stahlin_rj606hpl

stahlin_rj606hpl

Stahlin Non-Metallic Enclosures

Complete Product Catalog

SE-400

Fiberglass, Polycarbonate & PVC

Electrical and Instrumentation Enclosures

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Table of Contents

Introduction

General Information

ModRight ™

DiamondShield Series

Classic Series

Small Junction Series

Pushbutton Series

J / RJ Series

PolyStar ™ Series

DuraBoxx ® Series

New Sentry

®

Series

N Series - Wall Mount and Control Tower ®

Disconnects

Accessories

Technical Information

Appendix: Glossary & Part Number Index

68 - 107

108 - 113

114 - 119

120 - 123

124 - 139

140 - 143

144 - 159

160 - 187

188 - 195

2 - 3

4 - 11

12 - 13

14 - 39

40 - 53

54 - 59

60 - 67

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

1

Introduction - Stahlin Product Catalog

How To Use Our Catalog

Introduction

Designers and builders recognize that an original idea is only a framework for the final concept. The idea will undergo many transformations to become a finished vital product. But the quality of the original framework will greatly influence the quality of the final outcome.

So it is with the original choice of enclosures. The choice represents the formation of a creative idea and assists in making it a reality. This catalog is about creative stimulation and the challenge to find your own unique solution.

Stahlin Product Catalog

The pages have been arranged to assist you with ordering information and the development of proper part numbers. Colored tabs help to define key product areas and design concepts. They are provided as a means of quickly locating products found in the index and a reference to parts of the catalog to which you might often return.

A full listing of Stahlin part numbers is offered at the rear of the catalog to help you easily find your way to the appropriate product pages.

Additionally, each principle category has first been given a general overview, then a technical specification of each configuration available, such as the type of hinge or latch. And finally, we give you a close up look at each technical drawing.

Classic Series intro pages

Classic Series technical specifications Classic Series technical drawings and chart

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

2

Introduction - Stahlin Product Website

How To Use Our Website

www.Stahlin.com

Visit us online for up-to-date information and great customer service: Stahlin Enclosures website features all of our product information as well as offering a direct Customer

Service channel to facilitate and direct your requests to maintaining a quick response.

In most cases, Stahlin Enclosures

Customer Service team returns online request information in 24 hours!

Take our online tour in the “About

Us” section

The “About Us” area of our website sections offer the links and information to learn more about our products and manufacturing facilities.

Directly download our latest Catalog and Price

Guide

Keep your ordering records up-to-date with Stahlin product information at your fingertips.

CAD Files

All our enclosure product CAD files are available for download at your convenience.

Simply use our Search interface or Product area to guide yourself to the desired enclosure and choose

CAD Download options to access our files.

Social Networks and News articles

Stahlin Enclosures home page immediately offers current company and product news introductions with options to click and learn more throughout our website.

Join our social media and news resources by clicking on the icons featured on our web pages.

The Media Library

Stahlin.com offers complete access to ALL Stahlin’s literature, including an online form allowing ordering of

Stahlin Enclosures hard-copy, printed materials. Simply fill-out your online order form and we'll mail you the literature piece requested.

That’s right! You can order this catalog and other literature pieces at www.stahlin.com.

Our online Customer Service and timely responsiveness is “top-notch”!

If you have any other product or industrial related questions please feel free to call us directly or visit our website: www.stahlin.com

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

3

General Information

Standards

Application

The products in this catalog are designed for electrical and electronic enclosure applications in commercial or industrial locations that are classified as non-hazardous. Information on the classification of hazardous and non-hazardous locations appears at the end of this section.

The enclosure products in this publication should be applied, installed and used only by qualified engineers, technicians or electricians knowledgeable of the standards, laws, regulations and ordinances associated with the respective application. The information in this section has been condensed from several references and is provided for guidance in selecting the appropriate enclosure for an application. The original reference must be consulted for detailed information.

Industry Standards

The following information is provided with permission of the respective organizations to assist in the selection of an enclosure:

Enclosure Ratings

What are Ratings?

As a way of standardizing enclosure performance, organizations like NEMA, UL, CSA and IEC use rating systems to identify an enclosure's ability to resist external environmental influences.

These influences include falling dirt or liquids, hose directed water to complete submersion and each are broken out by the TYPE rating. While these ratings are intended to assist you in your enclosure selection there are differences among the organizations.

North American Standards Organizations

In North America, NEMA, UL and CSA are the more common recognized standards organizations. Ratings between these organizations are similar in description and performance. UL and

CSA both required enclosure testing that is conducted in certified labs. They also conduct site evaluations or field audits to ensure manufacturers adheres to prescribed manufacturing methods and material specifications within the approved UL/CSA files. NEMA publishes a standard for ratings and testing, but does not test or list enclosures.

International Standards Organizations

IEC does not require independent testing, similar to NEMA, but there are differences in the interpretation between the two organizations. For example, under the IEC standards for each level of ingress protection (IP), a certain amount of water is allowed to enter the enclosure. Unlike UL or CSA, water-tight means simply that. Any amount of water ingress regardless of size or amount is considered a failure to the specification.

IEC 60529 IP ratings do not specify construction or degrees or protection, while NEMA type ratings do specify construction and

General

Information

performance requirements for most conditions. Because of these differences in tests and evaluations, the IEC enclosure ratings cannot be directly translated with NEMA enclosure Type ratings.

Reference Documents and Sources

National Electrical Manufacturers Association (NEMA)

1300 North 17th ST, Suite 1847

Rosslyn, VA 22209 www.nema.org

NEMA Standards Publication 250, Enclosures for Electrical Equipment (1000 Volts

Maximum) and NEMA Standards Publication ICS6, Enclosures for Industrial

Controls and Systems.

Canadian Standards Association (CSA)

178 Rexdale Blvd.

Etobicoke, Ontario, Canada M9W 1R3 www.csa.ca

CSA Standard C22.2 No. 14 Industrial Control Equipment for Use in Ordinary (Non-

Hazardous) Locations; CSA Standard C22.2 No. 40 Cut-Out, Junction and Pull

Boxes; and CSA Standard 22.2 No. 94 Special Purpose Enclosures

Underwriters Laboratories (UL)

333 Pfingsten Road

Northbrook, IL 60062-2096 www.ul.com

Underwriters Laboratories of Canada

7 Crouse Road

Scarborough, Ontario, Canada M1R 3A9

UL 50 Enclosures for Electrical Equipment; UL 94 Tests for Flammability of Plastic

Materials for Parts in Devices and Appliances; UL 508 Industrial Control

Equipment; UL 870 Wireways, Auxiliary Gutters and Associated Fittings; and UL

746C Polymeric Materials - Use in Electrical Equipment Evaluations

International Electrotechnical Commission (IEC)

1 Rue de Varembei

CH-1211

Geneva 20, Switzerland www.iec.ch

IEC 529 Classification of Degrees of Protection Provided by Enclosures

IEC 204 Electrical Equipment of Industrial Machines

American National Standards Institute (ANSI)

1430 Broadway

New York, NY 10018 www.ansi.org

ANSI Z55.1 Gray Finishes for Industrial Apparatus and Equipment

National Fire Protection Association (NFPA)

Batterymarch Park

Quincy, MA 02269 www.nfpa.org

NFPA 70 National Electric Code

NFPA 79 Electrical Standard for Industrial Machinery

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

4

General Information – North American Standards

NEMA, UL, and CSA Ratings

NEMA, UL, and CSA are standard writing organizations commonly recognized in North America. Their ratings are based on similar application descriptions and expected performance. UL and CSA both require enclosure testing by qualified evaluators. They also send site inspectors to make sure a manufacturer adheres to prescribed manufacturing methods and material specifications. NEMA, on the other hand, does not require independent testing and leaves compliance completely up to the manufacturer.

Enclosure Types Non-Hazardous Location

Enclosure

Rating

Type 1

National Electrical Manufacturers Association

(NEMA Standard 250) and Electrical and

Electronic Mfg. Association of Canada (EEMAC)

Enclosures are intended for indoor use primarily to provide a degree of protection against contact with the enclosed equipment or locations where unusual service conditions do not exist.

Underwriters Laboratories Inc.

(UL 50, UL50e and UL 508)

Indoor use primarily to provide protection against contact with the enclosed equipment and against a limited amount of falling dirt.

Canadian Standards Association

(Standard C22.2 No. 94)

General purpose enclosure. Protects against accidental contact with live parts.

Type 2

Type 3

Enclosures are intended for indoor use primarily to provide a degree of protection against limited amounts of falling water and dirt.

Enclosures are intended for outdoor use primarily to provide a degree of protection against windblown dust, rain, and sleet; undamaged by the formation of ice on the enclosure.

Type 3R

Enclosures are intended for outdoor use primarily to provide a degree of protection against falling rain sleet; undamaged by the formation of ice on the enclosure.

Indoor use to provide a degree of protection against limited amounts of falling water and dirt.

Outdoor use to provide a degree of protection against windblown dust and windblown rain; undamaged by the formation of ice on the enclosure.

Outdoor use to provide a degree of protection against falling rain; undamaged by the formation of ice on the enclosure.

Indoor use to provide a degree of protection against dripping and light splashing of noncorrosive liquids and falling dirt.

Indoor or outdoor use; provides a degree of protection against rain, snow, and windblown dust; undamaged by the external formation of ice on the enclosure.

Indoor or outdoor use; provides a degree of protection against rain and snow; undamaged by the external formation of ice on the enclosure.

Type 4

Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain, splashing water, and hose-directed water; undamaged by the formation of ice on the enclosure.

Either indoor or outdoor use to provide a degree of protection against falling rain, splashing water, and hose-directed water; undamaged by the formation of ice on the enclosure.

Type 4X

Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corrosion, windblown dust and rain, splashing water, and hose-directed water; undamaged by the formation of ice on the enclosure.

Either indoor or outdoor use to provide a degree of protection against falling rain, splashing water, and hose-directed water; undamaged by the formation of ice of ice on the enclosure; resists corrosion.

Type 6

Enclosures are intended for use indoors or outdoors where occasional submersion is encountered. limited depth; undamaged by the formation of ice on the enclosure.

Type 6P

Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water

(hose directed water and the entry of water during prolonged submersion at a limited depth); that provides an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure.

Type 12

Enclosures are intended for indoor use primarily to provide a degree of protection against dust, falling dirt, and dripping noncorrosive liquids.

Indoor or outdoor use to provide a degree of protection against entry of water during temporary submersion at a at a limited depth; undamaged by the external formation of ice on the enclosure.

Indoor or outdoor use primarily to provide a degree of protection against hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation.

Indoor use to provide a degree of protection against dust, dirt, fiber flyings, dripping water, and external condensation of noncorrosive liquids.

Type 13

Enclosures are intended for indoor use primarily to provide a degree of protection against dust, spraying of water, oil, and noncorrosive coolant.

This material is reproduced with permission from

NEMA. The preceding descriptions, however, are not intended to be complete representations of National

Electrical Manufacturers Association standards for enclosures or those of the Electrical and Electronic

Manufacturers Association of Canada.

Indoor use to provide a degree of protection against lint, dust seepage, external condensation and spraying of water, oil, and noncorrosive liquids.

This material is reproduced with permission from

Underwriters Laboratories Inc. Enclosures for Electrical

Equipment, UL 50, Copyright 1995 and Industrial

Control Equipment, UL 508, Copyright 1996 by

Underwriters Laboratories Inc.

Underwriters Laboratories Inc. (UL) shall not be responsible for the use of or reliance upon a UL Standard by anyone. UL shall not incur any obligation or liability damages, including consequential damages, arising out of or connection with the use, interpretation of, or reliance upon a UL Standard.

Indoor or outdoor use; provides a degree of protection against rain, snow, windblown dust, splashing and hose-directed water; undamaged by the formation of ice on on the enclosure.

Indoor or outdoor use; provides a degree of protection against rain, snow, windblown dust, splashing and hose-directed water; undamaged by the external formation of ice on the enclosure; resists corrosion.

Indoor or outdoor use; provides a degree of protection against the entry of water during temporary submersionat a limited depth. Undamaged by the external formation of ice on the enclosure; resists corrosion.

Indoor or outdoor use primarily to provide a degree of protection against hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation.

Indoor use; provides a degree of protection against circulating dust, lint, fibers, and flyings; dripping and light splashing of non-corrosive liquids; not provided with knockouts.

Indoor use; provides a degree of protection against circulating dust, lint, fibers, and flyings; seepage and spraying of non-corrosive liquids, including oils and coolants.

This material is reproduced with permission from the

Canadian Standards Association.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

5

General Information

NA Standards continued and International Standards (IP Code)

General

Information

Comparison of Enclosure Types for Non-hazardous Locations

Provides a Degree of Protection Against the

Following Environmental Conditions

Type of Enclosure

Incidental Contact with Enclosed Equipment

Indoor

Outdoor

Falling Dirt

Dripping and Light Splashing Liquids

Rain, Sleet*, Snow

Circulating Dust, Lint, Fibers and Flyings

Settling Dust, Lint, Fibers and Flyings

External Ice*

Hosedown and Splashing Water

Oil and Coolant Seepage

Oil and Coolant Spraying and Splashing

Corrosive Agents

Occasional Temporary Submersion

Occasional Prolonged Submersion

1 3 3R 4 4X 6 6P 12 13

• • • • • • • • •

• • • • • • • • •

• • • • • •

• • • • • • • • •

• • • • • • • •

• • • • • •

• •

• • • • • •

• •

• • • • • •

• • • •

• • •

• •

• •

*External operating mechanisms are not required to be operable when the enclosure is ice covered

A Brief Comparison Of NEMA – "Enclosure for Electrical

Equipment (1000 Volts Maximum)" and IEC 60529 –

"Degrees of Protection Provided By Enclosures (IP Code)"

This publication is intended to provide a brief comparison and explanation of some of the basic differences between NEMA

Standard 250, Enclosures for Electrical Equipment (1000 Volts maximum) and IEC Standard 60529, Degrees of Protection provided by Enclosures (IP Code). For a detailed comparison of the differences between the NEMA 250 and IEC 60529 performance specifications, please refer to the respective documents.

What is IEC 60529 and what does it cover?

IEC 60529 is a standard developed through the International

Electrotechnical Commission (IEC) that describes a system for classifying the degrees of protection provided by an enclosure. An

"enclosure" as used in 60529 is "a part providing protection of equipment against certain external influences and in any direction protection against direct contact".

What is not covered by IEC 60529?

IEC 60529 is NOT a "product standard" and does not cover enclosure requirements other than the "degree of protection" provided. For instance IEC 60529 does not specify the corrosion protection and other environmental operating requirements and tests defined in NEMA 250.

What does "degree of protection" mean in IEC 60529?

"Degree of protection" is a term used in the standard to describe:

1. The protection of persons against access to hazardous parts inside the enclosure.

2. The protection of the equipment inside the enclosure against ingress of solid foreign objects;

3. The protection of the equipment inside the enclosure against harmful effects due to the ingress of water.

What is an "IP Code"?

The IP Code is a designation that indicates the level, or amount, of the protection. The IP Code designation consists of the letters IP

(International Protection or Ingress Protection) followed by two numerals. In some instances there may be an optional letter or third digit representing protection against access and mechanical impacts.

These two items are beyond the scope of this reference. Please consult additional resources as required.

What does the first numeral of an IP Code indicate?

The first characteristic numeral indicates the degree of protection provided by the enclosure with respect to persons having access to hazardous parts and with respect to solid foreign objects entering the enclosure. See Table 1.

What does the second numeral of an IP Code indicate?

The second numeral indicates the degree of protection provided by the enclosure with respect to the harmful ingress of water. See Table 2.

If a requirement for an enclosure Type is specified, can an equivalent IP rated enclosure be substituted?

No! The IP Code only addresses requirements for protection of people, ingress of solid objects, and ingress of water. There are numerous other requirements covered by the Type designations that are not addressed by the IEC 60529/IP Codes. IEC 60529 does not specify:

• Construction requirements • Effects of icing

• Door and cover securement • Gasket aging and oil resistance

• Corrosion resistance • Coolant effects

The Type designation specifies requirements for these additional performance protections. For this reason, the IEC enclosure IP Codes designations CANNOT be converted to enclosure Type numbers. For general cross reference comparison see See Table 2.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

6

General Information - IP Code

First Number

Protection against solid objects.

0

No Protection

1

Protected against solid objects up to 50 mm e.g.

accidental touch by hands.

Table 1.

Second Number

Protection against liquids.

0

No Protection

1

Protected against vertically falling drops of water.

2 Protected against solid objects over 12 mm. e.g.

fingers.

2

Protected against direct sprays of water up to 15˚ from the vertical.

3

Protected against sprays to 60˚ from the vertical.

3

Protected against solid objects over 2.5 mm.

e.g. fingers.

(tools and small wires)

4

Protected against solid objects over 1 mm.

e.g. fingers.

(tools and small wires)

5

Protected against dust – limited ingress permitted

(no harmful deposits.)

6

Totally protected against dust.

1 m

15 cm min.

4

Protected against water sprayed from all directions – limited ingress permitted.

5

Protected against low pressure jets of water from all directions – limited ingress permitted.

6

Protected against strong jets of water e.g.

for us on ship decks – limited ingress permitted.

7

Protected against the effects of immersion between 15 cm and 1 m.

1 m

8

Protected against long periods of immersion under water.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

7

General Information

IP Code continued

Table 2.

Assignment of IP Designations to NEMA Type Enclosure Ratings

NEMA Rating IEC Rating

1

2

3

3R

4

4X

IP23

IP30

IP64

IP32

IP66

IP66

6

12

13

IP67

IP55

IP65

The data contained in the table is provided for information and this table must only be used to apply

NEMA ratings to IEC designators; it should not be used inversely. The cross-reference is based on engineering judgment and is not approved by the standards organizations.

General

Information

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

8

General Information – Enclosure Selection

Enclosure Selection Guidelines

The Enclosure Selection is designed to enhance enclosure selection by making the process easier, more consistent, accurate and complete. The goal is to assure that factors affecting enclosure selection are considered and the enclosure specification is complete and accurate.

1. Examination of the Application

The requirements of your application must be taken into consideration. Often the application will be associated with the market or product. For example, does the application require a disconnect, does it need to be wall mount or free standing. Each application is different and needs a complete review.

2. Environmental Considerations

Regardless of application - solar field, factory floor, chemical plant, the environment is a critical factor for consideration.

In the proposed environment, what is the highest threat? Based on this threat and the use of NEMA ratings you can determine which enclosure offers the best protection.

3. Material Considerations

Based on the environmental protection that you identify, you will need to define the appropriate material for you application.

Fiberglass

Polycarbonate

PVC

ABS

Carbon Steel

Stainless Steel

Aluminum

4. Size Considerations

Several factors will need to be evaluated when specifying the size of the enclosure, such as:

Internal equipment dimensions

Service connections

External space restrictions

Mounting and access

Climate control requirements

Aesthetics

Economics

5. Standards or Ratings

Select an enclosure that has a rating appropriate for your environment and application. Rating types from NEMA, UL, CSA, and

IEC determine an enclosures ability to withstand environmental conditions. Keep in mind that there may be multiple enclosures that meet the ratings which may be reduced by material and size considerations.

6. Thermal Considerations

To maximize the life and efficiency of internal components effective thermal management considerations need to be evaluated.

One often thinks in terms of dissipating heat build-up, but one must also consider applications that require addition of heat.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

9

General Information

Hazardous Locations

General

Information

Classification of Hazardous Atmospheres

The NEC classifies areas according to the nature, likelihood and extent of ignitable flammable hazards that could exist where electrical equipment is installed. The intent of area classification is to prevent fires and explosions that could be caused by electrical equipment serving as an ignition source (arc, spark, high temperature, etc.).

The NEC divides the atmospheric explosion hazards into three classes. Considerable skill and judgment must be applied when deciding to what degree an area contains hazardous concentrations of vapors, combustible dusts or ignitable fibers and flyings. Factors such as temperature, barometric pressure, humidity, ventilation, quantity of release, distance from the source, etc. must all be evaluated.

An abbreviated summary of the NEC classifications appears in the table below. For detailed information on specific atmospheres, refer to the NEC, Articles 501-505 and 511-517.

For a more complete list of flammable liquids, gases and solids; refer to NFPA 497A and NFPA 497B, Classification of Gases,

Vapors and Dusts for Electrical Equipment in Hazardous

(Classified) Locations.

Class

I

Flammable Gases, Vapors

Flammable and Combustible

Liquids

II

Combustible Dusts

III

Ignitable fibers and flyings

SUMMARY OF HAZARDOUS ATMOSPHERES

Division Group Typical Atmosphere, Ignition

Temperatures

1 Normally hazardous

– Always present in atmosphere

2 Not normally hazardous

– May be present in atmosphere

1 Normally hazardous

– Always present in atmosphere

2 Not normally hazardous

– Always present in atmosphere

1 & 2

F

G

F

G

A

B

C

D

E

C

D

A

B

No

Groups

Acetylene, 305°C (581°F)

Hydrogen, 520°C (968°F)

Ethylene, 450°C (842°F)

Methane, 630°C (999°F)

Same as Division 1

Same as Division 1

Same as Division 1

Same as Division 1

Combustible metal dusts, or other combustible dusts of similar hazardous characteristics

Combustible carbonaceous dusts

Combustible dusts not included in

Group E or F, includes flour, grain, wood, plastic & chemicals

Same as Division 1

Same as Division 1

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

10

General Information – Hazardous Locations

IEC methodology was added to the 1996 NEC in Article 505. The

IEC uses area classifications similar to the NEC, but with different terms, groupings, descriptors and temperature range. Article 505 defines only Class I areas; however, the divisions and groupings are different as shown in the following tables:

CAUTION:

These methodologies are mutually exclusive and should not be mixed and matched. Equipment approved for the NEC classifications may be used in the equivalent IEC area, but not vice versa. NEC Article 500-3 requires that the area classification, wiring and equipment selection be under the supervision of a qualified Registered

Professional Engineer.

IEC Group I is for underground mines and is not covered by the

NEC. Group IIC combines NEC Groups A and B making the requirements for acetylene the same as for hydrogen and other highly flammable gases.

Enclosure ratings for hazardous locations include:

NEMA 7

Enclosures constructed for indoor use in hazardous locations classified as Class I, Division 1,

Groups A, B, C or D as defined in NFPA 70.

COMPARISON OF GROUPS

NEC Group

A

B

C

D

IEC Group

IIC

IIC

IIB

IIA

NEMA 8

NEMA 9

The IEC divides NEC Division 1 into Zone 0 and Zone 1. In Zone

0 the hazard is present at all times or for long periods of time. In

Zone 1 the hazard is present during normal conditions, including repair and maintenance activities or leakage, or where operations or processes could result in the release of a flammable mixture or cause a simultaneous failure of electrical equipment.

NEMA 10

Enclosures constructed for either indoor or outdoor use in hazardous locations classified as

Class I, Division 1, Groups A, B, C and D as defined in NFPA 70.

Enclosures constructed for indoor use in hazardous locations classified as Class II, Division

1, Groups E, F or G as defined in NFPA 70.

Enclosures constructed to meet the requirements of the Mine Safety and Health

Administration, 30 C. F. R., Part 18.

COMPARISON OF DIVISIONS WITH ZONES

NEC Division

1

1

2

Non-hazardous

IEC Zone

0

1

2

Non-hazardous

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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11

ModRight ™ Enclosure Modification Capabilities

Modification

Information

ModRight Services

Stahlin Enclosures prides itself in its willingness and ability to meet the enclosure modification needs of customers. The combination of technologically advanced equipment and a sound procedure for handling the most detailed modification allows Stahlin Enclosures to process

● modifications on time, and to the highest quality standards in the industry.

Modifications can be mixed and matched in an endless number of combinations. They can take the form of:

Custom mold-in colors

Silk screening

EMI/RFI shielding

Custom window sizes

Custom cutouts/holes

Custom size enclosures

Other special requests

This Stahlin catalog is devoted to practical applications and solutions to enclosure problems. A variety of off-theshelf products are available to solve common industry related problems. Stahlin’s ModRight Program is designed to support you in very uncommon or complex applications.

When you need to pick up the phone for additional assistance, think Stahlin ModRight!

The FormRight Program is available for custom material formulation to match your unique requirements.

Stahlin will work with you to custom formulate the sheet molding compound with the attributes that you require for

UV, flame retardation, infestation resistance, you name it.

The ProRight Program offers the capability of prototyping a unique design through the hand layup process or low volume molding. Product can be pretested for its effectiveness before large volumes of product are produced.

The ModRight Program offers a complete range of standard and unique modifications that make a useful configuration right out of the carton available.

The BuildRight Program accommodates custom manufacturing and component assembly to deliver exactly the configuration that you desire at time of shipping.

The ModRight program is multi faceted and designed to meet a range of unique requirements from simple hole drilling to full custom blend of fiberglass material.

The CostRight Program will help you determine beforehand how cost effective the pre-assembly can be.

Prices are agreed to up front at an industry competitive rate.

The DesignRight Program will take your custom concept, perhaps your embossed logo or a completely custom cover design, and conform it to an existing enclosure. The result is your custom cover on a

“standard” base.

The ShipRight Program evaluates current shipping requirements and offers “when-needed” and on time deliveries in an agreed upon manner. Bulk shipping and quantity requirements are considered under this program.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

12

This is the total package: from the basic product through all of its custom/modified required changes, to the moment it arrives at your doorstep for installation into your application, Stahlin ModRight

Program offers standard and custom assistance for your every need. To receive a quotation or further information, please visit us at www.stahlin.com.

Stahlin’s ModRight ™ program can solve your custom needs.

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

13

The DiamondShield Series

DS

The DiamondShield Series was developed for design flexibility and pleasing aesthetics.

Applications include high-end electronics, harsh corrosive environments, and industrial applications both indoors and out. Unique internal panel management capabilities provides the end user with only the features they need for their application, yet able to use every cubic inch of valuable internal enclosure space. The series offers an additional feature of panel mounting in the cover for use as an operator interface in industrial equipment control stations when required.

DiamondShield Series Attributes

Available in 3 cover options:

1. Opaque cover

2. Clear polycarbonate cover

3. Flush bonded window

Maximum visibility to raised panels and control devices

High temperature, flame retardant, non corrosive, environmental designs

Stands up to an exceptionally broad range of chemical exposures

Results in an environmentally sealed, environmentally sound space

High impact resistance

Double insulated material No incidental electrical contact

Solid construction in a lightweight design

UV Resistant

DiamondShield Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

UL1741

Temperature Range

Temperature Range Window

Temperature Range Clear Cover

Flammability Rating

Cover Flammability

Window Flammability

Self Extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

File E333478

W, HW, HL, HPL

(-76°F to +274°F) (-60°C to +134°C)

(-26°F to +170°F) (-32°C to +76°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

UL94-V0

UL94-HB

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

W

Technical Specifications - DiamondShield Series

Opaque cover “W” configuration - 4 cover screws, lift off cover

DS

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

W

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

16

HW

Technical Specifications - DiamondShield Series

Opaque cover “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

DS

HW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

NOTES:

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

17

NOTES:

Technical Specifications - DiamondShield Series

HPL

Opaque cover “HPL” configuration - Hinged, 2 lockable pull latches

HPL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

DS

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

18

Technical Specifications - DiamondShield Series

HLL

Opaque cover “HLL” configuration - Hinged, 2 lockable link latches

HLL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

DS

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

NOTES:

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

19

P

R

S

C

A

T

E N

DiamondShield Opaque Cover Series Technical Drawings

#10-32 TAP

(4) HOLES B

W

F

OPTIONAL MTG FOOT

.50 X .31 SLOT

(4) PLC’S

H

A

A

B

L

#10-32 TAP

(4) HOLES

SECTION B-B

M

COVER

REMOVED

K

#10-32 TAP

(4) HOLES

B

SECTION A-A

D

J

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

20

DiamondShield Opaque Cover Series Technical Chart

DiamondShield Opaque Cover Series Enclosures

SIZE ID

NUMBER

DS60604W

DS60604HW

DS60604HPL

DS60604HLL

DS80604W

DS80604HW

DS80604HPL

DS80604HLL

DS80804W

DS80804HW

DS80804HPL

DS80804HLL

DS100806W

DS100806HW

DS100806HPL

DS100806HLL

DS121006W

DS121006HW

DS121006HPL

DS121006HLL

DS141206W

DS141206HW

DS141206HPL

DS141206HLL

DS141208W

DS141208HW

DS141208HPL

DS141208HLL

DS161408W

DS161408HW

DS161408HPL

DS161408HLL

DS181610W

DS181610HW

DS181610HPL

DS181610HLL

DS201610W

DS201610HW

DS201610HPL

DS201610HLL

OVERALL

H X W X D

7.41 x 7.79 x 4.31

(188 x 198 x 110)

9.41 x 7.79 x 4.31

(239 x 198 x 110)

9.39 x 9.76 x 4.31

(239 x 248 x 109)

11.42 x 9.79 x 6.31

(290 x 249 x 160)

INSIDE

A X B X C

6.77 x 6.77 x 4.06

(172 x 172 x 103)

8.77 x 6.77 x 4.06

(223 x 172 x 103)

8.74 x 8.74 x 4.06

(222 x 222 x 103)

10.73 x 8.73 x 6.06

(273 x 222 x 154)

MOUNTING

P X R K L S T

OPT. MOUNT.

FEET E X F N J

SHIPPING PANEL

M WEIGHT NUMBER

5.93 x 4.00 4.25 4.25 3.60 .38 8.24 x 4.00 9.02 4.56 .25 3.8 lbs BP66*

(151 x 102) (108) (108) (92) (10) (209 x 102) (229) (116) (6)

7.91 x 4.00 6.25 4.25 3.60 .38 10.21 x 4.00 10.98 4.56 .25 4.1 lbs BP86*

(201 x 102) (159) (108) (92) (10) (259 x 102) (279) (116) (6)

7.91 x 6.00 6.25 6.25 3.60 .38 10.21 x 6.00 10.98 4.56 .25 4.9 lbs BP88*

(201 x 152) (159) (159) (92) (10) (259 x 152) (279) (116) (6)

9.89 x 6.00 8.25 6.25 5.60 .38 12.19 x 6.00 12.96 6.56 .25 6.2 lbs BP1008*

(251 x 152) (210) (159) (142) (10) (310 x 152) (329) (167) (6)

13.45 x 11.83 x 6.31 12.69 x 10.69 x 6.06 11.88 x 8.00 10.25 8.25 5.60 .38 14.18 x 8.00 14.95 6.56 .25 8.0 lbs BP1210*

(342 x 301 x 160) (322 x 272 x 154) (302 x 203) (260) (210) (142) (10) (360 x 203) (380) (167) (6)

15.44 x 13.86 x 6.34 14.72 x 12.72 x 6.06 13.91 x 10.00 12.25 10.25 5.60 .38 16.21 x 10.00 16.98 6.59 .25 10.0 lbs BP1412*

(392 x 352 x 161) (374 x 323 x 154) (353 x 254) (311) (260) (142) (10) (412 x 254) (431) (167) (6)

15.44 x 13.86 x 8.34 14.66 x 12.66 x 8.06 13.91 x 10.00 12.25 10.25 7.60 .38 16.19 x 10.00 16.96 8.59 .25 12.5 lbs BP1412*

(392 x 352 x 212) (372 x 322 x 205) (353 x 254) (311) (260) (193) (10) (411 x 254) (431) (218) (6)

17.58 x 15.96 x 8.34 16.69 x 14.69 x 8.06 15.96 x 12.00 14.25 12.25 7.60 .38 18.26 x 12.00 19.04 8.59 .25 13.3 lbs BP1614*

(447 x 405 x 212) (424 x 373 x 205) (405 x 305) (362) (311) (193) (10) (464 x 305) (484) (218) (6)

19.77 x 18.15 x 10.34 18.63 x 16.63 x 10.06 17.94 x 14.00 16.25 14.25 9.60 .38 20.24 x 14.00 21.02 10.59 .25 20.2 lbs BP1816*

(502 x 461 x 263) (473 x 422 x 256) (456 x 356) (413) (362) (244) (10) (514 x 356) (534) (269) (6)

21.79 x 18.16 x 10.34 20.63 x 16.63 x 10.06 19.96 x 14.00 18.25 14.25 9.59 .38 22.26 x 14.00 23.04 10.59 .25 21.7 lbs BPJ2016*

(554 x 461 x 263) (524 x 422 x 256) (507 x 356) (463) (362) (244) (10) (566 x 356) (585) (269) (6)

All measures are in inches, items in parentheses are in millimeters.

*Panel sold separately.

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

21

NOTES:

W

Technical Specifications - DiamondShield Series

Clear cover “W” configuration - 4 cover screws, lift off cover

DSCC

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Cover

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

W

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

Temperature Range

Flammability Rating

Cover Temperature Range

Cover Flammability

File E64358 Type 1, 3, 3s, 12, 13, 4X

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 12, 13, 4X

IP66

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

(-30°F to +248°F) (-34°C to +120°C)

UL94-V0

Self Extinguishing

Chemical Resistance

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

22

DSCC

HW

Technical Specifications - DiamondShield Series

Clear cover “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Cover

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

NOTES:

HW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

Temperature Range

Flammability Rating

Cover Temperature Range

Cover Flammability

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

(-30°F to +248°F) (-34°C to +120°C)

UL94-V0

Self Extinguishing

Chemical Resistance

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

23

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

DSCC

Technical Specifications - DiamondShield Series

HPL

Clear cover “HPL” configuration - Hinged, 2 lockable pull latches

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

NOTES:

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

Temperature Range

Flammability Rating

Cover Temperature Range

Cover Flammability

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

(-30°F to +248°F) (-34°C to +120°C)

UL94-V0

Self Extinguishing

Chemical Resistance

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

24

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

DSCC

Technical Specifications - DiamondShield Series

HLL

Clear cover “HLL” configuration - Hinged, 2 lockable link latches

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

NOTES:

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

Temperature Range

Flammability Rating

Cover Temperature Range

Cover Flammability

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

(-30°F to +248°F) (-34°C to +120°C)

UL94-V0

Self Extinguishing

Chemical Resistance

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

25

P

R

S

C

A

T

E N

DiamondShield Clear Cover Series Technical Drawings

#10-32 TAP

(4) HOLES B

W

F

OPTIONAL MTG FOOT

.50 X .31 SLOT

(4) PLC’S

H

A

A

B

L

#10-32 TAP

(4) HOLES

SECTION B-B

M

COVER

REMOVED

K

#10-32 TAP

(4) HOLES

B

SECTION A-A

D

J

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

26

DiamondShield Clear Cover Series Technical Chart

DiamondShield Clear Cover Series Enclosures

SIZE ID

NUMBER

DSCC60604W

DSCC60604HW

DSCC60604HPL

DSCC60604HLL

DSCC80604W

DSCC80604HW

DSCC80604HPL

DSCC80604HLL

DSCC80804W

DSCC80804HW

DSCC80804HPL

DSCC80804HLL

DSCC100806W

DSCC100806HW

DSCC100806HPL

DSCC100806HLL

DSCC121006W

DSCC121006HW

DSCC121006HPL

DSCC121006HLL

DSCC141206W

DSCC141206HW

DSCC141206HPL

DSCC141206HLL

DSCC141208W

DSCC141208HW

DSCC141208HPL

DSCC141208HLL

DSCC161408W

DSCC161408HW

DSCC161408HPL

DSCC161408HLL

OVERALL

H X W X D

INSIDE

A X B X C

7.41 x 7.79 x 4.31 6.77 x 6.77 x 4.06

(188 x 198 x 110) (172 x 172 x 103)

9.41 x 7.79 x 4.31

(239 x 198 x 110)

9.39 x 9.76 x 4.31

(239 x 248 x 110)

8.77 x 6.77 x 4.06

(223 x 172 x 103)

8.74 x 8.74 x 4.06

(222 x 222 x 103)

MOUNTING

P X R K L S T

OPT. MOUNT.

FEET E X F N J

SHIPPING PANEL

M WEIGHT NUMBER

5.93 x 4.00 4.25 4.25 3.60 .38 8.24 x 4.00 9.02 4.56 .25 3.8 lbs BP66*

(151 x 102) (108) (108) (92) (10) (209 x 102) (229) (116) (6)

7.91 x 4.00 6.25 4.25 3.60 .38 10.21 x 4.00 10.98 4.56 .25 4.1 lbs BP86*

(201 x 102) (159) (108) (92) (10) (259 x 102) (279) (116) (6)

7.91 x 6.00 6.25 6.25 3.60 .38 10.21 x 6.00 10.98 4.56 .25 4.9 lbs BP88*

(201 x 152) (159) (159) (92) (10) (259 x 152) (279) (116) (6)

11.42 x 9.79 x 6.31 10.73 x 8.73 x 6.06 9.89 x 6.00 8.25 6.25 5.60 .38 12.19 x 6.00 12.96 6.56 .25 6.2 lbs BP1008*

(290 x 249 x 160) (273 x 222 x 154) (251 x 152) (210) (159) (142) (10) (310 x 152) (329) (167) (6)

13.45 x 11.83 x 6.31 12.69 x 10.69 x 6.06 11.88 x 8.00 10.25 8.25 5.60 .38 14.18 x 8.00 14.95 6.56 .25 8.0 lbs BP1210*

(342 x 301 x 160) (322 x 272 x 154) (302 x 203) (260) (210) (142) (10) (360 x 203) (380) (167) (6)

15.49 x 13.86 x 6.34 14.72 x 12.72 x 6.06 13.91 x 10.00 12.25 10.25 5.60 .38 16.21 x 10.00 16.98 6.59 .25 10.0 lbs BP1412*

(393 x 352 x 161) (374 x 323 x 154) (353 x 254) (311) (260) (142) (10) (412 x 254) (431) (167) (6)

15.49 x 13.86 x 8.34 14.66 x 12.66 x 8.06 13.88 x 10.00 12.25 10.25 7.60 .38 16.19 x 10.00 16.96 8.59 .25 12.5 lbs BP1412*

(393 x 352 x 212) (372 x 322 x 205) (353 x 254) (311) (260) (193) (10) (411 x 254) (431) (218) (6)

17.58 x 15.96 x 8.34 16.69 x 14.69 x 8.06 15.96 x 12.00 14.25 12.25 7.60 .38 18.26 x 12.00 19.04 8.59 .25 13.3 lbs BP1614*

(447 x 405 x 212) (424 x 373 x 205) (405 x 305) (362) (311) (193) (10) (464 x 305) (484) (218) (6)

All measures are in inches, items in parentheses are in millimeters.

*Panel sold separately.

