Full System (2006
Installation Instructions
1. Make sure the quad is completely cool before starting
the installation. Make sure the quad is secure on a level
surface and the wheels are chocked to prevent the quad
from rolling.
V.A.L.E.
TM
2006-10 Honda
V A R I A B L E
A X I S
L O C K I N G
2. Remove the two bolts securing the OEM muffler to the
frame.
E X H A U S T
TRX450R
V.A.L.E.™ Complete Exhaust System with M-7 Aluminum Canister
Part # 005-1440106V
3. Loosen the OEM clamp connecting the slip tube to the
header.
4. Carefully remove OEM muffler assembly from quad.
5. Remove headpipe
6. Install TBR headpipe and snug header bolt, but do not
tighten yet.
7. Use the 4 (four) 6 x 14mm socket head cap screws
and split lock washers provided to loosely attach the
X-Lite™ ring to muffler inlet.
9. Securely tighten the 4 (four) 6 x 14mm socket head cap
screws of the V.A.L.E. assembly.
10. Securely tighten headpipe nuts.
11. Double check to make sure that all hardware is tightened
** If you remove the airbox lid, we recommend using a
172 main jet with the needle clip in the 6th position
from the top.
12. Before you run the quad, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke to
appear the first time you start the quad. This is packing/
manufacturing oil from inside the pipe burning off. Check
for gaps or leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
8. Attach muffler canister to frame using OEM bolts. Tighten
both bolts securely.
Muffler Inlet
X-Lite™ Ring
IMPORTANT - PLEASE READ CAREFULLY
S-Bend Tube
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
V.A.L.E.™ Assembly Detail
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
V.A.L.E.
TM
V A R I A B L E
A X I S
L O C K I N G
E X H A U S T
2006-10 Honda
TRX450R
V.A.L.E.™ Complete Exhaust System with M-7 Aluminum Canister
Part # 005-1440106V
Qty. Description
Part Number
1
1
1
1
1
1
1
005-144-206M
005-14401S
005-14401H
005-122-15
005-144-3C
005-106S
005-7-2-3KIT
Muffler Canister M-7 Aluminum
Stainless Steel S-Bend Slip On Stainless Steel Header
Aluminum Header Flange
HARDWARE KIT
Spark Arrestor (Installed)
X-Ring Kit
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