Blata MIDIQUADARD Instruction manual

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Blata MIDIQUADARD Instruction manual | Manualzz

Noise emitted by machinery and equipment (Minibike BLATA QUADARD) - Measurement of emission sound pressure levels at a work station and at other specified positions. Levels measured by authorized person ( TUV CZ s.r.o.). Test record (no. : 815/90/06/BT/IZ/H) is deposited with producer.

RPM

Average level of the acoustic pressure A at Total average level of the acoustic power a work station ( Č SN EN ISO 11202) ( Č SN EN ISO 3744)

2600 rpm (idling speed)

11 000 rpm

L

Aeq

= 79,6 dB

L

Aeq

= 96,3 dB

L

WA

[dB (A)] = 86,6 dB

L

WA

[dB (A)] = 104,1 dB

QUADARD

INSTRUCTION MANUAL

TABLE OF CONTENTS

Page

INTRODUCTION................................................................................................................................ 2

PURPOSE OF USE ........................................................................................................................... 2

SAFETY WARNING .......................................................................................................................... 2

TECHNICAL SPECIFICATIONS ....................................................................................................... 3

UNPACKING AND SETTING UP BEFORE RIDING - Fig. 1 ........................................................... 4

BEFORE STARTING THE ENGINE.................................................................................................. 4

ENGINE STARTING - Fig. 2 ............................................................................................................. 5

CARBURETOR - Fig. 3..................................................................................................................... 5

RIDING............................................................................................................................................... 6

INSPECTION AND MAINTENANCE................................................................................................. 6

DRIVE CHAIN ADJUSTMENT .......................................................................................................... 7

CENTRIFUGAL CLUTCH SHOES REPLACEMENT ....................................................................... 7

REAR BRAKE ADJUSTMENT - Fig. 4............................................................................................ 7

REAR BRAKE PADS REPLACEMENT ........................................................................................... 8

WHEEL REMOVAL – Fig. 14............................................................................................................ 8

TYRE CHANGE – Fig. 14 ................................................................................................................. 8

AIR FILTER CLEANING .................................................................................................................. 9

PINION REPLACEMENT - Fig. 5...................................................................................................... 9

FRONT AXLE ALIGNMENT.............................................................................................................. 9

STORAGE PROCEDURE ................................................................................................................. 9

QUADARD – assembly – Fig. 6............................................................................................... 10, 11

REAR BRAKE – assembly – Fig. 7 ............................................................................................... 12

ENGINE COMPLETE – Fig. 8......................................................................................................... 13

FRONT AXLE – Fig. 9, REAR AXLE SHAFT – Fig. 10 ................................................................. 14

BUMPER – Fig. 11, FRONT STEERING ROD – Fig. 12................................................................ 15

BODY KIT, GAS TANK – Fig. 13, FRONT AND REAR WHEEL – Fig. 14 ................................... 16

QUADARD – SPARE PARTS LIST ........................................................................................... 17,18

TORQUE SETTINGS....................................................................................................................... 19

CERTIFICATE OF WARRANTY ..................................................................................................... 20

1

INTRODUCTION

Dear customer,

Thank you for purchasing this product manufactured by Blata. The proper care and maintenance that your Quadard requires is outlined in this manual. Following these instructions will ensure a long trouble-free operating life of the vehicle and your satisfaction with it.

PURPOSE OF USE

Quadard is designed to be driven on closed tracks with an even, smooth, and dustfree surface. This product is not designed to be used on public highways. Both adults and children can ride the vehicle (children only under the supervision of an adult / responsible person. This Product is not designed for rough terrain. Minibike Blata should not be used during winter season and under bad weather conditions. Usage under these conditions leads to abnormal mechanical wear and corrosion of most minibike parts - especially those directly exposed to climatic influences.

Beside that, riding under these conditions increase the risk of injury or health damage.

Quadard is equipped with a single-cylinder, two-stroke, petrol combustion engine with an air filter and exhaust silencer. The gear ratio can be modified by altering the sprocket sizes. The Quadard rear axle is equipped with a disk brake, controlled by the brake lever on the left hand side of handlebars.

SAFETY WARNING

This manual contains important safety information and instructions which should be read carefully before operating the vehicle. For your own safety and the safety of others follow these rules.

Neither manufacturer nor distributor is responsible for injuries caused by unsafe and improper use of the vehicle.

