*ININST.1002*
ININST.1002
Concealed Vertical Rod Panic Device
1690 Touchbar
Installation Instructions
NOTE: The door prep for the 1690 Hex Bottom Rod is different than for the RL bottom rod. Please verify rod type in package and prep required (page 16) before prepping the door.
Index:
• Parts List ...................................
• Touchbar Part Numbers ............
• Before Installation .....................
• Installation .................................
• Touchbar Dogging ...................
10
3
4
2
3
• Setting Rod Lengths ................
• Re-handing Device..................
• Field Sizing Device..................
• 1990 Retrofit Instructions ........
• Template ..................................
16
11
11
12
14
Customer Service
1-877-671-7011 www.allegion.com
© Allegion 2014
Printed in U.S.A.
ININST.1002 Rev. 01/14-j
15
14 26
12 13
6
24
23
!
NOTES
1. See page 3 for touchbar part numbers.
2. Touchbar shown cut away for visibility.
RHR shown
27
PARTS LIST
18
1
Top Rod
Assembly
23
24
25
3
2
11
9
17
16
5
4
10
22
10
21
RL Bottom
Rod
Assembly
8
20
RIM CYLINDER
(optional; sold separately)
Finish Part No.
DC13
DC35
US4
US10
4270107367
4270105986
032210-10
032210-06
US26/28 4270100247
7
Hex Bottom
Rod
Assembly
19
Package No. PKG.150 (US28 finish) or
Package No. PKG. 151 (DC13/DC35 finish)
Item Quantity Description
1 4
4
5
2
3
6
2
4
2
1
1
#10-32 x 1/4" UFPHMS
US28 finish
DC13/DC35 finish
Rod bearing bushing
Retaining ring
1/4-20 x 1/2" FPHMS
Traveler lift bracket
5/32" hex dogging key
Part No.
963125-00
4270902255
BUSH.108
RRING.108
SCREW.1052
BRKT.138
4270106944
Package No. CYLASY.1083
Note: Optional. Required with rim cylinder only.
Item Quantity Description
7
8
9
10
11
1
1
1
1
1
Cylinder bushing
Pinion cam
Retractor
Retainer screw
Pinion support bracket
Part No.
4270100663
4270100566
4270903161
SCREW.1049
BRKT.133
Package No. 4270902993
Note: For use with EO and DT devices only.
Item Quantity Description
10
11
1
1
Retainer screw
Pinion support bracket
Part No.
SCREW.1049
BRKT.133
Package No. ECAP.130
Item Quantity Description
12
13
14
15
2
1
1
2
1/4-20 x 1/2" PPHMS
Channel end cap
Part No.
4299100074
ECAP.127
Hinge stile touchbar end cap ECAP.128
#8 x 1-1/4" FPHTF 4299101314
Package No. COVER.113
Item Quantity Description
16
17
1
2
Center case cover
Package No. 4270107176 (US28 finish) or
Part No.
COVER.112
#8 x 5/8" PPHTC Sems 4299101318
Package No. PB48
Note: Contains strike, three shims, and four mounting screws.
Item Quantity Description
18 1
Part No.
Strike
US28 finish
P13 finish
P35 finish
4270108353
4270108354
4270108355
Package No. 4270107178 (DC13/DC35 finish)
Item Quantity Description
19
20
1
2
Hex rod guide
Part No.
4270101829
#10-24 x 3/8" UFPHTC Typ F Stl
US28 finish
DC13/DC35 finish
4299100746
4299101027
Item Quantity Description
21
22
23
24
25
26
27
1
1
2
2
1
2
1
Lift arm
#8 x 3/4" FPHTF
Touchbar pin
Touchbar anchor
Lock stile touchbar end cap ECAP.129
Dogging spring
Dogging assembly
DC13/DC35 finish
US28 finish
Part No.
