FactoryCat MINI-MAG 2010 Version 2.0 Floor Machine Operator Manual
Below you will find brief information for Floor Machine MINI-MAG 2010 Version 2.0. This manual provides instructions on how to operate and maintain the MINI-MAG 2010 Version 2.0 floor machine. It covers topics such as machine setup, battery charging, maintenance, and troubleshooting. The manual also includes a safety section with important warnings and precautions that should be followed when operating the machine.
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MINI-MAG
Operator Manual
2010 Version 2.0
R.P.S. Corporation Phone: 1-800-450-9824
P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin 53401
How to use this manual
This manual contains the following sections
Table of contents:
Tells you where to look in manual.
Machine delivery form:
Should be filled out upon machine instalation and faxed to 1‐866‐632‐6961 or online at WWW.factorycat.com
Warranty policy:
Tells you coverage,exclutons and limitations to waranty.
Saftey:
Section contains important information regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
Machine Setup:
Tells you how to setup machine from uncrateing to intaling squeegee and brushes.
Machine controls:
Shows you the different machine controls and features.
Operations:
section is to familiarize the operator with the operation and function of the machine.
Battery charging:
Shows you how to charge the batteries (on‐board and off board charging)
Maintenance:
This section contains preventative maintenance to keep the machine and its components in good working condition. They are listed in this general order:
‐ Batteries
‐ Scrub Brushes
‐ Adjusting Squeegee
‐ Service Schedule
‐ Machine Trouble Shooting
Troubleshooting:
A list of common problems that may occur.
Note:
The serial number of your machine is located on the lower half of the control panel of the machine. (see picture to the right)
*
As our policy is one of constant improvement, all information and specifications are subject to change without notice.
*
Serial Number
Table of contents
Table of contents
Machine delivery form
Standard Warranty policy form
Safety:
Safety messages
Safety precautions
Machine controls
LCD screen menu displays
Machine controls and features
Machine setup:
Uncreating machine
Connecting batteries
Attaching squeegee
Adjusting squeegee
Removing squeegee
Replacing or rotating squeegee
Instaling disk pad driver or brush
Instaling cylindrical brushes
Operation:
Pre‐cleaning check list
Operating hints
One pass scrubbing (brush drive machines)
Scrub only (brush drive machines)
Vacuum only (brush drive machines)
One pass scrubbing (traction drive machines)
Scrub only (traction drive machines)
Vacuum only (traction drive machines)
Adjusting solution flow
Adjusting curtains/wipers
Draining solution tank
Draining recovery tank
Open recovery lid
Flush recovery tank
Clean drain saver
Clean vac screen
Tip tank
Squeegee up
Squeegee down
Deck height adjustment
Vac motor
Solution filter
cleaning solution filter
Page 15
Page 15
Page 15
Page 16
Page 16
Page 16
Page 16
Page 17
Page 17
Page 17
Page 17
Page 18
Page 18
Page 18
Page 19
Page 19
Page 19
Page 19
Page 1
Page 2
Page 3
Page 4‐5
Page 4
Page 5
Page 6‐8
Page 6
Page 7‐8
Page 9‐12
Page 9
Page 9
Page 9
Page 10
Page 10
Page 10
Page 11
Page 12
Page 13‐19
Page 13
Page 13
Page 14
Page 14
Page 14
Battery Charging
External battery charging
Charger Specificatons
On‐board charging
Maintenance
Daily maintenance
Weekly maintenance
Monthly maintenance
Yearly maintenance
Storing machine
Checking battery specific gravity
Prventative maintenance records
Troubleshooting
Troubleshooting central command
Problem cause and soultion
Common wear parts
Page 20‐22
Page 20
Page 20
Page 21‐22
Page 23‐25
Page 23
Page 23
Page 23
Page 23
Page 23
Page 23
Page 24‐25
Page 26‐29
Page 26‐27
Page 28‐29
Page 30
Table of contents page 1
1‐800‐634‐4060
Machine Install / Warranty Registration
www.factorycat.com
Installing Dealer:
Location: (City, State):
End‐User Company Name
Address:
Installed By:
Install Date:
End‐User Contact:
City/State:
Phone:
Model:
Fax:
Serial #:
Email:
Hour Meter:
BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES:
SCRUBBERS
Zip
BURNISHERS
SWEEPERS
ALL MACHINES
In addition to the above items the buyers representative has received the operator’s manual and been advised to read the manual before operating the machine.
Installed By (print)
Buyers Representative (print)
Signature
Signature
Buyer agrees to pay for any repairs, adjustments, or secondary training that manufacturer determines is excluded from the warranty.
COMPLETE AND FAX FORM TO 1‐866‐632‐6961 or online www.factorycat.com
Machine delivervy form page 2
STANDARD WARRANTY POLICY (RPS Corporation)
RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specified below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R.P.S.
Corporation and its vendors. This policy is effective January 1, 2010 and is subject to change on production units at a future date.
COVERAGE, EXCLUSIONS AND LIMITATIONS:
Coverage:
Parts:
Labor:
Travel:
All Models sold (Sweepers, Scrubbers, Burnishers)
36 months / 1,500 hours on “Power On” hour meter
12 months
3 months (150 mile maximum)
Poly Tanks:
OEM Parts:
Validity:
Limitation:
7 Years (Water should not exceed 135°F/57°C
3 months
Fully completed Machine Delivery Form (online or fax) is on record at RPS.
Warranty will begin on date of machine installation to end‐user or 6 months after shipment from RPS Corp to the distributor if unsold at that time.
This warranty includes all parts on the machine except normal wear parts. Some of these exceptions are:
Squeegee Blades, Wiper Blades, Skirts and Curtains.
Caster Wheels, Squeegee Wheels and Bumpers.
Lights (Strobe, Headlights, or Bulbs).
Chains and Belts.
Filters, Screens, and Vacuum Bags.
Motor Brushes and commutater wear.
Brooms, Brushes, Pads and Pad Retainers.
Hoses and Tubing.
Drive Tires, Pneumatic Wheels and Tubes.
Rubber Floor Seals and Gaskets.
Vacuum motors with evidence of moisture or debris intrusion or > 400 hours.
The Batteries (see below).
NOT COVERED: Routine maintenance, adjustments or parts damaged from abuse, neglect, improper use of the machine, or lack of scheduled “daily, weekly, monthly” maintenance in accordance with our published
PM Sheets.
