4163263
544317A
RENOVAIRE
OP / PARTS MANUAL
Rev. A 03-2008
MAN 4163263
MODEL:
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Californie Proposition 65
Avertissement
Les échappements des moteurs diesel
et certains de leurs composés sont
reconnus par l’Etat de Californie pour
être cancérigènes, provoquer des
défauts congénitaux et d’autres dangers
en matière de reproduction.
California Advertencia
de la Proposicion 65
El estado de California hace saber que
los gases de escape de los motores
diesel y algunos de sus componentes
producen cáncer, defectos de
nacimiento y otros daños en el
proceso de reproducción humana.
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
AVERTISSEMENT
L’émission du moteur de ce matériel
contient des produits chimiques que
l’Etat de Californie considère être
cancérigènes, provoquer des défauts
congénitaux et d’autres dangers en
matière de reproduction.
ADVERTENCIA
El estado de California hace saber
que los gases de escape de este
producto contienen productos
quÍmicos que producen cáncer,
defectos de nacimiento y otros daños
en el proceso de reproducción
humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
RENOVAIRE
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product,
one of the best designed and built anywhere.
This machine comes with a Technical Manual containing safety, operation, parts and service information. The
useful life and good service you receive from this machine depends to a large extent on how well you read and
understand this manual. Treat your machine properly, lubricate and adjust it as instructed, and it will give you
many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety
features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best
protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure
those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service
ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You
can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high
precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety
warnings and instructions. You'll always be glad you did.
SChiller Grounds Care, Inc.
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS......................................... FIGURES.................................................................... PAGE
SAFETY............................................................................................................................................................. 2
ASSEMBLY....................................................................................................................................................... 3
HYDRAULIC HAND PUMP........................................................................................................................... 4, 5
TRANSPORTING/OPERATION........................................................................................................................ 6
SERVICE....................................................................................................................................................... 7, 8
SPECIFICATIONS............................................................................................................................................. 9
AERATION TOOLS......................................................................................................................................... 10
DRAGMAT....................................................................................................................................................... 11
REPLACEMENT PARTS (SEAL KIT).............................................................................................................. 12
PARTS SECTION............................................................................................................................................ 13
FRAME ASSEMBLY............................................. FIGURE 1.................................................................... 14, 15
AERATING WHEEL.............................................. FIGURE 2.................................................................... 16, 17
HYDRAULIC HAND PUMP.................................. FIGURE 3.................................................................... 18, 19
03-2008
1
SAFETY
RENOVAIRE
NOTICE !!!
Unauthorized modifications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modifications, add-on
accessories or product alterations that are not
designed, developed, tested and approved by Schiller
Grounds Care, Inc.'s Engineering Department. Any
Schiller Grounds Care, Inc. product that is altered,
modified or changed in any manner not specifically
authorized after original manufacture–including the
addition of “after-market” accessories or component
parts not specifically approved by Schiller Grounds
Care, Inc.–will result in the Schiller Grounds Care,
Inc. Warranty being voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modifications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be
considered the responsibility of the individual(s) or
company designing and/or making such changes.
Schiller Grounds Care, Inc. will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture
modifications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc. machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
2
ASSEMBLY
RENOVAIRE
General Note: FRONT, REAR, Right hand and left hand references below
are with respect to an operator at the controls.
SET-UP
Refer to Figure 1 on pages 14 - 15 for set-up.
TINES AND BLADE SET UP
1. Remove crate top and sides.
Refer to Figure 2 on pages 16 - 17 for
2. Check inflation pressure on transport tires. The
correct tire pressure should be 55 psi.
3. Bolt the tongue (12) to the frame (5) using four
1/2-13 x 2" bolts (4), four 1/2" lockwashers (1),
and four 1/2-13 nuts (3).
4. Hitch the Renovaire to the draw bar on the
tractor. Attach the customer supplied hydraulic
hose from the tractor to the hydraulic cylinder.
NOTE: If using the hydraulic hand pump, refer to the
instructions for pump installation. The hydraulic hand
pump is used with the Renovaire when the hydraulic
lifting system on the tractor is not used.
Tines and blades are sharp. To prevent
possible injury wear leather gloves and other
personal protective equipment as required.