BRKTASSY.107
4299101313
PIN.125
BRKT.128
971493-89
KIT.1022
KIT.1021
TOP ROD
ASSEMBLY
PARTS LIST (CONTINUED)
RL BOTTOM
ROD ASSEMBLY
HEX BOTTOM
ROD ASSEMBLY
SU latch
4270101806
Jam nut 3/8"-24
4299100004
Top rod quantity 1 piece
Bent rod 35.125" long
4270100017 (7' door)
(can be shortened by 5")
Bent rod 47.125" long
4270100018 (8' door)
(can be shortened by 13")
Bent rod 35.125" long
4270100017
(can be shortened by 5")
Jam nut 3/8"-24
4299100004
RL bottom latch
4270100521
Bent rod 37.812" long
4270101825
(can be shortened by 6")
Jam nut 3/8"-24
4299100004
Hex bolt
BOLT.1004
TOUCHBAR PART NUMBERS
Finish
30" Nominal Device Length
(24.785" Extrusion Length)
36" Nominal Device Length
(30.785" Extrusion Length)
42" Nominal Device Length
(36.785" Extrusion Length)
48" Nominal Device Length
(42.785" Extrusion Length)
Without
Dogging
Hole
With
Dogging
Hole
Without
Dogging
Hole
With
Dogging
Hole
Without
Dogging
Hole
With
Dogging
Hole
Without
Dogging
Hole
With
Dogging
Hole
DC13
DC35
US3
US10
US26
US26D
US28
EXT.825
EXT.826
EXT.2323
EXT.2333
EXT.2338
EXT.2340
EXT.830
EXT.828
EXT.829
EXT.2351
EXT.2352
EXT.2353
EXT.2354
EXT.827
EXT.399
EXT.400
EXT.2324
EXT.2334
EXT.2339
EXT.2289
EXT.398
EXT.609
EXT.631
EXT.2355
EXT.2356
EXT.2357
EXT.2358
EXT.608
EXT.439
EXT.441
EXT.2341
EXT.2345
EXT.2349
EXT.2350
EXT.438
EXT.736
EXT.737
EXT.2359
EXT.2360
EXT.2361
EXT.2362
EXT.646
EXT.443
EXT.444
EXT.2298
EXT.2303
EXT.2304
EXT.2294
EXT.442
EXT.739
EXT.740
EXT.2363
EXT.2364
EXT.2365
EXT.2366
EXT.738
BEFORE INSTALLATION
1. Check "Parts List" (see page 2).
2. Prepare door using template on page 16.
3. Set initial rod lengths (see page 11). Rods are factory set for standard 7' door.
4. If door width is non-standard, cut device (see page 12).
5. If necessary, re-hand device (see page 11).
INSTALLATION
1
Install rod assemblies.
1.1. Install top rod assembly into door. Secure with #10-32 x 1/4" housing screws, retaining ring, and rod bearing bushing.
Make sure retaining ring fits securely into groove.
1.2. Install bottom rod assembly into door same as top rod assembly.
!
NOTE
For hex bottom rod, hex guide mounting holes are horizontal. Use two #10-24 x 3/8" mounting screws provided in hex mounting package to mount hex guide. Discard two extra #10-32 x 1/4" mounting screws in device mounting package.
Top housing screws (2)
Top rod bearing bushing
Retaining ring
(fit securely in groove)
2
Mount device.
2.1. Start two 1/4-20 x 1/2" pan head hinge stile mounting screws in channel end cap.
Leave screws loose.
2.2. Slide device channel under channel end cap aligning channel slots.
2.3. Attach lock stile of device to door using two 1/4-20 x 1/2" flat head lock stile mounting screws and tighten securely all four mounting screws.
Channel end cap
Hinge stile mounting screws (2)
Device channel
Lock stile mounting screws (2)
3
Install traveler lift bracket over rod ends as shown.
Top rod assembly
Bottom rod assembly
Traveler lift bracket
4
Prepare hole and wire EL/RX device. (If device is not EL/RX, go to Step 5.)
4.1. Drill 3/8" diameter hole for EL/RX wiring through channel end cap, channel, and inside face of door.
3/8" drilled hole
!
NOTE
Hole must be free of burrs.