POLY TANKS: 7 Years Coverage against leakage due to manufacturer’s defect in materials or workmanship. Tank warranty void water used exceeds 135°F/57°C
NOTE: Freight coverage for 3‐Years under the parts section of warranty.
BATTERIES: Warranted through battery manufacturer for One (1) Year (prorated) from the date of delivery. The battery manufa approves or denies the warranty coverage after analysis. We rely on solely on their review. NOTE NOT COVERED: Damage from water, failure to use OEM charger, or non‐distilled water.
Battery terminals – Battery terminals and cable connections are covered for 30 days from the shipment of the machine.
(Battery terminals should be maintained every 30 days.)
Standard Warranty policy page 3
Safety
Safety messages
Your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs you of potential hazards that could hurt you or others.
It is not practical or possible to warn you of all the hazards associated with operating this unit.
You must use your own good judgment.
This machine is intended for commercial use. It is designed to be used on hard floors in an indoor environment, with the recommended pads or brushes.
1. DO NOT OPERATE UNIT:
Unless trained and authorized.
Unless operator manual is read and understood.
If unit is not in proper operating condition.
With water that exceeds 135F/57C.
With high percentage bleach mixture.
2. WHEN OPERATING UNIT:
Remove loose objects from the floor that may be projected from the revolving brushes.
Keep hands and feet away from revolving brushes.
Do not operate machine where flammable liquids are present.
Use extreme caution when maneuvering.
3. BEFORE LEAVING:
Drain Tanks
Make sure machine is turned off.
Stop on level surfaces.
Disconnect batteries.
4. BEFORE SERVICING:
Stop on level surface, and secure machine.
Disconnect batteries.
Safety page 4
!! Safety precautions!!
WARNING:
Hazardous voltage. Shock, burns or electrocution can result. Always disconnect the batteries before servicing machine.
WARNING:
Batteries emit hydrogen gases. Explosion or fire can result. Keep sparks and open flames away.
WARNING:
Charge unit in a well ventilated area, and keep battery compartment open when charging. Explosion or fire could result.
WARNING:
Battery acid can cause burns. Wear protective eye wear and gloves when servicing batteries.
WARNING:
Do not store outdoors or pressure wash.
Prevent electronic components from getting wet.
WARNING:
The use of parts and solutions other than that recommended by the manufacturer may cause damage or endanger people.
WARNING:
Dress safely. Do not wear rings or metal wrist watches while working on this machine. They can cause an electrical short, which, can cause serious burns. Do not work on this machine while wearing a tie, scarf or other loose, dangling neckware or clothing. These loose items can tangle in the rotating parts and cause serious injury or even death.
WARNING:
Do not use the machine as a step ladder or chair.
WARNING:
Only operate this machine from the operators position. It was not designed to carry passengers.
WARNING:
Do not operate this machine on ramps or uneven surfaces. When climbing a ramp, always drive the machine in forward straight up or down the ramp. Never drive across the incline. Do not back down or turn on ramps!
WARNING:
Do not use a high precentage bleach mixture
WARNING:
Always use the charger provided by the maufacturer to charge the machine.
It is an automatic charger, specifically designed to charge at the appropriate rate. If you must use a different charger, disconnect the batteries before charging. This will prevent damage to the electronic speed controller.
WARNING:
Understand the dynamic braking system before you operate the machine on ramps. Machine may coast.
WARNING:
Do not park the machine on ramps or slopes.
WARNING:
Do not operate the machine if any parts have been removed or damaged.
WARNING:
Do not remove, paint over, or destroy warning decals. If warning decals become damaged, they must be replaced.
WARNING:
Do not operate machine in unsafe condition. If the machine is in need of repair or is in any way unsafe to operate, the matter should be reported immediately to the shift supervisor. Do not operate the machine until it is returned to proper operating condition.
WARNING:
This machine must only be operated by trained operator. As part of his or her training, they must read this manual thoroughly. If extra copies are needed, contact your local dealer.
WARNING:
Always turn off the machine, before leaving it unattended.
WARNING:
Do not operate over electrical floor outlets. May result in serious injury.
WARNING:
Do not use water that exceeds
135F/57C may result in damage to tanks
Safety page 5
LCD screen menu displays
SCREEN # 1 (Operator)
SCREEN #3 (Maintenance)
1
11
2
4
10
3
1
SCREEN W/ERROR CODE
1
8
11
2
9
***Use green menu selection button on control panel to change screens***
1.
Battery level indicator ‐ Indicates the energy level remaining in the batteries. (Shown on all menu displays)
2.
Scrubdeck down pressure gauge ‐ Sets the down pressure on the brushes.
3.
Vacuum on ‐ Indicates the vacuum is "on".
4. Scrub motors on ‐ Indicates the brush motors are "running".
5.
Key switch hour meter ‐ Tells you the total hours the machine has been on.
6.
Scrub brush hour meter ‐ Tells you the total hours the brush motors have been used.
7. Transport hour meter ‐ Tells you the total hours the drive system has been used.
8.
Error warning symbol ‐ Indicates when there has been a diagnostic code error.
9.
Diagnostic code ‐ When the machine has detected an error it will display the warning symbol
and a diagnostic code which tells you what's wrong.
10. Water on ‐ Indicates the solution flow is "on"
11. Solution level ‐ Indicates the gallons per minute (G.P.M) 0 ‐ 1.0 .
(For common error codes and descriptions see pages 27 & 28.)
Machine controls and features page 7
5
6
7
6
7
8
9
Machine controls and features
23
1
2 3
4 5
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22
24
11
25
29
10
27
28
18
19
20
12
13
14
15
16
17
11
26
27
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31
32
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29
34
35
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40
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49 50
33
Machine controls and features page 7
51
33
52
Machine controls and features
1. MAIN POWER SWITCH: Turns the machine on and off.
2. BATTERY GUAGE/HOUR METER: Indicates the amount of battery charge remaining.
3. SCRUBDECK DOWN PRESSURE GUAGE: Indicates the amount of down pressure being applied to scrubdeck.
4. SOLUTION FLOW SWITCH: Turns solution flow on.
5. SCRUBDECK SWITCH: Raises and lowers the scrubdeck and controls amount of down pressure being applied.
6. KEY SWITCH: Turns power on to the machine. (Standard on Traction Drive, Optional on Brush Drive.)
7. CIRCUIT BREAKER: 2 AMP resettable circuit breaker.
8. CIRCUIT BREAKER: 25 AMP resettable circuit breaker.
9. CIRCUIT BREAKER: 40 AMP resettable circuit breaker.
10. CHARGER PORT: Red 50 used to receive charger input for optional external charger.
11. REVERSE SWITCH: Pull back for reverse.
12. HANDLE BAR: Adjustable Handle Bar
13. SPRAY JET (BLUE) (OPTIONAL): Activates Spray Pump for remote Spray Wand.
14. "ON BOARD" SOAP SYSTEM (GRAY) (OPTIONAL): Dispenses soap into Solution Tank.