This vehicle is not allowed to be used on public roads!

Unsafe and careless use of the vehicle can result in serious injuries. The driver can minimize the potential risks by wearing safety equipment.

The driver must wear a safety helmet, goggles, gloves, elbow pads, kneepads, and firm footwear. Avoid rough surfaces and obstacles.

Always drive with both hands on the handlebars.

2

TECHNICAL SPECIFICATIONS

ENGINE

DISPLACEMENT

POWER OUTPUT

TORQUE

CARBURETOR

IGNITION

STARTING

CLUTCH

FRAME

BRAKE

WHEEL RIMS

one cylinder; two-stroke; air-cooled

39,9 ccm

2,5 kW at 8 700 rpm

3,5 Nm at 6 000 rpm

Dell’Orto 14

Contact-less

Manual – hand pull type

Centrifugal automatic welded high-strength steel tubes rear disk – disk diameter 119 mm ( 4,7“ )

front

light alloy 4“ - 51

rear

light alloy 4“ - 95

TYRES front

3,00 – 4“

rear

3,00 – 4“

FUEL

mixture of petrol (91 octane or higher) and synthetic oil

2T (mixing ratio 50 : 1) 100 millilitres of oil to 5 litres of petrol.

{After running in period of 5 tanks of fuel at 30 : 1}

1 litre ( 0,26 US gal. )

FUEL TANK CAPACITY

WEIGHT

WEIGHT (incl. packing)

CARRYING CAPACITY

DIMENSIONS

29 kg ( 63,8 lb. )

33 kg ( 72,6 lb. )

95 kg (209 lb. )

length

1 010 mm ( 39,7“ )

BOX PACKING

DIMENSIONS width

590 mm ( 23,2“ )

height

630 mm ( 24,8“ )

length

106,0 cm ( 41,3“ )

width

62,0 cm ( 24,4“ )

height

56,0 cm ( 22, 04“ )

3

5

UNPACKING AND SETTING UP BEFORE RIDING

Your Quadard is packed with folded handlebars and brake lever. After unpacking, set up the handlebars to a comfortable position. After setting-up the handlebars, tighten the handlebar bolts (M6), the brake lever bolt, and the throttle grip bolt according to Fig.1. While tightening the bolts, do not use an excessive force.

Overtightening the bolts may cause damage of the threads or other parts. Verify the smooth and free movement of both control cables (throttle and brake).

Fig. 1

2

4

3

Controls :

1. Handlebar bolts

2. Brake lever bolt

3. Throttle grip screw

4. Engine stop switch

5. Rear brake lever

1

1

BEFORE STARTING THE ENGINE

Engine and performance : It is important for the vehicle to be properly run in. The engine is considered properly run in after consuming five fuel tanks full of mixed petrol. During the running in period use a 30 : 1 pre mix 2-stroke synthetic oil.

(166 millilitres of oil to 5 litres of petrol )

Once the engine is run in ( Five fuel tanks full ) you can then change the mixture to

50:1 ratio.

(100 millilitres of oil to 5 litres of petrol )

Always mix your oil and petrol in a seperate container making sure it is mixed properly before filling the fuel tank.

During the running in period, do not use full throttle and do not allow the engine to overheat, otherwise you will damage your engine.

Check the tyre pressure which should not exceed 2,5 bar

Always inspect the bike before each ride (refer to the article ‘

INSPECTION

AND MAINTENANCE’

). Failure to inspect and maintain your Quadard properly increases the risk of an accident or damage to the vehicle.

4

ENGINE STARTING

Fill the fuel tank with pre mix fuel and refit the fuel cap. Open the fuel cock , turning it to the position “ON”, Fig. 3. Set the choke to open (position “B“, Fig. 3). Without turning the throttle grip, gently pull the starter rope twice and then on the third pull, the engine should start, Fig. 2.

Do not pull the starter rope out completely!

After a short period , close the choke (position “A”). Let the engine run to normal operating temperature. and then If needed, adjust idle speed to tick over (use the adjusting screw on the carburetor, Fig. 3).

Fuel and fuel vapour are highly toxic and flamable. Always be careful when handling fuel – it can burn or poison you.

-

stop the engine and turn off the fuel tap, keep naked flames and sparks away from your bike.

-

do not smoke near your bike.