4.2. Wire RX switch as shown below. For EL wiring, go to Step 4.3.
• The RX switch is activated when the touchbar is depressed.
• Use the Von Duprin EPT-10 power transfer (for three wires), EPT-2 power transfer (for two wires), electric hinge, electric pivot, or door loop to transfer the wiring from the door to the frame.
• Connect the power transfer wires and switch assembly wires with crimp connectors. Unused wires should be insulated separately.
Electric power transfer
(EPT-2 part No. 012011
EPT-10 part No. 012012)
!
CAUTION
Wiring must be pulled tight so cable will not interfere with touchbar and channel movement.
Touchbar
!
NOTE
The RX switch is available only as a factory installed item. Part No. WIRE.1001 can be used only to replace the factory installed RX switch.
RX switch
(part No. WIRE.1001)
Yellow
Red
Blue
NC
C
NO
Switch shown not activated
(touchbar not depressed)
4.3. Wire EL solenoid as shown below. All EL1690 devices are fail secure.
PS914 power supply
120-240 VAC - 2AMP
Electric power transfer
(EPT-2 part No. 012011
EPT-10 part No. 012012)
!
CAUTION
Wiring must be pulled tight so cable will not interfere with touchbar and channel movement.
Solenoid (part No. 971687-00)
Plunger (part No. PLUNGER.101)
EL1690
Outside control switch
Electric power transfer or pivot
Potted circuit board
(part No. 050534-00)
!
NOTE
The potted circuit board is a protection circuit. It disconnects power from the solenoid if the plunger does not seat within a specified time. To reset the protection circuitry, remove power from the solenoid and reapply.
Solenoid must be wired to a
PS914 power supply with a
900-2RS or 900-4RL option board installed.
{
Black
Black
12 AWG minimum,
200 feet maximum
Potted circuit board
Solenoid
Electrical Specifications
Voltage: 24 VDC
Current: 16 A inrush (0.3 sec.)
0.25 A holding
5
Adjust rods.
Top Rod Adjustment
5.1. Dog the device. If it dogs and undogs freely, go to Step 5.2. If it does not, the top rod is too long. To determine how much to shorten the top rod:
A. Undog the device.
B. Hold the top rod all the way up and push the lift arm to the bottom of its travel with the touchbar completely out.
C. Measure the distance between the bottom of the traveler projection and the top of the lift arm roller (see Figure 5-1).
D. Subtract the distance from 1/2".
E. Using the difference from Step D, find the number of turns to shorten the top rod from the "Rod Adjustment Table" below.
F. Remove the top rod and shorten it by the required number of turns. Reinstall the top rod.
5.2. Dog the device and push the traveler against the lift arm while maintaining pressure on the traveler. Attempt to pivot the top latch bolt (See Figure 5-2). If the top latch bolt pivots freely, go to Step 5.3. If the top latch bolt drags or lifts the top rod, the top rod is too short. To determine how much to lengthen the top rod:
A. Push the traveler all the way down then slowly lift it away from the lift arm until the top latch bolt moves freely.
B. Measure the distance between the bottom of the traveler projection and the top of the lift arm roller (see Figure 5-1).
C. Using the measured distance, find the number of turns to lengthen the top rod from the "Rod Adjustment Table" below.
D. Remove the top rod and lengthen it by the required number of turns. Reinstall the top rod.
Top latch bolt
Bottom of traveler projection
Top latch bolt pivots about this roll pin
Distance
Top of lift arm roller
Figure 5-1
Figure 5-2
Distance
No. of Turns
1/32"
1
1/16"
2
3/32"
3
1/8"
3
5/32"
4
Rod Adjustment Table
3/16" 7/32" 1/4" 9/32"
5 6 6 7
5/16"
8
11/32"
9
3/8"
9
13/32"
10
7/16"
11
15/32"
12
1/2"
12
Bottom Rod Adjustment
5.3. Undog the device and push down firmly on the lift arm and on the end of the bottom rod (be sure the touchbar is all the way out).
Find the distance of the bottom rod from the bottom of the door. Make sure you measure from the bottom of the door, not from the latch housing. If the bottom rod is flush with the door or sticks out from the door no more than 1/32" go to .
