Alto-Shaam FryTech ASF-60G Gas Fryer Operation & Care Manual

Below you will find brief information for Gas Fryer FryTech ASF-60G. The FryTech ASF-60G is an In & Out Gas Fryer. This fryer features a high-capacity frypot that allows you to cook large batches of food. It also has a built-in timer, so you can set it and forget about it. The FryTech ASF-60G is easy to use and maintain, making it a great choice for any commercial kitchen.

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G A S F R Y E R

F r y T e c h S e r i e s

ASF-60G

In & Out

Gas Fryer

• InstallatIon

• operatIon

• MaIntenance

W164 n9221 Water Street • p.O. box 450 • menomonee falls, Wisconsin 53052-0450 USa

PHONE: 262.251.3800 • 800.558.8744

USA

CANADA

FAX: 262.251.7067 • 800.329.8744

ONLY www.alto-shaam.com

p R i N t e d i N u

. M N - 3 5 6 9 9 • R e v

0 • 1 0 / 1 2

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . .2

Installation

Dimension Drawings, Weights & Capacities . . . . . . . . 3

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 4

Site Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Gas Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Restraint Requirements - Mobile Equipment . . . . . . . . 9

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . 10

Operation

Oil/Shortening Requirements . . . . . . . . . . . . . . . . . . . 11

Controls Behind Access Panel . . . . . . . . . . . . . . . . . 12

Panel Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cook Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Boil Out Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Product Counts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Display Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . 16

Product Key Programming . . . . . . . . . . . . . . . . . . . . 17

System Programming . . . . . . . . . . . . . . . . . . . . . . . . 20

Programming Custom Product & Action Alarms . . . . . 21

Suggested Frying Times . . . . . . . . . . . . . . . . . . . . . . 22

Cleaning

Daily Cleaning & Maintenance . . . . . . . . . . . . . . . . . 24

Boil-Out Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 25

Service

Control Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 27

Unit Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 27

Extended Limited Frypot Warranty . . . . . . . . . . . . . . 28

ASF-60G Service Views . . . . . . . . . . . . . . . . . . . . . . 29

Wire Diagrams

Always refer to the wire diagram(s) included with the unit for most current version.

Warranty

Transportation Damage and Claims . . . . . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover

MN-35699 • Gas Fryer Operation & Care Manual

d E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service

Department if you have any questions concerning installation, operation, or maintenance.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

NOTE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam

Tech Team Service Department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

NOTE: All claims for warranty must include the full model number and serial number of the unit.

d A N G E R

bEFORE STARTING THE

APPLIANCE, MAKE CERTAIN

YOU dO NOT dETECT THE

OdOR OF GAS.

if the odor of gas is detected:

• DO NOT attempt to light any appliance.

• DO NOT touch any electrical switches.

• Extinguish any open fl ame.

• Use a telephone OUTSIDE THE

PROPERTY & IMMEDIATELY contact your gas supplier.

• If unable to contact your gas supplier, contact the fi re department.

W A R N I N G

In the event of loss of power to the appliance, turn the “burner control knobs” to the OFF position. Remove food product from the unit. If burner control fails to extinguish the fl ame, shut off main gas valve located in rear of unit.

KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE.

MN-35699 • Gas Fryer Operation & Care Manual • 1

SAFETY PROCEdURES

ANd PRECAUTIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

d A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

N O T E :

Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL

OR ELECTRONIC EQUIPMENT WITH

OTHER MUNICIPAL WASTE.

MN-35699 • Gas Fryer Operation & Care Manual • 2

dIMENSIONS

EXTERIOR

(

)

44-3/8" x 15" x 35-7/16" (1126mm x 381mm x 900mm)

CAPACITY

SHORTENING/OIL: 62 lb (28 kg)

MAXIMUM

LOAD CAPACITY: 8 lb (4 kg)

MAXIMUM

WEIGHT

EST

WITHOUT LIFTS

NET WEIGHT

248 lb (113 kg)

SHIP WEIGHT

330 lb (150 kg)

WITH LIFTS

265 lb (120 kg)

CARTON DIMENSIONS

(

)

347 lb (157 kg)

22" x 39" x 55"

(559mm x 991mm x 1397mm)

A S F - 6 0 S P E C I F I C A T I O N S

STANdARd ACCESSORIES

Basket, Half-Size (2 included as standard )

Brush Set ( one 2brush set included as standard ) scrub brush straight brush

BS-35214 bh-28693 bh-28691

OPTIONS

Frypot Cover contact factory

Strainer/Skimmer CE-27400

Banking Strip (1 strip req ’ d for every 2 banked fryers )

Mobile Oil Caddy with wand

1011147

TO-28359

35-7/16" (900mm)

1-5/8"

(41mm)

3/4"

(19mm)

15" (381mm) 47-1/4" (1200mm)

MN-35699 • Gas Fryer Operation & Care Manual • 3

d A N G E R

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT,

SERVICE, OR MAINTENANCE COULD

RESULT IN SEVERE INJURY, DEATH,

OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELY HOT WHEN

IN OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATING THIS APPLIANCE.

S I T E I N S T A L L A T I O N

MINIMUM CLEARANCE REqUIREMENTS

COMBUSTIBLE

SURFACES

NON

COMBUSTIBLE

SURFACES

RIGHT SIDE

LEFT SIDE

BACK

FRONT

6" (152mm)

25" (635mm)

0" (0mm)

PLUS: 6" (152mm) minimum between the element swing in the extended position and the lower edge of the exhaust hood and fi lter media.

Ne pas installer à une distance inférirure à celle indiquée ce-dessous d’une parol en matiére combustible: Côtés 6 pouches, Arriére 6 pouches.

d A N G E R

AVERTISSEMENT : UNE INSTALLATION,

UN AJUSTEMENT, UNE ALTÉRATION,

UN SERVICE OU UN ENTRETIEN NON

CONFORME AUX NORMES PEUT CAUSER

DES DOMMAGES À LA PROPRIÉTÉ, DES

BLESSURES OU LA MORT.

LIRE ATTENTIVEMENT LES DIRECTIVES

D’OPÉRATION ET D’ENTRETIEN

AVANT DE FAIRE L’INSTALLATION, OU

L’ENTRETIEN DE CET ÉQUIPEMENT.

C A U T I O N

DO NOT USE FORKLIFT FROM

FRONT OR REAR OF UNIT.

USE FORKLIFT FROM SIDE ONLY.

W A R N I N G

MINIMUM CLEARANCES MUST

REMAIN UNObSTRUCTEd.

DO NOT place insulation or any other type of materials in clearance areas.

MN-35699 • Gas Fryer Operation & Care Manual • 4

1. It is the responsibility of the installer to verify that this installation is in compliance with the specifications listed in this manual and with local code requirements.

