Omron ZFX vision-sensor (wordt in een nieuw venster geopend)

Omron ZFX vision-sensor (wordt in een nieuw venster geopend)
ZFX VISION SENSOR
Easy vision at a touch
» User guidance
»
To u c h , c o n n e c t a n d g o
» Interactive user interface
High performance
with an easy touch
Get in touch and get going
Omron’s ZFX advanced vision sensor takes
you into a new dimension of intuitive user
guidance – Touch, Connect & Go
Simply touch the large built-in LCD screen of the new
ZFX vision sensor. Interactive menus guide you
through the simple set-up of individual tasks in three
easy steps.
1. Select inspection tools
The built-in touch screen is easy to use and
saves the user from getting involved with the
complex technical details. It provides
immediate feedback with live images and
clear system messages during the entire setup and inspection cycle. The ZFX offers
assistance for lighting, filtering and automatic
setting of parameters, which navigate users
through the vision application.
The ZFX vision sensor comes as a one or two
camera system, offering monochrome
or colour functionality.
2. Choose inspection regions
3. Set inspection parameters
You‘ll be ready to go in a matter of minutes.
There’s no need to connect a PC for set-up,
maintenance or operation. The LCD screen provides
instant feedback – showing interactive menus and
useful information on the inspection status.
The AUTO button accesses the intelligence of the
ZFX, automatically setting the parameters
which have been proposed.
Complete set-up in minutes
Select inspection tools
Choose inspection regions
Set inspection parameters
Master any job – with the ZFX
This vision sensor allows the configuration of multiple inspections per image and lets you select from up to 20 image
inspection or inspection support tools. Depending on the connected camera, the tools will process a monochrome
or colour image providing colour filters and colour pickup options. Powerful image pre-processing, position
compensation, calibration and data logging tools complete the ZFX functionality.
Position compensation tools:
Edge tools:
Allows compensation of the current object
Finds the positions of edges, or measures
position in 360° rotation.
the width of objects.
Defect tools:
Pattern matching:
Finds minute defects in surfaces.
Searches for an object or finds deviations
to a programmed object in 360° rotation.
Brightness/HUE:
Finds deviations in the brightness or colour
Area:
of objects.
Measures the size of objects.
Calculation:
Allows calculations with tool results and the
definition of data output.
Multiple inspections
Multiple inspections ensure the reliable identification of a brake
system for assembly, e.g. detection of the correct model, presence
of left and right parts, etc.
Connect - Ethernet & more
The new ZFX features multiple interface options for smooth
integration into any process environment, such as Ethernet,
USB and digital I/O. This allows the communication of result
data and images via the network, configuration uploads and
downloads, the manipulation of settings, and much more.
20 digital I/O ports guarantee fast communication of timecritical control data like trigger inputs, binary result
information, handshake or status outputs. A large number
of documented communications commands enable the
integration of the ZFX sensor into your existing process via
any of its communication ports.
ZFX-SR10/SC10
C-mount:
FOV: 5 to 9 mm
ZFX-S
ZFX-SR50
ZFX-SC50
ZFX-SC90
ZFX-SC150
ZFX-SC
FOV: 10 to 50 mm
FOV: 10 to 50 mm
FOV: 50 to 90 mm
FOV: 90 to 150 mm
One sensor fits all
Pick the camera and controller suitable for the job.
The ZFX features cameras with integrated lighting and a lens
This guarantees maximum flexibility and helps minimise your
with adjustable focus. A c-mount camera, providing any lens/
investment costs.
light combination, and a choice of two controllers are also
available. Depending on the connected camera, both can work
The range of cameras provides a field of view from 10 mm
in monochrome or colour mode. The ZFX-C20/25 represents
to 150 mm, which allows you to inspect even large workpieces
a two camera system for advanced applications.
that previously could not be handled.
Optimize your set-up with a click
Auto settings is a sophisticated built-in support function that applies optimum measurement conditions just
by selecting AUTO. Automatically made settings can be checked and changed in each of the set-up screens.
Auto selection of colour filter
Select the optimum colour filter.
Step 1
Step 2
Just press AUTO to automatically improve
The optimum filter is automatically selected
the contrast.
from seven colour filters.
Step 1
Step 2
Just press AUTO to automatically obtain
Choose the correct lighting with just
optimum lighting measurements.
one click.
Auto set-up for light control
Set the perfect lighting in no time at all.
