V-Mod

®

Coil Irradiator

Owner’s Guide

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17-3017 Rev I, 10/08/07

Important Safety Information:

UV-C exposure is harmful to the skin and eyes. Looking at an illuminated UV-C lamp can cause permanent blindness. UV-C skin exposure can cause cancer.

Always disconnect power before servicing. Do not operate if disconnect switch has not been disabled

This device contains mercury in the sealed ultraviolet bulb(s). Do not place your used bulb(s) in the trash. Dispose of properly.

IMPORTANT: ALWAYS RUN POWER SUPPLY THROUGH ELECTRICAL

INTERRUPTER (RELAY, CONDUCTOR OR SIMILAR DEVICE) CONTROLLED BY

ELECTRICAL INTER-LOCK SWITCH (P/N 18-6001) SO POWER TO FIXTURES IS CUT-

OFF WHEN SPACE IS ACCESSED.

WARNING: UV-C EXPOSURE IS HARMFUL TO SKIN AND EYES. LOOKING AT

ILLUMINATED UV-C LAMPS CAN CAUSE BLINDNESS AND SKIN DAMAGE.

Product Registration

Thank you for purchasing this product from UVDI! Prior to any other installation activities, please proceed with registering you product via the web at

http://www.altruv.com

or by returning the enclosed self-addressed postcard. Product registration will insure that your warranty is handled in a proper and expeditious manner. In addition, it will allow UVDI to provide you with important updates regarding your new product including reminders of when replacement parts are needed and also make you eligible for future parts discounts.

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17-3017 Rev I, 10/08/07

Application:

The V-Mod’s flexible design allows for ease of installation in almost any system, large or small. V-

Mod fixtures plug one into the other in series, in any orientation, which eliminates individual wiring to each fixture. The nominal lengths (18”, 24” & 36”) can accommodate almost any installation.

The V-Mod functions as either a “side access” system or in a traditional “built-up bank” arrangement. This is made possible through the use of an exclusive stainless steel channel

“mounting rail” and fixture design. The combination becomes an optional sliding mechanism when needed. The V-Mod may be installed to irradiate coils and drain pans where UVC degrades organic and microbial build-up to save significant energy and maintenance costs. They are also used in return and supply ducts, mixed air plenums, to irradiate filters, and in exhaust systems. Once installed, the fixture position can be permanently fixed or left to slide out of the plenum through an access panel.

Specifications

Electrical Rating

Power Rating: 120VAC, 60Hz.

Electrical installation should be conducted by professional support personnel and in accordance with NEC regulations, and local building codes.

UVDI Fixture

Part Number

17-1001

(17-1001-01)

17-1011

(17-1011-01)

17-1021

(17-1021-01)

Germicidal Lamp Wattage

25

20

30

Input Power (Amps)

.5

.5

.7

Temperature Ratings:

Ambient Temperature Range: 50º F to 135º F

Relative Humidity: Up to 95% RH, non condensing

Approvals:

Underwriters Laboratories: File no.E212213, Vol. 1, Sec. 3.

The health aspects associated with the use of this product and its ability to aid in disinfection of environmental air have not been investigated by UL.

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17-3017 Rev I, 10/08/07

Installation

Figure 1. Typical Installation

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All Installations – Parts List

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One (or more) Mounting Rail (17-4022 / MR-96)

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One (or more) V-Mod Fixture with Lamp (17-1001 / VM-18-120, 17-1011 / VM-24-120, 17-

1021 / VM-36-120)

One (or more) Hard Wire Module (17-4018 / HWR-120V)

Two (or more) Vertical Supports – Angle Iron, U-Channel Unistrut, Square Unistrut – supplied by others

One (or more) Access Saftey Switch (18-6001 / UVDI-SS)

One (or more) Relay (Third Party Hardware supplied by others - Recommended Relay or

Contactor’s load capability; 4 amps per one installed V-Mod Fixture. Example: QTY

10 Installed V-Mods = 40 amp AC (min) Relay or Contactor. QTY 40 Installed V-

Mods = 160 amp AC (min) Relay or Contactor.)