2. Hood installation is required.

3. Both cooking and cleaning functions require unobstructed access. The frypots, control panels, and front access doors must be maintained free from obstruction. The front access door and back panel must be accessible for service and maintenance.

4. Locate the appliance on a firm, level surface ONLY.

The surrounding area must be kept clear of all combustible materials.

5. FOR YOUR SAFETY dO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this fryer or any other appliance.

6. FOR YOUR SAFETY dO NOT place insulation or any other type of materials in clearance areas.

7. When properly installed, the fryer is designed for operation adjacent to non-combustible floors and walls with a 6" clearance at the back. Clearances from all combustible construction is a minimum of

6" (152mm) at the back and both sides. Concrete, tile, terrazzo, or metal surfaces are recommended. Metal over a combustible material may not meet code for non-combustible surfaces. Verify site selection with local codes for specific requirements.

Doit être utilisé seulement sur des planchers non inflammables.

S I T E I N S T A L L A T I O N

8. Adequate means must be provided to limit the movement of this appliance. A restraining device is required for field installation.

9. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam or dripping water, etc. DO NOT install fryer over a drain.

W A R N I N G

bURN WARNING: Make certain the fryer is stabilized before operation to prevent any movement or tipping and the possibility of severe burns caused by hot, splashing shortening or oil.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

d A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/

NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian

Electrical Code Part 1 or local codes.

W A R N I N G

IMPROPER INSTALLATION

MAY RESULT IN FIRE.

Carefully read and follow all installation instructions located in this manual.

MN-35699 • Gas Fryer Operation & Care Manual • 5

V E N T I L A T I O N d A N G E R

Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances.

An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96.

A single ASF-60G auto-lift gas fryer requires a minimum of 120 CFM make-up air for natural gas and

48 CFM for propane gas. Kitchen ventilation must be of sufficient capacity to prevent a negative-pressure condition. dO NOT obstruct or restrict ventilation nor the air flow required to support combustion.

dO NOT obstruct the flow of the exhaust flue at the top rear of the fryer. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes.

This fryer cannot be direct vented.

Install the fryer under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes.

C A U T I O N

To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust fl ues or attach any fl ue extension that will impede proper burner operation.

d A N G E R

FAILURE TO VENT THIS FRYER PROPERLY

MAY BE HAZARDOUS TO THE

HEALTH OF THE OPERATOR.

Equipment damage and operational problems may also be the consequence of improper venting.

Any damages sustained by a failure to properly vent this fryer are not covered under warranty.

Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications.

Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the fl ow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation. in accordance with nfpa 54 commonwealth of massachusetts only .

MN-35699 • Gas Fryer Operation & Care Manual • 6

G A S S P E C I F I C A T I O N S

The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate.

d A N G E R

CONNECTING TO THE WRONG GAS

SUPPLY COULD RESULT IN FIRE OR

AN EXPLOSION CAUSING SEVERE

INJURY AND PROPERTY DAMAGE.

W A R N I N G

TO AVOID SERIOUS PERSONAL

INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard

Z223.1, National Fuel Gas Code, and all local municipal building codes.

In Canada, installation must be in accordance with Standard CAN/CSA

B 149.1 and Installation Codes - Gas

Burning Appliances, and local codes.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi.

NOTE: Customer/installer must provide manual gas shut-off valve in accordance with local code requirements.

GAS PRESSURE CHART

The fryer has been factory adjusted according to the gas type specified on the fryer identification name plate.

GAS FRYER TECHNICAL SPECIFICATIONS

Natural Gas

Min. Connected Pressure

Max. Connected Pressure

Gas Consumption

Gross Thermal Output

5.0" W.C. 1.2 kPa

11.0" W.C.

120 CFM

2.74 kPa

120,000 Btu/hr

Category I

at 20 mbar for use in AT, DK, FI, IE, IT, PT, SE, CH.

Category I

2E(20)

at 20/25 mbar for use in DE, LU.

Category I

2E+(20/25) at 20/25 mbar for use in BE, FR.

Category I

2L(25)

at 25 mbar for use in NL.

Category I

3+(28-30/37)

at 28-30/37 mbar for use in BE, FR, IE, IT, LU, PT, CH.

Category I

3B/P(30)

at 30 mbar for use in DK, FI, NL, SE.

Category I

3B/P(50)

at 50 mbar for use in AT, DE, CH.

Category I

3P(37)

at 37 mbar for use in FI, DE, IE, CH.

GAS SPECIFICATIONS natural gas

120,000 BTU/hr. input

INSTALLATION REqUIREMENTS gas connection : 1/2 " npt check plumbing codes for proper supply line sizing to attain minimum burner manifold pressure shown : natural gas

: 5.0" W.C. maximum inlet pressure : 11" W.C.

NOTE: If a flexible gas line is used, it must be AGA approved, commercial type and at least 3/4" I.D.

hood installation is required declared input (kW) gas group

35.15

2H(20),

2E(20),

3B/P(30),

2E+(20/25),

3B/P(37),

12.5 (NAT) and 25 (LP)

2L(25),

3B/P(50),

17.5 (NAT) and 27.5 (LP)

3+(28-30/37),

3P(37),

3P(50) inlet pressure (mbar) declared setting pressure at the outlet from the gas valve (mbar) main burner type number of injectors

Infrared type with blower and venturi valve

1 main injector type N/A

main injector size and markings N/A

Variable pre-set at factory main burner aeration opening size ignition inlet connection

Direct spark electronic ignition

20.995 mm male thread

MN-35699 • Gas Fryer Operation & Care Manual • 7

G A S S P E C I F I C A T I O N S d A N G E R

Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances.

Use an approved gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the

INCORRECT CORRECT flow of gas to the appliance. If the connected pressure exceeds 14.0" W.C. (3.5 kPa) for propane and 11.0" W.C.

(2.74 kPA) for natural gas, a step-down regulator is required to be supplied by the owner/operator.

Close the individual manual shut-off valve to isolate

the fryer from the gas supply piping system during any pressure testing at test pressures equal to or less than 1/2 psig. (3.4 kPa). The fryer and individual shut-off valve

must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1/2 psig. (3,4 kPa).

GAS INTAKE

A-G Installation elbow

B Wall Valve

C-D Three-piece union fitting

(minimum 1 per installation)

E-F End connector for the flexible tube

H Marking line

In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, NFPA-54 and ANSI

Z83.11a CSA 1.8a 2004 (or latest edition). In Canada, installation must be in accordance with local codes,

CAN/CGA-B149.1, Installation for Natural Gas Burning

Appliances and Equipment (latest edition) or CAN/CGA-

B149.2 Installation for Propane Burning Appliances and

Equipment (latest edition).

The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than

3/4 " I.D.