15. ECON (GREEN) TOGGLE SWITCH (OPTIONAL): Reduces power to give machine longer run time
16. POWER (BLACK) TOGGLE SWITCH (OPTIONAL): Turns power on and off
17. KEY SWITCH: Turns power on to the machine.
18. OSCILLATING (ORANGE) TOGGLE SWITCH (OPTIONAL): Engages different scrubhead parameters for increased stripping.
19. SIDE BROOM (YELLOW) TOGGLE SWITCH (OPTIONAL): Turns Side brooms on and off.
20. WATER SHUTOFF (LIGHT BLUE) TOGGLE SWITCH (OPTIONAL): Turns water on and off.
21. MENU CONTROL: Scrolls through different options on the LCD display, there are three different screens.
22
. LCD SCREEN: Lists functions and settings of the machine.
23. SOLUTION FLOW CONTROL (BLUE) TOGGLE: Push down to reduce, and push up to increase solution flow.
24. SCRUBDECK SWITCH: Raises and lowers the scrubdeck.
25. DOWN PRESSURE (BLACK) TOGGLE SWITCH: Controls the pressure to the scrubdeck, push forward for more down pressure.
26. WARNING PLATE: Explosion warning.
27. WARNING PLATE: Detergent/Water warning.
28. SERIAL NUMBER PLATE: Machine identification.
29. SPEED CONTROL KNOB: Controls the speed of the Traction Drive. Turn counter‐clockwise to reduce speed.
30. TRACTION DRIVE: Propels machine forward/backward.
31. SOLUTION FLOW VALVE: Controls solution flow rate.
32. SOLUTION FILTER: Filters water solution prior to scrubbing.
33. WALL ROLLERS: Helps protect machine when scrubbing near walls.
34. "PAD ASSIST" DRIVE ADJUSTMENT KNOB: Adjusts amount of offset being applied to brush.
35. DRIVE BUTTON: Depress to drive forward, release to stop. (starts & stops the drive motor)
36. "DRAIN SAVER" STRAINER: Helps prevent clogging of drain ports.
37. VAC SCREEN: Protects Vac Motor from debris.
38. CASTER: Twin casters for stability.
39. MAIN TIRE: Drive Tires.
40. JAWS: Protects Scrubdeck from collision damage.
41. TANK‐IN‐TANK: Solution/Recovery Tank (17 gallon capacity each).
42. SOLUTION FILL LID: Fill port for filling Solution Tank.
43. RECOVERY LID: Used for flushing out Recovery Tank area with fresh water.
44. CLEAR COVER: For viewing inside Recovery Tank area.
45. CONTROL PANEL: Machine controls and access to electrical components.
46. SOLUTION LEVEL INDICATOR & DRAIN TUBE: Shows precise level of cleaning solution in Tank & Drain Port.
47. VACUUM HOSE: Vacuumizes Squeegee. NOTE: Keep free and clear of blockage.
48. SQUEEGEE BLADE: Recovers dirty water from floor to be recovered by Vacuum Hose.
49. SQUEEGEE PITCH ADJUSTMENT: Adjusts pitch of Squeegee. Deflection should be even across entire blade.
50. "ON BOARD" BATTERY CHARGER: Recharges Batteries.
51. RECOVERY DRAIN HOSE: Allows for controlled draining of Recovery Tank.
52. TANK LATCH: Secures tank to frame.
Machine controls and features page 8
Machine setup
Attaching squeegee
Uncrating machine
Carefully check the crate for any signs of
Damage and that the batteries are in the unit.
1. Lower the squeegee mounting plate by
rotating the lift lever "A" clockwise.
(SEE BELOW)
A
To uncrate the machine, remove banding from
Around the crate. Take off the top and sides
And dispose of properly. Remove brackets (a) from machine wheels. Remove bolts (b) from pallet then remove board (c). Carefully roll the machine off of the base. Notify the carrier immediately if concealed damage is discovered.(see below)
Connecting batteries
Your machine is equipped with (2) 12‐volt/115 AH, or (2)
12‐volt/165 AH, Deep Cycle, Batteries, which form a 24 volt system.
(SEE PICTURE BELOW FOR CORRECT CABLE CONNECTIONS.)
1. Turn all switches to the off position and remove key
(if machine is equipped with optional key switch).
2. Turn on main power switch and check the battery
condition meter to ensure correct installation.
Charge batteries if needed. (SEE BATTERY CHARGING.)
WARNING! Batteries are a possible environmental hazard.
Consult your battery supplier for safe disposal methods.
NOTE: Orientation of batteries is critical for cables to reach!
2. Loosen the two knobs "B" on the squeegee
and slide them into the slots in the squeegee
mounting plate. (SEE BELOW)
B
B
3. Tighten the two knobs, and connect the
vacuum hose "C" from the machine to
the squeegee. (SEE BELOW)
24-Volts
C
*BATTERY CABLE CONNECTIONS*
4. You may have to adjust the squeegee pitch.
(SEE ADJUSTING SQUEEGEE ON NEXT PAGE.)
Machine setup page 9
Adjusting squeegee
1. Turning adjustment knob "A" clock‐wise
(tightening) will lower tips & raise center.
(SEE PICTURE BELOW.)
Removing squeegee
1. With the squeegee in the up position,
turn machine power off.
2. Disconnect vacuum hose "A" from squeegee
and loosen both knobs "B". (SEE BELOW)
3. Pull squeegee assembly rearward from the
lifting carrier.
4. Inspect or repair as needed and reinstall.
A
2. This squeegee is adjusted too far back and will not
pick up on the corners. *note tips off the floor*.
(SEE BELOW)
2
2
3. This squeegee is adjusted too far forward and will not
pick up in the center. *note center spaced off the floor*.
(SEE BELOW)
3
4. This squeegee is adjusted just right with good
deflection across the entire rear blade.