8. Mount the aerating tines (or blades) to the aerating
wheels in a safe manner. Use a jackstand while
mounting aerating tines (or blades).
NOTE: For maximum performance, a double set of
tines (or blades) may be mounted onto the aerating
wheels. Mount on the inside of each 2-wheel set.
9. Grease aerating wheels and pivots.
To prevent possible injury use an adequate lifting
device when placing main frame on blocks.
5. (Optional) For ease of machine removal from the
crate base, raise the frame and insert boards/
planks under the transport wheels to help drive
the macine off the crate.
6. Activate the hydraulic cylinder to raise the
aerating wheel assemblies. Drive the tractor
forward to take the Renovaire off the crate base.
7. Hook the transport eye bolt assembly (11) onto
the cradle end lugs (27) on each end. Slowly
deactivate the hydraulic cylinder to lower the
cradle so that the weight rests on the eye bolt
spring assemblies.
3
HYDRAULIC HAND PUMP
HYDRAULIC HAND PUMP
1. Apply teflon tape to the threads of the hydraulic
swivel elbow 12, Figure 3 and install onto the
hydraulic cylinder 10. Do not tighten at this time.
2. Mount the hydraulic hand pump 9 onto the pump
plate 8 using (4) 5/16-18 X 1-1/4" screws 4, (4)
5/16 lockwashers 3 and (4) 5/16-18 nuts. See
Figure 3.
3. For ease of operation (left or right hand operator),
the hand pump can be installed on eighter side of
the main frame. Determine which side to mount
the pump and using the (2) U-bolts 14, mount the
pump plate 8 onto the frame securing it with 5/16
lockwashers and 5/16-18 nuts.
RENOVAIRE
6. With the hose properly positioned, adjust the
elbow on the cylinder to the approximate position
required to connect the hose and elbow fitting.
Tighten the elbow into position and tighten the
hose onto the elbow. Double check all fittings
and hardware for tightness.
7. Remove the vent-filler plug A and fill the
pump with one quart(.946L) of type "A" or "F"
transmission fluid. DO NOT substitute with any
other type of fluid.
BEFORE INSTALLING THE HYDRAULIC HOSE,
REMOVE THE HOSE/CONNECTOR FITTING
FROM THE PUMP AND REMOVE THE PLASTIC
PLUG.
NOTE: Removal of plastic plug, without removing
the connector from the pump could cause some of
the plug to be forced into the pump.
4. Wrap teflon tape around the threads of the hose
connector fitting and reinstall onto the pump.
5. Teflon tape the connector fittings on the hydraulic
hose 10 and install the hose onto the pump.
Position the hose for installation onto the
hydraulic elbow fitting on the cylinder. Make sure
the hose does not become kinked or interfere
with any moving parts.
4
8. Position the pump handle 13 on the top side of
the tongue, between the hitch and where the
tongue mounts to the frame. Place a handle clip
7 approximately 2" (51 mm) from each end of the
handle and mark their locations for drilling.
9. Mark and drill a 9/64" (3.6 mm) hole at each
location and install the clips using the #10-5/8"
self tapping screws 11.
RENOVAIRE
546010 - Hydraulic Hand Pump
For use on Renovaire when hydraulic lifting system
on tractor is not used. There are three service kits
available for gasket and seal replacement on worn
pumps.
HYDRAULIC HAND PUMP
548812 - Seal and Gasket Kit
Includes one each of items 1, 4, 5 and 12; two each
of item 2; and three each of item 11. For use on
pumps: HP2503-51-00 P148, HP2503-51-00 P348
548831 - Release Valve Replacement Kit
Includes one each of items 6, 7, 8, 9 and 10; and
three each of item 11. For use on all units
548832 - Safety Valve Replacement Kit
Includes one each of item 4; and one assembled
safety valve subassembly (subsitute for item 3).
Specify pressure setting required. For use on all
units
5
TRANSPORTING/OPERATION
RENOVAIRE
TRANSPORTING
This unit is not designed nor meant to be towed at speeds in excess of 10 MPH (16 Km/h).
Towing at excessive speeds will cause damage to frame and/or wheels. This type of damage will not
be repaired under the terms of the warranty.
