
/ P.ON / ON.P / ON.ON
Factory
Default
PID
P.P
Unit
-
© Copyright Reserved Autonics Co., Ltd. 69
6 Parameter Settings and Functions
6.3.2
On/Off Control [PAR3 → C-MD → ONOF]
Controls the temperature by comparing PV (Present Value) with SV (Setting Value) and turning power to the load on or off.
6.3.2.1
70
Hysteresis [PAR2 → hHYS/OFT/cHYS/cOFT]
Hysteresis is to adjust control output ON/OFF point in ON/OFF control mode.
ON_Hysteresis sets the output on point and OFF_Offset sets the off point.
Setting hysteresis too low can result in hunting induced by disturbance (noise, chattering, etc.). To minimize hunting, set ON_Hysteresis and OFF_Offset values with consideration to the heater or cooler's capacity and thermal characteristics, the control subject's response characteristics, the sensor's response characteristics and installation conditions, and other defining factors.
Parameter
H.HYS
H.OFT
C.HYS
C.OFT
Description
Configures ON_Hysteresis for heating control.
Configures OFF_Offset for heating control.
Sets ON_Hysteresis for cooling control.
Sets OFF_Offset for cooling control.
Setting
Group
PAR2
Paramet er
H.HYS
Setting Range
C.HYS
Temperature H, Analog: 001 to100
Temperature L: 00.1 to10.0
H.OFT
Temperature H, Analog: 001 to100
Factory
Default
002
000
Unit
℃/℉/
-
© Copyright Reserved Autonics Co., Ltd.
6.3.3
6 Parameter Settings and Functions
Setting
Group
Paramet er
C.OFT
Setting Range
Temperature L: 00.1 to10.0
Factory
Default
Unit
PID Control [PAR3 → C-MD → PID]
PID control is a combination of proportional (P), integral (I), and derivative (D) controls and offers superb control over the control subjects, even with a delay time.
Proportional control (P) implements smooth, hunting-free control; integral control (I) automatically corrects offsets; and derivative control (D) speeds up the response to disturbance. Through these actions, PID control realizes ideal temperature control.
Applied PID Control Technique
Proportional Control (P): Select PID control and set the integral and derivative time to 0000.
Proportional Integral Control (PI): Select PID control and set the derivative time to 0000.
Proportional Derivative Control (PD): Select PID control and set the integral time to 0000.
Multi SV: Use the same PID time constant for the values of SV0 to
SV3.
© Copyright Reserved Autonics Co., Ltd. 71
6 Parameter Settings and Functions
6.3.3.1
6.3.3.2
Proportional Band Settings [PAR2 → H-P/C-P]
When PV (Present Value) is within the Proportional Band (P), the ON/OFF ratio needs to be adjusted during the proportional period (T). The defined proportional control (time proportional control) section is called as the proportional band.
Parameter
Setting
Group
PAR2
H-P
C-P
Parameter
H-P
C-P
Heating Proportional Band
Cooling Proportional Band
Description
Setting Range
000.1 to 999.9
Factory
Default
010.0
Unit
Temperature: ℃/℉
Analog: %
Integral Time Settings [PAR2 → H-I/C-I]
MVs from integral and proportional operation become the same when deviation is consistent. The time taken for the two MVs to match is called the integral time.
Description Parameter
H-I
C-I
Heating Integral Time
Cooling Integral Time
Setting
Group
PAR2
Parameter
H-I
C-I
Setting Range
0000
to 9999
Factory
Default
0000
Unit
Sec
Integral control is not conducted if the integral time is set to 0.
Setting the integral time too short can intensify Correction Movements and cause hunting.
72 © Copyright Reserved Autonics Co., Ltd.
6.3.3.3
6.3.3.4
6 Parameter Settings and Functions
Derivative Time Settings [PAR2 → H-D/C-D]
In accordance with the deviation of the ramp, the time taken for the MV gained from derivative operation to reach the MV gained from proportional control is called the derivative time.
Description Parameter
H-D
C-D
Heating Derivative Time
Cooling Derivative Time
Setting
Group
Parameter
PAR2
H-D
C-D
Setting Range
0000
to 9999
Factory
Default
0000
Unit
Sec
Derivative control is not conducted if the derivative time is set to 0.
Control Period Settings [PAR3 → H-T/C-T]
If relay or SSR is used to output MV under proportional control, the output is on for a fixed amount of time (within the control period, as a percentage of the MV) and then remains off for the rest of the time. The preset period when output ON/OFF takes place is called the proportional control period.
Control with SSR output has a faster response than that of relay output. Therefore, by configuring a shorter control period, more responsive temperature control is achieved.
Parameter
H-T
C-T
Heating Control Period
Cooling Control Period
Description
Setting
Group
PAR3
Parameter
H-T
C-T
Setting Range
00.1
to120.0
Factory Default
Relay Output: 020.0
SSR Output: 002.0
If using heating and cooling control, configure each control period separately for heating and cooling.
Unit
Sec
© Copyright Reserved Autonics Co., Ltd. 73
6 Parameter Settings and Functions
6.3.3.5
Offset Correction/Manual Reset Settings [PAR2 → REST]
When selecting P / PD control mode, there are certain temperature differences even after
PV reaches stable status since heater’s rising and falling time is inconsistent due to thermal characteristics of control objects, such as heat capacity and the heater capacity.
This temperature difference is called OFFSET. Offset can be corrected using manual reset.
Setting
Group
PAR2
Parameter
REST
Setting Range
00.0 to 100.0
Factory
Default
50.0
Unit
%
Manual Reset Adjustments based on Control Results
Under stable control conditions, set the offset to 50% if PV and SV are identical, to over
50.0% if PV is lower than SV, and to below 50.0% if PV is higher than SV.
The offset correction feature can only be used when proportional control is in effect. If setting the integral value to 0,the manual reset parameter will be displayed.
The user cannot configure the manual reset setting during heating and cooling control. Instead, the setting is automatically set to 0% for both heating and cooling.
Applicable only when integral time is set to 0 (under P control or PD control only).
Switching from heating and cooling control to standard control (P, PD control) automatically configures the reset setting to 50%.
74 © Copyright Reserved Autonics Co., Ltd.
6.3.4
6.3.4.1
6 Parameter Settings and Functions
Auto-tuning
In PID control, auto-tuning processes the control subject's thermal characteristics and thermal response rate, and then determines the necessary PID time constant. Application of the PID time constant realizes fast response and high precision temperature control.
Auto-tuning Start/Stop Setting [PAR2 → AT]
Auto-tuning automatically stores PID time constants upon termination. These PID time constants can then be modified by the user to suit their usage environment.
When auto-tuning is in progress, the AT lamp located on the front of the controller flashes in 1-second intervals. When auto-tuning finishes, the AT lamp automatically goes off and the auto-tuning parameter will return to OFF.
When auto-tuning is in progress and digital input (, ) feature is RUN/STOP or AUTO/MANUAL, auto-tuning will be automatically ended, if concerned DI is inputted or a sensor disconnection error occurs. (Restored the PID used prior to the auto-tuning session)_
Setting
OFF
ON
Auto-tuning complete.
Auto-tuning in progress.
Description
Setting
Group
PAR2
Parameter
AT
Setting Range
OFF
/ON
Factory
Default
OFF
Unit
-
Manual interruption or a sensor disconnection error when auto-tuning is in progress restores the PID time constant to the value used prior to the auto-tuning session.
Auto-tuning continues to run even if the temperature reading exceeds or falls below the input range.
When auto-turning is in progress, parameters can only be referenced and not altered.
Auto-tuning is not available in manual control.
© Copyright Reserved Autonics Co., Ltd. 75
6 Parameter Settings and Functions
6.3.4.2
Auto-tuning Mode Settings [PAR3 → AT.T]
Auto-tuning is available in Tun1 MODE (SV) or Tun2 MODE (70% of SV), depending on the baseline value used.
76
Setting
TUN1
TUN2
Setting
Group
PAR3
Description
Tun1 Mode
Auto-tunes and derives a PID time constant based on SV (Setting Value).
Tun2 Mode
Auto-tunes and derives a PID time constant based on 70% of SV (Setting
Value).
Parameter
AT.T
Setting Range
TUN1
/ TUN2
Factory
Default
TUN1
Unit
-
In cooling control mode, TUN2 Mode calculates 70% based at 0°.
When SV=-100, TUN2 is performed at -70°.
© Copyright Reserved Autonics Co., Ltd.