(SEE BELOW)
B
A
B
Replacing or rotating squeegee blades
FOR SAFETY: Before leaving or servicing machine stop on level surface, turn off machine and remove key.
1. Remove the squeegee assembly from the
machine. Remove blade retainer strap and
remove squeegee blade.
2. Rotate the squeegee to new edge position or
replace as required.
3. Install blade on the locating pins of squeegee
assembly.
4. Install squeegee retainer strap.
5. Fasten and lock knobs.
Machine setup page 10
Instaling disk pad driver or brush
1. Turn on machine power.
2. Raise the scrub deck by depressing the brush
switch (O) to the up and off position and turn
machine power back off.
3. The machine is equipped with jaws. Remove
pin "A" and undo latch "B" on front of jaws to
open them. (SEE BELOW)
4. Select the correct pads or brushes that
best meet your cleaning application.
Consult your local dealer for assistance.
5. Pad installation: attach pads to pad drivers
before connecting drivers to motor hub.
center clip "C" should click twice. (SEE BELOW)
B
A
C
6. Attach brushes or pads to motor hubs.
Squeeze the scissor locking device and lift
brush up on to the motor drive hub. Make
sure the scissors close and lock once the
brushes are on. (SEE BELOW)
D
7. With brushes locked in place, close jaws,
secure latch and insert pin.
Scrub brushes
There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the
"COMMON WEAR PARTS" page to assist in selecting the proper brush or pad for the work at hand.
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
Machine setup page 11
INSTALLING CYLINDRICAL BRUSHES
1. Turn on machine power.
2. Raise the scrub deck by depressing the brush
switch (O) to the up and off position and turn
machine power back off.
3. Disconnect batteries.
3. Remove side access door on each side of scubdeck
by depressing latch button "A" and unscrewing thumb
screw "B". (SEE BELOW)
7. Brush driver shown misaligned.
(SEE BELOW)
Old Style Driver New Style Driver
8. Brush driver shown properly aligned.
(SEE BELOW)
A
B
4. Slide brush "C" in onto brush driver on opposite side and
spin until you feel it catch and drop in. (SEE BELOW)
5. When the brushes are engaged, replace the brush
access door.
6. Lift up on the wipers first to close the side door and
depress the latch until the door is secured.
NOTE: If the brushes are not fully engaged with the
drivers the brushes will be damaged.
Do not force the access door back on.
This usually indicates improper brush installation.
Old Style Driver New Style Driver
9. To adjust the tension of the belts turn
adjustment screw "D" clock‐wise to tighten,
counter‐clockwise to loosen. (SEE BELOW)
10. To adjust the height of the wipers loosen
the 3 screws "E" and slide wiper blades up
or down in the slots. (SEE BELOW)
D
C
Machine setup page 12
E
PRE‐CLEANING CHECK LIST
Read and understand the safety section on pages 5 and 6 before operating the machine.
1. Check battery condition gauge on the control panel.
Make sure batteries are fully charged before using.
2. Check the condition of the pads or brushes.
Operation
OPERATING HINTS
3. Check the condition of the squeegee blades.
4. Transport the machine to the filling station.
Raise the scrubhead and squeegee when transporting.
1. Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow. To increase the solution flow rate, rotate the solution control knob counter‐clockwise. To shut the solution off completely, just release the drive button.
2. Keep an eye on the clear vacuum cover to make sure there is not any foamy buildup in the recovery tank. If excess foam begins to develop, pour a recommended foam control solution into the recovery tank. Foam is usually an indication of excessive soap.
3. Always operate at lower speeds when scrubbing around walls and objects. You should reduce the speed, to maintain control when turning.
5. Turn machine off.
6. Fill the tank with up to 17 gallons of clean water either at
front fill port "A" or rear fill port "B". Access rear fill port by
raising the recovery tank lid. Note water temprature must not
exceed 135F/57C and do not use high percentage bleach
mixture. (SEE BELOW)
*The clear tube "C" at the rear of the machine indicates
the amount of water in the tank. (SEE BELOW)
8. Add "approved" cleaning chemical. Use the proper
dilution ratio indicated on the bottle. Call if unsure.
Note: Use only non‐flammable commercial cleaning
chemicals. Your authorized distributor can assist you in
selecting a proper chemical.
4. If squeegee starts to streak, raise and wipe the blades with a clean cloth. If the problem continues, check the blades for wear or damage, and rotate if needed. You may need to presweep before scrubbing.
5. Change or turn over pads when dirty. Rotate the scrub brushes every week.
6. Stay clear of objects protruding from the floor, such as sockets, grates, for they will damage the pads and squeegee blades.
B
A
7. During brief stops you do not have to turn anything off, the brushes and solution will automatically stop when the drive button is released.
8. Always keep an eye on your gauges. They let you know the status of a particular system at a glance.
If your battery gauge is reading low, you must stop immediately, and recharge. Running the batteries dead, will result in damage to the batteries.
C
9. When you run out of solution, raise the brushes, and continue to vacuum the remaining water until it is consumed.
The solution sight hose is used to indicate the level of detergent remaining in the tank.
10. When you are ready to stop, pick up the brushes, turn off the solution switch, pick up the squeegee, and drive the machine back to the charging area. Be sure to drain both tanks before storing the machine.
Operation page 13
ONE PASS SCRUBBING
BRUSH DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A", make sure
the "PAD ASSIST" adjustment knob "B" is at a
low setting.
2. Lower squeegee by rotating the squeege lift lever
"C" all the way to the right (vac motor will turn on
automatically.)
3. Lower scrub head to the floor, use the
top half (+) of the brush switch "D".
4. Turn on the solution switch "E".
5. Begin scrubbing by depressing the green control
button "F" on the handle bar. Adjust the "PAD
ASSIST" adjustment knob "B" to the desired setting.
6. Once the machine begins to move, check
the down pressure gauge "G". Start scrubbing
at the middle. Do not scrub in the red, or the
circuit breaker will blow.
7. To stop the machine, let go of the green
control button "F".
B
A
SCRUB ONLY
BRUSH DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A", make sure
the "PAD ASSIST" adjustment knob "B" is at a
low setting.
2. Lower scrub head to the floor, use the
top half of the brush switch "D".
4. Turn on the solution switch "E".
5. Begin scrubbing by depressing the green control
button "F" on the handle bar. Adjust the "PAD
ASSIST" adjustment knob "B" to the desired setting.
6. Once the machine begins to move, check
the down pressure gauge "G". Start scrubbing
at the middle. Do not scrub in the red, or the
circuit breaker will blow.