ZFX
Easy Vision – Touch,
Connect & Go
• Easy vision – intuitive teach & go
user interfaces
• Live – built-in LCD touch monitors
for setup and immediate feedback
• Communication – centralized setup &
inspection via Ethernet
• Versatile – app. 20 tools, 32
inspections per image
• Simplicity – auto-adjustment functions
for easy image setup
Ordering Information
Controllers
Appearance
Power supply
DC21.6 to 26.4V
DC21.6 to 26.4V
Circuit type
Model
NPN
ZFX-C10
PNP
ZFX-C15
NPN
ZFX-C20
PNP
ZFX-C25
Cameras
Appearance
Type
Camera with
lighting
Monochrome
type
Color type
(ZFX-SC50)
Camera only
Monochrome
type
Setting distance
Sensing area
Model
34mm to 49mm
5mm x 4.9mm to
9mm x 8.9mm (variable)
ZFX-SR10
38mm to 194mm
10mm x 9.8mm to
50mm x 49mm (variable)
ZFX-SR50
34mm to 49mm
5mm x 4.9mm to
9mm x 8.9mm (variable)
ZFX-SC10
34mm to 187mm
10mm x 9.8mm to
50mm x 49mm (variable)
ZFX-SC50
ZFX-SC50W(IP67)
67mm to 142mm
50mm x 49mm to
90mm x 89mm (variable)
ZFX-SC90
ZFX-SC90W(IP67)
115mm to 227mm
90mm x 89mm to
150mm x 148mm (variable)
ZFX-SC150
ZFX-SC150W(IP67)
Remarks
Cable length:
2m
The CCTV lens is selected according to the range of de- ZFX-S
tection and the installation distance.
Color type
–
ZFX-SC
Cables
Accessories
Type
Camera
Cable*1
Normal type
Robot cable type
Camera
Extension
Cable
Normal type
Cable length
Type
Model
ZFX-VS
Console
ZFX-KP (2m / 5m)
3m
ZFX-VSR
LCD Monitor
FZ-M08
3m
ZFX-XC3A*2
Panel Mount Adapters
ZFX-XPM
8m
ZFX-XC8A*2
3m
ZFX-XC3AR*2
Optional
Lighting*1
Parallel I/O Cable
2m, 5m
RS-232C Cable
2m
RS-422 Cable
2m
ZFX-XPT2B
CCTV Lenses/Extension Tubes
3Z4S-LE series
Monitor Cable
2m, 5m
FZ-VM
External Lighting
3Z4S-LT series
Strobe Controller*2
Manufactured by MORITEX
Corporation 3Z4S-LT
MLEK-C100E1TSX
Robot cable type
3m, 8m
Model
bar lighting
ZFV-LTL01
bar double-lighting
ZFV-LTL02
ZFX-VP
bar low-angle lighting
ZFV-LTL04
ZFX-XPT2A
light source for through beam ZFV-LTF01
*1.
It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out
type, it doesn't use it.
*2.
Up to two camera extension cables can be connected to the camera cable as
long as the total cable length between the controller and the camera does not
exceed 19 m.
8
ZFX
*1.
It is possible to ZFX-SC50 and ZFX-SC90 use it.
*2.
It is possible to ZFX-S and ZFX-SC use it. It uses it so that the controller may
control an external lighting.
ZFX
1
Specifications
Controller
Item
ZFX-C10
ZFX-C15
ZFX-C20
Number of connected cameras
1
Connectable camera
ZFX-SR_/SC_/S/SC
Processing resolution
When ZFX-SR_/SC_ is connected:464 (H) x464 (V)
When ZFX-S/SC is connected:608 (H) x464 (V)
Display
External
I/F
Parallel Interface
Serial Interface
Network
communications
ZFX-C25
2
LCD monitor
3.5" TFT color LCD (320 x 240 pixels)
Indicator
"Measuring" indicator (color: green): RUN
Trigger indicator (color: blue): ENABLE
Judgment indicator (color: orange): OUTPUT
Error indicator (color: red): ERROR
Input
12 points (RESET, DSA, DI0 to 8, TRIG)
Output
22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15)
Circuit type
NPN
USB2.0
1 port, FULL SPEED, MINI-B connector
RS-232C
1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)
PNP
NPN
PNP
RS-422
1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)
Ethernet
1 port, 100BASE-TX/10BASE-T
Monitor output
Analog RGB output, 1 ch (resolution VGA: 640 x 480)
Memory card I/F
SD card slot 1 ch
Operation I/F
Touch panel, key operation, console connection
Main
functions
Number of registered banks
32 banks
Number of setup items
Measurement items
32 items/1 bank
Shape inspection
Size inspection
Area
Edge inspection
Position, width, count
Area, labeling
Brightness/color inspection
Brightness, HUE
Application-based inspection
Defects
Postion correction
Support
128 items/1 bank
Pattern search, sensitive search, flexible search, graphic search
Defects, grouping
1 model search, 2 model search, position, area
Image memory function
Ratings
Operation environment
robustness
Max. 100 images
Max. 100 images (50 for 2 x cameras)
Power supply voltage
21.6 to 26.4 VDC (including ripple)
