Renishaw High power optical system Installation manual

Addendum

H-2000-4075-02-B

Application and installation addendum - high power optical system

Applicable to the following units:

A-2107-0159 MP700E

A-2085-0096 MP10E

A-2033-7268 OMME

A-2075-0323 MI 12E

A-2075-0329 MI 12E (DIN-rail mount)

© 1999 - 2004 Renishaw plc. All rights reserved.

Disclaimer

Renishaw® is a registered trademark of

Renishaw plc.

This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of

Renishaw.

Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However,

Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes.

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Renishaw plc.

Trademarks

All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.

Renishaw part no: H-2000-4075-02-B

Issued: December 1999

Revised: March 2004

Contents

Contents

Introduction .................................................................................................................................... 2

System components ..................................................................................................................... 3

MP700E and MP10E ................................................................................................................ 3

OMME ....................................................................................................................................... 3

MI 12E ....................................................................................................................................... 3

System configuration and installation ........................................................................................ 4

Installation ................................................................................................................................. 4

Cross-talk between adjacent systems ...................................................................................... 5

Transmission and reception envelope ....................................................................................... 6

Parts List ........................................................................................................................................ 8

1

2

Introduction

Introduction

This document describes the different system components, explains how they must be configured and installed, and the cautions to be observed to avoid interference and cross-talk.

The high power optical transmission system is based upon standard optical systems, enhancements allow the system to transmit up to 12 m (39.3 ft) benefiting from reflections to maintain transmission. It enables the use of the MP700E and MP10E in applications requiring large probe and receiver separation.

System comparison

Operating range

MP700E or MP10E and OMME 9.5 m (31.1 ft)

MP700 or MP10 and OMM 6 m (19.6 ft)

MP700 or MP10 and OM1 3 m (9.8 ft)

Turn-on range

6 m (19.6 ft)

3 m (9.8 ft)

3 m (9.8 ft)

For dimensional and system operation, please use in conjunction with:

MP700 user guide - part no. H-2000-5132, MP10 user guide - part no. H-2000-5059,

OMM user guide - part no. H-2000-5044, MI 12 user guide - part no. H-2000-5073

System components

3

System Components

MP700E and MP10E

Using an MP700E or MP10E gives an increased 360° operating envelope over MP700 or MP10. The

MP700E and MP10E probes are available in a 70° version with extended optical lobe.

OMME

The OMME incorporates an auto-gain circuit which changes sensitivity according to the strength of the

OMP signal.

MI 12E

Processes signals between the OMME and the CNC machine control.

!

CAUTION: For optimum system performance, the MI 12E should only be used with high power optical systems.

4

System configuration and installation

System configuration and installation

High power systems must include the OMME and MI 12E and for maximum range the MP10E or

MP700E. For medium ranges, standard MP700 and MP10 could be used.

A typical system will comprise of 2 x OMME, an MP10E / MP700E and MI 12E.

Installation

When installing a system, OMMEs should be placed so they are in line-of-sight with the MP10E/

MP700E during ‘turn-on’ and for as much of the gauging cycle as possible. If reflections are to be relied on, ensure the total transmission distance is within the straight-line range. Often, surfaces do not have to look reflective to reflect well.

When the best positions for the OMME have been found, temporarily mount the OMMEs and then move the probe to the extremities of travel, ensuring the signal strength of at least one OMME (at the

MI 12E) is >1.5 volts and the turn on signal operates the MP10E / MP700E in the positions required.

The OMME signal strength varies from 0.5 to 7 volts as the signal strength increases - the higher the signal the more robust the system against blind-spots and interference (use test points in MI 12E).

On multi-axis machines, zeroing of MP700 may be necessary during the gauging cycle. To maximise turn-on range, ensure both OMMEs are pointing at the point/points in the gauging cycle that turn-on is required.

If the OMME cable requires extending, it is recommended that a new screened cable with 16/0.2

conductors is used, connected close to the OMME. This can be up to 100 m long. Such a cable must be routed well away from power/drive cables.