7. To stop the machine, let go of the green
control button "F".
VACUUM ONLY
BRUSH DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A".
2. Lower squeegee by rotating the squeege lift
lever "C" all the way to the right (vac motor will
turn on automatically.)
3. Push machine forward over solution.
G
E
D
C
F
Operation page 14
D
A
H
ONE PASS SCRUBBING
TRACTION DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A", make sure
the speed control knob "B" is at it's lowest setting.
2. Lower squeegee by rotating the squeege lift lever
"C" all the way to the right (vac motor will turn on
automatically.)
3. Lower scrub head to the floor, use the
top half (+) of the brush switch "D".
4. Turn the solution flow adjustment knob "E"
to regulate the amount of solution flow.
5. Begin scrubbing by depressing one of the
green control buttons "D" on the handle bar.
Adjust the speed control knob "B" to the desired
setting.
6. Once the machine begins to move, check
the down pressure on the LCD screen "F".
To adjust the down pressure, push toggle switch
"G" forward to increase pressure backward to
decrease pressure. Start scrubbing at the #1 or
#2 marks. Do not use the #4 or #5 marks without
management's approval.
7. To operate the machine in reverse, simply pull
the forward/reverse switch "H" back towards the
handle bar. The reverse speed is set to approx‐
imately 50% of the forward speed.
8. To stop the machine, let go of the green
control button "D".
C
D
B
E
Operation page 15
F
SCRUB ONLY
TRACTION DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A" make sure
the speed control knob "B" is at it's lowest setting.
2. Lower scrub head to the floor, use the
top half of the brush switch "D".
4. Turn the solution flow adjustment knob "E"
to regulate the amount of solution flow.
5. Begin scrubbing by depressing one of the
green control buttons "D" on the handle bar.
Adjust the speed control knob "B" to the desired
setting.
6. Once the machine begins to move, check
the down pressure on the LCD screen "F".
To adjust the down pressure, push toggle switch
"G" forward to increase pressure backward to
decrease pressure. Start scrubbing at the #1 or
#2 marks. Do not use the #4 or #5 marks without
management's approval.
7. To operate the machine in reverse, simply pull
the forward/reverse switch "H" back towards the
handle bar. The reverse speed is set to approx‐
imately 50% of the forward speed.
8. To stop the machine, let go of the green
control button "D".
VACUUM ONLY
TRACTION DRIVE MACHINES ‐ (SEE BELOW)
1. Turn on machine power switch "A", make sure
the speed control knob "B" is at it's lowest setting.
2. Lower squeegee by rotating the squeege lift
lever "C" all the way to the right (vac motor will
turn on automatically.)
3. Begin vacuuming by depressing one of the
green control buttons "D" on the handle bar.
G
D
ADJUST SOLUTION FLOW
1. Push up on solution toggle "A" to increase solution flow
and push down on the toggle to decrease solution flow.
(SEE BELOW)
A
DRAINING SOLUTION TANK
To drain unwanted cleaning solution from the solution tank, perform the following steps.
(SEE BELOW)
1. Pull the clear sight tube/drain hose "A" off barbed fitting.
2. Rinse out tank and solution flow system with clean water.
ADJUST CURTAINS
1. For Jaw curtains release latch "A" and remove pin "B"
on front of jaws to open jaws. (SEE BELOW.)
2. Loosen curtain band screws "C".
3. To adjust curtain to the desired height just slide the
curtain up or down in the slots and tighten screws.
4. Close jaws, reconnect latch and reinsert pin.
A
C
B
A
ADJUST WIPERS
1. For cylindrical side wipers loosen wiper band screws
"D". (SEE BELOW)
2. To adjust wiper to the desired height just slide the
wiper up or down in the slots and tighten screws.
DRAINING RECOVERY TANK
Always empty recovery tank when refilling the solution tank.
You can refill the solution tank while the recovery tank is draining. To drain the recovery tank, remove drain hose (A) from hook at rear of tank and unscrew cap. (SEE BELOW)
NOTE: LEAVE RECOVERY LID OPEN WHEN DRAINING TANK!
A
D
Operation page 16
OPEN RECOVERY LID
1. Release both latches "A" on recovery tank lid.
(SEE BELOW)
2. Rotate lid fully open.
A
CLEAN "DRAIN SAVER"
WITH RECOVERY LID OPEN & TANK FULLY DRAINED
1. Remove 2" squeegee intake hose "A" from
"Drain Saver" strainer "B". (SEE BELOW)
2. Remove stainless screen, dispose of debris.
3. Rinse screen with fresh water from the outside
to the inside holding screen upside down.
This will allow for better cleaning.
4. Replace the screen into the bracket.
5. Replace 2" squeegee intake hose.
FLUSH RECOVERY TANK
1. Rinse the recovery tank after every use. This will
prevent heavy buildup on the bottom of the tank,
foul odors, and clogging of the drain hose.
(SEE BELOW "A")
A
B
3. After rinsing, reattach drain hose "B" on hook.
(SEE BELOW)
A
CLEAN VAC SCREEN
WITH RECOVERY LID OPEN & TANK FULLY DRAINED
1. Remove vac screen retaining clip "A".
(SEE BELOW)
2. Pull vac screen and float ball assembly (B) off
the vac box.
3. Rinse with hot water.
4. Dry thoroughly.
5. Replace vac screen onto box.
6. Replace and tighten retaining clip.
B
A
B
Operation page 17
TIP TANK
1. Fully drain solution tank.
2. Fully drain recovery tank.
3. Remove squeegee.
4. Unlatch tank latch "A" on each side of machine.
(SEE BELOW)
5. Open Jaws. (SEE BELOW)
6. Tip tank back carefully until supported by strap.
(strap not shown) (SEE BELOW)
* CAUTION: Casters need to be swiveled back (B) as
shown, otherwise machine will tip.
A
SQUEEGEE UP
1. To raise the squeegee off the floor rotate
squeege lift lever "A" counter‐clock‐wise
all the way to the left. (SEE BELOW)
A
B
SQUEEGEE DOWN
1. To lower the squeegee to the floor
rotate squeegee lift lever "B" clockwise
all the way to the right. Vac motor will
turn on automatically. Use with remote
vac wand. (SEE BELOW)
B
Operation page 18
DECK HEIGHT ADJUSTMENT
1.