6.4
6.4.1
6 Parameter Settings and Functions
Alarm Output
Alarm Output is a Relay output that activates irrespective of control output.
Alarm output is triggered if the control subject's temperature exceeds or falls below the preset temperature range.
Alarm temperature setting values are available both with absolute temperature and deviation temperature depending on the alarm output mode.
Alarm Output Mode [PAR4 → AL-1/AL-2]
Select the desired alarm output mode.
Mode
OFF
Alarm Output
DVCC
]]DV
]DV[
CDU]
OFF
Description (Factory Default)
Alarm off.
Deviation High-limit Alarm
(Temperature, Analog: +F.S.)
If PV/SV deviation occurs higher than set value of deviation temperature, alarm output will be ON.
High-limit deviation temperature can be set in AL1.H/AL2.H.
Deviation Low-limit Alarm
(Temperature, Analog: +F.S.)
If PV/SV deviation occurs lower than set value of deviation temperature, alarm output will be ON.
Low limit can be set in AL1.L/AL2.L.
Deviation high/low limit alarm
(Temperature, Analog: +F.S.)
If PV/SV deviation occurs higher than high-limit deviation or lower than low-limit deviation, alarm output will be ON.Highlimit Deviation Temperature can be set in
AL1.H
/AL2.H.
Low limit can be set in AL1.L/AL2.L.
Deviation High and lower limit
Reverse Alarm (Temperature, Analog:
0)
If PV/SV deviation occurs higher than low-limit deviation or lower than high-limit deviation, alarm output will be ON.
High-limit deviation can be set in
AL1.H
/AL2.H.
Low limit deviation can be set in
AL1.L
/AL2.L.
© Copyright Reserved Autonics Co., Ltd. 77
6 Parameter Settings and Functions
Mode
PVCC
]]PV
Alarm Output
LBA
On if loop break is detected.
SBA
On if sensor break is detected.
HBA
On if current transformer (C.T.) detects heater break.
Description (Factory Default)
Absolute Value High-limit Alarm
(Temperature: High-limit, Analog: H-SC or L-SC, whichever is greater.)
If PV is higher than the absolute value of temperature, alarm output will be ON.
Alarm's absolute value can be set in
AL1.H
/AL2.H.
Absolute Value Low-limit Alarm
(Temperature: Low-limit, Analog: H-SC or
L-SC
, whichever is lower.)
If PV is lower than the absolute value of temperature, alarm output will be ON.
Alarm's absolute value can be set in
AL1.L
/AL2.L.
Loop Break Alarm
Sensor Break Alarm
Heater Burnout Alarm
Parameter
AL-1
AL-2
Description
Selects alarm output 1 operation mode.
Selects alarm output 2 operation mode.
Setting
Group
PAR4
Paramet er
AL-1
AL-2
Setting Range
OFF
/ DV[[ / ]]DV / ]DVC / [DV] /
PVCC
/ ]]PV / SBA / LBA / HBA
Factory
Default
DVCC
]]DV
Unit
-
-
78 © Copyright Reserved Autonics Co., Ltd.
6.4.2
6 Parameter Settings and Functions
Alarm Output Options [PAR4 → AL!T/AL@T]
Users can select the desired alarm output options.
Setting
AL-A
Mode
AL-B
AL-C
AL-D
AL-E
AL-F
Alarm latch
Standby sequence2
Alarm latch sequence2
※1
Standby sequence1
※2
Alarm latch and standby sequence1 and standby
Description
If it is an alarm condition, alarm output is ON. Before reset the alarm, an ON condition is latched. (Holding the alarm output)
When power is supplied and it is an alarm condition, alarm output does not act. From the second alarm conditions, standard alarm acts..
When power is supplied and it is an alarm condition, alarm output does not act. From the second alarm conditions, alarm latch acts.
When Standby sequence
※3
and it is an alarm condition, alarm output does not act. After deactivate the alarm condition, standard alarm acts.
When Standby sequence
※3
is repeated and it is an alarm condition, alarm output does not act. After deactivate the alarm condition, alarm latch acts..
※
1: Alarm Latch
For deactivating Alarm Output in Alarm Latch mode, Turn off the power or send alarm reset signal.
※
2: standby sequence
This option is applied only if PV is in alarm output ON conditions when power is supplied.
If not, alarm output will be provided from the first alarm condition same as other alarm operations.
※3: Conditions of repeated Standby sequence: Power ON, Changing SV, Related
Alarm(operation mode, option, setting value), Changing Parameter, Changing STOP mode to RUN mode.
Parameter
AL1.T
AL2.T
Description
Selects the operation mode of alarm output 1.
Selects the operation mode of alarm output 2.
Setting
Group
PAR4
Parameter
AL1.T
AL2.T
Setting Range
AL-A
/ AL-B / AL-C / AL-D / AL-E / AL-F
Factory
Default
AL-A
AL-A
Unit
-
-
You can set alarm outputs (Alarm1 Type/Alarm2 Type) individually.
If alarm output mode has been selected as LBA, SBA, or HBA, AL-C and AL-D modes are not available.
© Copyright Reserved Autonics Co., Ltd. 79
6 Parameter Settings and Functions
6.4.3
6.4.4
80
Alarm SV Settings [PAR1 → AL!L/AL!H/AL@L/AL@H]
You can set alarm output activation values. According to the selected alarm output mode, configuration parameters (AL□.H/AL□.L) will be activated for each setting.
Parameter
AL1.L
AL1.H
AL2.L
AL2.H
Description
Low limit value of alarm output 1. Reference value for determining heater burnout.
High-limit value of alarm output 1.
Low limit value of alarm output 2. Reference value for determining heater burnout.
High-limit value of alarm output 2.
Setting
Group
PAR1
Paramet er
Setting Range
AL1.H
- (Temperature) High/Low-limit Deviation: By
AL2.H
Individual Input Specification -F.S. to F.S..
AL1.L
- (Temperature) Alarm Absolute Value: By
Individual Input Specification within displayed range.
AL2.L
- (Analog) High/Low-limit Deviation: ~999 to
9999
Within -F.S. to F.S.
- (Analog) Alarm Absolute Value: By Individual
Input Specification within displayed range.
Factory
Default Unit
Temperat ure
:1550
Analog
:100.0
Changing the alarm output mode or options resets the settings to the highest or lowest values that will not trigger output in the new mode.
-
-
-
-
Alarm Output Hysteresis [PAR4 → A!HY/A@HY]
“6-4-1. “H” from alarm output mode represents the alarm output hysteresis. It is used to set an interval between alarm outputs ON/OFF periods.
Hysteresis can be set for individual alarm outputs (Alarm 1 Hysteresis/Alarm2
Hysteresis).
Parameter
A1.HY
A2.HY
Description
Sets the ON/OFF interval for alarm output 1.
Sets the ON/OFF interval for alarm output 2.
Setting
Group
PAR4
Parameter
A1.HY
A2.HY
Setting Range
Temperature H, Analog: 001 to 100
Temperature L: 000.1 to 100.0
Factory
Default
001
001
Unit
Temperature:
℃/℉,
Analog: Digit
Alarm output hysteresis applies to heater burnout alarm (HBA) in the same manner.
© Copyright Reserved Autonics Co., Ltd.
6.4.5
6.4.6
6 Parameter Settings and Functions
This parameter does not appear if Loop Break Alarm (LBA) or Sensor
Break Alarm (SBA) is selected.
Alarm Output Mode Selection [PAR4 → A!N/A@N]
You can set the relay contact method in the event of an alarm output.
Setting
NO
NC
Description
Normally Open
Stays open when normal and closes in the event of an alarm.
Normally Closed
Stays closed when normal and opens in the event of an alarm.
Paramet er
A1.N
A2.N
Description
Select contact type for alarm output 1.
Select contact type for alarm output 2.
Setting
Group
PAR4
Parameter
A1.N
A2.M
Setting Range
NO
/ NC
Factory
Default
NO
NO
Front LED Indicators
Change
NO
(Normally Open)
NC
(Normally Closed)
Alarm Trigger
OFF
ON
OFF
ON
Alarm Output
Open
Close
Close
Open
Front LED
□ OFF
■ ON
□ OFF
■ ON
Unit
-
-
Alarm Output Delay Settings [PAR4 → A!ON / A!OF/
A@ON
/ A@OF]
Alarm output delay can be set to prevent false alarms caused by erroneous input signals resulting from disturbances or noise.
With a preset delay time, alarm output does not turn on for the preset duration.
