processctrlpc35 07 10
TC33 and PC35 Series Controllers
Overview
TC33 Features
The TC33 and PC35 series are 1/16 DIN
size PID auto-tune micro-processor-based
controllers. A dual LED display offers
optimum process information at a glance.
Individual LEDs identify the status of the
controller and the tactile keyboard makes it
easy to configure inputs, outputs and setup
data, without internal dipswitch or jumper
changes.
The universal inputs accept thermocouples
and Pt100 RTDs. No dipswitches are
required to make changes as the units are
fully keypad programmable.
The units operate on a universal power
supply from 90 to 260 VAC.
PC35 Features
• Temperature multi-sensor selectable PV
input without hardware change
• Multi-sensor input accepts seven types of
thermocouples and two types Pt100 RTD
• Full PID and auto-tune temperature control
- available algorithms: P, PI, PD, PID or
ON/OFF with hysteresis
• RTD input with 0.1° or 1° resolution
• Selectable °F / °C temperature units
• Sensor break protection in any
condition
• Output options include relay, 4-20 mA out,
or isolated DC pulse output
• Ramp / Soak: one controlled ramp and one
timed soak are standard
• Universal multi-sensor selectable PV input
without hardware change
• Programmable Ramp / Soak: Seven
7-segment profiles can be linked to make
longer programs up to 49 segments
• Square root function
• Sensor break protection in any
condition
• Output options: relay, SSR, isolated linear
4-20 mA, 0-20 mA or isolated DC pulse output*
• Up to three alarms, two programmable
timer alarms
• Process variable or setpoint 0-20 mA,
4-20 mA isolated analog retransmission*
• Auto/manual “bumpless” transfer
• One isolated digital input with programmable functions*
• Linear remote setpoint input*
• Programmable soft start (0 to 9999 sec)
*Refer to “Part Number Selection Guide”
on the following pages for specific I/O
availability information.
Specifications
Controller Series
Dimensions
Panel Cutout
Power
Operating Environment
Instrument Case
Warm-up Time
Display Resolution
Input Sample Rate
Impedance
Pt100 Measurement
Output
15 minutes maximum
15 minutes maximum
0.1°F/C or 1°F/C (Pt100 RTD)
0.1°F/C or 1°F/C (Pt100 RTD)
10 per second (100 ms)
Thermocouple: >10 M
5 per second (200 ms)
Thermocouples J, K and T: 0.2% of span ±1°C
Thermocouple S: 0.25% of span ±3°C
Pt100: 0.2% of span (+/-0.5°C)
Current (4-20mA) and voltage (50mV or 5V): 0.2% of span
Thermocouple: >10 M
DIN 43760 standard (a=0.00385)
3-wire circuit, cable resistance compensation
Excitation current: 170µA
Single or dual SPST Relays 3A @ 250VAC/3A @ 30VDC
DIN 43760 standard (a=0.00385)
3-wire circuit, cable resistance compensation
Excitation current: 170µA
Dual SPST Relays 3A @ 250VAC/3A @ 30VDC
Single or dual SPST Relays
Dual SPST Relays
Thermocouples J, K, N, E, and T : 0.2% of span ±1°C
Thermocouples R and S: 0.25% of span ±3°C
Pt100: 0.2% of span (+/-0.5°C)
Accuracy
Mechanical*
PC35 Series
48x48x106 mm (1/16 DIN), weight 200g (approximate)
45.5mmx45.5mm (+/- 0.3mm)
45.5mmx45.5mm (+/- 0.3mm)
Screws accepting 16 to 24 AWG wires
Screws accepting 16 to 24 AWG wires
or 6.3 mm fork lugs
or 6.3 mm fork lugs
90 to 260VAC - 7VA maximum
90 to 260VAC - 7VA maximum
Temperature: 0 to 50°C (32 to 122°F), humidity: 10 to 85% Temperature: 0 to 50°C (32 to 122°F), humidity: 10 to 85%
RH, non-condensing
RH, non-condensing
Flame-retardant ABS plastic case
Flame-retardant ABS plastic case
Terminal Connection
Input
TC33 Series
48x48x106 mm (1/16 DIN), weight 200g (approximate)
Resistive
Inductive
Solid State - Triac*
Solid State - DC Pulse*
Analog*
2A @ 250VAC/2A @ 30VDC
none
2A @ 250VAC/2A @ 30VDC
1A @ 20 to 240VAC
12VDC pulsed @ 15mA maximum
12VDC pulsed @ 15mA maximum
4-20mA sourcing @ 500 maximum load
0/4-20mA sourcing @ 500 maximum load
*Note: Model dependent. See specifications on following pages.
