ZFX VISION SENSOR Easy vision at a touch » User guidance » To u c h , c o n n e c t a n d g o » Interactive user interface High performance with an easy touch Get in touch and get going Omron’s ZFX advanced vision sensor takes you into a new dimension of intuitive user guidance – Touch, Connect & Go Simply touch the large built-in LCD screen of the new ZFX vision sensor. Interactive menus guide you through the simple set-up of individual tasks in three easy steps. 1. Select inspection tools The built-in touch screen is easy to use and saves the user from getting involved with the complex technical details. It provides immediate feedback with live images and clear system messages during the entire setup and inspection cycle. The ZFX offers assistance for lighting, filtering and automatic setting of parameters, which navigate users through the vision application. The ZFX vision sensor comes as a one or two camera system, offering monochrome or colour functionality. 2. Choose inspection regions 3. Set inspection parameters You‘ll be ready to go in a matter of minutes. There’s no need to connect a PC for set-up, maintenance or operation. The LCD screen provides instant feedback – showing interactive menus and useful information on the inspection status. The AUTO button accesses the intelligence of the ZFX, automatically setting the parameters which have been proposed. Complete set-up in minutes Select inspection tools Choose inspection regions Set inspection parameters Master any job – with the ZFX This vision sensor allows the configuration of multiple inspections per image and lets you select from up to 20 image inspection or inspection support tools. Depending on the connected camera, the tools will process a monochrome or colour image providing colour filters and colour pickup options. Powerful image pre-processing, position compensation, calibration and data logging tools complete the ZFX functionality. Position compensation tools: Edge tools: Allows compensation of the current object Finds the positions of edges, or measures position in 360° rotation. the width of objects. Defect tools: Pattern matching: Finds minute defects in surfaces. Searches for an object or finds deviations to a programmed object in 360° rotation. Brightness/HUE: Finds deviations in the brightness or colour Area: of objects. Measures the size of objects. Calculation: Allows calculations with tool results and the definition of data output. Multiple inspections Multiple inspections ensure the reliable identification of a brake system for assembly, e.g. detection of the correct model, presence of left and right parts, etc. Connect - Ethernet & more The new ZFX features multiple interface options for smooth integration into any process environment, such as Ethernet, USB and digital I/O. This allows the communication of result data and images via the network, configuration uploads and downloads, the manipulation of settings, and much more. 20 digital I/O ports guarantee fast communication of timecritical control data like trigger inputs, binary result information, handshake or status outputs. A large number of documented communications commands enable the integration of the ZFX sensor into your existing process via any of its communication ports. ZFX-SR10/SC10 C-mount: FOV: 5 to 9 mm ZFX-S ZFX-SR50 ZFX-SC50 ZFX-SC90 ZFX-SC150 ZFX-SC FOV: 10 to 50 mm FOV: 10 to 50 mm FOV: 50 to 90 mm FOV: 90 to 150 mm One sensor fits all Pick the camera and controller suitable for the job. The ZFX features cameras with integrated lighting and a lens This guarantees maximum flexibility and helps minimise your with adjustable focus. A c-mount camera, providing any lens/ investment