LEAK TESTING

Installation requires gas leak testing on all gas piping and fittings. Use an approved electronic leak device or a soap and water solution at all gas connections. If bubbling appears when using a soap and water solution, the connection must be refitted. Never use an open flame to leak test.

d A N G E R

NEVER USE AN OPEN

FLAME TO LEAK TEST.

MN-35699 • Gas Fryer Operation & Care Manual • 8

R E S T R A I N T R E q U I R E M E N T S - M O b I L E E q U I P M E N T

The fryer must be supplied with a connector that complies with all state and local installation codes.

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit.

The following requirements apply:

1. Casters must be a maximum height of 4-inches (102mm).

2. Such mobile appliances must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the upper back flange of the appliance chassis, approximately 31" (787mm) from the floor.

A flexible connector is not supplied by nor is it available from the factory.

W A R N I N G

RISK OF ELECTRIC SHOCK.

Appliance must be secured to building structure.

MN-35699 • Gas Fryer Operation & Care Manual • 9

E L E C T R I C A L R E q U I R E M E N T S d A N G E R

NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian

Electrical Code Part 1 or local codes.

An electrical wiring diagram is located in the fryer kettle.

The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The fryer must be properly grounded in accordance with the

National Electrical Code and applicable local codes. A means to disconnect the unit must be incorporated into the fixed wiring in accordance with wiring codes.

Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer.

Before operating the fryer, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.

d A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE IDENTIFIED

ON APPLIANCE RATING TAG.

for Ce approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

Hard wired models:

Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.

If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must be used.

ELECTRICAL

VOLTAGE PHASE CYCLE

HZ AMPS K

120 1 60 2.2 0.27

230 1 50 1.0 0.23

CORD

PLUG

N E M A

5-15P

15A-125V

PLUG

C E E

7/7

220-230V

PLUG

MN-35699 • Gas Fryer Operation & Care Manual • 10

OIL/SHORTENING REqUIREMENTS

Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of lower grade shortening will result in excessive foaming and boil over.

The cold oil/shortening level requirement for the fryer is indicated below.

C A U T I O N

Cold oil or shortening expands as the temperature increases. To avoid injury and equipment damage, allow for expansion by fi lling to the cold oil fi ll line.

NOTE: ALWAYS maintain the proper level of shortening by adding fresh oil/shortening to the frypot whenever needed .

O I L / S H O R T E N I N G R E q U I R E M E N T S

d A N G E R

The flash point of shortening occurs at a lower temperature the longer the shortening is used. discard any shortening showing signs of deterioration to avoid serious burns, fire, and property damage.

Check the quality of the oil/shortening in the frypots on a daily basis for signs of deterioration. Use an approved test kit. Signs of shortening deterioration include excessive boiling, smoking, foaming, bad taste, and rancid odor.

Discard any shortening before it degrades to the point of affecting product quality. Always filter the oil on a regular basis and keep the frypot clean.

C A U T I O N

ENSURE THERE IS NO WATER IN THE FRYPOT

BEFORE FILLING WITH OIL/SHORTENING. WHEN

COOKING COMPOUNDS ARE HEATED TO COOKING

TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE

OIL TO SPLATTER AND MAY BE A BURN HAZARD.

fryer cross

section oil / shortening levels

MINIMUM

HOT OIL FILL LINE

TOP BEND INSIDE

OIL KETTLE

MAXIMUM HOT

OIL FILL LINE

COLD OIL

FILL LINE

Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results.

Maximum shortening life is achieved by lowering the temperature of the fryer to 250°F (121°C) or turning the fryer station off when not in use. In multiple-station units, heat only the component fryers necessary to meet cooking needs.

C A U T I O N

FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM

IMPROPER SHORTENING LEVELS. THE LEVEL OF

SHORTENING MUST ALWAYS BE ABOVE THE HEAT

EXCHANGERS WHEN THE FRYER IS OPERATING.

THE REqUIREd SHORTENING LEVEL MUST ALWAYS bE AbOVE THE MINIMUM HOT OIL FILL LINE.

W A R N I N G

FAILURE TO PLACE SOLID SHORTENING

DIRECTLY ON THE BOTTOM OF THE

FRYPOT CAN CAUSE SERIOUS

EQUIPMENT DAMAGE.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT

BECOME EXTREMELY HOT WHEN

IN OPERATION. TO AVOID BURNS,

ALWAYS USE HAND PROTECTION

WHEN OPERATING THIS APPLIANCE.

MN-35699 • Gas Fryer Operation & Care Manual • 11

O P E R A T I O N

S T A R T U P & G E N E R A L O P E R A T I O N d A N G E R

bEFORE STARTING THE

APPLIANCE, MAKE CERTAIN

YOU dO NOT dETECT THE

OdOR OF GAS.

if the odor of gas is detected:

• DO NOT attempt to light any appliance.

• DO NOT touch any electrical switches.

• Extinguish any open fl ame.

• Use a telephone OUTSIDE THE

PROPERTY & IMMEDIATELY contact your gas supplier.

• If unable to contact your gas supplier, contact the fi re department. with a hi-limit safety shutoff that will disengage the control if the frying compound temperature in the frypot would ever exceed 406°F (208°C).

The LEd will display “HI”, the heat will shut off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying compound temperature to drop below 375°F

(191°C). Open the front access door and press the OIL HI-LIMIT RESET button for a period of 3 seconds to restart the control.

sanitize the fryer before operating.

Service is to be performed by an authorized

Alto-Shaam service agent.

Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation.

Open front access door and ensure Kettle Drain valve is in the CLOSEd position. The handle should be rotated clockwise until it stops.

Fill frypot with frying compound as indicated. ( see illustration on the oil

/ shortening requirements page

)

The Master Power Switch is located behind the front access door. Turn Master Power Switch “ON.”

Press the ON/OFF power button on the control.

“REAdY” will be displayed when fryer reaches set temperature.

More detailed operating guidelines along with information on programming are located within this manual.

8. To shutdown the fryer, turn the Master Power Switch located behind the front access door to the “OFF” position.

ASF-60G

front access door kettle drain selector ignition failure indicator hi

oil limit reset master power switch

NOTE: for your protection

The fryer is furnished

MN-35699 • Gas Fryer Operation & Care Manual • 12

1 2 3 4 5

O P E R A T I O N

P A N E L I d E N T I F I C A T I O N

1. LED DispLay

2. HoLD inDicator

3. HEat inDicator

4. MELt cycLE inDicator

5. prograM inDicator

6. proDUct KEy inDicator LigHts:

Illuminate during active cook cycle or programming mode.

7. prEprograMMED proDUct KEys: Press to start a cook cycle. Also used in programming.

rEpLacEaBLE MEnU strip: Make menu changes quickly and easily.

8. prograMMing cEntEr: Easy cell phone-like programming. Access programming mode and change cooking parameters.