-

refuel only outdoors in a well ventilated space

-

clean up any excess fuel immediately

-

keep children and pets away

Fig. 2: Starting

Fig. 3: Carburetor

1. Suction chamber

1

3. Carburetor body

4

5. Float chamber

6. Fuel cock

2

B – choke lever for cold - starting

It is necessary to adhere to the following instructions for flange reassembling: always use a new plastic ring 110.078.00 which is inserted into the flange! Tighten up the screw with torque 5 Nm.

Use of bigger torque can cause carburetor damage which is not covered by warranty!! Use of smaller torque can cause slackeing of the carburetor.

Check up the screw tightness after every 5 hours of riding!

5

RIDING

Sit on the vehicle and slowly twist the throttle to start moving forward. When riding the Quadard, keep in mind the rules applicable to riding four-wheel vehicles (sit on the front part of the seat; do not lean back; try to keep the load of your body as forward as possible)! Reduce speed accordingly when going around corners.

When braking, always reduce the throttle to the idle position whilst pressing the rear brake lever with the necessary force to stop the machine. Turn the engine off with the red button (‘engine kill stop switch‘) on the handlebars.

Close the fuel cock after every ride!

It is necessary to check the tightness of bolts and nuts, including the engine, and the brake settings, before and after every use

.

Always ride within the limits of vehicle/ rider and weather conditions to avoid unnecessary accidents and injuries.

INSPECTION AND MAINTENANCE

Periodic maintenance check-ups are the best way to ensure premium condition of the vehicle, providing safety and economical running costs. Perform these services as listed below:

A - Before each ride:

- Check the rear brake cable and brake efficiency.

- Check the lubrication and tension of the chain. Any slack of the chain should be adjusted to 5 mm (0,2 in).

- After every ride clean your Quadard carefully and keep it clean. Do not use aggressive cleaning detergents.

B - Every 10 hours of riding:

- Check the tightness of all bolts and nuts

.

Tighten them with a torque wrench only!

For torque figures see the table.

- Wash the air filter in petrol and lubricate it with air filter oil.

- Clean the carburetor float chamber carefully.

- Check the brake pads - the thickness of the brake lining must not be less than 1 mm (0.039 in). Review the basic brake adjustment.

C - Every 50 hours of riding:

- Check the state of the clutch pads - the thickness must not be less than 1 mm

(0.039in).

Check-ups

Shut the engine off when performing maintenance check-ups otherwise You could be severely injured if your hands or clothing get caught by moving parts.

Make sure the engine and exhaust are cold before performing any inspection of this machine

6

5

3

4

DRIVE CHAIN ADJUSTMENT

Loosen the bolts (M5) on the rear axle carrier also loosen (M6) bolt on the rear brake to allow for tensioning the chain, then adjust by moving the excentric disc on the axle, the drive chain slack should be 5 mm (0,2 in). making sure not to over tighten the chain. fasten the (M5) bolts on the axle carrier remembering to tighten the

M6 bolt on the brake.

It is important to lubricate the chain regularly, to avoid excess wear. This will prolong the lifetime of the chain. it is important to lubricate the chain after every ride and especially in wet conditions. It is recommended to use a quality chain lubricant. If the chain needs replacement, then please also check the front and rear sprockets for wear, replace accordingly.

Riding with a chain in poor condition or improperly adjusted can lead to serious injury. Always, Inspect, Adjust and Maintain the drive chain properly before each ride.

CENTRIFUGAL CLUTCH SHOES REPLACEMENT

Remove the chain guard by loosening two bolts (M6)

.

Release the chain and dismantle it. Loosen the four bolts (M6) holding the cover of the clutch. Release the engine brace on the frame, and move to one side, remove the whole cover together with the clutch drum. Use a pair of pliers to draw off the clutch springs and loosen the pins holding the clutch shoes. Install new clutch shoes and springs (if required).

To re-install the clutch assembly, reverse the sequence as described, and then re adjust the tension of the drive chain.

REAR BRAKE ADJUSTMENT (Fig. 4)

General adjustment:

The general brake adjustment can be made by turning the adjusting screw on the brake lever on the handlebars.

Basic brake adjustment:

Screw in the adjusting screw at the brake lever. Loosen the nut (no

. 3)

, and tighten the adjusting bolt (no

. 4)

, so the wheel cannot turn. Back off the bolt (no

. 4)

about ¼ to ½ of a turn and fix it with the lock nut (no

.3)

.