T o adjust deck height for brush clearance,
loosen jam nut on adjustment bolt
"A",
turn
adjustment bolt clock-wise to raise deck,
counter-clockwise to lower deck.
Retighten jam nut. (SEE BELOW)
A
SOLUTION FILTER
1. The solution system has a "INLINE FILTER"
"A"
to filter
out cleaning solution prior to scrubbing.
(SEE BELOW)
A
VAC MOTOR
(SEE BELOW)
1. The machine is equipped with a 24 volt, 3/4 hp,
vac motor
"A"
.
2. If foam or water gets past the recovery tank's vac
screen/ball system the "UNLOADER VALVE"
"B"
will drain
it from the "VAC BOX"
"C"
.
3. The vac motor has an "optional" "FOAM MUFFLER"
"D"
available for quiet machine operation.
CLEANING SOLUTION FILTER
(SEE BELOW)
1. To clean the "SOLUTION FILTER" Unscrew the clear
cap
"A"
from housing
"B"
and remove the "STAINLESS
STEEL"
screen
"C"
.
2. Rinse any debris from the screen with clean water.
3. Reinstall screen and screw cap back on tightly.
A
C
A
D
B
C
B
Operation page 19
Battery charging
EXTERNAL BATTERY CHARGING (OPTIONAL)
CAUTION:The following instructions are intended for the
24v charger supplied with the machine.
Do not use any other charger with this machine.
CHARGER SPECIFICATIONS
* OUTPUT VOLTAGE OF 24 VOLTS.
* OUTPUT CURRENT OF 18 AMPS MAX (OPTIONAL).
* INPUT VOLTAGE OF 110 VOLTS/60 HZ.
* AUTOMATIC SHUT OFF CIRCUIT.
* MADE FOR DEEP CYCLE BATTERIES.
DANGER: Always charge batteries in a well ventilated area. Batteries emit hydrogen gas. Explosion or fire can result.
Keep sparks and flame away. Shield eyes when servicing batteries and avoid contact with battery acid.
1. Transport machine to a well ventilated area for charging.
2. Turn the machine off.
3. CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES
ARE EXPOSED.
4. Check the water level through "pro‐eye" window in
each battery. (SEE TOP PICTURE.) Do not charge the
machine unless the water is slightly higher than the
plates. If needed, add enough distilled water to just
slightly cover the plates. Be careful not to over fill.
Batteries can overflow during charging. Replace caps
before charging.
5. With the red 50 charger plug connected to the machine
"FIRST" (SEE MIDDLE PICTURE.) plug the charger power cord
into a grounded 110 volt standard wall outlet "SECOND".
(SEE BOTTOM PICTURE.)
6. The charger will automatically begin charging, and
automatically shut off when fully charged. (check gauge)
7. After the charger has turned off, unplug the charger from
the wall outlet "FIRST", then unplug the red 50 charger plug
from the machine "SECOND".
8. Recheck the cell level after charging. If needed, add
distiled water up to the correct level. Be certain to
replace the caps securely and to wipe off the top of
the batteries with a clean cloth.
Battery charging page 20
4
5
6
ON‐BOARD CHARGER
ON‐BOARD BATTERY CHARGING (OPTIONAL)
CAUTION:The following instructions are intended for the
24 charger supplied with the machine.
Do not use any other charger with this machine.
CHARGER SPECIFICATIONS
* OUTPUT VOLTAGE OF 24 VOLTS.
* OUTPUT CURRENT OF 15 AMPS MAX (OPTIONAL).
* INPUT VOLTAGE OF 110 VOLTS/60 HZ.
* INPUT VOLTAGE OF 220 VOLTS/55 HZ. (OPTIONAL).
* AUTOMATIC SHUT OFF CIRCUIT.
* MADE FOR DEEP CYCLE BATTERIES.
DANGER: Always charge batteries in a well ventilated area. Batteries emit hydrogen gas. Explosion or fire can result.
Keep sparks and flame away. Shield eyes when servicing batteries and avoid contact with battery acid.
1. Transport machine to a well ventilated area for charging.
2. Turn the machine off.
3. CAUTION ALWAYS WEAR EYE PROTECTION WHEN BATTERIES
ARE EXPOSED.
4. Check the water level . Do not charge the
machine unless the water is slightly higher than the
plates. If needed, add enough distilled water to just
slightly cover the plates. Be careful not to over fill.
Batteries can overflow during charging. Replace caps
before charging.
5. Plug the charger power cord
into a grounded standard wall outlet .
(SEE PICTURE.)
6. The charger will automatically begin charging, and
automatically shut off when fully charged. (check gauge)
CHARGER
7. After the charger has turned off, unplug the charger from
the wall outlet .
CHARGER CORD
8. Recheck the cell level after charging. If needed, add
distiled water up to the correct level. Be certain to
replace the caps securely and to wipe off the top of
the batteries with a clean cloth.
Battery charging page 21
ON‐BOARD CHARGER
Battery charging page 22
Maintenance
Daily Maintenance
1. Remove and clean pads or brushes. Never use soiled pads when cleaning. Replace pads when they become packed with residue.
Yearly Maintenance
1. Call your local dealer for yearly maintenance
2. Remove and clean debris from the float shut‐off screen and drain saver located inside the recovery tank.
3. Drain and rinse tanks thoroughly
Storing Machine
1. Be sure to flush the tanks out completely. To thoroughly flush out any solution chemicals in solution line and valves, refill solution tank with a few gallons of warm clean water and run machine until tank is empty.
4. Inspect vacuum hose for any objects obstructing the air flow.
5. Raise squeegee and wipe blades with a clean cloth.
Store squeegee in the raised position to prevent damage or setting of the blades.
2. Open the recovery tank lid to promote air circulation.
3. Raise brushes and squeegee.
6. Wipe down machine if needed. Use a nonabrasive, non solvent cleaner, or a clean damp cloth.
7. Recharge the batteries if needed.
Weekly Maintenance
1. Check battery water level in each cell of the batteries, and fill as needed. Always use distilled water to refill batteries. Batteries should be filled approximately 3/4" to 1" above the plates. Overfilling will cause the batteries to leak during charging. The charging process creates gas bubbles inside the battery, which effectively increases the volume of the electrolyte.
2. Clean battery tops to prevent corrosion.
3. Rotate brushes. Rotate the left to the right and right to left. On cylindrical models from front to back, or end to end if using different materials.
Checking Battery Specific Gravity
Use a hydrometer to check the battery specific gravity.
