BUDGIT HI-CAP Standard, Audio Lift Regulator, Spark and Corrosion Resistant Chain Hoist OPERATION, SERVICE AND PARTS MANUAL

OPERATION, SERVICE
AND PARTS MANUAL
“ ALUMINUM
HI-CAP®
~ CHAIN HOISTS
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3 TO 12 TON RATED LOADS
~~ STANDARD MODELS
AUDIO LIFT REGULATOR MODELS
12181
LIFT- TECH INTERNATIONAL, INC.
CRANE AND HOIST OPERATIONS
MUSKEGON, MICHIGAN 49443 |
LIFTTECH ER
COPYRIGHT, 1993, LIFT-TECH INTERNATIONAL, INC. PART NO.113534-3
NOVEMBER, 1923
FOREWORD
This book contains important information to help you”
operate, maintain and. service your new BUDGIT
Aluminum HI-CAP Chain Hoist. We recommend that you
- Study its contents thoroughly before putting the hoist ...
into use. Then, through proper application of operating
procedures and by practicing recommended mainten-
. ance suggestions, you will acquire maximum lifting ser-
vice from your chain hoist.
It will likely be a long time before parts information is
needed; therefore, after becoming familiar with opera-
tion and maintenance procedures, we suggest that this |
book be carefully filed for future reference.
. When ordering replacement parts, it will be necessary
| that you include with your parts order the hoist Model |
_. Number and Catalog Number which are stamped on the
nameplate located on top of chain hoist frame.
. Com plete inspection, maintenance and overhaul service
is available for HI-CAP chain hoists at any c of the Author-
ized BUDGIT Repair Stations.
The hoists in this manual conform to ANSI E Over-
head Hoists, by American National Standards institute,
BR Inc.; 1430 Broadway, New York, NY 10018.
a Information in this book is subject to change without
notice.
| WARNING )
… Equipment illustrated and described in this
. manual is not designed or suitable for lifting or
lowering persons.
GENERAL INFORMATION
INSTALLATION AND OPERATION
MAINTENANCE .
REPLACEMENT PARTS
1. Installation ................._ 2.0. sr00r0c0. 0 .
2. Pre-Operational Checks ....... J
3. Operation ee anne
4. Operating Precautions ........ eee
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3. Annual Inspection ............. e... PT
4, Lubrication ............_eeeeeeesrrarereraszaroo.
5. Trouble Shooting ............... 2d... 1140
6, Disassembly and Reassembly ............. ere
7. Reeving Load Chain. ............eeeeeeensreaemea
8. Testing Chain Hoist............_e_ec_0resoooooco..
9. Test Procedure for Audio Lift Regulator Models .....
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3 and 4-Ton Chain Hoist Parts .......... )
Figure 10.
Figure 11. 5 and6-Ton Chain Hoist Parts ..........
Figure 12. 8and10-Ton Chain Hoist Parts .........
Figure 13. 12-Ton Chain Hoist Parts ..............
TABLE OF CONTENTS
Page 2
Ya
ee
7444 0 | 7447 -
1449
Figure 1. Views of Various Sizes
GENERAL INFORMATION
1. RATED LOADS AND MODELS. BUDGIT Aluminum HI-
CAP Chain Hoists are built in seven (7) rated loads (3, 4,
5, 6, 8, 10 and 12-ton) and in three model variations, They
are: Standard Models, Audio Lift Regulator Models, and
Spark and Corrosion Resistant Models.
a. Standard Models. These are designed for general pur-
pose lifting and have forged steel upper and lower
hooks, special alloy steel load chain, and natura! fin-
ished hand chain. Upper and lower hooks are equipped
with spring type latches. |
b. Audio Lift Regulator Models. “ALR” models are the
same as standard models, except they are equipped
with a built-in overload protection device. This device
replaces the conventional hand chain wheel and heips
provide protection for hoist and operator against dan-
gerous overloads. The Audio Lift Regulator not only
warns the operator by audible clicking when the chain
hoist begins to exceed its rated load, but also limits the
chain hoist’s lift capability whenever the overload be-
comes excessive. These models are identified in two
ways: (1) the catalog number on the chain hoist пате-
plate is prefixed by the letter “R” (Example: R-264), and
(2) triangular shaped red labeis with wording “Equipped
with Audio Lift Regulator’ are affixed on end covers at
both sides of chain hoist.
c. Spark and Corrosion Resistant Models. “SR” models
are designed for service in hazardous atmospheres and
areas where resistance to corrosion is vitally important.