Do not adjust the cable retainer

(no. 5)

for adjusting the brakes!

Failure to inspect and properly maintain the brake increases the risk of having an accident. Before each ride check the rear brake cable and the brake efficiency.

7

REAR BRAKE PADS REPLACEMENT (Fig. 7 )

First, screw in the adjusting screw on the left brake lever on the handlebars. Loosen the nuts (M5 - 914.003.01) holding the brake body to the brake holder, and pull the brake body, rearward.

Do not loosen the cable retainer!

Remove the two distance bushes and the two threaded bushes from the brake body. Detach both halves of the brake caliper by screwing out the nuts (M6 – 914.010.01). Remove the worn brake pads 512.054.00.

Place the new brake pad with the pivot hole into the brake half with the control mechanism and fully screw out the adjusting bolt. Affix the other brake pad carefully into it’s matching half. To re-install the brake assembly, reverse the sequence as described. Perform the brake adjustment.

Riding with worn brake pads can reduce the braking performance and cause an accident. Check and replace brake pads according to the instructions in this manual.

WHEEL REMOVAL (Fig. 14)

Screw off the front / rear axle nut (M10) and pull off the wheel. To re-install the wheel, reverse the sequence – install the wheel and tighten the axle nut (M10) securely.

TYRE CHANGE (Fig. 14)

Remove the wheel (see above). deflate the inner tube. Detach both halves of the wheel rim by removing the 3 x M6 fixing bolts (M6-914.011.01). Then replace the tyre and / or inner tube. To re-assemble, reverse the above making sure not to trap the inner tube and locate the valve correctly also note the tyre direction. Inflate the tyre to a maximum of 2.5 bar.

Using worn, improperly inflated, or incorrect tyres will reduce stability and can cause an accident.

8

AIR FILTER CLEANING

Loosen the sleeve screw, no.2 (see Fig. 3) so you can remove the air filter cover, no.1. Now you have free acces to the filter. Remove the filter, clean it in petrol and lubricate it with engine oil. To re-install the filter, reverse the procedure above.

PINION REPLACEMENT (Fig. 5)

First, dismantle the chain guard. Then loosen the rear axle eccentric bolts and the rear brake reaction catcher. Remove the drive chain. Insert, carefully, a large screwdriver or steel rod into the clutch drum hole, to avoid the clutch drum turning when releasing the pinion (Fig. 5).

Use a special pinion wrench (319.050.00) to replace the pinion.

FRONT AXLE ALIGNMENT

Front axle alignment is performed by adjusting the steering tie rod length. Loosen the nuts (M8) and dismantle the steering joint at both front wheels. Loosen the steering tie rod safety nut (M8) and by screwing the tie rod end in or out, adjust the length accordingly. The toe-in angle of the front wheels should be between 0

° and 1

°

.

STORAGE PROCEDURE

If the vehicle is to be left unused for a period of time, it is recommended to drain out all the fuel from the fuel tank and carburetor. Inflate the tyres to the normal working pressure. Remove the spark plug, clean it, put a few drops of motor oil into the cylinder, pull the starter rope 2-3 times, so an oil film evenly coats the cylinder walls and piston. Re-install the spark plug.