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

27

Technical Specifications - DiamondShield Series

DSW

HPL

Flush Bonded Window “HPL” configuration - Hinged, 2 lockable pull latches

HPL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

NOTES:

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Window Temperature Range

(-26°F to +170°F) (-32°C to +76°C)

Window Flammability

UL94-HB

Self Extinguishing

Chemical Resistance

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

28

Technical Specifications - DiamondShield Series

DSW

HLL

Flush Bonded Window “HLL” configuration - Hinged, 2 lockable link latches

HLL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

NOTES:

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

IEC 60529

File E64358 Type 1, 3, 3s, 4X, 12, 13

Type 1, 3, 3s, 4X, 12, 13

File LR069014 Type 1, 3, 3s, 4X, 12, 13

IP66

Temperature Range

Flammability Rating

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Window Temperature Range

(-26°F to +170°F) (-32°C to +76°C)

Window Flammability

UL94-HB

Self Extinguishing

Chemical Resistance

Non-Halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 39 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

29

P

R

S

C

A

T

E N

#10-32 TAP

(4) HOLES

DiamondShield Window Series Technical Drawings

B

W

F

OPTIONAL MTG FOOT

.50 X .31 SLOT

(4) PLC’S

H

A

A

B

L

#10-32 TAP

(4) HOLES

SECTION B-B

M

COVER

REMOVED

K

#10-32 TAP

(4) HOLES

B

SECTION A-A

D

J

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

30

DiamondShield Window Series Technical Drawings

DiamondShield Window Series Enclosures

SIZE ID

NUMBER

OVERALL

H X W X D

DSW60604HPL 7.41 x 7.79 x 4.31

(188 x 198 x 110)

DSW80604HPL 9.41 x 7.79 x 4.31

(239 x 198 x 110)

DSW80804HPL 9.39 x 9.76 x 4.31

(239 x 248 x 110)

DSW100806HPL 11.42 x 9.79 x 6.31

DSW100806HLL (290 x 249 x 160)

INSIDE

A X B X C

6.77 x 6.77 x 4.06

(172 x 172 x 103)

8.77 x 6.77 x 4.06

(223 x 172 x 103)

8.74 x 8.74 x 4.06

(222 x 222 x 103)

10.73 x 8.73 x 6.06

(273 x 222 x 154)

MOUNTING

P X R K L S T

OPT. MOUNT.

FEET E X F N J

SHIPPING PANEL

M WEIGHT NUMBER

5.93 x 4.00 4.25 4.25 3.60 .38 8.24 x 4.00 9.02 4.56 .25 3.8 lbs BP66*

(151 x 102) (108) (108) (92) (10) (209 x 102) (229) (116) (6)

7.91 x 4.00 6.25 4.25 3.60 .38 10.21 x 4.00 10.98 4.56 .25 4.1 lbs BP86*

(201 x 102) (159) (108) (92) (10) (259 x 102) (279) (116) (6)

7.91 x 6.00 6.25 6.25 3.60 .38 10.21 x 6.00 10.98 4.56 .25 4.9 lbs BP88*

(201 x 152) (159) (159) (92) (10) (259 x 152) (279) (116) (6)

9.89 x 6.00 8.25 6.25 5.60 .38 12.19 x 6.00 12.96 6.56 .25 6.2 lbs BP1008*

(251 x 152) (210) (159) (142) (10) (310 x 152) (329) (167) (6)

DSW121006HPL 13.45 x 11.83 x 6.31 12.69 x 10.69 x 6.06 11.88 x 8.00 10.25 8.25 5.60 .38 14.18 x 8.00 14.95 6.56 .25 8.0 lbs BP1210*

(342 x 301 x 160) (322 x 272 x 154) (302 x 203) (260) (210) (142) (10) (360 x 203) (380) (167) (6)

DSW141206HPL 15.49 x 13.86 x 6.34 14.72 x 12.72 x 6.06 13.91 x 10.00 12.25 10.25 5.60 .38 16.21 x 10.00 16.98 6.59 .25 10.0 lbs BP1412*

(393 x 352 x 161) (374 x 323 x 154) (353 x 254) (311) (260) (142) (10) (412 x 254) (431) (167) (6)

DSW141208HPL 15.49 x 13.86 x 8.34 14.66 x 12.66 x 8.06 13.88 x 10.00 12.25 10.25 7.60 .38 16.19 x 10.00 16.96 8.59 .25 12.5 lbs BP1412*

(393 x 352 x 212) (372 x 322 x 205) (353 x 254) (311) (260) (193) (10) (411 x 254) (431) (218) (6)

DSW161408HPL 17.58 x 15.96 x 8.34 16.69 x 14.69 x 8.06 15.96 x 12.00 14.25 12.25 7.60 .38 18.26 x 12.00 19.04 8.59 .25 13.3 lbs BP1614*

DSW161408HLL (447 x 405 x 212) (424 x 373 x 205) (405 x 305) (362) (311) (193) (10) (464 x 305) (484) (218) (6)

DSW181610HPL 19.77 x 18.15 x 10.34 18.63 x 16.63 x 10.06 17.94 x 14.00 16.25 14.25 9.60 .38 20.24 x 14.00 21.02 10.59 .25 20.2 lbs BP1816*

DSW181610HLL (502 x 461 x 263) (473 x 422 x 256) (456 x 356) (413) (362) (244) (10) (514 x 356) (534) (269) (6)

DSW201610HPL 21.79 x 18.16 x 10.34 20.63 x 16.63 x 10.06 19.96 x 14.00 18.25 14.25 9.59 .38 22.26 x 14.00 23.04 10.59 .25 21.7 lbs BPJ2016*

DSW201610HLL (554 x 461 x 263) (524 x 422 x 256) (507 x 356) (463) (362) (244) (10) (566 x 356) (585) (269) (6)

All measures are in inches, items in parentheses are in millimeters

*Panel sold separately

WINDOW

A

V

A

Z

U

Viewing Window Cover (DSW)

SIZE ID

NUMBER

DSW60604

U V Z

4.25

4.25

3.48

(107.95) (107.95) (88.26)

DSW80604

DSW80804

6.25

4.25

3.48

(158.75) (107.95) (88.26)

6.25

6.25

3.48

(158.75) (158.75) (88.26)

DSW100806 8.25

6.25

5.48

(209.55) (158.75) (139.19)

DSW121006 10.25

8.25

5.48

(260.35) (209.55) (139.19)

DSW141206 12.25

10.25

5.48

(311.15) (260.35) (139.19)

DSW141208 12.25

10.25

7.48

(311.15) (260.35) (189.99)

DSW161408 14.25

12.25

7.48

(361.95) (311.15) (189.99)

DSW181610 16.25

14.25

9.48

(412.75) (361.95) (240.79)

DSW201610 18.25

14.25

9.46

(463.55) (361.95) (240.28)

All measures are in inches, items in parentheses are in millimeters.

SECTION A-A

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

31

The Design Difference...

Unsurpassed Panel Management System

®

Stahlin’s innovative “No-Limits” Panel Management

System ® enables DiamondShield users to take maximum advantage of ALL enclosure space...including the inside of the cover!

Back Panel

Variable Height Stationary Panel

Variable Height Swing Panel

Dead Front Swing Panel

Cover Panel

The DiamondShield

Panel Management System ®

Offers Many Benefits:

Full utilization of both space and design. All space within the enclosure can be accessed and utilized with minimal requirements for additional mounting

● hardware.

Panel maneuverability at both the time of assembly

● and in actual field use.

Optimized use and function of all usable space within the enclosure while assisting in the mounting of cover mounted devices, such as touchpads and

● printed circuit boards.

Maximized visibility of panels that offer critical feedback, such as instrumentation, while preserving the integrity of the enclosure

Ability to meet unique visual requirements usually

● associated with a dead front panel.

Ability to meet the needs for mounting surface at

● rear of enclosure.

Ability to meet end users' design capabilities and field changes that would otherwise require major modification or costly disassembly.

Ability to externally assemble, then "drop in" to the enclosure DIN rail mounted components, thereby minimizing assembly, modification and field

● servicing.

Maximum surface area for pushbutton or touchpad

● layout. Maximizes end users' design possibilities.

Ability to meet end users' requirements for the installation of isolated visibility or custom visual requirements.

Offers restricted access to areas of adjustment and calibration.

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Go From This!

To This!

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

DiamondShield Panel Management System

®

BACK PANEL

● Traditional sized back panel

Common industry mounting footprint

● Wide choice of material

DEAD FRONT SWING PANEL

● Mounts at the front of the enclosure

Larger surface area when compared to the variable height swing panel

Hinged on one side, secured to the other

● Used in conjunction with corner mounting posts

VARIABLE HEIGHT STATIONARY PANEL VARIABLE HEIGHT SWING PANEL

● Mounts at any height in the enclosure base including as back panel or use as a top stationary dead front panel

Larger panel area than traditional back panels maximizes surface mounting area

Used in conjunction with corner mounting posts

● Mounts at any height in the enclosure base

Hinged on one side, secured to the other

● Used in conjunction with corner mounting posts

COVER PANEL

Stationary panel that mounts to the inside of the enclosure cover.

USE MULTIPLE PANELS

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

34

DiamondShield Panel Management System ®

Unique. Reliable. Flexible. Revolutionary. It’s What You Want It To Be!

Just imagine ... an enclosure system that truly can be what you want...and need...it to be! Today, that enclosure system is a reality...with DiamondShield, from Stahlin Non-Metallic Enclosures.

The revolutionary design of DiamondShield provides a one-of-a-kind enclosure architecture that can range from

“bare bones” basic yet durable simplicity to a highly customized, sophisticated protective structure.

Cover

Panel

Variable

Height

Panel

Back

Panel

DiamondShield Series Enclosures Panel Management System ®

SIZE FIXED

ID (MIN)

A

60604 1.50

(38.1)

80604

80804

100806

121006

141206

141208

161408

181610

201610

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

1.50

(38.1)

OPAQUE/BOND ED

PANEL (MIN) (MAX) WINDOW CVR

A A B

CLEAR

CVR

B

C D

(MIN)

2.00 (50.08) 2.50

(63.50)

2.00

(50.08) 2.50

(63.50)

1.025

(26.03) 1.025 (26.03) .375

.57

(9.52) (14.48)

1.025

(26.03) 1.025 (26.03) .375

.57

(9.52) (14.48)

2.00

(50.08) 2.50

(63.50)

1.025

(26.03) 1.025 (26.03) .375

.57

(9.52) (14.48)

2.00

(50.08) 4.50

1.025

(26.03) 1.025 (26.03) .375

(114.30) (9.52)

.57

(14.48)

2.00

(50.08) 4.50

1.025

(26.03) 0.994 (25.24) .375 .57

(114.30) (9.52) (14.48)

2.00

(50.08) 4.50

(114.30)

1.025

(26.03) 0.963 (24.44) .375

.57

(9.52) (14.48)

2.00

(50.08) 6.50

1.025

(26.03) 0.963 (24.44) .375

(165.1) (9.52)

.57

(14.48)

2.00

(50.08) 6.50

1.025

(26.03) 0.963 (24.44) .375

(165.1) (9.52)

.57

(14.48)

2.00

(50.08) 8.50

(215.90)

1.025

(26.03) N/A .375

(9.52)

.57

(14.48)

2.00

(50.08) 8.50

(215.90)

1.025

(26.03) N/A .375

.57

(9.52) (14.48)

Note: Swing and stationary panels adjust in 1/2" increments

"C" not applicable for clear cover

Cover panel kit not available for clear cover options

Variable Height Swing Panel

PART

NUMBER

P806ASAL

P808ASAL

P1008ASAL

P1210ASAL

P1412ASAL

P1614ASAL

P1816ASAL

P2016ASAL

A B

6.38

6.56

(162) (1167)

6.38 8.56

(162) (217)

8.38

(213)

8.56

(217)

PANEL PANEL

THK.

TYPE

.080

(2)

.080

(2)

Flat

.080 Flat

(2)

Flat

10.38

(264)

12.38

(314)

10.56

(268)

12.56

(319)

14.38 14.56

(365) (370)

.080

(2)

.080

(2)

Flat

Flat

.080 Flat

(2)

Flat 16.38

(416)

18.38

(467)

16.56

(421)

16.56

(421)

.080

(2)

.080

(2)

Flat

Caution: Metric units are for reference; do not convert.

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

35

DiamondShield Panel Management System

®

Cover Panel Dimensions

PART

NUMBER

CP606AL

CP806AL

CP808AL

CP1008AL

CP1210AL

CP1412AL

CP1614AL

CP1816AL

CP2016AL

A B

5.64 5.64

(143) (143)

7.68

(195)

7.68

(195)

5.64

(143)

7.68

(195)

9.71 7.71

(247) (196)

11.74 9.74

(298) (247)

C D

5.02 5.02

(127)

7.05

(179)

(127)

5.02

(127)

7.05 7.05

(179) (179)

9.08 7.08

(231) (180)

11.12

(282)

9.12

(232)

PANEL PANEL HOLE #OF

THK.

TYPE DIA.

HOLES

.080 Flat

(2)

.080 Flat

(2)

.080 Flat

(2)

.080 Flat

(2)

.080 Flat

(2)

13.78 11.78 13.15 11.15 .080 Flat

(350) (299) (334) (283) (2)

15.81 13.81 15.18 13.18 .080 Flat

(402) (351) (386) (334) (2)

.25 4

(6)

.25 4

(6)

.25 4

(6)

.25 4

(6)

.25 4

(6)

.25 4

(6)

.25 4

(6)

17.94 15.94 17.31 15.31 .080 Flat

(456) (405) (440) (389) (2)

19.76

(502)

15.76 19.13 15.13

(400) (486) (384)

.080 Flat

(2)

.25 4

(6)

.25 4

(6)

Caution: Metric units are for reference; do not convert.

Note: Cover panel kit includes cover panel and mounting hardware.

Back Panel Dimensions

PART

NUMBER

BP66

BP86

BP88

BP108

BP1210

BP1412

BP1614

BP1816

BPJ2016

BA BB

4.88 4.88

(124) (124)

6.88

(175)

6.88

(175)

4.88

(124)

6.88

(175)

8.88 6.88

(225) (175)

10.88 8.88

(276) (225)

BK BL

4.25 4.25

(108)

6.25

(159)

(108)

4.25

(108)

6.25 6.25

(159) (159)

8.25 6.25

(210) (159)

10.25

(260)

8.25

(210)

PANEL PANEL HOLE

THK.

TYPE

#OF

DIA.

HOLES

.080 Flat

(2)

.080

(2)

.080

(2)

Flat

Flat

.080 Flat

(2)

.080 Flat

(2)

12.88 10.88 12.25 10.25 .080 Flat

(327) (276) (311) (260) (2)

14.88 12.88 14.25 12.25 .080 Flat

(378) (327) (362) (311) (2)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

4

4

4

4

4

4

4

16.88 14.88 16.25 14.25 .080 Flat

(429) (378) (413) (362) (2)

18.88

(480)

14.88 18.25

(378) (464)

14.25 .090

(362) (2)

Flat

.25 4

(6)

.25 4

(6)

Caution: Metric units are for reference; do not convert.

Suffix - Available materials

AL - Aluminum

CS - Painted Carbon Steel

SS - Stainless Steel

Example: BP1210AL

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

36

Dead Front Swing Panel Dimensions

PART

NUMBER

P806SWAL

P808SWAL

A

8.56

(217)

8.56

(217)

B

6.56

(167)

8.56

(217)

C D

5.70 6.37

(145) (162)

7.70

(196)

6.37

(162)

PANEL PANEL

THK.

TYPE

.080 Flat

(2)

.080

(2)

Flat

P1008SWAL

P1210SWAL

10.56

(268)

8.56

(217)

12.56 10.56

(319) (268)

7.70

(196)

8.37

(213)

10.37 9.70

(246) (263)

.080 Flat

(2)

.080 Flat

(2)

P1412SWAL 14.56 12.56 11.70 12.37 .080 Flat

(370) (319) (297) (314) (2)

P1614SWAL 16.56 14.56 15.57 14.37 .080 Flat

(421) (370) (399) (365) (2)

P1816SWAL 18.56 16.56 15.70 16.37 .080 Flat

(471) (421) (399) (467) (2)

P2016SWAL 20.56

(522)

16.56 15.70

(421) (399)

18.37

(467)

.080 Flat

(2)

Caution: Metric units are for reference; do not convert.

Variable Height Stationary Panel Dimensions

PART

NUMBER

P606STAL

P806STAL

P808STAL

P1008STAL

P1210STAL

P1412STAL

P1614STAL

P1816STAL

P2016STAL

A

6.56

(167)

8.56

(217)

8.56

(217)

B

6.56

(167)

6.56

(167)

8.56

(217)

C

4.25

(108)

6.25

(159)

6.25

(159)

D

4.25

(108)

4.25

(108)

6.25

(159)

PANEL PANEL HOLE

THK.

TYPE

#OF

DIA.

HOLES

.080

(2)

Flat .25

(6)

4

Flat 4 .080

(2)

.080

(2)

Flat

.25

(6)

.25

(6)

4

4 10.56

(268)

12.56

(319)

14.56

8.56

(217)

10.56

(268)

12.56

8.25

(210)

10.25

(210)

12.25

6.25

(159)

8.25

(260)

10.25

(370) (319) (311) (260)

.080

(2)

.080

(2)

Flat

.080 Flat

(2)

Flat

16.56

14.56

14.25

12.25

.080

(421) (370) (362) (311) (2)

Flat

.25

(6)

.25

(6)

.25

(6)

.25

(6)

4

4

4

18.56

16.56

16.25 14.25

.080

(471) (421) (413) (362) (2)

20.56

16.56

18.25

14.25

.080

(522) (421) (464) (362) (2)

Flat

Flat

.25

(6)

.25

(6)

4

4

Caution: Metric units are for reference; do not convert.

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

37

DiamondShield Panel Management System

®

Panel Kits - Accessories Only, Panels NOT Included

SIZE STATIONARY

ID PANEL

STATIONARY

PANEL

SWING

PANEL

SWING

PANEL

ACCESSORY KIT BRACKET KIT ACCESSORY KIT BRACKET KIT

60604

80604

DS4PKA

DS4PKA

DSAPBKT

DSAPBKT

N/A

DS4SPKA

N/A

DSSPBKT

80804

100806

121006

DS4PKA

DS6PKA

DS6PKA

DSAPBKT

DSAPBKT

DSAPBKT

DS4SPKA

DS6SPKA

DS6SPKA

DSSPBKT

DSSPBKT

DSSPBKT

141206

141208

161408

181610

201610

DS6PKA

DS8PKA

DS8PKA

DS10PKA

DS10PKA

DSAPBKT

DSAPBKT

DSAPBKT

DSAPBKT

DSAPBKT

DS6SPKA

DS8SPKA

DS8SPKA

DS10SPKA

DS10SPKA

DSSPBKT

DSSPBKT

DSSPBKT

DSSPBKT

DSSPBKT

CORNER

POST

KIT

DS4POST

DS4POST

DS4POST

DS6POST

DS6POST

DS6POST

DS8POST

DS8POST

DS10POST

DS10POST

Stationary Panel Bracket Kit

Stationary Panel

Accessory Kit

Swing Panel

Accessory Kit

Swing Panel Bracket Kit

Dead Front Swing Panel

& Swing Panel Accessory Kit

Corner Post Kit

Panel And Accessory Combination Kits, Includes Panel

SIZE

ID

DEAD FRONT

SWING PANEL

& ACCESS. KIT

VARIABLE HEIGHT VARIABLE HEIGHT VARIABLE HEIGHT

SWING PANEL &

ACCESS. KIT

STATIONARY PNL

& ACCESS. KIT

BACK PNL &

ACCESS. KIT

60604

80604

80804

100806

121006

141206

141208

161408

181610

201610

N/A

DS80604SPK

DS80804SPK

DS100806SPK

DS121006SPK

DS141206SPK

DS141208SPK

DS161408SPK

DS181610SPK

DS201610SPK

N/A

DS80604SPKA

DS80804SPKA

DS100806SPKA

DS121006SPKA

DS141206SPKA

DS141208SPKA

DS161408SPKA

DS181610SPKA

DS201610SPKA

DS60604PKA

DS80604PKA

DS80804PKA

DS100806PKA

DS121006PKA

DS141206PKA

DS141208PKA

DS161408PKA

DS181610PKA

DS201610PKA

DS60604BPKA

DS80604BPKA

DS80804BPKA

DS100806BPKA

DS121006BPKA

DS141206BPKA

DS141208BPKA

DS161408BPKA

DS181610BPKA

DS201610BPKA

Variable Height Swing Panel

& Swing Panel Accessory Kit

Variable Height Back Panel

& Stationary Panel Accessory Kit

Variable Height Stationary Panel &

Stationary Panel Accessory Kit

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

38

Mounting Feet

Other Accessory Kits

SIZE

ID

60604

80604

80804

100806

121006

141206

141208

161408

181610

201610

MTG. FOOT OPAQUE COVER CLEAR COVER LINK LOCK

KIT SCREW KIT

PULL

SCREW KIT LATCH KIT LATCH KIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSWKIT

DSWKIT

DSWKIT

DSWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSMGFTKIT

DSWKIT

DSWKIT

DSWKIT

DSWKIT

DSWKIT

DSWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSCCWKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHLLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

DSHPLKIT

HINGE

KIT

DS3HINGEKIT

DS4HINGEKIT

DS4HINGEKIT

DS5HINGEKIT

DS5HINGEKIT

DS6HINGEKIT

DS6HINGEKIT

DS6HINGEKIT

DS6HINGEKIT

DS6HINGEKIT

Cover

Screw Kit

Hinge Kit

Lockable Link Latch Kit

DiamondShield Covers Only

Opaque Covers

PART

NUMBER

DS606CVR

DS806CVR

DS808CVR

DS1008CVR

DS1210CVR

DS1412CVR

DS1614CVR

DS1816CVR

DS2016CVR

Includes gasketed cover only – No hardware included

Clear Covers

PART

NUMBER

DSCC606CVR

DSCC806CVR

DSCC808CVR

DSCC1008CVR

DSCC1210CVR

DSCC1412CVR

DSCC1614CVR

DSCC1816CVR

DSCC2016CVR

Viewing Window Covers

PART

NUMBER

DSW606CVR

DSW806CVR

DSW808CVR

DSW1008CVR

DSW1210CVR

DSW1412CVR

DSW1614CVR

DSW1816CVR

DSW2016CVR

Lockable Pull Latch Kit

Stahlin Non-Metallic Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

39

The Classic Series

CL

The Classic Series enclosures are designed for general electrical and electronic applications as well as applications requiring broader environmental concerns.

These enclosures enhance the appearance of any instrument installation. They are especially suited for high visibility locations found in both industrial and commercial applications, but the chemical resistance and watertight capabilities make them ideal across a broad spectrum of environmental installations as well.

Classic Series Attributes

Available in 2 cover options:

1. Opaque cover

2. Flush bonded window

Stands up to an exceptionally broad range of chemical exposures

High impact resistance

Double insulated material. No incidental electrical contact

Hidden hinge design

UV Resistant

Soft edge design, smooth lines, flush cover

Super abrasion-resistant acrylic window

High temperature, flame retardant, non-corrosive, environmental designs

Classic Series Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

UL1741

Temperature Range

Window Temperature Range

Flammability Rating

Window Flammability

Self Extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358 Type 1, 3R, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

File E333478 Type 1, 3, 4X, 12

W, HW, HL, HPL

(-76°F to +274°F) (-60°C to +134°C)

(-26°F to +170°F) (-32°C to +76°C)

UL94-5V

UL94-HB

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

W

Technical Specifications - Classic Series

Opaque cover “W” configuration - 4 cover screws, lift off cover

CL

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all external hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

W

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

42

HW

Technical Specifications - Classic Series

Opaque cover “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all external hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

CL

NOTES:

HW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

43

NOTES:

HL

Technical Specifications - Classic Series

Opaque cover “HL” configuration - Hinged, through-the-door latch

CL

HL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Latch Material

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all external hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Glass filled polyamide

HL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

44

NOTES:

Technical Specifications - Classic Series

HLL

Opaque cover “HLL” configuration - Hinged, twist latch

HLL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

CL

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all external hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

45

Technical Specifications - Classic Series

HPL

Opaque cover “HPL” configuration - Hinged, padlock latch

HPL

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

CL

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all external hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

NOTES:

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

46

Classic Series Technical Drawings

Classic Series Opaque Cover Enclosures

SIZE ID

NUMBER

CL707W

CL707HW

CL707HL

CL707HPL

CL907W

CL907HW

CL907HL

CL907HPL

CL1109W

CL1109HW

CL1109HL

CL1109HPL

CL1311W

CL1311HW

CL1311HL

CL1311HLL

CL1311HPL

CL1513W

CL1513HW

CL1513HL

CL1513HLL

CL1513HPL

OVERALL

H X W X D

7.21 x 7.21 x 5.09

(183 x 183 x 129)

9.21 x 7.21 x 5.09

(234 x 183 x 129)

11.21 x 9.21 x 6.09

(285 x 234 x 155)

13.21 x 11.21 x 6.59

(336 x 285 x 167)

15.21 x 13.21 x 7.09

(386 x 336 x 180)

INSIDE

A X B X C

6.65 x 6.65 x 4.84

(169 x 169 x 123)

8.59 x 6.59 x 4.84

(218 x 167 x 123)

10.59 x 8.59 x 5.84

(269 x 218 x 148)

12.59 x 10.59 x 6.34

(320 x 269 x 161)

14.55 x 12.55 x 6.84

(370 x 319 x 174)

Note: Hinged Short Side available; consult factory for details.

All measures are in inches, items in parentheses are in millimeters.

*Panel ordered separately.

MOUNTING

E X F

5.71 x 5.71

(145 x 145)

7.71 x 5.71

(196 x 145)

9.71 x 7.71

(247 x 196)

11.71 x 9.71

(298 x 247)

J

4.39

(111)

4.39

(111)

5.39

(137)

5.89

(150)

13.71 x 11.71

(348 x 298)

6.39

(162)

K

4.25

(108)

L

4.25

(108)

M

4.04

(103)

6.25

(159)

4.25

(108)

6.04

(154)

8.25

(210)

6.25

(159)

8.04

(204)

10.25

(260)

8.25

(210)

10.04

(255)

12.25

(311)

10.25

12.04

(260) (306)

N

4.04

(103)

SHIPPING

WEIGHT

3.5 lbs.

PANEL

NUMBER

BP66*

4.04

(103)

6.04

(154)

8.04

(204)

10.04

(255)

4.2 lbs.

5.9 lbs.

7.6 lbs.

11.4 lbs.

BP86*

BP108*

BP1210*

BP1412*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

47

NOTES:

W

Technical Specifications - Classic Window Series

Flush Bonded Window “W” configuration - 4 cover screws, lift off cover

CLW

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

W

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76° F to +274°F) (-60°C to +134°C)

Flammability Rating

UL94-5V

Window Temperature Range

(-26°F to +170°F ) (-32°C to +76°C)

Window Flammability Rating

UL94-HB

Self Extinguishing

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

48

HW

Technical Specifications - Classic Window Series

CLW

Flush Bonded Window “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

NOTES:

HW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76° F to +274°F) (-60°C to +134°C)

Flammability Rating

UL94-5V

Window Temperature Range

(-26°F to +170°F ) (-32°C to +76°C)

Window Flammability Rating

UL94-HB

Self Extinguishing

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

49

NOTES:

Technical Specifications - Classic Window Series

HLL

Flush Bonded Window “HLL” configuration - Hinged, twist latch

HLL

Construction

CLW

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76° F to +274°F) (-60°C to +134°C)

Flammability Rating

UL94-5V

Window Temperature Range

(-26°F to +170°F ) (-32°C to +76°C)

Window Flammability Rating

UL94-HB

Self Extinguishing

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

50

Technical Specifications - Classic Window Series

HPL

“HPL” configuration - Hinged, padlock latch

HPL

Construction

CLW

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

NOTES:

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 4X, 12

Type 1, 3, 4X, 12

File LR069014 Type 1, 3, 4X, 12

(-76° F to +274°F) (-60°C to +134°C)

Flammability Rating

UL94-5V

Window Temperature Range

(-26°F to +170°F ) (-32°C to +76°C)

Window Flammability Rating

UL94-HB

Self Extinguishing

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Mounting Feet

Mounting Feet

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 157 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

51

Classic Window Series Technical Drawings

W

B 1.47

C

H

A

A

M A

B

SECTION B-B

D

N

B

SECTION A-A

J

E

FRONT VIEW

WITHOUT COVER

F

L

K

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

52

Classic Window Series Flush Bonded Window Enclosures

Classic Window Series Flush Bonded Window Enclosures

SIZE ID

NUMBER

CLW707HW

CLW707HPL

CLW907HW

CLW907HPL

OVERALL

H X W X D

INSIDE

A X B X C

7.21 x 7.21 x 5.09 6.65 x 6.65 x 4.84

(183 x 183 x 129) (169 x 169 x 123)

9.21 x 7.21 x 5.09 8.59 x 6.59 x 4.84

(234 x 183 x 129) (218 x 167 x 123)

WINDOW AREA MOUNTING

[MAXIMUM] E X F

5.06 x 5.06

(129 x 129)

5.71 x 5.71

(145 x 145)

J

4.39

(111)

K

4.25

(108)

L

4.25

(108)

M

4.04

(103)

N

4.04

(103)

7.06 x 5.06

(179 x 129)

7.71 x 5.71 4.39

(196 x 145) (111)

6.25

(159)

4.25

(108)

6.04

(154)

4.04

(103)

CLW1109HW 11.21 x 9.21 x 6.09 10.59 x 8.59 x 5.84 9.06 x 7.06

CLW1109HPL (285 x 234 x 155) (269 x 218 x 148) (230 x 179)

CLW1311W

CLW1311HW

CLW1311HLL

CLW1311HPL

9.71 x 7.71 5.39

(247 x 196) (137)

8.25

(210)

6.25

(159)

8.04

(204)

6.04

(154)

13.21 x 11.21 x 6.59 12.59 x 10.59 x 6.34 11.06 x 9.06

11.71 x 9.71 5.89

10.25

8.25

10.04

8.04

(336 x 285 x 167) (320 x 269 x 161) (281 x 230) (298 x 247) (150) (260) (210) (255) (204)

CLW1513HW 15.21 x 13.21 x 7.09 14.55 x 12.55 x 6.84 13.06 x 11.06

13.71 x 11.71 6.39

12.25

10.25

12.04

10.04

CLW1513HLL (386 x 336 x 180) (370 x 319 x 174) (332 x 281) (348 x 298) (162) (311) (260) (306) (255)

CLW1513HPL

Note: Hinge Short Side available; consult factory for details.

All measures are in inches, items in parentheses are in millimeters.

*Panel ordered separately.

SHIPPING

WEIGHT

4 lbs.

4.3 lbs.

6 lbs.

7.8 lbs.

PANEL

NUMBER

BP66*

BP86*

BP108*

BP1210*

11.6 lbs.

BP1412*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

53

The CF and F Series

The CF and F Series is built around two enclosure designs. Both feature a slim style with flush side walls, while the F Series features an overhang cover style. Both are designed from fiberglass reinforced polyester and feature a continuous polyurethane gasket that provides a complete environmental seal.

These enclosures are ideal for compact or portable control or simply as a small junction box.

Both of these streamlined series feature unobstructed sidewalls, captive stainless steel cover screws and a full range of sizes.

The F Series features a small overhang cover but also adds back panel mounting capabilities.

CF and F Series enclosures are designed for general electrical and electronic applications and any application that has associated environmental concerns.

CF and F Series Attributes

Memory retaining continuous polyurethane gasket

Captive stainless steel cover screws

Chemically resistant fiberglass reinforced polyester

Submersible, non corrosive, environmental design

High impact resistance

CF Series Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

UL1741

Temperature Range

Flammability Rating

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358

Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014

Type 1, 3R, 4X, 6P, 12

File E333478

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

Small Junction

CF

Technical Specifications - CF Series

“CF” configuration - 4 cover screws, lift off cover

CF

Construction

Material

Gasket

Cover screws

Stainless Steel Hardware

Enclosure mounting

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Recessed captive stainless steel screws

300 Series stainless used on all external hardware

Mounting wells located under the cover/outside the gasket area.

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

CF

CF

Industry Standards

UL/cUL 50

NEMA 250

CSA Std 22.2

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

CF

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

56

CF Series Technical Drawings

CF Series Enclosures

SIZE ID

NUMBER

*CF332

CF532

CF644

CF832

CF844

CF932

CF1144

CF1432

CF1732

OVERALL

H X W X D

3.72 x 3.63 x 2.95

(95 x 92 x 75)

5.97 x 3.63 x 3.14

(152 x 92 x 80)

6.63 x 3.81 x 3.89

(168 x 97 x 99)

8.41 x 3.63 x 3.14

(214 x 92 x 80)

8.88 x 3.81 x 3.89

(225 x 97 x 99)

9.35 x 3.63 x 3.14

(237 x 92 x 80)

11.13 x 3.81 x 3.89

(283 x 97 x 99)

13.78 x 3.63 x 3.14

(350 x 92 x 80)

17.35 x 3.63 x 3.14

(441 x 92 x 80)

INSIDE

A X B X C

3.13 x 3.03 x 2.70

(79 x 77 x 69)

5.38 x 3.03 x 2.87

(137 x 77 x 73)

6.00 x 3.19 x 3.63

(153 x 81 x 92)

7.82 x 3.03 x 2.87

(199 x 77 x 73)

8.26 x 3.19 x 3.63

(210 x 81 x 92)

8.75 x 3.03 x 2.87

(222 x 77 x 73)

10.51 x 3.19 x 3.63

(267 x 81 x 92)

9.81

(249)

13.19 x 3.03 x 2.87

12.53

(335 x 77 x 73) (318)

16.75 x 3.03 x 2.87

16.10

(426 x 77 x 73) (409)

7.16

(182)

7.56

(192)

8.10

(206)

I

0

(0)

4.72

(120)

5.31

(135)

*Flat Cover

All measures are in inches, items in parentheses are in millimeters

2.38

(60)

2.50

(64)

2.38

(60)

J

0

(0)

2.38

(61)

2.50

(64)

2.50

(64)

2.38

(60)

2.38

(60)

2.75

(70)

2.94

(75)

2.75

(70)

L

2.75

(70)

2.75

(70)

2.94

(75)

2.94

(75)

2.75

(70)

2.75

(70)

7.00

(178)

7.13

(181)

7.94

(202)

K

2.31

(59)

4.56

(116)

4.88

(124)

9.37

(238)

12.37

(314)

15.94

(405)

6.28

(160)

6.38

(162)

7.22

(183)

M

1.59

(40)

3.84

(98)

4.13

(105)

8.63

(219)

11.66

(296)

15.22

(387)

2.03

(52)

2.19

(56)

2.03

(52)

N

2.03

(52)

2.03

(52)

2.19

(56)

2.19

(56)

2.03

(52)

2.03

(52)

9.1

(231)

9.6

(243)

10.1

(256)

Q

4.4

(112)

6.7

(169)

7.3

(186)

11.8

(300)

14.5

(368)

18

(458)

2.2

(56)

2.2

(56)

2.2

(56)

P

2.2

(56)

2.2

(56)

2.2

(56)

2.2

(56)

2.2

(56)

2.2

(56)

SHIPPING

WEIGHT

0.9 lbs.

1.2 lbs.

1.5 lbs.

1.5 lbs.

1.8 lbs.

1.6 lbs.

2.1 lbs.

2.1 lbs.

2.8 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

57

Small Junction

F

Technical Specifications - Small Junction Series

“F” configuration - 4 cover screws, lift off cover

F

Construction

Material

Gasket

Cover screws

Stainless Steel Hardware

Enclosure mounting

Cover retention

Panel Mounting

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Captive stainless steel screws

300 Series stainless used on all external hardware

Mounting wells located under the cover/outside the gasket area.

Stainless steel beaded cover retention chain

Raised bosses with brass inserts accepting 10-32 screws for optional panel mounting

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

F

NOTES:

F

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std 22.2

Temperature Range

Flammability Rating

Self Extinguishing

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-haloginated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

F

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150

F

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

58

F Series Technical Drawings

B

W

H

A A

J

M A

B

C

N

B

SECTION A-A

D

E

SECTION B-B

F

L

K

FRONT VIEW

WITHOUT COVER

F Series Enclosures

SIZE ID

NUMBER

F 763

F 963

OVERALL

H X W X D

7.63 x 6.63 x 3.19

(194 x 168 x 81)

9.87 x 6.63 x 3.19

(251 x 168 x 81)

INSIDE

A X B X C

6.90 x 5.90 x 2.88

(175 x 150 x 73)

9.15 x 5.90 x 2.88

(232 x 150 x 73)

MOUNTING

E X F

5.37 x 5.63

(137 x 143)

7.62 x 5.63

(194 x 143)

J

2.48

(63)

2.48

(63)

*Panel ordered separately

All measures are in inches, items in parentheses are in millimeters

K

5.37

(137)

7.62

(194)

L

4.25

(108)

4.25

(108)

M

4.52

(115)

6.77

(172)

N

4.9

(124)

4.9

(124)

SHIPPING

WEIGHT

2.5 lbs.

2.6 lbs.

PANEL

NUMBER

BP76*

BP96*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

59

The Pushbutton Series

The Pushbutton Series includes two separate enclosure designs, an in-line style and a multi-hole style configuration. Both are designed from fiberglass reinforced polyester and feature a continuous polyurethane gasket that provides a complete environmental seal. A full metal grounding strap is furnished with each configuration for ease of bonding.

Designed as a true pushbutton station, the in-line enclosure does not offer a provision for panel mounting. If panel mounting is required, the preferred enclosure would be the multi-hole pushbutton.

Unobstructed side-walls, captive stainless steel cover screws and a full range of sizes makes this a most versatile offering. This unique in-line enclosures will house pushbuttons, switches and pilot lights in both

30mm and 22mm configurations.

The alternate configuration is the multi-hole design which has a integral flange mount and back panel capabilities. This series is ideal for high density pushbutton mounting and can accommodate up to nine operators on a single cover. This multi-hole design is compatible with 30mm configuration components.

Pushbutton series enclosures are designed for general electrical and electronic applications and any application that has associated environmental concerns. Custom hole configurations are available upon request. Please consult factory.

