Wilton FK350-4 Owner`s manual

Wilton FK350-4 Owner`s manual
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This Manual is Bookmarked
Owner's Manual
Cold Saw
Models: FK350-2, FK350-2SX, FK350-4, FK350-4SX
FK350
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60124
Ph.: 800-274-6848
www.wmhtoolgroup.com
FK350-SX
Part No. M-FK350-2
Revision B 02/07
Copyright © WMH Tool Group
Warranty and Service
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your WILTON® tools. For the name of an Authorized Service Center
in your area call 1-800-274-6848.
MORE INFORMATION
Group distributor, or visit wiltontool.com.
WARRANTY
WILTON products carry a limited warranty which varies in duration based upon the product. (MW = Metalworking)
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general WILTON warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal
wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no
defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the handling and shipping costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not
binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings,
and accessory equipment which they may deem necessary for any reason whatsoever.
2
Table of Contents
Warranty and Service.................................................................................................................................... 2
Table of Contents.......................................................................................................................................... 3
Warnings ....................................................................................................................................................... 4
Introduction ................................................................................................................................................... 6
Specifications ................................................................................................................................................ 6
Cutting Capacity (All Models) .................................................................................................................... 6
FK350 Features......................................................................................................................................... 7
Features ........................................................................................................................................................ 8
Miter Cutting Head..................................................................................................................................... 8
Miter Position Lock .................................................................................................................................... 8
Self-centering Vise .................................................................................................................................... 8
FK350 Controls.......................................................................................................................................... 8
FK350-SX Controls.................................................................................................................................... 8
Trigger Handle........................................................................................................................................... 8
Flood Coolant System ............................................................................................................................... 8
Installation ..................................................................................................................................................... 9
Unpacking the machine ............................................................................................................................. 9
Anchoring and handling the machine ........................................................................................................ 9
Electrical Connections................................................................................................................................... 9
Controls ....................................................................................................................................................... 10
Control Panel – FK350 ............................................................................................................................ 10
Trigger Handle – FK350 .......................................................................................................................... 10
Control Panel – FK350-SX ...................................................................................................................... 10
Operation..................................................................................................................................................... 11
FK350 ...................................................................................................................................................... 11
FK350-SX ................................................................................................................................................ 11
Miter Adjustment...................................................................................................................................... 12
Trip Adjustment – FX350-SX................................................................................................................... 12
Depth Stop – FK350 ................................................................................................................................ 12
Maintenance................................................................................................................................................ 13
Maintenance Requirements .................................................................................................................... 13
Periodic Maintenance .............................................................................................................................. 13
Coolant .................................................................................................................................................... 13
Changing the Saw Blade ......................................................................................................................... 13
Air Prep Unit – FK350-SX only................................................................................................................ 13
Lubrication ............................................................................................................................................... 14
Coolant System ....................................................................................................................................... 14
Blade Selection ........................................................................................................................................... 15
Troubleshooting .......................................................................................................................................... 18
Parts ............................................................................................................................................................ 19
Ordering Replacement Parts................................................................................................................... 19
Head Assembly – FK350 & FK350-SX.................................................................................................... 20
Power Feed Assembly – FK350-SX........................................................................................................ 22
Stock Stop Assembly............................................................................................................................... 24
Stand Assembly – FK350 ........................................................................................................................ 25
Stand Assembly – FK350-SX.................................................................................................................. 26
Base Assembly – FK350 ......................................................................................................................... 28
Base Assembly – FK350-SX ................................................................................................................... 30
Manual Vise Assembly – FK350 ............................................................................................................. 32
Power Vise Assembly – FK350-SX ......................................................................................................... 34
Guard Assembly – FK350 & FK350-SX .................................................................................................. 36
In-Feed Table Assembly.......................................................................................................................... 38
Out-Feed Table ....................................................................................................................................... 39
Pneumatic Drawing – FK350-SX ................................................................................................................ 40
Wiring Diagram – FK350............................................................................................................................. 40
Wiring Diagram – FK350-SX....................................................................................................................... 41
3
Warnings
1. Read and understand the entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. The cold saw is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a cold saw, do not use until proper training
and knowledge have been obtained.
5. Do not use this cold saw for other than its intended use. If used for other purposes, WMH Tool Group
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this cold saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating the cold saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
x
Lead from lead based paint.
x
Crystalline silica from bricks, cement and other masonry products.
x
Arsenic and chromium from chemically treated lumber.
10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.
13. Make certain the machine is properly grounded.
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
17. Make sure the cold saw is firmly placed on a secure foundation.
18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
19. Provide for adequate space surrounding work area and non-glare, overhead lighting.
20. Keep the floor around the machine clean and free of scrap material, oil and grease.
21. Keep visitors a safe distance from the work area. Keep children away.
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
4
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do
not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
26. Use recommended accessories; improper accessories may be hazardous.
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.
Follow instructions for lubricating and changing accessories.
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
29. Do not stand on the machine. Serious injury could occur if the machine tips over.
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
31. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
5
Introduction
The FK350 and FK350-SX are circular saws designed to provide a reliable solution to the needs of
machine shops and production environments that work with steel or iron. The FK350 is manually
operated: after clamping the material in the vise, the operator presses the trigger handle starting the
blade, and brings the operating lever downward to cut the material. The SX offers both semi-auto and
manual mode. When in semi-auto mode, operator positions material, and then presses the cycle-start
button. The saw control system activates the vise and clamps the material, and brings the head down
completing the cut. The head then is raised and the vise released, completing the cycle. An optional foot
switch is available to facilitate convenient cycle-start. The FK350 and FK350-SX can perform miter cuts
up to 45º to the right or left.
Specifications
Model...................................FK350-2 .....................FK350-4.................FK350-2SX................ FK350-4SX
Disc Blade
Disc diameter ..............14" (350mm) ..............14" (350mm).............. 14" (350mm) ............. 14" (350mm)
Hole diameter................1.3" (32mm) ...............1.3" (32mm)............... 1.3" (32mm) .............. 1.3" (32mm)
Blade thickness ............0.1" (2.5mm) ..............0.1" (2.5mm).............. 0.1" (2.5mm) ............. 0.1" (2.5mm)
Cutting Speed
Blade Speed (RPM) ................ 44/88 ......................... 44/88.......................... 44/88.......................... 44/88
Motor
Motor ................................. 2HP/3HP ................... 2HP/3HP.................... 2HP/3HP.................... 2HP/3HP
Voltage ................................ 220VAC ..................... 440VAC......................220VAC......................440VAC
Other
Coolant Capacity......................3 gal. ..........................3 gal........................... 3 gal........................... 3 gal.
Dimensions ....... 25"L x 43"W x 75"H ...25"L x 43"W x 75"H....28"L x 50"W x 60"H....28"L x 50"W x 60"H
Weight ....................................720lbs ........................720lbs.........................800lbs........................ 800lbs
Cutting Capacity (All Models)
Tubing
Solid
Degree
Round
Square
Rectangle
90°
4.5"
4.25"
5.5" x 3.75"
45°
3.5"
3.5"
3.5" x 3.5"
90°
2"
2"
2" x 2"
45°
1.75"
1.75"
1.75" x 1.75"
The specifications in this manual are given as general information and are not binding. WMH Tool Group
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,
and accessory equipment deemed necessary for any reason whatsoever.