Current consumption
1.0 A max.
Insulation resistance
Across all lead wires and controller case: 20 M (by 250 V megger)
1.5 A max.
Dielectric strength
Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min
Ambient temperature range
Operating: 0 to + 50°C, Storage: -15 to +60°C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
No corrosive gases allowed
Degree of protection
IP20 (IEC60529)
Vibration resistance (durability)
Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration:
50 m/s2 10 times for 8 minutes
Shock resistance (destructive)
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
Camera
Item
ZFX-SR10
Detection range (H x V)
ZFX-SR50
ZFX-SC10
ZFX-SC50
/SC50W
ZFX-SC90
/SC90W
ZFX-SC150
/SC150W
ZFX-S
(monochrome type)
ZFX-SC
(color type)
5 mm x
4.9 mm to
9 mm x
8.9 mm
(variable)
10 mm x
9.8 mm to
50 mm x
49 mm
(variable)
5 mm x
4.9 mm to
9 mm x
8.9 mm
(variable)
10 mm x
9.8 mm to
50 mm x
49 mm
(variable)
50 mm x
49 mm to
90 mm x
89 mm
(variable)
90 mm x
The CCTV lens is selected
89 mm to 150 according to the detection range
mm x 148 mm and the setting distance.
(variable)
Setting distance (L)
34 mm to 49
mm
38 mm to 194
mm
34 mm to 49
mm
31 mm to 187
mm
67 mm to 142
mm
115 mm to 227
mm
Relationship between
setting distance and
detection range
Setting distance (L)
Setting distance (L)
Setting distance (L)
Setting distance (L)
Setting distance (L)
Setting distance (L)
49
mm
194
mm
49
mm
187
mm
142
mm
227
mm
Detection
range
V
H
34
mm
38
mm
5mm
9mm
Detection range (H)
Effective number of pixels
34
mm
10mm
50mm
Detection range (H)
67
mm
31
mm
5mm
9mm
Detection range (H)
10mm
50mm
Detection range (H)
115
mm
50mm
90mm
Detection range (H)
90mm
150mm
Detection range (H)
659(H) x 494 (V)
Pixel size
7.4 µm (H) x 7.4 µm (V)
Shutter speed
1/170s to 1/20000s
Partial function (partial capture) OFF
1/2 partial, 1/4 partial
Not available
1/2 partial,
1/4 partial
Image rate function
Fine, Normal, High speed
Not available
Fine, Normal,
High speed
Not available
Frame rate (at capture
of entire screen)
96 fps
90 fps
Lens mount
– (with Lens)
C mount
2Vision Systems
Vision Systems9
Item
Lighting
ZFX-SR10
ZFX-SR50
ZFX-SC10
ZFX-SC50
/SC50W
ZFX-SC90
/SC90W
Lighting
method
Pulse lighting
LED
Red LED
Type
Direct lighting
Guide light
Available (center, measurement Not available
region)
Optional
lighting I/F
Not available
Not
available
Available
(ZFV-LT Series)
Indicator
Class*1
–
Class 1
Class 2
Ratings
Current
consumption
Approx. 200 mA
Operation
environment
robustness
Ambient
temperature
range
Operating: 0 to + 40°C, Storage: -20 to +65°C (with no icing or condensation)
ZFX-SC150
/SC150W
ZFX-S
(monochrome type)
ZFX-SC
(color type)
–
White LED
Class 2
Not
available
Available
External lighting:
3Z4S-LT Series
Flash Controller:
made by Moritex
Corporation 3Z4S-LT MLEKC100E1TSX
Class 1
–
Approx. 350 mA (15 VDC: approx.
150 mA, 48 VDC: approx. 200 mA)
(including current consumption when
optional lighting is connected)
Approx. 100 mA
Operating: 0 to + 50°C,
Storage: -20 to +65°C
(with no icing or condensation)
Ambient
Operating and storage: 35% to 85% (with no condensation)
humidity range
Ambient
atmosphere
No corrosive gases allowed
Degree of
protection
IP65 (IEC60529)
Dielectric
strength
1000 VAC 50 Hz/60 Hz 1 min
Vibration
resistance
(durability)
10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions
Shock
resistance
(destructive)
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
Connection method
*1.