1. Raise the aerating wheels high enough to hook the eye bolts 11, Figure 1 onto the latch hooks on the side
of the cradle assembly.
2. Lower the aerating wheels until the eye bolts are supporting the cradle assembly.
OPERATION
Before operating, check the area to be aerated and remove any objects which may present a safety
hazard or which may damage the aerator (rocks, cans, etc.).
Do not leave the tractor unattended without first lowering the aerator and stopping the engine.
To prevent possible injury, do not operate aerator without weight trays in place. Do not make any
adjustments or perform any maintenance while tractor is running.
1. Position tractor and equipment where aerating is to begin.
2. Lower aerating wheels and proceed to aerate.
NOTE:
Never cross hard surfaces (sidewalks, driveways, stepping stones etc.) with the tines down.
To prevent turf damage, aerator must be raised completely out of the ground while turning the tractor.
Do Not back up when the tines are in the ground or damage to the tines and clamps may occur.
When aerating soft ground and full penetration is not desired, the depth may be controlled by raising the
cradle assembly with the hydraulic system.
Failure to lubricate the aerating wheels can cause damage to the axles, bushings and the wheels.
6
RENOVAIRE
SERVICE
SERVICE
DO NOT use tractor hydraulics to support the aerator while servicing. Hydraulic lines may rupture
causing unit to fall suddenly.
When replacement parts are required, use genuine Schiller Grounds Care, Inc. parts or parts with
equivalent characteristics including type, strength and material. Failure to do so may result in
product malfunction and possible injury to the operator and/or bystanders.
Thoroughly clean all tines inside and out when aerating is completed. A light coat of oil will prevent rust and
insure proper coring and slicing the next time the unit is put into service.
Lubrication
1. Lubricate aerating wheels after every four hours of use. Use a standard lithium based grease.
2. After lubrication of wheels is complete, lubricate the pivot shafts located on the clamps secured to the tool
bar.
3. Wipe off lubrication fittings before and after lubrication of aerating wheels.
4. Transport wheel bearings should be repacked yearly using a good grade wheel bearing lubricant.
Transport Wheels
1. Check daily.
2. Repack with grease yearly.
3. Air pressure:
MINIMUM 45 p.s.i.
MAXIMUM 65 p.s.i.
7
SERVICE
RENOVAIRE
Axle Replacement
1. Remove the weight tray from the desired aerating wheel assembly. The weight tray supports can remain
attached to the side rail.
2. Remove the aerating wheel assembly from the tool bar.
3. Remove one side rail from the wheel assembly and remove the axle. You may need to tap the axle, using
a wood or rubber mallet, to remove it.
4. Install the new axle 19 Figure 2.
5. Attach the side rail onto the wheel assembly and mount the assembly onto the tool bar.
6. Mount the weight tray onto the tray supports.
7. Lubricate the wheel after assembly.
Storage Instructions
1. Thoroughly clean all tines, inside and out, after aerating is completed. A light coat of oil sprayed onto the
tines or blades will help prevent rust and ensure proper coring the next time the unit is put into service.
2. Unit should be stored on boards to protect tines or blades from rust and damage. Store in a dry location.
3. Lubrication before long storage periods will help prevent moisture build up in the lubrication cavities.
4. When bringing unit out of storage, check for loose bolts and damaged parts. Tighten and replace as
needed.
5. Check hydraulic cylinder for leaks and replace seal kit if needed. If the cylinder end cap has a
RETAINING RING, order item 25. If the cylinder cap has a LOCK WIRE, order item 30.
6. If the unit is equipped with a hydraulic hand pump, check the pump for leaks and proper fluid level.
Check the hydraulic hose connections for tightness and check the hose for any wear or damage. Refer to
the parts list on Page 14 to order replacement seal kits for the pump. The hydraulic hose can be obtained
by ordering item 10.
7. Proper storage and maintenance will extend the usage and performance of the unit.
8
RENOVAIRE
SPECIFICATIONS
Specifications
Chassis:.............................................................. 2" extra strong pipe
Hitch:................................................................... Clevis type with 3/4" diameter pin
Axles:................................................................... Aerating: 1-1/4" diameter
Transporting: 3/4" diameter bolted to frame
Wheels:................................................................ Aerating: 12 cast iron wheels w/bushings
Transporting: Pneumatic 4.80 X 4.00-8, 6 ply
Net Weight:.......................................................... w/roller bearings
Approximately 1000 lbs.