Checking Gravity
A. Hydrometer
B. Battery
Note: do not take readings immediately after adding distilled water, if water and acid are not thoroughly mixed, the reading may not be accurate.
Check the hydrometer against this chart
SPECIFIC GRAVITY
@ 80
v
F (27
v
C)
1.265
1.225
1.190
1.155
1.120
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
25% CHARGED
DISCHARGED
4. Drain and rinse tanks thoroughly. To thoroughly flush out any solution chemicals in solution line and valves, refill solution tank with a few gallons of warm clean water and run machine until tank is empty.
Monthly Maintenance
1. Check scrub head and squeegee lifting cables for wear and spring tension.
2. Check machine for water leaks and loose nuts and bolts.
3. Check to see if battery cables are tightened
(Tighten if needed)
Note: if the readings are taken when the battery electrolyte is any temperature other than 80
v
F (27
v
C), the reading must be temperature corrected.
To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80
v
F (27
v
C): add (+) to the specific gravity reading 0.004 (4 points), for each 10
v
F
(6
v
C) above 80
v
(27
v
C).
subtract (‐) from the specific reading 0.004
(4 points), for each 10
v
F (6
v
C) below 80
v
F (27
v
C).
4. Check parking brake
Maintenance page 23
Preventative maintenance records
CUSTOMER INFORMATION
CUSTOMER
ADDRESS
CITY
MACHINE INFORMATION
MODEL #
WORK ORDER#
STATE
SERIAL #
HOUR METER:
ZIP CODE
BATTERY CONDITION
Battery # 1 Hydrometer
Battery # 1 Water Condition
Battery # 2 Hydrometer
Battery # 2 Water condition
Battery # 3 Hydrometer
Battery # 3 Water Condition
Battery # 4 Hydrometer
Battery # 4 Water condition
Cell #1 Cell #2
Clean Battery Tops. Check Battery Cable and Terminal Condition
NOTES:
Cell #3 Cell #4 Cell #5 Cell #6
BRUSH CONDITION
Scrub Brush Fiber Length
Brush Drive Sockets
Drive Hubs
CHECK OPERATION AND CONDITION OF:
Main Power Switch or Key Switch
Handle Bar Switches
Speed Potentiometer
Reverse Switch
LCD Display
Page Switch
Brush Pressure Switch
Brush Pressure Managers Lock Out
Reverse Switch
Brush Switch
Brush Deck Lift System
Brush Motor
Brush Drive Belt
Solution Potentiometer
Solution Solenoid
Vacuum Switch
Vacuum Motor Performance
Vacuum Filter
Recovery Drain Hose & Plug
Squeegee Lift System
Squeegee Adjustment
Good
Good
IN SPEC
Rotated Brushes
Worn Needs Replacement
Worn
REPAIR
Needs Replacement
PROBLEM
continued on next page
Maintenance page 24
Preventative maintenance records
IN SPEC CHECK OPERATION AND CONDITION OF:
Spray Jet Switch
Spray Jet Pump, Hose & Nozzle
Battery Charger Connectors
Battery Charger
IN SPEC CLEAN AND/OR LUBRICATE
Solution Filter
Squeegee Pivot Points & Knobs
Scrub Deck Linkage
Caster grease fittings
Squeegee Knob Threads
Squeegee Pivot Points
Brush Head Pivot Points
VISUALLY INSPECT:
Solution Tank Condition
Recovery Tank & Lid Condition
Drain Saver
Vacuum Float
Vacuum Motor Brushes
Vacuum Hoses
Vacuum Filter
Solution Hoses
Squeegee Tool and Throat
Squeegee Blades
Blade retainers & Hardware
Squeegee Wheels
Brush Skirts
Brush Motor Brushes
Brush or Pad Driver Condition
Drive Wheel Condition
Caster Condition
COMMENTS
IN SPEC
REPAIR
REPAIR
REPAIR
PROBLEM
PROBLEM
PROBLEM
Techni ci a n's Na me
Techni ci a n's Si gna ture
Cus tomer's Na me:
Cus tomer's Si gna ture
©2006 R.P.S. Corpora ti on
Da te
Da te
continued from previous page
Maintenance page 25
Troubleshooting
Troubleshooting central command
NOTE: This machine is operated by a sophisticated electronic "CONTROLLER" that has many fail‐safes within it. The controller self‐analyzes problems and flashes a four‐digit numeric code of what is wrong in the LCD window.
Most of these codes require a technician's attention. You should not attempt repairs you are uncomfortable with, especially if you are not used to working on electronics.
The complete list of codes is published in the simplified electronic trobleshooting manual, which is available to technical people. However, we have included the basic codes that you can usually resolve yourself.
1. 1E03 AND 1E04 ERROR. Check the small safety switch next to the red plug below the dashboard. This switch will turn off the traction drive and brushes as a safety feature while the charger is plugged in. The switch may be stuck, or the plug twisted at an angle, engaging the switch. This code will also flash if the wiring becomes very wet. In this case, either wait until the wiring dries out, or call a technician.
2. 7601 AND 7602 ERROR. Pads or brushes current over load. This can can occur when the pads/brushes hit a bump in the floor. To restart the pads, turn off the key and turn it on again. To avoid this error, either slow down on bumpy parts of the floor, or reduce downpressure on the pads or brushes.
3. 1600 ERROR. Voltage exceeds the maximum.
Either the batteries are mis‐wired, or the charger is still plugged into the machine.
4. 7700, 7701, 7702, AND 7703 ERROR. The vacuum motor has exceeded it's authorized power limit. Turn off main power switch and turn on again to clear.
Troubleshooting page 26
Troubleshooting central command
5. 7900 AND 7901 ERROR. The emergency stop button is out.
6. HIGH THROTTLE ERROR. You pressed the drive button before turning on the key. Turn off the key, release the drive button and try again.
7. 2C00 AND 2C01 ERROR. Low voltage warning. Voltage has dropped down below the minimum required to operate the machine. If you wait a few minutes, the batteries may coast up a bit in voltage, allowing you to drive very slowly to the recharge station.
8. 7802 ERROR. The traction motor was used to climb a ramp, and was running up the ramp for more than the 60 seconds allowed for this. Turn off the key, turn on again, and continue. You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly, or you could overheat and damage the traction motor.
9.
All other error codes. Turn off the main power switch and disconnect the positve battery cable from the batteries for more than one minute (the time is needed to drain the controller's on‐board capacitor). Reconnect the cables being sure they are tight; too loose will burn the batteries. If you overtighten the cables you can damage the battery's lead terminal. Try again.