Pushbutton Series Attributes

Flush cover design

Memory retaining continuous polyurethane gasket

Captive stainless steel cover screws

Full metal grounding strap

Notched key hole design

Chemically resistant fiberglass reinforced polyester

Submersible, non corrosive, environmental design

Available in 30mm and 22mm configurations

Pushbutton Industry Standards

UL/cUL 50

NEMA 250

CSA Std 22.2

Temperature Range

Flammability Rating

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358

Type 1, 3, 4X, 6P, 12

Type 1, 3, 4X, 6P, 12

File LR069014

Type 1, 3, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

Push Button

CF

Technical Specifications - Pushbutton Series

“CF” configuration - 4 cover screws, lift off cover 30mm

CF

Construction

Material

Gasket

Cover screws

Stainless Steel Hardware

Enclosure mounting

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Recessed captive stainless steel screws

300 Series stainless used on all external hardware

Mounting wells located under the cover, outside gasket area

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

CF

CF

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

CF

Accessories

Mounting Feet

Mounting Feet

pg. 157

CF

Modifications

Custom Colors

Custom Painting

Silk Screening

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

62

Pushbutton Series “30mm In-Line” Configuration Technical Drawings

B

W

J

O

C

H I

A

2.25

(57)

A

2.25

(57)

M A

B

SECTION B-B

L

1.210

(31)

.190

(5)

.672

(17)

D

K

N

B

SECTION A-A

.190

(5)

FRONT VIEW

Pushbutton Series Enclosures - “30mm In-Line” Configuration Dimensions

SIZE ID

NUMBER

CF1PB

CF2PB

CF3PB

CF4PB

CF5PB

CF6PB

OVERALL

H X W X D

6.63 x 3.81 x 3.89

(168 x 97 x 99)

6.63 x 3.81 x 3.89

(168 x 97 x 99)

8.88 x 3.81 x 3.89

(225 x 97 x 99)

11.13 x 3.81 x 3.89

(283 x 97 x 99)

13.78 x 3.63 x 3.14

(350 x 92 x 80)

17.35 x 3.63 x 3.14

(441 x 92 x 80)

INSIDE

A X B X C

6.00 x 3.19 x 3.63

(153 x 81 x 92)

6.00 x 3.19 x 3.63

(153 x 81 x 92)

8.26 x 3.19 x 3.63

(210 x 81 x 92)

10.51 x 3.19 x 3.63

(267 x 81 x 92)

13.19 x 3.03 x 2.87

(335 x 77 x 73)

16.75 x 3.03 x 2.87

(426 x 77 x 73)

I

5.31

(135)

5.31

(135)

7.56

(192)

9.81

(249)

12.53

(318)

16.1

(409)

2.5

(64)

2.5

(64)

2.38

(60)

2.38

(60)

J

2.5

(64)

2.5

(64)

K

4.88

(124)

4.88

(124)

7.13

(181)

9.37

(238)

12.37

(314)

15.94

(405)

2.94

(75)

2.94

(75)

2.75

(70)

2.75

(70)

L

2.94

(75)

2.94

(75)

All measures are in inches, items in parentheses are in millimeters.

Note: Shown CF3PB for Reference.

M

4.13

(105)

4.13

(105)

6.38

(162)

8.63

(219)

11.66

(296)

15.22

(387)

2.19

(56)

2.19

(56)

2.03

(52)

2.03

(52)

N

2.19

(56)

2.19

(56)

2.19

(56)

2.19

(56)

2.39

(61)

3.05

(77)

O

3.31

(84)

2.19

(56)

SHIPPING

WEIGHT

1.5 lbs.

1.5 lbs.

1.8 lbs.

2.0 lbs.

2.1 lbs.

3.0 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

63

NOTES:

Push Button

CF

Technical Specifications - Pushbutton Series

“CF” configuration - 4 cover screws, lift off cover 22mm

CF

Construction

Material

Gasket

Cover screws

Stainless Steel Hardware

Enclosure mounting

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Recessed captive stainless steel screws

300 Series stainless used on all external hardware

Mounting wells located under the cover, outside gasket area

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

CF

CF

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

CF

Accessories

Mounting Feet

Mounting Feet

pg. 157

CF

Modifications

Custom Colors

Custom Painting

Silk Screening

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

64

Pushbutton Series “22mm In-Line” Configuration Technical Drawings

B

W

J

C

M A

H I

A

O

1.56

(40)

1.56

(40)

A

1.56

(40)

SECTION B-B

L

B

D

.125

(3)

K

N

B

SECTION A-A

.875

(22)

.468

(12)

FRONT VIEW

WITHOUT COVER

Pushbutton Series Enclosures - “22mm In-Line” Configuration Dimensions

SIZE ID

NUMBER

CF1PB-22

CF2PB-22

CF3PB-22

CF4PB-22

CF5PB-22

CF6PB-22

OVERALL

H X W X D

6.63 x 3.81 x 3.89

(168 x 97 x 99)

6.63 x 3.81 x 3.89

(168 x 97 x 99)

6.63 x 3.81 x 3.89

(168 x 97 x 99)

8.88 x 3.81 x 3.89

(225 x 97 x 99)

11.13 x 3.81 x 3.89

(283 x 97 x 99)

11.13 x 3.81 x 3.89

(283 x 97 x 99)

INSIDE

A X B X C

6.00 x 3.19 x 3.63

(153 x 81 x 92)

6.00 x 3.19 x 3.63

(153 x 81 x 92)

6.00 x 3.19 x 3.63

(153 x 81 x 92)

8.26 x 3.19 x 3.63

(210 x 81 x 92)

10.51 x 3.19 x 3.63

(267 x 81 x 92)

10.51 x 3.19 x 3.63

(267 x 81 x 92)

I

5.31

(135)

5.31

(135)

5.31

(135)

7.56

(192)

9.81

(249)

9.81

(249)

2.5

(64)

2.5

(64)

2.5

(64)

2.5

(64)

J

2.5

(64)

2.5

(64)

K

4.88

(124)

4.88

(124)

4.88

(124)

7.13

(181)

9.37

(238)

9.37

(238)

2.94

(75)

2.94

(75)

2.94

(75)

2.94

(75)

L

2.94

(75)

2.94

(75)

All measures are in inches, items in parenthesis are in millimeters.

Note: Shown CF4PB-22 for Reference.

M

4.13

(105)

4.13

(105)

4.13

(105)

6.38

(162)

8.63

(219)

8.63

(219)

2.19

(56)

2.19

(56)

2.19

(56)

2.19

(56)

N

2.19

(56)

2.19

(56)

1.75

(44)

2.09

(53)

2.44

(62)

1.66

(42)

O

3.31

(84)

2.53

(64)

SHIPPING

WEIGHT

1.6 lbs.

1.6 lbs.

1.6 lbs.

1.8 lbs.

2.1 lbs.

2.1 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

65

NOTES:

Push Button

F

Technical Specifications - Pushbutton Series

“F” configuration - 4 cover screws, lift off cover 30mm

F

F

Construction

Material

Gasket

Cover screws

Stainless Steel Hardware

Enclosure mounting

Cover retention

Panel Mounting

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Recessed captive stainless steel screws

300 Series stainless used on all external hardware

Integral mounting flange for ease of mounting

Stainless steel beaded cover retention chain

Raised bosses with brass inserts accepting 10-32 screws for optional panel mounting

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

F

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

F

Accessories

Mounting Feet

Mounting Feet

pg. 155

F

Modifications

Custom Colors

Custom Painting

Silk Screening

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

66

Pushbutton Series “Multi-Hole” Configuration Technical Drawings

B

W

F

N

A

HOLE DIA.

4 PLC'S.

O

2.25

(57)

A

C

A K E H

P

B

2.25

(57)

J

B

L

SECTION A-A

D

1.210

(31)

SECTION B-B

.190

(5)

.672

(17)

M

Pushbutton Series Enclosures - “Multi-Hole” Configuration Dimensions

CATALOG HOLE

NUMBER CONFIG.

F4PBW 2 x 2

F6PBW

F9PBW

3 x 2

3 x 3

H X W X D

7.50 x 7.50 x 4.75

A X B X C

5.72 x 5.72 x 4.45

(191 x 191 x 121) (145 x 145 x 113)

E X F

6.75 x 4.00

(171 x 101)

J

4.00

(101)

K

4.25

L

4.25

(108) (108)

M

0.25

(6)

N

7.52

O

HOLE SHIPPING

P DIA.

WT.

NUMBER

2.64 2.64

(191) (67) (67)

0.31

(8)

2.7 lbs.

BP66*

3.5 lbs.

BP86* 9.62 x 7.50 x 4.74 7.73 x 5.74 x 4.45 8.88 x 4.00 4.00

6.25

4.25

0.25

9.5

2.64 2.51

0.31

(244 x 191 x 121) (196 x 146 x 113) (225 x 101) (101) (159) (108) (6) (242) (67) (64) (8)

11.62 x 9.41 x 4.25 9.73 x 7.73 x 3.98 10.75 x 6.00 3.50

8.25

6.25

0.25 11.35 3.43 2.45

0.31

(295 x 239 x 108) (247 x 196 x 101) (273 x 152) (89) (209) (159) (6) (288) (87) (62) (8)

5.0 lbs.

BP108*

All measures are in inches, items in parentheses are in millimeters.

Note: Shown F6PBW for Reference.

* Panel ordered separately.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

67

The J/RJ Series

J

The J Series enclosures follow the original design of fiberglass enclosure products featuring a modest overhang cover on a flange mounted base. This simple but elegant concept offers unobstructed side-walls, built in mounting capabilities and the strength characteristics associated with a protective wrap around cover that is hinged, latched or screwed down.

Stahlin's J series enclosures are designed for general electrical and electronic applications and any application that has associated environmental concerns. Simple in its design, the enclosure can be configured with cutouts, windows and modifications that make your finished product truly unique.

J series products enhance any instrument installation. They accommodate standard back panel mounting but offer a range of panels, including an elevated dead front panel that is highly visible through a cover mounted window.

If extra depth is required, the series offers a “raised cover” that increases depth by adding to the depth of the cover.

This feature can be particularly effective with cover mounted components. There is a multitude of variations available in this simple but elegant design.

J/RJ Series Attributes

Available in 3 cover options on certain size enclosures:

1. Opaque Cover

2. Flush Bonded Window

3. Clear Polycarbonate Cover

Overhang cover on smooth sided base

High temperature, flame retardant, non-corrosive

All stainless hardware latches and screws

Full length stainless steel hinge

Chemically resistant fiberglass reinforced polyester

Submersible, non corrosive, environmental designs

Stainless steel retention chain on screw covers

Continuous polyurethane gasket

J/RJ Series Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

UL1741

Temperature Range

Temperature Range Window

Temperature Range Clear Cover

Flammability Rating

Cover Flammability

Window Flammability

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358

Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014

Type 1, 3R, 4X, 6P, 12

File E333478

W, HW, HPL, FHW, FHPL

(-76°F to +274°F) (-60°C to +134°C)

(-26°F to +170°F) (-32°C to +76°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

UL94-V0

UL94-HB

Non-haloginated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

W

Technical Specifications - J Series

Opaque Cover “W” configuration - 4 cover screws, lift off cover

J

W

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Cover retention chain

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Stainless steel beaded chain for securing cover after lift off

W

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-haloginated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

70

HW

Technical Specifications - J Series

Opaque Cover “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset).

Available standard in Glacier Grey or White

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Metal inserts

Soft Edge Design

Color

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Available Standard in Glacier Grey or White

J

NOTES:

HW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-haloginated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

71

NOTES:

J

Technical Specifications - J Series

HLL

Opaque Cover “HLL” configuration - Hinged, twist latch

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-haloginated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

72

NOTES:

Technical Specifications - J Series

HPL

Opaque Cover “HPL” configuration - Hinged, padlock latch

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset).

Available standard in Glacier Grey or White

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Color

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Available Standard in Glacier Grey or White

J

HPL

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-haloginated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

73

Technical Specifications - J Series

Opaque Cover “FHW” configuration - Fiberglass hinge, four cover screws

FHW

FHW

Construction

J

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Hinge Material

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Glass filled Polybutylene Terephthalate (PBT)

NOTES:

FHW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-haloginated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

FHW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

74

J Series Technical Drawings

W

B

F

HOLE DIA.

4 PLC'S.

continued on following pages

Standard Flat Cover

C

A E H

Crowned Cover

Crowned Cover

Available in 1008 sizes only

C

A E H

N

A A

B

SECTION B-B

M

L

M

.080" Thick

J

B

Aluminum

Panel

D

SECTION A-A

K

FRONT VIEW

WITHOUT COVER

J Series Enclosures - Opaque Cover

SIZE ID

NUMBER

J604W

J604HW***

J604HLL

J604HPL***

J606W

J606HW***

J606HLL

J606HPL***

J806W

J806HW***

J806HLL

J806HPL***

J806FHW

J808W

J808HW***

J808HLL

J808HPL***

J808FHW

OVERALL

H X W X D

INSIDE

A X B X C

7.47 x 5.45 x 4.70 5.84 x 3.85 x 4.45

(190 x 138 x 119) (148 x 98 x 113)

7.50 x 7.53 x 4.82 5.72 x 5.72 x 4.45

(191 x 191 x 122) (145 x 145 x 113)

9.63 x 7.52 x 4.70 7.73 x 5.74 x 4.45

(245 x 191 x 119) (196 x 146 x 113)

9.56 x 9.38 x 4.87

7.73 x 7.73 x 4.62

(243 x 238 x 124) (196 x 196 x 117)

MOUNTING

E X F

6.75 x 2.00

(171 x 51)

6.75 x 4.00

(171 x 101)

8.88 x 4.00

(225 x 101)

8.75 x 6.00

(222 x 152)

All measures are in inches, items in parentheses are in millimeters.

*Crowned cover – center of cover raised 3/4"

**Panel ordered separately

***Available in white by placing WH prior to part number ex. WH-J604HW

J

3.97

(101)

K

4.25

(108)

L

2.25

(57)

M

0.25

(6)

N

7.39

(188)

HOLE SHIPPING

DIA.

WEIGHT

0.31

(8)

2.40 lbs.

PANEL

NUMBER

BP64**

3.97

(101)

4.25

4.25

(108) (108)

0.25

(6)

7.53

(191)

0.31

(8)

2.80 lbs.

BP66**

3.92

(100)

6.25

4.25

(159) (108)

0.25

(6)

9.5

(242)

0.31

(8)

3.50 lbs.

BP86**

3.98

(101)

6.25

6.25

(159) (159)

0.25

(6)

9.38

(238)

0.31

(8)

3.80 lbs.

BP88**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

75

N

A

B

W

B

F

A

HOLE DIA.

4 PLC'S.

Standard Flat Cover

C

A E H

J Series Technical Information

Crowned Cover

Crowned Cover

Available in 1008 sizes only

C

A E H

SECTION B-B

M

L

M

J

B

D

K

.080" Thick Aluminum

Panel

SECTION A-A

FRONT VIEW

WITHOUT COVER

J Series Enclosures - Opaque Cover

SIZE ID

NUMBER

J1008W

J1008HW***

J1008HLL

J1008HPL***

J1008FHW

J1008WA*

J1008HWA*

J1008HALL*

J1008FHAPL*

J1008FHWA*

Crowned Cover

J100806W

J100806HW***

J100806HLL

J100806HPL***

J100806FHW

J1210W

J1210HW***

J1210HLL

J1210HPL***

J1210FHW

J1212W

J1212HW***

J1212HLL

J1212HPL***

J1212FHW

OVERALL

H X W X D

11.63 x 9.41 x 4.22

(295 x 239 x 107)

11.63 x 9.37 x 5.08

(295 x 238 x 129)

11.97 x 9.42 x 6.50

(304 x 239 x 165)

INSIDE

A X B X C

9.73 x 7.73 x 3.98

(247 x 196 x 101)

9.73 x 7.73 x 4.83

(247 x 196 x 123)

9.74 x 7.74 x 6.25 10.94 - 10.75 x 6.00 5.67

8.25

6.25

(248 x 197 x 159) (278 - 273 x 152) (141) (210) (159)

13.56 x 11.43 x 5.22 11.79 x 9.80 x 4.94

(344 x 291 x 133) (299 x 249 x 125)

13.56 x 13.38 x 6.34

11.70 x 11.70 x 6.10

(344 x 340 x 161) (297 x 297 x 155)

MOUNTING

E X F

10.75 x 6.00

(273 x 152)

10.75 x 6.00

(273 x 152)

12.75 x 8.00

(324 x 203)

12.75 x 10.00

(324 x 254)

J K L

3.44

8.25

6.25

(87) (210) (159)

4.38

8.25

6.25

(111) (210) (159)

4.50

10.25

8.25

(114) (260) (210)

M N

0.25

11.35

(6) (288)

0.25

11.38

(6) (289)

0.25

11.42

(6) (290)

0.25

13.41

(6) (341)

5.51

10.25

10.25

0.25

13.38

(140) (260) (260) (6) (340)

All measures are in inches, items in parentheses are in millimeters.

*Crowned cover – center of cover raised 3/4"

** Panel ordered separately

***Available in white by placing WH prior to part number ex. WH-J604HW

HOLE

DIA.

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

SHIPPING

WEIGHT

4.60 lbs.

4.70 lbs.

5.20 lbs.

6.60 lbs.

8.40 lbs.

PANEL

NUMBER

BP108**

BP108**

BP108**

BP1210**

BP1212**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

76

J Series Technical Information

W

B

F

HOLE DIA.

4 PLC'S.

Standard Flat Cover

C

A E H

Crowned Cover

Crowned Cover

Available in 1008 sizes only

C

A E H

N

A A

B

SECTION B-B

M

L

M

J

B

D

K

.080" Thick Aluminum

Panel

SECTION A-A

J Series Enclosures - Opaque Cover

SIZE ID

NUMBER

J1407W

J1407HW***

J1407HLL

J1407HPL***

J1407FHW

J1412W

J1412HW***

J1412HLL

J1412HPL***

J1412FHW

J1614W

J1614HW***

J1614HLL

J1614HPL***

J1614FHW

J1816W

J1816HW***

J1816HLL

J1816HPL***

J1816FHW

J2016W

J2016HW***

J2016HLL

J2016HPL***

J2016FHW

OVERALL

H X W X D

INSIDE

A X B X C

15.87 x 8.75 x 6.81 14.00 x 7.00 x 6.56

(403 x 222 x 173) (356 x 178 x 167)

15.50 x 13.48 x 6.20 13.50 x 11.52 x 5.94

(394 x 342 x 158) (343 x 293 x 151)

17.53 x 15.46 x 6.21 15.60 x 13.56 x 5.94

(445 x 393 x 157) (396 x 344 x 151)

19.63 x 17.61 x 8.81 17.69 x 15.69 x 8.45

(499 x 447 x 224) (449 x 399 x 215)

22.00 x 17.68 x 8.81 19.72 x 15.72 x 8.45

(559 x 449 x 224) (501 x 399 x 215)

MOUNTING

E X F

15.00 x 5.00

(381 x 127)

14.62 x 10.00

(372 x 254)

16.75 x 12.00

(425 x 305)

18.88 x 12.00

(479 x 305)

All measures are in inches, items in parentheses are in millimeters.

*Crowned cover – center of cover raised 3/4"

** Panel ordered separately

***Available in white by placing WH prior to part number ex. WH-J604HW

21.25 x 10.00

(540 x 254)

FRONT VIEW

WITHOUT COVER

J K L

6.11

12.25

5.25

(155) (311) (133)

M N

0.25

15.75

(6) (400)

HOLE SHIPPING

DIA.

WEIGHT

0.31

(8)

6.10 lbs.

PANEL

NUMBER

BP1407**

5.36

12.25

10.25

0.25

15.48

(137) (311) (260) (6) (393)

5.35

14.25

12.25

0.25

17.46

(136) (362) (311) (6) (444)

7.98

16.25

14.25

0.25

19.61

(203) (413) (362) (6) (498)

7.98

18.25

14.25

0.25

21.68

(203) (464) (362) (6) (551)

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

9.90 lbs.

BP1412**

12.20 lbs.

BP1614**

20.00 lbs.

BP1816**

22.50 lbs.

BPJ2016**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

77

NOTES:

Technical Specifications - JW Series

HLL

Flush Bonded Window “HLL” configuration - Hinged, twist latch

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Metal inserts

Bonded window

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

JW

HLL

Industry Standards

UL/cUL 50

File E64358 Type 1, 3R, 4X, 6P, 12

NEMA 250

CSA Std C22.2

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

(-26°F to +170°F) (-32°C to +76 °C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76 °C)

Flammability Rating

Window Flammability

Self Extinguishing

UL94-5V

UL94V-HB

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

78

NOTES:

Technical Specifications - JW Series

HPL

Flush Bonded Window “HPL” configuration - Hinged, padlock latch

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Metal inserts

Bonded window

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

JW

HPL

Industry Standards

UL/cUL 50

File E64358 Type 1, 3R, 4X, 6P, 12

NEMA 250

CSA Std C22.2

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

(-26°F to +170°F) (-32°C to +76 °C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76 °C)

Flammability Rating

Window Flammability

Self Extinguishing

Chemical Resistance

UL94-5V

UL94V-HB

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

79

JW Series Technical Drawings

Standard Flat Cover Crowned Cover

C

A E H

Crowned Cover

Available in 1008 sizes only

C

A E H

SECTION B-B

M

L

Thick

J

B

Aluminum

Panel

D

SECTION A-A

K

FRONT VIEW

WITHOUT COVER

M

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

80

JW Series Technical Chart

JW Series Enclosures

SIZE ID

NUMBER

OVERALL

H X W X D

INSIDE

A X B X C

WINDOW AREA

(MAXIMUM)

P X Q

MOUNTING

E X F J K L M N

HOLE SHIPPING PANEL

DIA.

WEIGHT NUMBER

JW604HLL

JW604HPL

JW606HLL

JW606HPL

7.47 x 5.45 x 4.70

(190 x 138 x 119)

7.50 x 7.53 x 4.82

(191 x 191 x 122)

5.84 x 3.85 x 4.45

(148 x 98 x 113)

5.72 x 5.72 x 4.45

(145 x 145 x 113)

4.25 x 2.25

(108 x 57)

4.25 x 4.25

(108 x 108)

6.75 x 2.00

(171 x 51)

6.75 x 4.00

(171 x 101)

3.97

4.25

2.25

0.25

7.39

0.31

2.40 lbs.

(101) (108) (57) (6) (188) (8)

3.97

4.25

4.25

0.25

7.53

0.31

2.80 lbs.

(101) (108) (108) (6) (191) (8)

BP64**

BP66**

JW806HLL

JW806HPL

JW808HLL

9.63 x 7.52 x 4.70

(245 x 191 x 119)

9.56 x 9.38 x 4.87

(243 x 238 x 124)

7.73 x 5.74 x 4.45

(196 x 146 x 113)

7.73 x 7.73 x 4.62

(196 x 196 x 117)

JW1008HLL 11.63 x 9.41 x 4.22 9.73 x 7.73 x 3.98

JW1008HPL (295 x 239 x 107) (247 x 196 x 101)

6.25 x 4.25

(159 x 108)

8.75 x 6.00

(222 x 152)

8.88 x 4.00

(225 x 101)

8.75 x 6.00

(222 x 152)

3.92

(100)

3.98

(101)

6.25

(159)

6.25

(159)

4.25

(108)

6.25

(159)

0.25

(6)

0.25

(6)

9.5

(242)

9.38

(238)

0.31

(8)

0.31

(8)

3.50 lbs.

3.80 lbs.

BP86**

BP88**

JW1008HALL* 11.63 x 9.37 x 5.08 9.73 x 7.73 x 4.71

JW1008HAPL* (295 x 238 x 129) (247 x 196 x 120)

Crowned Cover

JW100806HLL 11.97 x 9.42 x 6.50

JW100806HPL (304 x 239 x 165)

9.74 x 7.74 x 6.25

(248 x 197 x 159)

8.25 x 6.25

(210 x 159)

8.25 x 6.25

(210 x 159)

10.75 x 6.00

(273 x 152)

10.75 x 6.00

(273 x 152)

3.44

(87)

4.25

(108)

8.25

(210)

8.25

(210)

6.25

(159)

6.25

(159)

0.25 11.35

(6)

(6)

(288)

0.25 11.38

(289)

0.31

(8)

0.31

(8)

4.60 lbs.

4.70 lbs.

BP108**

BP108**

8.25 x 6.25

10.94 - 10.75 x 6.00 5.67

8.25

6.25

0.25 11.42

0.31

5.20 lbs.

BP108**

(210 x 159) (278 - 273 x 152) (141) (210) (159) (6) (290) (8)

JW1210HLL 13.56 x 11.43 x 5.22 11.79 x 9.80 x 4.94 10.25 x 8.25

JW1210HPL (344 x 291 x 133) (299 x 249 x 125) (260 x 210)

JW1212HLL 13.56 x 13.38 x 6.34

11.70 x 11.70 x 6.10

12.75 x 10.00

JW1212HPL (344 x 340 x 161) (297 x 297 x 155) (324 x 254)

12.75 x 8.00

(324 x 203)

12.75 x 10.00

(324 x 254)

4.50

(114)

5.51

(140)

10.25

(260)

(260)

8.25

(210)

(260)

0.25 13.41

(6)

(6)

(341)

10.25 10.25 0.25 13.38

(340)

0.31

(8)

0.31

(8)

6.60 lbs.

8.40 lbs.

BP1210**

BP1212**

JW1407HPL 15.87 x 8.75 x 6.81 14.00 x 7.00 x 6.56 12.75 x 5.75

(403 x 222 x 173) (356 x 178 x 167) (324 x 146)

JW1412HLL 15.50 x 13.48 x 6.20 13.50 x 11.52 x 5.94 12.25 x 10.25

JW1412HPL (394 x 342 x 158) (343 x 293 x 151) (311 x 260)

15.00 x 5.00

(381 x 127)

14.62 x 10.00

(372 x 254)

6.11

12.25

5.25

0.25 15.75

0.31

6.10 lbs.

BP1407**

(155) (311) (133) (6) (400) (8)

5.36

12.25 10.25 0.25 15.48

0.31

9.90 lbs.

BP1412**

(137) (311) (260) (6) (393) (8)

JW1614HLL 17.53 x 15.46 x 6.21 15.60 x 13.56 x 5.94 14.25 x 12.25

JW1614HPL (445 x 393 x 157) (396 x 344 x 151) (362 x 311)

JW1816HLL 19.63 x 17.61 x 8.81 17.69 x 15.69 x 8.45 16.25 x 14.25

JW1816HPL (499 x 447 x 224) (449 x 399 x 215) (413 x 362)

JW2016HLL 22.00 x 17.68 x 8.81 19.72 x 15.72 x 8.45

18.25 x 14.25

JW2016HPL (559 x 449 x 224) (501 x 399 x 215) (464 x 362)

16.75 x 12.00

(425 x 305)

18.88 x 12.00

(479 x 305)

21.25 x 10.00

(540 x 254)

5.35

14.25 12.25 0.25 17.46

0.31

12.20 lbs.

BP1614**

(136) (362) (311) (6) (444) (8)

7.98

16.25 14.25 0.25 19.61

0.31

20.00 lbs.

BP1816**

(203) (413) (362) (6) (498) (8)

7.98

18.25 14.25 0.25 21.68

0.31

22.50 lbs. BPJ2016**

(203) (464) (362) (6) (551) (8)

All measures are in inches, items in parentheses are in millimeters.

*Crowned cover – center of cover raised 3/4"

** Panel sold separately

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

81

NOTES:

W

Technical Specifications - RJ Series

Raised Cover “W” configuration - 4 cover screws, lift off cover

RJ

W

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimizes protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Cover retention chain

Raised Cover

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Stainless steel beaded chain for securing cover after lift off

Extended depth in cover

W

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, Non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

82

HW

Technical Specifications - RJ Series

Raised Cover “HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimizes protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Raised cover

Back panel utilizes threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Extended depth in cover

RJ

HW

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

NOTES:

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

83

NOTES:

Technical Specifications - RJ Series

HLL

Raised Cover “HLL” configuration - Hinged, twist latch

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Metal inserts

Soft Edge Design

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Raised cover

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Extended depth in cover

RJ

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

84

NOTES:

Technical Specifications - RJ Series

HPL

Raised Cover “HPL” configuration - Hinged, padlock latch

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Metal inserts

Soft Edge Design

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Raised cover

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Extended depth in cover

RJ

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, Non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

85

RJ Series Opaque Cover Technical Drawings

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

86

RJ Series Opaque Cover Technical Drawings

RJ Series Opaque Cover Enclosures

SIZE ID

NUMBER

RJ604W

RJ604HW

RJ604HLL

RJ604HPL

OVERALL

H X W X D

7.47 x 5.47 x 6.21

(190 x 139 x 158)

INSIDE

A X B X C

(148 x 98 x 151)

MOUNTING

E X F

(171 x 51)

J

5.84 x 3.85 x 5.95 6.75 x 2.00 5.51

(140)

K

4.25

(108)

L

2.25

(57)

M

0.25

(6)

N O P

7.45

5.31

3.34

(189) (135) (85)

RJ606W

RJ606HW

RJ606HLL

RJ606HPL

RJ806W

RJ806HW

RJ806HLL

RJ806HPL

RJ808W

RJ808HW

RJ808HPL

7.50 x 7.53 x 6.32

(191 x 191 x 161)

9.63 x 7.52 x 6.20

(245 x 191 x 158)

9.56 x 9.38 x 6.25

(243 x 238 x 159)

5.72 x 5.72 x 5.97

(145 x 145 x 152)

7.73 x 5.74 x 5.95

(196 x 146 x 151)

7.73 x 7.73 x 6.00

(196 x 196 x 152)

6.75 x 4.00

(171 x 101)

8.88 x 4.00

(225 x 101)

8.75 x 6.00

(222 x 152)

5.49

(139)

5.49

(139)

5.42

(138)

4.25

(108)

6.25

(159)

6.25

(159)

4.25

(108)

4.25

(108)

6.25

(159)

0.25

(6)

0.25

(6)

0.25

(6)

7.53

(191)

9.36

(238)

9.38

(238)

5.34

(136)

7.25

(185)

7.17

(182)

5.31

(135)

5.28

(134)

7.17

(182)

RJ1008W

RJ1008HW (295 x 238 x 167)

RJ1008HLL

RJ1008HPL

11.63 x 9.37 x 6.58

9.73 x 7.73 x 6.33 10.75 x 6.00 5.87

8.25

6.25

0.25

11.38

9.3

(247 x 196 x 161) (273 x 152) (149) (209) (159) (6) (289) (236)

7.38

(188)

RJ1210W 13.56 x 11.43 x 6.58 11.79 x 9.80 x 6.32 12.75 x 8.00 5.87

10.25

8.25

0.25

13.41

11.2

9.23

RJ1210HW

RJ1210HLL

RJ1210W

(344 x 291 x 167) (299 x 249 x 161) (324 x 203) (149) (260) (210) (6) (341) (284) (234)

HOLE SHIPPING PANEL

DIA.

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

0.31

(8)

RJ1212W 13.56 x 13.38 x 7.72

11.70 x 11.70 x 7.47 12.75 x 10.00

6.89

10.25

10.25

0.25

13.38

11.17

11.17

0.31

RJ1212HW (344 x 340 x 196) (297 x 297 x 190) (324 x 254) (175) (260) (260) (6) (340) (284) (284) (8)

RJ1212HLL

RJ1212HPL

RJ1412W 15.50 x 13.38 x 7.69 13.50 x 11.52 x 7.45 14.63 x 10.00 6.86

12.25

10.25

0.25

15.42

13.2

11.16

0.31

RJ1412HW (394 x 340 x 195) (343 x 293 x 189) (372 x 254) (174) (311) (260) (6) (392) (335) (284) (8)

RJ1412HLL

RJ1412HPL

RJ1614W 17.53 x 15.43 x 7.68

15.60 x 13.56 x 7.45 16.75 x 12.00 6.85

14.25

12.25

0.25

17.43

15.2

13.24

0.31

RJ1614HW

RJ1614HLL

RJ1614HPL

(445 x 392 x 195) (396 x 344 x 189) (425 x 305) (174) (362) (311) (6) (443) (386) (336) (8)

RJ1816W 19.63 x 17.48 x 10.63 17.69 x 15.69 x 10.31 18.88 x 12.00 9.86

16.25

14.25

0.25

19.49

17.25

15.25

0.31

RJ1816HW (499 x 444 x 270) (449 x 399 x 262) (479 x 305) (250) (413) (362) (6) (495) (438) (387) (8)

RJ1816HLL

RJ1816HPL

RJ2016W 22.00 x 17.56 x 10.63 19.72 x 15.72 x 10.33 21.25 x 10.00

9.86

18.25

14.25

0.25

21.56

19.31

15.39

0.31

RJ2016HW (559 x 446 x 270) (501 x 399 x 262) (540 x 254) (250) (464) (362) (6) (548) (490) (391) (8)

RJ2016HLL

RJ2016HPL

WEIGHT

2.60 lbs.

3.10 lbs.

3.70 lbs.

4.20 lbs.

5.20 lbs.

6.70 lbs.

8.90 lbs.

10.20 lbs.

12.30 lbs.

19.50 lbs.

21.40 lbs.

NUMBER

BP64*

BP66*

BP86*

BP88*

BP108*

BP1210*

BP1212*

BP1412*

BP1614*

BP1816*

BPJ2016*

All measures are in inches, items in parentheses are in millimeters.

* Panel ordered separately.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

87

NOTES:

Technical Specifications - RJW Series

HLL

Flush Bonded Window “HLL” configuration - Hinged, twist latch

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Metal Inserts

Bonded Window

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Raised Cover

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

Extended depth in cover

RJW

HLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

(-76°F to +274°F) (-60°C to +134°C)

Window Temperature Range

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

Window Flammability

UL94-5V

UL94V-HB

Self Extinguishing

Chemical Resistance

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

88

NOTES:

Technical Specifications - RJW Series

HPL

Flush Bonded Window “HPL” configuration - Hinged, padlock latch

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Integral flange molded in place for ease of mounting

Mounting Bosses

Metal Inserts

Bonded Window

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Raised Cover

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

Extended depth in cover

RJW

HPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

Temperature Range

(-76°F to +274°F) (-60°C to +134°C)

Window Temperature Range

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

Window Flammability

UL94-5V

UL94V-HB

Self Extinguishing

Chemical Resistance

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

89

RJW Series Technical Drawings

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

90

RJW Series Technical Drawings

RJW Series Flush Bonded Window Enclosures

SIZE ID

NUMBER

RJW604HPL

RJW606HPL

RJW806HPL

RJW808HPL

OVERALL

H X W X D

7.47 x 5.47 x 6.21

(190 x 139 x 158)

7.50 x 7.53 x 6.32

(191 x 191 x 161)

9.63 x 7.52 x 6.20

(245 x 191 x 158)

9.56 x 9.38 x 6.25

(243 x 238 x 159)

INSIDE

A X B X C

5.84 x 3.85 x 5.95

(148 x 98 x 151)

5.72 x 5.72 x 5.97

(145 x 145 x 152)

7.73 x 5.74 x 5.95

(196 x 146 x 151)

7.73 x 7.73 x 6.00

(196 x 196 x 152)

WINDOW AREA

(MAXIMUM)

R X S

4.25 x 2.25

(108 x 57)

4.25 x 4.25

6.25 x 4.25

MOUNTING

E X F

6.75 x 2.00

J

5.51

K

4.25

L

2.25

M N

0.25 7.45

O

5.31

HOLE ENCLOSURE PANEL

P DIA.

WEIGHT NUMBER

3.34

0.31

(171 x 51) (140) (108) (57) (6) (189) (135) (85) (8)

6.75 x 4.00 5.49

4.25

4.25

0.25 7.53

5.34

5.31

0.31

(108 x 108) (171 x 101) (139) (108) (108) (6) (191) (136) (135) (8)

8.88 x 4.00 5.49

6.25

4.25

0.25 9.36

7.25

5.28

0.31

(159 x 108) (225 x 101) (139) (159) (108) (6) (238) (185) (134) (8)

8.75 x 6.00

8.75 x 6.00

5.42

6.25

6.25

0.25 9.38

7.17

7.17

0.31

(222 x 152) (222 x 152) (138) (159) (159) (6) (238) (182) (182) (8)

RJW1008HPL 11.63 x 9.37 x 6.58

RJW1008HLL (295 x 238 x 167)

9.73 x 7.73 x 6.33

(247 x 196 x 161)

8.25 x 6.25

10.75 x 6.00 5.87

8.25

6.25

0.25 11.38

9.3

7.38

0.31

(210 x 159) (273 x 152) (149) (209) (159) (6) (289) (236) (188) (8)

RJW1210HPL 13.56 x 11.43 x 6.58 11.79 x 9.80 x 6.32 10.25 x 8.25

12.75 x 8.00 5.87

10.25 8.25

0.25 13.41

11.2

9.23

0.31

RJW1210HLL (344 x 291 x 167) (299 x 249 x 161) (260 x 210) (324 x 203) (149) (260) (210) (6) (341) (284) (234) (8)

2.60 lbs.

3.10 lbs.

3.70 lbs.

4.20 lbs.

5.20 lbs.

6.70 lbs.

BP64*

BP66*

BP86*

BP88*

BP108*

BP1210*

8.90 lbs.

BP1212* RJW1212HPL 13.56 x 13.38 x 7.72

11.70 x 11.70 x 7.47

12.75 x 10.00

12.75 x 10.00

6.89

10.25 10.25 0.25 13.38 11.17 11.17

0.31

RJW1212HLL (344 x 340 x 196) (297 x 297 x 190) (324 x 254) (324 x 254) (175) (260) (260) (6) (340) (284) (284) (8)

RJW1412HPL 15.50 x 13.38 x 7.69 13.50 x 11.52 x 7.45 12.25 x 10.25

14.63 x 10.00 6.86

12.25 10.25 0.25 15.42

13.2

11.16

0.31

RJW1412HLL (394 x 340 x 195) (343 x 293 x 189) (311 x 260) (372 x 254) (174) (311) (260) (6) (392) (335) (284) (8)

RJW1614HPL 17.53 x 15.43 x 7.68

15.60 x 13.56 x 7.45 14.25 x 12.25

16.75 x 12.00 6.85

14.25 12.25 0.25 17.43

15.2

13.24

0.31

RJW1614HLL (445 x 392 x 195) (396 x 344 x 189) (362 x 311) (425 x 305) (174) (362) (311) (6) (443) (386) (336) (8)

RJW1816HPL 19.63 x 17.48 x 10.63 17.69 x 15.69 x 10.31 16.25 x 14.25

18.88 x 12.00 9.86

16.25 14.25 0.25 19.49 17.25 15.25

0.31

RJW1816HLL (499 x 444 x 270) (449 x 399 x 262) (413 x 362) (479 x 305) (250) (413) (362) (6) (495) (438) (387) (8)

RJW2016HPL 22.00 x 17.56 x 10.63

19.72 x 15.72 x 10.33

18.25 x 14.25

21.25 x 10.00

9.86

18.25 14.25 0.25 21.56 19.31 15.39

0.31

(559 x 446 x 270) (501 x 399 x 262) (464 x 362) (540 x 254) (250) (464) (362) (6) (548) (490) (391) (8)

10.20 lbs.

12.30 lbs.

19.50 lbs.

21.40 lbs.

BP1412*

BP1614*

BP1816*

BPJ2016*

All measures are in inches, items in parentheses are in millimeters.