costs. light combination, and a choice of two controllers are also available. Depending on the connected camera, both can work The range of cameras provides a field of view from 10 mm in monochrome or colour mode. The ZFX-C20/25 represents to 150 mm, which allows you to inspect even large workpieces a two camera system for advanced applications. that previously could not be handled. Optimize your set-up with a click Auto settings is a sophisticated built-in support function that applies optimum measurement conditions just by selecting AUTO. Automatically made settings can be checked and changed in each of the set-up screens. Auto selection of colour filter Select the optimum colour filter. Step 1 Step 2 Just press AUTO to automatically improve The optimum filter is automatically selected the contrast. from seven colour filters. Step 1 Step 2 Just press AUTO to automatically obtain Choose the correct lighting with just optimum lighting measurements. one click. Auto set-up for light control Set the perfect lighting in no time at all. ZFX Easy Vision – Touch, Connect & Go • Easy vision – intuitive teach & go user interfaces • Live – built-in LCD touch monitors for setup and immediate feedback • Communication – centralized setup & inspection via Ethernet • Versatile – app. 20 tools, 32 inspections per image • Simplicity – auto-adjustment functions for easy image setup Ordering Information Controllers Appearance Power supply DC21.6 to 26.4V DC21.6 to 26.4V Circuit type Model NPN ZFX-C10 PNP ZFX-C15 NPN ZFX-C20 PNP ZFX-C25 Cameras Appearance Type Camera with lighting Monochrome type Color type (ZFX-SC50) Camera only Monochrome type Setting distance Sensing area Model 34mm to 49mm 5mm x 4.9mm to 9mm x 8.9mm (variable) ZFX-SR10 38mm to 194mm 10mm x 9.8mm to 50mm x 49mm (variable) ZFX-SR50 34mm to 49mm 5mm x 4.9mm to 9mm x 8.9mm (variable) ZFX-SC10 34mm to 187mm 10mm x 9.8mm to 50mm x 49mm (variable) ZFX-SC50 ZFX-SC50W(IP67) 67mm to 142mm 50mm x 49mm to 90mm x 89mm (variable) ZFX-SC90 ZFX-SC90W(IP67) 115mm to 227mm 90mm x 89mm to 150mm x 148mm (variable) ZFX-SC150 ZFX-SC150W(IP67) Remarks Cable length: 2m The CCTV lens is selected according to the range of de- ZFX-S tection and the installation distance. Color type – ZFX-SC Cables Accessories Type Camera Cable*1 Normal type Robot cable type Camera Extension Cable Normal type Cable length Type Model ZFX-VS Console ZFX-KP (2m / 5m) 3m ZFX-VSR LCD Monitor FZ-M08 3m ZFX-XC3A*2 Panel Mount Adapters ZFX-XPM 8m ZFX-XC8A*2 3m ZFX-XC3AR*2 Optional Lighting*1 Parallel I/O Cable 2m, 5m RS-232C Cable 2m RS-422 Cable 2m ZFX-XPT2B CCTV Lenses/Extension Tubes 3Z4S-LE series Monitor Cable 2m, 5m FZ-VM External Lighting 3Z4S-LT series Strobe Controller*2 Manufactured by MORITEX Corporation 3Z4S-LT MLEK-C100E1TSX Robot cable type 3m, 8m Model bar lighting ZFV-LTL01 bar double-lighting ZFV-LTL02 ZFX-VP bar low-angle lighting ZFV-LTL04 ZFX-XPT2A light source for through beam ZFV-LTF01 *1. It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type, it doesn't use it. *2. Up to two camera extension cables can be connected to the camera cable as long as the total cable length between the controller and the camera does not exceed 19 m. 8 ZFX *1. It is possible to ZFX-SC50 and ZFX-SC90 use it. *2. It is possible to ZFX-S and ZFX-SC use it. It uses it so that the controller may control an external lighting. ZFX 1 Specifications Controller Item ZFX-C10 ZFX-C15 ZFX-C20 Number of connected cameras 1 Connectable camera ZFX-SR_/SC_/S/SC Processing resolution When ZFX-SR_/SC_ is connected:464 (H) x464 (V) When ZFX-S/SC is connected:608 (H) x464 (V) Display External I/F Parallel Interface Serial Interface Network communications