System configuration and installation

Cross-talk between adjacent systems

Cross-talk between systems on machines in close proximity must be checked when systems are installed, since high power systems have shown reception at up to 30 m. When two probes are active on adjacent machines, each OMME will only pick up the closest probe and will usually ensure no cross-talk. The installation engineer should check the closest probe is the appropriate probe ie. on the same machine as the OMME, across the entire travel of the machine.

There is a further potential problem for a machine with its probe switched-off. Most CNC controls ignore the signal from a probe system unless they are executing a probing cycle. Some, however, register an error, which is a problem if the OMME picks up the signal from an inspection probe on an adjacent machine.

If cross-talk is encountered, either the OMME can be re-directed, or the OMME’s sensitivity can be reduced in the same way as a standard OMM. If this doesn’t work then optical systems cannot be fitted to adjacent machines and radio probes should be recommended.

5

6

Transmission and reception envelope

Transmission and reception envelope

The MP700E/MP10E has a 360° transmission envelope around probe centre line over the ranges shown on the opposite page.

The OMP and OMME may deviate from the optical centre line, provided opposing light cones always overlap with transmitters and receivers mutually in each others field of view (eye to eye).

Absolute minimum (no reflection) plot shown.

Transmission and reception envelope

+60°

OMME

NOTE: Only one OMME is shown here.

+45°

Dimensions in m (ft).

+30°

+45°

+60°

+75°

+90°

9.5 (31.1) 9 (29.5)

8 (26.2)

7 (22.9)

6 (19.6)

5 (16.4)

4 (13.1)

3 (9.8)

2 (6.5)

+30°

Optica l ce

+15°

+15° ntre

line

0° 0°

-15° -15°

-30°

-

30°

70° OMP

-45°

2 (6

.5)

-45°

3 (9

.8)

4 (1

3.1

)

5 (1

6.4

)

6 (1

9.6

)

7 (2

2.9

)

8 (2

6.2

)

)

9 (2

9.5

1.1

9.5

(3

)

-60°

Switch-On/Off range Operating range

The OMP must be within 6 m (19.6 ft) of the OMME.

The OMP must be within 9.5 m (31.1 ft) of the OMME.

7

8

Parts list

PARTS LIST -

Please quote the Part No. when ordering equipment

Type

MP10E kit

MP700E kit

MP10E kit

MP700E kit

MP10E kit

MP700E kit

MP10E kit

MP700E kit

Part No.

A-2085-0134

A-2107-0227

A-2085-0133

A-2107-0226

A-2085-0132

A-2107-0225

A-2085-0131

A-2107-0224

Description

MP10E 70° probe (as below), 2 x OMME, 2 mounting brackets, MI 12E and PS3-1C stylus.

MP700E 70° probe (as below), 2 x OMME, 2 mounting brackets and MI 12E.

MP10E 70° probe (as below), 1 OMME, 1 mounting bracket, MI 12E and PS3-1C stylus.

MP700E 70° probe (as below), 1 OMME, 1 mounting bracket and MI 12E.

MP10E 70° probe (as below), 2 x OMME, 2 mounting brackets, DIN-rail MI 12E and PS3-1C stylus.

MP700E 70° probe (as below), 2 x OMME, 2 mounting brackets and DIN-rail MI 12E.

MP10E 70° probe (as below), 1 OMME, 1 mounting bracket, DIN-rail MI 12E and PS3-1C stylus.

MP700E 70° probe (as below), 1 OMME, 1 mounting bracket and DIN-rail MI 12E.

Parts list

Type

MP700E

Part No.

A-2107-0159

MP10E A-2085-0096

OMME

MI 12E

MI 12E (DIN)

Mounting bracket

A-2033-7268

A-2075-0323

A-2075-0329

A-2033-0830

Description

MP700E 70° probe + battery, PS3-2C stylus, Ø8mm ball and tool kit. Factory set to optical off.

MP10E 70° probe + battery, weak-link stem, Ø8mm ball and tool kit. Factory set to time out.

OMME.

MI 12E Interface unit.

MI 12E Interface unit, DIN-rail mounting.

Mounting bracket with fixing screws, washer and nuts

9

10

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Gloucestershire, GL12 8JR

United Kingdom

T +44 (0)1453 524524

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E [email protected]

www.renishaw.com

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H-2000-4075-02-B