6
FK350 Features
FK350 Cold Saw
FK350-SX Cold Saw
7
Features
Miter Cutting Head
The miter cutting head is the unit that cuts the
material and consists of a cast iron base, blade
support unit and guard, transmission unit, and
motor. The depth of cut is set by adjusting the
depth cut stop. The miter cutting head swivels
and locks into -45º, 90º, and +45º by means of a
locking mechanism. Depressing the mechanism
overrides the lock, permitting the head to adjust
to any position between -45º and +45q.
Figure 1
Miter Position Lock
Flood Coolant System
The miter position lock secures the miter cutting
head from movement. The miter is secured
when the lock is pushed all the way to the left
and can be positioned when the lock is moved to
the right.
The coolant pump must be
submerged before operating to prevent
damage to the pump.
Coolant is dispensed directed onto the saw
blade from a coolant fitting on the upper blade
guard. Coolant is provided through tubing from
the coolant pump (Figure 2) in the machine
base.
Self-centering Vise
The self-centering vise holds the work piece in
place during cutting. The work piece is secured
in the vise by turning the vise handles.
Adjust the coolant flow valve on coolant fitting to
achieve desired flow. When the coolant switch is
in the ON position, flow starts when the drive
motor is started. Turning off the coolant switch
stops coolant flow.
FK350 Controls
The control panel consists of the Power (On/Off)
switch and High/Stop/Low switch, and an
integral coolant system. To operate the
machine, the Power switch must be set to on
and the High/Stop/Low switch must be set for Hi
or Low. Then depress the trigger handle to start.
This coolant system can operate with either a
soluble oil base coolant or water-soluble
synthetic coolant. Coolant should be changed
regularly. Some recommended brands are DoAll
and Lenox. These coolants are available at your
local industrial distributor.
FK350-SX Controls
This machine features a 2-speed motor, feed
speed control, an integral coolant system, and
two modes of operation; manual mode, and
semi-automatic mode. In semi-auto, the
complete cut cycle is initiated via push button.
The semi-auto cut cycle closes the vise
clamping the material, powers the head down
completing the cut, then raises the head, and
opens the vise. In manual mode, head up/down,
and vise open/close is initiated by switches.
Trigger Handle
The trigger handle (Figure 1) is located on the
operating lever used to raise and lower the saw.
It contains a micro-switch, which is activated
when the operator depresses the run trigger.
Figure 2
8
Installation
Electrical Connections
Unpacking the machine
All electrical connections
must be done by a qualified
electrician. All adjustments or repairs must
be done with the machine disconnected from
the power source, unplugged. Failure to
comply may result in serious injury!
Do not handle the packed
machine using slings.
To install the machine, first remove the packing,
paying particular attention not to cut any electric
wires or hydraulic hoses. Lift using straps
(Figure 3).
FK350-2 and FK350-2SX are rated at 220V.
FK350-4 and FK350-4SX are rated at 440V.
These machines not supplied with a plug. Use a
plug and outlet rated at least 20amps. The
circuit for the machine should also be protected
by at least a 20 amp circuit breaker or fuse.
Make sure that the blade turns in the correct
direction. If it does not, simply reverse two of
the phase wires on the supply input.
The sawing machine is now ready for use.
Figure 3
Anchoring and handling the machine
The base of the machine must be anchored to
the floor by two lag bolts or studs properly
anchored into concrete.
9
Control Panel – FK350-SX
Controls
Emergency – Emergency Stop: This turns off
the controls, and the machine. When used, it
requires that “Control On” button be pushed.
Control Panel – FK350
The Control Panel (Figure 4) is located on the
front the cabinet stand and consists of the
Power and High/Stop/Low switches, described
below.
Vise – Open/Close (Manual mode
Power Switch – The Power switch has two
positions, Off and On.
Start – In manual mode, this starts the saw
blade. In Semi-auto, this starts the cut-cycle.
High/Stop/Low Switch – This switch controls
the blade speed. To operate the saw, the power
switch must set to on, High or Low must be
selected and the Run Trigger depressed.
Head-UP/ Head-Down – Manual mode only
Mode selection – Select Semi-auto, or Manual
mode.
Feed rate – sets feed rate of cut cycle
Figure 4
Trigger Handle – FK350
Figure 6
To operate, the Power switch must be set to on
a Hi or Low speed selection made, and the
trigger handle, depressed.
High/Stop/Low Switch – Refer to Figure 7;
located on the front of the cabinet stand;
controls the blade speed (Figure 7).
Figure 5
Figure 7
10
Operation
Before using the machine:
‰
Check that safety devises (ex., blade
guards) are in position and work perfectly
and that personal safety requirements are
complied with.
‰
Check the sharpness of the blade and verify
coolant flow.
FK350-SX
To operate machine,
FK350
1. Clear the Emergency Stop.
1. Make sure the work piece is securely
clamped in the vise.
2. Press Control On.
3. Select the desired blade speed.
2. Turn the power on (A, Fig. 8).
4. Select Manual or Semi-auto.
3. Select the cutting speed (B, Fig. 8).
Manual Mode – Position material and tighten
the vise. Position the head switch to Head-Down
until cut is complete. Position the head switch to
Head-Up until head retracts to desired height.
Semi-auto Mode – Set the head travel trips to
achieve desired head travel extents. Position
material in the vise allowing approximately .125"
for proper air vise operation, and then press
cycle start. After the cycle is complete, the vise
opens for material repositioning.
Note: The coolant pump is activated while the
motor is running.
Figure 8
4. Grip the trigger handle (Figure 5) on the
control lever.
5. Start the blade by pressing the micro-switch
on the handgrip.
The down stroke speed of the head is controlled
manually by the operator. The coolant pump is
activated during the time that the head is below
the upper limit position.
When the cut is complete:
6. Raise the head.
7. Remove the work piece from the vise using
the vise hand wheels.
Figure 9
11
Miter Adjustment
The adjust the miter position follow the steps
below while referring to Figure 10:
1. Move the miter position lock (A) to the right
to release.
2. Adjust the head to the desired angle ranging
from –45º to +45º by pushing on the back of
the motor to the right or left. The miter
position is shown on the scale (B).
3. A detent mechanism locks the head in
the -45º, 90º and +45º positions and will
prevent the head from rotating. For a miter
position other than -45º, 90º and +45º, press
the lever (C) to release while rotating the
head.
4. When the desired cutting angle is set, move
miter position lock (A) to the left to secure.
Figure 11
Depth Stop – FK350
The depth cut stop adjustment limits the lower
travel limit of the saw blade during a cutting
operation.
Remove
power
when
making this adjustment.
Failure to comply may result in serious
injury!
Figure 10
Trip Adjustment – FX350-SX
To adjust the depth of cut (refer to Figure 12):
The height of retract and depth of cut trips set
the travel limit of the head.