Dimensions:
Width:.................................................................. 8'
Transport Height:................................................ 30"
Length:................................................................ 9'
Operating Speed:................................................ Up to 10 mph
Transport Speed:................................................ Up to 10 mph
Aerating Width:................................................... 6'
Aerating Depth:................................................... Up to 5"
Aerating Pattern:................................................ Approximately 6" X 6"
Hydraulic Lift:..................................................... Raise and lower aerating wheels
Hydraulic Cylinder.............................................. 2-1/2" bore with 8" stroke
rated @ 3000 p.s.i.
Lubrication.......................................................... Pressure grease fittings
9
AERATION TOOLS
515196 - 1/2" Coring Tine
515197 - 3/4" Coring Tine
(Single Tine Part Numbers)
Use 1/2" or 3/4"coring tines for thorough aeration
programs in the Spring and Fall. Soil cores up to 4"
(102mm) in length can be removed with minimal surface disturbance letting in air, moisture and fertilizer
to the root zone. The cores on the surface quickly
disintegrate forming top dressing for an excellent
seed bed. Using this system, rain water run-off is
minimized and extra moisture is held down in the root
zone.
521155 - Deep Slicing Knife
515193- Shallow Slicing Knife
(SIngle Knife part Numbers)
Use for aeration and renovation programs during
all seasons. Slicing knives control thatch by cutting
through grass runners and also have the advantage
of no surface clean up after aerating. Knives are
especially helpful in that they do not place buried
seeds of noxious weeds on the surface where they
can germinate.
Slicing knives are especially recommended for
athletic fields. Due to the "invisible" slices, moisture,
air and fertilizer can be trapped while not creating
hazardous playing conditions for athletes.
520404- Aerating Tine
(Single Tine Part Number)
Use for turf building and Fall renovation programs.
These tines will thoroughly open up the soil by
penetrating deep into the ground bringing up large
amounts of soil, which then becomes top dressing.
10
RENOVAIRE
REPLACEMENT PARTS (SEAL KIT)
RENOVAIRE
SEAL KITS
Schiller Grounds Care, Inc. has three service kits
available for gasket and seal replacement on worn
pumps. Using the illustration shown above and part
numbers, determine which Replacement Seal Kit is
needed then contact your nearest Schiller Grounds
Care, Inc. dealer.
Earlier Models: Some of the earlier models will
have these parts to be replaced. Seal kit Part No.
548812 contains these parts, but depending on which
model you have, they may not have to be used.
A Relief Valve is also available. The valve is optional
and can be obtained by ordering Part No. 548832.
ƒ These parts included in Seal Kit Part No. 548831
These parts included in Seal Kit Part No. 548812
11
RENOVAIRE
This page intentionally left blank.
12
RENOVAIRE
PARTS SECTION
PARTS
SECTION
13
FRAME ASSEMBLY
FIGURE 1
14
RENOVAIRE
FRAME ASSEMBLY
RENOVAIRE
ITEM PART NO.
FIGURE 1
DESCRIPTION
QTY
1-1
1-2
1-3
1-4
1-5
64006-05
LOCKWSHR-HELICAL 1/2
64140-5
COTTER PIN-1/8X1-1/2
64025-19
NUT-1/2-13 HEX
64123-24
BOLT-1/2-13 X 2
544315
FRAME-MAIN
(INCLUDES ITEMS 6, 9, 10)
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
835892
DECAL DANGER HANDS & FEET 2
64163-91
WASHER-.531X2.000X.125 2
518495
SPRING
2
519842
LABEL-INSTRUCTION
1
4130430
LABEL-RENOVAIRE
2
546018
EYE BOLT, ASSEMBLY
2
545499.2
TONGUE
1
546009-1
WHEEL
2
(INCLUDES ITEMS 16, 17, 21, 22, & 23)
DESCRIPTION
QTY
8
3
8
4
1
1-14 548473
PIN-CRADLE
1-15 64123-05
BLT-HEX 1/2-20X1-1/2
1-16 385174
BEARING-CONE
1-17 515181
HUB
1-18 515182
AXLE
1-19 515183
NUT-3/4-16
1-20 64044-11
SCREW-SET 10-24X1/4
TIRES-4.80/4.00-8
(CAN BE OBTAINED LOCALLY)
3
4
2
2
2
4
2
2
1-21 807630
SEAL-OIL
1-22 808088
CUP-BEARING
1-23*886735
STEM-VALVE
1-24 546014
CYLINDER-HYD 2-1/2
(WITH RETAINING RING)
545535
KIT-SEAL
548345
RING-LOCKING
4
4
2
1
1-25
1-26
1-27
1-28
4
2
1
2
548602
PIN-HAIR
548603
PIN-CLEVIS
546017.2
ASSY-CRADLE
546009
tire and wheel assy
(includes items 1, 15-22)
ITEM PART NO.