9. FEatUrE KEys: Used to access programming functions and controller features

FEATURE KEYS

On/Off key

SCan key: Shows time left between recipe / baskets

enTer key: Used while entering your own menu / time

Temp TOggle Clear key

hOld key: Displays remaining hold time

SeTbaCk key: Reverts to reduced oil temperature while fryer is idle filTer key (

not enabled

)

8. LEFT ANd RIGHT PROdUCT

KEY PROGRAMS:

A - 5:00 minutes

B - 5:20 minutes

C - 5:40 minutes

D - 6:00 minutes

MN-35699 • Gas Fryer Operation & Care Manual • 13

O P E R A T I O N

O P E R A T I N G T H E C O N T R O L

Start a Cook Cycle

Press any product key to start a cook cycle. If the key is programmed, the cooking time will be displayed and will immediately start to count down in minutes and seconds. DONE will display when the cook cycle has ended.

The pressure solenoid will also close if programmed to do so, or a basket lift will lower if so equipped.

If DONE is displayed immediately and the unit starts to beep, the product key being pressed is not programmed.

Stop a Cook Cycle

Press and hold an active product key for 3 seconds.

Timing will stop, and basket will lift is so equipped.

Respond to a DONE Alarm

Cancel the signal by pressing the same product key used to start the cook cycle.

Action Alarms

If the controller is programmed for action alarms, they will signal at a preset time during the cooking cycle. The signal, a dual-rhythm beeping, will last 5 seconds and then self-cancel. The display will flash the action alarm time and the controller will start counting toward 0:00 .

Holding Timers

If the product menu is programmed with holding times, they will automatically start counting upon expiration of the cooking cycle.

When there are active hold times, the HOLD indicator light will be lit.

To View All Active Hold Times , press and hold the

HOLD key. Upon expiration, the timer will display HOLD and pulse with a beep.

To Cancel, press the HOLD key.

MN-35699 • Gas Fryer Operation & Care Manual • 14

The fry vat must be below a temperature of 200°F (93.3°C) to enter the boil mode.

O P E R A T I O N

Boil Mode

b O I L O U T M O d E

CAUTION: THE USER MUST CONSULT AND FOLLOW THE

GUIDELINES FOR CLEANING AND BOILING OF THE FRY POTS.

The boil function accurately maintains the fryer temperature at 190°F (88°C) to assist in the cleaning of fry vats. To start the boil process, turn the appliance OFF. Empty the fry vat of shortening. Once the vat is emptied of shortening and refilled with cold water, the controller and fryer may now go into boil mode.

NOTE: The fry vat will maintain a temperature of

190°F (88°C) to allow the boil function to be performed.

To Enter Boil Mode : Press and hold the P key for 3 seconds. COUNTS will be displayed.

Press the up or down arrow keys until then press the P key. BOIL

BOIL will be displayed. is displayed,

To Exit Boil Mode, press and hold the P key for 3 seconds. COUNTS will be displayed.

Press the up or down arrow keys until BOIL is displayed, then press the P key. The controller has now exited boil mode. If unit has an ON/OFF, you can also exit by turning the unit OFF then back ON.

MN-35699 • Gas Fryer Operation & Care Manual • 15

O P E R A T I O N

Display

Descriptions

P R O d U C T C O U N T S

To Check Product Counts : press and hold the P key for

3 seconds. COUNTS will be displayed.

Press the P key. PROD 1 will be displayed then the number of cooks that were completed on that key. To see the number for each key, continue to press the P key and each product will display PROD X then the number of cooks.

Resetting the Product Counts : Once you go through all keys, the display will show CLRPROD then NO . Use the left and right arrow keys to toggle between

Choose YES to reset your product count or NO

YES and NO to save the

cook counts that have already been completed. Then press the P key.

The display will show GLOBAL . This is the total product count of all keys combined. Press the P key again.

CLRGLOBL then NO will be displayed. Use the left and right arrow keys to toggle between YES reset your total product count or and

NO . Choose YES to to save the total cook counts that have already been completed. Then press the P key. TOTALX10 is displayed, then a number.

Press the P key again.

To Exit Product Counts : the up arrow key. EXIT

COUNTS will be displayed. Press will be displayed. Press the P key.

The controller will exit programming mode.

Controller is in Operating Mode and a cook cycle is in progress.

Controller is in Operating Mode. Actual vat temperature is within the proper cooking temperature range. The vat is ready to start a cook cycle.

Action alarm status is displayed.

Controller is in Appliance Type Programming Mode.

Controller is waiting for a pass code to be entered.

Controller is in Operating Mode and a cook cycle has been completed.

Controller is in Operating Mode. The actual vat temperature is more than 40 degrees above the highest programmed vat temperature. A continuous audible alarm will sound.

MN-35699 • Gas Fryer Operation & Care Manual • 16

O P E R A T I O N d I S P L A Y d E S C R I P T I O N S ( C O N T I N U E d )

Operating Instructions

Controller is in Operating Mode. Actual vat temperature is more than 10 degrees below the programmed vat temperature.

Controller’s probe is either open or shorted. Display will be accompanied with an audible alarm if shorted.

Check or replace the probe.

Controller is in Product Key Programming Standby mode.

Controller is in System Programming Standby Mode.

Stage cooking temperature.

Controller is in Fahrenheit or Celsius Programming

Mode.

Stage cooking time.

Stage timing mode (flex or straight).

Product Key

Programming

10 button controllers have a single, dual-purpose display that will alternate information; for example: then

RECIPE

PROGRAMMING

CODE

(left A, right A, left B, left D)

MANAGER

ENTER PROGRAMMING

MODE.

Press and hold the P key for 3 seconds.

Press the down arrow key.

PROGRAM will be displayed.

Press the P key.

MN-35699 • Gas Fryer Operation & Care Manual • 17

O P E R A T I O N

P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d )

Type in 1 7 2 4 using the product keys. Press the

P key.

Press the P key. All product key

LEDs will light up.

PROGRAM A PRODUCT

KEY. Press the product key you want to program. Press the P key.

Depending on model, you can either press the P key to change all programmable settings or you can scroll using the arrow keys to any of the specific options.

Press the P key.

SET PRODUCT DISPLAY

NAME.

NAME will be displayed then the actual product name. Use the up and down arrow keys to scroll through the library. Press the P key to lock in your choice.

SET COOK TIME. Actual set time will be displayed. To change, press toggle clear to change the time to zero. Type in a new time using the product keys. Press the P key.

SET TIMING MODE. Use the left and/or right arrow keys to choose Straight, Flex or

Sensitivity. Press the P key.

SET ACTION ALARM

Actual alarm time 1 will be displayed. To change, press toggle clear to change the time to zero. Type in a new time using the product keys. Press the P key.

SET ACTION ALARM

NAME.

ALMNAME1 will be displayed, then the actual action alarm name. Use the up and down arrow keys to scroll through the library. Press the P key to either go to next action alarm name, or continue through programming.