ZFX-C25 2 LCD monitor 3.5" TFT color LCD (320 x 240 pixels) Indicator "Measuring" indicator (color: green): RUN Trigger indicator (color: blue): ENABLE Judgment indicator (color: orange): OUTPUT Error indicator (color: red): ERROR Input 12 points (RESET, DSA, DI0 to 8, TRIG) Output 22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15) Circuit type NPN USB2.0 1 port, FULL SPEED, MINI-B connector RS-232C 1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface) PNP NPN PNP RS-422 1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface) Ethernet 1 port, 100BASE-TX/10BASE-T Monitor output Analog RGB output, 1 ch (resolution VGA: 640 x 480) Memory card I/F SD card slot 1 ch Operation I/F Touch panel, key operation, console connection Main functions Number of registered banks 32 banks Number of setup items Measurement items 32 items/1 bank Shape inspection Size inspection Area Edge inspection Position, width, count Area, labeling Brightness/color inspection Brightness, HUE Application-based inspection Defects Postion correction Support 128 items/1 bank Pattern search, sensitive search, flexible search, graphic search Defects, grouping 1 model search, 2 model search, position, area Image memory function Ratings Operation environment robustness Max. 100 images Max. 100 images (50 for 2 x cameras) Power supply voltage 21.6 to 26.4 VDC (including ripple) Current consumption 1.0 A max. Insulation resistance Across all lead wires and controller case: 20 M (by 250 V megger) 1.5 A max. Dielectric strength Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min Ambient temperature range Operating: 0 to + 50°C, Storage: -15 to +60°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gases allowed Degree of protection IP20 (IEC60529) Vibration resistance (durability) Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration: 50 m/s2 10 times for 8 minutes Shock resistance (destructive) 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Camera Item ZFX-SR10 Detection range (H x V) ZFX-SR50 ZFX-SC10 ZFX-SC50 /SC50W ZFX-SC90 /SC90W ZFX-SC150 /SC150W ZFX-S (monochrome type) ZFX-SC (color type) 5 mm x 4.9 mm to 9 mm x 8.9 mm (variable) 10 mm x 9.8 mm to 50 mm x 49 mm (variable) 5 mm x 4.9 mm to 9 mm x 8.9 mm (variable) 10 mm x 9.8 mm to 50 mm x 49 mm (variable) 50 mm x 49 mm to 90 mm x 89 mm (variable) 90 mm x The CCTV lens is selected 89 mm to 150 according to the detection range mm x 148 mm and the setting distance. (variable) Setting distance (L) 34 mm to 49 mm 38 mm to 194 mm 34 mm to 49 mm 31 mm to 187 mm 67 mm to 142 mm 115 mm to 227 mm Relationship between setting distance and detection range Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) 49 mm 194 mm 49 mm 187 mm 142 mm 227 mm Detection range V H 34 mm 38 mm 5mm 9mm Detection range (H) Effective number of pixels 34 mm 10mm 50mm Detection range (H) 67 mm 31 mm 5mm 9mm Detection range (H) 10mm 50mm Detection range (H) 115 mm 50mm 90mm Detection range (H) 90mm 150mm Detection range (H) 659(H) x 494 (V) Pixel size 7.4 µm (H) x 7.4 µm (V) Shutter speed 1/170s to 1/20000s Partial function (partial capture) OFF 1/2 partial, 1/4 partial Not available 1/2 partial, 1/4 partial Image rate function Fine, Normal, High speed Not available Fine, Normal, High speed Not available Frame rate (at capture of entire screen) 96 fps 90 fps Lens mount – (with Lens) C mount 2Vision Systems Vision Systems9 Item Lighting ZFX-SR10 ZFX-SR50 ZFX-SC10 ZFX-SC50 /SC50W ZFX-SC90 /SC90W Lighting method Pulse lighting LED Red LED Type Direct lighting Guide light Available (center, measurement Not available region) Optional lighting I/F Not available Not available Available (ZFV-LT Series) Indicator Class*1 – Class 1 Class 2 Ratings Current consumption Approx. 