Full System (2015)
Installation Instructions
1.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on the side
stand or ideally a rear service stand.
2.
Remove O2 sensor from OEM header pipe.
7.
Attach the TBR header assembly using OEM hardware
and gaskets. Leave loose for now.
8.
Attach supplied muffler mounting bracket using two
OEM bolts and two 6mm flange nuts (provided).
9.
Install barrel clamp and O2 adaptor onto slip-tube.
Yamaha
FZ-07
Full Exhaust System
Part # 005-4070105-S1
3.
4.
Loosen head pipe hardware.
Remove foot peg mounting bolts and retain assembly out
of way to gain access to muffler mount.
10. Apply thin layer of anti-seize to slip-tube and attach to
muffler using supplied hook springs.
5.
Remove muffler mounting bolts.
IMPORTANT - PLEASE READ CAREFULLY
11. Slide muffler/slip-tube assembly into position on header
pipe.
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read
all instructions first before starting installation. Make sure the vehicle and
exhaust system are completely cool before starting the installation. Also, make
sure the vehicle is secure on a center stand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
6.
Remove OEM exhaust assembly.
12. Apply small amount of anti-seize to O2 sensor threads
and install O2 sensor into head pipe.
Installation Instructions
13. Attach muffler clamp to bracket using supplied 8x16mm
socket head bolt and 8mm flange nut. Leave loose for
now.
Yamaha
FZ-07
Full Exhaust System
Part # 005-4070105-S1
14. Re-attach foot peg assembly to frame.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a
few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
15. Tighten barrel clamp.
Titanium Header System: Polished titanium pipes will experience color shift ranging from
deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
16. Double check all work making sure you have proper
fitment and all hardware is tight.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Off road - #005-10038MX) that include
everything you need to easily do it yourself.
Parts List
Qty.
Description
1
Muffler
1Header
1Slip-Tube
1Clamp
1Bracket
1
Flange Bolt 8x16mm
2
Springs 45mm Swivel Hook
1
Flange Nut 8mm
2
Flange Nut 6mm
1
Barrel Clamp
1
O2 Sensor Plug Kit
1
Permatex Anti-Seize Lubricant
1
Spring Puller
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Off road - #005-10038MX) that include
everything you need to easily do it yourself.
Part Number
8” Carbon S1
005-40701H
005-40701S
005-2C-S1H
005-407-B
005-FB816
005-S45
005-FN8
005-FN6
005-27-63MSH
005-92-22KIT
031-P09175
005-SP
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all Off road canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense
heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
17. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
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