CBR1000RR Slip-on Instructions

CBR1000RR Slip-on Instructions
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
5. Install the muffler bracket using the supplied bracket and
OEM nut and bolt.
2. Remove the seat cowl, and the seat.
Honda
CBR1000RR
6. Loosely attach the V.A.L.E.TM muffler to the stainless
steel V.A.L.E.TM connector tube using the supplied
6x14mm socket head cap screws and 6mm split
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-2060406V / 005-2060407V / 005-2060408V
Muffler Inlet
X-Lite™ Ring
Slip Tube
3. Mark the location of servo. Disconnect Servo Butterfly
valve cable and re-route cable as shown (It will be
removed later with exhaust). Return servo to its original
location or engine light may be tripped.
washers.
7. Loosely slide the barrel clamp over the stock header
pipe. Install the muffler assembly to the bike by
attaching the muffler clamp to the custom bracket using
Parts List
Qty.
Description
1
M-2 Muffler Canister 1
Slip-On Tube Assembly 1
HARDWARE KIT
1 Custom Mounting Bracket
1 X-Ring Kit
1 Canister Clamp
1 Barrel Clamp
1 8x20mm Socket Head Cap Screw
1 8mm Aluminum Washer
1 8mm Flange Nut
2 TBR Sticker Kit
Part Number
Varies
005-20604S
005-206-3
005-206B
005-7-2-3KIT
005-2C
005-27-63MSH
005-SHF820
005-WA8
005-FN8
015-10212
V.A.L.E.™ Assembly Detail
4. Remove the muffler mounting bolts & muffler assembly.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all
stock components for possible use later.
(Continued on page 2)
Honda
CBR1000RR
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-2060406V / 005-2060407V / 005-2060408V
Care & Cleaning
(Continued from page 1)
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
the supplied depressed washer, bolt and nut.
8. Once the muffler is aligned tighten the 4 6x14mm V.A.L.E.TM
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a
soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
screws with the supplied ball end hex key.
9. Tighten the barrel clamp.
10. Check your work and clean all fingerprints
11. Re-install the seat cowl and seat.
12. Make sure everything is aligned and tighten all hardware.
13. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside the
pipe burnin g off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
Qty. Description
Part Number
1
M-2 Muffler Canister 1
Slip-On Tube Assembly 1
HARDWARE KIT
1
Custom Mounting Bracket
1
X-Ring Kit
1
Canister Clamp
1
Barrel Clamp
1
8x20mm Socket Head Cap Screw
1
8mm Aluminum Washer
1
8mm Flange Nut
2
TBR Sticker Kit
Varies
005-20604S
005-206-3
005-206B
005-7-2-3KIT
005-2C
005-27-63MSH
005-SHF820
005-WA8
005-FN8
015-10212
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
Two Brothers Racing products are intended for closed course competition purposes
only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically
disclaims any warranties of merchantability or fitness for a particular purpose and
disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts.
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