*Panel ordered separately.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

91

NOTES:

W

Technical Specifications - JCC Series

Clear Cover “W” configuration - 4 cover screws

JCC

W

Construction

Material

Gasket

Recessed Screws

Mounting Feet

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

Cover

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

W

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Cover Temperature Range

Flammability Rating

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

Cover Flammability

Self Extinguishing

UL94V-0

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

W

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

92

HW

Technical Specifications - JCC Series

“HW” configuration - Hinged, 2 cover screws

HW

Construction

Material

Gasket

Recessed Screws

Mounting Feet

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

Cover

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

JCC

NOTES:

HW

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Cover Temperature Range

Flammability Rating

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

Cover Flammability

Self Extinguishing

UL94V-0

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

93

NOTES:

Recessed Screws

Mounting Feet

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

JCC

Technical Specifications - JCC Series

HLL

Clear Cover “HLL” configuration - Hinged, Twist latch

HLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

HLL

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Cover Temperature Range

Flammability Rating

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

Cover Flammability

Self Extinguishing

UL94V-0

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

94

NOTES:

Recessed Screws

Mounting Feet

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

JCC

Technical Specifications - JCC Series

HPL

Clear Cover “HPL” configuration - Hinged, pull latch

HPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

HPL

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

CSA Std C22.2

Temperature Range

Cover Temperature Range

Flammability Rating

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

UL94-5V

Cover Flammability

Self Extinguishing

UL94V-0

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

HPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

95

NOTES:

Recessed Screws

Mounting Feet

Hinge Material

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

JCC

Technical Specifications - JCC Series

FHW

FHW

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

Glass filled Polybutylene Terephthalate (PBT)

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

FHW

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Cover Temperature Range

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

Flammability Rating

Cover Flammability

Self Extinguishing

Chemical Resistance

UL94-5V

UL94V-0

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHW

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

FHW

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

96

NOTES:

Recessed Screws

Mounting Feet

Hinge Material

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

JCC

Technical Specifications - JCC Series

FHLL

FHLL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

Glass filled Polybutylene Terephthalate (PBT)

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

FHLL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Cover Temperature Range

File E64358 Type 1

Type 1

File LR069014 Type 1

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

Flammability Rating

Cover Flammability

Self Extinguishing

Chemical Resistance

UL94-5V

UL94V-0

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHLL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

FHLL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

97

Recessed Screws

Mounting Feet

Hinge Material

Stainless Steel Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

JCC

Technical Specifications - JCC Series

FHPL

FHPL

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

Integrally Molded

Glass filled Polybutylene Terephthalate (PBT)

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Clear polycarbonate with UV inhibitors

Cover

NOTES:

FHPL

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Cover Temperature Range

File E64358 Type 1

Type 1

File LR069014 Type 1

(-76°F to +274°F) (-60°C to +134°C)

(-30°F to +248°F) (-34°C to +120°C)

Flammability Rating

Cover Flammability

Self Extinguishing

Chemical Resistance

UL94-5V

UL94V-0

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHPL

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

FHPL

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

98

JCC Series Technical Drawings

JCC Series Clear Cover Enclosures

SIZE ID

NUMBER

OVERALL

H X W X D

INSIDE

A X B X C

JCC808W

JCC808HW

JCC808HLL

JCC808HPL

JCC808FHW

JCC808FHLL

JCC808FHPL

JCC1212W

JCC1212HW

JCC1212HLL

JCC1212HPL

JCC1212FHW

JCC1212FHLL

JCC1212FHPL

9.56 x 9.47 x 5.09

(243 x 241 x 129)

7.73 x 7.73 x 4.82

(196 x 196 x 123)

13.56 x 13.47 x 6.56

11.70 x 11.70 x 6.29

(344 x 342 x 167) (297 x 297 x 160)

All measures are in inches, items in parentheses are in millimeters.

* Panel ordered separately.

MOUNTING

E X F

8.75 x 6.00

(222 x 152)

12.75 x 10.00

(324 x 254)

J

4.24

(108)

K

6.25

(159)

L

6.25

(159)

M

0.25

(6)

N

9.47

(241)

HOLE

DIA.

SHIPPING PANEL

WEIGHT NUMBER

0.31

(8)

3.80 lbs.

BP88*

5.71

(145)

10.25

(260)

10.25

(260)

0.25

(6)

13.47

(342)

0.31

(8)

6.80 lbs.

BP1212*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

99

The Fatboy Series

SSH

Industry’s unique requirement for extra deep enclosure without significantly increasing the length and width of the enclosure is met with Stahlin’s extra deep Fatboy series.

The Fatboy series is a clam shell style enclosure, noted by near equidistant capacity in both the cover and base. The series employs a flange mount base for ease of installation, a stainless steel full length hinge and stainless steel securing latch. Door clearance to the installed equipment must be considered when specifying this enclosure.

The demands for cover mounted components such as DIN facings or multiple contact pushbuttons are met with ample depth from the cover or with substantial height for panel mounted components.

Fatboy Series Attributes

● Available in 2 cover options:

1. Opaque Cover

2. Flush Bonded Window

Clam shell design, opening from the middle of the enclosure

All stainless latches and hardware

Memory retaining polyurethane gasket between cover and bases

Full length stainless steel hinge

Chemically resistant fiberglass reinforced polyester

● Integral mounting flange

SSH Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Temperature Range Window

Flammability Rating

Window Flammability

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358 Type 1, 3R, 4X, 12

Type 1, 3R, 4X, 12

File LR069014 Type 1, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

(-26°F to +170°F) (-32°C to +76°C)

UL94-5V

UL94-HB

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

100

SSH

Technical Specifications - Fatboy Series

SSH

Opaque Cover “SSH” configuration - Hinged, padlock latch

SSH

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Back panel utilizes threaded brass inserts accepting 10-32 screws

Soft Edge Design

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

SSH

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3R, 4X, 12

Type 1, 3R, 4X, 12

File LR069014 Type 1, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

NOTES:

SSH

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

SSH

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

101

The Fatboy Series Technical Information

Extra Deep Enclosures with Opaque Covers - Fatboy Configuration Dimensions

SIZE ID

NUMBER

J8068SSH

OVERALL

H X W X D

9.63 x 6.85 x 9.06

(245 x 174 x 230)

INSIDE

A X B X C

7.73 x 5.74 x 8.94

(196 x 146 x 227)

MOUNTING

E X F

8.88 x 4.00

(225 x 101)

J8088SSH 9.56 x 8.84 x 9.44

(243 x 225 x 240)

7.73 x 7.73 x 9.19

(196 x 196 x 233)

8.75 x 6.00

(222 x 152)

J10088SSH 11.63 x 8.84 x 8.09

(295 x 225 x 206)

9.73 x 7.73 x 7.84

(247 x 196 x 199)

10.75 x 6.00

(273 x 152)

J121010SSH 13.56 x 10.93 x 10.06

11.79 x 9.80 x 9.81

12.75 x 8.00

(344 x 278 x 256) (299 x 249 x 249) (324 x 203)

J

8.36

(212)

J121212SSH 13.56 x 12.84 x 12.38

11.70 x 11.70 x 12.13 12.75 x 10.00

11.55

(344 x 326 x 314) (297 x 297 x 308) (324 x 254) (293)

J141212SSH 15.50 x 12.83 x 12.06

13.50 x 11.52 x 11.81 14.63 x 10.00

11.23

(394 x 326 x 306) (343 x 293 x 300) (372 x 254) (285)

8.61

(219)

7.39

(188)

9.36

(238)

J161412SSH 17.53 x 14.94 x 12.07

15.60 x 13.56 x 11.82 16.75 x 12.00

11.24

(445 x 379 x 307) (396 x 344 x 300) (425 x 305) (285)

J181617SSH 19.63 x 16.92 x 17.19

17.69 x 15.69 x 16.81 18.88 x 12.00

16.38

(499 x 430 x 437) (449 x 399 x 427) (479 x 305) (416)

J201617SSH 22.00 x 17.00 x 17.21

19.72 x 15.72 x 16.84 21.25 x 10.00

16.38

(559 x 432 x 437) (501 x 399 x 428) (540 x 254) (416)

K

6.25

(159)

6.25

(159)

8.25

(210)

10.25

(260)

L

4.25

(108)

10.25

10.25

(260) (260)

12.25

10.25

(311) (260)

6.25

(159)

6.25

(159)

8.25

(210)

14.25

12.25

(362) (311)

16.25

14.25

(413) (362)

18.25

14.25

(464) (362)

M

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

Caution: Metic units are for reference; do not convert.

* Panel sold separately

HOLE

DIA.

.31

(8)

.31

(8)

.31

(8)

.31

(8)

.31

(8)

.31

(8)

.31

(8)

.31

(8)

.31

(8)

N

8.87

(225)

8.84

(224)

10.86

(276)

12.95

(329)

12.84

(326)

14.88

(378)

16.95

(431)

18.92

(481)

21.00

(533)

SHIPPING

WEIGHT

5.3 lbs.

5.8 lbs.

6.5 lbs.

9.1 lbs.

12.1 lbs.

14.1 lbs.

17.6 lbs.

26.4 lbs.

28.5 lbs.

PANEL

NUMBER

BP86*

BP88*

BP108*

BP1210*

BP1212*

BP1412*

BP1614*

BP1816*

BPJ2016*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

102

SSH

Technical Specifications - Fatboy Series

SSH

Flush Bonded Window “SSH” configuration - Hinged, padlock latch

SSH

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester (thermoset).

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Pan head screws

Stainless Steel Hardware

Minimized protruding surfaces

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Back panel utilizes threaded brass inserts accepting 10-32 screws

Soft Edge Design

Bonded Window

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

NOTES:

SSH

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R, 4X, 12

Type 1, 3R, 4X, 12

File LR069014 Type 1, 3R, 4X, 12

Temperature Range

(-76°F to +274°F) (-60°C to +134°C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

Window Flammability

UL94-5V

UL94-HB

Self Extinguishing

Chemical Resistance

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

SSH

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

SSH

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

103

The Fatboy Series Technical Information

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

104

The Fatboy Series

Extra Deep Enclosures with Windows - Fatboy Configuration Dimensions

SIZE ID

NUMBER

JW8088SSH

OVERALL

H X W X D

9.56 x 8.84 x 9.44

(243 x 225 x 240)

INSIDE

A X B X C

7.73 x 7.73 x 9.19

(196 x 196 x 233)

MOUNTING

E X F

8.75 x 6.00

J K L M N

8.61

6.25

6.25

.25

8.84

(222 x 152) (219) (159) (159) (6) (224)

WINDOW AREA HOLE SHIPPING PANEL

P X Q DIA.

WEIGHT NUMBER

4.25 x 4.25

(108 x 108)

.31

(8)

5.8 lbs.

BP88*

6.5 lbs.

BP108* JW10088SSH 11.63 x 8.84 x 8.09

(295 x 225 x 206)

9.73 x 7.73 x 7.84

(247 x 196 x 199)

10.75 x 6.00

7.39

8.25

6.25

.25

10.86

6.25 x 4.25

(273 x 152) (188) (210) (159) (6) (276) (159 x 108)

JW121010SSH 13.56 x 10.93 x 10.06

11.79 x 9.80 x 9.81

12.75 x 8.00

9.36

10.25

8.25

.25

12.95

8.25 x 6.25

(344 x 278 x 256) (299 x 249 x 249) (324 x 203) (238) (260) (210) (6) (329) (209 x159)

JW121212SSH 13.56 x 12.84 x 12.38 11.70 x 11.70 x 12.13

12.75 x 10.00

11.55

10.25

10.25

.25

12.84

8.25 x 8.25

(344 x 326 x 314) (297 x 297 x 308) (324 x 254) (293) (260) (260) (6) (326) (209 x 209)

.31

(8)

.31

(8)

.31

(8)

9.1 lbs.

12.1 lbs.

BP1210*

BP1212*

14.1 lbs.

BP1412* JW141212SSH 15.50 x 12.83 x 12.06 13.50 x 11.52 x 11.81

14.63 x 10.00

11.23

12.25

10.25

.25

14.88

10.25 x 8.25

(394 x 326 x 306) (343 x 293 x 300) (372 x 254) (285) (311) (260) (6) (378) (260 x 209)

JW161412SSH 17.53 x 14.94 x 12.07 15.60 x 13.56 x 11.82

16.75 x 12.00

11.24

14.25

12.25

.25

16.95

12.25 x 10.25

(445 x 379 x 307) (396 x 344 x 300) (425 x 305) (285) (362) (311) (6) (431) (311 x 260)

.31

(8)

.31

(8)

JW181617SSH 19.63 x 16.92 x 17.19 17.69 x 15.69 x 16.81

18.88 x 12.00

16.38

16.25

14.25

.25

18.92

14.25 x 12.25 .31

(499 x 430 x 437) (449 x 399 x 427) (479 x 305) (416) (413) (362) (6) (481) (362 x 311) (8)

JW201617SSH 22.00 x 17.00 x 17.21 19.72 x 15.72 x 16.84

21.25 x 10.00

16.38

18.25

14.25

.25

21.00

16.25 x 12.25

(559 x 432 x 437) (501 x 399 x 428) (540 x 254) (416) (464) (362) (6) (533) (413 x 311)

.31

(8)

17.6 lbs.

26.4 lbs.

28.5 lbs.

BP1614*

BP1816*

BPJ2016*

Caution: Metic units are for reference; do not convert.

* Panel sold separately

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

105

NOTES:

TC

Technical Specifications - The TeleControl Series

TC

TC

Construction

Material

Hot compression molded fiberglass reinforced polyester

Gasket

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all external hardware

Molded in Mounting Flange

Molded in flange for ease of mounting.

Mounting Bosses

Metal inserts

Bonded window

Panel mounting capability for fixed rear panel

Back panel utilizes threaded brass inserts accepting 10-32 screws

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

TC

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3R, 4X, 6P, 12

Type 1, 3R, 4X, 6P, 12

File LR069014 Type 1, 3R, 4X, 6P, 12

(-76°F to +274°F) (-60°C to +134°C)

Window Temperature Range

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

UL94-5V

Window Flammability

UL94V-HB

Self Extinguishing

Chemical Resistance

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

TC

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Painted Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

TC

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

106

The TeleControl Series Technical Drawings

TeleControl Enclosures Dimensions

SIZE ID

NUMBER

J1407TC

OVERALL

H X W X D

15.87 x 8.75 x 6.81

(403 x 222 x 173)

INSIDE

A X B X C

14.00 x 7.00 x 6.56

(356 x 178 x 167)

MOUNTING

E X F

15 x 5

(381 x 127)

J

6.11

(155)

Standard package does not include actual phone and installation of phone.

Other non-metallic enclosures available with phone window.

* Panel ordered separately.

K

12.25

(311)

L

5.25

(133)

M

0.25

(6)

N

15.75

(400)

HOLE

DIA.

0.31

(8)

SHIPPING

WEIGHT

6.1 lbs.

PANEL

NUMBER

BP1407*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

107

The PolyStar Series

PC

PolyStar™ Enclosures are intended to be utilized for outdoor and indoor applications. The polycarbonate resin in the PolyStar™ Series received the best rating, an “F1” per UL 746C. This means that the resin has passed tests for UV exposure and water immersion. The PolyStar™ Series enclosures are rated 3R, 4, 4X, 12 per UL 50 and IP66 per IEC 60529. The material rating and the product rating can assure the user that the PolyStar™ Series enclosures are suitable for outdoor use and exposure.

PolyStar™ enclosures are manufactured with polycarbonate designed to perform in cold weather applications. In general, the product performance will not be adversely affected until temperatures below

-40°F are realized. In our literature, we document a normal operating temperature of -20°F to +240°F

(-20°C to +115°C). We do this to provide a safe operating range, as product application and enclosure placement are not always exactly known.

PolyStar Series Attributes

Latches and hinges do not penetrate enclosure

Easy to remove lid

High performance inserts

Integrated lock hasp

Flush-fit side mount swing panel and DIN rail system

Molded in bosses

Multi-directional mounting feet

Available in standard flat covers or domed covers as applicable on certain sizes

PolyStar Series Industry Standards

UL/cUL 50

NEMA 250

IEC 60529

Temperature Range

Flammability Rating

Chemical Resistance

File E342926

Type 3R, 4, 4X, 12

Type 3R, 4, 4X, 12

IP66

(-20°F to +240°F) (-20°C to +115°C)

UL94-5VA/V0

Full chemical resistance charts listed in appendix

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

PC

Technical Specifications - PolyStar ™ Series

Opaque Cover configuration - Hinged, 2 latches

PC

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Side Mount Solutions

Polycarbonate with UV inhibitors

Neoprene rope style

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All threaded brass inserts accepting 10-32 screws

Variable height, any side mount capability

PC

Industry Standards

UL/cUL 50

NEMA 250

IEC 60529

Temperature Range

Flammability Rating

Chemical Resistance

File E342926 Type 3R, 4, 4X, 12

Type 3R, 4, 4X, 12

IP66

(-20°F to +240°F) (-20°C to +115°C)

UL94-5VA/V0

Full chemical resistance charts listed in appendix

PC

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

BP__AL

BP__FG

BP__SS

BP__CS

Swing Panel Kits

(comes with mounts, screws, and panel)

Swing Panel Kit

PC_SPK pg. 113

Accessories

Slot Nut Kit

(includes two nuts & two screws)

PCSNK

PCSPMK

Swing Panel Mounts (4 per kit)

Latch Kit (2 latches per kit) - replacement only

PCLATCHKIT

Accessory Kit

(includes all screws, inserts, and mounting feet) replacement only

PCACCESSORYKIT pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 113 pg. 113 pg. 113 pg. 113

PC

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

PC

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

110

NOTES:

CC

Technical Specifications - PolyStar ™ Series

Clear Cover configuration - Hinged, 2 latches

CC

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Side Mount Solutions

Polycarbonate with UV inhibitors

Neoprene rope style

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All threaded brass inserts accepting 10-32 screws

Variable height, any side mount capability

CC

Industry Standards

UL/cUL 50

NEMA 250

IEC 60529

Temperature Range

Flammability Rating

Chemical Resistance

File E342926 Type 3R, 4, 4X, 12

Type 3R, 4, 4X, 12

IP66

(-20°F to +240°F) (-20°C to +115°C)

UL94-5VA/V0

Full chemical resistance charts listed in appendix

CC

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

BP__AL

BP__FG

BP__SS

BP__CS

Swing Panel Kits

(comes with mounts, screws, and panel)

Swing Panel Kit

PC_SPK pg. 113

Accessories

Slot Nut Kit

(includes two nuts & two screws)

PCSNK

Swing Panel Mounts (4 per kit)

PCSPMK

Latch Kit (2 latches per kit) - replacement only

Accessory Kit

(includes all screws, inserts, and mounting feet) replacement only

PCLATCHKIT

PCACCESSORYKIT pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 149 - 150 pg. 113 pg. 113 pg. 113 pg. 113

CC

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

PC

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

111

PolyStar™ Series Opaque Cover and Clear Cover Configuration Technical Drawings

PolyStar Series Enclosures - Opaque Cover and Clear Cover Configuration Dimensions

SIZE ID

NUMBER

PC606

PC606CC

OVERALL

H X W X D

7.41 x 8.68 x 5.84

(188 x 223 x 148)

INSIDE

A X B X C

5.94 x 5.94 x 5.02

(151 x 151 x 127)

MOUNTING

HOR. E X F

MOUNTING

VER. E X F

MOUNTING

45 E X F J K L M N

SHIPPING PANEL

WEIGHT NUMBER

3.64 x 8.40

8.04 x 3.64

6.75 x 6.74

4.50

4.25

4.25

8.89

8.89

2.50 lbs.

BP66*

(93 x 213) (204 x 93) (171 x 171) (114) (108) (108) (226) (226)

PC806** 9.41 x 8.68 x 5.86

PC806CC** (239 x 223 x 149)

7.97 x 5.97 x 5.07

(202 x 152 x 129)

5.64 x 8.04

10.04 x 3.64

8.76 x 6.75

4.56

6.25

4.25

10.89

8.89

3.19 lbs.

BP86*

(143 x 213) (255 x 93) (223 x 171) (116) (159) (108) (277) (226)

PC1008** 11.41 x 10.68 x 6.36

9.96 x 7.96 x 5.57

7.64 x 10.04

12.04 x 5.64

10.76 x 8.75

5.05

8.25

6.25

12.89

10.89

4.31 lbs.

BP108*

PC1008CC** (290 x 271 x 161) (253 x 202 x 142) (194 x 255) (306 x 143) (273 x 222) (128) (210) (159) (327) (277)

PC1210** 13.40 x 12.68 x 7.86

11.95 x 9.95 x 7.07

9.64 x 12.04

14.04 x 7.64

12.76 x 10.75

6.56

10.25

8.25

14.89

12.89

6.19 lbs. BP1210*

PC1210CC** (340 x 322 x 200) (304 x 253 x 180) (245 x 306) (357 x 194) (324 x 273) (167) (260) (210) (378) (327)

PC1412** 15.40 x 14.68 x 7.86

13.95 x 11.95 x 7.07 11.64 x 14.04 16.04 x 9.64

14.76 x 12.75

6.56

12.25

10.25

16.89

14.89

7.99 lbs. BP1412*

PC1412CC** (391 x 373 x 200) (354 x 304 x 180) (296 x 357) (407 x 245) (375 x 324) (167) (311) (260) (429) (378)

PC1614** 17.65 x 16.68 x 9.98

15.93 x 13.93 x 9.20 13.64 x 16.04 18.04 x 11.64 16.76 x 14.75

8.68

14.25

12.25

18.89

16.89 10.00 lbs. BP1614*

PC1614CC** (448 x 424 x 253) (405 x 354 x 234) (347 x 407) (458 x 296) (426 x 375) (220) (362) (311) (480) (429)

PC1816

PC1816CC

19.41 x 18.68 x 11.90 17.83 x 15.83 x 11.08 15.64 x 18.04 20.04 x 13.64 18.75 x 16.74

(493 x 474 x 302) (453 x 402 x 281) (397 x 458) (509 x 347) (476 x 425)

10.56

(268)

16.25

(413)

14.25

(362)

20.89

(531)

18.89 11.25 lbs. BP1816*

(480)

All measures are in inches, items in parentheses are in millimeters.

* Panel sold separately

** Domed covers available upon request, consult factory for details

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

112

PolyStar™ Series Swing Panel Kits and Accessories

Swing Panel Kits

CATALOG NUMBER

PC606SPK

PC806SPK

PC1008SPK

PC1210SPK

PC1412SPK

PC1614SPK

PC1816SPK

SIZE

6 x 6

8 x 6

10 x 8

12 x 10

14 x 12

16 x 14

18 x 16

DESCRIPTION

PolySTAR Series 6x6 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 8x6 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 10x8 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 12x10 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 14x12 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 16x14 Swing Panel Kit

(includes mounts, screws and panel)

PolySTAR Series 18x16 Swing Panel Kit

(includes mounts, screws and panel)

PCSNK

Accessories

CATALOG NUMBER

PCSNK

PCSPMK

PCLATCHKIT

PCACCESSORYKIT

DESCRIPTION

Slot Nut Kit (includes two nuts & two screws)

Swing Panel Mounts (4 per kit)

Latch Kit (2 latches per kit) - replacement only

Accessory Kit (includes all screws, inserts and mounting feet) - replacement only

PCSPMK PCLATCHKIT PCACCESSORYKIT

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

113

The DuraBoxx

®

Series

D

The Stahlin DuraBoxx ® Series was developed with a sleek design and shallow depths. These enclosures are suited for rugged, durable performance in both commercial and industrial indoor and outdoor environments such as mining, oil, gas, wastewater treatment, and petro-chem. Also, because of their pleasing aesthetics and flush cover design, they are well suited for high-end electronic applications such as wireless communications and operator interfaces.

DuraBoxx ® Series Attributes

● 14 sizes available

Size range from 3" x 3" to 24" x 16"

Flat cover with captive cover screws

● DIN rail mounting capabilities

● No sidewall obstructions, flush cover

Clear cover options available on select sizes

Back panels available for all sizes

DuraBoxx ® Industry Standards

UL/cUL 50/508

NEMA 250

CSA Std C22.2

IEC 529

Temperature Range

Flammability Rating

Self Extinguishing

File E64358 Type 1, 3, 3S, 4X, 6, 6P, 12

Type 1, 3, 3S, 4X, 6, 6P, 12

File LR069014 Type 1, 3, 3S, 4X, 6, 6P, 12

IP66, IP67, IP68

(-26°F to +257°F) (-32°C to +125°C)

UL94-V0

Non-halogenated, Non-flame propagating

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

W

Technical Specifications - D Series

“W” configuration - Flush fitting cover fastened by captive lid screws.

D

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

W

Industry Standards

UL/cUL 50/508

NEMA 250

CSA Std C22.2

IEC 529

Temperature Range

Flammability Rating

Self Extinguishing

File E64358 Type 1, 3, 3S, 4X, 6, 6P, 12

Type 1, 3, 3S, 4X, 6, 6P, 12

File LR069014 Type 1, 3, 3S, 4X, 6, 6P, 12

IP66, IP67, IP68

(-26°F to +257°F) (-32°C to +125°C)

UL94-V0

Non-halogenated, Non-flame propagating

W

Accessories

Back Panels

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__CS

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 153 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

116

D Series “W” Configuration Technical Drawings

DuraBoxx ® D Series Enclosures

SIZE ID

NUMBER

D333W

D342W

D554W

DCC554W

D593W

DCC593W

D594W

DCC594W

D774W

D7114W

D10105W

D10165W

D14144W

D16165W

OVERALL

H X W X D

2.95 x 3.15 x 2.78

(75 x 80 x 76)

2.95 x 4.33 x 2.22

(75 x 110 x 56)

4.72 x 4.80 x 3.58

(120 x 122 x 91)

4.72 x 8.66 x 3.19

(120 x 220 x 81)

INSIDE

A X B X C

2.56 x 2.76 x 2.56

(65 x 70 x 65)

2.56 x 3.93 x 1.81

(65 x 100 x 46)

4.33 x 4.41 x 3.15

(110 x 112 x 80)

4.34 x 8.28 x 2.83

(110 x 210 x 72)

MOUNTING

E X F

1.57 x 2.48

(40 x 63)

1.77 x 3.86

(45 x 98)

3.23 x 4.17

(82 x 106)

3.23 x 8.03

(82 x 204)

4.72 x 8.66 x 3.58

(120 x 220 x 91)

6.30 x 6.30 x 3.58

(160 x 160 x 91)

6.30 x 10.24 x 3.58

(160 x 260 x 91)

4.33 x 8.27 x 3.15

(110 x 210 x 80)

5.79 x 5.79 x 3.11

(147 x 147 x 79)

5.79 x 9.72 x 3.11

(147 x 247 x 79)

3.23 x 8.03

(82 x 204)

4.33 x 5.51

(110 x 140)

4.33 x 9.45

(110 x 240)

9.84 x 10.04 x 4.76

(250 x 255 x 121)

9.84 x 15.75 x 4.76

(250 x 400 x 121)

9.31 x 9.51 x 4.29

(236 x 242 x 109)

7.87 x 9.25

(200 x 235)

9.31 x 15.22 x 4.29

7.87 x 14.96

(236 x 387 x 109) (200 x 380)

14.17 x 14.17 x 3.58

13.66 x 13.66 x 3.11

12.20 x 13.39

(360 x 360 x 91) (347 x 347 x 79) (310 x 340)

15.94 x 15.75 x 4.76

15.42 x 15.22 x 4.29

13.98 x 14.96

(405 x 400 x 121) (392 x 387 x 109) (355 x 380)

Duraboxx ® Clear Cover Sizes: DCC Part Number

* Panel ordered separately

4.11

(104)

4.09

(104)

2.91

(74)

4.09

(104)

2.93

(74)

2.93

(74)

2.93

(74)

J

2.26

(57)

1.53

(39)

2.93

(74)

2.62

(67)

K

N/A

N/A

2.05

(52)

2.05

(52)

2.05

(52)

2.99

(76)

2.99

(76)

3.94

8.94

(100) (227)

3.94

14.65

(100) (327)

5.35

13.07

(136) (332)

9.84

14.65

(250) (372)

7.60

(193)

5.20

(132)

9.13

(232)

L

2.28

(58)

3.50

(89)

3.74

(95)

7.60

(193)

7.03

(179)

7.03

(179)

11.38

(289)

13.14

(334)

2.57

(65)

3.50

(89)

3.50

(89)

M

1.06

(27)

1.29

(33)

2.56

(65)

2.57

(65)

N

1.93

(49)

3.37

(86)

3.50

(89)

7.37

(187)

P

N/A

N/A

7.37

(187)

4.68

(119)

8.62

(219)

8.41

(214)

14.12

(359)

1.97

(50)

1.97

(50)

12.56

(319)

2.68

(68)

14.12

4.92

(359) (125)

1.02

(26)

1.02

(26)

1.02

(26)

1.50

(38)

1.50

(38)

SHIPPING

WEIGHT

0.81 LB

.88 LB

1.7 LB

2.4 LB

2.5 LB

2.8 LB

3.8 LB

6.4 LB

8.8 LB

8.0 LB

11.0 LB

D10105BP*

D10165BP*

D14144BP*

D16165BP*

PANEL

NO.

D333BP*

D342BP*

D554BP*

D000BP*

D594BP*

D774BP*

D7114BP*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

117

NOTES:

W

Technical Specifications - DL Series

“W” configuration - Flush fitting cover fastened by captive lid screws.

DL

W

Construction

Material

Gasket

Recessed Screws

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester (thermoset)

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

No protruding surfaces

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

W

Industry Standards

UL/cUL 50/508

NEMA 250

CSA Std C22.2

IEC 529

Temperature Range

Flammability Rating

Self Extinguishing

File E64358 Type 1, 3, 3S, 4X, 6, 6P, 12

Type 1, 3, 3S, 4X, 6, 6P, 12

File LR069014 Type 1, 3, 3S, 4X, 6, 6P, 12

IP66, IP67, IP68

(-26°F to +257°F) (-32°C to +125°C)

UL94-V0

Non-halogenated, Non-flame propagating

W

Accessories

Back Panels

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__CS

W

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 153 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

118

DL Series “W” Configuration Technical Drawings

DuraBoxx ® DL Series Enclosures

SIZE ID

NUMBER

DL18127W

DL18168W

DL24168W

OVERALL

H X W X D

INSIDE

A X B X C

MOUNTING

E X F

16.54 x 10.63 x 7.22

15.02 x 9.12 x 6.85

12.68 x 7.17

(420 x 270 x 183) (382 x 232 x 174) (322 x 182)

16.54 x 14.57 x 8.44

15.56 x 13.59 x 7.99

13.54 x 11.57

(420 x 370 x 214) (395 x 345 x 207) (344 x 294)

23.63 x 16.54 x 8.44

22.67 x 15.55 x 7.99

20.63 x 13.54

(600 x 420 x 214) (576 x 395 x 207) (524 x 344)

Caution: Metric units are for reference; do not convert

* Panel ordered separately

J

6.26

(159)

7.44

(189)

7.44

(189)

K L

13.46

7.95

(342) (202)

14.25

12.24

(362) (311)

21.34

14.21

(542) (361)

SHIPPING

WEIGHT

5.5 LBS

9.9 LBS

15.4 LBS

PANEL

NO.

DL18127BP*

DL18168BP*

DL24168BP*

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

119

NewSentry

®

PVC Enclosures

PVC

The NewSentry ® Series is a range of corrosion resistant, watertight PVC enclosures featuring ten sizes of simple screw down covers. The enclosures are a perfect complement to fiberglass products when used as junction boxes and small auxiliary enclosures.

Each enclosure is assembled with a PVC gasket that ensures compatibility with the enclosure’s substrate and, through cellular resiliency in stretching and compressing, enables longevity in the interaction between cover and gasket spanning a wide potential temperature range.

Mounting feet are integral on smaller sizes and included as add-ons with all larger enclosures.

Captive brass cover screws meet threaded brass inserts to secure covers and provide assurance against wear and tear from repeated use.

NewSentry ® series enclosures are designed for general electrical and electronic applications and any application that has associated environmental concerns.

NewSentry

®

Series Attributes

Memory retaining continuous PVC gasket

Threaded inserts and captive brass cover screws

Corrosion resistant PVC material

Integral mounting feet available on some models

Available in ten classic sizes

New Sentry ® Industry Standards

UL/cUL 514B Fittings,

514C Boxes

NEMA 250

CSA Std C22.2 No. 85

Temperature Range

Flammability Rating

Self extinguishing

Chemical Resistance

File E190961

Type 1, 2, 3, 4, 4X, 12, 13

Type 1, 2, 3, 4, 4X, 12, 13

File 207025

Type 1, 2, 3, 4, 4X, 12, 13

(-4°F to +140°F) (-20°C to +60°C)

UL94-V0

Non-flame propagating

Full chemical resistance charts listed in appendix

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

PVC

Technical Specifications - NewSentry

®

PVC

“PVC” configuration - 4 cover screws, lift off cover

Series

PVC

Construction

Material

Gasket

Brass Screws

Mounting Feet

Soft Edge Design

Polyvinyl chloride (PVC)

PVC seamless gasket provides watertight, dust-tight environmental seal

Screw down to brass inserts

Built in on designated models. Add on feet available for other models

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

PVC

Industry Standards

UL/cUL 514B Fittings

514C Boxes

NEMA 250

CSA Std C22.2 No. 85

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

File E190961

Type 1, 2, 3, 4, 4X, 12, 13

Type 1, 2, 3, 4, 4X, 12, 13

File 207025 Type 1, 2, 3, 4, 4X, 12, 13

(-4°F to +140°F) (-20°C to +60°C)

UL94-V0

Non-flame propagating

Full chemical resistance charts listed in appendix

PVC

Modifications

Silk Screening

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

122

NewSentry ® Series Technical Drawings

PVC NewSentry ® Series Enclosures

SIZE ID

NUMBER

J442PVC*

J444PVC

J446PVC

J552PVC*

J664PVC

J666PVC

J884PVC

J887PVC

J12124PVC

J12126PVC

OVERALL

H X W X D

4.03 x 4.03 x 2.42

(102 x 102 x 61)

4.04 x 4.04 x 4.50

(103 x 103 x 114)

4.02 x 4.02 x 6.58

(102 x 102 x 167)

5.00 x 5.00 x 2.33

(127 x 127 x 59)

6.85 x 6.85 x 4.57

(174 x 174 x 116)

6.85 x 6.85 x 6.58

(174 x 174 x 167)

8.96 x 8.96 x 4.62

(228 x 228 x 117)

9.15 x 9.15 x 7.65

(232 x 232 x 195)

12.94 x 12.94 x 4.70

(329 x 329 x 119)

12.94 x 12.94 x 6.64

(329 x 329 x 169)

INSIDE

A X B X C

3.66 x 3.66 x 2.00

(93 x 93 x 51)

3.60 x 3.60 x 4.02

(91 x 91 x 102)

3.59 x 3.59 x 6.02

(91 x 91 x 153)

4.61 x 4.61 x 1.85

(117 x 117 x 47)

5.96 x 5.96 x 4.03

(151 x 151 x 102)

5.92 x 5.92 x 6.04

(150 x 150 x 153)

8.05 x 8.05 x 4.06

(204 x 204 x 103)

8.02 x 8.02 x 7.06

(204 x 204 x 179)

11.92 x 11.92 x 4.00

(303 x 303 x 102)

11.91 x 11.91 x 6.00

(303 x 303 x 152)

All measures are in inches, items in parentheses are in millimeters.

• F = Threaded brass insert size.

* Denotes molded in mounting feet.

7.94

(202)

7.96

(202)

10.49

(266)

K

4.63

(118)

5.64

(143)

5.49

(139)

5.66

(144)

10.49

(266)

14.46

(367)

14.46

(367)

L

N/A

N/A

N/A

N/A

10.49

(266)

14.46

(367)

14.46

(367)

7.94

(202)

7.96

(202)

10.49

(266)

F

8-32

8-32

8-32

8-32

10.-32

10-32

1/4-20

1/4-20

1/4-20

1/4-20

SHIPPING

WEIGHT

0.60 lbs.

1.11 lbs.

1.40 lbs.

0.90 lbs.

2.12 lbs.

2.72 lbs.

3.77 lbs.

5.10 lbs.

8.50 lbs.

9.25 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

123

Control Enclosures

N

Stahlin’s Control Enclosures are designed to accommodate electrical, electronic, instrumentation and mechanical controls indoors and outdoors where corrosion resistant watertight enclosures are needed to provide protection against windblown dust and rain, splashing and hose directed water. The “N” designation reflects a NEMA range series of large capacity enclosures.

With the ample working space involved, this wall mount configuration, or alternate free standing control tower enclosure style will also accommodate combination hydraulic or pneumatic controls along with the supporting electrical control. Fiberglass reinforced polyester supports a very high temperature range when used in oil field, mining, oil platform and general processing controls. Yet, the pleasing cosmetic construction is ideally suited for ordinary indoor or outdoor industrial control mounting.