Instead, the concerned alarm indicator on the front will flash in 0.5-second intervals.
© Copyright Reserved Autonics Co., Ltd. 81
6 Parameter Settings and Functions
Parameter
A1.ON
A1.OF
A2.ON
A2.OF
Description
Alarm Output 1 On Delay: Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm Output 1 Off Delay. Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Alarm Output 2 On Delay. Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm Output 2 Off Delay. Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Setting
Group
PAR4
Parameter
A1.ON
A1.OF
A2.ON
A2.OF
Setting Range
0000
to 3600
Factory
Default
0000
0000
0000
0000
Unit
Sec
Sec
Sec
Sec
82 © Copyright Reserved Autonics Co., Ltd.
6.4.7
6.4.7.1
6 Parameter Settings and Functions
Loop Break Alarm [PAR4 → AL-1/AL-2 → LBA]
Diagnoses the control loop by monitoring the control subject's temperature changes and sends out alarms if necessary.
Heating control: When control output MV is 100% or high limit (H-MV) and PV is not increased over than LBA detection band (LBA.B)during LBA monitoring time (LBA.T), or when control output MV is 0% or low limit (L-MV) and PV is not decreased below than LBA detection band (LBA.B) during LBA monitoring time (LBA.T), alarm output turns ON.
Cooling control: When control output MV is 0% or low limit (L-MV) and PV is not increased over than LBA detection band (LBA.B) during LBA monitoring time (LBA.T), or when control output MV is 100% or high limit (H-MV) and PV is not decreased below than LBA detection band (LBA.B) during LBA monitoring time (LBA.T), alarm output turns ON.
Common Causes of LBA Output On
Sensor Error (disconnection, short)
External Controller Error (magnet, auxiliary relay, etc.)
External Load Error (heater, cooler, etc.)
Misconnections and disconnections of external network.
Set alarm output mode(AL-□) as loop break alarm (LBA) and you can use loop break alarm.
LBA operates only when control output MV is low limit (L-MV), 0%, high limit (H-MV), or 100%.
In case of AT (auto-tuning)/manual control/stop control, loop break alarm (LBA) does not operates
When alarm reset is input, it initializes LBA monitoring start time.
LBA Monitoring Time [PAR4 → LBA.T]
You can set the LBA monitoring time to check changes in the control subject's temperature.
Automatically setting with auto-tunning.
Setting
Group
PAR4
Parameter
LBA.T
Setting Range
0000 to 9999
Factory
Default
0000
Unit
Sec
© Copyright Reserved Autonics Co., Ltd. 83
6 Parameter Settings and Functions
6.4.7.2
LBA Detection Band [PAR4 → LBA.B]
You can set the minimum value of deviation change to decrease during LBA monitoring time. Automatically setting with auto-tunning.
Setting
Group
PAR4
Parameter
LBA.B
Setting Range
Temperature H
000 to 999
Temperature L
000.0 to 999.9
Analog
00.00 to 99.99
Factory
Default
003
003.0
00.20
Unit
℃/℉
℃/℉
%F.S.
It checks control loop and outputs alarm by temperature change of the subject.
For heating control(cooling control), when control output MV is 100%(0% for cooling control) and PV is not increased over than LBA detection band [LBA.B] during LBA monitoring time [LBA.T], or when control output MV is 0%(100% for cooling control) and PV is not decreased below than LBA detection band
[LBA.B] during LBA monitoring time [LBA.T], alarm output turns ON.
When in standard control mode, a loop error will be assumed and the alarm output is turned on if the control deviation |SV-PV| is beyond the
LBA Detection Set (LBA.S: LBA Set Level) and does not decrease below the LBA detection band (LBA.B: LBA Band) within the LBA monitoring time (LBA.T: LBA Time).
84
Start to ①
When control output MV is 100%, PV is increased over than LBA detection band [LBA.B] during LBA monitoring time [LBA.T].
①
to ② The status of changing control output MV (LBA monitoring time is
②
to ③
When control output MV is 0% and PV is not decreased below than LBA detection band [LBA.B] during LBA monitoring time
[LBA.T], loop break alarm (LBA) turns ON after LBA monitoring time.
③
to ④ Control output MV is 0% and loop break alarm (LBA) turns and
④
⑥
⑦
to ⑥ The status of changing control output MV (LBA monitoring time is
to ⑦
to ⑧
When control output MV is 100% and PV is not increased over than LBA detection band [LBA.B] during LBA monitoring time
[LBA.T], loop break alarm (LBA) turns ON after LBA monitoring time.
When control output MV is 100% and PV is increased over than
LBA detection band [LBA.B] during LBA monitoring time [LBA.T], loop break alarm (LBA) turns OFF after LBA monitoring time.
⑧
to ⑨ The status of changing control output MV (LBA monitoring time is
Control Start
①
②
③
④
⑤
After control starts, the LBA output turns off as control deviation |SV-
PV| is reduced below the LBA detection band within the LBA detection time.
Control deviation |SV-PV| is within LBA Detection Set. LBA is not in operation.
Control deviation |SV-PV| does not decrease below the LBA detection band within the LBA monitoring time when PV is out of
LBA detection range. LBA output therefore turns on.
Control deviation |SV-PV| decreases below the LBA detection band within the LBA monitoring time when PV is out of LBA detection range. LBA output therefore turns off.
Control deviation |SV-PV| does not decrease below the LBA detection band within the LBA monitoring time when PV is out of
LBA detection band. LBA output therefore turns on.
© Copyright Reserved Autonics Co., Ltd.
6.4.8
6.4.9
6 Parameter Settings and Functions
Sensor Break Alarm [PAR4 → AL-1/AL-2 → SBA]
You can set the controller to send out an alarm when a sensor is not connected or disconnected during temperature control.
Sensor break can be confirmed through an external alarm output contact, such as a buzzer or similar means.
Setting alarm output mode (AL-□) to SBA will activate Sensor Break Alarm.
Alarm output option can be set to standard alarm (AL-A) or alarm latch
(AL-B).
Heater Burnout Alarm [PAR4 → AL-1/AL-2 → HBA]
When using a heater to raise the temperature of the control subject, the temperature controller can be set to detect heater disconnection and send out an alarm by monitoring power supply to the heater.
Heater disconnection is detected by the controller using a current transformer (C.T.), which converts the current to the heater to a specific ratio (C.T. ratio) for monitoring. If the heater current value (CT-A) measured by the C.T. is less than the heater detection setting value (AL□.L), the heater burnout alarm will activate.
Heater burnout detection only takes place when the temperature controller's output is turned on. Otherwise, heater burnout will not be detected by the controller.
Detection is only available in models with switching output (Relay output, SSR standard output). Models with linear output (current, SSR cycle/phase output) are incapable of detection.
Current detection is not performed if OUT1's control output time is less than 250 ms.
It is recommended to use Autonics designated current transformer (for
50 A).
Alarm output option can be set to standard alarm (AL-A) or alarm latch
(AL-B).
In the case of TK4SP models, heater burnout alarm (HBA) mode is not available.
© Copyright Reserved Autonics Co., Ltd. 85
6 Parameter Settings and Functions
6.4.9.1
Heater Burnout Detection Settings [PAR1 → AL1.L/ AL2.L]
Set the alarm output value (AL□.L) as the reference value for heater burnout detection.
Setting
Group
PAR1
Parameter
AL1.L
AL2.L
Setting Range
00.0 to 50.0
Factory
Default
00.0
Unit
A
Set to 00.0 for OFF. Set to 50.0 for ON.
Setting Value Calculation
: Heater Burnout Setting Value = {(Normal Heater Current) + (Heater Burnout Current)}/2
If using a single output heater (Capacity: 200 VAC, 1 KW, 5 A), normal heater current is 5 A, and burnout heater current is 0 A, the setting value is calculated as (5 A + 0 A)/2 = 2.5 A. Therefore, heater current values less than 2.5 A will be deemed heater burnout and the alarm will activate.
When two output heaters (Capacity: 200 VAC, 1 KW, 5 A) are used, normal heater current is 10 A (5 A X 2 EA). If a single heater burns out, the heater current becomes 5 A. The setting value is calculated as (10 A +
5 A)/2 = 7.5 A). Heater current values of less than 7.5 A are deemed heater burnout and the alarm activates.
86 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.4.10
Alarm Output Deactivation [PAR5 → DI-K→ AL.RE]
Available only if alarm output option is set to alarm latch or alarm latch and standby sequence1, alarm latch and standby sequence2. It can be set to turn off alarm output when alarm output is on, alarm output conditions have been removed, or an alarm output deactivation signal that is greater than the minimal signal band is received.
