Installation Instructions 1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on a centerstand or ideally a service lift. 7. Remove the rear fender. 2. Remove the seats and rear tail section. V.A.L.E. TM 2007 Honda V a r i a b l e A x i s L o c k i n g E x h a u s t 8. Remove the muffler mounting bolts & muffler assembly, including the 8mm head bolt on the right side of the tail. CBR1000RR V.A.L.E.™ Slip-on Exhaust System with M-2 Canister Part # 005-1810406V / 005-1810407V / 005-1810408V 3. Remove right side passenger peg assembly and right side rear set. 9. Remove mid-pipe section. 4. Remove right side heat shield and heat shield cover. Parts List Qty. Description 1 M-2 Muffler Canister 1 Slip-On Tube Assembly 1 HARDWARE KIT 1 X-Ring Kit 1 Muffler Canister Clamp Halves (set of 2) 1 Barrel Clamp 1 Stainless “L” Bracket (set of 2) 4 8mm Nylon Lock Nut 2 8x20mm Socket Head Cap Screw 2 8x35mm Flange Bolt Part Number Varies 005-18101S 005-181-3 005-7-2-3KIT 005-2C3 005-27-63MSH 005-112B 005-NN8 005-SH820 005-FB835 10. Re-install the OEM Heatshield. 5. Remove the exhaust valve cables from servo under seat key latch. 11. Install the “L” brackets (left and right) provided as shown, underneath the fender using the supplied 8mm x 35mm flanged hex bolts, nylon lock nuts and stock washers in the same bolt location of the stock muffler mounting bolts. Be sure to use loctite on these brackets and torque bolts to 15-18 ft. lbs. IMPORTANT - PLEASE READ CAREFULLY We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later. 6. Remove the clamp joining the header to the muffler assembly. (Continued on page 2) Installation Instructions 15. Line the muffler up and center it inside the rear fender. 2007 Honda V.A.L.E. TM V a r i a b l e A x i s L o c k i n g E x h a u s t CBR1000RR V.A.L.E.™ Slip-on Exhaust System with M-2 Canister Part # 005-1810406V / 005-1810407V / 005-1810408V (Continued from page 1) 12. Loosely attach the V.A.L.E.TM muffler to the stainless steel V.A.L.E.TM connector tube using the supplied 6x14mm socket head cap screws and 6mm split washers. 16. Once the muffler is aligned tighten the 4 6x14mm V.A.L.E.TM screws with the supplied ball end hex key. Muffler Inlet X-Lite™ Ring Slip Tube 17. Tighten the muffler clamps halves Care & Cleaning Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance. Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. V.A.L.E.™ Assembly Detail 18. Tighten the barrel clamp. Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. 19. Check your work and clean all fingerprints Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec. 13. Loosely slide the barrel clamp over the stock header pipe. 20. Re-install the stock fender, seat cowl, seat, passenger peg mount, rear set, plastic heat shield, and anything else that you may have loosened or removed during installation. 14. Install the top clamp half first (note orientation of clamp half see photo). After the top clamp has been positioned in place with the ears of the clamp under the “L” bracket, install the bottom half of the bracket. Loosely install the supplied 8mm x 20mm screws. Care & Cleaning 21. Make sure everything is aligned and tighten all hardware. 22. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/ manufacturing oil from inside the pipe burnin g off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness. Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself. Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters. Warranty Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts. 2007 Honda V.A.L.E. TM V a r i a b l e A x i s L o c k i n g E x h a u s t CBR1000RR V.A.L.E.™ Slip-on Exhaust System with M-2 Canister Part # 005-1810406V / 005-1810407V / 005-1810408V Qty. Description 1 M-2 Muffler Canister 1 Slip-On Tube Assembly 1 HARDWARE KIT 1 X-Ring Kit 1 Muffler Canister Clamp Halves (set of 2) 1 Barrel Clamp 1 Stainless “L” Bracket (set of 2) 4 8mm Nylon Lock Nut 2 8x20mm Socket Head Cap Screw 2 8x35mm Flange Bolt Part Number Varies 005-18101S 005-181-3 005-7-2-3KIT 005-2C3 005-27-63MSH 005-112B 005-NN8 005-SH820 005-FB835
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