Control Enclosures Attributes

● Available in 2 cover options:

1. Opaque cover

2. Flush bonded window

Fiberglass reinforced polyester material

Memory retaining polyurethane gasket

300 series stainless steel hardware

Integral mounting feet

Molded in panel mounting inserts or studs

High temperature, flame-retardant, non corrosive, environmental designs

Wall mount or free standing configurations

Control Enclosures Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

UL1741

Temperature Range

Temperature Range Window

Flammability Rating

Window flammability

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358

Type 1, 3, 3R, 4X, 12 as designated

Type 1, 3, 3R, 4X, 12 as designated

File LR069014

Type 1, 3, 3R, 4X, 12 as designated

File E333478

WT, HWT, FHLWT

(-76°F to +274°F) (-60°C to +134°C)

(-26°F to +170°F) (-32°C to +76°C)

UL94-5V

UL94-HB

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

NOTES:

Technical Specifications - Control Enclosures Type 4X

HWT

HWT

Construction

Material

Gasket

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

N

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

HWT

Industry Standards

UL/cUL 50

File E64358 Type 1, 3, 3R, 4X, 12

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Type 1, 3, 3R, 4X, 12

File LR069014 Type 1, 3, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Self Extinguishing

Chemical Resistance

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

HWT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HWT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

126

NOTES:

Technical Specifications - Control Enclosures

FHLWT

FHLWT

Material

Construction

Gasket

Non-Metallic Hardware

Mounting Bosses

Metal Inserts

Soft Edge Design

Hinge Material

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Glass filled PBT hinge, nylon quarter turn latches

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Glass filled Polybutylene Terephthalate (PBT)

N

FHLWT

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3, 3R, 4X, 12

Type 1, 3, 3R, 4X, 12

File LR069014 Type 1, 3, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHLWT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

FHLWT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

127

NOTES:

WT

Technical Specifications - Control Enclosures Type 4X

“WT” configuration - Latched down cover, lift off cover

WT

Construction

Material

Gasket

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

N

WT

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

File E64358 Type 1, 3, 3R, 4X, 12

Type 1, 3, 3R, 4X, 12

File LR069014 Type 1, 3, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

WT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

WT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

128

NOTES:

RT

Technical Specifications - Control Enclosures Type 3R

“RT” configuration - Hinged, latch down cover

N

RT

Construction

Material

Rain Shield

Gasket

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Protection against incidental water ingress

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

RT

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358 Type 1, 3R

Type 1, 3R

File LR069014 Type 1, 3R

(-76°F to +274°F) (-60°C to +134°C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

UL94-5V

Self Extinguishing

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

RT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

RT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

129

NOTES:

Technical Specifications - Control Enclosures Type 3R

FHLRT

FHLRT

Construction

Material

Rain Shield

Gasket

Non-Metallic Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hinge Material

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Protection against incidental water ingress

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Glass filled PBT hinge, nylon quarter turn latch

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Glass filled Polybutylene Terephthalate (PBT)

N

FHLRT

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 3R

Type 1, 3R

File LR069014 Type 1, 3R

Temperature Range

(-76°F to +274°F) (-60°C to +134°C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

FHLRT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

FHLRT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

130

NOTES:

Technical Specifications - Control Enclosures Type 12

Type 12

Construction

Material

Gasket

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

N

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

File E64358 Type 1, 12

Type 1, 12

File LR069014 Type 1, 12

Temperature Range

Flammability Rating

Self Extinguishing

Chemical Resistance

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

131

B

W

F

Control Enclosures Configuration Technical Charts & Drawings

D

J

N

A M H E A A K

C

B

L

B

Wall Mount Enclosures Dimensions

SIZE ID

NUMBER

N16107HWT

N16107FHLWT

N20166HWT

N20166FHLWT

N20168HWT

N20168FHLWT

N20168RT

N20168FHLRT

N201610HWT

N201610RT

N201612HWT

N201612RT

N201616HWT

N20208 HWT*

N20208*

N24126HWT

N24126WT

N241210HWT

N241210FHLWT

N241210RT

N24208HWT

N24208FHLWT

N24208WT

N24208RT

N24208FHLRT

N24208

N242010HWT*

N242010*

N242010*

N242410HWT

N242410FHLWT

N242410WT

N242410RT

N242410FHLRT

N242410

N242412HWT*

N242412WT*

N242412RT

N242412FHLRT*

N242412

N30206HWT

N30206FHLWT

N30206RT

N30206FHLRT

N30206

N30208HWT

N30208FHLWT

N30208WT

N30208RT

N30208FHLRT

N30208

OVERALL

H X W X D

18.75 x 10.96 x 9.03

(476 x 278 x 229)

22.75 x 16.87 x 7.77

(578 x 429 x 197)

22.75 x 16.87 x 10.27

(578 x 429 x 261)

INSIDE

A X B X C

MOUNTING

E X F J K L

15.92 x 10.27 x 8.53

(404 x 261 x 217)

17.50 x 7.00

(444 x 178)

7.8

(198)

12

(305)

7.5

(191)

19.70 x 16.04 x 7.24 21.50 x 10.12 6.26

15.25

11.25

(500 x 407 x 184) (546 x 257) (159) (387) (286)

19.70 x 16.04 x 9.24 21.50 x 10.12 8.26

15.25

11.25

(500 x 407 x 235) (546 x 257) (210) (387) (286)

22.75 x 16.87 x 12.27

19.70 x 16.04 x 11.24 21.50 x 10.12 10.26

15.25

11.25

(578 x 429 x 312) (500 x 407 x 286) (546 x 257) (261) (387) (286)

22.75 x 16.87 x 14.27

19.70 x 16.04 x 13.24 21.50 x 10.12 12.26

15.25

11.25

(578 x 429 x 362) (500 x 407 x 336) (546 x 257) (312) (387) (286)

22.75 x 16.87 x 17.52 19.70 x 16.04 x 16.99 21.50 x 10.12 16.01

15.25

11.25

(578 x 429 x 445) (500 x 407 x 432) (546 x 257) (407) (387) (286)

23.50 x 20.50 x 9.69

(597 x 521 x 246)

26.95 x 13.72 x 7.98

(685 x 348 x 203)

26.95 x 13.72 x 7.98

(685 x 348 x 203)

20.25 x 20.25 x 8.88

(514 x 514 x 225)

24.00 x 12.87 x 7.33

(610 x 327 x 186)

24.00 x 12.87 x 7.33

(610 x 327 x 186)

22.25 x 14.50

(565 x 368)

25.75 x 6.25

(654 x 159)

25.75 x 6.25

(654 x 159)

7.88

(200)

6.33

(161)

6.33

(161)

15.25

(387)

19.25

(489)

19.25

(489)

15.25

(387)

7.25

(184)

7.25

(184)

26.95 x 13.72 x 12.49

24.00 x 12.87 x 11.33 25.75 x 6.25 10.33

19.25

7.25

(685 x 348 x 317) (610 x 327 x 288) (654 x 159) (262) (489) (184)

27.00 x 21.24 x 9.90

(686 x 539 x 252)

24.05 x 20.39 x 9.25 25.75 x 14.00 8.25

19.25

15.25

(611 x 518 x 235) (654 x 356) (209) (489) (387)

27.00 x 21.24 x 11.90

24.05 x 20.39 x 11.25 25.75 x 14.00 8.25

19.25

15.25

(686 x 539 x 302) (611 x 518 x 286) (654 x 356) (209) (489) (387)

27.00 x 25.24 x 11.90 24.05 x 24.39 x 11.25 25.75 x 17.87 10.25

19.25

19.25

(686 x 641 x 302) (611 x 619 x 286) (654 x 454) (260) (489) (489)

27.00 x 25.24 x 13.90 24.05 x 24.39 x 13.25 25.75 x 17.87 12.25

19.25

19.25

(686 x 641 x 353) (611 x 619 x 336) (654 x 454) (311) (489) (489)

32.86 x 20.99 x 7.89

(835 x 533 x 200)

32.86 x 20.99 x 9.89

(835 x 533 x 251)

29.90 x 20.14 x 7.23

(760 x 511 x 184)

29.90 x 20.14 x 9.23

(760 x 511 x 234)

30.75 x 14.25

(806 x 362)

31.75 x 14.25

(806 x 362)

6.23

(158)

8.23

(209)

25.25

(641)

25.25

(641)

15.25

(387)

15.25

(387)

ENCLOSURE

OPENING

M X N

13.14 x 6.00

(334 x 152)

16.75 x 12.19

(425 x 310)

16.75 x 12.19

(425 x 310)

21.25 x 16.00

(540 x 406)

21.25 x 20.00

(540 x 508)

21.25 x 20.00

(540 x 508)

27.00 x 16.50

(686 x 419)

27.00 x 16.50

(686 x 419)

16.75 x 12.19

(425 x 310)

16.75 x 12.19

(425 x 310)

16.75 x 12.19

(425 x 310)

17.00 x 16.00

(432 x 406)

21.00 x 8.37

(533 x 213)

21.00 x 8.37

(533 x 213)

21.00 x 8.37

(533 x 213)

21.25 x 16.00

(540 x 406)

2

2

2

2

2

4

2

6

4

2

2

2

2

2

6

4

4

2

6

4

4

2

2

2

2

4

2

5

5

2

2

2

8

2

2

5

5

2

NO. OF SHIPPING

LATCHES WEIGHT

2 10.7 lbs.

2

2

17.6 lbs.

19.7 lbs.

PANEL

NUMBER

BP1610**

BP2016**

BP2016**

23 lbs.

23.5 lbs.

25 lbs.

26 lbs.

26 lbs.

26 lbs.

25 lbs.

32 lbs.

37 lbs.

38.5 lbs.

42.1 lbs.

34 lbs.

37 lbs.

BP2420**

BP2420**

BP2424**

BP2424**

BP3020**

BP3020**

BP2016**

BP2016**

BP2016**

BP2020**

BP2412**

BP2412**

BP2412**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

132

Control Enclosures Configuration Technical Charts & Drawings

Wall Mount Enclosures Dimensions

SIZE ID

NUMBER

N302010HWT

N302010RT

N302010FHLRT

N302010

OVERALL

H X W X D

INSIDE

A X B X C

MOUNTING

E X F J K L

32.86 x 20.99 x 11.89 29.90 x 20.14 x 11.23 31.75 x 14.25 10.23

25.25

15.25

(835 x 533 x 302) (760 x 511 x 285) (806 x 362) (260) (641) (387)

N302012HWT

N302012WT

N302012

N302014HWT

N302014FHLWT

N302014

N30247HWT

N30247FHLWT

N30247WT

N30247RT

N30247

N302410HWT

N302410FHLWT

N302410RT

N302410FHLRT

N302410

N302412HWT

N302412FHLWT

N302412RT

N302412FHLRT

N302412

N302414HWT

N302414FHLWT

N302414WT

N302414RT

N302414

N302416HWT

N302416FHLWT

N302416RT

N302416

N302422HWT

32.86 x 20.99 x 13.89

(835 x 533 x 353)

32.86 x 20.99 x 15.89

(835 x 533 x 404)

33.41 x 26.32 x 8.81

(849 x 668 x 224)

33.41 x 26.32 x 11.95

(849 x 668 x 304)

33.41 x 26.32 x 13.79

(849 x 668 x 350)

33.41 x 26.32 x 15.79

(849 x 668 x 401)

33.41 x 26.32 x 17.79

(849 x 668 x 452)

29.90 x 20.14 x 13.23

(760 x 511 x 336)

29.90 x 20.14 x 15.23

(760 x 511 x 387)

30.46 x 25.47 x 8.12

(774 x 647 x 206)

30.46 x 25.47 x 11.27

(774 x 647 x 286)

30.46 x 25.47 x 13.10

(774 x 647 x 333)

30.46 x 25.47 x 15.10

(774 x 647 x 384)

30.46 x 25.47 x 17.10

(774 x 647 x 434)

31.75 x 14.25

(806 x 362)

31.75 x 14.25

(806 x 362)

32.25 x 18.50

(819 x 470)

32.25 x 18.50

(819 x 470)

32.25 x 18.50

(819 x 470)

32.25 x 18.50

(819 x 470)

32.25 x 18.50

(819 x 470)

12.23

(311)

14.23

(361)

7.12

(181)

10.27

(261)

12.1

(307)

14.1

(358)

16.1

(409)

25.25

(641)

25.25

(641)

25.25

(641)

25.25

(641)

25.25

(641)

25.25

(641)

25.25

(641)

15.25

(387)

15.25

(387)

19.25

(489)

19.25

(489)

19.25

(489)

19.25

(489)

19.25

(489)

N36308HWT

N36308FHLWT

N36308RT

N36308

N363010HWT

N363010FHLWT

N363010RT

N363010

N363012HWT

N363012FHLWT

N363012WT

N363012RT

N363012

33.41 x 26.32 x 22.79 30.46 x 25.47 x 21.10

32.25 x 18.50 21.1

25.25

19.25

(849 x 668 x 579) (774 x 647 x 536) (819 x 470) (536) (641) (489)

39.31 x 32.50 x 10.05

(999 x 826 x 255)

39.31 x 32.50 x 12.05

(999 x 826 x 306)

39.31 x 32.50 x 14.05

(999 x 826 x 357)

36.31 x 31.69 x 9.36

(922 x 805 x 238)

36.31 x 31.69 x 11.36

(922 x 805 x 289)

36.31 x 31.69 x 13.36

(922 x 805 x 339)

38.13 x 23.88

(968 x 606)

38.13 x 23.88

(968 x 606)

38.13 x 23.88

(968 x 606)

8.36

(212)

10.36

(263)

12.36

(314)

31.25

(794)

31.25

(794)

31.25

(794)

25.25

(641)

25.25

(641)

25.25

(641)

N363016HWT

N363016FHLWT

N363016RT

N363016

39.31 x 32.50 x 18.58

(999 x 826 x 472)

36.31 x 31.69 x 17.39

(922 x 805 x 442)

38.13 x 23.88

(968 x 606)

16.39

(416)

31.25

(794)

25.25

(641)

N363020HWT* 39.31 x 32.50 x 22.08 36.31 x 31.69 x 21.39 38.13 x 23.88 20.39

31.25

25.25

(999 x 826 x 561) (922 x 805 x 543) (968 x 606) (518) (794) (641)

N363021HWT* 39.31 x 32.50 x 23.08 36.31 x 31.69 x 22.39 38.13 x 23.88 21.39

31.25

25.25

(999 x 826 x 586) (922 x 805 x 569) (968 x 606) (543) (794) (641)

N363023HWT 39.31 x 32.25 x 25.08

36.31 x 31.69 x 24.40 38.13 x 23.88 23.4

31.25

25.25

(999 x 819 x 637) (922 x 805 x 620) (968 x 606) (594) (794) (641)

N363613HWT* 39.50 x 36.50 x 15.06

36.25 x 36.25 x 14.50 38.25 x 28.50 13.50

N363613FHLWT* (1003 x 927 x 383) (921 x 921 x 368) (972 x 724) (343)

29

(737)

31

(787)

N363613RT*

N363613FHLRT*

N363613*

*Available as made to order.

All measures are in inches, items in parentheses are in millimeters.

NOTE: Mounting hole dimension is .50 inches.

**Panel ordered separately.

ENCLOSURE

OPENING

M X N

27.00 x 16.50

(686 x 419)

27.00 x 16.50

(686 x 419)

27.00 x 16.50

(686 x 419)

27.38 x 21.25

(695 x 540)

27.38 x 21.25

(695 x 540)

27.38 x 21.25

(695 x 540)

27.38 x 21.25

(695 x 540)

27.38 x 21.25

(695 x 540)

27.38 x 21.25

(695 x 540)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

33.25 x 27.25

(845 x 692)

32.00 x 32.00

(813 x 813)

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

133

5

3

3

5

5

5

3

8

3

5

3

5

5

5

3

3

5

5

5

5

2

2

2

5

5

2

8

2

5

5

2

8

5

2

5

2

2

5

5

5

5

2

8

2

5

5

2

2

2

NO. OF SHIPPING

LATCHES WEIGHT

5

2

2

2

39 lbs.

42.2 lbs.

44 lbs.

46.3 lbs.

52.2 lbs.

52 lbs.

56 lbs.

56 lbs.

67 lbs.

64.9 lbs.

69 lbs.

71.6 lbs.

75.4 lbs.

78.5 lbs.

91 lbs.

5

9

9

3

3

3

82 lbs.

81 lbs.

PANEL

NUMBER

BP3020**

BP3020**

BP3020**

BP3024**

BP3024**

BP3024**

BP3024**

BP3024**

BP3024**

BP3630**

BP3630**

BP3630**

BP3630**

BP3630**

BP3630**

BP3630**

BP3636**

NOTES:

Technical Specifications - NW Series - Bonded Window

HWT

HWT

Construction

Material

Gasket

Stainless Steel Hardware

Mounting Bosses

Metal inserts

Soft Edge Design

Bonded Window

NW

Hot compression molded fiberglass reinforced polyester, hand layup FRP

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

300 Series stainless used on all hardware

Panel mounting capability for fixed rear panel

All bosses utilize threaded brass inserts accepting 10-32 screws

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Precision routed flush bonded Super Abrasion Resistant acrylic material for maximum visibility

HWT

Industry Standards

UL/cUL 50

NEMA 250

File E64358 Type 1, 3, 3R, 4X, 12

Type 1, 3, 3R, 4X, 12

CSA Std C22.2

Temperature Range

File LR069014 Type 1, 3, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Temperature Range Window

(-26°F to +170°F) (-32°C to +76°C)

Flammability Rating

UL94-5V

Window Flammability

Self Extinguishing

Chemical Resistance

UL94V-HB

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

HWT

Accessories

Back Panels

Aluminum

Fiberglass

Stainless Steel

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__AL

BP__FG

BP__SS

BP__CS

HWT

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 149, 151 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

134

Control Enclosures Type 4X - Bonded Window “HWT” Configuration Technical Chart & Drawing

B

W

F D

H E A A

M

J

A K

B

SECTION B-B

Control Enclosures Type 4X - Bonded Window - “HWT” Dimensions

CATALOG

NUMBER

OVERALL

H X W X D

INSIDE

A X B X C

WINDOW AREA

(MAXIMUM) MOUNTING

P X Q E X F J K L

ENCLOSURE

OPENING

M X N

NW201610HWT 22.75 x 16.87 x 11.77 19.70 x 16.04 x 11.24 14 x 10

(578 x 429 x 299) (500 x 407 x 286) (356 x 254)

21.50 x 10.12 10.26

(546 x 257) (261)

15.25

(387)

11.25

(286)

16.75 x 12.19

(425 x 310)

NW241210HWT 26.95 x 13.72 x 11.99 24.00 x 12.87 x 11.33

(685 x 348 x 304) (610 x 327 x 288)

18 x 6

(457 x 152)

25.75 x 6.25

(654 x 159)

10.33

(262)

19.25

(489)

7.25

(184)

21.00 x 8.37

(533 x 213)

NW24208HWT 27.00 x 21.24 x 9.90 24.05 x 20.39 x 9.25

(686 x 539 x 252) (611 x 518 x 235)

19 x 14 25.75 x 14.00 8.25

19.25

15.25

21.25 x 16.00

(483 x 356) (654 x 356) (209) (489) (387) (540 x 406)

NW242410HWT 27.00 x 25.24 x 11.90 24.05 x 24.39 x 11.25 19 x 18

(686 x 641 x 302) (611 x 619 x 286) (483 x 457)

25.75 x 17.87 10.25

(654 x 454) (260)

19.25

(489)

19.25

(489)

21.25 x 20.00

(540 x 508)

NW30208HWT 32.86 x 20.99 x 9.89 29.90 x 20.14 x 9.23

(835 x 533 x 251) (760 x 511 x 234)

24 x 14

(610 x 356)

31.75 x 14.25

(806 x 362)

8.23

(209)

25.25

(641)

15.25

(387)

27.00 x 16.50

(686 x 419)

NW302410HWT 33.41 x 26.32 x 11.95 30.46 x 25.47 x 11.27 25 x 19

(849 x 668 x 304) (774 x 647 x 286) (635 x 483)

32.25 x 18.50 10.27

(819 x 470) (261)

25.25

(641)

19.25

(489)

27.38 x 21.25

(695 x 540)

NW363012HWT 39.31 x 32.50 x 14.05 36.31 x 31.69 x 13.36 31 x 25

(999 x 826 x 357) (922 x 805 x 339) (787 x 635)

38.13 x 23.88 12.36

(968 x 606) (314)

31.25

(794)

25.25

(641)

33.25 x 27.25

(845 x 692)

NW483612HWT 51.29 x 36.62 x 13.93 48.33 x 36.22 x 13.25 43 x 30

(1303 x 930 x 354) (1228 x 920 x 336) (1092 x 762)

50.12 x 28.5

(1273 x 724)

1225

(311)

21.63

(549)

31.25

(794)

45.25 x 32.00

(1149 x 813)

NO.

OF SHIPPING PANEL

LATCHES WEIGHT NUMBER

2 24 lbs.

BP2016*

2

4

4

5

5

5

10

26 lbs.

34 lbs.

45 lbs.

39 lbs.

54 lbs.

86 lbs.

BP2412*

BP2420*

BP2424*

BP3020*

BP3024*

BP3630*

99.8 lbs. BP4836*

All measures are in inches, items in parentheses are in millimeters

*Panel ordered separately.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

135

Control Enclosures - ControlTower © Single Door, Free Standing

N

ControlTower

FS

FSHWT

FSFHLWT

FSRT

©

Single Door, Free Standing

Type 12, SS hinged, latched down cover

Type 4X, SS hinged, latched down cover

Type 4X, fiberglass hinged, through the door latches

Type 3R, SS hinged, latched down cover

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

136

Control Enclosures - ControlTower ® Double Door, Wall Mounted

N

ControlTower

DDHWT

DDRT

©

Double Door, Wall Mounted

Type 4X, SS hinged, latched down cover

Type 3R, SS hinged, latched down cover

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

137

Control Enclosures - ControlTower ® Double Door, Free Standing

N

ControlTower

©

Double Door, Free Standing

FSDD Type 12, SS hinged, latched down cover

FSDDHWT Type 4X, SS hinged, latched down cover

FSDDFHLWT Type 4X, fiberglass hinged, through the door latches

FSDDRT Type 3R, SS hinged, latched down cover

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

138

Control Enclosures Configuration Technical Charts

Control Tower Enclosures Dimensions

SIZE ID

NUMBER

N364812DDRT

N364812DDFHLWT

N483612RT

N483612FHLWT

N483612HWT

N483612*

N483616RT

N483616FHLWT

N483616HWT

N483616*

N54428DDRT

OVERALL

H X W X D

39.50 x 48.50 x 13.62

(1003 x 1232 x 346)

51.29 x 36.62 x 13.93

(1303 x 930 x 354)

51.29 x 36.62 x 17.93

(1303 x 930 x 456)

INSIDE

A X B X C

36.12 x 48.12 x 13.00

(917 x 1222 x 330)

48.33 x 36.22 x 13.25

(1228 x 920 x 336)

48.33 x 32.22 x 17.25

(1228 x 920 x 438)

N602418RT

N602418HWT

N603612RT

N603612FHLWT

N603612HWT

N603612*

N603616RT

N603616FHLWT

N603616HWT

N603616*

N603624HWT

57.50 x 42.50 x 9.62

(1460 x 1080 x 244)

63.75 x 24.50 x 20.12

(1619 x 622 x 511)

64.00 x 36.50 x 14.12

(1627 x 927 x 359)

64.00 x 36.50 x 18.12

(1627 x 927 x 460)

54.12 x 42.12 x 9.00

(1374 x 1069 x 228)

60.38 x 36.13 x 19.44

(1533 x 918 x 493)

60.62 x 36.13 x 13.44

(1540 x 918 x 441)

60.62 x 36.13 x 17.44

(1540 x 918 x 443)

N606012FSDDRT

N722418FSRT

N722418FSHWT

N722525FSRT

N722525FSFHLWT

N722525FSHWT

N722525FS*

N723618FSFHLWT

63.75 x 36.50 x 26.12

(1619 x 927 x 663)

60.50 x 60.50 x 13.38

(1537 x 1537 x 340)

72.50 x 24.50 x 19.38

(1841 x 610 x 492)

72.50 x 25.50 x 26.38

(1841 x 648 x 670)

60.38 x 36.13 x 25.44

(1533 x 918 x 646)

60.13 x 60.13 x 13.01

(1524 x 1524 x 324)

72.00 x 24.00 x 18.88

(1829 x 610 x 479)

72.00 x 25.00 x 25.88

(1829 x 635 x 657)

N724818FSDD*

N724925FSDDRT

N724925FSDD*

N726012FSDD*

N726018FSDD*

N727212FSDDFHLWT

N727218FSDDRT

N727220FSDDFHLWT

N903620FSRT

72.50 x 36.50 x 19.38 72.00 x 36.00 x 18.88

(1841 x 927 x 492) (1829 x 914 x 479)

72.50 x 48.50 x 19.38

(1842 x 1232 x 492)

72.00 x 48.00 x 18.88

(1824 x 1219 x 476)

72.50 x 49.50 x 26.38

(1842 x 1257 x 670)

72.00 x 49.00 x 25.88

(1829 x 1245 x 654)

72.50 x 60.50 x 13.38

(1842 x 1537 x 340)

72.50 x 60.50 x 19.38

(1842 x 1537 x 492)

72.50 x 72.50 x 13.38

(1842 x 1842 x 340)

72.50 x 72.50 x 19.38

(1842 x 1842 x 492)

72.50 x 72.50 x 21.38

(1842 x 1842 x 543)

90.50 x 36.50 x 21.38

(2299 x 927 x 543)

72.00 x 60.00 x 12.88

(1829 x 1524 x 324)

72.00 x 60.00 x 18.88

(1829 x 1524 x 476)

72.00 x 72.00 x 12.88

(1829 x 1829 x 324)

72.00 x 72.00 x 18.88

(1829 x 1829 x 425)

72.00 x 72.00 x 20.88

(1829 x 1829 x 527)

90.00 x 36.00 x 20.88

(2286 x 914 x 530)

*Available as made to order.

All measures are in inches, items in parentheses are in millimeters.

NOTE: Mounting hole dimension is .50 inches.

**Panel ordered separately.

NA

NA

NA

NA

NA

NA

NA

NA

NA

MOUNTING

E X F J K L

38.25 x 40.5

11.94

14.50

20.00

(972 x 1029) (303) (368) (508)

50.12 x 28.50

12.25

21.63

31.25

(1273 x 724) (311) (549) (794)

50.12 x 28.50

16.25

21.63

31.25

(1273 x 724) (413) (549) (794)

56.25 x 34.50

7.94

23.50

17.00

(1429 x 876) (201) (596) (431)

62.50 x 16.75

18.44

27.63

19.25

(1587 x 425) (468) (702) (489)

62.75 x 28.75

12.44 27.63

31.25

(1594 x 730) (316) (702) (794)

62.75 x 28.75

16.44

27.63

31.25

(1594 x 730) (418) (702) (794)

62.50 x 28.75

24.44

27.63

31.25

(1587 x 730) (621) (702) (794)

NA 11.88

13.00

25.50

(298) (330) (648)

NA

NA

17.88

15.50

18.00

(454) (388) (457)

24.88

15.50

19.00

(632) (388) (483)

17.88

15.50

30.00

(454) (388) (762)

17.88

15.50

19.50

(450) (394) (495)

24.88

15.50

20.00

(628) (394) (508)

11.88

15.50

25.50

(298) (394) (648)

17.88

15.50

25.50

(450) (394) (648)

11.88

15.50

31.50

(298) (394) (800)

17.88

15.50

31.50

(400) (394) (800)

19.88

15.50

31.50

(501) (394) (800)

19.88

20.00

30.00

(505) (508) (762)

64.75 x 32.00

(1645 x 813)

64.75 x 20.50

(1645 x 521)

64.75 x 21.00

(1645 x 533)

64.75 x 26.50

(1645 x 673)

64.75 x 26.50

(1645 x 673)

64.75 x 32.50

(1645 x 826)

64.75 x 32.50

(1645 x 826)

64.75 x 32.50

(1645 x 826)

82.75 x 32.00

(2102 x 813)

ENCLOSURE

OPENING

M X N

32.00 x 20.75

(813 x 527)

45.25 x 32.00

(1149 x 813)

45.25 x 32.00

(1149 x 813)

50.00 x 17.50

(1270 x 444)

57.25 x 20.00

(1454 x 508)

57.25 x 32.00

(1454 x 813)

57.25 x 32.00

(1454 x 813)

57.25 x 32.00

(1454 x 813)

52.75 x 26.50

(1340 x 673)

64.75 x 20.00

(1645 x 508)

64.75 x 21.00

(1645 x 533)

22

6

22

10

10

9

5

5

9

5

9

11

9

3

11

11

3

11

3

11

11

3

NO. OF SHIPPING PANEL

LATCHES WEIGHT NUMBER

6

14

140 lbs. BP3648 (2)**

96 lbs.

BP4836**

3

10

10

3

8

3

10

10

3

109 lbs.

BP4836**

162 lbs. BP5442 (2)**

175 lbs.

BP6024**

125 lbs.

BP6036**

130 lbs.

BP6036**

140 lbs.

BP6036**

285 lbs.

BP6060**

158 lbs.

230 lbs.

BP7224**

BP7225**

290 lbs.

BP7236**

300 lbs.

BP7248** 10

10

10

10

520 lbs.

BP7249**

315 lbs.

BP7260**

375 lbs.

BP7260**

480 lbs.

557 lbs.

430 lbs.

307 lbs.

BP7272**

BP7272**

BP7272**

BP9036**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

139

Control Disconnect Enclosures

C

Stahlin’s Control Disconnect Enclosures offer a unique range of product designed around a Type 4X watertight, corrosion resistant vertical disconnect handle. The versatile mechanism functions as a universal linkage compatible with name brand disconnects, circuit breakers and combination starters.

An environmentally sealed vertical disconnect mechanism differs significantly from a rotary throughthe-door mechanism. The assembly maintains the complete environmental integrity of the enclosure while it minimizes panel obstruction. The mechanism mounts to the far right side of the enclosure and minimizes the linkage interference with panel mounted components. As a result, competitively priced, commercially available control can be used. Stahlin’s unique handle mechanism uses internal cabinet space in the most efficient way possible. The handle mechanism is unchanged, regardless of the capacity of the control. However, five different enclosure sizes are offered to accommodate both small and large control assemblies.

Control Disconnect Enclosure Attributes

Environmentally sealed Type 4X disconnect handle

Safety lock in off position

Memory retaining polyurethane gasket

High impact resistance

300 series stainless steel

Stands up to an exceptionally broad range of chemical exposures

Integral mounting feet

Molded in panel mounting inserts

Control Disconnect Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

Flammability Rating

Self extinguishing

Chemical Resistance

NFPA No. 101 Flame Spread

File E64358SP

Type 1, 3, 3R, 4X, 12 as designated

Type 1, 3, 3R, 4X, 12 as designated

File LR069014

Type 1, 3, 3R, 4X, 12 as designated

(-76°F to +274°F) (-60°C to +134°C)

UL94-5V

Non-halogenated, non-flame propagating

Full chemical resistance charts listed in appendix

Class A (1)

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Control Disconnect

C

Technical Specifications - Control Disconnect Enclosures

Base configuration (no suffix) - Vertical disconnect handle, without pre-mounted control

C

Construction

Material

Gasket

Hot compression molded fiberglass reinforced polyester

Poured polyurethane seamless gasket provides watertight, dust-tight environmental seal

Stainless Steel Hardware

300 Series stainless used on all hardware

Molded in Mounting Bosses

Panel mounting capability for fixed rear panel

Metal inserts

Soft Edge Design

Latch Material

All bosses utilize threaded brass inserts

Rounded edges, minimal protrusions or exposed pocket areas for assembly of dust and debris

Glass Filled Polyamide with foam in place gasket

C

NOTES:

C

Industry Standards

UL/cUL 50

NEMA 250

CSA Std C22.2

Temperature Range

File E64358SP Type 1, 3, 3R, 4X, 12

Type 1, 3, 3R, 4X, 12

File LR069014 Type 1, 3, 3R, 4X, 12

(-76°F to +274°F) (-60°C to +134°C)

Flammability Rating

Self Extinguishing

UL94-5V

Non-halogenated, non-flame propagating

Chemical Resistance

Full chemical resistance charts listed in appendix

NFPA No. 101 Flame Spread

Class A (1)

C

Accessories

Back Panels

Carbon Steel

Accessories

Drain & Breather Vents

Hole Plugs

Assorted Hubs and Cord Grips

All Other Accessories

BP__CS

C

Modifications

Custom Colors

Silk Screening

EMI/RFI Shielding

Custom Window

Custom Cutouts/Holes

pg. 149 - 150 pg. 144, 146 pg. 145 pg. 145, 148 pg. 144 - 159 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13 pg. 12 - 13

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

142

Control Disconnect Enclosures Technical Drawings

B

W

F

O

H E

A A

M

J

A K

B

N

C

B

SECTION A-A

L

D

SECTION B-B

Control Disconnect Enclosures

SIZE ID

NUMBER

C2016*

C2412*

C2424*

C3024*

C3630*

OVERALL

H X W X D

22.75 x 16.87 x 11.00

(578 x 429 x 279)

26.95 x 13.72 x 13.25

(685 x 348 x 337)

27.00 x 25.24 x 13.19

(686 x 641 x 335)

33.41 x 26.32 x 13.19

(849 x 668 x 335)

39.31 x 32.50 x 13.31

(999 x 826 x 338)

INSIDE

A X B X C

MOUNTING

E X F J K L

OPENING

ENCLOSURE

M X N O

19.70 x 16.04 x 9.24

21.50 x 10.12

8.26

(500 x 407 x 235) (546 x 257) (210)

15.25

(387)

11.25

(286)

16.75 x 12.19

(425 x 310)

3.50

(89)

24.00 x 12.87 x 11.33

25.75 x 6.25

10.33

19.25

(610 x 327 x 288) (654 x 159) (262) (489)

7.25

(184)

21.00 x 8.37

(533 x 213)

5.75

(146)

24.05 x 24.39 x 11.25

25.75 x 17.87

10.25

19.25

19.25

21.25 x 20.00

5.75

(611 x 619 x 286) (654 x 454) (260) (489) (489) (540 x 508) (146)

30.46 x 25.47 x 11.27

32.25 x 18.50

10.27

25.25

19.25

27.38 x 21.25

12.25

(774 x 647 x 286) (819 x 470) (261) (641) (489) (695 x 540) (311)

36.31 x 31.69 x 11.36

38.13 x 23.88

10.36

31.25

25.25

(922 x 805 x 289) (968 x 606) (263) (794) (641)

33.25 x 27.5

12.25

(845 x 692) (311)

SHIPPING

WEIGHT

23.5

28.6

42.7

53.6

71.5

All measures are in inches, items in parentheses are in millimeters.

*Disconnect, fuse block, breaker, yoke, switches, or other internal components are not furnished with enclosure.

**Panel ordered separately.

PANEL

NUMBER

BP2016CD**

BP2412CD**

BP2424CD**

BP3024CD**

BP3630CD**

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

143

Stahlin Enclosure Accessories

General Accessories

Stahlin enclosures are created in standard forms and shapes, but the ability to customize into unique end user configurations may be the single best reason to buy Stahlin products. Certain accessories are available by part number and can be added at the time of the enclosure purchase, or added later as a separate item.

By comparison, modifications are considerably more complex and end user specific and they must be implemented before the enclosure leaves the factory. All items listed as Accessories are available as separately priced items. These services designated factory install Modifications must be requested at the time of order placement.

Breather Vent – 4X

Stahlin’s non-metallic Breather Vent allows an enclosure to “breathe” — literally allowing the free passage of air while maintaining UL Type 4X enclosure integrity as a recognized component.

Breather Vent

CATALOG NUMBER

BV4XKIT

Drain Vent – 4X

Stahlin’s new non-metallic Drain Vent reliably protects electrical equipment housed inside an enclosure by properly draining unwanted moisture or accumulated water from within, while maintaining UL Type

4X enclosure integrity as a recognized component.

Drain Vent

CATALOG NUMBER

DV4XKIT

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

144

General Accessories

PVC Coated Hubs for use with PVC Coated Rigid Conduit

For connections using rigid PVC coated conduit, Plasti-Bond Red hubs are available in four standard sizes.

Plasti-Bond Red Hubs

CATALOG NUMBER

STPRSTG2

STPRSTG3

STPRSTG4

STPRSTG5

Copper Free Aluminum Hubs for use with Metallic Conduit

Metallic conduit connections can be made with the use of an aluminum hub available in seven standard sizes.

Aluminum Hubs

CATALOG NUMBER

M50

M75

M100

M125

M150

M200

M250

M300

M400

INSIDE DIAMETER

1 /

2

"

3 /

4

"

1"

1 1 /

4

"

1 1 /

2

"

2"

2 1 /

2

"

3"

4"

SIZE

3 /

4

"

1"

1 1 /

4

"

1 1 /

2

"

HOLE DIAMETER

7 /

8

"

11 /

16

"

11 /

4

"

1

11

/

16

"

1 7 /

8

"

2 3 /

8

"

2 7 /

8

"

3

7

/

16

"

4 3 /

8

"

• Superior corrosion resistance compared to rust-prone carbon steel and other metallic alternatives helps ensure increased enclosure life expectancy.

• Cost effective when compared to either carbon or stainless steel alternatives.

• Considerably better long-term resistance to UV degradation versus

UV-susceptible soft rubber plugs that turn brittle from extreme temperature variations and repeated UV exposure.

• Will not create galvanic corrosion associated with dissimilar metals sometimes used in electrical enclosures.

• Maintains all chemical resistance features of current Stahlin products.

• Flame retardant material to UL 94V-0.

• A submersion/hosedown rated component for use in electrical enclosures UL recognized to type 4X and 6P.

• IEC tested to IP66 and IP68.

PluggIt!

Kit

Number

Config.

HPSERIES 1

HP1

HP2

HP3

HPSERIES 1.5

HP3.5

HPSERIES 2

HPSERIES 3

HPSERIES 4

HPSERIES 5

HPSERIES 6

HPSERIES 7

HPSERIES 8

HP8

HP9

HP10

HP11

HP4

HP5

HP6

HP7

HP12

HP13

HP14

ØA

1.00"

(25.40)

1.20"

(30.48)

1.50"

(38.10)

2.00"

(50.80)

2.75"

(69.85)

3.38"

(85.85)

4.00"

(101.60)

4.50"

(114.30)

5.00"

(127.00)

0.22"

(5.59)

0.22"

(5.59)

0.22"

(5.59)

0.22"

(5.59)

B

+0.05"

-0.00"

0.22"

(5.59)

0.22"

(5.59)

0.22"

(5.59)

0.22"

(5.59)

0.22"

(5.59)

C

0.35"

(8.89)

0.33"

(8.38)

0.38"

(9.63)

0.38"

(9.63)

0.41"

(10.41)

0.34"

(8.63)

0.34"

(8.63)

0.38"

(9.63)

0.41"

(10.41)

D

Across Flats

0.88"

(22.35)

1.04"

(26.39)

1.38"

(35.05)

1.88"

(47.75)

2.63"

(66.67)

3.38"

(85.85)

4.00"

(101.60)

4.50"

(114.30)

5.00"

(127.00)

ØE Ref. -

Nom.

Hole Dia. Range

0.50" - 0.56"

(12.70 - 14.29)

0.63" - 0.69"

(16.00 - 17.46)

0.75" - 0.81"

(19.05 - 20.64)

0.88"

(22.35)

0.88" - 1.00"

(22.35 - 25.40)

1.06" - 1.12"

(26.92 - 28.45)

1.22" - 1.28"

(30.73 - 32.51)

1.38" - 1.50"

(35.05 - 38.10)

1.69" - 1.75"

(42.67 - 44.45)

2.00" - 2.12"

(50.80 - 53.85)

2.50" - 2.56"

(63.50 - 65.09)

3.00"

(76.20)

3.62"

(91.95)

4.12"

(104.65)

4.62"

(117.35)

ØF

N/A

0.56"

(14.22)

0.68"

(17.27)

N/A

N/A

1.03"

(26.16)

1.19"

(30.22)

N/A

1.65"

(41.91)

N/A

2.44"

(61.89)

N/A

N/A

N/A

N/A

ØG

0.44"

(11.18)

0.81"

(20.57)

0.85"

(21.59)

Common Industry

Applications

1/2" Dia. Hole

5/8" Dia. Hole

3/4" Dia. Hole

1/2" Conduit

1/2" Conduit

22mm PB

3/4" Conduit

30mm PB

1" Conduit

1.35"

(34.29)

1-1/4" Conduit

1-1/2" Conduit

1.97"

(50.04)

2" Conduit

2-1/2" Conduit

2.97"

(75.44)

3.59"

(91.19)

4.09"

(103.88)

4.59"

(116.58)

3" Conduit

3-1/2" Conduit

4" Conduit

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

145

Louver Plate Vent

General Accessories

Louver Plate Vent

CATALOG NUMBER

LP1

LPK3KIT

Note: Kit includes LP1 plus silicone pack and four rivets

Drain & Vent

Encapsulated Screws

Drain & Vent

CATALOG NUMBER

DV1PVC

DVK3KIT

Note: Kit includes DV1PVC and silicone packet

Encapsulated

CATALOG NUMBER

2PKENCAP

4PKENCAP

Stainless Steel Screws

Stainless Steel Cover Screws

CATALOG NUMBER

2PKSS*

4PKSS*

4PKSSCF*

2PKSSCL*

4PKBPSS**

4PKBPN1610**

4PKBPN**

6PKBPN**

8PKBPN**

SERIES

J

J

CF

CL

DS, J, CL

N

N

N

N

Note: * includes cover screws and “O” rings.

** includes back panel screws and washers.

TYPE

Cover

Cover

Cover

Cover

Back Panel

Back Panel

Back Panel

Back Panel

Back Panel

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

146

General Accessories

Vapor Capsule

Stahlin Vapor Capsules contain a unique vapor phase inhibitor designed to protect metallic surfaces within an enclosure against airborne corrosion.