10.
If the problem cannot be solved by any of these remedie's call your local dealer's service department.
Troubleshooting page 27
Troubleshooting
Problem
No power, nothing operates
Brush motor doe_not operate
Vacuum motor does not operate
Insufficient solution flow
Cause
Faulty power switch
Batteries need charging
Faulty battery
Loose battery cable
Main circuit breaker tripped
Green button is not depressed
Circuit breaker tripped
Carbon brushes worn
Faulty brush motor or wires
Faulty vacuum switch
Circuit breaker tripped
Faulty vacuum motor
Carbon brushes worn
Solution tank low
Flow knob turned down
Solution filter clogged
Solution line clogged
Solution valve clogged
Solution
Contact local servicing dealer
See charging batteries
Replace battery
Tighten loose cable
Wait 5 minutes for auto reset
Determine cause and correct
Depress button on handle bar
Reset & reduce pressure
Determine cause and correct
Contact local servicing dealer
Contact local servicing dealer
Replace switch
Reset & check hose
Determine cause and correct
Contact local servicing dealer
Contact local servicing dealer
Refill solution tank
Turn knob more open
Remove cover and clean
Remove and blow out with compressed air
Remove cover and clean
Troubleshooting page 28
Troubleshooting
Problem
No solution flow
Poor water recovery
Poor water recovery on turns
Tires noisy
Poor traction
Short run time
Cause
No solution in tank
Solution switch off
Solution screen clogged
Faulty solution solenoid
Faulty solution switch
Recovery tank is full
Ball/screen is clogged
Vacuum hose is clogged
Squeegee is clogged
Squeegee blade is worn
Faulty vacuum hose
Vacuum motor gasket torn
Tank gasket faulty
Drain plug loose
Vac motor faulty
Battery charge low
Wipers worn
Wipers chatter
Squeegee swing is binding
Incorrect squeegee size
Bearing dry
Faulty hubs
Excessive brush pressure
Worn drive tire
Heavy soap concentration
Batteries run down
Batteries still down
Batteries low on water
Batteries over cycled
Solution
Fill solution tank
Turn solution switch on
Remove and clean screen
Contact local servicing dealer
Contact local servicing dealer
Empty recovery tank
Remove screen and clean
Remove debris
Remove debris
Rotate or replace blades
Contact local servicing dealer
Contact local servicing dealer
Contact local servicing dealer
Tighten plug
Contact local servicing dealer
Charge batteries overnight
Replace wiper material
Tighten pivot points
Contact local servicing dealer
Contact local servicing dealer
Grease bearings
Contact local servicing dealer
Reduce pressure with switch
Replace tires
Contact local servicing dealer
Charge batteries twice
Contact local servicing dealer
Fill with distilled water to 3/4" above the lead plates
Contact local servicing dealer
Troubleshooting page 29
Common Wear Parts
Brushes Model
17"-Disk
Model
20"-Disk
Model
23"-Disk
Model
26"-Disk
Model
28"-Disk
Super-Grit
Tough-Grit
Midi-Grit
Light-Grit
Poly (.028)
Nylon (.016)
Tampico
17-421 SS
17-421 S 20-421 S 23-421 S 13-421 S 14-421 S
17-421 C 20-421 C 23-421 C 13-421 C 14-421 C
17-421 PS
17-421 P
17-421 N
17-421 T
20-421 SS 23-421 SS
20-421 PS 23-421 PS
20-421 P
20-421 N
20-421 T
23-421 P
23-421 N
23-421 T
13-421 SS
13-421 PS
13-421 P
13-421 N
13-421 T
14-421 SS
14-421 PS
14-421 P
14-421 N
14-421 T
Pad Driver 17-421 D 20-421 D 23-421 D 13-421 D 14-421 D
Diamond Driver 17-421 DD 20-421 DD N/A N/A N/A
Brush repair kit: 40-423 Replacement locating clip for all brushes.
NOTE: # In Disk Column Denotes Pad Size: 13,15, 17
Pads Disk Level
Super-Black ##-422 BB Very High
Black ##-422 B High
Brown
Green
Blue
Red
White
##-422 BR
##-422 G
##-422 BL
##-422 R
##-422 W
High
Medium
Moderate
Moderate
Light
Extra pad driver retaining clip: 40-433
Color
Black
Black
Brown
Green
Blue
Red
White
NEW STYLE CYL BRUSHES FOR MACHINE SERIAL #50000 & GREATER
Brushes Model
24"-Cyl
Super-Grit N/A
Tough-Grit 225-821S
Midi-Grit 225-821C
Light-Grit
Poly (.028)
225-821PS
N/A
Nylon (.016) 225-821N
OLD STYLE CYL BRUSHES FOR MACHINES PRIOR TO SERIAL #50000
Brushes
Super-Grit
Tough-Grit
Midi-Grit
Light-Grit
Poly (.028)
Nylon (.016)
Tampico
Model
24"-Cyl
N/A
22-521 S
22-521 C
22-521 PS
N/A
22-521 N
N/A
Squeegee blade kits & Complete Squeegee assemblies
Squeegee size Model
17"-Disk
Model
20"-Disk
Model
23"-Disk
Model
26"-Disk
Model
24"-Cyl
Model
28"-Cyl
Gum Rubber blade kit
Linatex blade kit
Complete squeegee assemblies
32" squeegee Standard Standard Standard Standard Standard Optional 22-770 G 22-770 L 23-7180
35" squeegee Optional Optional Optional Optional Optional Standard 25-770 G 25-770 L 25-7180
NOTE:
NOTE:
Squeegee blade kits include (1) Rear Blade, (1) Front Blade, and (2) Backup Wheels with harware.
Squeegee Assemblies (complete) listed above all come with Linatex blades.
NOTE:
Size is stamped into the top of the painted steel squeegee body on all squeegee's.
NOTE:
The 32" squeegee is designed for narrow isles and may not have the same water control around tight turns as the larger squeegees.
SOAP
Heavy Duty Degreaser
Citrus
Freezer
Tire Mark Remover
For more soap information call PowerCat 414-745-9337 www.powercatsolutions.com
Common wear parts page 30

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Key features
- One-pass scrubbing
- Scrub-only mode
- Vacuum-only mode
- Adjustable solution flow
- Adjustable down pressure
- On-board battery charger