1
1
*NOT ILLUSTRATED
15
AERATING WHEEL
FIGURE 2
16
RENOVAIRE
AERATING WHEEL
RENOVAIRE
ITEM PART NO.
FIGURE 2
DESCRIPTION
QTY
2-1 64006-05
LOCKWSHR-HELICAL 1/2
2-2 4161125
DECAL-RYAN OVAL
(ON REAR AND OUTSIDE OF TWO
OUTSIDE TRAYS ONLY)
12
4
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
64123-70
BLT-HEX 3/8-16X1-1/2
305134
NUT-HEX, JAM, 7/8-14
64123-50
BLT-HEX 3/8-16X1
64229-03
NUT-NYLON LOCK 3/8-16
64123-100 BLT- HEX 3/8-16X2-1/4 192
307665
NUT, HEX, JAM, 3/4-16
64025-19
NUT-1/2-13 HEX
309799
WASHER, SHKPRF, 3/4
316912
SCREW, HEX 1/2-13X2-1/4
316954
LOCKWASHER-7/8
515103
SHAFT
515109.7
CLAMP
515115.7
CAP
515118.7
SUPPORT-WEIGHT TRAY
515119.2
TRAY-WEIGHT
515120.7
SUPPORT-WEIGHT TRAY
515185
AXLE
515193
KNIFE-SHALLOW
515196
TINE, 1/2" CORING
515197
TINE, 3/4" CORING
515198
CLAMP-TINE
515204.7
RAIL-SIDE
520404
TINE, AERATING
521155
KNIFE, DEEP SLICING
546048
WHEEL
(CONTAINS ITEMS 28 & 29)
48
12
24
72
2-28
2-29
2-30
2-31
2-32
515184
4163242
548230
548256
64141-4
ITEM PART NO.
DESCRIPTION
QTY
12
12
12
12
12
6
6
6
6
6
6
6
96
96
96
96
12
96
96
12
BUSHING
12
SPACER, WHEEL ASSEMBLY12
FITTING
18
SEAL-OIL
24
NUT-WLF 3/8-16
192
17
HYDRAULIC HAND PUMP
FIGURE 3
18
RENOVAIRE
HYDRAULIC HAND PUMP
RENOVAIRE
ITEM PART NO.
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
545370
64006-03
64006-02
64123-47
64025-05
64025-02
518455
521656.7
546010
546012
F0314
48255-01
548592.7
814494
FIGURE 3
DESCRIPTION
QTY
ITEM PART NO.
DESCRIPTION
QTY
PUMP KIT, COMP
1
WASHER-LOCK 3/8 HELICAL 4
LOCKWASHER-HELICAL 5/16 4
BLT-HEX 5/16-18X1-1/4
4
NUT-3/8-16 HEX
4
NUT-HEX 5/16-18
4
CLIP-HANDLE
2
PLATE-PUMP
1
HOUSING-PUMP
1
HOSE-HYD 20" (508 mm)
1
SCREW-#10 X 3/4 SLF TP 2
STREET ELBOW 90DEG 3/8 1
HANDLE
1
U-BOLT-3/8-16
2
19
SCHILLER GROUNDS CARE, INC.
ONE BOB-CAT LANE
P.O. BOX 469
JOHNSON CREEK, WI 53038
920-699-2000
www.schillergc.com
BOB-CAT BUNTON RYAN STEINER
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