(However, alarm output deactivation is unavailable when alarm conditions remain in effect.)
You can assign the front panel's digital input key or the digital input terminals (DI-1,
DI-2) for the alarm output deactivation feature.
(1) Deactivating Alarm Output using Digital Input Key
If the digital input key has been assigned for alarm output deactivation and the alarm output option is set to alarm latch or alarm latch and standby sequence, press and hold the front panel's ▼ and ▲ keys when alarm output is on.
For detailed information on digital input key settings, see 6-7-4-2. Digital
Input Key.
(2) Forced Deactivation of Alarm Output using Digital Input (DI)
Terminal
When the digital input (DI) terminal is assigned to forced alarm (output) off, the alarm output will deactivate when digital input (DI) terminal goes into the on state (close). (MAN lamp on).
For detailed information on Digital Input (DI) terminal configuration, see 6-7-4-1. Digital Input Terminal.
After deactivating the alarm output, it will function normally for the next alarm output occurrence.
© Copyright Reserved Autonics Co., Ltd. 87
6 Parameter Settings and Functions
6.4.11
6.4.11.1
Alarm Output Examples
Absolute Value High-limit Alarm and Deviation High-limit
Alarm
6.4.11.2 Absolute Value Low-limit Alarm and Deviation Low-limit
Alarm
88 © Copyright Reserved Autonics Co., Ltd.
6.4.11.3 Deviation High/Low-limit Alarm
6 Parameter Settings and Functions
6.4.11.4 Deviation High/Low-limit Reverse Alarm
© Copyright Reserved Autonics Co., Ltd. 89
6 Parameter Settings and Functions
6.4.11.5 Deviation High/Low-limit Alarm (hysteresis overlap)
6.5
6.5.1
Analog Transmission
Analog Transmission Output Value Settings [PAR4 →
AO-M
]
Transmission output is a type of auxiliary output that converts the controller's PV, SV, H-
MV, and C-MV to analog current (DC 4 to 20 mA) for external transmission.
Setting
PV
SV
H-MV
C-MV
Description
PV Transmission Output
SV Transmission Output
Heating MV Transmission Output
Cooling MV Transmission Output
Setting
Group
PAR4
Parameter
AO-M
Setting Range
PV
/ SV / H-MV / C-MV
Factory
Default
PV
Unit
-
This parameter is activated in transmission output models only.
Transmission output is constant current output. Too great a resistance from the load can cause the output value to change.
There is no optional output below 4 mA or above 20 mA.
90 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.5.2 Transmission Output High/Low-limit Value
Settings[PAR4 → FS-L/FS-H]
If the transmission output value (AO-M) is below the transmission output lower limit (FS-L),
4 mA output will be provided. If the transmission output is between the lower limit (FS-L) and upper limit (FS-H), a certain proportional output within the range 4 mA and 20 mA will be provided. If it is above the upper limit (FS-H), 20 mA output will be provided.
Setting
FS-L
FS-H
Description
Sets the lower limit of transmission output (4 mA).
Sets the upper limit of transmission output (20 mA).
Setting
Group
Parameter
Factory
Default
Unit
PAR4
FS-L
FS-H
PV
SV
H-MV
/C-
MV
PV
SV
H-MV
/C-
MV
Setting Range
Temperature: Usage Range
Analog: High/Low Scale
Range
SV Low-limit (L-SV) to SV
High-limit (H-SV)
000.0
to 100.0
Temperature: Usage Range
Analog: High/Low Scale
Range
SV Low-limit (L-SV) to SV
High-limit (H-SV)
000.0
to 100.0
-200
1350
Digit
If transmission output upper limit (FS-H) is transmission output lower limit
(FS-L), the transmission output is 4 mA.
(1) PV Transmission Output
PV within sensor range or upper/lower limit scale can be converted and transmitted as current within the range of 4 mA and 20 mA.
© Copyright Reserved Autonics Co., Ltd. 91
6 Parameter Settings and Functions
(2) SV Transmission Output
SV within sensor range or upper/lower limit scale can be converted and transmitted as current within the range of 4 mA and 20 mA.
When ramp is in effect, ramp SV is transmitted step by step.
(3) H-MV/C-MV Transmission Output
You can convert 0 to 100% of heating (H-MV)/cooling MV (C-MV) into 4 to 20 mA current.
92 © Copyright Reserved Autonics Co., Ltd.
6.6
6.6.1
6 Parameter Settings and Functions
Communication Settings
This feature is used for external higher systems (PC, GP, etc.) to set the controller's parameters and to monitor the controller. It can also be used to transmit data to external devices.
No redundant unit addresses may exist along the same communication line. The communication cable must be a twist pair that supports RS485.
Interface
Category
Standards
Max. Connections
Communication
Synchronization
Valid Communication
Distance
BPS (Bits Per Second)
Response Standby
Communication Start Bit
Data Bit
Communication Parity Bit
Communication Stop Bit
Protocol
Description
EIA RS485-compliant
31 units (Addresses: 01 through 99)
Two-wire, half duplex
Asynchronous
Max. 800 m
2400, 4800, 9600, 19200, 38400 bps
5 ms to 99 ms
1 bit (fixed)
8 bit (fixed)
None, Even, Odd
1, 2 bit
Modbus Remote Terminal Unit (★
1
Character = 11 bit as fixed)
You could modify the parameter (first in, first out) using keys during communication connection, but this may lead to errors and malfunctions.
Unit Address Settings [PAR4 → ADRS]
You can assign individual addresses to data units.
Setting
Group
PAR4
Parameter
ADRS
Setting Range
01 to 99
Factory
Default
01
Unit
-
© Copyright Reserved Autonics Co., Ltd. 93
6 Parameter Settings and Functions
6.6.2
6.6.3
6.6.4
BPS (Bits Per Second) Settings [PAR4 → BPS]
You can set the rate of data transmission.
Setting
Group
PAR4
Parameter
BPS
Setting Range
24
(2400 bps) / 48(4800 bps) / 96(9600 bps)
/ 192(19200 bps) /384(38400 bps)
Factory
Default
96
Unit
bps
The higher the BPS (Bits Per Second), the faster the transmission.
Communication Parity Bit [PAR4 → PRTY]
Parity bit is a data communication method that adds an additional bit to each character in transmitted data as an indicator used to verify data loss and corruption. This parameter is used to enable or disable the parity bit option.
Setting
NONE
EVEN
ODD
Description
Disables parity bit.
Sets the total bits with signal value of 1 as even numbers.
Sets the total bits with signal value of 1 as odd numbers.
Setting
Group
PAR4
Parameter
PRTY
Setting Range
NONE
/ EVEN / ODD
Factory
Default
NONE
Unit
-
Communication Stop Bit Settings [PAR4 → STP]
You can set the number of bits to mark the end of a transmitted data string.
Setting
1
2
Description
Sets end of data string to 1 bit.
Sets end of data string to 2 bits.
Setting
Group
PAR4
Parameter
STP
Setting Range
1
/ 2
Factory
Default
2
Unit
bit
94 © Copyright Reserved Autonics Co., Ltd.
6.6.5
6.6.6
6 Parameter Settings and Functions
Response Wait time Settings [PAR4→ RSW.T]
Set a standby time to mitigate communication errors when communicating with a slow master device (PC, PLC, etc.). Once a standby time is set, the controller will respond after the defined standby time.
Setting
Group
PAR4
Parameter
RSW.T
Setting Range
05 to 99
Factory
Default
20
Unit
ms
Shorter standby times can cause communication errors in the master device.
Enable/disable Communication Write[PAR4→ COMW]
This feature can change parameter settings stored in memory through communication with PC, GP, PLC, etc., in order to permit or prohibit writing.
Setting
EN.A
DIS.A
Description
Parameter set/change enable via communication.
Prohibit parameter setting or modification via communication.
Setting
Group
PAR4
Parameter
COMW
Setting Range
EN.A
/ DIS.A
Factory
Default
EN.A
Unit
-
Reading parameter settings is always permitted.
© Copyright Reserved Autonics Co., Ltd. 95
6 Parameter Settings and Functions
6.6.7 USB-to-Serial Connection
Data can be transmitted via a USB-to-serial connection. However, RS485 communication through a USB-to-serial connection is blocked by hardware.
96 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
6.7
6.7.1
6.7.1.1
6.7.1.1.1.