ZFX-SC___: IP65 (IEC60529),
ZFX-SC___W: IP67 (IEC60529)
IP20 (IEC60529)
500VAC 50 Hz/60Hz
1 min
Cable built-in type (cable length: 2 m)
Connector connection
type (camera cable
ZFX-VS/VSR required)
Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001
External Dimensions
Controllers (Unit: mm)
ZFX-C_
145
(130)
(90)
7.5
97.5
32
122
4
15
(130)
10
ZFX
4.5
82
60.23
52
7
6.58
38.42
(75)
72
ZFX
3
Cameras
ZFX-SC90/90W
1/4-20UNC
Depth 6
34
20
83.7
33
38.14
5.6
Mounting hole
dimensions
20 ± 0.1
1/4-20UNC
Depth 6
34
20
33.6
26.2
5.6
38.9
38.14
67.9
17.9
26.2
ZFX-SR10/SR50
2-M4
Depth 6
2-M4
Depth 6
Mounting hole dimensions
20 ± 0.10
2-M4
9.8
2-M4
Output for external lighting
Focus adjustment control
(6.36)
17.9
8.5
34
Focus adjustment control
Mounting brackets can be mounted on each side.
Mounting brackets can be mounted on each side.
34
ZFX-SC10
35.5
8.5
8
52.5
30.45
(6.36)
8
4
23.7
33
39
33.6
35.5
8.5 7
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
4
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
32
52.5
30
30
32
ZFX-SC150/150W
38.14
140
12
35
57
30
10
7
8.5
Mounting surface
98
Mounting brackets can be mounted on each side.
34
4
30
(6.36)
4
8
32
23.7
17.9
33.6
8.5
73.2
Focus adjustment control
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
(6.36)
32
Heat-resistant PVC shielded
cable 6.2 mm dia. standard
length 2 m
140
2-M4
Mounting hole Depth 6
dimensions
20 ± 0.1
2-M4
8.5
33.6
26.2
5.6
110.2
59.5
1/4-20UNC
Depth 6
8
0.8 17.9
34
20
26.2
38.14
67.9
Focus adjustment
control
33
Heat-/oil-resistant PVC shielded cable
5 mm dia. standard length 200 mm
20 ± 0.1
10
2-M4
Mounting hole dimensions
2-M4, depth 6
U1/4-20UNC, depth 5
1/4-20UNC
34 Depth 6
20
26.5
34
Cat. No. E381-E1-01-X
Output for external lighting
Mounting brackets can be mounted on each side.
(8.8 mm dia.)
(4.8)
28
(29.5)
1"-32UN-2A (C mount)
9
44.5
31.25 ± 2
1/4"-20UNC, depth 8
3
35.5
52.5
30.45
39
(6.36)
(6.3)
(18.85)
35.5
5
8
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
(46.5)
54.5
11
Focus adjustment control
52.5
(6.36)
9.8
25.5
Mounting hole dimensions
20 ± 0.1
2-M4
8
31
(15.5)
2-M4
Depth 6
29
38.9
5.6
(14.5)
38.14
86
26.2
26.5
ZFX-S/SC
28 mm dia.
ZFX-SC50/50W
8
21.25 ± 2
20 ± 0.1
2-M4, depth 8
In the interest of product improvement, specifications are subject to change without notice.
OMRON EUROPE B.V.
Wegalaan 67-69,
NL-2132 JD, Hoofddorp,
The Netherlands
Phone: +31 23 568 13 00
Fax: +31 23 568 13 88
www.omron-industrial.com
4Vision Systems
11
Vision Systems
Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.omron-industrial.com
Austria
Tel: +43 (0) 2236 377 800
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Tel: +33 (0) 1 56 63 70 00
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Tel: +31 (0) 23 568 11 00
www.omron.nl
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Tel: +34 913 777 900
www.omron.es
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Tel: +32 (0) 2 466 24 80
www.omron.be
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Tel: +49 (0) 2173 680 00
www.omron.de
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Tel: +47 (0) 22 65 75 00
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Tel: +46 (0) 8 632 35 00
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Tel: +420 234 602 602
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Tel: +36 1 399 30 50
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More Omron representatives
www.omron-industrial.com
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KPP_ZFX_EN_INT01
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
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