5.4. If the bottom rod sticks out more than 1/32" the bottom rod is too long. To determine how much to shorten the bottom rod:
A. Measure the distance that the bottom rod sticks out of the door and look up the number of turns required to shorten the bottom rod in the "Rod Adjustment Table."
B. Remove the bottom rod, shorten it by the required number of turns, and reinstall the bottom rod.
5.5. If the bottom rod is recessed into the door by more than 1/16" the bottom rod is too short. To determine how much to lengthen the bottom rod:
A. Measure the distance that the bottom rod is recessed into the door and look up the number of turns required to lengthen the bottom rod in the "Rod Adjustment Table."
B. Remove the bottom rod, lengthen it by the required number of turns, and reinstall bottom rod.
6
Install outside cylinder. (If no outside cylinder, go to Step 8.)
6.1. Remove traveler lift bracket and axle (Figure 6-1).
6.2. Cut cylinder tailpiece to correct length (Figure 6-2).
6.3. Install cylinder into door and secure with two mounting screws. Screws must be flush with surface of door.
!
NOTE
The lift arm should remain attached to the device. Removing the axle simplifies Step 6.2.
RHR shown
D
Cylinder mounting screws (2)
!
NOTE
If 5/32" spacer is used, as in
Kawneer applications, cut length is 1-23/32" for a
1-3/4" thick door.
Axle
Lift arm
Traveler lift bracket
Figure 6-1
Tailpiece cut length = door thickness
D
minus 3/16"
Figure 6-2
7
Install pinion cam, retractor, and traveler lift bracket (for outside cylinder only).
7.1. With cylinder in locked position and key removed, install cylinder bushing and pinion cam into hole
(Figure 7-1). Orient pinion cam as shown.
Traveler lift bracket
7.2. Install retractor into traveler under tabs and place over rods (Figure 7-2).
Position retractor as shown for NL or HB function (Figure 7-3).
Retractor
Cylinder bushing
Pinion cam
Flat spots on pinion cam must be positioned as shown
Figure 7-2
!
NOTE
Apply a light coating of Duralub or equivalent lubricant to prolong life of pinion cam.
Figure 7-1
Hold back (HB)
Night latch (NL)
Install retractor with teeth to right as shown for both RHR and LHR doors; this makes all keys function in the same direction
Figure 7-3
8
Install pinion gear support bracket, retainer screw, and axle.
8.1. Install pinion gear retainer, retainer screw, and axle. (Retainer screw and axle are interchangeable.)
8.2. Test NL or HB function.
Retainer screw
Pinion support bracket
Axle
9
Install covers.
9.1. Install center case cover over center case and tighten securely with two (#8 x 5/8" FPHTC) cover screws.
9.2. Place hinge stile end cap over pushbar and secure with two (#8 x 1-1/2" FPHTC) end cap mounting screws.
Hinge stile end cap
!
NOTE
Device must be undogged to install center case cover.
End cap mounting screws
#8 x 1-1/2" FPHTC
Cover screws
#8 x 5/8" FPHTC
Center case cover
10
Perform functional check.
10.1. Press touchbar and release so top latch locks forward. Bottom latch bolt should be flush to within 1/32" to bottom of door.
10.2. Dog device. Top latch should pivot freely.
TOUCHBAR DOGGING
!
NOTE
These instructions are for touchbar dogging of
new style DOM 1690 devices.
New style devices have two cover screws installed vertically into the center case cover. (Old style devices have four cover screws installed horizontally into the center case cover.)
!
NOTE
EL (electric latch retraction) devices cannot be mechanically dogged using the touchbar. If mechanical hold back is required in addition to electric latch hold back, use the pull side HB key cylinder option.