6.7.1.1.2.
6.7.1.2
Additional Features
Monitoring
Refer to 5-3-4. MV Monitoring and Manual Control Settings.
Control Output MV Monitoring
Monitors and displays the current control output MV.
Heating MV Monitoring
Displays the current heating MV during heating control or heating and cooling control.
Users may manually adjust the MV to control the temperature.
Measurement Range: H 0.0 to H100 (Unit: %)
Capable of displaying MV with a moving decimal point (H99.9 → H100).
Cooling MV Monitoring
Displays the current cooling MV during cooling control or heating and cooling control.
Users may manually adjust the MV to control the temperature.
Measurement Range: C 00 to C100 (Unit: %)
Capable of displaying MV with a moving decimal point (C99.9 → C100).
Heater Current Monitoring [PAR1 → CT-A]
A feature that monitors and displays the current of a heater (load) being controlled by control output.
Setting
Group
PAR1
Parameter
CT-A
Measurement Range
0.0 to 50.0
Unit
A
A current transformer is used to measure and display the heater's (load) current.
© Copyright Reserved Autonics Co., Ltd. 97
6 Parameter Settings and Functions
6.7.2
6.7.2.1
Run/Stop [PAR1 → R-S]
Users may run or stop control output by force while in Run mode.
The stop command stops control output. Auxiliary output, however, is not affected by the command.
This feature can be enabled by configuring parameters. In addition, the front panel's digital input keys (▼ and ▲) and digital input terminals (DI-1 and DI-2) can be assigned to the run/stop feature.
Setting
RUN
STOP
Description
Forced control output run in Stop mode.
Forced control output stop in Run mode.
Setting Group Parameter
PAR1 R-S
Setting Range
RUN
/ STOP
Factory Default
RUN
Unit
-
With stop enabled, the front panel's SV display indicates STOP.
You can change the setting when in the stop state. The stop status will remain in effect after shutting down the controller and powering it back on.
When stop is in effect, STOP MV will be output. In case of a sensor break occuring while in STOP, STOP MV is output.
The run/stop setting remains in effect after turning power back on.
If the Digital Input (, ) feature has been set for RUN/STOP,
RUN/STOP feature by modifying front keys or parameter is unable..
Stop Control Output Settings [PAR5 → ST.MV]
This parameter sets the control output value when in the stop state. With ON/OFF control, select between 100.0 (ON) and 000.0 (OFF). With PID control, the user can adjust the
MV between 000.0 and 100.0.
Setting
Group
PAR5
Param eter
ST.MV
Setting Range
Standard
Control
ON/OFF
Control
PID
Control
000.0
(OFF)/100.0 (ON)
Heating and
Cooling
Control
ON/OFF
Control
PID
Control
000.0
to100.0
`00.0
(Cooling ON)
/000.0 (OFF)/100.0
(Heating ON)
`00.0
(Cooling) to 100.0
(Heating)
Factory
Default Unit
000.0
000.0
000.0
000.0
%
98 © Copyright Reserved Autonics Co., Ltd.
6.7.2.2
6.7.3
6.7.3.1
6 Parameter Settings and Functions
Ignores MV from ON/OFF control or PID control and sends out a control value based on the defined MV.
Stop Alarm Output [PAR5 → ST.AL]
Enable or disable alarm output upon a stop.
Setting
OFF
CONT
Description
Alarm output ceases along with a stop under all conditions.
(However, reverting to Run mode after a stop in alarm latch or alarm latch and standby sequence restores the alarm output to the previous state.)
Alarm output continues regardless of control operation.
Setting
Group
PAR1
Parameter
R-S
Setting Range
CONT
/ OFF
Factory
Default
CONT
Unit
-
Multi SV
Multi SV function allows users to set multiple SVs and save each setting in SV0 to
SV3
. Users can change SV-N or select desired SV using external DI (Digital Input, DI-
1, DI-2) terminals.
This feature supports up to four SVs which can be independently configurable.
Number of Multi SVs [PAR5 → MT.SV]
This parameter sets the number of Multi SVs. Select the number of Multi SVs required by the control subject.
Number of SVs
1 EA
2 EA
4 EA
SV-0
SV-0, SV-1
SV-0, SV-1, SV-2, SV-3,
SV Assignment
Setting
Group
PAR5
Parameter
MT.SV
Setting Range
1
/ 2 / 4
Factory
Default
1
Unit
EA
If the Digital Input (, ) feature has been set for multi SV (MT.SV), the number of Multi SV(MT.SV) is not modified through pressing key or communication.
© Copyright Reserved Autonics Co., Ltd. 99
6 Parameter Settings and Functions
6.7.3.2
6.7.3.3
Multi SV No. Selection [PAR1 → SV-N]
Select the SV to control.
Setting
Group
PAR1
Parameter
SV-N
Setting Range
SV-0
/ SV-1 / SV-2 / SV-3
Factory
Default
SV-0
Unit
-
The range of figures assigned to each SV (SV No.) varies depending on the number of Multi SVs (MT.SV) setting.
Multi SV Value Settings [PAR1 → SV-0/ SV-1/ SV-2/SV-3]
Designate the value of each SV for Multi SVs.
Setting
Group
PAR1
Parameter
SV-0
SV-1
SV-2
SV-3
Setting Range
Setting Value Low-limit (L-SV)
to Setting Value High-limit (L-SV)
Factory
Default
0
0
0
0
Unit
℃,℉
,-
100 © Copyright Reserved Autonics Co., Ltd.
6.7.4
6.7.4.1
6 Parameter Settings and Functions
Digital Input
Digital Input Terminal Settings [PAR5 → DI-1/DI-2]
By connecting an external input to a digital input terminal, you can perform preset digital input terminal functions.
Setting
OFF
STOP
AL.RE
MAN
MT.SV
Description
No function.
Run/Stop
Forced alarm output deactivation.
Auto/manual control selection.
Multi SV selection.
In the case one of DI-1 or DI-2 being set for Multi SV(MT.SV), SV-0 is selected as the
SV if the terminal's external contact signal is off and SV-1 is selected if the signal is on.
If both DI-1 and DI-2 are configured for Multi SV(MT.SV), you can select the SV using combinational logic of the terminals. If multi SV (MT.SV) are changed from 4 to 2, DI-2 will be turned OFF automatically, changed from 4 to 1, both DI-1 and DI-2 will be turned OFF or changed from 2 to 1, concerned DI will be OFF.
DI-1
OFF
ON
OFF
ON
DI-2
OFF
OFF
ON
ON
Multi SV No.
SV-0
SV-1
SV-2
SV-3
Setting
Group
PAR5
Parameter
DI-1
DI-2
OFF
Setting Range
/ STOP / AL.RE / MAN / MT.SV
Factory
Default
STOP
AL.RE
Unit
-
When powered on, the Digital input feature checks always the settings of terminal input.
Multi SV parameter will be activated only if Multi SV is more than 2.
The TK4SP series has a limited number of terminal blocks and does not feature a digital input terminal. Therefore, the digital input terminal functions are not available.
TheTK4S or M series has a limited number of terminal blocks.
Therefore, the digital input terminal1 (DI-1) is available.
Digital input terminal function operates irrespective of 6-7-7. Password
Settings.
© Copyright Reserved Autonics Co., Ltd. 101
6 Parameter Settings and Functions
6.7.4.2
6.7.4.2.1.1.
Digital Input Key
With digital input key enabled in Run mode, press and hold ▼ and ▲ keys at the same time for three seconds to activate the preset function.
Digital Input Key Settings [PAR5 → DI-K]
In order to use the digital input key feature, each function has to be first assigned to the keys.
Setting
STOP
AL.RE
Description
Run/Stop
Forced alarm output deactivation.
Setting
Group
PAR5
Parameter
DI-K
Setting Range
STOP
/ AL.RE
Factory
Default
STOP
Unit
-
If the Digital input key and the Digital input terminal set equally, the
Digital input key does not act.
6.7.4.2.1.2. Digital Input Key Use
Press the digital input keys on the front panel to execute the function assigned to the keys.
When in Run mode, press and hold ▼ and ▲ keys to execute the assigned function
(run/stop or alarm output deactivation).
If the same function is assigned to a digital input key and the digital input terminal, activation takes place as an "or" function and deactivation as an "and" function. (However, this does not apply to the
Multi SV feature of digital input terminals.)
Digital input key functions operate irrespective of 6-7-9. Password
Settings.
102 © Copyright Reserved Autonics Co., Ltd.