1. Using two 13mm wrenches, loosen the lock
nut (A).
Te set the trips (refer to Figure 11):
2. With the saw in the fully lowered position,
turn the screw (B) until the saw blade
bottoms out at the desired level.
1. Turn the machine on and run in manual
mode.
3. Tighten the lock nut.
2. Move the head up to the desired height of
retract position.
3. Loosen the lock knob (A) and slide the trip
(B) down until it makes contact with the trip
plate (C).
4. The trip plate fixes the position mechanically
while the limit switch (D) signals the control
system.
5. Tighten the lock knob.
6. Move the head down to the desired depth of
cut position.
Figure 12
7. Loosen the lock knob (E) and slide the trip
(E) up until it makes contact with the trip
plate (not visible in Figure 11).
8. Tighten the lock knob.
12
Air Prep Unit – FK350-SX only
Maintenance
The Air Prep Unit regulates the air pressure
supplied to the saw. It is located in the cabinet
stand and is accessible through the access door
located below and to the left of the control panel.
Referring to Figure 13, it consists of a pressure
regulator, pressure gauge, water trap and
lubricator. Air pressure (90lbs. minimum) is
supplied to the air intake valve located near the
bottom of the cabinet on the left side. The
pressure regulator should be adjusted to 90–
120lbs.
Maintenance Requirements
All maintenance must be
carried out with the power switched off.
Failure to comply may result in serious
injury!
On completion of maintenance, ensure that
replaced parts and/or any tools used have been
removed from the machine before starting it up.
Required Maintenance:
Periodic Maintenance
‰
‰
‰
‰
‰
‰
‰
‰
‰
Remove chips from the machine, preferably
with cloth)
Remove chips from the coolant tank and
change coolant regularly (see Coolant
section)
Top up the coolant level (see Coolant)
Check the wear of the blade and change if
necessary (see Changing the Saw Blade)
Empty the chips out of the base.
Clean the vise and lubricate all the joints
and sliding surfaces, using good quality oil.
Attend to daily, weekly and annual
lubrication recommendations (see the
Lubrication section)
‰
Check weekly.
Drain water from the trap when the level
exceeds the redline.
Adjust to 2 –3 drops/minute. Refill oil when
the level drops below the lower redline. Do
not exceed past the upper redline.
Coolant
The coolant tank access door is located on the
back of the cabinet stand. Remove four hex cap
screws with a 5mm hex wrench. Check coolant
level in the coolant tank periodically and top off if
necessary. Coolant can also be added by
pouring directly on the table, which will drain into
the tank through the chip strainer.
Remove excess chips periodically from the tank.
Use the coolant level gauge to check the coolant
level.
Changing the Saw Blade
Figure 13
The cold saw must not be
connected to the power source when
changing saw blades. Failure to comply may
result in serious injury!
To change the saw blade:
1. Switch off the machine.
2. Release the lower disc guard.
3. Move the lower guard upwards.
4. Remove the blade and replace it with a new
one.
5. To secure the saw blade, reverse the
preceding steps.
13
Lubrication
For long life and trouble free operation, it is
essential that this machine is kept well
lubricated. The vice and leadscrew should be
oiled daily. Pivot joints and bearings should be
greased weekly Check the gearbox oil level
weekly, full level is top of sight glass with head
in full up position. The gearbox oil should be
changed annually, and the hydraulic fluid
[FK350-SX] should be changed annually.
Recommended Lubricants:
Gearbox
Use Texaco Meropa 460 or equivalent.
Grease fittings
Texaco Starplex 2 or equivalent
Hydraulic fluid [FK350-SX]
Texaco Rando HDZ22 or Spindura 22
Vice and Leadscrew
Regal R & O 68
Coolant System
This coolant system can operate with either a
soluble oil base coolant or water-soluble
synthetic coolant. Coolant should be changed
regularly. Some recommended brands are DoAll
and Lenox. These coolants are available at your
local industrial distributor.
Coolant Type:
‰
Soluble Oil Base
‰
Water-Soluble Synthetic Coolant
14
Blade Selection
When using the FK350 cold saw, it is important
to select the correct type of blade for the
material to be cut. This section explains the
limitations and specific applications of the
different types of blades.
General Characteristics:
Fine Tooth Pitch --used for thin wall materials
such as sheet steel, tubes and profiles
Coarse Tooth Pitch --used for large crosssections -- for soft materials (aluminum alloys
and soft alloys in general).
Determining Proper Tooth Pitch
Table 1
Proper tooth pitch depends on:
A larger pitch should be chosen when, as a
result of the shape of the piece to be cut, the
cross-section at any given point exceeds the
average cross-section given above.
a) the size of the section;
b) the hardness of the material;
c) wall thickness.
Solid sections call for
discs with a coarse
tooth pitch, while
small cross-sections
require blades with
finer teeth. This is
because when cutting
walls of small crosssection (1–7 mm)
profiles, it is important that the number of teeth
actually making the cut should not be too small,
otherwise the effect obtained will be one of
tearing rather than of chip removal, leading to a
large increase in shearing stress. On the other
hand, when cutting thick materials or solid
sections using an excessively fine tooth pitch,
the chip collects as a spiral inside the gullet, and
since fine tooth pitches have small gullets, the
accumulated chip will exceed the gullet capacity
and press against the walls of the workpieces,
resulting in poor cutting (same situation with soft
materials), greater shearing stress and hence
breakage of the blade.
Cutting and Feeding Speed
The cutting speed, in m/min, and the head
feeding speed, in cm2/min, are limited by the
amount of heat generated near to the points of
the teeth. If the head feeding speed is too high,
the cut will not be straight in either the vertical or
the horizontal plane. As we have already said,
the cutting speed depends on the strength
(kg/mm2) and hardness (HRC) of the material
and the dimensions of the thickest section. The
feeding speed depends on the cross-section of
the material. Solid or thick-walled materials
(thickness>5mm) can therefore be cut at high
speed providing there is sufficient swarf removal
by the blade, while thin-walled materials such as
tubes or thin profiles must be cut with a low
feeding speed.
A new blade requires a
break-in period, during which time about half
the normal feeding speed should be used.
Coolant
The cooling fluid ensures that the blade teeth
and material in the area of the cut do not
overheat. The fluid must be an excellent
lubricant so as to prevent abrasion of the teeth
and welding of the chips to the teeth themselves
(seizing).
15
Blade Structure
For non--ferrous metals, it is common to use
circular saws with brazed hard metal HM cutting
edge, consisting of a disc made of alloy tool
steel (71Cr1) on which the shape of the teeth
and the seats for the cutting edges are made of
Widia K10. These saws have shown excellent
wear resistance but low resistance to impact,
which is in any case a minor problem with nonferrous materials.
Figure 14
”BW” TYPE SHARPENING DIN 1838--UNI 4014
Coarse toothing with teeth alternately raked to
the right and left.
Toothing generally used on cutting-off machines
for cutting ferrous and alloy materials with
tubular and profiled sections.