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One view port / access door (optional – 17-4013 / GVP or 17-4028 / VM-AD or 17-4023 /

VM-AVD)

Mounting Brackets (Third Party Hardware supplied by others)

Replacement Lamps (Recommended but optional)

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Build-Up Installation Steps:

1. Compare packing list with equipment received to confirm receipt of all equipment necessary for installation. (Consult your UVDI/Altru-V Representative or Distributor for a detailed drawing of where to properly mount rails and fixtures – See example on Page 4)

2. Measure the width of the cooling coil or target surface and the inside dimension of the plenum to insure combination of fixtures will fit in plenum.

3. Using the inside plenum dimension, measure and mark mounting rail so the mounting rail fits within the plenum walls. (P/N 17-4022)

4. With appropriate saw, cut the mounting rail to length

5. If length of the combined fixtures is longer than a single mounting rail, the Mounting Rail will need to be spliced together (see example).

Installation Tip #1- Splicing Mounting

Rails:

Splicing can be accomplished by first measuring and marking the extra length required using a square. Then using a hack saw or other cutting device; cut the rail to length. Next cut an 8” splice piece from the

Figure 2: MUST BE FLUSH

See Figure 3 for a detail of a Mounting Rail

Splice. (Pg.# 6) remainder of rail material. To secure the splice you must join the three pieces of rails together as seen in the example. Clamping and alignment are important to ensure that the track is square, and butted tightly together. At this point, drill 4 holes minimum (two each side) at 1” and 3” on both ends of splice as seen in the example. Once completed bolt together pieces and tighten. *Note: When you

are done creating the splice, track must be straight and aligned to not have any gaps, overlapping, or sagging of any kind. Track should be one continuous line and have a smooth transition.

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Figure 3

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6. Vertical supports (not supplied) will be necessary to mount the rail. The rail can overhang the vertical supports by no more than 24”. Mount vertical supports roughly 12”-15” from face of target surface.

Figure 4

Note: all dimensions given in Figure 4 are Maximum Recommended Dimensions.

7. Rails must be installed with notches facing downward.

Installation Tip #2- Support Placement:

When using only one rail length for the assembly, it is acceptable to use only two vertical supports. However, when additional rail lengths are required for the assemblies and where a splice is used, vertical supports must be a

maximum 48” on center.

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8. Secure mounting rail to vertical support using a bolt and pre-punched holes in mounting rail. If needed, drill holes in mounting rail to ensure a level rail.

Figure 5

Note: all dimensions given accept as noted in Figure 5 are Maximum Recommended

Dimensions.

Installation Tip #3:

R ails must be secured to the vertical supports to not have any buckle or binding of the rail, allowing rail to be straight and true.

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9. On the Rail end opposite the power source, drill a hole for a screw to act as a rail stop for the fixtures. Insert a sheet metal screw into the hole and tighten. This screw is meant to ensure the fixtures cannot slide off the end of the rail.

10. Slide the first fixture on the track with the male plug towards the stop screw. Slide the correct combination of fixtures onto mounting rail(s) so that the male end of the fixture plugs into the female receptacle of the next. Repeat until all fixtures are mounted on rail.

11. At the terminal end of the fixture row, slide the Hard-Wire Module (P/N 17-4018) onto the rail, plugging the male plug into the female receptacle of the last fixture. Using the screw provided, secure the Hard-Wire Module to the mounting rail. Ensure the fixtures will not slide off this side of the rail.

12. Install the End Cap. (see detail on page 11.)

13. Repeat steps 6-11 until each row is complete

NOTE: The Hard-Wire Module was designed for hardware connection to 120V/60Hz circuit and will accept standard ½” conduit fittings.

NOTE: Electrical installation shall be conducted by a certified or licensed professional support personnel and in accordance with NEC regulations, and local building codes. Please see Fig. 6 (pg. 12) and Fig. 7 (pg. 12) for Wiring diagram and electrical assembly instructions.