To Dog Device (hold latch retracted)
1. Depress touchbar with hand and maintain pressure on touchbar.
2. Insert dogging key into hole on touchbar.
3. Rotate key approximately 1/8 turn clockwise.
4. Release pressure on touchbar (touchbar will remain depressed to door).
2
1
3
4
To Undog Device (panic latch locks upon closing)
1. Depress touchbar with hand and maintain pressure on touchbar.
2. Insert dogging key into hole on touchbar.
3. Rotate key approximately 1/8 turn counterclockwise.
4. Release pressure on touchbar (touchbar will extend from door).
2
1
4
3
SETTING ROD LENGTHS
!
NOTE
Factory length settings are for standard 7' door (door height = 83.187") with C dimension = 41.313":
TR = 41-7/32" (41.219") and BR = 39-25/32" (39.781")
1. Determine top rod set length TR:
TR = door height C 0.655"
where C = distance from center line of pinion to bottom of door (template standard is 41-5/16").
TR
Rod at maximum extension
2. Set top rod to nearest 1/32" as determined in Step 1. Jamb nut must be tightened so bent end of rod is parallel to sides of latch housing.
3. Determine overall bottom rod length BR:
BR = C 1.532"
BR
RL Bottom
Rod Assembly
Hex Bottom
Rod Assembly
4. Set bottom rod to nearest 1/32" as determined in Step 3. For RL bottom rod assembly, jamb nut must be tightened so bent end of rod is parallel to sides of latch housing. For hex bottom rod assembly, jamb nut must be tightened so bent end of rod is perpendicular to flat on hex bolt (see end view).
End View
Rod end must be parallel to flat on hex bolt
1. Remove axle (Figure 1).
2. Remove lift arm and reinstall on opposite side (Figure 2).
3. Reinstall axle and tighten securely (Figure 3).
4. Verify that lift arm moves smoothly when touchbar is depressed.
RE-HANDING DEVICE
Figure 1
Lift arm moved to opposite position
Figure 2 Figure 3
FIELD SIZING DEVICE
Note: These instructions assume a 1/2" blade stop on the door frame.
1. Determine door clear opening. This is the distance inside the frame.
2. Determine channel cut length A:
A = door opening 2-27/32"
3. Verify that A determined in Step 2 is not less than minimum A dimension listed in table.
Standard 1690 devices can be shortened by up to 6". EL devices can be shortened by up to 1.5".
Standard Device
Standard Device Size Factory Dimension A Minimum Dimension A
2' 6"
3' 0"
3' 6"
4' 0"
27.138"
33.138"
39.138"
45.138"
21.138"
27.138"
33.138"
39.138"
4. Determine touchbar cut length B:
B = door opening 5-7/32"
EL Device
Minimum Dimension A
25.638"
31.638"
37.638"
43.638"
1/2" reference
(when touchbar out)
A
B
5. Remove two end cap screws, end cap, and touchbar.
Channel
After removing, cut from this end
Touchbar
End cap
End cap screws
6. Cut hinge side of touchbar to dimension B from Step 4.
7. Cover device mechanism to keep chips out and cut channel to dimension A from Step 2.
8. If hinge stile has not been prepared for channel hinge stile 1/4-20 mounting screws:
Place hinge stile end cap into hinge end of channel. Drill through the center of end cap slots using a letter "I" drill. These two holes will be used to transfer location of mounting screw holes to hinge stile when device is applied to door.
Hinge stile end cap
Letter "I" drill through channel
2 places
If hinge stile has been prepared for channel hinge stile 1/4-20 mounting screws:
Using end cut from channel in Step 3 as a template, place backs of channel sections against each other and align ends. Mark slot pattern on the cut-down channel. Following all safety precautions, use a drill and aluminum saw to cut slots in cut-down channel section.
Cut-down channel
Mark and cut slots
Piece cut from channel
9. Clean debris from touchbar and channel.
10. Slide pushbar over touchbar pins. Make sure to install both pins in lower slot in pushbar. If touchbar bracket is removed, it should be reinstalled with stop tabs turned up away from channel.
Tabs point up as shown
Touchbar lower slot
Touchbar bracket
(goes in lower slot)
11. Reinstall end cap and screws.
1990 RETROFIT INSTRUCTIONS
1. Remove crossbar device, door con studs, traveler, retractor, pinion, pinion bushing, rod bushings and rings from door.