Table 2
Types of Blades
The blades fitted to the FK350 and FK350-2SX
have dimensions 350 x 32 x 2.5 mm and are of
HM hard steel type since the machine is to be
used for cutting non-ferrous materials. In
addition to the size and pitch of the teeth,
however, the blades also have different
geometric characteristics in accordance with
their particular use:
Figure 15
POSITIVE AND NEGATIVE CUTTING ANGLES
The cutting angle may vary from positive to
negative depending on the cutting speed, the
profile and the type of material to be cut.
tooth cutting angle – may be negative or
positive
tooth sharpening –may be BW with an
alternate raked tooth or C with a roughing tooth
raked on both sides and a non--raked finishing
tooth
tooth pitch – the distance between the crest of
one tooth and the crest of the next tooth (tooth
pitch = T)
Figure 16
Teeth Shape
A positive angle determines better penetration of
the tool and hence lower shear stress and
greater ease of sliding for the swarf over the
cutting edge. On the other hand, the cutting
edge has lower mechanical resistance, so as the
breaking load of the material to be cut increases,
the cutting angle decreases from positive until it
becomes negative so as to offer a cutting edge
with a larger resistant section.
”C” TYPE SHARPENING (HZ)
Coarse toothing with roughing tooth raked on
both sides and non--raked finishing tooth. The
roughing tooth is about 0.3 mm higher.
Coarse toothing with roughing tooth and
finishing tooth. Used in saws with pitch greater
than or equal to 5 mm for cutting ferrous and
non-ferrous materials with solid or solid-profiled
sections.
16
Figure 17
Figure 19
Short swarf material such as brass, bronze,
aluminum and hard cast iron require smaller
cutting angles because the swarf becomes
crushed immediately and the rake angle has
little effect during the cutting stage.
Circular saws can also be characterized by other
parameters such as the whine reduction feature,
which cuts down noise at high speeds, or
expansion, which compensates for the pushing
of chips inside the cutting edge, thus reducing
the thrust on the walls of the material to be cut.
Figure 18
The FK350 uses discs with positive cutting
angles for cutting solid materials and with
negative cutting angles for cutting hollow
profiles. This is because, as a result of the high
cutting speeds (3400 rpm), even with
non-ferrous materials the tool ”strikes” against
the wall of the profile to be cut several times,
thus requiring a cutting edge with a larger
resistant section.
Figure 20
17
Troubleshooting
Troubleshooting – Blade and Cutting Problems
Problem
Teeth breaking
Rapid tooth wear
Broken blade
Probable Cause
Solution
Incorrect lubricant/coolant fluid
Ensure proper coolant flow.
Material too hard
Check the cutting speed, feed speed and air pressure
parameters and the type of blade you are using.
Disc not worn--in correctly
With a new blade it is necessary to start cutting at half
feeding speed. After the wearing--in period (a cutting
surface of about 300 cm2 for hard materials and about
1000 cm2 for soft materials) the cutting and feed
speeds can be brought up to normal values
Disc with excessively fine
tooth pitch
The swarf wedges into the bottom of the teeth causing
excessive pressure on the teeth themselves
New blade inserted in a
partially completed cut
The surface of the cut may have undergone work
hardening. When starting work again, use a lower
cutting speed and head feed speed. A tooth from the
old blade may be left in the cut: check and remove
before starting work again.
Work piece not clamped firmly
in place
Any movement of the work piece during cutting can
cause broken teeth: check the vise, jaws and clamping
pressure.
Feed speed too slow
The blade runs over the material without removing it:
increase feed speed.
Cutting pressure too high
Reduce cutting pressure.
Blade speed too high
The teeth slide over the material without cutting it:
reduce the blade speed.
Insufficient coolant
Check the coolant level and clean coolant lines and
nozzles.
Incorrect fluid concentration
Check and use the correct concentration.
Material defective
The materials may present altered zones either on the
surface, such as oxides or sand, or in section, such as
under-cooled inclusions. These zones, which are
much harder than the blade, cause the teeth to break:
discard or clean these materials.
Feed speed too high
Reduce blade speed.
Teeth in contact with material
before starting the cut
Always check the position of the blade before starting
a new job.
Insufficient coolant
Check the coolant level and clean coolant lines and
nozzles.
18
Troubleshooting – Machine Fault & Operating Problems
Problem
Probable Cause
Solution
Electrical power supply
Check: the phases; the cables; the plug; the socket.
Also check that the motor connections are in place.
Transformer
Check that the voltages are present both on the input
and output. Otherwise replace.
Contactor
Check that the phases in it are present both on the
input and output, that it is not jammed, that it closes
when powered and that it is not causing short circuits.
Change if any of these problems are found.
Thermal relay
Make sure it is closed, ie check that the phases are
present in input and output that it is not causing short
circuits and responds when the reset coil is closed. If it
has tripped to protect the motor, check the amperage
setting, reset, and check the motor. Change if
necessary.
Motor
Check that it has not burnt out, that it turns freely and
that there is no moisture in the connection terminal
board box. The winding can be rewound or replaced.
Cutting Vise Valve
Make sure the valve is operating correctly, replace if
necessary.
Compressed air supply hose
Check that air is not leaking through the cylinder seals.
Vise cylinder
Check the hose is not kinked or blocked. Remove the
obstruction. Replace cylinder or cylinder seals
Spindle motor will not
turn
For SX version: Cutting
vise will not close or will
not open
Parts
Ordering Replacement Parts
To order parts or reach our service department, call 1-800-274-6848 between 7:30am and 5:30pm (CST),
Monday through Friday. Having the Model Number and Serial Number of your machine available when
you call will allow us to serve you quickly and accurately.
