Adjustable Depth Liner Manual

AK08xxxS Adjustable Depth Liners
WARNING:
When building a custom hood for a power pack, always follow all applicable construction codes and standards.
See the illustrations and table below to locate your liner choice and use corresponding custom hood
base dimensions. For the liner installation, only the bottom of the custom hood is needed. Do not
finalize the entire custom hood yet, because an opening is needed for the power pack.
Recommended
thickness:
3/4''
2 1/16''
A
B
Plywood base thickness: 3/4”
Liner
Model
Power Pack Custom Hood
Model
Exterior Width
*Inside
Width (A)
AK0800AS AK8000AS
30 inches
AK0836AS AK8100AS
36 inches
28 1/2”
34 1/2”
AK0806AS
36 inches
34 1/2”
42 inches
40 1/2”
46 1/2”
52 1/2”
58 1/2”
28 1/2”
34 1/2”
34 1/2”
40 1/2”
46 1/2”
52 1/2”
58 1/2”
34 1/2”
40 1/2”
46 1/2”
52 1/2”
58 1/2”
and
AK0842AS
AK8200AS
AK0848AS
48 inches
AK0854AS AK8300ASX
54 inches
AK0860AS
60 inches
AK0840AS
AK0846AS
AK8400AS
30 inches
36 inches
AK0886AS
36 inches
AK0882AS
42 inches
AK0888AS
48 inches
54 inches
AK0884AS
AK0880AS AK8800AG
60 inches
AK0886BS
36 inches
and
AK8800AS
AK0882BS
42 inches
AK0888BS
AK0884BS
48 inches
54 inches
AK0880BS
60 inches
*Inside Depth (B)
Without Backboard
**With Backboard
17 1/2” - 20 1/2”
17 1/8” - 20 1/8”
20 1/2” - 23 1/2”
20 1/8” - 23 1/8”
20 1/2” - 23 1/2”
20 1/8” - 23 1/8”
17 1/2” - 20 1/2”
17 1/8” - 20 1/8”
20 1/2” - 23 1/2”
20 1/8” - 23 1/8”
26 1/2” - 29 1/2”
26 1/8” - 29 1/8”
*Dimension does not include 3/8” wide flange around liner.
**The inside depth shown in the table above assumes a minimum cabinet backboard thickness of 3/8”.
FIG 1: Zephyr recommends the base of the custom hood to be 3/4” thick plywood. The sides,
front and backboard (if included) of the custom hood to be 3/4” thick, assuming standard
cabinet widths.
Consider the shape and size of the power pack to determine the configuration of the custom hood.
For more details, refer to the installation manual of the power pack.
Zephyr Ventilation 2277 Harbor Bay Pkwy, Alameda, CA 94502
Tel: 1.888.880.8368 Fax: 1.888.990.8368
e-mail: [email protected]
FEB15.0301
1
www.zephyronline.com
Installation -
FIG 1
CAUTION:
Before installing, remove any protective film from all parts.
The custom hood liner must be installed before the power pack unit. For installation into shallow
cabinets (20-1/2” to 21-1/2“ inside depth) the power pack must be installed before the liner front
panel section. This must be done because the power pack flange must fit under the liner front
panel section when an overlap occurs.
Refer to power pack instructions for mounting height details.
1
2
A
C
A
A
B
Temporarily install the main liner plate (B) to
the external base of the custom hood (C).
When inserting the main liner plate, push
slightly on the pads (A) to prevent damage.
Main liner plate should be positioned as far
back as possible.
Install 1 small pad (A), included in the
hardware package, to each side of the main
liner plate. (See figures 1 and 2)
3
4
B
Cut out an opening in the bottom of the
custom hood.
Using a pen, mark the outline of the future
opening for the power pack. Remove the
main liner plate (B) from the custom hood.
6
5
D
Slide the front panel section (D) into the nose
of the custom hood base. Take care not to
scratch the main liner plate when installing
the front panel section of the liner. Assemble
it to the cabinet using (3) 1/2” screws for 30”/
36”/42” custom hood exterior width and (4) for
48”/54”/60” custom hood exterior width.
Reinstall the main liner plate to the base of
the custom hood and secure it with (5) 3/4”
screws for 30”/36”/42” custom hood exterior
width and (6) for 48”/54”/60” custom hood
exterior width.
Note: When installing the power pack it will need to be secured to a wood surface and not only to
the liner. See power pack installation manuals for more detailed mounting instructions.
2
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Installation - Power Pack Liner
AK08xxxS Adjustable Depth Liners

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