6.7.5
6.7.5.1
6 Parameter Settings and Functions
Error Features
The controller diagnoses input signals for errors and displays messages accordingly.
These messages inform the user of device problems.
Message
HHHH
LLLL
OPEN
ERR
Description
Flashes at 0.5-second intervals if the input value is above the input range.
→ Automatically deactivates and returns to normal operation if the input value returns to the input range.
Flashes at 0.5-second intervals if the input value is below the input range.
→ Automatically deactivates and returns to normal operation if the input value returns to the input range.
Flashes at 0.5-second intervals in the event of an input disconnection.
→ Automatically deactivates and returns to normal operation if input reconnects.
Flashes twice at 0.5-second intervals in the event of an operation error and returns to the previous screen.
When in heating control mode and powered on, or standard control state, output is 0% if HHHH is displayed and 100% if LLLL is displayed.
When in cooling control and powered on (or standard control state), output is 100% if HHHH is displayed and 0% if LLLL is displayed.
When in heating and cooling control and powered on or standard control state, heating output is 0% and cooling output 100% if HHHH is displayed, and heating output is 100% and cooling output 0% if LLLL is displayed.
MV Settings upon Sensor Break Error (Open) [PAR5 → ER.MV]
In the event of a sensor open error you can set control output value to predefined MV instead of ON/OFF control or PID control.
Ignores MV by ON/OFF control or PID control, and sends out a control value based on the defined MV.
Setting
Group Parameter
PAR5 ER.MV
Standard
Control
Heating and
Cooling
Control
Setting Range
ON/OFF
Control
PID
Control
ON/OFF
Control
PID
Control
000.0
(OFF)/100.0 (ON)
000.0
to 100.0
`00.0
(Cooling On)
/000.0 (OFF)/100.0 (Heating On)
`00.0
(Cooling) to 100.0
(Heating)
Factory
Default Unit
000.0
000.0
000.0
000.0
%
© Copyright Reserved Autonics Co., Ltd. 103
6 Parameter Settings and Functions
6.7.6
6.7.7
6.7.7.1
User Level Setting [PAR5 → USER]
You can restrict parameter display by setting user level (standard or high).
When you set as a standard level user, the main function parameters shaded on the entire parameter list(See the 5.4 Parameter Reference Chart), are only displayed.
Parameter
STND
HIGH
Parameter Description
Displays main function parameters only.
Displays main function parameters and all advanced function parameters.
Setting
Group
PAR5
Parameter
USER
Setting Range
STND
/ HIGH
Factory
Default
STND
Unit
-
Lock Settings
SV Group Lock [PAR5 → LC.SV]
You can restrict SV parameter modification by locking SV group parameters, which include SV selection, digital input key (DI-K), A/M (MODE for S and SP models) key for monitoring and manual control, parameter reset (INIT), etc.
Setting
ON
OFF
Activates SV group lock.
Deactivates SV group lock.
Function
Setting
Group
PAR5
Parameter
LC.SV
Setting Range
ON
/ OFF
Factory
Default
OFF
Unit
-
104 © Copyright Reserved Autonics Co., Ltd.
‘
6.7.7.2
6.7.8
6 Parameter Settings and Functions
Parameter Group Lock [PAR5 → LC.P1/LC.P2/LC.P3/LC.P 4/LC.P5]
Lock or unlock individual parameter groups from PAR1 (Parameter 1) to PAR5
(Parameter 5).
Even with parameter group lock in place, you can still read parameter settings.
In Parameter 5's (PAR5) case, the settings can still be modified even with a lock
(LC.SV/LC.P□) initiated.
Parameter
ON
OFF
Parameter Description
Activates parameter group lock.
Deactivates parameter group lock.
Parameter
LC.P1
LC.P2
LC.P3
LC.P4
LC.P5
Parameter Description
Activates Parameter 1 lock.
Activates Parameter 2 lock.
Activates Parameter 3 lock.
Activates Parameter 4 lock.
Activates Parameter 5 lock.
Setting
Group
PAR5
Parameter
LC.P1
LC.P2
LC.P3
LC.P4
LC.P5
Setting Range
ON
/ OFF
Factory
Default
OFF
OFF
OFF
OFF
OFF
Unit
-
Parameter Initialization[INIT]
This function is to reset all parameters in memory to factory defaults.
Press and hold the front panel's ◀, ▼, and ▲ keys for five seconds. The INIT parameter will be displayed. Select YES to reset the parameters.
Setting
Group
-
Parameter
INIT
Setting Range
YES
/ NO
Factory
Default
NO
Unit
-
If the password feature is activated, it is required to enter a password to activate this function. Resetting the parameters also resets the password.
© Copyright Reserved Autonics Co., Ltd. 105
6 Parameter Settings and Functions
6.7.9
Password Settings [PAR5 → PWD]
Assigning password access to SV group features (excluding digital input key) and
Parameter 1 through 5 prevents unauthorized modification to the parameter settings.
Password setting applies to SV group features (excluding digital input key) and
Parameter 1 through 5 comprehensively.
Changing the password setting automatically activates password protection. Setting the password to 0000, however, disables password protection.
0001
is a read-only password. Under this setting, the user may check parameter settings without knowing the password. The user, however, cannot change parameter settings.
Accessing the PWD parameter with the read-only password displays a coded form of the setting.
Settings
1 When in Run mode, press and hold MODE key.
2 Use the ▼ and ▲ keys to select PAR5 and then press MODE key.
3 Press MODE key to search PWD.
4 Select the desired digit using the ◀ key.
5 Use the ▼ and ▲ keys to set the password (0000, 0002 to 9999) then press MODE key to set the password.
6 Repeat steps 4 and 5 and enter the preset password.
7 Press MODE key or do not make any additional key entry for three seconds to save the password.
Setting
Group
PAR5
Parameter
PWD
Setting Range
0000
(Password protection deactivated.)
0002
to 9999 (Password protection on.)
Factory
Default
0000
Unit
-
6-7-4-1. Digital Input Terminal and 6-7-4-2. Digital Input Key features are not affected by password protection settings.
106 © Copyright Reserved Autonics Co., Ltd.
6.7.9.1
6 Parameter Settings and Functions
Password Entry [PASS]
If password protection is turned on, accessing SV parameters or setting groups when the unit is in Run mode will prompt a password confirmation parameter (PASS). Then, the correct password has to be entered to access the setting parameters.
Settings
1 Access SV parameter or parameter setting group.
2 When prompted with PASS, use the ◀ key to select the desired digit.
3 Use the ▼ and ▲ keys to enter the password (0001 through 9999) and then press
MODE key.
If the correct password is entered, you can access setting parameters.
If an incorrect password is entered, repeat steps 2 and 3 and enter the correct password.
Setting
Group
PAR5
Parameter
PASS
Setting Range
0001
(read-only),
0002
to 9999
Factory
Default
0001
Unit
-
If the password is unknown, enter 0001 to access the parameters in read-only mode.
This parameter only appears if the setting from 6-7-9. Password
Setting is set to a value other than 0000.
If an incorrect password has been entered, the SV display section displays a coded form of the password stored by the user and an error message (ERR). Then, the error message flashes in one-second intervals.
© Copyright Reserved Autonics Co., Ltd. 107
6 Parameter Settings and Functions
6.7.9.2 Password Recovery
Entering an incorrect password displays a coded form of the password on the SV display.
Submit this code to Autonics to recover your lost password.
Incorrect Password Entry (For example, the correct password
being1234)
1 Access SV parameter or parameter setting group.
2 When prompted with PASS, use the ◀ key to select the desired digit.
3 Use the ▼ and ▲ keys to select 4321(Incorrect Password) and then press MODE key.
Entering an incorrect password displays a coded password on the SV display. An
ERR
message will also appear, flashing at one second intervals.
108 © Copyright Reserved Autonics Co., Ltd.
7
7.1
7.2
7 Setting Group Parameter Description
Setting Group Parameter
Description
Setting Group [ SV ]
SV
Parameter
Set Value SV
Description
▼+▲
Key
Digital Input Key
Execute
Digital input execution key.
A/M
Key
INIT
Auto_Manual
Monitoring/Contr ol
Parameter
Initialize
MV monitoring/manual control execution key.
Resets parameters to factory defaults.
Setting Range
Between L-SV and
H-SV
Press ▼and ▲
Keys more than 1 second.
Press A/M key more than 1 second.