19
Head Assembly – FK350 & FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350-201 ...............Head Body ........................................................... .................................... 1
2 ...............FK350-202 ...............Spindle ................................................................. .................................... 1
3 ...............FK350-203 ...............Spindle Housing................................................... .................................... 1
4 ...............FK350-204 ...............Cutter Cap............................................................ .................................... 1
5 ...............FK350-205 ...............Cutter Cap Pin ..................................................... .................................... 2
6 ...............FK350-206 ...............Stopper Ring ........................................................ .................................... 1
7 ...............FK350-207 ...............Spring Block ......................................................... .................................... 1
8 ...............FK350-208 ...............Tension Bolt ......................................................... .................................... 1
9 ...............FK350-209 ...............Belleville Spring ................................................... .................................... 4
10 .............FK350-210 ...............Taper Shaft .......................................................... .................................... 1
11 .............FK350-211 ...............Worm Wheel ........................................................ .................................... 1
12 .............FK350-212 ...............Worm Shaft .......................................................... .................................... 1
13 .............FK350-213 ...............36NTGear ............................................................ .................................... 1
14 .............FK350-214 ...............21NTGear ............................................................ .................................... 1
15 .............FK350-215 ...............Collar A ................................................................ .................................... 1
16 .............FK350-216 ...............Collar B ................................................................ .................................... 1
17 .............FK350-217 ...............Bearing Cover ...................................................... .................................... 1
18 .............FK350-218 ...............Handle.................................................................. .................................... 1
19 .............FK350-219 ...............Handle Switch ...................................................... .................................... 1
21 .............BB-32007 .................Tapered Roller Bearing........................................ #32007 ........................ 1
22 .............BB-32008 .................Tapered Roller Bearing........................................ #32008 ........................ 1
23 .............FK350-223 ...............Retainer................................................................ .................................... 1
24 .............FK350-224 ...............Tooth Washer....................................................... .................................... 1
25 .............FK350-225 ...............Retainer Nut ......................................................... .................................... 1
26 .............FK350-226 ...............Retainer Nut ......................................................... .................................... 1
27 .............FK350-227 ...............Tooth Washer....................................................... .................................... 1
28 .............FK350-228 ...............Tooth Washer....................................................... .................................... 1
29 .............FK350-229 ...............Retainer Nut ......................................................... .................................... 1
30 .............FK350-230 ...............Flat Key ................................................................ 8x7x42mm .................. 1
31 .............FK350-231 ...............Flat Key ................................................................ 8x7x27mm .................. 1
32 .............FK350-232 ...............O-Ring.................................................................. .................................... 1
33 .............FK350-233 ...............O-Ring.................................................................. P8................................ 1
34 .............FK350-234 ...............Pin ........................................................................ 5mm Dia. x 28............. 2
35 .............TS-1540071 .............Hex Nut ................................................................ M10 ............................. 2
36 .............FK350-236 ...............Needle Roller Bearing.......................................... BK3026 ....................... 1
37 .............BB-51206 .................Thrust Bearing ..................................................... #51206 ........................ 1
38 .............BB-6206 ...................Deep Groove Ball Bearing ................................... #6206 .......................... 1
39 .............FK350-239 ...............Motor 220V........................................................... .................................... 1
.................FK350-239-4 ............Motor 440V........................................................... .................................... 1
40 ............. .................................Saw Blade ............................................................ .................................... 1
41 .............FK350-241 ...............Stopper................................................................. .................................... 1
42 .............FK350-242 ...............Oil Sight Glass ..................................................... .................................... 1
43 .............TS-1504051 .............Socket Head Cap Screw M8x25 .......................... .................................... 2
44 .............TS-1504041 .............Socket Head Cap Screw M8x20 .......................... .................................... 4
45 .............TS-1504131 .............Socket Head Cap Screw M8x70 .......................... .................................... 1
46 .............FK350-246 ...............Oil Plug................................................................. .................................... 1
47 .............TS-223E451.............Socket Head Cap Screw M20x45........................ .................................... 1
48 .............FK350-248 ...............Oil Plug................................................................. .................................... 1
49 .............FK350-249 ...............Oil Plug................................................................. .................................... 1
50 .............TS-1504061 .............Socket Head Cap Screw M8x30 .......................... .................................... 2
51 .............TS-1492051 .............Hex Cap Screw M12x50 ...................................... .................................... 4
52 .............TS-154012 ...............Hex Nut M20 ........................................................ .................................... 1
53 .............TS-1540061 .............Hex Nut M8 .......................................................... .................................... 1
54 .............TS-2361201 .............Lock Washer M20 ................................................ .................................... 1
55 .............TS-2361121 .............Lock Washer M12 ................................................ .................................... 4
20
Head Assembly – FK350 & FK350-SX
21
Power Feed Assembly – FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350SX-701 ..........Spring Bracket A .................................................. .................................... 1
2 ...............FK350SX-702 ..........Spring Bracket B .................................................. .................................... 1
3 ...............FK350SX-703 ..........Converter Bracket ................................................ .................................... 1
4 ...............FK350SX-704 ..........Cylinder Bracket................................................... .................................... 1
5 ...............FK350SX-705 ..........Hinge Bolt............................................................. .................................... 2
6 ...............FK350SX-706 ..........Limit Rod .............................................................. .................................... 1
7 ...............FK350SX-707 ..........Limit Dog .............................................................. .................................... 2
8 ...............FK350SX-708 ..........Knuckle Pin .......................................................... .................................... 1
9 ...............CK350SX-709 ..........Thread Extension................................................. .................................... 2
11 .............FK350SX-711 ..........Cylinder ............................................................... .................................... 1
12 .............FK350SX-712 ..........Converter ............................................................. .................................... 1
13 .............FK350SX-713 ..........Limit Switch ......................................................... .................................... 2
14 .............FK350SX-714 ..........Elbow Push Fitting ............................................... PT 3/8 ......................... 3
15 .............FK350SX-715 ..........Compression Fitting ............................................. .................................... 1
16 .............TS-1504061 .............Socket Head Cap Screw...................................... M8x30 ......................... 4
17 .............TS-1551061 .............Lock Washer ........................................................ M8 ............................... 4
18 .............TS-1491041 .............Hex Cap Screw .................................................... M10x30 ....................... 4
19 .............TS-2361101 .............Lock Washer ........................................................ M10 ............................. 4
20 .............TS-1506111 .............Socket Head Cap Screw...................................... M12x70 ....................... 4
21 .............TS-1503051 .............Socket Head Cap Screw...................................... M6x20 ......................... 3
22 .............FK350SX-722 ..........Handle.................................................................. .................................... 2
23 .............FK350SX-723 ..........Snap Ring ............................................................ S12.............................. 1
22
Power Feed Assembly – FK350-SX
23
Stock Stop Assembly
Index No. Part No.
Description
Size
Qty
1 ...............FK350-501 ...............Block .................................................................... .................................... 1
2 ...............FK350-502 ...............Shaft..................................................................... .................................... 1
3 ...............FK350-503 ...............Stop Rod .............................................................. .................................... 1
4 ...............FK350-504 ...............Scale (Inch) .......................................................... .................................... 1
6 ...............FK350-506 ...............Handle.................................................................. M8x30 ......................... 2
7 ...............FK350-505 ...............Rivet ..................................................................... .................................... 2
24
Stand Assembly – FK350
Index No. Part No.