Louver Plate Vent

CATALOG NUMBER

VC21

Note: Radius of Protection: 2 ft.

Normal Life Span: 1 yr.

Plastic Print Pocket

Stahlin's Print Pocket is self adhesive and can be utilized to store prints or other important documents within the enclosure.

Stainless Steel Cover Screws

CATALOG NUMBER

PRTPKT

HEIGHT

9.3"

WIDTH

10.4"

DEPTH

1.2"

Carrying Handle

1.57

(40)

0.31

(8)

3.86

(98)

4.80

(122)

5.59

(142)

4.80

(122)

2.40

(61)

Carrying Handle

CATALOG NUMBER

CH109506

0.25 (6.5) 2 PLC’S.

Hole Mounting Detail

1.02

(26)

0.24 (6)

2 PLC’S.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

147

General Accessories

Nylon Cord Grip Fittings

Nylon cord grips are durable and easy to install. The body and sealing nut are manufactured with a tough, impact resistant nylon. Together the nut and washer form a positive sealing grip when installed through an enclosure wall. The oil resistant neoprene grommet and nylon washer fit tightly around an entrance cord, sealing out moisture, dust and foreign materials.

NEMA STD FBI-1983

UL STD 514 File No. 53599 Type 4

CSA STD 22.2 No. 18 File No. 28985 Type 4

HAZ LOC NEC 501-4(b), 502-4(a)(2), 503-3(a)

Class I, Div 2, Class II Div 1 and 2; Class III Div 1 and 2

Nylon Cord Grip

CATALOG

NUMBER

5122

5123

5124

5125

5126

*

5146

HUB

DIAMETER

1/2"

1/2"

1/2"

1/2"

1/2"

3/4"

CABLE

DIAMETER

RANGE

.250-.312

.312-.375

.375-.437

.437-.500

.500-.562

.562-.625

*Cable jacket may have to be stripped for clearance

INSIDE

BODY

DIAMETER

.625

.625

.625

.625

.625

.788

Nominal O.D.

SIZE

18

16

14

12

10

8

6

4

2

TYPE

S-SO

STO

BDC

S-SO

STO

BDC

S-SO

STO

BDC

SV-SVT

SJ-SJO

S-SO

SJTO

STO

SJ-SJO

S-SO

SJTO

STO

SJO

S-SO

STO

BDC

S-SO

STO

BDC

S-SO

STO

BDC

STO

BDC

2

COND

.24

.31

.39

.30

.38

.33

.41

.32

.39

.43

.53

.52

.61

.59

.64

.64

.79

.81

.91

.95

1.09

1.10

1.29

3

COND

.25

.34

.41

.33

.39

.36

.43

.35

.42

.47

.56

.55

.64

.63

.69

.68

.90

.85

.99

1.00

1.15

1.15

1.34

Dimensional data is taken from various cable manufacturers.

It is not guaranteed but usable for general purposes.

.75

.74

.50

.97

.96

.68

1.07

.61

.59

.40

.67

.67

.45

.80

1.29

1.30

.94

4

COND

.26

.36

.44

.36

.42

.39

.49

.39

.47

1.08

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

148

General Accessories

Back Panels

Back Panels

CATALOG

SUFFIX

AL

SS

FG

MATERIAL

Aluminum

Stainless Steel

Fiberglass

GRADE

3003 H14

304

FINISH

None

None

MISC.

UL94-V0

CS Carbon Steel 1008/1010 Painted

White Enamel

Note: Available for all product families unless otherwise specified

BT

End View (Flat)

End View (Formed)

BB

BL

BA

OMIT CENTER HOLES WHEN

"BK" IS LESS THAN 29"

BK

HOLE

DIA.

OMIT CENTER HOLES WHEN

"BL" IS LESS THAN 31.25"

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

149

Enclosure Specific Accessories

Typical Series Designators: DS, J, JCC, RJ, CL, PC, F Back Panel Dimensions

SIZE ID

NUMBER

BP64

BP66

BP76

BP86

BP88

BP96

BP108

BA

4.88

(124)

4.88

(124)

6

(225)

BB

2.88

(73)

4.88

(124)

4.88

(175)

BK

4.25

(108)

4.25

(108)

5.38

(210)

BL

2.25

(57)

4.25

(108)

4.25

(152) (124) (137) (108)

6.88

4.88

6.25

4.25

(175) (124) (159) (108)

6.88 6.88 6.25

6.25

(175) (175) (159) (159)

8.25 4.88

7.63

4.25

(210) (124) (194) (108)

8.88

6.88

8.25

6.25

(159)

BP1210

BP1212

BP1407

10.88

8.88

(276) (225)

10.25

8.25

(260 (210)

.080

(2)

10.88

10.88

10.25

10.25

.080

(276) (276) (260 (260) (2)

12.88

5.88

12.25

5.25

(327) (149) (311) (133)

.080

(2)

BP1412

BP1614

12.88

10.88

12.25

10.25

.080

(327) (276) (311) (260 (2)

14.88

12.88

14.25

12.25

.080

(378) (327) (362) (311) (2)

BP1816 16.88

14.88

16.25

14.250

.080

(429) (378) (413) (362) (2)

BPJ2016 18.88

14.88

18.25

14.250

.080

(479) (378) (463) (362) (2)

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.080

(2)

.080

(2)

.080

(2)

.080

(2)

.080

(2)

BT BT BT BT PANEL HOLE

(AL) (FG) (SS) (CS) TYPE DIA.

.080

(2)

.125

(3)

.060

(2)

.075

(2)

Flat .25

(6)

.080

(2)

.125

(3)

.060

(2)

.075

(2)

Flat .25

(6)

Flat

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.125

(3)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

Flat

Flat

Flat

Flat

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

Flat

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

.075

(2)

Flat

Flat

Flat

Flat

Flat

Flat

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

.25

(6)

Weight Weight Weight Weight

# OF (Aluminum) (Fiberglass) (Stainless) (Carbon Steel)

HOLES Suffix: AL Suffix: FG Suffix: SS Suffix: CS

4 2 oz.

2 oz.

5 oz.

6 oz.

4

4

4

4

4

4

4

4

4

4

4

4

4

3 oz.

4 oz.

4 oz.

5 oz.

5 oz.

8 oz.

12 oz.

1 lb.

14 oz.

1.125 lb.

1.5 lb.

1.94 lb.

2.25 lb.

3 oz.

4 oz

4 oz.

5 oz.

5 oz.

8 oz.

14 oz.

1.1 lb.

14 oz.

1.3 lb.

1.4 lb.

2 lb.

2.1 lb.

6 oz.

9 oz

12 oz.

15 oz.

12 oz.

1.2 lb.

1.9 lb.

2.3 lb.

2 lb.

2.8 lb.

3.8 lb.

5.5 lb.

6.1 lb.

8 oz.

10 oz.

12 oz.

15 oz.

14 oz.

1.3 lb.

2.1 lb.

2.4 lb.

2.1 lb.

3 lb.

4.1 lb.

5.4 lb.

6.1 lb.

Caution: Metric units are for reference do not convert.

Note: When specifying combine Size ID Number and Material Suffix

Example: BP64SS for 6x4 Stainless Steel Back Panel

Typical Series Designators: C - Disconnect Back Panel Dimensions

SIZE ID

NUMBER

BP2016CD

BA

16.88

(429)

BB

13.38

(340)

BK

15.25

(387)

BL

11.25

(286)

Panel

Thickness

BT

0.13

(2)

Panel

Type

Formed

BP2412CD Formed

BP2424CD

BP3024CD

BP3630CD

20.88

(530)

20.88

(530)

26.88

(683)

32.88

(835)

9.38

(238)

21.38

(543)

21.38

(543)

27.38

(695)

19.25

(489)

19.25

(489)

25.25

(641)

31.25

(794)

7.25

(184)

19.25

(489)

19.25

(489)

25.25

(641)

0.13

(2)

0.13

(2)

0.13

(2)

0.13

(2)

Formed

Formed

Formed

Caution: Metric units are for reference do not convert.

Note: Carbon Steel (CS) available only

Hole

Dia.

0.31

(8)

0.50

(13)

0.50

(13)

0.50

(13)

0.50

(13)

# of

Holes

4

4

4

4

6

Weight

(Steel)

(suffix: CS)

7.3 lbs.

6.5 lbs.

14 lbs.

19 lbs.

29 lbs.

Fits Typical

Enclosure

Size

20 x 16

Disconnect

Enclosure

24 x 12

Disconnect

Enclosure

24 x 24

Disconnect

Enclosure

30 x 24

Disconnect

Enclosure

36 x 30

Disconnect

Enclosure

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

150

Enclosure Specific Accessories

Typical Series Designation: N Series Back Panel Dimensions

SIZE ID

NUMBER

BP1610

BA BB BK

BP2016

BP2020

BP2412

BP2420

BP2424

BP3020

BP3024

BP3630

BP3636

BP4836

BP6036

BP7225

* BP7249

* BP7260

13.00

(330)

17.00

(432)

8.50

(216)

13.00

(330)

17.00

(432)

17.00

(432)

21.00

9.00

(533) (229)

21.00

17.00

(533) (432)

21.00

21.00

19.25

(533) (533) (489)

27.00

(686)

17.00

(432)

25.25

(641)

27.00

(686)

21.00

25.25

(533) (641)

33.00

27.00

(838) (686)

31.00

33.00

(787) (838)

31.25

(794)

29.00

(737)

45.00

33.00

43.25

(1143) (838) (1099)

57.00 33.00

55.25

(1448) (838) (1403)

64.00

21.00

62.00

(1626) (533) (1575)

64.00

22.00 62.00

(1626) (559) (1575)

64.00

27.50

62.00

(1626) (698) (1575)

12.00

(305)

15.25

(387)

15.25

(387)

19.25

(489)

19.25

(489)

* Set of two panels.

Caution: Metric units are for reference;do not convert.

Note: When specifying combine Size ID Number and Material Suffix

Example: BP1610CS for 16x10 Carbon Steel Back Panel

BL

25.25

(641)

31.00

(787)

31.25

(794)

31.25

(794)

19.00

(483)

19.25

(489)

15.25

(387)

19.25

(489)

20.00

(508)

25.50

(648)

7.50

(191)

11.25

(286)

15.25

(387)

7.25

(184)

15.25

(387)

.060

(2)

.105

(3)

.060

(2)

.060

(2)

.105

(3)

.105

(3)

.105

(3)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

.060

(2)

BT

(SS)

.060

(2)

.060

(2)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.13

(3)

.080

(2)

.080

(2)

.13

(3)

BT

(AL)

.080

(2)

.080

(2)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

.105

(3)

BT PANEL

(CS) TYPE

.105

(3)

Flat

.105

(3)

Flat

Flat

Flat

Flat

Flat

Flat

Flat

Flat

Formed

Formed

Formed

Formed

Formed

Formed

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

HOLE

DIA.

0.31

(8)

.50

(13)

.50

(13)

.50

(13)

.50

(13)

# OF

HOLES

4

4

4

4

4

4

4

4

4

6

8

8

10

10

10

Weight Weight Weight

(Aluminum) (Stainless) (Carbon Steel)

Suffix: AL Suffix: SS Suffix: CS

1 lb 1.5 lbs 3.3 lbs

2 lbs 3.7 lbs 6.7 lbs

2.5 lbs

1.5 lbs

4.5 lbs

5.5 lbs

5.8 lbs

7 lbs

11 lbs

14 lbs

20 lbs

25 lbs

18.5 lbs

38 lbs

46 lbs

4 lbs

5 lbs

6 lbs

7.4 lbs

7.7 lbs

9.6 lbs

15.2 lbs

18.5 lbs

N/A

N/A

N/A

N/A

N/A

5.7 lbs

8.7 lbs

10.8 lbs

13.4 lbs

14 lbs

17 lbs

27 lbs

33 lbs

47 lbs

60 lbs

43 lbs

86 lbs

109 lbs

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

151

Enclosure Specific Accessories – Control Series Back Panels

Typical Series Designation: N Series Back Panel Dimensions

SIZE ID

NUMBER

BP3648*

BA BB BK

BP5442*

BP6024

BP6048*

BP6060*

BP6248*

BP6260*

BP7224

BP7230

BP7231

BP7236

BP7237

BP7248*

BP7272*

BP7460*

BP7472*

BP9024

BP9036

BP9048*

BP9072*

64.00

(1626)

64.00

(1626)

64.00

(1626)

64.00

(1626)

64.00

(1626)

66.00

(1676)

66.00

(1676)

82.00

(2083)

82.00

(2083)

82.00

(2083)

82.00

(2083)

52.50

(1334)

54.50

(1384)

54.50

(1384)

64.00

(1626)

64.00

(1626)

31.00

(787)

49.00

(1245)

57.00

(1448)

52.50

(1334)

* Set of two panels.

Caution:Metic units are for reference;do not convert.

Note: When specifying combine Size ID Number and Material Suffix

Example: BP1610CS for 16x10 Carbon Steel Back Panel

21.50

(546)

33.50

(851)

27.50

(699)

27.00

(686)

32.00

(813)

33.00

(838)

33.50

(851)

20.00

(508)

32.00

(813)

21.5

(546)

33.50

(851)

27.50

(699)

21.50

(546)

27.50

(699)

20.00

(508)

26.00

(660)

22.00

(559)

19.00

(483)

21.00

(533)

21.5

(546)

62.00

(1575)

62.00

(1575)

62.00

(1575)

62.00

(1575)

62.00

(1575)

64.00

(1626)

64.00

(1626)

80.00

(2032)

80.00

(2032)

80.00

(2032)

80.00

(2032)

50.50

(1283)

52.50

(1334)

52.50

(1334)

62.00

(1575)

62.00

(1575)

29.00

(737)

47.00

(1194)

55.25

(1403)

50.50

(1283)

19.50

(495)

31.50

(800)

25.50

(648)

25.00

(635)

30.00

(762)

31.00

(787)

31.50

(800)

18.00

(457)

30.00

(762)

19.50

(495)

31.50

(800)

BL

20.00

(508)

17.00

(432)

19.25

(489)

19.50

(495)

BT

(AL)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

BT

(FG)

BT BT

(SS) (CS)

0.25

0.060

0.105

(6) (2) (3)

PANEL

TYPE

Flat

HOLE

DIA.

0.500

(13)

0.25

0.060 0.105 Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

25.50

(648)

19.50

(495)

0.125

(3)

0.125

(3)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

25.50 0.125

(648) (3)

18.00

(457)

0.125

(3)

0.25

(6)

0.25

(6)

0.060

(2)

0.060

(2)

0.105

(3)

0.105

(3)

Formed

Formed

0.563

(14)

0.563

(14)

24.00 0.125 0.25

0.060

0.105

Formed 0.563

(610) (3) (6) (2) (3) (14)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.125

(3)

0.25

0.060

0.105

Formed 0.438

(6)

(6)

0.25

(6)

(2)

(2)

0.060

(2)

(3)

0.25

0.060

0.105

Formed 0.563

(3)

0.105

(3)

Formed

(11)

(14)

0.563

(14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6) (2) (3) (14)

0.25

0.060

0.105

Formed 0.563

(6)

(6)

(6)

(6)

0.25

(6)

(2)

(2)

(2)

(2)

0.060

(2)

(3)

0.25

0.060

0.105

Formed 0.563

(3)

0.25

0.060

0.105

Formed 0.563

(3)

0.25

0.060

0.105

Formed 0.563

(3)

0.105

(3)

Formed

(14)

(14)

(14)

(14)

0.563

(14)

# OF

HOLES

8

Weight Weight Weight

(Aluminum) (Stainless) (Carbon Steel)

Suffix: AL Suffix: SS Suffix: CS

1 lb.

N/A 3.3 lbs.

6

6

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

2 lbs.

2.5 lbs.

1.5 lbs.

4.5 lbs.

5.5 lbs.

5.8 lbs.

7 lbs.

11 lbs.

14 lbs.

20 lbs.

25 lbs.

18.5 lbs.

38 lbs.

46 lbs.

60 lbs.

23 lbs.

36 lbs.

48 lbs.

72 lbs.

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

6.7 lbs.

5.7 lbs.

8.7 lbs.

10.8 lbs.

13.4 lbs.

14 lbs.

17 lbs.

27 lbs.

N/A

47 lbs.

60 lbs.

43 lbs.

128 lbs.

109 lbs.

132 lbs.

49 lbs.

79 lbs.

105 lbs.

164 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

152

Enclosure Specific Accessories – DuraBoxx Back Panels

DuraBoxx ® D Series Back Panel Dimensions

BACK PANEL

MODEL NO.

D333BP

D342BP

D554BP

D594BP

D774BP

D7114BP

D10105BP

D10165BP

D14144BP

D16165BP

6.93

(176)

11.30

(287)

13.03

(331)

BB

1.02

(26)

1.26

(32)

2.44

(62)

2.44

(62)

3.43

(87)

3.43

(87)

6.93

(176)

9.17

(233)

13.54

(344)

15.28

(388)

BA

2.48

(63)

2.44

(62)

4.21

(107)

4.21

(107)

5.67

(144)

5.67

(144)

9.17

(233)

BC

N/A

N/A

2.05

(52)

2.05

(52)

2.99

(76)

2.99

(76)

3.94

(100)

BD

N/A

N/A

N/A

N/A

N/A

N/A

N/A

BE

2.68

(68)

BF

2.28

(58)

BG

1.85

(47)

BH

N/A

3.82

(97)

4.29

(109)

3.50

(89)

3.74

(95)

3.27

(83)

3.39

(86)

N/A

2.83

(72)

8.15

7.60

7.24

6.69

(207) (193) (184) (170)

5.67

5.20

4.61

4.02

(144) (132) (117) (102)

9.61

9.13

8.54

7.95

(244) (232) (217) (202)

9.37

8.94

8.31

7.72

(238) (227) (211) (196)

3.94

(100)

N/A 15.08

14.65

14.02

13.43

(383) (372) (356) (341)

10.63

5.35

13.54

13.07

12.48

11.89

(270) (136) (344) (332) (317) (302)

9.84

(250)

N/A 15.04

14.65

13.98

13.43

(382) (372) (355) (341)

Caution: Metric units are for reference; do not convert.

# OF

HOLES

2

2

6

6

6

6

6

6

10

6

DuraBoxx ® DL Series Back Panel Dimensions

BACK PANEL

MODEL NO.

DL18127BP

DL18168BP

DL24168BP

BA

13.94

(354)

14.80

(376)

21.89

(556)

BB

13.46

(342)

14.25

(362)

21.34

(542)

BC

8.46

(215)

12.83

(326)

14.84

(377)

BD

7.95

(202)

12.24

(311)

14.21

(361)

# OF

HOLES

4

4

4

Caution: Metric units are for reference; do not convert.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

153

Enclosure Specific Accessories - Dead Front Panels

A dead front panel is designed to obscure the view of circuitry or devices while offering a cosmetically pleasing mounting surface. In a designer's view, the dead front panel can represent the cover of the enclosure that will now rest beneath a clear hinged door. This emphasizes the importance of full clear window fronts and fully clear covers.

Stahlin produces a top quality design, inclusive of spring-loaded releasable hinges that make component mounting and panel assembly a very simple task. When properly installed, the panel is securely fixed to the sidewall of the enclosure. This means that load-bearing weights are distributed throughout the assembly. The hinged suspended panel swings out of the way to provide full access to a panel or PC board mounting.

Typical Series Designators: CL and CLW Series Dead Front Panels

Size ID

Number

DF707

DF907

DF1109

DF1311

DF1513

H x W

4.68 x 6.56

(119 x 167)

6.68 x 6.56

(170 x 167)

8.68 x 8.56

(220 x 217)

10.68 x 10.56

(271 x 268)

12.68 x 12.5

(322 x 317)

Panel

Thickness

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

Panel

Type

Flat

Flat

Flat

Flat

Flat

Note: Available in hinged short side, contact factory for details

Available as Factory Install Modification ONLY, contact factory for details

Material available only in Aluminum (AL)

Weight

(Aluminum)

(suffix: AL)

3 oz.

4 oz.

8 oz.

12 oz.

18 oz.

Fits Typical

Enclosure

Size

7 x 7

(178 x 178)

9 x 7

(229 x 178)

11 x 9

(279 x 229)

13 x 11

(330 x 279)

15 x 13

(381 x 330)

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

154

Enclosure Specific Accessories - Dead Front Panels

Typical Series Designators: J, JW, JCC, RJ, RJW Series Dead Front Panels

Size ID

Number

1008DF

1210DF

1412DF

1614DF

1816DF

J2016DF

H x W

9.75 x 7.75

(248 x 197)

11.75 x 9.68

(298 x 246)

13.75 x 11.75

(349 x 298)

15.75 x 13.75

(400 x 349)

17.75 x 15.75

(451 x 400)

19.81 x 15.75

(503 x 400)

Panel

Thickness

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

Panel

Type

Flat

Flat

Flat

Flat

Flat

Flat

Note: Available as Factory Install Modification ONLY, contact factory for details

Material available only in Aluminum (AL)

Weight (Aluminum)

(suffix: AL)

8 oz.

12 oz.

1.1 lb.

1.5 lb.

2.5 lb.

2.4 lb.

Fits Typical

Enclosure Size

10 x 8

(254 x 203)

12 x 10

(305 x 254)

14 x 12

(356 x 305)

16 x 14

(406 x 356)

18 x 16

(457 x 406)

20 x 16

(508 x 406)

Typical Series Designators: N Series Dead Front Panels

Size ID

Number

2016DF

2420DF

2424DF

3020DF

3024DF

3630DF

H x W

16.00 x 11.50

(406 x 292)

20.00 x 15.38

(508 x 391)

20.00 x 19.38

(508 x 492)

26.00 x 15.38

(660 x 391)

26.00 x 20.25

(660 x 514)

32.50 x 25.88

(826 657)

Panel

Thickness

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

0.080

(2)

Note: Available as Factory Install Modification ONLY, contact factory for details

Material available only in Aluminum (AL)

Panel

Type

Flat

Flat

Flat

Flat

Flat

Flat

Weight (Aluminum)

(suffix: AL)

2.4 lbs.

3.8 lbs.

4.8 lbs.

5.0 lbs.

6.5 lbs.

10.5 lbs.

Fits Typical

Enclosure Size

20 x 16

(508 x 406)

24 x 20

(610 x 508)

24 x 24

(610 x 610)

30 x 20

(762 x 508)

30 x 24

(762 x 610)

36 x 30

(914 x 762)

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

155

Enclosure Specific Accessories - Latches for Field Replacements or Modifications

J Series - JLL150KIT

NLL150WTKIT

Latches for Field Replacement

SIZE ID

NUMBER

JLL150KIT

CONFIGURATION

HLL

NLL150KIT HLL

NLL150WTKIT

SSLKIT

HLL

HPL

SSLKIT Control / N Series NLL150KIT

FAMILY

J, RJ, CL

N

N

J, RJ, CL

MAINTAINS

DESCRIPTION

Standard link lock latch used for "HLL" designations Type 4X

Standard link lock latch used on "N"

Series Type 12, 3R and 4X

Standard link lock latch used on "N"

Series Type 4X top & bottom

Standard padlock latch used for "HPL" designations Type 4X

WKJLatch

Field Replacements or Modifications

SIZE ID

NUMBER

WKJLatch

CONFIGURATION

Wing Through Door

HASPKITSS

HASPKITFG

N/A

N/A

HASPKITSS

FAMILY

J, RJ

N

N

MAINTAINS

DESCRIPTION

Operator mechanism for "J" series.

Stainless steel alternate hasp pin for "N"

Series enclosures

Fiberglass alternate hasp pin for “N” series enclosures

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

156

Enclosure Specific Accessories – Mounting Feet

Classic Series Mounting Feet

DuraBoxx ® Mounting Feet

Mounting Feet

CLMTGFTKIT

Classic Series Mounting Feet Dimensions

SIZE

707

907

1109

1311

1513

O

8.46

(215)

10.46

(266)

12.46

(316)

14.46

(367)

16.46

(418)

P

5.71

(145)

5.71

(145)

7.71

(196)

9.71

(247)

11.71

(297)

Q

5.71

(145)

7.71

(196)

9.71

(247)

11.71

(297)

13.71

(348)

R

8.46

(215)

8.46

(215)

10.46

(266)

12.46

(316)

14.46

(367)

DuraBoxx ® D Series Optional Mounting

USED WITH

MODEL NO.

D554W

D594W

D774W

D7114W

D10105W

D10165W

D14144W

D16165W

MOUNTING

Q X R

3.23 x 5.98

(82 x 152)

3.23 x 9.84

(82 x 250)

4.33 x 7.32

(110 x 186)

4.33 x 11.26

(110 x 286)

7.87 x 11.06

(200 x 281)

7.87 x 16.77

(200 x 426)

12.20 x 15.20

(310 x 386)

13.98 x 16.77

(355 x 426)

MTG FOOT

KIT NO.

DMTGKIT

DMTGKIT

DMTGKIT

DMTGKIT

DMTGKIT

DMTGKIT

DMTGKIT

DMTGKIT

DuraBoxx ® DL Series Optional Mounting

USED WITH

MODEL NO.

DL18127W

DL18168W

DL24168W

MOUNTING

Q X R

12.66 x 11.34

(321 x 288)

MOUNTING

S X T

N/A

MTG FOOT

KIT NO.

DLMTGKIT

13.53 x 15.73

17.70 x 11.56

DLMTGKIT

(344 x 400) (450 x 294)

20.63 x 17.70

24.80 x 13.53

DLMTGKIT

(524 x 450) (630 x 344)

Caution: Metric units are for reference; do not convert

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

157

Fiberglass Trough & Strut

FT

FT

Fiberglass Trough

FT6612

Fiberglass trough is a useful complement to wall mount control systems. Made from fiberglass pultrusion, trough features permanent end caps as well as a snap lock cover that forms a solid housing.

Trough is offered as simple protection to wiring from water, oil, dust or corrosive environments, including greenhouses, food processing, plating rooms, pickling and printed circuit board manufacturing. The basic offering includes a six by six structure that is available in six common lengths.

Fiberglass trough & strut do not carry any UL or CSA ratings.

Fiberglass Trough Dimensions

SIZE ID

NUMBER

FT6612

FT6624

FT6636

FT6648

FT6660

FT66120

INSIDE DIMENSIONS

H X W X D

6 x 6 x 12

(152 x 152 x 305)

6 x 6 x 24

(152 x 152 x 610)

6 x 6 x 36

(152 x 152 x 914)

6 x 6 x 48

(152 x 152 x 1219)

6 x 6 x 60

(152 x 152 x 1524)

6 x 6 x 120

(152 x 152 x 3048)

All measures are in inches, items in parentheses are in millimeters.

OUTSIDE DIMENSIONS

H X W X D

6-3/8 x 6-5/8 x 12-3/8

(162 x 168 x 314)

6-3/8 x 6-5/8 x 24-3/8

(162 x 168 x 619)

6-3/8 x 6-5/8 x 36-3/8

(162 x 168 x 924)

6-3/8 x 6-5/8 x 48-3/8

(162 x 168 x 1229)

6-3/8 x 6-5/8 x 60-3/8

(162 x 168 x 1534)

6-3/8 x 6-5/8 x 120-3/8

(162 x 168 x 3058)

UNIT

WEIGHT

4.82 lbs.

8.61 lbs.

12.40 lbs.

16.19 lbs.

19.98 lbs.

40.00 lbs.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

158

Fiberglass Trough & Strut

Fiberglass Strut

Fiberglass strut is the finishing complement to trough. Used for both mounting purposes and support, this rigid pultruded fiberglass mounting system is designed around two configurations. This rigid support system in completely corrosion resistant.

.1875 [4.76mm]

.1875 [4.76mm]

1.63 [41.28mm]

20P2000

1.63 [41.28mm]

1.25 [31.75mm]

.438 [11.11mm] .75

[19.05mm]

.438 [11.11mm]

.125 [3.18mm]

.125 [3.18mm]

20P1000

1.50 [38.10mm]

1.25 [31.75mm]

1.13 [28.58mm]

.375 [9.52mm] .75

[19.05mm]

.375 [9.52mm]

Fiberglass Strut

SIZE ID

NUMBER

20P2000

20P1000

SIZE

(INCHES)

10' length

10' length

WEIGHT

PER 100' STRUT

65.0

52.0

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

159

Technical Information

Enclosure Materials

The choice of material is dependent on the concentration of various corrosives present in the application environment and other physical properties necessary to meet the design specifications.

To begin the selection process, one must consider the general atmosphere as well as the corrosive agents which can be present in an application. Defining the corroding agents and determining the concentration can be a complex process. Usually several corrosive elements are present and interactions are not always well documented.

Water (and water states such as ice, snow, mist, fog, vapor) is the most common corrosive and is usually present to some extent in every enclosure application. Each environment is unique and all possible corrosive agents should be identified for the intended enclosure application.

To select the best enclosure material for an application; chemical resistance, physical strength and economic data are presented in several tables beginning on the next page. In

Table 1 enclosure materials are rated on a continuum from

“Recommended” to “Limited or Unacceptable” in three broad categories of chemicals. Since the chemical resistance

Technical

Information

categories in the table are extremely broad, some materials may perform well in specific corrosive environments within a general category and it is best to consult the detailed

Chemical Resistance Information provided in Table 3.

Besides the enclosure material, the corrosion resistance of windows, gaskets, latches, etc. must also be considered.

Table 4 provides corrosion resistance information that can be used to select the commonly used materials for these features.

Much of the chemical resistance information in Table 3 is based on total immersion testing in the chemical for a minimum of 30 days at 72°F. Some fiberglass test specimens were evaluated using procedures outlined in ASTM D 543,

Test Method for Resistance of Plastics to Chemical

Reagents. The information in these tables is intended as a guide only. Total immersion testing is considered quite severe and the results may not necessarily reflect the

performance under actual field conditions. The user assumes responsibility for selection of the material based on the characteristics of the application environment.

Specifications for Stahlin Enclosure Back Panel Construction Materials

Fiberglass (FG)

Fiber reinforced polymer made of a plastic matrix reinforced by fine fibers made of glass. The plastic matrix is a thermosetting plastic made of polyester.

Carbon Steel (CS)

A low carbon, rolled steel produced by passing bar stock through a set of rolls. Stahlin CS back panels are powder coated for appearance and protection.

Stainless Steel (SS)

Stainless steel is defined as a steel alloy with a minimum of

11% chromium content by mass. Stainless steel is used where both the properties of steel and resistance to corrosion are required. Stahlin hardware and SS backpanels are fabricated utilizing 3000 series stainless steel.

Aluminum (AL)

A lightweight metal that quickly forms a natural oxide layer to resist corrosion. Stahlin fabricates back panels from Type 3003

H14 Aluminum, the highest strength non-heat treatable aluminum alloy recommended for marine applications.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

160

Enclosure Materials

TABLE 1. BROAD CATEGORIES OF ENCLOSURE MATERIAL CHEMICAL RESISTANCE

CONTINUUM

OF USE

Recommended

Acids

Stainless Steel

Fiberglass

GENERAL CATEGORY OF CHEMICALS

Alkalines

Fiberglass

Stainless Steel

Solvents

Fiberglass

Stainless Steel

Aluminum

Powder Coated Steel

Acceptable PC

PVC

Powder Coated Steel

PC

Galvanized Steel

Powder Coated Steel

Galvanized Steel

Limited or

Unacceptable

Aluminum

Galvanized Steel

PVC

Aluminum

PC

PVC

TABLE 2. RELATIVE MATERIAL STRENGTH AND COST

COMPARISON OF COMMONLY USED ENCLOSURE MATERIALS

RELATIVE

MATERIAL PHYSICAL RELATIVE

STRENGTH COST

APPLICATION

CONDITIONS

Aluminum Average Average Indoor and Outdoor, Marine, Solvents, Petrochemical

Sulfates, Nitrates and Specific Acids.

Fiberglass Average

TEMPERATURE

LIMITATIONS

None for enclosure applications

LowIndoor and Outdoor for continuously damp and highly -40°F(C) to 250°F(121°C)

Average corrosive environments. Petrochem, Water Treatment, Stahlin

Food Processing, Coating, Salts and Chemicals, Solar.

-76°F to 274°F (-60°C to 134°C)

Mild Steel:

Galvanized

Painted

Stainless

Steel

Acrylic

High

High

Average

Average Indoor and Outdoor where the respective coating

Low provides acceptable protection in a mildly corrosive environment.

AverageIndoor and Outdoor in highly corrosive applications.

High Food and Dairy Processing or Marine.

None for enclosure applications.

None for enclosure applications.

Polycarbonate

Average

Average

Low Enclosure Windows. Weatherable, Scratch Resistant. -31°F(-35°C) to 180°F(82°C)

Good resistance to Solvents.

-31°F(-35°C) to 248°F(120°C) LowEnclosure Windows. Not recommended for direct

Average sunlight, exposure to organic solvents and concentrated alkalis.

Low Cord Grip, Hinges, Latches.

-22°F(-30°C) to 212°F(100°C) Nylon

Gaskets:

Neoprene

Silicone

Urethane

Low

Low

Low

Low

Average

Average

Oil Resistance. Seams may be a problem

Oil Resistance Temperature & Chemical Resistance.

Water and Oil Resistance, Chemical Resistance.

-40°F(C) to 225°F(107°C)

-40°F(-40°C) to 350°F(175°C)

-40°F(C) to 200°F(93°C)

Detailed material strength information is beyond the scope of this catalog and should be obtained from a materials reference; however, Table 2 provides some relative data to help with this selection.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

161

Technical Information

Chemical Resistance – Material

KEY:

S = Superior Resistance/Completely Unaffected under all Conditions

L = Limited Resistance, Some Chemical Attack May Occur Over Time

M = Moderate Resistance, Superficial Effects only, Testing Recommended

U = Unsatisfactory, Severe/Chemical Attack in a relatively short time

= No Data Available

Technical

Information

TABLE 3. CHEMICAL RESISTANCE OF FIBERGLASS MATERIALS AND ENCLOSURE ACCESSORIES

CHEMICAL

Acetyldehyde

Acetic Acid (10%)

Acetone

Aluminum Chloride (10%)

Aluminum Sulfate (10%)

Ammonia Gas

Ammonium Chloride

Ammonium Hydroxide (10%)

Ammonium Nitrate (10%)

Ammonium Phosphate (10%)

Ammonium Sulfate

Aniline

ASTM #1 Oil

ASTM #3 Oil

Axle Grease

Benzene

Boric Acid (10%)

Bromine

Butyl Acetate

Butyric Acid

Calcium Chloride (10%)

Calcium Hydroxide (10%)

M

U

M

U

L

U

S

S

S

L

S

L

S

S

M

L

U

Fiber

Steel

Glass Polyester Urethane

Aluminum Polyester Powder Enamel

Galvanized

S U — — —

U

L

L

S

S

L

S

S

U

L

U

U

U

U

U

U

U

L

U

U

S

S

L

S

M

S

U

S

U

U

U

S

S

U

U

U

L

S

U

S

U

U

U

L

S

S

L

S

S

S

S

S

U

U

S

S

U

U

U

U

S

S

U

U

U

U

U

U

S

S

S

S

S

S

U

L

S

S

S

S

S

S

S

S

S

S

S

S

U

U

S

S

Stainless Steel

Type

304

Type

316

S S

U

S

M

S

S

S

M

S

S

S

S

S

S

S

S

U

S

S

S

S

S

U

L

S

S

U

U

S

PC

U

S

S

S

U

U

U

S

U

S

S

L

L

U

S

L

S

S

S

PVC

U

S

S

U

U

U

U

L

U

L

L

L

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

162

Chemical Resistance – Material

CHEMICAL

Calcium Hypochlorite (10%)

Calcium Sulfate

Carbolic Acid (25%)

Carbon Disulfide

Carbon Tetrachloride

Chlorine (dry)

Chlorine (water) 5-10 ppm

Chlorobenzene

Chloroform

Chrome Plating Solution

Chromic Acid

Citric Acid (10%)

Copper Sulfate

Creosote

Cutting Fluid (5 Star) 10%

Cutting Fluid (Castrol 980 H)

Cutting Fluid (Norton 205)

Cutting Fluid (Rustlick) 10%

Cutting Oil (Dark)

Diethyl Ether

Ethyl Alcohol

Ethylene Dichloride

Ethylene Glycol

Ferric Chloride

Ferric Nitrate

Ferric Sulfate

Fluorine

Formaldehyde

Formic Acid

Fuel Oil (#2)

Gasoline

Glycerine

Hydraulic Brake Fluid

Hydraulic Oil

TABLE 3. Continued

S

S

U

S

S

S

S

S

S

M

S

L

S

S

S

S

S

S

S

U

S

S

S

U

M

S

S

S

S

S

S

S

S

M

S

S

U

L

S

U

U

U

S

S

L

Aluminum

Fiber

Glass

Polyester

Polyester

Powder

Steel

Urethane Gal-

Enamel vanized

L

M

M

M

S

L

U

U

U

U

U

U

U

U

U

S

M

S

S

L

M

S

L

U

S

S

U

S

U

S

U

L

S

M

S

L

S

U

U

U

U

U

U

U

U

S

U

S

U

U

S

M

S

U

U

M

U

S

U

S

U

U

S

U

S

U

S

U

U

U

S

U

S

S

S

S

U

U

S

U

U

S

L

L

S

S

S

S

U

L

U

S

U

S

U

M

S

S

L

S

U

L

S

S

S

U

U

U

U

S

U

U

PC

L

S

U

M

L

M

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

L

U

S

S

S

U

S

U

Stainless Steel

Type

304

Type

316

U

S

S

M

S

S

S

S

S

S

S

S

S

L

U

S

S

S

S

M

U

S

S

S

S

S

S

S

S

S

S

S

S

S

U

U

S

PVC

L

L

U

L

S

S

S

S

S

S

S

U

S

U

S

L

S

U

U

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

163

Technical Information

Chemical Resistance – Material

Technical

Information

CHEMICAL

Hydrochloric Acid (10%)

Hydrocyanic Acid

Hydrofluoric Acid (20%)

Hydrogen Peroxide

Hydrogen Sulfide

Hypochlorus Acid

Isopropyl Alcohol

Kerosene

Lacquer Thinner

Lactic Acid

Lime

Liquid Dish Soap (10%)

Lubricating Oils

Magnesium Chloride (10%)

Magnesium Hydroxide (10%)

Mercuric Chloride (10%)

Methyl Ethyl Ketone

Methylene Chloride

Milk

Mineral Oil

Mineral Spirits

Motor Oil (10 weight)

Nickel Salts

Nitric Acid (10%)

Nitrobenzene

Oleic Acid

Perchlorethylene

Phosphoric Acid (25%)

Phosphoric Acid (50%)

Pickling Solution

Potassium Carbonate (10%)

Potassium Chloride (25%)

Potassium Hydroxide (25%)

Potassium Nitrate (10%)