NO
/ YES
℃/℉
/-
-
-
-
0
NO
MV Monitoring/Manual Control Setting
Group [ MV ]
-
-
Parameter
H-MV
Heating_MV
C-MV
Cooling_MV
Description
Heating MV
Cooling MV
Setting Range
H 0.0 to H100
C 0.0 to C100
%
%
-
-
※It is possible to manually control and monitor heating and cooling MVs at the same time.
© Copyright Reserved Autonics Co., Ltd. 109
7 Setting Group Parameter Description
7.3
Parameter 1 Setting Group [ PAR1 ]
Parameter
R-S
RUN_STOP
SV-N
Multi SV No.
CT-A
Heater Current
Monitoring
AL1.L
Alarm1_Low
AL1.H
Alarm1_High
AL2.L
Alarm2_Low
AL2.H
Alarm2_High
SV-0
SV-1
SV-2
SV-3
SV-0 Setting
Value
SV-1 Setting
Value
SV-2 Setting
Value
SV-3 Setting
Value
Description
Control Output
Run/Stop
Multi SV number selection.
Heater current monitoring.
Alarm output 1's lower limit setting.
Alarm output 1's upper limit setting.
Alarm output 2's lower limit setting.
Alarm output 2's upper limit setting.
SV-0 setting.
SV-1 setting.
SV-2 setting.
SV-3 setting.
Setting Range
RUN
/ STOP
SV-0
/ SV-1 / SV-2
/ SV-3
00.0
to 50.0
(display range)
Offset Alarm: -F.S. to F.S.
Absolute Value
Alarm: Within display range.
℃/℉
/-
Between L-SV and
H-SV
Between L-SV and
H-SV
Between L-SV and
H-SV
Between L-SV and
H-SV
℃/℉
/-
℃/℉
/-
℃/℉
/-
℃/℉
/-
-
-
A
RUN
SV-0
-
1550
1550
1550
1550
0000
0000
0000
0000
110 © Copyright Reserved Autonics Co., Ltd.
7 Setting Group Parameter Description
7.4
Parameter 2 Setting Group [ PAR2 ]
AT
H-P
C-P
H-I
C-I
H-D
C-D
Parameter
Auto-tuning
Execute
Heating_
Proportional
Band
Cooling_
Proportional
Band
Heating_Integral
Time
Cooling_Integral
Time
Heating_Derivati on Time
Cooling_Derivati on Time
DB
REST
H.HYS
H.OST
Dead_Overlap
Band
Manual Reset
Heating_ON
Hysteresis
Heating_OFF
Offset
C.HYS
Cooling_ON
Hysteresis
C.OST
Cooling_OFF
Offset
L-MV
MV Low-limit
Description
Auto-tuning
ON/OFF.
Setting Range
OFF
/ON
Heating proportional band
000.1
to 999.9
Proportional band in cooling mode
Heating integral time.
Cooling integral time.
Heating derivative time.
Cooling derivative time.
0000 to 9999
0000
to 9999
Heating and cooling control deadband.
Manual reset under proportional control.
P/P, P/ONOFF, and
ONOFF/P Controls
-Proportional Band to 0.0 to
+Proportional Band
(if different, based on whichever is lesser)
ONOFF/ONOFF
Control
-999
to 0999
(Temperature H)
`99.9
to 999.9
(Temperature L)
-99.9
to 099.9
(Analog)
00)0
to10)0
Heating hysteresis.
Heating off point offset.
Cooling hysteresis.
Cooling off point offset.
MV lower limit
001
to100
(00)1 to10)0)
000 to 100
(00)0 to 10)0)
001
to100
(00)1 to10)0)
000
to100
(00)0 to 100.0)
000.0
to H-MV-)1
-
℃/℉
, %
Sec
Sec
Digit
%F.S
.
%
Digit
Digit
Digit
Digit
%
OFF
010.0
0000
0000
0000
000.0
050.0
002
( 002.0)
000
002
( 002.0)
000
00)0
© Copyright Reserved Autonics Co., Ltd. 111
7 Setting Group Parameter Description
H-MV
Parameter
MV High-limit
Description
setting.
MV upper limit setting.
RAMU
Ramp_Up Rate Ramp rise rate.
RAMD
Ramp_Down
Rate
Ramp down rate.
R.UNT
Ramp Time Unit Ramp time unit.
Setting Range
(standard control)
`00.0
to 000.0
(heating and cooling control)
L-MV
+0.1 to 100.0
(standard control)
000.0
to 100.0
(heating and cooling control)
000
to 999
(00)0 to 99(9)
000
to 999
(00)0 to 99(9)
SEC
/ MIN / HOUR
%
Digit
Digit
-
`0)0
10)0
10)0
000
000
MIN
112 © Copyright Reserved Autonics Co., Ltd.
7 Setting Group Parameter Description
7.5
Parameter 3 Setting Group [ PAR3 ]
IN-T
UNIT
L-RG
H-RG
DOT
L-SC
Parameter
Input Type
Unit
Low Input
Range
High Input
Range
Scaling Decimal
Point
Low Scaling
Description
Input type
Sensor temperature unit.
Analog low-limit input value.
Analog High-limit
Input Value.
Decimal point position - scale value.
Scale lower limit display value.
Scale upper limit display value.
Setting Range
See Input Types chart.
?C
/ ?F
Minimum range. to H-RG - F.S.10%
L-RG
0
`999
+F.S.10% to
Maximum range.
/ 0.0 / 0.00 /
0.000
to 9999
H-SC
High Scaling dUNT
Display Unit
Lamp
Front unit display.
`999
?C
to 9999
/ ?F / ?/O / OFF
IN-B
MAvF
L-SV
H-SV
O-FT
C-MD
Input Bias
Input Digital
Filter
SV Low-limit
SV High-limit
Control
Operating Type
Control Method
Input compensation.
Moving average digital filter.
SV lower limit setting.
SV upper limit setting.
Control output operation mode.
Temperature control type.
-999
to 0999
(`9(9 to 99(9)
000.1
to120.0
Input Low-limit (L-
SC
) to H-SV-1 Digit
L-SV
+1Digit to
Input High-limit (H-
SC
)
Standar d
HEAT
/
COOL
Heating and
Cooling
Type
Standar d
Heating and
Cooling
Type
HEAT
COOL
H-C
PID
ONOF
P.P
/
/
P.ON
/
ON.P
/
ON.ON
/
/
TUN1
/ TUN2
AtT
Auto-tuning Type Auto-tuning mode.
OUT1
O1.SR
Output1(SSR_C urr) Type
OUT1 SSR
Function
OUT1 control output type.
OUT1 SSR output
Type.
SSR
/ CURR
STND
/ CYCL/ PHAS
-
-
Digit
Digit
-
-
-
-
Digit
Sec
℃/℉
/%
℃/℉
/%
-
-
-
-
-
TCk1
?C
00.00
10.00
0.0
00)0
100.0
?C
0000
00)1
-200
1350
HEAT
H-C
PID
P.P
TUN1
SSR
STND
© Copyright Reserved Autonics Co., Ltd. 113
7 Setting Group Parameter Description
O1.MA
OUT2
O2.MA
H-T
C-T
Parameter
OUT1 Current
Range
Output2(SSR_C urr) Type
OUT2 Current
Range
Heating_Conrol
Time
Cooling_Conrol
Time
Description Setting Range
OUT1 Current
Output Range.
OUT2 control output type.
OUT2 Current output range.
Heating control period.
Cooling control period.
4-20
/ 0-20
SSR
/ CURR
4-20
/ 0-20
000.1
to 120.0
000.1
to 120.0
-
Sec
-
-
Sec
4-20
SSR
4-20
020.0
020.0
114 © Copyright Reserved Autonics Co., Ltd.
7.6
7 Setting Group Parameter Description
Parameter 4 Setting Group [ PAR4 ]
Parameter Description Setting Range
AL-1
AL1.T
A1.HY
Alarm1 Mode
Alarm1 Type
Alarm1
Hysteresis
Alarm output 1 operation mode.
Alarm output 1 option/type.
Alarm output 1 hysteresis.
OFF
/
DV[[
/ ]]DV/ ]DV[
[DV]
/
PV[[
/ ]]PV/ LBA
SBA
/ HBA
AL-A
/ AL-B /
AL-C
/ AL-D/
AL-E
/ AL-F
001
to 100
(000.1 to100.0)
A1.N
A1.ON
A1.OF
Alarm1 NO/NC
Alarm1 ON
Delay Time
Alarm1 OFF
Delay Time
Alarm output 1
NO/NC.