9

215.045.01

110.001.00

10

217.010.74

215.006.00

11

Fig. 7 – REAR BRAKE - assembly

916.072.02

12

13

14

217.010.74

15

16

MIDI - QUADARD

210.000.00

MIDI - QUADARD

ENGINE

110.001.00

ENGINE COMPLETE

110.001.01

ENGINE PROPER

110.002.00

CARBURETTER SHA 1412L

110.004.00

PISTON COMPLETE - A

110.004.01

PISTON COMPLETE - B

110.004.02

PISTON COMPLETE - C

110.004.03

PISTON COMPLETE - D

110.005.00

PISTON RING

110.006.00

PISTON - A

110.006.01

PISTON - B

110.006.02

PISTON - C

110.006.03

PISTON - D

110.008.00

WRIST - PIN

110.011.00

CRANK BALANCED

110.015.00

CLUTCH DISC

110.017.00

CLUTCH LEVER - 2 PCS

110.019.00

CLUTCH SCREW COMPLETE

110.020.00

CLUTCH SCREW

110.022.00

CLUTCH SPRING - RACING 1,4 - 2PCS

110.024.00

CLUTCH DRUM

110.028.00

CLUTCH CASE

110.031.00

CLUTCH CASE COMPLETE

110.032.00

CLUTCH COMPLETE

110.053.00

ENGINE COVERING

110.055.00

ENGINE SEALING SET

110.056.00

FLANGE

110.057.00

DIAPHRAGM SEALING - 2PCS

110.059.00

DIAPHRAGM

110.060.00

DIAPHRAGM WASHER

110.063.00

SEALING ENGINE BLOCK

110.065.00

ENGINE BLOCK

110.067.00

DIAPHRAGM COMPLETE

110.068.00

SEALING

110.069.00

CYLINDER - A

110.069.01

CYLINDER - B

110.069.02

CYLINDER - C

110.069.03

CYLINDER - D

110.070.00

CYLINDER + PISTON COMPLETE

110.072.00

EXHAUST SEALING

110.073.00

PLASTIC CONECT, FUEL COCK

110.074.00

FUEL COCK

110.076.00

EXHAUST SILENCER COMPLETE

110.077.00

SILENCER MASS

110.078.00

RING

110.080.52

JET 52

110.097.00

FLOAT CHAMBER SEALING

110.098.00

CARBURETOR SEALING 1

110.099.00

ADJUSTING SCREW

110.100.00

THROTTLE VALVE

110.101.00

CARBURETOR FILTER

110.102.00

NEEDLE VALVE

110.103.00

FLOAT

110.104.00

CARBURETOR SEALING 2

110.105.00

THROTTLE VALVE SEALING

110.185.00

JET SET

110.216.00

EXHAUST COMPLETE

510.002.00

STARTER COMPLETE

510.003.00

STARTER ROPE

510.004.00

HOLDER

510.005.00

HOLDER

510.006.00

GUIDE BUSH

510.007.00

STARTER CASE

510.008.00

STARTER SPRING

510.009.00

RATCHET WHEEL

510.011.00

WASHER 4,5 x 16 x 1,5

510.015.00

WASHER 8,1 x 16 x 1

510.017.00

WASHER 6,1 x 16 x 1,5

510.020.00

PINION 6

FRAME

211.001.01

FRAME, VARNISHED

211.005.00

DISTANCE SLEEVE, 111 mm

211.030.00

FRONT AXLE

211.040.00

PROTECTIVE BEND

211.048.00

BUMPER

211.058.00

ECCENTRIC HOLDER - REAR

211.066.00

ECCENTRIC , LEFT

211.067.00

ECCENTRIC , RIGHT

211.082.01

FOOTBOARD PLASTIC, LEFT

211.083.01

FOOTBOARD PLASTIC, RIGHT

BRAKES

112.004.00

LIFTER, RIGHT

112.026.20

REAR BRAKE DISC 3,0 x 119

112.060.00

BRAKE COMPLETE

212.001.00

REAR BRAKE HOLDER

212.002.00

SUPPORTING SLEEVE

212.007.00

BOWDEN CABLE - REAR BRAKE

312.017.00

LIFTER LEVER

312.029.00

SPRING, LEFT

312.035.00

WASHER 6,1 x 14 x 3

332.020.00

NUT

512.005.00

HANDLE BAR LEVER, LEFT

512.016.50

TERM. CLAMP BOWDEN

512.019.01

WASHER

512.042.00

DISTANCE SLEEVE

512.043.00

BRAKE PIN

512.044.00

LIFTER PIN

512.045.00

BOWDEN HOLDER

512.054.00

DISC BRAKE PADS - 2PCS

512.058.00

REAR BRAKE CASE - 1 PAIR

WHEELS

113.005.00

TIRE WITH PATTERN 3,00 - 4"

113.007.00

TUBE 3,00 - 4"

213.001.00

DISC 2,0 - 4"

213.003.00

WHEEL COMP. 2,0 - 4" WITHOUT TIRE

213.004.00

WHEEL COMP. 3,8 - 4" WITHOUT TIRE

213.005.00

DISC 3,8 - 4"

213.005.10

DISC 3,8 - 4"