TABLE 3. Continued

U

M

S

L

M

L

S

U

S

S

S

S

S

S

S

S

S

M

L

U

U

S

U

U

S

S

U

U

U

L

S

L

S

S

S

S

U

S

L

L

M

S

M

M

S

S

Fiber

Glass Polyester

Steel

Urethane Gal-

Aluminum Polyester Powder Enamel vanized

U

S

U

M

U

U

U

U

U

U

U

U

U

S

S

M

M

S

S

S

M

U

S

S

S

S

M

S

S

S

S

S

L

U

U

U

S

U

U

U

U

U

U

U

S

S

U

U

S

S

U

S

U

U

U

S

U

U

U

U

U

U

U

U

U

U

S

U

S

S

U

U

U

U

S

U

U

U

U

L

U

S

S

U

M

S

S

U

S

L

U

S

U

S

S

S

S

S

S

L

U

S

S

U

S

S

S

S

L

U

L

S

L

S

PC

S

L

L

S

S

S

S

S

S

L

M

S

S

S

S

L

S

S

S

S

S

S

S

S

S

S

S

S

L

S

L

L

Stainless Steel

Type

304

Type

316

U

S

U

U

S

U

S

S

S

S

S

M

S

S

S

S

S

M

S

S

S

S

S

M

S

S

S

S

S

S

S

S

S

U

S

L

S

S

S

U

L

S

S

L

S

L

S

S

S

U

S

L

U

L

S

S

L

L

S

U

S

L

PVC

S

L

L

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

164

Chemical Resistance – Material

CHEMICAL

Potassium Sulfate (10%)

Soap (Igepal) 10%

Sodium Bicarbonate (10%)

Sodium Bisulfate (10%)

Sodium Chloride (25%)

Sodium Hydroxide

Sodium Hypochlorite

Sodium Nitrate (10%)

Sodium Phosphate (10%)

Sulfuric Acid (25%)

Sulfurus Acid (10%)

Tannic Acid ((10%)

Tetrahydrofuran

Toluene

Trichloroethylene

Trisodium Phosphate

Turpentine

Vegetable Oils

Vinegar

Water, Industrial

Water, Rain

Water, Sea

Water, Tap

Xylene

Zinc Acetate

Zinc Chloride

Zinc Sulfate

TABLE 3. Continued

S

S

L

S

L

L

L

L

S

M

L

S

S

S

L

M

U

U

M

L

Aluminum

Fiber

Glass

Polyester

Polyester

Powder

Steel

Urethane Gal-

Enamel vanized

L

L

L

S

S

S

U

S

S

U

U

S

U

U

U

U

U

U

L

L

S

U

M

U

U

U

U

U

U

U

U

U

U

U

U

S

S

S

U

S

L

S

U

U

U

U

U

U

U

L

U

U

U

U

U

U

U

U

U

S

U

U

U

U

S

S

S

S

S

S

M

M

S

S

S

S

M

U

S

L

S

L

S

U

L

L

L

U

U

U

S

U

U

L

L

L

L

S

S

M

M

S

S

S

S

S

S

S

S

L

M

S

S

S

S

S

M

S

S

S

Stainless Steel

Type

304

Type

316

S

S

S

S

S

S

S

S

M

M

S

S

M

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

Sources: Robroy Industries Reagent Testing Lab, Corrosion Resistant Materials Handbook, 4th Edition, Noyes Data Corp., Raw Material Vendors

U

M

S

S

S

S

S

S

S

S

S

U

U

S

U

S

S

S

S

U

L

S

S

PC

S

S

S

U

L

S

S

S

S

S

L

S

U

U

U

S

U

S

S

S

S

S

S

S

S

PVC

L

S

S

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

165

Technical Information

Chemical Resistance – Gaskets, Windows and Other

Technical

Information

TABLE 4. SPECIFIC CHEMICAL RESISTANCE INFORMATION

OTHER MATERIALS USED FOR ENCLOSURE FEATURES

Rigid

PVC

Gaskets Windows

Glass Neoprene Silicone

Nylon Rubber Rubber Urethane Acrylic

Polycarbonate CHEMICAL

Acetyldehyde

Acetic Acid (10%)

Acetone

Aluminum Chloride (10%)

Aluminum Sulfate (10%)

U

S

S

L

U

U

L

U

S

S

S

U

U

U

S

S

S

M

S

S

S

L

U

S

S

S

U

Ammonia Gas

Ammonium Chloride

Ammonium Hydroxide (10%)

Ammonium Nitrate (10%)

S

S

S

S

U

U

L

U

S

S

L

S

S

S

S

S

S

S

S

S

S

S

S

U

U

S

U

S

Ammonium Phosphate (10%)

Ammonium Sulfate

Aniline

ASTM #1 Oil

ASTM #3 Oil

Axle Grease

Benzene

Boric Acid (10%)

Bromine

Butyl Acetate

Butyric Acid

Calcium Chloride (10%)

Calcium Hydroxide (10%)

Calcium Hypochlorite (10%)

Calcium Sulfate

Carbolic Acid (25%)

Carbon Disulfide

Carbon Tetrachloride

Chlorine (dry)

Chlorine (water) 5-10 ppm

Chlorobenzene

Chloroform

Chrome Plating Solution

Chromic Acid

Citric Acid (10%)

U

S

S

L

S

U

S

S

S

S

S

U

U

U

U

S

S

S

S

S

U

U

S

U

S

L

S

S

U

U

U

S

U

U

U

M

S

U

S

S

U

U

U

S

U

L

U

M

U

U

S

U

U

U

L

U

U

U

U

U

U

U

U

U

S

U

S

U

S

L

U

L

S

U

S

U

L

S

S

S

S

U

U

L

U

U

S

S

L

U

U

U

L

L

L

S

S

S

M

S

S

L

U

S

U

S

S

S

S

U

S

S

L

U

S

S

U

S

S

S

S

S

S

U

M

M

M

S

S

S

U

U

S

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

166

Chemical Resistance – Gaskets, Windows and Other

CHEMICAL

Copper Sulfate

Creosote

Cutting Fluid (5 Star) 10%

Cutting Fluid (Castrol 980 H)

Cutting Fluid (Norton 205)

Cutting Fluid (Rustlick) 10%

Cutting Oil (Dark)

Diethyl Ether

Ethyl Alcohol

Ethylene Dichloride

Ethylene Glycol

Ferric Chloride

Ferric Nitrate

Ferric Sulfate

Fluorine

Formaldehyde

Formic Acid

Fuel Oil (#2)

Gasoline

Glycerine

Hydraulic Brake Fluid

Hydraulic Oil

Hydrochloric Acid (10%)

Hydrocyanic Acid

Hydrofluoric Acid (20%)

Hydrogen Peroxide

Hydrogen Sulfide

Hypochlorus Acid

Isopropyl Alcohol

Kerosene

Lacquer Thinner

Lactic Acid

S

S

S

S

L

S

S

S

S

S

L

L

S

L

S

S

U

S

U

S

Rigid

PVC

S

TABLE 4. Continued

U

U

S

S

U

U

L

U

U

L

S

U

U

U

S

U

U

U

U

U

S

L

S

S

U

U

S

U

U

Gaskets Windows

Glass Neoprene Silicone

Nylon Rubber Rubber Urethane Acrylic

Polycarbonate

L S S — U —

U

U

U

L

S

U

S

S

S

S

S

S

S

S

S

M

L

S

S

U

L

U

S

L

S

S

S

U

S

U

S

S

M

S

S

S

S

L

S

S

U

U

U

S

S

S

S

S

S

M

S

S

U

L

M

U

M

L

S

L

M

U

M

M

S

U

S

L

U

U

S

U

M

S

S

L

S

S

S

S

S

S

U

L

S

U

S

S

S

U

S

M

S

M

M

U

S

U

S

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

167

Technical Information

Chemical Resistance – Gaskets, Windows and Other

Technical

Information

CHEMICAL

Lime

Liquid Dish Soap (10%)

Lubricating Oils

Magnesium Chloride (10%)

Magnesium Hydroxide (10%)

Mercuric Chloride (10%)

Methyl Ethyl Ketone

Methylene Chloride

Milk

Mineral Oil

Mineral Spirits

Motor Oil (10 weight)

Nickel Salts

Nitric Acid (10%)

Nitrobenzene

Oleic Acid

Perchlorethylene

Phosphoric Acid (25%)

Phosphoric Acid (50%)

Pickling Solution

Potassium Carbonate (10%)

Potassium Chloride (25%)

Potassium Hydroxide (25%)

Potassium Nitrate (10%)

Potassium Sulfate (10%)

Soap (Igepal) 10%

Sodium Bicarbonate (10%)

Sodium Bisulfate (10%)

Sodium Chloride (25%)

Sodium Hydroxide

Sodium Hypochlorite

Sodium Nitrate (10%)

SL

S

S

S

S

L

S

S

S

U

S

S

S

S

S

S

S

S

S

S

S

L

U

Rigid

PVC

S

S

TABLE 4. Continued

S

S

S

L

S

L

U

U

U

S

U

S

U

L

S

S

S

U

Gaskets Windows

Glass Neoprene Silicone

Nylon Rubber Rubber Urethane Acrylic

Polycarbonate

S

S

L

U

S

M

S

U

S

S

S

S

S

S

S

S

S

U

S

U

S

L

U

U

S

L

U

S

S

M

U

U

S

U

U

S

S

S

S

L

U

S

S

S

S

M

S

S

S

U

U

U

U

U

S

S

L

S

S

U

S

S

U

S

S

S

U

U

S

S

U

U

S

S

S

M

S

S

L

S

S

S

S

S

S

U

S

S

U

U

U

U

M

S

S

M

S

S

S

S

L

S

M

U

S

S

U

S

S

S

S

S

U

S

S

S

S

S

S

S

S

S

S

S

U

S

S

S

S

S

U

S

S

S

S

S

U

S

L

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

168

Chemical Resistance – Gaskets, Windows and Other

TABLE 4. Continued

CHEMICAL

Sodium Phosphate (10%)

Sulfuric Acid (25%)

Sulfurus Acid (10%)

Tannic Acid ((10%)

Tetrahydrofuran

Toluene

Trichloroethylene

Trisodium Phosphate

Turpentine

Vegetable Oils

Vinegar

Water, Industrial

Water, Rain

Water, Sea

Water, Tap

Xylene

Zinc Acetate

Zinc Chloride

Zinc Sulfate

S

S

S

S

Rigid

PVC

S

S

S

S

S

S

U

U

S

S

Gaskets Windows

Glass Neoprene Silicone

Nylon Rubber Rubber Urethane Acrylic

Polycarbonate

U

U

S

U

S

S

U

S

U

L

S

S

S

S

S

S

S

S

S

U

U

S

S

U

L

U

U

U

U

U

L

L

S

S

S

S

U

M

S

L

U

U

U

L

S

S

S

S

S

S

M

U

S

S

U

U

U

U

S

S

S

S

U

U

S

U

U

U

S

S

S

S

S

S

S

S

S

Sources: Robroy Industries Reagent Testing Lab, Corrosion Resistant Materials Handbook, 4th Edition, Noyes Data Corp., Raw Material Vendors

S

U

U

U

M

S

S

S

S

S

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

169

Technical Information

Non-Metallic Properties

SPECIFICATION: PHYSICAL PROPERTIES

OF NON-METALLIC MATERIALS

Table 7 provides technical data for assistance in evaluating non-metallic enclosures and commonly used accessory materials.

Technical

Information

TABLE 7. PHYSICAL PROPERTIES OF NON-METALLIC MATERIALS

Materials Typical

Properties

Flexural Strength (psi)

Test Polyester Polyester Polyester Acrylic Dispensed Foamed Extruded

Method Fiberglass Fiberglass Fiberglass Sheet for Silicone Urethane Silicone Neoprene

ASTM (SMC) Hand Lay-up Pultrusion Windows Gaskets Gaskets Gaskets Gaskets

Polycarbonate

D 790

Notched Izod

(ft - lb/in @ 1/8")

D 256

Impact Resistance (lb-in) UL 746C

Compressive Strength (psi) D 695

Tensile Strength (psi)

Specific Gravity

D 638

D 792

17K

7-22

≥216

20K

8K

1.71

30K

5-30

35K

17.5K

1.5-2.1

45K

25

26K

40K

1.7

16K

0.3-0.4

18K

10.5K

1.17-1.20

N/A

N/A

N/A

N/A

200

1.32

N/A

N/A

N/A

N/A

60

0.3

N/A

N/A

N/A

N/A

100

0.55

N/A

N/A

N/A

N/A

50

1.24

15k

13

––

12k

9.5k

1.20

UL 94

D 648

V-0 5V

375-500

>400

V-0

<400

94HB

205

N/A

N/A

N/A

N/A

H-B, V0

270

Flammability

Heat Deflection

(°F at 264 psi)

Service Temperature

Range (°F)

K Factor, Thermal

Conductivity

(BTU/hr/ft 2 /°F/in)

Dielectric Strength (VPM)

Arc Resistance (sec)

Water Absorption

(% in 24 hr)

Hardness (Barcol-

Rockwell M-Shore A)

Shrinkage in/in Minimum

Elongation (%)

Compression Set 24 hr

@ 50%, 72°F

D 149

D 570

D 570

-76°F to

+274°F

1.68

380

200+

0.10-0.25

50-70

Barcol

.005

N/A

N/A

-76°F to

+274°F

1.68

380

200+

0.05-0.5

60-80

Barcol

N/A

N/A

N/A

-40°F to

+250°F

1.68

200

80

0.05-0.5

50

Barcol

N/A

N/A

N/A

-31°F

+180°F

1.3

500

No Track

<0.4

105

Rockwell

N/A

N/A

N/A

-40°F to

+350°F

1.3

400

N/A

0.12-0.15

18 Shore

N/A

850

<5%

-40°F to

+200°F

1.0

330

N/A

<2

8 Shore

N/A

100

<2%

-100°F to

+500°F

1.3

400

N/A

5

N/A

400

<5%

-40°F to

+225°F

1.45

400

N/A

15-95

Shore

N/A

100-800

15-60

-20˚ to

+240˚F

1.3

390

117

0.12

M70/R118

0.006

N/A

N/A

PVC

12.8k

1.3

––

10.8k

7.5k

1.41

V0

176

-4°F to

+140°F

0.90

544

––

<0.07

R115

––

50-150

––

-- no test data available

K = 1000

N/A not applicable

Stahlin offers no guarantee or warranty as to the applicability of this chart on a particular situation as the actual conditions of use on our enclosures are beyond our control.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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170

Non-Metallic Properties

Enclosure Weight Load Capacity

Large control enclosures 20" x 16" and above can support

200 lbs. of equipment on the back panel. Smaller-junction enclosures 18" x 16" and below should be limited to 75 lbs.

Listed values assume the enclosure is vertically mounted against a reasonably flat surface and are based on a

minimum safety factor of two.

Sunlight (UV) Resistance

In time sunlight may roughen the fiberglass enclosure surface, but its electrical and mechanical properties

remain unaffected. Surface roughening caused by UV exposure is a common phenomenon encountered with virtually all fiberglass products, but it only affects surface appearance. Tests have confirmed the effect on polyester fiberglass is only 40 to 80 microns (0.0015"-.003") in depth.

If appearance is a concern, an outdoor acrylic paint (clear or pigmented) will provide protection for many years. Most acrylic paints in ordinary spray cans work well.

Stahlin fiberglass enclosures are molded using a patented material formulation (SolarGuard ® ) which can provide up to

60% more UV resistance.

Flammability Test Methods

UL94-HB

Test is run with bars 1/2 of an inch wide and five inches long. These are held horizontally and exposed to a flame

3/4 of an inch high. Ignition is forced until one inch of sample has burned, the flame removed and the burning rate is measured. To pass UL94-HB a sample over 1/8 of an inch thick must burn slower than 1-1/2 inches per minute, and a sample 1/8 of an inch thick or less must not burn faster than 3 inches per minute.

UL94-V0

Test is run with bars 1/2 of an inch wide and five inches long, held vertically with a flame size of 3/4 of an inch high.

Each sample is ignited for ten seconds, the flame allowed to go out and ignited for a second time of ten seconds. To pass

UL94-V0 the flame must be out in ten seconds or less, no glow beyond thirty seconds and no burning material can fall.

UL94-5V

This is a newer and tougher version of UL94 V test. The sample size remains the same, but the flame size increases to five inches from 3/4 of an inch and number of ignitions increases from two to five, but the duration is decreased from ten to five seconds. To pass UL94-5VA the flame must be out in sixty seconds or less, no burning material can fall and the flame cannot penetrate through the test sample.

Drilling, Sawing, Cutting and Punching

Installers find fiberglass easy to cut or drill. Ordinary drills, hacksaws, hole saws and punches cut through fiberglass with little effort. In large installations requiring many holes, glass abrasion may cause tools to become dull over time.

Carbide tip tools work best for such applications.

Impact Resistance

Stahlin fiberglass enclosures are quite resistant to damage caused by falling tools or flying debris. When tested in accordance with UL Standard 746C, Section 24, these fiberglass enclosures withstood an impact in excess of 216 pound-inches. The test was performed by dropping a 2" diameter solid steel ball on various areas of the enclosure from a height of 15 ft. The impact force from such a test is comparable to dropping a large wrench from 3 or 4 ft. The durability results from randomly oriented glass reinforcing fibers incorporated in all designs.

STAHLIN FIBERGLASS ENCLOSURE

IMPACT TEST

Integrity of the enclosure was not compromised

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

171

Technical Information

Enclosure Security

Safety

Enclosures may contain the controls or elements of a control system which are crucial to the safety of many people.

Control enclosures in large chemical plants, electrical generating facilities, airports, mass transit systems or hospitals can house equipment critical to the well being of numerous individuals. In these and many other applications, rigorous security requirements are designed to protect the public and prevent unauthorized or accidental operation of control equipment.

Location

If the enclosure will be installed in a fenced area, within a building or in other secure areas, the security requirements will be affected. The selection of latches and hinges can be influenced by the location of adjacent equipment or other enclosures.

Appearance

Enclosure appearance can be influenced by both hinges and latches. Some enclosures are designed with hidden hinges and quarter turn latches to make these features less prominent.

Technical

Information

Hinges & Latches

Access frequency – daily or annually can be an important factor in specifying the type of latches. Will the location or any specifications require a tool for opening, will it require a padlock are other considerations for latches. In many cases when the enclosure is selected the hinge type is automatically selected because the hinge is an integral part of the enclosure. For some enclosures it is possible to select the hinge or hinge less options available.

Monetary Loss

In some applications the monetary value of the equipment in an enclosure may be sufficient to justify additional security costs. In most applications, the economic consequences of unauthorized or accidental operation of a control system will be more significant than the value of the equipment.

Myth: It is much easier for vandals to get into a non-metallic enclosure vs. a metal enclosure.

Truth: An individual can simply break the lock, NOT the box, no matter the material. Various hinge and latch combinations are available to secure the contents of an enclosure.

Although the security requirements will be unique for each application, the selection process should include at least the following considerations.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

172

Enclosure Temperature Control

Overview

Electrical and electronic components are continually being reduced in size allowing designers to place more equipment in a smaller space. This concentration of equipment generates higher internal temperatures and makes heat dissipation very important. Overheating causes electrical insulation to deteriorate and shortens the life of electrical and electronic components. As a rule of thumb, for every

18°F (10°C) above room temperature (72°F or 22°C) an electronic device operates, its life expectancy is reduced by 50%

Enclosure Materials

The following information applies to gasketed and unventilated enclosures. Exterior surface finishes significantly influence temperature rise. Fiberglass and painted steel enclosures dissipate heat better than unfinished aluminum or stainless steel enclosures because the fiberglass and painted steel surfaces are more efficient thermal radiators than the unfinished surfaces. In outdoor applications light colored enclosures such as white have a high reflectance which minimizes solar heat gain compared to dark colored enclosures.

Enclosure Temperature Rise (

T)

Enclosure temperature rise is the temperature difference between the air inside a non-ventilated or cooled enclosure and the ambient air outside the enclosure. The enclosure temperature rise is independent of the ambient temperature; it is dependent on the heat generated within the enclosure and the actions taken to dissipate that heat. To establish the maximum service temperature, the temperature rise value from the graph in Figure 1, must be added to the maximum ambient temperature surrounding the enclosure.

Example:

Max ambient T = 130°F

Internal Heat Load = 15 watts/sqft or 50°F estimated from Figure 1

Calculated Maximum Service Temperature =

(130°F + 50°F) = 180°F

Figure 1. Internal Temperature Rise vs. Heat Load

Enclosure Surface Area

The total surface area of the enclosure directly influences heat dissipation. The larger the total surface area the lower the temperature rise will be.

To calculate the total internal surface area in sqft use the following equation:

Surface Area = 2[(AxB)+(A*C)+(BxC)] / 144 where the specific enclosure inside dimensions are A x B x C.

This equation uses all six (6) sides of an enclosure. If any particular side is not available for transferring heat (example the back is mounted against a cement wall) that surface area should be subtracted from the total surface area available.

Also note, enclosure volume cannot be substituted for enclosure area.

Enclosure Heat Input

The heat generated in an enclosure varies and depends on the equipment mounted in the enclosure and the application. In order to calculate Temperature Rise, this heat input or power input must be known. This information can be obtained from the component manufacturers of components to be installed in the the enclosure.

The temperature graph was developed through empirical testing using several enclosures of various sizes. The temperatures represent an average of one temperature measurement near the bottom of the enclosure and a second measurement near the top. Electric heaters mounted equidistant from the internal surfaces of the enclosure were used as the heat source. Because hot air rises, a significant temperature gradient occurred from top to bottom. Typical of an actual installation, the top was much hotter than the bottom.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

173

Technical Information

Enclosure Temperature Control

Technical

Information

Table 1. Approximate Enclosure Internal

Surface Areas for Popular Enclosure Sizes

Fiberglass Enclosures

Internal Internal Internal

Cat. No.

Area Sq. Ft.

Cat. No.

Area Sq. Ft.

Cat. No.

Area Sq. Ft.

N16107 5.37

N30247 17.08

J1407 3.27

N20166

N20168

N201610

N201612

N201616

N24126

N241210

7.98

8.98

9.97

10.98

12.82

8.04

10.09

N302410

N302412

N302414

N302416

N36308

N363012

N363016

19.53

20.95

22.50

24.06

24.82

28.60

32.41

J1412

J1614

J1816

J2016

CL707

CL907

CL1109

4.24

5.36

7.77

9.39

1.51

1.81

2.82

N242410

N30208

N302010

N302012

N302014

15.72

14.78

16.17

17.56

18.95

N483612

N483616

J606

J806

J1008

J1210

39.87

44.57

1.16

1.45

2.01

3.09

CL1311

CL1513

C2016

C2412

C2424

C3024

C3630

3.89

5.11

8.98

10.09

15.72

19.53

26.71

Influences of Heat Transfer

Convection and thermal radiation are used most often to dissipate heat from enclosures. Because fiberglass is used as a thermal insulator, a common misconception exists that fiberglass enclosures operate at significantly higher temperatures than metal enclosures. To the contrary, performance data reflect that enclosure material has little influence on the operating temperature and confirm that non-metallic and painted metallic enclosure function at nearly the same temperature with the same internal heat load. Based on these observations material thermal conductivity is not a major factor in determining heat transfer for an enclosure.

Even though the thermal conductivity of the composite plastic is much less than aluminum or steel, the heat transfer characteristic of fiberglass and metal enclosures are similar. Other factors such as the high thermal insulation of air contained within the enclosure along with the finish, color and total surface area of the enclosure have more influence on heat transfer than thermal conductivity. In general the finish and color of an enclosure most affect the heat transfer capability, In-door and in out-door applications.

Thermal conductivity is commonly measured in

BTU/hr/ft 2 /°F/in, the K Value. K units represent the quantity of heat, which can pass through one square foot of material in one hour for every °F in temperature difference across one inch of material thickness. Larger K values indicate better heat conductivity. The K value for fiberglass is 1.68; the K value for steel is 334; and the K value for aluminum is 1050.

The heat transfer factor (Q) is measured in BTU/hr/ft2/°F or watts/ft 2 /°F. For the analysis in this section the Q value used for steel enclosures is 1.25 BTU/hr/ ft 2 /°F (0.37 watts/ft 2 /°F); for fiberglass enclosures the Q value is 0.62 BTU/hr/ft 2 /°F

(0.2 watts/ft 2 /°F). The Q value for sheet metal enclosures will vary between 1 BTU/hr/ft 2 /°F (0.29 watts/ft 2 /°F) and 5

BTU/hr/ft 2 /°F (1.46 watts/ft 2 /°F), depending on the amount of enclosure insulation.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

174

Enclosure Temperature Control

Air as an Insulator

If metals have much better thermal conductivity, why does equipment in a fiberglass enclosure operate at nearly the same temperature as in metal enclosures? The air confined within the enclosure has a K value of 0.017, almost 100 times less than fiberglass. The thermal resistance of the air and the enclosure wall material are in series and must be added.

Because air is a superior thermal insulator compared to either fiberglass or steel, it is a predominant factor in establishing heat dissipation. This helps explain why equipment operates at the same temperature regardless of which enclosure material is used and also why environmental control systems heat or cool the air to control the internal temperature.

Surface Area as a Factor

Another factor, which directly influences heat dissipation, is surface area. If the enclosure surface area is doubled with a given internal heating load, the temperature rise will only be half as great. It is important to remember that surface area is not necessarily related to enclosure volume, i.e., an enclosure having twice the surface area does not always have twice the volume.

Other Related Issues

Certain applications may require the walls of an enclosure to act as a heat sink. For example, it is not uncommon to locate a high power semiconductor on the wall of a metal enclosure to dissipate heat. Fiberglass will not perform this function efficiently because the compression-molded walls have negligible thermal conductivity. In this application conduction is used to dissipate the heat and a fiberglass enclosure will not function the same as a metal enclosure.

Calculating Temperature Rise

Enclosure temperature rise can be approximated using the following steps and calclulations:

1. Calculate the internal surface area a. (some common enclosure sizes and areas are already calculated and can be found in Table 1.

b. Using the Enclosure Surface Area formula on page 173

2. Determine the Input Power by dividing the expected heat load by the internal surface area

3. Then using Figure 1, estimate the temperature rise by finding where the Internal Heat Load value intersects the line and reading the approximate temperature rise on the left vertical axis of the graph.

Note these are approximations, safety factors should be considered to minimize uncertainties.

Example

A J1816 enclosure contains a device that generates 120 watts, calculate the internal temperature rise.

Solution

1. Surface Area = 7.77sqft from Table 1 (alternate method for any size use calculation on page 357 for Internal Surface

Area)

2. Internal Heat Load = 120 watts / 7.77 sqft = 15.44

Watts/sqft

3. Using Figure 1, Input Power of 15.44 intersects the diagonal line corresponds to a temperature rise of 51`F above ambient.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

175

Technical Information

Enclosure Temperature Control

Additional Cooling Methods

When it has been determined that the heat load is too large for an enclosure to dissipate by radiation and convection, the following supplemental cooling methods are available:

Breather Vents and Louver Vents

Breather Vents and Louver Vents are designed to remove heat from the enclosure by allowing natural air circulation around the heat source and ex-hausting the hot air through slots or louvers. This method is relatively inexpensive and has no operating cost; however, it can only be used to dissipate a limited amount of heat and it is difficult to predict the temperature drop produced by a vent utilizing natural convection.

Circulating Fans

In larger sealed enclosures a fan can be used to circulate the air and reduce localized heat concentrations; however, the applications are limited because a closed system fan only redistributes heat, it does not dissipate the heat generated by the hot spot.

Where an enclosure does not need to be sealed from the outside environment, fans can be used to circulate air through an enclosure and dissipate the heat generated by power supplies, transformers and other heat producing equipment. Fans can provide as much as 10 times the heat transfer rate of natural convection a radiation. Once the heat input in watts/ft2 is determined and temperature rise is established from Figure 1, the following equation can be used to calculate the fan flow rate:

Fan Flow Rate (CFM) = 3.17 x Internal Heat Load

(watts)/Temperature Rise

Example

Equipment in an N363012 enclosure generates sufficient heat to require a fan, which will dissipate 300 watts. The maximum ambient temperature in the application environment is 115°F. If the temperature of the other contents in the enclosure cannot exceed 125°F, what size is required?

The allowable temperature rise is 125°F - 115°F = 10°F.

The application requires dissipation of 300 watts.

Technical

Information

Solution

To determine the cubic feet per minute (CFM) required in a standard application, use the following equation (if the air density is significantly more that 0.075 lb. per cubic foot, a non-standard application exists and this equation should not be used):

Fan Flow Rate (CFM) = 3.17 x 300 watts/10°F

Fan Flow Rate (CFM) = 95 CFM

This calculation is exact, but adding an additional 25% capacity to the CFM level is standard to provide a safety factor.

1.25 x Fan Flow Rate (CFM) = 1.25 x 95 CFM = 119 CFM

If the air density is non-standard (significantly more than

1.075 lb. per cubic foot), the following equation can be used to calculate the fan capacity:

Fan Flow Rate (CFM) x 0.075 lb. per cubic foot /

Non-standard Air Density (lb. per cubic foot)

Fans can be used to draw air through an enclosure insert, exhaust hot air from an enclosure or to draw cool air into an enclosure. An inlet fan offers the following advantages:

• Raises the internal pressure, which helps keep dust and dirt out of an unsealed or frequently open enclosure.

• More turbulent airflow improves heat transfer.

• Longer fan life with cooler incoming air.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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176

Enclosure Temperature Control

The following considerations are important in locating a fan:

• Avoid placing transformers, power supplies or other heat generating devices in front of the fan. Although this cools the device, it increases the heat load on other devices within the enclosure. It is best to place these devices near the exhaust outlet.

• To achieve maximum cooling, the inlet and outlet should be separated by the maximum distance. If the outlet and inlet are adjacent to each other, the hot outlet air will be drawn into the inlet and cooling efficiency will be reduced. In general the inlet should be at the bottom of the enclosure and the outlet at the top.

• Fans should not be used or located in areas where the airflow is restricted. A plenum is recommended to accelerate air velocity and improve fan performance. A plenum is particularly helpful when a filter is used where airborne contaminants are a problem.

• The air outlet area should at least equal the inlet area. For best results the exhaust opening should be 1.5 times the area of the fan opening.

• Air is less dense at high altitudes. For this reason airflow should be increased in high altitude applications.

• All fans used in parallel should be identical.

Heat Exchangers - Cooling

Heat exchangers are a good option when precise control of heat and humidity are not required and the heat transfer requirements are significant. The required heat exchanger capacity can be calculated using the formula,

Heat Exchanger

Capacity (watts/°F)

=

Internal Heat Load/

⌬T + 0.22 x

Enclosure Surface Area,

Where

⌬T = Temperature Rise.

Example

If the internal heat load is 1000 watts in an N603616

Fiberglass enclosure, what is the minimum cooling capacity for the heat exchanger unit? The Maximum ambient temperature is 130°F and the internal equipment will malfunction if the internal enclosure temperature exceeds

105°F.

Solution

Internal Heat Load = 1000 watts

Maximum Temperature Differential = T i

- T o

=105°F-

130°F = -25°F = [ 25°F ], use Absolute Value.

Enclosure Surface Area = 53.49 ft 2

Heat Exchanger Capacity =

1000 watts/(25°F) - 0.22 x 53.49 ft 2 = 28.23 watts/°F

In this example the surface area acts to cool the enclosure and is subtracted, the Absolute Temperature Value is used because this is a temperature difference.

Air Conditioning-Cooling

Air conditioning will be required in high ambient temperature locations where precise temperature control and humidity reductions are required in a sealed enclosure. Air conditioning can also be required where neither convection, thermal radiation, louvers, slots nor a circulating fan system provide adequate cooling. Because air conditioners remove moisture from the enclosure, a condensate drain is generally required.

The four-step process to size and select the air conditioner is influenced by the internal heat load, enclosure size and the application environment. The following information is required:

Step 1. Determine the Internal Heat Load

Heat generated by all sources within the enclosure shall be added together to establish the internal heat load in watts.

The heat load in watts may be multiplied by 3.413 to convert to BTU/hr.

Internal Heat Load =________________ watts X 3.413

=_______________ BTU/hr.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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177

Technical Information

Enclosure Temperature Control

Step 2. Calculate the Surface Area of the Enclosure

For an enclosure size not shown in Table 1, the surface area can be calculated by using this formula.

SURFACE AREA = [2(AxB)+2(AxC)+2(BxC)]/144 IN 2 =

AREA IN SQUARE FEET

If the enclosure is mounted on a wall or against another enclosure, the surface area calculation may be modified as identified in

Table 2.

Step 3. Establish the Temperature Differential

The temperature differential (

⌬T) is calculated by subtracting the maximum allowable temperature inside the enclosure (T i

) from the maximum ambient temperature outside the enclosure (T o

).

T o

- T i

=

⌬T = _______°F

Step 4. Calculating the Required

Air Conditioning Capacity

The values determined in the first three steps are used to calculate the required capacity of the air conditioner according to the following formula,

Cooling Capacity (BTU/hr) = Surface Area x

⌬T x Q +

Internal Heat Load, where Q = 0.62 BTU/hr/ft 2 /°F

(0.2 watts/hr/ft 2 /°F) for fiberglass enclosures.

Example

If the internal heat load is 500 watts in an N20168 fiberglass enclosure, which is wall mounted, what is the cooling capacity required for the air conditioning unit? The maximum ambient temperature is 125°F and the internal equipment will malfunction if the internal enclosure temperature exceeds 110°F.

Step 1: Internal Heat Load = 500 watts = 3.413 x 500 watts

= 1707 BTU/hr

Technical

Information

Step 2: From Table 1, Total Surface Area = 8.98 ft°

Step 3: Temperature Difference:

T = T o

- T i

= 125°F - 110°F = 15°F

Step 4: Air Conditioner Capacity

8.98 ft 2 x 15°F x 0.62 BTU/hr/fr 2 /°F + 1707 BTU/hr

= 1790.5 BTU/hr

8.98 ft 2 x 15°F x 0.2 watts/ft 2 +500 watts

= 526.9 watts

Air Conditioning - Heating

Some enclosure systems have minimum as well as maximum operating temperature limitations. When the equipment in an enclosure must be maintained above a minimum temperature at low ambience, these same equations can be modified and used to calculate the supplemental heat required to select and size the heaters.

The only differences are that the internal heat load will help heat the enclosure and the temperature difference,

⌬T, is calculated by subtracting the minimum ambient temperature

(T o

) outside the enclosure from the required temperature (T i

) inside the enclosure. The minimum supplementary heat can be calculated according to one of the following equations:

⌬T = T o

- T i

Supplementary Heat = [Surface Area x (

⌬T - 1)] /4.1

or = Surface Area x

⌬T x Q where Q = 0.2 watts/ft 2 °F

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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178

Enclosure Temperature Control

Example

If the internal heat load in 100 watts in an N20168 Fiberglass enclosure, which is wall mounted, what is the minimum heating capacity for the heating elements? The minimum ambient temperature is 0°F and the internal equipment will malfunction if the internal enclosure temperature drops below

40°F.

⌬T = T o

- T i

= 40°F -0°F = 40°F

Supplementary

Heat = [8.98 ft 2 x (40°F -1)] /4.1 = 85.4 watts

- or -

8.98 ft 2 x 40°F x 0.2 watts/ft 2 °F = 71.84 watts

Two Commonly used, but different, equations shown above have been used to show the effect of using different heat transfer values.

In addition to heating, supplementary heaters are often used in enclosures to keep the internal enclosure ambient temperature a few degrees above the ambient temperature to prevent condensation on internal equipment.

TABLE 2. CALCULATION OF ENCLOSURE SURFACE AREA DEPENDING ON LOCATION

Enclosure Configuration

Single Enclosure, Free Standing

Single Enclosure, Free Standing*

Position

Single Enclosure, Against a Wall

Side by Side Enclosures; First or

Last Enclosure in Bank of Enclosures

Side by Side Enclosures; First or

Last Enclosure in Bank of Enclosures

Against Wall

■ ■

■ ■

Side by Side Enclosures Not at the End of Enclosure Bank

■ ■ ■

Side by Side Enclosures within an Enclosure Bank, Bank Against a Wall

■ ■ ■

Side by Side Enclosures within an

Enclosure Bank, Bank Against a Wall

& Roof Above

■ ■ ■ ■

Formula for Surface Area

[2(AxB) + 2(AxC) + 2(BxC)]/144

[1.8(AxB) + 1.8(AxC) + 1.4(BxC)]/144

[1.4(BxA) + 1.4(BxC) + 1.8(CxA)]/144

[1.4(CxA) + 1.4(BxC) + 1.8(BxA)]/144

[1.4(AxB) + 1.4(AxC) + 1.4(BxC)]/144

[1.8(AxB) + 1.4(BxC) + (AxC)]/144

[1.4(AxB) + 1.4(BxC) + (AxC)]/144

[1.4(BxA) + 0.7(BxC) + (CxA)]/144

Surface Area of N20168

8.98 ft 2

7.66 ft 2

6.78 ft 2

7.16 ft 2

6.28 ft 2

6.65 ft 2

5.77 ft 2

5.05 ft 2

*Depending on the enclosure design, the complete surface area may not be exposed for cooling.

This formula and the remaining ones are conservative and account for such differences.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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179

Technical Information

Enclosure EMI/RFI Shielding

The requirements and standards for enclosure electromagnetic compatibility are continually increasing with the proliferation of electronics for industrial process control, information processing, and communication equipment. In the United States the Federal

Communications Commission establishes the requirements and regulates the amount of electromagnetic interference, (EMI).

Since January 1, 1996 the European Union (EU) has enforced legislation, Electromagnetic Compatibility (EMC) Directive

89/336/EEC, which regulates the amount of EMI and Radio

Frequency Interference (RFI) that products can emit or must repel to function acceptably.

While the enclosure itself is not covered by these requirements, once the electronic equipment is installed within the enclosure, the package must comply with applicable EMI/RFI directives.

Shielding and electromagnetic compatibility are highly specialized with their own terminology. The following definitions will help to specify EMI/RFI compatibility and select enclosures if the acronyms and technology are unfamiliar:

Attenuation A measure of the ability to contain or repel EMI/RFI energy. It can also be called shielding effectiveness and is usually expressed in decibels (dB).

Decibel (dB) Unit to express the effectiveness of a material or system in reducing electromagnetic interference. If a shielded enclosure reduces the EMI by 30 dB, the power of the interfering wave will be reduced by a factor of 1000 in passing through the enclosure. If the EMI reduction is 40 dB, the power is reduced by a factor of 10,000. The equation for calculating attenuation in decibels is dB = 10 log10 (P1/P2) where P1 = power of the interference wave before it passes through the enclosure, P2 = power of the wave after it has been reduced (attenuated) by the enclosure.

Electromagnetic Emission Electrical energy radiated into the environment intentionally by an antenna or incidentally by an electronic component or power equipment during a switching operation.

Electromagnetic Field Invisible fields which surround energized conductors such as wires and antennas. A field has both electric and magnetic components.

Electromagnetic Immunity The capability of an electronic component or electrical equipment to perform its intended function in the presence of external electromagnetic fields.