Alarm output 1 on delay.
Alarm output 1 off delay.
NO
/ NC
0000
0000
to 3600
to 3600
AL-2
AL2.T
A2.HY
Alarm2 Mode
Alarm2 Type
Alarm2
Hysteresis
Alarm output 2 operation mode.
Alarm output 2 option/type.
Alarm output 2 hysteresis.
OFF
/
DV[[
/ ]]DV/ ]DV[
[DV] /
PV[[
/ ]]PV/ LBA
SBA
/ HBA
AL-A
/ AL-B /
AL-C
/ AL-D/
AL-E
/ AL-F
001
to100
(000.1 to100.0)
A2.N
Alarm2 NO/NC
Alarm output2
NO/NC.
NO
/ NC
A2.ON
A@OF
LBaT
Alarm2 ON
Delay Time
Alarm2 OFF
Delay Time
LBA Time
Alarm output 2 on delay.
Alarm output 2 off delay.
LBA monitoring time.
0000
0000
0000
to 3600
to 3600 to 9999
LBaB
LBA Band LBA detection band.
AO-M
FS-L
Analog Output
Mode
Low Out Scale
Analog output mode value.
Transmission output low-limit.
F.S
FS-H
High Out Scale
Transmission output F.S
0000
to 999 (H)
000.0
to 99.(9 (L)
000.0
to 99.99
(analog)
PV
/ SV / H-MV / C-
MV
-
-
Digit
-
Sec
Sec
-
-
Digit
-
Sec
Sec
Sec
℃/℉
%
-
-
-
DVCC
AL-A
001
NO
0000
0000
]]DV
AL-A
001
NO
0000
0000
0000
003
003.0
00.20
PV
-200
1350
© Copyright Reserved Autonics Co., Ltd. 115
7 Setting Group Parameter Description
Parameter Description
upper limit.
Unit address.
ADRS
Unit Address
BPS
Bits Per Second BPS (Bits Per
PRTY
STP
Parity Bit
Stop Bit
Communication parity bit.
Stop bit.
RSwT
COMW
Response
Waiting Time
Communication
Write
Response waiting time
Communication write permission.
Setting Range
01
to 99
24
/ 48 / 96 / 192 /
384
NONE
/ EVEN / ODD
1
/ 2
5
to 99
EN.A
/ DIS.A
-
-
-
- ms
-
01
96
NONE
2
20
EnA
116 © Copyright Reserved Autonics Co., Ltd.
7.7
7 Setting Group Parameter Description
Parameter 5 Setting Group [ PAR5 ]
MtSV
Multi SV
DI-K
DI-1
DI-2
ItMV
Digital Input Key
Function
Digital Input 1
Function
Digital Input 2
Function
Initial Manual
MV
PR.MV
ER.MV
ST.MV
ST.AL
PWD
Parameter
Preset Manual
MV
Error MV
Stop MV
Stop AlarmOut
USER
User Level
LC.SV
Lock SV
LC.P1
Lock Parameter
1
LC.P2
Lock Parameter
2
LC.P3
LC.P4
LC.P5
Lock Parameter
3
Lock Parameter
4
Lock Parameter
5
Password
Setting
Description Setting Range
Number of Multi
SVs.
DI input key function on the front panel.
DI-1 Digital Input function.
DI-2 Digital Input function.
Manual control baseline MV.
1
/ 2 / 4
STOP
OFF
/ STOP / AL.RE
/ MAN / MT.SV
AUTO
/ AL.RE
/ PR.MV
Manual control initial
MV.
Sensor error MV.
Control stop MV.
Password setting.
000.0
to 100.0
(standard control)
`00.0
to 100.0
(heating and cooling control)
000.0
to 100.0
(standard control)
`00.0
to 100.0
(heating and cooling control)
000.0
to 100.0
(standard control)
`00.0
to 100.0
(heating and cooling control)
Control stop alarm output.
User level.
CONT
/ OFF
STND
/ HIGH
SV parameter lock.
ON
/ OFF
Parameter 1 Group lock.
ON
/ OFF
Parameter 2 Group lock.
ON
/ OFF
Parameter 3 Group lock.
Parameter 4 Group lock.
Parameter 5 Group lock.
ON
ON
ON
/ OFF
/ OFF
/ OFF
0000
: Password protection off.
0002
to 9999
-
-
EA
-
-
%
%
%
-
-
-
-
-
-
-
-
-
000.0
00)0
00)0
0000
1
STOP
OFF
OFF
AUTO
CONT
STnd
OFF
OFF
OFF
OFF
OFF
OFF
© Copyright Reserved Autonics Co., Ltd. 117
7 Setting Group Parameter Description
7.8 Password Entry Parameter
7.9
Parameter
PASS
Password
Description
Password entry.
Setting Range
0001
to 9999
(0001: read-only)
-
0001
Parameter Change Reset Parameters
Changed
Parameter
Description Reset Parameter
IN-T
UNIT
H-SV
L-SV
Input types
Temperature input unit
SV-N
, AL1.L, AL1.H, AL2.L, AL2.H, SV0∼SV3,
DB
, H.HYS, H.OST, C.HYS, C.OST, RAMU, RAMD,
R.UNT
, L-RG, H-RG, DOT, L-SC, H-SC, D.UNT, IN-B,
L -SV
, H -SV, LBA.T, LBA.S, LBA.B, AO-M, FS-L, FS-
H
,
With the exception of L-RG, H-RG, DOT, L-SC, H-SC, and D.UNT, Input type does not affect input units.
SV high-limit value When SV>H-SV, SV resets to H-SV.
SV low-limit value When SV<L-SV, SV resets to L-SV.
O-FT
C-MD
Control output operation mode
Temperature control type
L-MV
L-MV
, H-MV, C-MD, ER.MV, PR.MV, ST.MV
, H-MV, ER.MV, PR.MV, ST.MV
AL-1, AL-2
Alarm mode/option
AL1.L
, AL1.H, AL2.L, AL2.H
118 © Copyright Reserved Autonics Co., Ltd.
8
8.1
8 DAQMaster
DAQMaster
Overview
DAQMaster is a comprehensive device management program that can be used with
Autonics temperature controllers, panel meters, and counter products, and with Konics recorder products.
DAQMaster provides GUI control for easy and convenient management of parameters and multiple device data monitoring.
For detailed information, please download a copy of the DAQMaster manual from the Autonics website.
© Copyright Reserved Autonics Co., Ltd. 119
8 DAQMaster
8.2 Major Features
DAQMaster has the following features:
(1) Multiple Device Support
Simultaneously monitor multiple devices and set parameters.
Simultaneously connect units with different addresses in a single device.
Use Modbus Remote Terminal Unit (RTU) to enable the use of multiple RS232 ports.
(2) Device Scan
In cases of multiple units (with different addresses) connected together, use unit scan to automatically search for units.
(3) Convenient User Interface
Freely arrange the windows for data monitoring, attributes, and projects.
Saving a project also saves the screen layout.
(4) Project Management
You can save added device information, data monitoring screen layouts, and I/O source selection as project files. Open project files to load the saved settings.
Provides a project list for simple and easy project file management.
(5) Monitoring Data Log
When monitoring, save data log files as either DAQMaster data files (.ddf) or CSV (.csv) files. Open files saved in the .csv format directly from Microsoft Excel.
Define log data file naming/saving rules and destination folders to make file management convenient.
(6) Data Analysis
Perform spreadsheet and graph analyses of .ddf data files using DAQMaster's data analysis feature. Save spreadsheet data as .rtf, .txt, .html, or .csv files.
(7) Modbus Map Table Reporting
Print address map reports of registered Modbus devices. Modbus map table reports can be saved in .html and .pdf formats.
120 © Copyright Reserved Autonics Co., Ltd.
8 DAQMaster
(8) Multilingual Support
Supports Korean, English, Japanese and Simplified Chinese.
To add a different language, modify the files in the Lang folder, rename, and save.
(9) Script Support
Uses the Lua Script language and deals with different I/O processes for individual devices.
© Copyright Reserved Autonics Co., Ltd. 121
8 DAQMaster
122 © Copyright Reserved Autonics Co., Ltd.
MCT-TKU1-V1.7-1202US
Public link updated
The public link to your chat has been updated.
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Key features
- Super high-speed sampling cycle
- Diverse control modes
- Communication functions
- Multi SV settings
- High performance control
- Compact design
- SSRP output/current output
- Heater burn-out alarm