SET HOLD TIME. Actual hold time will be displayed. To change, press toggle clear to change the time to zero. Type in a new time using the product keys. Press the P key.

EXIT PROGRAMMING

MODE. Press the up arrow key.

Press the P key.

MN-35699 • Gas Fryer Operation & Care Manual • 18

O P E R A T I O N

P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d )

Either press another product key to program and repeat the programming instructions, or continue by pressing the down arrow key.

SET GLOBAL TEMPERA-

TURE.

Press the P key.

SET TEMP, then Actual Temp will be displayed. To change, use the number keys and then press the P key.

NOTE: If you have a two-probe unit, the display will show

SETTEMPL (Left) and then SETTEMPR (Right). You will have the option to change the temperature on both sides.

To Exit, press the down arrow key.

Press the P key.

Press the up arrow key.

Press the P key.

MN-35699 • Gas Fryer Operation & Care Manual • 19

O P E R A T I O N

S Y S T E M P R O G R A M M I N G

ENTER SYSTEM PRO-

GRAMMING MODE.

Press and hold the P key for 3 seconds.

Press the down arrow key.

SYSTEM CODE

(left C, left B, left B, right B)

MANAGER

Press the P key.

Type in left C, left B, left B, right B using the product keys. Press the P key.

PROGRAM will be displayed.

Press the P key.

SET APPLIANCE MODE.

Use the left and/or right arrow keys to choose Gas, Electric or

Generic. Press the P key.

SET CONTROL TYPE. Use the left and/or right arrow keys to choose Temperature or Time

Control. Press the P key.

SET TEMPERATURE

SCALE. Use the left and/or right arrow keys to choose

Fahrenheit (F) or Celsius (C).

Press the P key.

SET PREHEAT MODE. Use the left and/or right arrow keys to choose Yes or No. Press the P key.

SET COOK TIME UNIT.

Use the left and/or right arrow keys to choose

Minutes/Seconds or

Hours/Minutes. Press the P key.

EXIT SYSTEM PRO-

GRAMMING MODE.

Press the up arrow key.

Press the P key.

You have now EXITED System

Programming Mode and can operate the controller.

MN-35699 • Gas Fryer Operation & Care Manual • 20

O P E R A T I O N

PROGRAMMING CUSTOM PROdUCT ANd ACTION ALARM NAMES TO THE LIbARY

ENTER LIBRARY PRO-

GRAMMING MODE.

Press and hold the P key for 3 seconds.

Press the down arrow key.

PROGRAM will be displayed.

Press the P key.

SYSTEM CODE

(left C, left B, left B, right B)

MANAGER

Type in 3 2 2 8 using the product keys. Press the P key.

Press the down arrow key to select either PRODLIBR OR

ALRMLIBR.

Choose either PRODLIBR

(Product Library) or ALRMLIBR

(Action Alarm Library) by pressing the P key.

A flashing dash will be displayed. Press the SCAN key and use the product keys to spell a new word. Press the right arrow key to advance to the next character position.

Continue spelling the word.

When done, press the P key.

TO SAVE WORD , press P again. Skip to Exit Library

Programming.

TO CANCEL OR MODIFY , see next step.

IF YOU CHOOSE CANCEL:

Press the P key to EXIT and cancel the word.

TO CANCEL OR MODIFY

WORD , press the left or right arrow keys to select CANCEL or

MODIFY.

IF YOU CHOOSE MODIFY:

EXIT LIBRARY PRO-

GRAMMING.

Press the up or down arrow keys until display reads EXIT.

Press the SCAN key to go back and modify the word.

Press the P key. You have now EXITED Library

Programming Mode and can operate the controller.

MN-35699 • Gas Fryer Operation & Care Manual • 21

O P E R A T I O N

ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT

Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results.

SUGGESTEd FRYING TIMES

i t e M

1. Fries (

FROZEN

)

M i n u t e s

3:30 t e M p e r A t u r e D i s p l A y

350°F (177°C) Fries

2. Chicken Nuggets (

FROZEN

)

3. Fish, Breaded (

FROZEN

)

3:30

4:30

350°F (177°C) Nuggets

350°F (177°C) Fish

4. Chicken Pieces, Breaded (

FRESH

) 17:00 340°F (171°C) Chicken

product a ProductA

product

b ProductB

ITEM MINUTES TEMPERATURE

Appetizer

Breaded Cauliflower

Breaded Fish

Breaded Mac & Cheese

Breaded Mushrooms

Broccoli Cheese Nuggets

Cheese Cake, Fried

Cheese Nuggets

Chicken Breasts ( fresh

)

Chicken Breasts ( frozen )

Chicken Fried Steak

Chicken Gizzards ( fresh )

Chicken, Legs & Wings ( fresh )

Chicken Legs ( frozen

)

3:30

Per pkg. instructions

3:30

2:30

8:30

1:30

12:00-17:00

20:00

4:00

3:30

12:00-17:00

18:00

350°F (177°C)

340°F (171°C)

350°F (177°C)

315°F (157°C)

330°F (166°C)

350°F (177°C)

315°F (157°C)

330°F (166°C)

Chicken, Patty

Chicken Pieces - MRB ( frozen

)

Chicken Strips

Chicken Tenderloins ( fresh )

Chicken Tenders, Breaded ( frozen )

Chicken Wings ( fresh )

Chicken Wings ( frozen

)

6:00

17:00

6:00

3:00

3:30

15:00

350°F (177°C)

340°F (171°C)

350°F (177°C)

330°F (166°C)

Clam Strips

Corn Dogs

2:00

10:00

340°F (171°C)

350°F (177°C)

Cream Cheese Jalapeño Poppers 3:30 340°F (171°C) the times and temperatures are suggested guidelines onlY

. all cooking should Be Based on internal product temperatures

. due to Variations in product QualitY

, weight

, and desired degree of doneness

, the cooking times and temperatures maY need to Be adJusted accordinglY

. alwaYs follow local health

( hYgiene

) regulations for all internal temperature reQuirements

MN-35699 • Gas Fryer Operation & Care Manual • 22

O P E R A T I O N

ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT

Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results.