EMI (ElectroMagnetic Interference) Randomly radiated electrical energy which can emanate from high voltage equipment or power lines, welding equipment, switches, relays, spark plugs, or any device that generates an electric spark or corona. The random voltages or currents generated by these sources are coupled to electronic systems with undesirable results. EMI waves are not well ordered, vary widely in intensity, and cause interference over a wide frequency range. The sun is a natural generator of EMI.

Technical

Information

EMC (ElectroMagnetic Compatibility) The ability of electronic equipment to perform its intended function in the presence of EMI and RFI disturbances without affecting proper operation.

EMP (ElectroMagnetic Pulse) Interference caused by a large and sudden electrical discharge such as lightning. EMP is short in duration but can radiate intense power. Like EMI, EMP is not well ordered and causes interference over a wide range of frequencies.

Ohms per Square A measurement unit for electrical continuity of the metal coating applied internally to fiberglass enclosures for

EMI/RFI shielding. Although the coating thickness influences shielding to some extent, the electrical continuity is much more important. The conductive coating on Stahlin Enclosures typically measures less than 2 ohms per square. The surface resistance

(or conductivity) measurement is without units because the surface area does not influence the reading, i.e., measurements taken on a large sheet of conductive material will yield the same result over 1sq in, 1 sq. ft, 1 sq. yd., or 1 sq. meter.

RFI (Radio Frequency Interference) Interference caused by radio waves which emanate from commercial radio and television stations, amateur radio broadcasts, radar, microwave ovens, etc.

Radio waves are usually well defined in terms of amplitude and frequency.

Military specification, MIL-STD-285, is used to test the shielding effectiveness of Stahlin Enclosures. The procedure involves placing a transmitting antenna within the enclosure and a receiving antenna outside the enclosure. Measurements are then made alternately with the enclosure door/cover open and closed.

The difference between the open and closed measurements expressed in dB is the shielding effectiveness. Measurements are usually made at 10 frequency points ranging from 0.01 to

1000 MHz.

Depending on the enclosure design and frequency of the

EMI/RFI, the attenuation of a standard Stahlin non-metallic enclosure without modification will vary between 0 and 20 dB.

Fiberglass enclosures interior surfaces can be coated with a highly conductive nickel coating that provides excellent EMI/RFI shielding. The coating has been tested by an independent test laboratory and provides an average attenuation of 60 dB over the frequency range from 0.01 to 10000 MHz.

The fiberglass coating description and properties are provided in the following table:

COATING DESCRIPTION AND PROPERTIES

Shielding Material

Binder

Pencil Hardness

Sheet Resistance

Attenuation

Nickel

Acrylic

> 9 H

< 2.5 Ohm/Square

60 - 65 dB

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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180

Enclosure Installation Considerations

What is Torque?

Torque is the tendency of a force to rotate an object about an axis. Just as a force is a push or pull, a torque can be thought of as a twist.

Loosely speaking, torque is a measure of the turning force on an object such as a bolt. The unit of measure is generally expressed in foot pounds or inch pounds

The formula for torque is:

= r x F where:

␶ is the torque r = the length of the lever arm

F = the force

Properly fastened threaded products achieve their holding power from the tension (or torque) that is derived from the mating of the external and internal threads subject to the elastic limit of the material.

What torque to apply is a generally asked question, but the answer depends on the variables of material, threads' class of fit, method of thread manufacture, and thread lubrication - if any.

Table 3 is offered as the suggested maximum torque values for threaded products. The table is only a guide. Actual tests were conducted on dry, or near dry, products. Mating parts were wiped clean.

1-1/8"-7

1-1/8"-12

1-1/4"-7

1-1/4"-12

1-1/2"-6

1-1/2"-12

541

682

752

1110

1244

1530

1490

2328

2318

3440

3110

Ft. -Lbs.

413

390

523

480

888

703

22.8

31.7

75.2

94.0

132

142

236

259

376

400

517

2.5

3.0

3.9

4.4

5.2

6.6

7.7

9.4

9.6

12.1

19.8

22.0

443

558

615

907

1016

1249

1220

1905

1895

2815

2545

Ft. -Lbs.

337

318

428

394

727

575

18.6

25.9

61.5

77.0

107

116

192

212

317

327

422

2.0

2.5

3.2

3.6

4.3

5.4

6.3

7.7

7.9

9.9

16.2

18.0

Table 3 – Strength Characteristics

Bolt 18-8 Brass Silicon Aluminum 316

Size SS Bronze 2024-T4 SS

In. Lbs.

In. Lbs.

In. Lbs.

In. Lbs.

In. Lbs.

In. Lbs.

1/2"-20

9/16"-12

9/16"-18

5/8"-11

5/8"-18

3/4"-10

3/4"-16

7/8"-9

7/8"-14

1"-8

1"-14

10-24

10-32

1/4"-20

1/4"-28

5/16"-18

5/16"-24

3/8"-16

3/8"-24

7/16"-14

7/16"-20

1/2"-13

2-56

2-64

3-48

3-56

4-40

4-48

5-40

5-44

6-32

6-40

8-32

8-36

2130

3185

2885

Ft. -Lbs.

383

361

485

447

822

651

21.2

29.3

68.8

87.0

123

131

219

240

349

371

480

2.3

8.0

3.6

4.1

4.8

6.1

7.1

8.7

8.9

11.2

18.4

20.4

502

632

397

1030

1154

1416

1382

2140

328

413

456

715

798

980

958

1495

1490

2205

1995

Ft. -Lbs.

265

251

336

308

570

450

13.8

19.2

45.6

57.0

80

86

143

157

228

242

313

1.4

1.7

2.1

2.4

2.9

3.6

4.2

5.1

5.3

6.6

10.8

12.0

2.6

3.2

4.0

4.6

5.5

6.9

8.1

9.8

10.1

12.7

20.7

23.0

565

713

787

1160

1301

1582

1558

2430

23.8

33.1

78.8

99.0

138

147

247

271

393

418

542

2420

3595

3250

2755

4130

3730

Ft. -Lbs.

Ft. -Lbs.

432 499

408

546

470

627

504

930

732

575

1064

840

25.9

34.9

85.3

106.0

149

160

266

294

427

451

584

613

774

855

1330

1482

1832

1790

2775

2.5

3.1

4.0

4.5

5.3

6.7

7.8

9.6

9.8

12.3

20.2

22.4

Nylon*

In. Lbs.

.44

1.19

2.14

4.3

6.61

8.2

16.0

20.8

34.9

*Nylon figures are breading torque, all others represent safe working torque.

The 3/8" diameter and under metal products were roll-threaded and, where size range permitted, were made on automatic bolt making equipment.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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181

Technical Information

Enclosure Installation Considerations - Torque Cont. • Cutting & Drilling

Torque Formula Illustrations

Technical

Information

...

...

...

...........

....

F

..

.....

....

= r x F r

Methods For Making Holes And Cutouts In Non-Metallic Enclosures

Drilling of composite fiberglass material has been difficult and, for some, a mystery. The ability to accurately drill holes in composite fiberglass material has been the subject matter of numerous articles and how to demonstrations. There are several types of machining operations that can be performed on composites such as turning, drilling, routing, trimming, sanding, and milling. Most of these operations are similar to metal removal techniques but there are some differences that need to be addressed in order to make clean, high quality holes and cutouts in composites.

Delaminating of the outer surface and glass fibers directly below the surface are the main failure modes noticed when holes or cutouts are drilled or cutout improperly. Most times excessive edge chipping around the perimeter of the cutout or hole is due to improper tools used and methods applied. Other times excessive fiber pulls or attached fibers not sheared off during the cutting or turning process can also cause delamination failure from the tearing action during material removal. Improper tools used and/or methods are also a culprit of this failure mode. All these can lead to downstream assembly problems, functionality problems, and become aesthetically unappealing if taken to the extreme.

The most common source of failure mode when making holes in an enclosure is a dull cutting tool. Dull tools tend to rip or tear the material rather than cutting or shearing the material and glass fibers.

The main culprit for tools becoming dull is glass fibers embedded in the material.

These glass fibers are very abrasive and can cause a tool to become dull very quickly. A little planning and understanding of the proper methods to machining composites up front can make all the difference in the final outcome of the operation.

Figure A shows delamination of the surface of the part at the drill entrance.

Figure B shows similar delamination just prior to drill exit.

(Continued on the following pages)

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Fax: 616-794-3378

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182

Cutting & Drilling Continued

1. Hole Saw. The easiest and least complex method to provide an opening in a composite enclosure is to use a fine-toothed hole saw. You must first layout the size and location of the cutout, pre-drill a small hole in the center within the cutout area for the hole saw to start, and then carefully cut out the area to be removed. This is more time consuming and the least accurate method but can be accomplished in almost any environment. Keeping the saw perpendicular to the cutting surface, maintaining a consistent sawing action, and using a diamond/carbide impregnated saw or fine toothed saw will provide the highest quality cutout with minimal edge chipping.

2. Drilling, Boring. Putting round holes in enclosure walls or thru the enclosure door is the most common type of cutout. A recommended tool would be a carbide tipped or PCD diamond tipped hole saw or twist drill bit that will maintain a sharp cutting edge. HSS tools will also work but they will become dull very quickly resulting in excessive edge chipping and a poor looking hole. We also recommend using high RPM's and low feed rates when using drills. This reduces the chipping around the cutout. The single most important factor though is keeping a very sharp tool.

Using a drill with a positive rake angle and thin points or split points can help reduce cutting pressure and thus delamination at both entrance and exit. Feed rates must also be constant and may even be reduced upon exiting from a hole to reduce flexing of the part when the drill exits.

Using a solid back surface to support the part when drilling can also aid in reducing delamination and chipping.

3. Routing. A third method is to use a router bit and router. This method produces very clean holes and cutouts but also requires the holes and cutouts to be manually laid out beforehand and a steady hand to stay within the layout lines. The use of a jig or fixture to help guide the handheld router or the use of

CNC machining centers is helpful to keep straight edges and clean cutouts.

The use of diamond impregnated router bits is preferred for longevity but carbide bits will work just as well.

4. Punching. A fourth method is to use a standard hole punch similar to what you would use with metal boxes. This produces a good clean hole but can leave chipped edges if the punch is dull. Again maintaining sharp tools is essential to producing clean cutouts. A pilot hole is required before using a standard hole punch. Manual or hydraulic punch actuators can both be used with composite materials.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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183

Technical

Information

A non-haloginated fiberglass system that beats the effects of outdoor exposure plus provides the chemical and flame resistance you’ve come to expect from Stahlin Fiberglass Enclosures!

SolarGuard™, in extensive comparison testing, outperformed other available SMC formulations by as much as 60% in its ability to retain gloss and color after exposure to concentrated UV light.

SolarGuard™ maintained stability in thickness proving that its physical properties remain very much intact despite EMMAQUA testing that concentrates natural sunlight using 10 highly reflective mirrors to create an intensity level of approximately 8 suns!

SolarGuard™ meets a NFPA No. 101 Class A flame spread index. Fire retardancy, achieved through use of alumina trihydrate fillers, meets

UL 94 5V standards.

SolarGuard™ is a non-haloginated system...meaning that it contains no bromine and no antimony, thereby reducing the risk of smokeborne toxicity.

SolarGuard™ requires less maintenance than paint, wax or gel-coat alternatives used to prolong the life of electrical enclosures in outdoor environments.

How Does SolarGuard™ Do What It Does?

SolarGuard’s™ patented double-protection formula was developed in Stahlin’s FormRight lab.

Due to its chemical composition and other additives,

SolarGuard™ is able to reduce the effects of UV degredation such as surface roughening and fiber blooming.

How does SolarGuard™ achieve this level of performance?

SolarGuard™ features proprietary double-protection formulation technology that significantly enhances the molecular bond strength and crosslinking that occurs during the curing process in thermosetting polyester sheet molding compounds (SMC). Stahlin’s

SolarGuard™ system fights polymer degradation by making it much more difficult for UV light to attack molecular bonds of both primary chains and crosslinks.

A special UV Absorber is added to the

SolarGuard™ formulation which acts to absorb UV energy, then to release it without damaging the polymer chain. The neo-pentyl glycol (NPG) isopthalic based resin system of SolarGuard™ ensures UL 94

5V fire retardancy, but provides a much stronger bond of the polymer chain resulting in significantly improved weathering resistance.

As the standard SMC formulation for all Stahlin fiberglass electrical products, SolarGuard™ provides an unsurpassed level of UV resistance, fire retardancy, chemical resistance and safe, durable performance...all without adding cost to Stahlin’s world class electrical enclosures.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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184

SolarGuard™ benefits

How SolarGuard™ Benefits You!

AT A GLANCE: DOUBLE PROTECTION THAT WORKS!

1.) THE SOLARGUARD™ WAY

The SolarGuard™ formulation is a neopentyl glycol (NPG) isopthalic based resin system that contains no bromine. Therefore, there are no weak links in the polymer chain making the UV energy required to break these links significantly greater. The result?

SolarGuard™ SMC material provides much better UV weathering characteristics. Fire retardancy requirements are still achieved and maintained via fillers that meet UL 94 5V standards.

2.) THE SOLARGUARD™ WAY

The special UV absorber is also added into

SolarGuard™ and works to absorb UV energy and release it without damaging the polymer chain. This is achieved by absorbing UV energy and emitting the light at a different wavelength and frequency than that of the electrons in the carbon-carbon bonds. This prevents the polymer bonds from breaking apart. This material will also absorb UV energy more readily than the links of the polymer chain thus providing increased protection of the polyester material and increased resistance to the damaging effects of UV radiation.

THE SOLARGUARD™ DIFFERENCE

• Between a 32-and-60 % improvement, compared to other SMC formulations, in its ability to retain gloss and color after exposure to concentrated UV light.

• Material thickness remains very stable, demonstrating that the physical properties of SolarGuard™ are still very much intact after rigorous testing.

• Excellent chemical resistance in both exposed vapor and total submersion applications.

• ASTM flame spread testing meets a NFPA No. 101

Class A (I) Flame Spread Index.

• Potential toxic emissions have been eliminated or substantially reduced from elimination of materials such as bromine, tin and antimony. Other acid gasses have been reduced or eliminated along with significant reductions of black smoke when burned. This formulation is considered to be non-haloginated.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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185

Technical

Information

A unique SMC system for maximizing polymer chain and crosslink bonding.

Up to 60% more UV-resistant compared with other available formulations.

Meets UL 94 5V Fire-Retardancy Standards plus NFPA No. 101 Class A Flame Spread Index.

Eliminates toxic bromine and antimony.

Available to you at NO additional finished-product cost.

Proof Through Performance

Note: Product comparison data resulting from independent, third-party accelerated testing can be obtained by contacting

Stahlin Non-Metallic Enclosures.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

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186

SolarGuard™ Testing Procedures

Testing Procedures Used To Ensure That SolarGuard™

Meets Or Exceeds All Relative Industry Standards

– UL 746 C Polymeric Materials Used In

Electrical Equipment Evaluations

– UL 50 Enclosures For Electrical Equipment

– UL 508 Industrial Control Panels.

Additional tests have been performed above and beyond these industry guidelines to aid in providing the end user with a premium product for a broad range of uses. These tests were performed using ASTM standards and other government approved procedures. Test standards and evaluation criteria are:

– Chemical resistance testing (submerged and vapor), 37 various chemicals (acids, bases)

– ASTM E162 Flame Spread

– ASTM E662 Smoke Density

– Particulate dust weight (NIOSH 05000), Acid gases HBr, HCl, HNO3, HPO4, H2SO4

(NIOSH 7903), Cyanide (NIOSH 7904),

Metals (NIOSH 7300), VOC’s with TIC’s (EPA

TO-14/TO-15), PAH (NIOSH 5506), Carbon

Monoxide, Carbon Dioxide, Visual Fiberglass

(NIOSH 7400), Ammonia, NO, NO2, HS2.

Additional UV testing has been performed under the following guidelines and evaluation criteria.

Exposure testing is performed in Arizona in accordance with ASTM G90-98, Spray Cycle 1

(EMMAQUA, day spray with nighttime wetting).

– ASTM G 147-96 Standard Practice for

Conditioning and Handling of Non-Metallic

Materials for Natural and Artificial Weathering

Test

– ASTM G 90-98 Standard Practice for

Performing Accelerated Outdoor Weathering of Non-Metallic Materials Using Concentrated

Natural Sunlight

– ASTM D 660-93 Method for Evaluating

Degree Checking of Exterior Paints

– ASTM D 2244-93 Test Method for Calculation of Color Difference from Instrumentally

Measured Color Coordinates

– ASTM E 308-96 Standard Practice for

Computing the Colors of Objects by Using the

CIE System

– ASTM D1729-96 Practice for Visual Appraisal of Color and Color Difference of Diffusely-

Illuminated Opaque Materials

– ASTM D 661-93 Method for Evaluating

Degree of Cracking of Exterior Paints

– SFTS-1 (Wash)) 92-03-30 Method of Cleaning

Exposed Specimens Prior to Inspection,

Method A, Washed With Deionized Water and

Soft Sponge

– ASTM D 523-89 (1999) Test Method for

Specular Gloss

– ASTM D 4214-89 Standard Test Methods for

Evaluating the Degree of Chalking of Exterior

Paint Films, Method D, Transparent Tape

Method

UV correlation testing has been performed using accelerated artificial weathering devices. Tests were performed using a QUV A Fluorescent Bulb

Weatherometer. The test method utilizes a QUV machine, which consists of 2 banks of 4 fluorescent lights each that emit light in the UV-A

(340 nm) wavelength. This UV wavelength simulates normal outdoor sunlight. The second part of the test utilizes water vapor to simulate rain/fog. The exposure cycle consist of alternating

4 hours of UV-A at 65 degree C and 4 hours of

100% relative humidity at 50 degree C. Testing is in accordance with ASTM G154 specifications.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

187

Glossary

Industry Acronyms and Enclosure Terms

ANCE National Standardization and

Certification of the Electrical Sector Association

Col. Fuentes de Tecamachalco Naucalpan de

Juarez C.P. 53950, Edo. de Mexico ANCE performs standards functions in Mexico which are similar to those of ANSI in the United States and

CSA in Canada.

Glossary

Compression Set

A physical property of gasket materials, the difference between the initial height of a never compressed gasket and the same gasket after being compressed for a given time period divided by the original height and expressed as a percentage. A lower number is desirable.

ANSI American National Standards Institute

1430 Broadway New York, NY 10018

Arc Resistance

Measures electrical-breakdown conditions. Arc resistance is measured as time, in seconds that it takes for an electrical current to arc across a distance along the insulating surface. The higher the value, the greater the resistance to break down.

ASTM American Society for Testing and

Materials 100 Barr Harbor Drive Conshohocken,

PA 19428

Attenuation

A measure of the ability to contain or repel EMI/RFI energy.

Bonding

Establishing a low impedance conducting path between conductors in an electrical system.

BTU

British Thermal Unit. A measure of the amount of heat required to raise the temperature of 1 lb. of water 1°F. This unit is commonly used to rate air conditioning capacity.

CANENA

Council for Harmonization of

Electrotechnical Standardization of North

America, harmonizes standards among Canada,

Mexico and the United States.

Composite The combination of reinforcing fibers, usually glass or carbon, and a polymer resin. The fiber reinforcement provides physical properties which exceed the resin alone.

Compressive Strength

Describes how much weight a non-moving, specified size and shape a material can withstand before crushed. Compressive strength is measured in thousands of pounds per square inch. Higher numbers indicate stronger materials.

Conduction

1. Electrical — The flow of electrical current in a material. 2. Thermal — The transfer of kinetic energy from one molecule to another as heat flows from a hot area to a cold area.

Continuity

A low impedance conducting path between conductors in an electrical system.

Convection The transfer of heat by mixing fluids, either naturally or forced as by a fan or air conditioning.

Cover The unhinged portion of an enclosure that closes an opening.

CSA

Canadian Standards Association 178

Rexdale Boulevard Etobicoke, Ontario Canada

M9W 1R3

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

188

Industry Acronyms and Enclosure Terms

dB (decibel)

Unit to express the effectiveness of a material or system in reducing electromagnetic interference. If an enclosure reduces the EMI by 30 dB, the power of the interfering wave will be reduced by a factor of 1000 in passing through the enclosure. The equation for calculating attenuation in decibels is dB = 10 log10 (P1/P2) where

P1 = power of the interference wave before it passes through the enclosure, P2 = power of the wave after it has been reduced (attenuated) by the enclosure.

Deflection Temperature Under Load

(DTUL)

Measure the temperature at which a material deflects a given amount under a given load. It was developed for thermoplastic materials which soften considerably when heated. It has a relatively little value as a design figure for reinforced thermosetting polymers.

Density

Is the weight of a materials per unit volume. It is measured in pounds per cubic foot (lbs./cu. Ft).

Higher numbers indicate heavier materials.

Design Test Tests to confirm performance of a product designed to an applicable standard, not intended to be a production test.

Dielectric Strength

Is an indication of the electrical strength of a material as an insulator. The specimen is placed between heavy cylindrical brass electrodes that carry electrical current. For short-term tests, the voltage is increased from zero to breakdown at a uniform rate. Breakdown by these tests means passage of sudden excessive current through the specimen; it can be verified by instruments and visible damage. The dielectric strength of an insulating material is the voltage gradient at which electric failure or breakdown occurs. The dielectric strengths of materials vary greatly with several conditions such as humidity and geometry. Is is not possible to apply the standard test values directly to field use unless all condition, including specimen dimension, are the same. Because of this, the dielectric-strength test results are of relative rather that absolute value as specification guides.

Door The hinged portion of an enclosure that closes an opening.

Electromagnetic Emission

Electrical energy radiated into the environment intentionally by an antenna or incidentally by an electronic component or power equipment during a switching operation.

Electromagnetic Field

Invisible fields which surround energized conductors such as wires and antennas. A field has both electric and magnetic components.

Electromagnetic Immunity The capability of an electronic component or electrical equipment to perform its intended function in the presence of external electromagnetic fields.

EMI

ElectroMagnetic Interference. Randomly radiated electrical energy which varies in frequency and intensity and is coupled to electronic systems with undesirable results. Sources include power lines, high voltage equipment, switches, relays or any device that generates an electric spark or corona.

EMC

ElectroMagnetic Compatibility. The ability of electronic equipment to perform its intended function in the presence of EMI and RFI disturbances without affecting proper operation.

EMP

ElectroMagnetic Pulse. Interference caused by a large and sudden electrical discharge such as lightning.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

189

Glossary

Industry Acronyms and Enclosure Terms

Enclosure

A surrounding case constructed to provide a degree of protection to personnel against incidental contact with the enclosed equipment and to provide a degree of protection to the enclosed equipment. Enclosure Type definitions describe the application and the environmental conditions for which an enclosure will provide protection.

Glossary

hz, hertz The measure of frequency, defined as one cycle/sec.

IEC

-International Electrotechnical Commission

1 Rue de Varembei CH-1211 Geneva 20,

Switzerland

Indoor Locations

Areas which are protected from exposure to the weather.

EU

European Union

Flammability

94V-0 is a rating which is used to establish the flammability of enclosure materials. It is performed by exposing a specimen of the material in a vertical position to a flame and determining if it burns and for how long it continues to burn after the flame is removed.

Impact Strength –IZOD

A measure of how much energy is absorbed by the material when it is broken by a moving weight. There area many different test methods for measuring impact. IZOD is but one of these methods. IZOD is measured in foot pounds per inch of width. (This is sometimes given as foot pounds per inch of notch.) Higher numbers mean that the materials will absorb more energy before it is broken by a moving weight.

Flexural Strength

Also known as bending strength. It describes how much of a non-moving weight can be applied before a materials yields or breaks. It is measured in thousands of pounds per square inch.

Higher numbers mean the material is stronger and can withstand a heavier load.

K Factor

A measure of the effectiveness of a material as a thermal insulator. It represents the quantity of heat which can pass through one square foot of material in one hour for every degree Fahrenheit of temperature difference across one inch of material thickness.

Grounding

Intentionally establishing a low impedance current path between conducting materials at the same potential, not necessarily energized, of an electrical system and the earth at zero potential. Grounds are extremely critical to protect equipment and personnel from electrical shock.

Hazardous Area

Area where electrical equipment is installed and ignitable flammable gases and vapors; flammable and combustible liquids; combustible dusts or ignitable fibers and flyings are or could be present. See National Electrical

Code, Articles 501-505 and 511-517.

Mhz, Megahertz

A measure of frequency, defined as one million cycles/sec.

Mold Shrinkage

Is the difference in dimensions between the cold mold and cold part.

NEC

National Electric Code, an NFPA document.

NEMA National Electrical Manufacturers

Association 1300 North 17th St, Suite 1847

Rosslyn, VA 22209

Heat Deflection Temperature The temperature at which a composite specimen begins to deflect when exposed to a prescribed load.

NFPA National Fire Protection Association 1

Batterymarch Park P.O. Box 9101 Quincy, MA

02269-9101

Heat Distortion Temperature

See Heat

Deflection Temperature, both terms are used.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

190

Industry Acronyms and Enclosure Terms

Non-hazardous Areas

Area where electrical equipment is installed and ignitable flammable gases and vapors; flammable and combustible liquids; combustible dusts or ignitable fibers and flyings are not present. See NEC Articles 501-

501 and 511-517 as well as the above definition of Hazardous Areas.

Non-ventilated

Constructed so as to provide no intentional circulation of external air through the enclosure.

Ohms per Square

A measurement unit for electrical continuity of the metal coating applied internally to fiberglass enclosures for EMI/RFI shielding. The surface resistance (conductivity) measurement is without units because the surface areas does not influence the reading, i.e., measurements will yield the same result over 1 in2, 1 cm2 or 1 m2.

Outdoor Locations

Areas which are exposed to the weather.

Relative Permittivity

Is the ration of the capacitance of a particular material to the capacitance of air. The relative permittivity of most insulating materials varies from 2 to 10, air having 1. Higher values indicate greater insulating qualities.

RFI

Radio Frequency Interference.

Interference caused by radio waves which emanate from commercial radio and television stations, amateur radio broadcasts, radar, microwave ovens, etc. Radio waves are usually well defined in terms of amplitude and frequency.

Seamless Gasket The polymer gasket which is automatically dispensed and chemically reacts to form a gasket which has no seams.

SMC

Sheet Molding Compound. The fiberglass-polyester material used to mold Stahlin

Enclosures. The compression molding process used to make Stahlin fiberglass enclosures.

Specific Gravity

Is the ration of the density of a material to the density of water. It can be obtained by dividing a material’s density in lbs/ft to the 3rd power by

62.36.

Specific Heat

(Thermal Capacity) Defines how much heat is needed to raise the temperature of one pound of material one degree F. It is measured in BTUs per pound per degree Fahrenheit (BTU/lb/~).

Higher numbers mean that it takes more heat energy to raise the temperature of a material.

Strip Gasket The neoprene material which is cut in strips and attached to the enclosure with an adhesive.

Temperature Rise The temperature difference between air inside the enclosure and the ambient air outside the enclosure.

Tensile Elongation

When a specified size and shape bar of a material is pulled, it gets longer. Elongation tells how much longer it gets before it breaks.

Tensile Modulus

Measure of the ability of a material to withstand load without permanent deformation. It is normally measured as the slope of a the straight line portion of a plot of stress vs. strain. Is is measured in millions of pounds per square inch.

Tensile Strength

Describes how much of a non-moving load a material can withstand before it no longer returns to its original length upon removal of the load.

Tensile strength is measured in thousands of pounds per square inch. Higher numbers indicate materials which can withstand a stronger pull before failure.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

191

Glossary

Industry Acronyms and Enclosure Terms

Thermal Coefficient of Expansion

Measures how much the length of a material will change when the material is heated or cooled.

The value given is based on the inch as a unit.

The number given shows how much this materials will increase in length if the temperature of the material is raised one degree Fahrenheit

(in/in/˚F). Higher numbers mean that the material will expand or lengthen more for each degree rise in temperature. Smaller numbers indicate relative stability to change no matter what temperature.

Glossary

UL

Underwriters Laboratories

333 Pfingsten Road

Northbrook, IL 60062

ULC

Underwriters Laboratories of Canada

7 Crouse Road

Scarborough, Ontario

Canada M1R 3A9

UV

Ultraviolet Light. The component of sun light above the visible spectrum that affects polymer materials in long term exposures.

Thermal Conductivity

Known as the K factor. It measures the transfer of heat from one side of a material to the other side.

It is measured as BTUs per hour per unit area

(square feet) for a thickness of one inch and a temperature difference of one degree Fahrenheit between both sides of the material in the same amount of time.

Thermal Radiation The transfer of energy by electromagnetic waves.

Thermoplastic

A polymer which becomes solid when the temperature falls below its melting point. A thermoplastic polymer, once cured, can be reheated, melted and shaped into something else.

Ventilated

Constructed so as to provide for the circulation of external air through the enclosure to remove excess heat, fumes, or vapors.

Volume Resistivity

Is the electrical resistance between opposite aces of a unit cube (1 cm to the 3rd power) of a given material. This resistance is expressed in ohms. Higher values indicate greater insulating qualities.

Water Absorption

A physical property of materials. A specimen of the material is weighed, placed in water for 24 hours and reweighed. The difference between the initial weight and the weight after water exposure is expressed as a percentage.

Thermoset

A polymer which is cured at a given temperature, an irreversible chemical reaction. A thermoset polymer, once cured, cannot be heated again and shaped into something else.

Torque Torque is the tendency of a force to rotate an object about an axis. Just as a force is a push or pull, torque can be thought of as a twist. The unit of measure is generally expressed in foot pounds or inch pounds.

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

192

Stahlin Enclosures Catalog Part Number Index

Prefix Family . . . . . . . .Suffix

DiamondShield Series

DiamondShield Opaque Cover Series

DS60604 thru 201610 . . . . . . . .W

DS60604 thru 201610 . . . . . . . .HW

DS60604 thru 201610 . . . . . . . .HPL

DS60604 thru 201610 . . . . . . . .HLL

Page No.

14 - 39

16 - 21

16, 20, 21

17, 20, 21

18, 20, 21

19, 20, 21

DiamondShield Clear Cover Series

DSCC60604 thru 16148 . . . . . .W

DSCC60604 thru 16148 . . . . . .HW

DSCC60604 thru 16148 . . . . . .HPL

DSCC60604 thru 16148 . . . . . .HLL

DiamondShield Window Series

DSW60604 thru 201610 . . . . . .HPL

DSW100806 thru 201610 . . . . .HLL

DiamondShield Panels 32 - 37

P806 thru 2016 . . . . . . . . . . . . .ASAL

CP606 thru 2016 . . . . . . . . . . . .AL

35

36

BP66 thru 2016 . . . . . . . . . . . . .AL,CS,SS,FG 36

P806 thru 2016 . . . . . . . . . . . . .SWAL

P606 thru 2016 . . . . . . . . . . . . .STAL

37

37

DiamondShield Panel Kits 38 - 39

Panel and Accessory Combination Kits, Includes Panel

Panel Accessory Kits, Panel NOT Included

Other Accessory Kits

DiamondShield Cover Only 39

DS606 thru 2016 . . . . . . . . . . . .CVR

DSCC606 thru 1614 . . . . . . . . .CVR

DSW606 thru 2016 . . . . . . . . . .CVR

22 - 27

22, 26, 27

23, 26, 27

24, 26, 27

25, 26, 27

28 - 31

28, 30, 31

29, 30, 31

39

39

39

Prefix Family . . . . . . . .Suffix

Classic Series

. . . .

Classic Opaque Cover Series

CL707 thru 1513 . . . . . . . . . . .W

CL707 thru 1513 . . . . . . . . . . .HW

CL707 thru 1513 . . . . . . . . . . .HL

CL1311 thru 1513 . . . . . . . . . .HLL

CL707 thru 1513 . . . . . . . . . . .HPL

Classic Window Series . .

CLW1311 . . . . . . . . . . . . . . . .W

CLW707 thru 1513 . . . . . . . . .HW

CLW1311 thru 1513 . . . . . . . .HLL

CLW707 thru 1513 . . . . . . . . .HPL

Small Junction Series

CF332 thru 1732 . . . . . . . . . . .None

F763 thru 963 . . . . . . . . . . . . .None

PushButton Series

CF1PB thru 6PB . . . . . . . . . . .None

CF1PB thru 6PB . . . . . . . . . . .-22

F4PBW thru 9PBW . . . . . . . . .None

Page No.

40 - 53

40 - 45

40, 45

41, 45

42, 45

43, 45

44, 45

48 - 53

48, 52, 53

49, 52, 53

50, 52, 53

51, 52, 53

54- 59

56, 57

58, 59

60 - 67

62 - 63

64 - 65

66 - 67

J / RJ Series

J Series – Opaque Cover

J604 thru 2016 . . . . . . . . . . . .W

J604 thru 2016 . . . . . . . . . . . .HW

J604 thru 2016 . . . . . . . . . . . .HLL

J604 thru 2016 . . . . . . . . . . . .HPL

J806 thru 2016 . . . . . . . . . . . .FHW

J1008 . . . . . . . . . . . . . . . . . . .FHAPL

68 - 107

68 - 77

70, 75, 76, 77

71, 75, 76, 77

72, 75, 76, 77

73, 75, 76, 77

74, 75, 76, 77

76

continued next page

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

193

Catalog Part Number Index

Prefix Family Suffix Page No.

Prefix Family

J / RJ Series

continued

JW Series w/ Window

JW604 thru 2016 . . . . . . . . . . . .HLL

JW604 thru 2016 . . . . . . . . . . . .HPL

RJ Raised Cover Series

RJ604 thru 2016 . . . . . . . . . . . .W

RJ604 thru 2016 . . . . . . . . . . . .HW

RJ604 thru 2016 . . . . . . . . . . . .HLL

RJ604 thru 2016 . . . . . . . . . . . .HPL

RJW Raised Cover w/ Window

RJW1008 thru 1816 . . . . . . . . .HLL

RJW604 thru 2016 . . . . . . . . . .HPL

JCC Clear Cover Series

JCC808 thru 1212 . . . . . . . . . . .W

JCC808 thru 1212 . . . . . . . . . . .HW

JCC808 thru 1212 . . . . . . . . . . .HLL

JCC808 thru 1212 . . . . . . . . . . .HPL

JCC808 thru 1212 . . . . . . . . . . .FHW

JCC808 thru 1212 . . . . . . . . . . .FHLL

JCC808 thru 1212 . . . . . . . . . . .FHPL

FatBoy SSH Series

J8068 thru 201617 . . . . . . . . . .SSH

J8088 thru 201617 . . . . . . . . . .SSH

TeleControl Series

J1407 . . . . . . . . . . . . . . . . . . . . .TC

68 - 107

78 - 81

78, 80, 81

79, 80, 81

82 - 87

82, 86, 87

83, 86, 87

82, 86, 87

85, 86, 87

88 - 91

88, 90, 91

88, 89, 91

92 - 99

92, 99

93, 99

94, 99

95, 99

96, 99

97, 99

99, 99

100 - 105

101 - 102

103 - 105

106 - 107

106 - 107

Index

Suffix Page No.

PolyStar

Series

PC606 thru 1816

PC606 thru 1816

None

CC

108 - 113

110, 112

111, 112

PolyStar Swing Panel Kits PC606PK thru

PC1816SPK

Accessories

113

PCSNK

PCSPMK

PCLATCHKIT

113

113

113

PCACCESSORYKIT 113

DuraBoxx

®

Series

DuraBoxx ® Series Flush Fitting Cover

D333 thru 16165 . . . . . . . . .W

DL18127 thru 24168 . . . . . .W

DuraBoxx ® Series Clear Cover

DCC554 thru 594 . . . . . . . . .W

DuraBoxx ® Series Back Panels

D333 thru 16165 . . . . . . . . .BP

DL18127 thru 24168 . . . . . .BP

NewSentry Series

J442 thru 12126 . . . . . . . . . .PVC

114 - 119

116 - 119

116 - 117

118 - 119

117

117

153

153

153

120 - 123

122 - 123

N Series

Opaque Cover

N16107 thru 363613 . . . . . .HWT

N16107 thru 363613 . . . . . .FHLWT

N24126 thru 363012 . . . . . .WT

N20168 thru 363613 . . . . . .RT

N20168 thru 363613 . . . . . .FHLRT

N20208 thru 363613 . . . . . .no suffix

124 - 139

126 - 133

126, 132-133

127, 132-133

128, 132-133

129, 132-133

130, 132-133

131, 132-133

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

194

Stahlin Enclosures Catalog Part Number Index

Prefix Family . . . . . . . .Suffix Page No.

N Series

continued

NW Series – Bonded Window

NW201610 thru NW483612 . . .HW T

134-135

134 - 135

Control Tower

N483612 thru 603616 . . . . . . . .No Suffix

N483612 thru 603624 . . . . . . . .HWT

N483612 thru 603616 . . . . . . . .FHLWT

N483612 thru 603616 . . . . . . . .RT

N722525 . . . . . . . . . . . . . . . . . .FS

N722418 thru 903636 . . . . . . . .FSHWT

N722418 thru 903620 . . . . . . . .FSRT

N364812 thru 54428 . . . . . . . . .DDHWT

N364812 . . . . . . . . . . . . . . . . . .DDFHLWT

N364812 thru 54428 . . . . . . . . .DDRT

N724818 thru 726018 . . . . . . . .FSDD

N604810 thru 907236 . . . . . . . .FSDDHWT

N727212 thru 727220 . . . . . . . .FSDDFHLWT

139

N606012 thru 727218 . . . . . . . .FSDDRT

139

N722525 thru 723618 . . . . . . . .FSFHLWT

139

139

139

139

139

139

139

139

139

139

139

139

139

139

Disconnect Enclosures

C2016 thru C3630 . . . . . . . . . . .None

140 - 143

142 - 143

Prefix Family . . . . . . . .Suffix Page No.

Accessories

PluggIt

144 - 159

145

Breather & Drain Vents 144

Back Panels 150- 331

Back Panel – DS, J, JCC, RJ, CL, PC, F

BP64 thru 2016 . . . . . . . . . . .AL, FG, SS, CS 150

Back Panel – N Series

BP1610 thru 9072 . . . . . . . . . .AL, CS

BP1610 thru 3636 . . . . . . . . . .SS

Back Panel – C Disconnect

BP2016 thru 3630 . . . . . . . . . .CD

151

151

150

Dead Front Panels

Classic Series

DF707 thru 1513 . . . . . . . . . . .no suffix

J Series . . . . . . . . . . . . . .

1008 thru 2016 . . . . . . . . . . . .DF

N Series . . . . . . . . . . . . .

2016 thru 3630 . . . . . . . . . . . .DF

Fiberglass Trough & Strut

FT6612 thru 66120 . . . . . . . . .None

20P2000 thru 20P1000 . . . . . .None

154

155

155

158 - 159

158

159

Other Accessories 144 - 159

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

195

Notes

Stahlin Enclosures

500 Maple Street, Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

• www.stahlin.com

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

196

Stahlin Non-Metallic Enclosures

500 Maple Street

Belding, MI 48809

Phone: 616-794-0700

Fax: 616-794-3378

Website: www.stahlin.com

Stahlin Non-Metallic Enclosures

A Member of The Robroy Industries Group

©2011 Stahlin Non-Metallic Enclosures

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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