14. Remove the Hard Wire Module cover to provide access. Power to fixtures should be controlled by a safety switch(s) that will cause the UV fixtures to be shut-down if the space is accessed.

IMPORTANT: ALWAYS RUN POWER SUPPLY THROUGH ELECTRICAL

INTERRUPTER (RELAY, CONTACTOR OR SIMILAR DEVICE) CONTROLLED BY

INTER-LOCK SWITCH SO POWER TO FIXTURES IS CUT-OFF WHEN SPACE IS

ACCESSED.

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15. Caution/Safety warning labels are provided with each lamp fixture. LABELS MUST BE

AFFIXED TO ANY ACCESS PANEL OR DOOR TO WARN PERSONNEL THAT UV

EQUIPMENT IS INSTALLED.

WARNING: UV-C EXPOSURE IS HARMFUL TO SKIN AND EYES. LOOKING AT

ILLUMINATED UV-C LAMPS CAN CAUSE BLINDNESS AND SKIN DAMAGE.

16. Insert lamps. Place a log sheet (see insert 21-1025) at nearest access point and note the date of installation. It is recommended to log inspections on this datasheet as well to ensure timely replacement of lamps.

IMPORTANT: UVC LAMPS SHOULD BE REPLACED EVERY 12 MONTHS (8760

HRS).

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V-Mod End-Cap Installation

Tang Hole – circled Cap Lock Slot - Circled

1. Observe both the tang-hole at the male end of the V-mod also the slot at the connector between the plastic and metal surface. This is where the tang and lock tab will be inserted using the end cap.

End Cap Tang and Cap Lock - Circled

2. Insert end cap tang into the hole located at the end of the V-mod and slide forward while rotating the end cap so as to cover the V-mod electrical connector, at the same time shifting the locking tab approximately ¼ inch adjacent the lamp connector. Slip the Cap Lock inside the Cap Lock Slot behind the electrical connector and the metal surface shown earlier

3. Slide end cap down assuring the locking tab is in place and is flush to surfaces as seen here.

NOTE: check installation to ensure that End-Cap is flush with the V-Mod fixture.

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17-3017 Rev I, 10/08/07

Electrical Configuration Recommendations:

Figure 6

Figure 7

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Alternate Installation Instructions for Side Mount Installation:

1. Identify location Mounting Rail and fixtures, recommended roughly 12”-15” from face of target surface is the optimum location. If there is no access to area, create an access hole and use V-

Mod Access /View Port Accessory (P/N: 17-4023) or V-Mod Access Door (P/N: 17-4028).

2. Measure the width of the cooling coil or target surface and the inside dimension of the plenum to insure combination of fixtures will fit in plenum.

3. Using the inside plenum dimension, measure and mark Mounting Rail (P/N 17-4022).

4. With appropriate saw, cut the Mounting Rail to length.

5. If length of the combined fixtures is longer than a single Mounting Rail, the Mounting Rail will need to be spliced together (see example Figure 2 on page 7).

6. Vertical supports (not supplied) will be necessary to mount the rail. The rail can overhang the vertical supports by no more than 20”, or it can be directly mounted to the inside of the plenum.

(Note: Mount vertical supports roughly 12”-15” from face of target surface).

7. Secure Mounting Rail to vertical support through pre-punched holes using a bolt. (Note:

“notched” edge of rail should face downward to insure proper sliding of fixtures) See Tech Tips

Insert on how to use notches (If you did not receive the insert, request P/N 21-1025).

8. On the opposite end of the rail from the Access Door, slide the Hard-Wire Module (P/N 17-

4018) onto the rail and secure using the screw provided.

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9. Slide correct combination of fixtures onto Mounting Rail(s) so that the female end goes on the rail first. Slide end “plugs” into Hard Wire Module at the opposite end of the unit.

10. At the terminal end of the fixture row, slide the Hard-Wire Module (P/N 17-4018) onto the rail, plugging its male end into the female end of the last fixture. Using the screw provided, secure the

Hard-Wire Module to the mounting rail. Ensure the fixtures will not slide off this side of the rail.