SUGGESTEd FRYING TIMES

ITEM MINUTES TEMPERATURE

Eggplant

Egg Rolls ( frozen

)

Fries, Crinkle-Cut

Fries, Seasoned

Fries, Sour Cream & Chive

Fries ( fresh )

Fries, Thin Cut

Hash Brown Circles

Jalapeno Peppers, Stuffed

Mozzarella Sticks, Battered or Breaded

4:00

5:00

4:00

5:00

3:30

4:00

Per pkg. instructions

340°F (171°C)

350°F (177°C)

340°F (171°C)

Mushrooms, Breaded

Onion Rings

Pork Chops ( fresh )

Pork ( fresh )

Potato Chips (fresh)

Potato Wedges

Quesadilla Rolls

Shrimp

3:30

3:00

10:00

12:00

2:45

3:00

3:30

350°F (177°C)

340°F (171°C)

325°F (163°C)

350°F (177°C)

340°F (171°C)

Vegetables 3:00 350°F (177°C)

Zucchini, Breaded ( fresh

) 3:30 350°F (177°C) the times and temperatures are suggested guidelines onlY

. all cooking should Be Based on internal product temperatures

. due to Variations in product QualitY

, weight

, and desired degree of doneness

, the cooking times and temperatures maY need to Be adJusted accordinglY

. alwaYs follow local health

( hYgiene

) regulations for all internal temperature reQuirements

MN-35699 • Gas Fryer Operation & Care Manual • 23

C L E A N I N G d A I L Y C L E A N I N G & M A I N T E N A N C E

d A N G E R

dISCONNECT UNIT FROM

POWER SOURCE bEFORE

CLEANING OR SERVICING.

d A N G E R

TO AVOID SERIOUS PERSONAL

INJURY DO NOT STAND ON THE

FRYER OR FRYER COVER. THE

FRYER COVER IS DESIGNED TO

HOLD A MAXIMUM OF 10-POUNDS

(4,5 KG) OF WEIGHT.

THOROUGHLY CLEAN dAILY

The cleanliness and appearance of this unit will contribute considerably to operating effi ciency and savory, appetizing food. Good equipment kept clean works better and lasts longer.

4. To help maintain the protective fi lm coating on polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel.

1. Disconnect unit from power source, and let cool.

NOTE: Avoid the use of abrasive cleaning, compounds, chloride based cleaners, or cleaners containing quaternary salts. Never use hydrochloric acid

(muriatic acid) on stainless steel.

2. Remove all detachable items. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry.

3. Clean control panel, door hinges, and door handles thoroughly since these areas harbor food debris. Rinse by wiping with sponge and clean warm water. Wipe dry with a clean cloth.

Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment.

d A N G E R

AT NO TIME SHOULD THE INTERIOR

OR EXTERIOR BE STEAM CLEANED,

HOSED DOWN, OR FLOODED WITH

WATER OR LIQUID SOLUTION OF

ANY KIND. DO NOT USE WATER JET

TO CLEAN.

SEVERE dAMAGE OR

ELECTRICAL HAZARd

COULd RESULT.

WARRANTY BECOMES VOID IF

APPLIANCE IS FLOODED

C A U T I O N

SCRAPER

IRE

BRUS

EEL PA

TO PROTECT STAINLESS STEEL

SURFACES, COMPLETELY AVOID

THE USE OF ABRASIVE CLEANING

COMPOUNDS, CHLORIDE BASED

CLEANERS, OR CLEANERS

CONTAINING QUATERNARY SALTS.

NEVER USE HYDROCHLORIC ACID

(MURIATIC ACID) ON STAINLESS

STEEL. NEVER USE WIRE

BRUSHES, METAL SCOURING

PADS OR SCRAPERS.

MN-35699 • Gas Fryer Operation & Care Manual • 24

C L E A N I N G b O I L - O U T P R O C E d U R E

NOTE:

Perform an initial boil-out to clean and sanitize the fryer before operating.

Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality.

shield and protective rubber gloves when cleaning the frypot as boil-out chemical is an alkaline solution and can cause severe burns.

NOTE:

because each fryer is controlled separately, the following procedure must be followed for every unit in multiplefryer units.

C A U T I O N

BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN

THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING.

C A U T I O N

TO AVOID DAMAGING THE PUMP AND CONTAMINATING

CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED

WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT

SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE

FRYER PUMP SYSTEM.

NOTE:

Manual boil-Out can only be performed when the actual temperature of the frypot is less than 200°F (93°C).

Place the mobile oil drawer or heat safe container under the drain. Rotate drain valve to “OPEN” to drain oil. If equipped with the optional oil hand wand, use the wand to pump oil into the frypot to further rinse food particles out of the frypot. Carefully disconnect the wand from fryer and drain any residual oil from the wand into the frypot and then drain the remaining oil from frypot.

While wearing heat resistant gloves, wipe excess oil out of inside of frypot with paper towel or clean rag.

If oil has been drained into a mobile oil drawer, empty the oil from the drawer. Wash the oil drawer, rinse with clean water, and dry drawer thoroughly.

Open the front access door. If equipped with a filtration system, rotate the Kettle/Nozzle selector to the “KETTLE” position, then rotate the drain valve clockwise until rotation stops and the drain valve is

“CLOSEd .”

Fill the fryer to the maximum oil fill line with water.

C A U T I O N

BOIL-OUT SOLUTION AND SURROUNDING METAL

SURFACES BECOME EXTREMELY HOT. TO AVOID

BURNS, ALWAYS USE HAND PROTECTION WHEN

PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW

THE MANUFACTURER’S SAFETY INSTRUCTIONS FOR

THE BOIL-OUT PRODUCT BEING USED.

C A U T I O N

DO NOT LEAVE THE FRYER UNATTENDED DURING

THE BOIL-OUT PROCESS. THE FRYER MUST BE

CONTINUOUSLY MONITORED FOR BOIL-OVER

CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE

LOCATIONS. fryer cross section oil

/ shortening levels

MINIMUM

HOT OIL FILL LINE

TOP BEND INSIDE

OIL KETTLE

MAXIMUM HOT

OIL FILL LINE

COLD OIL

FILL LINE

MN-35699 • Gas Fryer Operation & Care Manual • 25

C L E A N I N G b O I L - O U T P R O C E d U R E

C A U T I O N

KEEP A CONTAINER OF COLD WATER ON HAND

DURING BOIL-OUT IN CASE OF BOIL-OVER.

IF BOIL-OVER IS IMMINENT, IMMEDIATELY POUR COLD

WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION

TEMPERATURE. TURN OFF MASTER POWER

SWITCH AND ALLOW SOLUTION TO COOL. WHEN

THE SOLUTION HAS COOLED, RE-ENTER THE BOIL-

OUT MODE.

Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution.

Turn the Master Power Switch (located behind the front access door) to the “ON” position and press the

CONTROL RESET

To enter Boil Mode, press and hold the P key

3 seconds.

“COUNTS”

will be displayed.

for

Press the up or down arrow keys until

“bOIL” is displayed, then press the P key

“bOIL”

allow the frypot to boil-out for 10 minutes.

. will be displayed.

Using a separate timer,

10.

After the 10 minute boil-out period, turn the Master

Power Switch located behind the front access door to the “OFF” position.

11.

Wearing protective gloves to avoid burns, scrub the inside of the fypot with a long-handled scrub brush.

12.