200 mA Operation environment robustness Ambient temperature range Operating: 0 to + 40°C, Storage: -20 to +65°C (with no icing or condensation) ZFX-SC150 /SC150W ZFX-S (monochrome type) ZFX-SC (color type) – White LED Class 2 Not available Available External lighting: 3Z4S-LT Series Flash Controller: made by Moritex Corporation 3Z4S-LT MLEKC100E1TSX Class 1 – Approx. 350 mA (15 VDC: approx. 150 mA, 48 VDC: approx. 200 mA) (including current consumption when optional lighting is connected) Approx. 100 mA Operating: 0 to + 50°C, Storage: -20 to +65°C (with no icing or condensation) Ambient Operating and storage: 35% to 85% (with no condensation) humidity range Ambient atmosphere No corrosive gases allowed Degree of protection IP65 (IEC60529) Dielectric strength 1000 VAC 50 Hz/60 Hz 1 min Vibration resistance (durability) 10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions Shock resistance (destructive) 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Connection method *1. ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529) IP20 (IEC60529) 500VAC 50 Hz/60Hz 1 min Cable built-in type (cable length: 2 m) Connector connection type (camera cable ZFX-VS/VSR required) Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001 External Dimensions Controllers (Unit: mm) ZFX-C_ 145 (130) (90) 7.5 97.5 32 122 4 15 (130) 10 ZFX 4.5 82 60.23 52 7 6.58 38.42 (75) 72 ZFX 3 Cameras ZFX-SC90/90W 1/4-20UNC Depth 6 34 20 83.7 33 38.14 5.6 Mounting hole dimensions 20 ± 0.1 1/4-20UNC Depth 6 34 20 33.6 26.2 5.6 38.9 38.14 67.9 17.9 26.2 ZFX-SR10/SR50 2-M4 Depth 6 2-M4 Depth 6 Mounting hole dimensions 20 ± 0.10 2-M4 9.8 2-M4 Output for external lighting Focus adjustment control (6.36) 17.9 8.5 34 Focus adjustment control Mounting brackets can be mounted on each side. Mounting brackets can be mounted on each side. 34 ZFX-SC10 35.5 8.5 8 52.5 30.45 (6.36) 8 4 23.7 33 39 33.6 35.5 8.5 7 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 4 Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 32 52.5 30 30 32 ZFX-SC150/150W 38.14 140 12 35 57 30 10 7 8.5 Mounting surface 98 Mounting brackets can be mounted on each side. 34 4 30 (6.36) 4 8 32 23.7 17.9 33.6 8.5 73.2 Focus adjustment control Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m (6.36) 32 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 140 2-M4 Mounting hole Depth 6 dimensions 20 ± 0.1 2-M4 8.5 33.6 26.2 5.6 110.2 59.5 1/4-20UNC Depth 6 8 0.8 17.9 34 20 26.2 38.14 67.9 Focus adjustment control 33 Heat-/oil-resistant PVC shielded cable 5 mm dia. standard length 200 mm 20 ± 0.1 10 2-M4 Mounting hole dimensions 2-M4, depth 6 U1/4-20UNC, depth 5 1/4-20UNC 34 Depth 6 20 26.5 34 Cat. No. E381-E1-01-X Output for external lighting Mounting brackets can be mounted on each side. (8.8 mm dia.) (4.8) 28 (29.5) 1"-32UN-2A (C mount) 9 44.5 31.25 ± 2 1/4"-20UNC, depth 8 3 35.5 52.5 30.45 39 (6.36) (6.3) (18.85) 35.5 5 8 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m (46.5) 54.5 11 Focus adjustment control 52.5 (6.36) 9.8 25.5 Mounting hole dimensions 20 ± 0.1 2-M4 8 31 (15.5) 2-M4 Depth 6 29 38.9 5.6 (14.5) 38.14 86 26.2 26.5 ZFX-S/SC 28 mm dia. ZFX-SC50/50W 8 21.25 ± 2 20 ± 0.1 2-M4, depth 8 In the interest of product improvement, specifications are subject to change without notice. OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www.omron-industrial.com 4Vision Systems 11 Vision Systems Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. 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We reserve the right to make any changes at any time without prior notice.
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