11. Install the End Cap. (see detail on page 11.)

12. Repeat steps 7-10 until each row is complete.

13. The Hard-Wire Module was designed for hardware connection to 120V/60Hz circuit and will accept standard ½” conduit fittings.

14. Electrical installation should be conducted by professional support personnel and in accordance with NEC regulations, and local building codes. Please see Fig. 6 (pg, 12) and Fig. 7 (pg. 12) for

Wiring diagram and electrical assembly instructions.

15. Remove the Hard Wire Module cover to provide access. Power to fixtures should be run through a safety switch (s) that will cause the UV fixtures to be shut-down if the space is accessed.

16. Caution/Safety warning labels are provided with each lamp fixture. LABELS MUST BE

AFFIXED TO ANY ACCESS PANEL OR DOOR TO WARN PERSONNEL THAT UV

EQUIPMENT IS INSTALLED.

IMPORTANT: ALWAYS RUN POWER SUPPLY THROUGH ELECTRICAL

INTERRUPTER (RELAY, CONDUCTOR OR SIMILAR DEVICE) CONTROLLED BY

ELECTRICAL INTER-LOCK SWITCH (P/N 18-6001) SO POWER TO FIXTURES IS CUT-

OFF WHEN SPACE IS ACCESSED.

17. Insert lamps.

Replacement Lamps

UVDI Fixture

Part Number

Replacement Lamp

Part Number

17-1001

(17-1001-01)

17-1011

(17-1011-01)

Single: 07-4000

25-Pack: 07-5006-04

Single: 07-4001

25-Pack: 07-5006-05

17-1021

(17-1021-01)

Single: 07-4002

25-Pack: 07-5006-06

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NOTES

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Equipment Warranty

UltraViolet Devices, Inc. (UVDI), warrants to original Buyer for one year from the date of original installation, or eighteen (18) months from date of shipment, whichever comes first, that its goods are free from defect in material and workmanship under normal use and service. UVDI’s obligation under this warranty shall be limited to the repair or replacement of those goods which prove defective, provided that such products are installed, maintained, and operated for the purpose and in the manner intended and for which UVDI instructs or recommends. Neither UVDI nor its dealers shall be liable for any special or consequential damages directly or indirectly arising from the design, construction, installation, servicing, or operation of the goods. THIS IS UVDI’S SOLE WARRANTY. NEITHER UVDI NOR ITS

DEALERS MAKE ANY OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED

UVDI’S AFFORESTATED OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS

WARRANTY.

UVDI AND ITS DEALERS’ LIABILITY UNDER THIS WARRANTY SHALL IN NO EVENT EXCEED THE COST

OF THE GOODS SOLD UNDER THIS CONTRACT OF SALE. UVDI neither assumes, nor authorizes any person to assume for it, any obligation in connection with the goods. This warranty shall not apply to any goods (a) which have been subjected to misuse, tampering, negligence, or accidents; or (b) the serial numbers of which have been altered, defaced, or removed; or (c) which have been used in a manner contrary to UVDI’s instructions or recommendations.

Buyer shall not return to UVDI any allegedly defective goods without UVDI’s prior written authorization. This warranty may not be assigned or transferred.

Product Registration

It is highly recommended that you register you product via the web at http://www.altruv.com/ or return the enclosed selfaddressed postcard to UVDI. Product registration will insure that your warranty is handled in a proper and expeditious manner. In addition, it will allow UVDI to provide you with important updates regarding your new product including reminders of when replacement parts are needed and also make you eligible for future parts discounts.

Manufactured by:

26145 Technology Drive

Valencia, CA 91355

(877) PUREUVC

(661) 257-4698 fax www.uvdi.com

& www.altruv.com

Specifications subject to change without notice.

©Altru-V and V-Mod are brands owned by UVDI.

Copyright © 2003 by UltraViolet Devices, Inc. All rights reserved.

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