213.021.02

DISTANCE SLEEVE

213.022.00

REAR AXLE SHAFT

213.025.00

SHAFT HUB

513.011.11

DISTANCE SLEEVE 40,3 mm

513.011.12

DISTANCE SLEEVE 46,3 mm

17

LINING

174.004.00

SEAT - TAIL ASSY, UNPAINTED

174.007.00

SEAT - TAIL ASSY, PAINTED

174.022.00

SADDLE

214.001.00

BODY KIT COMPLETE, UNPAINTED

214.002.00

BODY KIT COMPLETE, PAINTED

214.003.00

FRONT FAIRING, UNPAINTED

214.006.00

FRONT FAIRING, PAINTED

214.012.01

REAR FENDER

214.015.01

CHAIN COVER

514.008.01

RUBBER WASHER 4 x 6,5 x 23,5

CONTROL

175.005.00

HANDLE BAR TUBE

175.025.00

HANDLEBAR BRACKET COVERING

175.026.00

PAD OF COVERING

215.013.00

WHEEL SUSPENSION - R

215.014.00

WHEEL SUSPENSION - L

215.016.00

FRONT STEERING ROD

215.029.00

STEERING TIE ROD

215.030.00

TIE BAR

215.031.00

HANDLEBAR HOLDER

215.032.00

HANDLEBAR WASHER

215.033.00

TIE BAR WASHER

215.035.00

STEERING SEAT ANGLE

215.038.00

TIE BAR BUSH

215.040.00

STEERING SEAT ANGLE COMPLETE

215.045.01

GAS BOWDEN CABLE

515.002.00

HAND GRIPS - 2 PCS

215.006.00

THROTTLE GAS

515.007.00

BOWDEN DUST GUARD

515.008.00

ADJUSTING SCREW

TRANSMISSION

217.010.74

SPROCKET NO. TEETH 74

517.001.66

CHAIN 166

EL. INSTALLATION

118.001.00

SPARK COIL

118.002.00

ROTOR COMPLETE

118.003.00

SPARK PLUG

118.005.00

SPARK PLUG CONNECTOR

118.010.00

ZIP TIES 3,6 x 140

518.001.00

KILL SWITCH

OTHER PARTS

119.003.00

DISTANCE SLEEVE 25,8

119.005.00

CHAIN ROLLER

119.006.00

HOLDER ENGINE

119.010.00

SCREW CAP

119.011.00

RUBBER FOR FRAME

119.035.00

WASHER 6,4 x 18 x 1

129.008.00

HOSE CLAMP

129.017.00

WASHER 6,4 x 16 x 1

179.008.00

TANK WITH CAP

179.009.00

TANK

179.012.00

DELIVERY HOSE

219.002.00

LABEL COMPLETE, ONE MODEL

219.020.00

NUT COVER

319.050.00

PINION KEY

18

JOINING ELEMENTS

912.006.02

SCREW M 5 x 16

914.001.01

SCREW M 5 x 16

914.003.01

SCREW M 5 x 20

914.003.02

SCREW M 5 x 20

914.004.01

SCREW M 5 x 25

914.005.01

SCREW M 5 x 30

914.007.01

SCREW M 6 x 16

914.008.01

SCREW M 6 x 20

914.010.01

SCREW M 6 x 25

914.011.01

SCREW M 6 x 30

914.012.01

SCREW M 6 x 40

914.021.01

SCREW M 6 x 12

914.035.01

SCREW M 6 x 35

914.049.01

SCREW M 10 x 90

914.050.01

SCREW M 10 x 50

914.600.01

SCREW M 8 x 30

915.001.01

SCREW M 4 x 8

915.004.01

SCREW M 4 x 10

915.050.01

SCREW 4,8 x 9,5

916.004.02

SCREW M 5 x 6

916.005.01

SCREW M 6 x 16

916.007.02

SCREW M 5 x 12

916.012.01

SCREW M 6 x 12

916.020.01

SCREW M 6 x 40

916.049.01

SCREW M 5 x 6

916.055.01

SCREW M 5 x 16

916.072.02

SCREW M 5 x 20

920.007.01

NUT M 8

920.008.01

NUT M 5 SELFLOCKING

920.009.01

NUT M 6 SELFLOCKING

920.010.01

NUT M 8 SELFLOCKING

920.011.01

NUT M 10 SELFLOCKING

920.012.01

NUT M 8 LEFT

920.015.01

NUT M 6

920.110.01

NUT M 6 - NO 3201 A

930.001.01

WASHER 5,4

930.002.01

WASHER 6,4

930.003.01

WASHER 10,5

930.008.00

WASHER 5,4

930.009.00

WASHER 6,4

930.010.00

WASHER 8,4

940.006.00

ROLLER 6 x 6

950.003.00

WOODRUFF KEY 3e7 x 3,7

950.005.00

WOODRUFF KEY 2e7 x 3,7

950.007.00

LOCK 15

950.008.00

LOCK 35

950.010.00

PISTON PIN LOCK RING

950.016.00

SPLIT PIN 3,2 x 32

960.003.00

BEARING 6000 ZR

960.006.00

BEARING 6202 C3

960.007.00

BEARING 6202 2ZR

960.009.00

BEARING 6003 Z

960.108.00

CONNECTING ROD BEARING

970.001.00

PACKUNG RING 12 x 22 x 7

970.002.00

PACKUNG RING 15 x 26 x 7