Description
Size
Qty
1 ...............FK350-601 ...............Cabinet Stand ...................................................... .................................... 1
2 ...............FK350-602 ...............Coolant Pump ...................................................... .................................... 1
3 ...............FK350-603 ...............Cam Switch .......................................................... .................................... 1
4 ...............FK350-604 ...............Magnetic Switch................................................... .................................... 1
5 ...............FK350-605 ...............Overload Relay .................................................... .................................... 1
6 ...............FK350-606 ...............Lighted Selector Switch ....................................... .................................... 1
7 ...............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ......................... 4
8 ...............TS-1551031 .............Lock Washer ........................................................ M5 ............................... 4
9 ...............FK350-609 ...............Cable Lock ........................................................... .................................... 3
10 .............FK350-610 ...............Rear Cover........................................................... .................................... 1
11 .............TS-1503021 .............Socket Head Cap Screw...................................... M6x10 ......................... 4
12 .............FK350-612 ...............Tapered Plug ....................................................... PT1/4 .......................... 1
13 .............FK350-613 ...............Coolant Gauge..................................................... .................................... 1
14 .............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ......................... 2
25
Stand Assembly – FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350SX-601 ..........Cabinet Stand ...................................................... .................................... 1
2 ...............FK350SX-602 ..........Foot Switch (Optional) ......................................... .................................... 1
3 ...............FK350-603 ...............Cam Switch .......................................................... .................................... 1
4 ...............FK350-604 ...............Magnetic Switch................................................... .................................... 1
5 ...............FK350SX-605 ..........Overload Relay .................................................... .................................... 1
7 ...............FK350SX-607 ..........Control Box Bracket ............................................. .................................... 1
8 ...............FK350SX-608 ..........Control Box .......................................................... .................................... 1
9 ...............FK350-609 ...............Cable Lock ........................................................... .................................... 6
10 .............FK350-610 ...............Rear Cover........................................................... .................................... 1
11 .............TS-1503021 .............Socket Head Cap Screw...................................... M6x10 ......................... 4
12 .............FK350-612 ...............Tapered Plug ....................................................... PT1/4 .......................... 1
13 .............FK350-613 ...............Coolant Gauge..................................................... .................................... 1
14 .............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ......................... 2
15 .............FK350SX-615 ..........Lighted Push Button Switch ................................. .................................... 1
16 .............FK350SX-616 ..........Lighted Push Button Switch ................................. .................................... 1
17 .............FK350SX-617 ..........Emergency Switch ............................................... .................................... 1
18 .............FK350SX-618 ..........Selector Switch .................................................... .................................... 2
19 .............FK350SX-619 ..........Selector Switch .................................................... .................................... 1
20 .............FK350SX-620 ..........Flow Control Valve............................................... .................................... 1
21 .............TS-1504041 .............Socket Head Cap Screw...................................... M8x20 ......................... 2
22 .............TS-1551061 .............Lock Washer ........................................................ M8 ............................... 2
23 .............FK350SX-623 ..........Flexible Connector ............................................... .................................... 2
24 .............FK350SX-624 ..........Transformer.......................................................... .................................... 1
25 .............FK350SX-625 ..........Circuit Breaker ..................................................... .................................... 1
26 .............FK350SX-626 ..........Fuse ..................................................................... 5A, 30mm ................... 2
27 .............FK350SX-627 ..........Fuse Holder.......................................................... .................................... 1
28 .............FK350SX-628 ..........Relay .................................................................... .................................... 5
29 .............FK350SX-629 ..........Relay Socket........................................................ .................................... 5
30 .............FK350SX-630 ..........Relay .................................................................... .................................... 1
31 .............FK350SX-631 ..........Relay Socket........................................................ .................................... 1
32 .............FK350SX-632 ..........Timer Relay.......................................................... .................................... 2
33 .............FK350SX-633 ..........Terminal Block ..................................................... .................................. 30
34 .............FK350SX-634 ..........Air Unit ................................................................. .................................... 1
35 .............FK350SX-635 ..........Elbow Push Fitting ............................................... PT3/8 .......................... 4
36 .............FK350SX-636 ..........Elbow Push Fitting ............................................... PT1/4 .......................... 1
37 .............FK350SX-637 ..........Elbow Push Fitting ............................................... PT1/8 .......................... 1
38 .............FK350SX-638 ..........Nipple Push Fitting............................................... PT3/8 .......................... 4
39 .............FK350SX-639 ..........Nipple ................................................................... PT3/8 .......................... 2
40 .............FK350SX-640 ..........Reducer................................................................ PT3/8x1/4 ................... 1
41 .............FK350SX-641 ..........T-Union ................................................................ PT3/8 .......................... 2
42 .............FK350SX-642 ..........Solenoid Valve ..................................................... .................................... 1
43 .............FK350SX-643 ..........Solenoid Valve ..................................................... .................................... 1
44 .............FK350SX-644 ..........Socket Head Cap Screw...................................... M4x60 ......................... 3
45 .............TS-1550021 .............Flat Washer.......................................................... M4 ............................... 3
46 .............FK350SX-646 ..........Silencer ................................................................ PT3/8 .......................... 4
47 .............FK350SX-647 ..........Pipe ...................................................................... .................................... 1
48 .............FK350SX-648 ..........Ball Valve ............................................................. .................................... 1
49 .............FK350SX-649 ..........Quick Coupler ...................................................... .................................... 1
50 .............FK350SX-650 ..........Pressure Gauge................................................... .................................... 1
51 .............FK350-602 ...............Coolant Pump ...................................................... .................................... 1
52 .............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ......................... 4
53 .............TS-1551031 .............Lock Washer ........................................................ M5 ............................... 4
26
Stand Assembly – FK350-SX
27
Base Assembly – FK350
Index No. Part No.
Description
Size
Qty
1 ...............FK350-101 ...............Base ..................................................................... .................................... 1
2 ...............FK350-102 ...............Hinge Body........................................................... .................................... 1
3 ...............FK350-103 ...............Locking Mount...................................................... .................................... 1
4 ...............FK350-104 ...............Release Handle ................................................... .................................... 1
5 ...............FK350-105 ...............Pin ........................................................................ .................................... 1
6 ...............FK350-106 ...............Coil Spring............................................................ .................................... 1
7 ...............FK350-107 ...............Scale .................................................................... .................................... 1
8 ...............FK350-108 ...............Pivot Shaft............................................................ .................................... 1
9 ...............FK350-109 ...............Spring Bracket A .................................................. .................................... 1
10 .............FK350-110 ...............Spring Bracket B .................................................. .................................... 1
11 .............FK350-111 ...............Return Spring ....................................................... .................................... 1
12 .............FK350-112 ...............Chip Screen ......................................................... .................................... 1
13 .............TS-1505031 .............Socket Head Cap Screw...................................... M10x25 ....................... 2
14 .............TS-1551071 .............Lock Washer ........................................................ M10 ............................. 2
15 .............TS-1504041 .............Socket Head Cap Screw...................................... M8x20 ......................... 2
16 .............TS-1504101 .............Socket Head Cap Screw...................................... M8x50 ......................... 2
17 .............TS-1491041 .............Hex Cap Screw .................................................... M10x30 ....................... 2
18 .............TS-2361101 .............Lock Washer ........................................................ M10 ............................. 2
19 .............TS-1504021 .............Socket Head Cap Screw...................................... M8x12 ......................... 2
20 .............TS-1490041 .............Hex Cap Screw .................................................... M8x25 ......................... 1
21 .............TS-223A911.............Socket Head Cap Screw...................................... M12x100 ..................... 2
22 .............FK350-122 ...............Pipe ...................................................................... .................................... 1
23 .............FK350-123 ...............Pin ........................................................................ 10mm Dia. x 22........... 3
24 .............FK350-124 ...............Grease Fitting ...................................................... PT 1/8 ......................... 2
28
Base Assembly – FK350
29
Base Assembly – FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350-101 ...............Base ..................................................................... .................................... 1
2 ...............FK350-102 ...............Hinge Body........................................................... .................................... 1
3 ...............FK350-103 ...............Locking Mount...................................................... .................................... 1
4 ...............FK350-104 ...............Release Handle ................................................... .................................... 1
5 ...............FK350-105 ...............Pin ........................................................................ .................................... 1
6 ...............FK350-106 ...............Coil Spring............................................................ .................................... 1
7 ...............FK350-107 ...............Scale .................................................................... .................................... 1
8 ...............FK350-108 ...............Pivot Shaft............................................................ .................................... 1
11 .............FK350-112 ...............Chip Screen ......................................................... .................................... 1
15 .............TS-1504101 .............Socket Head Cap Screw...................................... M8x50 ......................... 2
20 .............TS-1490041 .............Hex Cap Screw .................................................... M8x25 ......................... 1
22 .............TS-223A911.............Socket Head Cap Screw...................................... M12x100 ..................... 2
23 .............TS-1504021 .............Socket Head Cap Screw...................................... M8x12 ......................... 2
24 .............TS-1491041 .............Hex Cap Screw .................................................... M10x30 ....................... 2
25 .............TS-2361101 .............Lock Washer ........................................................ M10 ............................. 2
27 .............FK350-122 ...............Pipe ...................................................................... .................................... 1
28 .............FK350-123 ...............Pin ........................................................................ 10mm Dia. x 22........... 3
29 .............FK350-124 ...............Grease Fitting ...................................................... PT 1/8 ......................... 2
30
Base Assembly – FK350-SX
31
Manual Vise Assembly – FK350
Index No. Part No.