23–16
Process Control
1 - 80 0 - 633 - 0405
TC33 Series Controllers Specifications
PLC
Overview
DL05/06
PLC
DL105
PLC
Part Number Selection Guide
Part Number
TC33-1100-AC
TC33-2010-AC
Input Power
PV Multi-Sensor
Input
Discrete
Outputs
Digital Input
Analog
Outputs
Pulsed
Output
DL205
PLC
Price
90-260VAC
Table 2
None
1 Mechanical relay
None
12VDC
<--->
90-260VAC
Table 2
None
2 Mechanical relays
4-20mA
none
<--->
DL305
PLC
DL405
PLC
Accessories
Part Number
Description
Price
PANEL-16
Mounting clip for 1/16th DIN timers and temperature/process controllers. Package of 5 clips. (One clip included with each controller)
Field I/O
<--->
Software
C-more
HMIs
Other HMI
Table 2 - Selectable Input types
Input Type
Range
Thermocouple J (1°C resolution )
-58 to 1400 °F (-50 to 760°C)
Thermocouple K (1°C resolution)
-130 to 2498°F (-90 to 1370°C)
Thermocouple S (1°C resolution)
32 to 3200°F (0 to 1760°C)
Thermocouple T (1°C resolution)
-148 to 752°F (-100 to 400°C)
Thermocouple E (1°C resolution)
-22 to 1328°F (-30 to 720°C)
AC Drives
Motors
Steppers/
Servos
Motor
Controls
Thermocouple N(1°C resolution)
-130 to 2372°F (-90 to 1300°C)
Thermocouple R (1°C resolution)
32 to 3200° F (0 to 1760°C)
RTD Pt100 (0.1°C resolution)
-199.9 to 986.0°F (-199.9 to 530.0 °C)
RTD Pt100 (1°C resolution)
-328 to 986°F (-200 to 530°C)
Proximity
Sensors
Photo
Sensors
Limit
Switches
Encoders
Current
Sensors
Pushbuttons/
Lights
Main dimensions and panel cutout
48 mm
6 mm
Process
100 mm
45.2 mm to 45.8 mm
Relays/
Timers
Comm.
48mm
Panel cutout
45.2 mm
to
45.8 mm
TB’s &
Wiring
Power
Circuit
Protection
Enclosures
Appendix
Part Index
w w w. a u to m at i o n d i re c t . c o m / p ro c es s c o n t ro l l e rs
Process Control
23–17
PC35 Series Controllers Specifications
Part Number Selection Guide
Part Number
PC35-2000-AC
PC35-2010-AC
PC35-0210-AC
PC35-2110-AC
Universal Remote SP
Input Power PV
Sensor Input Analog Input
90-260VAC
Digital Input Discrete Outputs Analog Output Pulsed Output Price
See Table 3
None
None
2 Mechanical relays
None
None
<--->
90-260VAC
See Table 3
Voltage1
Dry Contact2
2 Mechanical relays
Current3
None
<--->
90-260VAC
See Table 3
Voltage1
Dry Contact2
2 Solid State relays
Current3
None
<--->
See Table 3
Voltage1
Dry Contact2
2 Mechanical relays
Current3
12VDC
<--->
90-260VAC
Accessories
Part Number
Description
Price
PANEL-16
Mounting clip for 1/16th DIN timers and temperature/process controllers. Package of 5 clips. (One clip included with each controller)
<--->
Note 1: Remote set point analog input: 0.4 to 2.0 VDC (for 4-20 mA input, add external 100/0.1% shunt resistor). RSP function not available
if Analog Output is used.
Note 2: Digital Input function not available if Analog Output is used.
Note 3: Analog Output: 0-20 mA or 4-20 mA; 500 maximum load (for 0/1-5V output, add external 250/0.1% shunt resistor).
Analog Output function not available if Digital Input is used.