971.055.00

O - RING 9 x 1,8

973.050.00

CIRCULAR MOUNT

974.050.00

PILLOBALL ROD END M8

TORQUE SETTINGS

(1 FT-LB = 1.3558 Nm)

PART NAME QTY TORQUE SETTING ( Nm ) SECURED BY

ENGINE

Cylinder – Bolts M6 4

10

– 4

5

Starter 4

Ratchet wheel –bolt M4 1

3

3

Loctite

Magneto (rotor) – nut M8

Starter prowls – bolts M5

Ignition coil – boltsM5

Ignition coil holder – bolt M4

Engine block – M6

1

2

2

2

5

22

5,5

243

5.5

3

15

Clutch disc – nut M8

Clutch case – bolts M6

Reeds - bolts M3

Float chamber – bolts M4

Slider cover (carburetor) – bolts M4

Pinion - M8

1

4

2

2

2

1

22

10

Loctite

0,8

Loctite

2

2

22

243

FRAME

Front wheel axle - nut M10

Front steering rod – M10

1

1

35

Self - locking

20

Self - locking

Handlebar holder – M6

Engine holder – M6

Rear wheel axle – nut M10

4

3

1

10

10

35

Self - locking

Rear brake rotor – M5

Sprocket

3

20.5

Loctite 243

3

20.5

Footboard

1.5

Chain

9

Wheel suspension – nut M 10

Steering tie rod – nut M 8

Front axle – nut M6

Disc – wheel M6

2

4

4

3

40

Self - locking

25

10

Self - locking

Self - locking

Exhaust – bolts M6

Body and seat – tail assy M6

Rear brake holder M6

2

6

1

10

Self - locking

10

6

10

Handlebar lever – M5

Throttle clip (handlebar) – M5

1

2

7,5

5

Brake –M5

13

Loctite

19

It is a great honour for us that you have chosen our product. Our wish is that

Quadard gives you years of trouble-free enjoyment.

BLATA Company - the manufacturer of your Quadard.

All rights for technical, text and design changes reserved for the BLATA Company.

Serial Number : CZ

..........................................

Signature of the technical control:

...........................................................

This manual serves also as a

CERTIFICATE OF WARRANTY

. After receiving the product, please, check the serial number and the date of purchase. In the case of any claim, the vehicle should be returned together with this certificate of warranty and proof of purchase promptly on being found defective, at the purchasers risk and expense, to the authorized dealer from whom the vehicle was purchased or to the nearest authorized service dealer. All enquires must be through such dealers and during the period under warranty.

This warranty shall not apply to damage caused through accident, fire, misuse, neglect, incorrect adjustment or repair, to damage caused through adaptation, modifications, or use in an improper manner or inconsistent with the technical and/or safety standards.

This warranty shall not apply to tyres, inner tubes, spark plug, drive chain, sprockets, wheels, brake pads, clutch shoes or other parts of a limited natural life.

Blata company does not quarantee any compensation :

- if the serial number was changed or destroyed

- in case of use of improper fuel, oil, or use of other than original spare parts

- when the vehicle is being used for racing, competitions, promotional purposes, and/or in vehicle rental shops

- if the claim is not made during the period under warranty

Rights of a purchaser governed by special legislation relating to the purchase of goods are not violated by granting the warranty.

Date of purchase:

………………………………….

Stamp and signature of the dealer:

20

C

Last update: 11.12.2006

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