Description
Size
Qty
1 ...............FK350-301 ...............Base ..................................................................... .................................... 1
2 ...............FK350-302 ...............Vise Jaw............................................................... .................................... 2
3 ...............FK350-303 ...............Tip ........................................................................ .................................... 1
4 ...............FK350-304 ...............Vise Screw ........................................................... .................................... 1
5 ...............FK350-305 ...............Jaw Insert A (Steel, Smooth) ............................... .................................... 2
FK350-305ST ...........Jaw Insert A (Steel, Serrated).............................. .................................... 2
6 ...............FK350-306 ...............Jaw Insert B (Steel, Smooth) ............................... .................................... 2
................. FK350-306ST..........Jaw Insert B (Steel, Serrated).............................. .................................... 2
7 ...............FK350-307 ...............Guide Rod ............................................................ .................................... 2
8 ...............FK350-308 ...............Handle Hub .......................................................... .................................... 1
9 ...............FK350-309 ...............Handle.................................................................. .................................... 3
10 .............FK350-310 ...............Filling Block .......................................................... .................................... 1
12 .............FK350-312 ...............Cap....................................................................... .................................... 1
13 .............FK350-313 ...............Setting Screw ....................................................... .................................... 1
14 .............FK350-314 ...............Hex Nut ................................................................ M20x1.5P.................... 1
15 .............FK350-315 ...............Cover.................................................................... .................................... 1
16 .............FK350-316 ...............Tension Handle.................................................... .................................... 1
17 .............FK350-317 ...............Tension Nut.......................................................... .................................... 1
18 .............FK350-318 ...............Pressure Plate ..................................................... .................................... 1
19 .............FK350-319 ...............Scale Centering ................................................... .................................... 1
20 .............FK350-320 ...............Pin ........................................................................ 10mm Dia. x 30........... 2
21 .............FK350-321 ...............Retainer................................................................ .................................... 2
22 .............TS-1505051 .............Socket Head Cap Screw...................................... M10x35 ....................... 4
23 .............TS-1540071 .............Hex Nut ................................................................ M10 ............................. 4
25 .............TS-1502031 .............Socket Head Cap Screw...................................... M5x12 ......................... 2
26 .............TS-1550031 .............Flat Washer.......................................................... M5 ............................... 2
27 .............TS-1490091 .............Hex Cap Screw .................................................... M8x50 ......................... 3
28 .............TS-1540061 .............Hex Nut ................................................................ M8 ............................... 3
29 .............TS-1505041 .............Socket Head Cap Screw...................................... M10x30 ....................... 2
30 .............TS-1505011 .............Socket Head Cap Screw...................................... M10x16 ....................... 2
31 .............FK350-331 ...............Rivet ..................................................................... 2mm Dia. x 4............... 2
32
Manual Vise Assembly – FK350
33
Power Vise Assembly – FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350-301 ...............Base ..................................................................... .................................... 1
2 ...............FK350-302 ...............Vise Jaw............................................................... .................................... 1
3 ...............FK350-303 ...............Tip ........................................................................ .................................... 1
4 ...............FK350SX-304 ..........Vise Screw, Semi-Auto ........................................ .................................... 1
5 ...............FK350-305 ...............Jaw Insert A (Steel, Smooth) ............................... .................................... 2
FK350-305ST ...........Jaw Insert A (Steel, Serrated).............................. .................................... 2
6 ...............FK350-306 ...............Jaw Insert B (Steel, Smooth) ............................... .................................... 2
FK350-306ST ...........Jaw Insert B (Steel, Serrated).............................. .................................... 2
7 ...............FK350-307 ...............Guide Rod ............................................................ .................................... 2
8 ...............FK350-308 ...............Handle Hub .......................................................... .................................... 1
9 ...............FK350-309 ...............Handle.................................................................. .................................... 3
10 .............FK350-310 ...............Filling Block .......................................................... .................................... 1
11 .............FK350-311 ...............Locking Nut .......................................................... .................................... 1
12 .............FK350-312 ...............Cap....................................................................... .................................... 1
13 .............FK350-313 ...............Setting Screw ....................................................... .................................... 1
14 .............FK350-314 ...............Hex Nut ................................................................ M20x1.5P.................... 1
15 .............FK350-315 ...............Cover.................................................................... .................................... 1
16 .............FK350-316 ...............Tension Handle.................................................... .................................... 1
17 .............FK350-317 ...............Tension Nut.......................................................... .................................... 1
18 .............FK350-318 ...............Pressure Plate ..................................................... .................................... 1
19 .............FK350-319 ...............Scale Centering ................................................... .................................... 1
20 .............FK350SX-320 ..........Front Vise Jaw .................................................... .................................... 1
21 .............FK350SX-321 ..........Cylinder Cover ..................................................... .................................... 1
22 .............FK350SX-322 ..........Piston ................................................................... .................................... 1
23 .............FK350SX-323 ..........Vise Cylinder ........................................................ .................................... 1
24 .............FK350-320 ...............Pin ........................................................................ 10mm Dia. x 30........... 2
25 .............FK350-321 ...............Retainer................................................................ .................................... 2
26 .............TS-1505051 .............Socket Head Cap Screw...................................... M10x35 ....................... 4
27 .............TS-1540071 .............Hex Nut ................................................................ M10 ............................. 4
28 .............TS-209605 ...............Roll Pin................................................................. M8x40 ......................... 1
29 .............TS-1502031 .............Socket Head Cap Screw...................................... M5x12 ......................... 2
30 .............TS-1550031 .............Flat Washer.......................................................... M5 ............................... 2
31 .............TS-1490091 .............Hex Cap Screw .................................................... M8x50 ......................... 3
32 .............TS-1540061 .............Hex Nut ................................................................ M8 ............................... 3
33 .............TS-1505041 .............Socket Head Cap Screw...................................... M10x30 ....................... 2
34 .............TS-1505011 .............Socket Head Cap Screw...................................... M10x16 ....................... 2
35 .............FK350-331 ...............Rivet ..................................................................... 2mm Dia. x 4............... 2
36 .............FK350SX-336 ..........O-Ring.................................................................. P130............................ 2
37 .............FK350SX-337 ..........O-Ring.................................................................. P35.............................. 2
38 .............FK350SX-338 ..........Spring Pin............................................................. 6mm Dia. x 25............. 1
39 .............TS-1502031 .............Socket Head Cap Screw...................................... M5x12 ......................... 6
40 .............FK350SX-340 ..........Dust Seal ............................................................. .................................... 1
41 .............TS-2236801 .............Socket Head Cap Screw...................................... M6x80 ......................... 2
42 .............FK350SX-342 ..........Elbow Push Fitting ............................................... PT1/4 .......................... 1
43 .............FK350SX-343 ..........Speed Control ...................................................... PT1/4 .......................... 1
44 .............FK350SX-344 ..........Elbow ................................................................... PT1/4 .......................... 1
34
Power Vise Assembly – FK350-SX
File 27
35
Guard Assembly – FK350 & FK350-SX
Index No. Part No.