Place another empty and dry mobile oil drawer or heat safe container under the drain. Rotate the drain to the “OPEN” position. The handle should

be rotated counterclockwise until it stops. Allow the boil-out solution to completely drain into mobile oil drawer or a heat safe container. Discard boilout solution. Return the drawer to the fully-inserted position beneath the fryer.

13.

Making sure the drain is “OPEN”, rinse all boil-out solution from fry pot, drain, burner holes, etc. Follow the boil-out solution manufacturer’s additional boil-out instructions to rinse the frypot in order to neutralize boil-out cleaner residue. Discard rinse solution.

14.

There may be residual boil-out solution in the oil fillhole and tube. This must be flushed out and discarded separately before filling the tank with new oil to avoid contamination of new oil.

For filtration-equipped fryers: Place a small amount of clean, liquid oil in the clean fat drawer. Pump a small amount of oil through the the system. While wearing heat resistant gloves, catch the oil that is pumped through the fill hole inside frypot with paper towel.

Drain the oil. Rinse fry pot with a small amount of water.

For units without a pump or filtration system: Pour a small amount of oil into the the fryer and drain it into a separate container. Rinse frypot and frypot drain with water.

C A U T I O N

ENSURE THERE IS NO WATER IN THE FRYPOT

BEFORE FILLING WITH OIL/SHORTENING. WHEN

COOKING COMPOUNDS ARE HEATED TO COOKING

TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE

OIL TO SPLATTER AND MAY BE A BURN HAZARD.

15.

Following the boil-out and rinse procedure, wipe dry all accessible interior metal surfaces and interior accessories with a clean, dry cloth to remove remaining moisture. Clean and dry the fry baskets separately.

NOTE:

Make sure the inside of the frypot, the drain opening and all parts that come into contact with new oil/shortening are as dry as possible.

16.

Wipe the exterior of the fryer cabinet with a degreaser/sanitizer suitable for use on food contact surfaces. Always follow the manufacturer’s instructions and/or mixing directions for proper solution strengths.

Wipe exterior stainless steel surfaces with the grain of the metal and avoid the use of abrasive pads, steel wool, or metal implements.

17.

Rotate drain to “CLOSEd” position.

18.

Fill tank with new oil or shortening.

MN-35699 • Gas Fryer Operation & Care Manual • 26

S E R V I C E

C O N T R O L T R O U b L E S H O O T I N G

PROBLEM CAUSE SOLUTION

No power

No sound

Button problem

PROBE is displayed

Circuit breaker OFF

Appliance not plugged in

Check and reset

Plug in cord

Defective 24VAC transformer Replace transformer

Replace controller

Inoperable speaker

Inoperable key

Replace controller

Defective temperature probe Replace temperature probe

Probe not plugged in Plug in probe

Reading wrong temperature Defective temperature probe Replace temperature probe.

Not heating Defective element, relay, contactor or gas valve

Replace defective part

Defective controller Replace controller

U N I T T R O U b L E S H O O T I N G

No power

PROBLEM

Fryer will not heat

CAUSE

Circuit breaker OFF

Appliance not plugged in

Drain switch turned to the

“open” position

Master switch turned to the

“off” position

Gas valve is in the “off” position

Gas hose is not connected

Hi-limit is tripped

Baskets will not drop

No oil in frypot

Fuse is blown on basket lift relay board

Interference with basket lift mechanism

SOLUTION

Check and reset

Plug in cord

Turn drain switch to the “closed” position

Turn master switch to the “on” position

Turn gas valve to the “on” position

Connect gas hose

Press the hi-limit reset button located behind the front access door

Add oil to frypot

Replace fuse

Check basket lift mechanism and remove interference

MN-35699 • Gas Fryer Operation & Care Manual • 27

S E R V I C E

C A U T I O N

THIS SECTION IS PROVIDED FOR THE ASSISTANCE

OF QUALIFIED SERVICE TECHNICIANS ONLY AND

IS NOT INTENDED FOR USE BY UNTRAINED OR

UNAUTHORIZED SERVICE PERSONNEL.

C A U T I O N

IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED

BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR

INTERVALS AS PART OF A STANDARD KITCHEN

MAINTENANCE PROGRAM.

d A N G E R

dISCONNECT UNIT FROM

POWER SOURCE bEFORE

CLEANING OR SERVICING.

eXTended limiTed frypOT WarranTy

Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.

The labor warranty remains in effect for three (3) years from the shipping date. Alto-Shaam will bear shipping and normal labor charges for installation performed during standard business hours, and excluding overtime, holiday rates or any additional fees.

The parts warranty remains in effect for seven (7) years from the shipping date. Following the initial three (3) year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full responsibility of the owner/operator.

Extended frypot warranty coverage is subject to all remaining provisions as set forth in Alto-Shaam’s standard published warranty.

MN-35699 • Gas Fryer Operation & Care Manual • 28

ASF-60G - In & Out

S E R V I C E

REAR

90.0°

ITEM P/N

1 PE-29469

DESCRIPTION

Panel Overlay

2 HG-2015

SC-2072

67492 - IN & OUT - No Lifts

4 1012713

5 CS-29730

SC-28256

Hinge Assembly

Screws for Hinge Assembly

Door Assembly with Hinges

Caster Plate

Caster, 3-1/2” Blue, Swivel with brake

Screws for Casters

CS-29731

1012783

BT-26884

5015782

BU-3964

FT-27961

Caster, 3-1/2” Blue, Rigid

Exhaust Vent

Bracket, Tether Restraint

Panel, Back

Bushing, Electrical Connection

Fitting, Gas Connection, 1/2”

QTY

Part numbers and drawings are subject to change without notice.

MN-35699 • Gas Fryer Operation & Care Manual • 29

S E R V I C E

ASF-60G Kettle ASSembly – 5009482

shown

ITEM P/N

5009432

CP-29478

SA-27005

BN-34226

NU-29475

1012657

SA-27006

FA-34232

NU-27851

VA-27068

VA-27081

NP-26220

VA-34531

SA-27930

SC-22766

DESCRIPTION

Kettle

Cap, 1/2" NPT

Seal, Gas Burner

Burner, HE Gas Fryer

Nut, 1/4"-20 KEPS

Guard, Drip Combustion Fan

Seal, Fan Burner

Fan, Gas Fryer, 120V

Nut, Hex, 5mm with Star Washer

Valve, Venturi

HO-28689 Hose, 1/2" I.D., Corrugated

VA-34260 Valve, Gas Control Flanged Side

OR-27249

SC-22273

O-Ring, 0.812 O.D. x .94 Diameter

Screw, Pan Head, M4 x 6mm

Elbow, Flange, Venturi

Nipple, 1/2"-14 NPT

Gas Valve, 24V, 120V, 1/2 NPT

Seal, Gas Valve

Screw, Pan Head Phillips

QTY

ITEM P/N

20 SC-2459

PI-27001

SA-27007

GL-29744

BU-27277

BU-29470

PR-34998

CR-34967

DESCRIPTION

Screw, Phillips, 8-32

Pin, Flame Sensor

Seal, Spark Plug

Sight Glass

Bushing, Reducing

Bushing, SS, Reducing

Probe, Temperature Sensor

Connector, 2 Conductor

QTY

Part numbers and drawings are subject to change without notice.