Note: Pinion, pinion bushing, and retractor present on NL/HB devices only.
Crossbar device
Door con studs (4)
Hinge stile
Lock stile
2. If non-standard door width, follow field sizing directions on page 12 to size device to appropriate length.
3. Using existing pinion or door con stud holes as a reference, locate the two 1/4-20 mounting holes on the lock stile. Drill and tap 1/4-20, inside face only.
Existing pinion hole
#9 (0.196") drill,
1/4-20 tap, 2 holes
(inside face only)
5/8"
5/16"
Existing door con stud hole
21/32"
3-5/32"
Continued on next page
4. Install new rod bushings and retaining rings (refer to Step 1 on page 4 of instructions).
5. Mount the device to the lock stile using the supplied 1/4-20 undercut flat head screws.
6. Position the device horizontally on the door (same distance from bottom of door to bottom of channel on both stiles).
7. Position channel end cap in end of channel and use to mark locations for hinge mounting holes.
Hinge stile
Channel equal distance to bottom of door on both sides
Lock stile
Channel end cap
(use to mark mounting holes)
Lock stile mounting screws (2)
8. Remove the device from the door.
9. Drill and tap through two 1/4-20 mounting holes on hinge stile, inside face only.
10. Continue on with 1690 installation instructions.
11. When installation is complete, remove the 1/4-20 set screws from the old 1990 end cases and install them in the exposed 1990 door con stud holes on the hinge stile. The lock stile holes do not need to be filled. If the set screws in the 1990 end cases are unavailable or unusable, new set screws can be ordered as listed in the table below. New set screw hole plugs are factory supplied if retrofit is specified on the device order.
Set screw hole plugs
Finish
US28
Set Screw Hole Plugs
Part No.
SCREW.1068 (pkg. of 3)
DC13/DC35 SCREW.1067 (pkg. of 3)
1-3/8"
7/16"
1/8"
1-3/8"
Lock stile
15/64" dia.
drill thru, c'sink with 5/16" dia.
tool, 2 holes, for cylinder; see Detail A
1-1/2"
7/16"
3"
1/4"
1-1/2"
5/8"
1/2"
7/8"
1-1/4"
Cutout on inside face only
1/4" radius
#9 (0.196") drill, c'sink 82° to 25/64" dia., 4 holes, inside face only
13/32"
13/16"
1-3/16" dia. hole, outside face only, for cylinder only
9/16" dia. ream for cylinder only
11/16"
Hinge stile
3/4"
3/8"
Door height
5/16"
#7 (0.201") drill thru,
1/4-20 tap,
4 holes
3/4" min.
Rod type latch location
See Note D
41-5/16" to bottom of door; dimension
C
for setting rod lengths
1-3/8"
7/8"
of top latch
11/32"
Face of door blade stop
Door clear opening
#29 (0.136") drill,
#8-32 tap,
4 holes
Bottom of door
Blade stop
21/32"
11/16"
11/16"
Bottom Plan View, Head Jamb (looking up)
Showing Upper Strike Mounting Holes
29/32"
Blade stop bottom latch
3/4" dia. cut strike opening for bottom latch thru threshold
Top Plan View, Rod Latch
Showing Strike Cutout in Threshold for Round Latch
With Standard
Rods and Latches
1690 Touchbar
Concealed Vertical Rod
Panic Device
Door Preparation Template
Lock stile
Pull sid e
Push side
LHR shown
RHR opposite
Hinge stile
#9 (0.196") drill, c'sink 82° to 25/64" dia., 2 holes, inside face only
9/16" 3/8"
3/4"
Hex Bottom Bolt Mounting Location
!
NOTES
1. All holes inside face only except as noted.
2. All dimensions for 1-3/4" thick, 1/8" wall doors.
Consult factory for others.
!
NOTE D
Dimensions from face of door blade stop to mounting hole center lines 3/4" minimum.
3/64"
5/16" dia.
x 82° countersink
Detail A
(for cylinder)