Description
Size
Qty
1 ...............FK350-401 ...............Guard A................................................................ .................................... 1
2 ...............FK350-402 ...............Guard B................................................................ .................................... 1
3 ...............FK350-403 ...............Guard C................................................................ .................................... 1
4 ...............FK350-404 ...............Link A ................................................................... .................................... 1
5 ...............FK350-405 ...............Nylon Spacer A .................................................... .................................... 6
6 ...............FK350-406 ...............Nylon Spacer B .................................................... .................................... 3
7 ...............FK350-407 ...............Nylon Spacer C .................................................... .................................... 2
8 ...............FK350-408 ...............Link B ................................................................... .................................... 1
9 ...............FK350-409 ...............Link C ................................................................... .................................... 1
10 .............FK350-410 ...............Link Ring .............................................................. .................................... 1
11 .............FK350-411 ...............Link Pin ............................................................... .................................... 1
12 .............FK350-412 ...............Link Bracket ......................................................... .................................... 1
13 .............FK350-413 ...............Link D ................................................................... .................................... 1
14 .............FK350-414 ...............Link D Ring........................................................... .................................... 1
15 .............TS-1504031 .............Socket Head Cap Screw...................................... M8x16 ......................... 3
16 .............TS-1550061 .............Flat Washer.......................................................... M8 ............................... 3
17 .............TS-1504061 .............Socket Head Cap Screw...................................... M8x30 ......................... 2
18 .............TS-1551061 .............Lock Washer ........................................................ M8 ............................... 2
19 .............TS-1521021 .............Set Screw............................................................. M4x6 ........................... 1
20 .............FK350-420 ...............Snap Ring ............................................................ S48.............................. 1
21 .............FK350-421 ...............Snap Ring ............................................................ S10.............................. 2
22 .............FK350-422 ...............Bushing ................................................................ .................................... 1
23 .............FK350-423 ...............Knob..................................................................... M8x30 ......................... 1
24 .............FK350-424 ...............Shut off Valve....................................................... .................................... 1
25 .............FK350-425 ...............Hose Band ........................................................... .................................... 1
26 .............FK350-426 ...............Hose..................................................................... .................................... 1
36
Guard Assembly – FK350, FK350-2SX
37
In-Feed Table Assembly
Index No. Part No.
Description
Size
Qty
1 ...............FK350-701 ...............Bracket ................................................................ .................................... 1
2 ...............FK350-702 ...............Stand.................................................................... .................................... 1
3 ...............FK350-703 ...............Leveling Foot ....................................................... .................................... 2
4 ...............TS-154010 ...............Hex Nut M16 ........................................................ .................................... 2
5 ...............FK350-705 ...............Angle Rail............................................................. .................................... 2
6 ...............FK350-706 ...............Base A.................................................................. .................................... 1
7 ...............FK350-707 ...............Base B.................................................................. .................................... 1
8 ...............TS-1491041 .............Hex Cap Screw .................................................... M10x30 ....................... 8
9 ...............TS-1491061 .............Hex Cap Screw .................................................... M10x40 ....................... 2
10 .............TS-1491121 .............Hex Cap Screw .................................................... M10x70 ....................... 2
11 .............TS-2361101 .............Lock Washer ........................................................ M10 ........................... 12
12 .............TS-1540071 .............Hex Nut ................................................................ M10 ........................... 16
13 .............FK350-713 ...............Roller.................................................................... .................................... 6
14 .............FK350-714 ...............Roller Bracket....................................................... .................................. 12
15 .............TS-1502021 .............Socket Head Cap Screw...................................... M5x10 ....................... 12
16 .............FK350-716 ...............Cover A ................................................................ .................................... 2
17 .............FK350-717 ...............Cover B ................................................................ .................................... 5
18 .............TS-1533032 .............Pan Head Screw .................................................. M5x10 ......................... 7
38
Out-Feed Table
1 ...............FK350-801 ...............Guide Block.......................................................... ................................. EA
2 ...............FK350-802 ...............Guide Rail ............................................................ ................................. EA
3 ...............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ...................... EA
4 ...............FK350-804 ...............Stopper Base ....................................................... ................................. EA
5 ...............TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ...................... EA
6 ...............FK350-806 ...............Connecting Plate.................................................. ................................. EA
7 ...............TS-1502071 .............Socket Head Cap Screw...................................... M5x30 ...................... EA
8 ...............FK350-808 ...............Lock Block A ........................................................ ................................. EA
9 ...............FK350-809 ...............Lock Block B ........................................................ ................................. EA
10 .............FK350-818 ...............Spring................................................................... ................................. EA
11 .............FK350-811 ...............Stopper................................................................. ................................. EA
12 .............TS-1503051 .............Socket Head Cap Screw...................................... M6x20 ...................... EA
13 .............FK350-813 ...............Stopper Pad ......................................................... ................................. EA
14 .............TS-1502041 .............Socket Head Cap Screw...................................... M5x16 ...................... EA
15 .............FK350-815 ...............Scale Indicator ..................................................... ................................. EA
16 .............FK350-816 ...............Rivet ..................................................................... ................................. EA
17 .............FK350-817 ...............Inch Scale ............................................................ ................................. EA
18 .............FK350-810 ...............Handle.................................................................. ................................. EA
39
Pneumatic Drawing – FK350-SX
Wiring Diagram – FK350
40
Wiring Diagram – FK350-SX
41
--NOTES--
42
--NOTES--
43
WMH Tool Group
2420 Vantage Drive
Elgin, Illinois 60124
Phone: 800-274-6848
www.wmhtoolgroup.com
44
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