Table 3 - Selectable Input types
Input Type
Range
Thermocouple J (1°C resolution )
-166 to 1400 °F (-110 to 760 °C)
Thermocouple K (1°C resolution)
-238 to 2498°F (-150 to 1370°C)
Thermocouple S (1°C resolution)
32 to 3200ºF (0 to 1760°C)
Thermocouple T (1°C resolution)
-256 to 752ºF (-160 to 400 °C )
RTD Pt100 (0.1°C resolution)
-199.9 to 986°F (-199.9 to 530°C)
RTD Pt100 (1°C resolution)
-328 to 986°F (-200 to 530°C)
4 to 20 mA
Tc. J linearization. programmable range: -166 to 1400°F (-110 to 760°C)
4 to 20 mA
Tc. K linearization. programmable range: -238 to 2498°F (-150 to 1370°C)
4 to 20 mA
Tc. T linearization. programmable range: -256 to 752°F
(-160 to 400°C)
Tc. S linearization. programmable range: 32 to 3200°F
(0 to 1760°C )
4 to 20 mA
4 to 20 mA
RTD Pt100 (0.1°C Resolution) Linearization programmable range: -328.0 to 986.0°F (-199.9 to 530.0°C)
4 to 20 mA
RTD Pt100 (1.0°C Resolution) Linearization programmable range: -328 to 986°F (-200 to 530°C )
0 to 50mV
Linearization programmable indication - 1999 to 9999
4 to 20 mA
Linearization programmable indication - 1999 to 9999
0 to 5 Volts
Linearization programmable indication - 1999 to 9999
4 to 20 mA
Square root extraction
Main dimensions and panel cutout
48 mm
6 mm
100 mm
45.2 mm to 45.8 mm
48mm
23–18
Panel cutout
Process Control
45.2 mm
to
45.8 mm
1 - 80 0 - 633 - 0405
Temperature / Process Controllers
PLC
Overview
DL05/06
PLC
Temperature/Process Controllers Selection Guide
DL105
PLC
DL205
PLC
DL305
PLC
On/Off Controller PM Series
Temperature Controller TC Series
Process Controller PC35 Series
Input (Universal PV)
Input (Digital)
T/C, RTD, mA, mV, V
T/C, RTD
Process controller with two mechanical relays
and one 4-20mA output. Inputs include T/C,
RTD, mA, mV, V. Autotune PID control with
49 segment ramp/soak profile
T/C, RTD, mA, mV, V
N/A
N/A
Optional: One
Outputs (Control, Alarm)
Two mechanical relays
Two mechanical relays or one mechanical relay
Optional: One 4-20mA output
Optional: DC pulse output
Output Relay Ratings
Mechanical 3A @ 250VAC
Mechanical 3A @ 250VAC
4-20 mA Load Rating
Input Power
Control Routines
Security
Enclosure Rating
Prices starting at
N/A
500 @ 12VDC
Two mechanical or two solid state relays
Optional: One 4-20mA output
Optional: DC pulse output
Mechanical 3A @ 250VAC
Solid state 1A @ 240VAC
500 @ 24VDC
Description
On/Off controller with two mechanical relays. Temperature controller with two mechanical relays and
Universal inputs include T/C, RTD, mA,mV, V
one 4-20mA output. Inputs include T/C and RTD.
Fully scalable display
Autotune PID control with ramp and soak profile
90-260VAC
90-260VAC
90-260VAC
On/off control
PID, autotune, on/off control, Time proportioned
PID, autotune, time proportioned, ON, OFF
Three level function protection via keypad
N/A
Seven level function protection via keypad
NEMA 1 - faceplate
NEMA 1 - faceplate
Nema 1 - faceplate
<--->
<--->
<--->
DL405
PLC
Field I/O
Software
C-more
HMIs
Other HMI
AC Drives
Motors
Steppers/
Servos
Motor
Controls
Note: The manual for these products is available online. Please visit our Web site at www.automationdirect.com.
Proximity
Sensors
Photo
Sensors
Application example: oven temperature control
Limit
Switches
Encoders
In this example, an oven control
system is shown. The thermocouple
senses the temperature and the
controller adjusts the heater to
maintain a constant temperature.
Current
Sensors
Pushbuttons/
Lights
Heater
control
Process
Relays/
Timers
Thermocouple
Comm.
TB’s &
Wiring
Power
Circuit
Protection
Enclosures
Appendix
Part Index
w w w. a u to m at i o n d i re c t . c o m / p ro c es s c o n t ro l l e rs
Process Control
23–13
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