MN-35699 • Gas Fryer Operation & Care Manual • 30

ASF-60G 120V electrIcAl pAcKAGeS

WITHOUT LIFTS

REFERENCE DRAWING 5014939

ITEM P/N

1 SC-22766

1013188

NU-22289

DESCRIPTION

Screw, M5 Pan Head

Lift Hole Cover Plate

Nut, M5 Hex

SW-33148 Switch, Snap Action

Qty

120V ELEC. LIFT PKG.

ASF-60G

67501

S E R V I C E

WITH LIFT OPTION

REFERENCE DRAWING 5014928

MN-35699 • Gas Fryer Operation & Care Manual • 31

S E R V I C E

cOntrOl pAnel ASSembly, ASF-60G – 5013197

shown

ITEM

DESCRIPTION

Nut, #8-32 UNC KEPS ZP

1/2" Self Adhesive Gasket 3ft

Control, ASF-60 In & Out, 10 Button

Weldment, Control Panel 15"

Bracket, Controller Support

Cable Harness Control

P/N

NU-26526

GS-2019

CC-34996

5013196

1011993

CB-34999

QTY

3 2 4

1 5

VAlVe drAIn ASSembly, ASF-60G – 5014881

shown

ITEM DESCRIPTION

1 Handle, Vinyl Slip-on

Drain Valve Handle

Screw, 1/4-20 x 1/2" Hex Head

Lock Washer, 1/4"

Flat Washer, 1/4"

Switch Bracket

Elbow, 1-1/4" x 45° Female S/S

Nipple, 1-1/4" NPT x 1 5/8" Long Thread

Ball Valve, 1-1/4" NPT

Pipe - Drain, 1-1/4"

P/N

SL-29640

1013117

SC-22729

WS-2294

WS-22094

1013118

EB-28948

NP-28949

VA-28950

PP-29479

QTY

Part numbers and drawings are subject to change without notice.

MN-35699 • Gas Fryer Operation & Care Manual • 32

VALVE ASSEMBLY

ASF-60

5014881

S E R V I C E

electrIcAl ASSembly, 120V – ASF-60G

8 9 10 11

18 17 16

120V CONFIGURATION

REFERENCE DRAWING 5014823

ITEM P/N

77450

1013069

1013070

SC-22766

SC-2254

SC-22466

DESCRIPTION

120V Wiring Diagram

120V Electrical Box

Electrical Box Cover

Screw, M5

Screw, 6-32 x 3/8" Round Pan Head

Screw, Philips, 1/4-20 x 1"

1008588

BU-2827

SA-2924

RL-35000

SC-22500

SC-2190

BK-3019

SC-2365

Bracket, Chimney Holding

Bushing, Bearing, Nylon

Seal

Relay, Power, SPDT

Screw, Pan Head, 6-32 x 1/4"

Ground Screw

T-Block

Screw, Round Pan Head, 6-32

SC-22271

TN-33282

Screw, Pan Head, M4

Transformer, 230V/24V, 50A

SW-34254 Switch, Cam, for Single Phase

Qty

ITEM P/N

16 HD-26792

TT-34245

LT-34280

NU-2187

SC-2069

BN-34266

BU-3964

CB-34330

CB-34331

CB-34999

CD-34094

CR-33510

CR-34318

CR-34646

LT-34281

PA-27057

* not shown

DESCRIPTION

Handle

Thermostat, Hi-Limit

Light, Ignition Alarm

Nut, Acorn #18-8

Screw, Pan Head, 8-32 x 1"

Ignition Module, Starter

Bushing, Straight Strain Relief

Cable, Flame Sensor, Red

Cable, Flame Ignitor, Black

Cable, Control

Cord, Line

Connector, Terminal .187" Quick

Connector, Plug, 3 POS, 94V-0

Connector, 5 Conductor

Light, Alarm

Plate, Light Mounting

Qty

Part numbers and drawings are subject to change without notice.

MN-35699 • Gas Fryer Operation & Care Manual • 33

TRANSPORTATION DAMAGE and CLAIMS

All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee.

Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.

1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.

Do not wait until after the material is moved to a storage area.

2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.

3. Note all damage to packages directly on the carrier’s delivery receipt.

4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.

5. If the driver refuses to allow inspection, write the following on the delivery receipt:

Driver refuses to allow inspection of containers for visible damage.

6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.

7. Save any packages and packing material for further inspection by the carrier.

8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.

We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.

We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.

LIMITED WARRANTY

Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at

Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.

The parts warranty period is as follows:

For the refrigeration compressor on Alto-Shaam Quickchillers ™ , five (5) years from the date of installation.

For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This excludes holding only equipment.

For all other parts, one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.

The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.

Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any additional fees.

To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.

ThiS WarranTy dOeS nOT apply TO:

1. Calibration.

2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.

3. Equipment damage caused by accident, shipping, improper installation or alteration.

4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers.

5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.

6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm chlorine or other harmful chemicals. Use of alto-Shaam's Combitherm ®

® Cleaner, including but not limited to damage due to

Cleaner on Combitherm ® ovens is highly recommended.

7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental damages of any kind.

8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts.

This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.

effective november 1, 2011 recOrd tHe mOdel And SerIAl number OF tHe ApplIAnce FOr eASy reFerence.

AlWAyS reFer tO bOtH mOdel And SerIAl number In Any cOntAct WItH AltO-SHAAm reGArdInG tHIS ApplIAnce.

model: ______________________________________________ date Installed: ______________________________________________________

Voltage: ______________________________________________ purchased From: ___________________________________________

Serial number: _____________________________________________________________________________________________________________

W 1 6 4 N 9 2 2 1 W a t e r S t r e e t

●

P . O . B o x 4 5 0

●

M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0

●

U . S . A .

PHONE: 262.251.3800 • 800.558-8744

USA

CANADA

FAX: 262.251.7067 • 800.329.8744

ONLY www.alto-shaam.com

P R I N T E D I N U

Key features

High-capacity frypot
Built-in timer
Easy to use and maintain
Digital temperature control
Automatic lift system
Boil-out mode for cleaning

Frequently asked questions

Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening.

Minimum clearances must remain unobstructed. Do not place insulation or any other type of materials in clearance areas. Clearances from all combustible construction is a minimum of 6" (152mm) at the back and both sides.

Press and hold the P key for 3 seconds. COUNTS will be displayed. Press the up or down arrow keys until BOIL is displayed, then press the P key. BOIL will be displayed.