These models have: bronze alloy hooks, with latches;
special chrome nickel stainless steel alloy load chains
and bronze alloy hand chains. For identity, the letters
“SR” are stamped on the chain block nameplate follow-
ing the catalog number (Example: 264SR).
2. DIFFERENCES BETWEEN SIZES. All 3 through 12-ton
BUDGIT Aluminum HI-CAP Chain Hoists are of the same
basic design, differing only in hook sizes, frames, lower
blocks and reeving of load chains. See Figure 1. 3 and
4-ton chain hoists are reeved with two (2) parts of chain;
5 and 6-ton have three (3) parts; 8-ton has four (4) parts;
10-ton has five (5) parts; and 12-ton has six (6) parts of
chain. Hoisting mechanism (gearing, load brake, load
sprocket, hand chain wheel) is common to all sizes.
Page 3
3/4" |
END V
Ÿ NEW
VISE JAWS
VIEW “A”
VIEW “B”
END VIEW
VISE JAWS
VIEW “С”
Figure 2. Opening Split Connecting Link
INSTALLATION AND OPERATION
1. INSTALLATION.
a. Install chain hoist by connecting the upper hook to
trolley, boom or structural support (one capable of hold-
ing combined weight of chain hoist and its rated load).
Be certain that upper hook is firmly seated in center of
hook saddle and the hook latch is properly closed over
hook opening.
NOTE: It may be necessary to remove latch
from hook before hook will fit over support.
Reinstall latch after hook is engaged.
— AA li a 0 Ao A al
E OY Y A O Y
! CAUTION 3
ag" a" E e QE
Do not suspend chain hoist from tip of hook.
Hook may open and cause chain hoist to slip
from its suspension.
b. Install chain hoist to insure load chain reaches all
parts of work area from which lifts will be made.
(1) Load chain must be long enough to reach load to be
lifted without placing any load on tail chain anchor. This
requires some slack in tail chain.
(2) If load chain is too short, order longer load chain from
factory. Do not alter load chain. Use only factory ap-
proved load chain.
¢. If hand chain is of improper length (chain should hang
1 to 2 feet above floor), modify its length as follows:
(1) Insert split connecting link in a vise so that three-
“quarters of the link is above the top of the vise jaws as
- shown in Figure 2A (an adjustable wrench may be used
in place of vise if preferred).
(2) Place wrench on top part of link, tighten jaws. Then |
twist tink open wide enough to Insert ends of chain to be
joined. See Figure 2B.
(3) Insert ends of chain on open link, make sure there is
no twist in the chain.
Page 4
(4) Place wrench on top part of link, tighten jaws and
twist back until link is closed.
2. PRE-OPERATIONAL CHECKS.
Check the foliowing before operating chain hoist with a
load:
a. Observe load chain for evidence of chain twist, indi-
cating lower block is capsized (turned over). Remove
chain twist by swinging lower block over and through
strands of chain.
b. Inspect load chain anchor pins in frame and in lower
block for good condition. Pins should be secure, not
bent or broken, and must solidly anchor chain ends.
¢. Check upper and load hook to be sure they have not
opened beyond correct opening (see Figure 4) and have
not become bent or otherwise damaged. Hook latches
must close properly over hook opening, should not be
bent or damaged, and springs should not be broken.
d. Make sure load chain is lubricated with a light coat of
penetrating oil and graphite.
3. OPERATION.
a. To Raise Load. Facing hand chain side of chain hoist,
pull down on right-hand hand chain, rotating chain
wheel clockwise.
b. To Lower Load. Facing hand chain side of chain hoist,
puli down on left-hand hand chain, rotating chain wheel
counterclockwise.
¢. HI-CAP chain hoists equipped with BUDGIT Audio Lift
Regulators are operated in the normal manner. The regu-
lator will warn the operator {by audible clicking of rollers
in detents) when load begins to exceed the rated capaci-
ty of the chain hoist. Continued pulling on the right-hand
chain {facing chain wheel side of chain hoist) will cause
the regulator to release and limit the chain hoist’s lift
capabilities if overload is excessive. At release (siip-
ping) of regulator, pull on hand chain lessens to about
one-third of the amount of pull present prior to release.
The load will not drop because it is being held by the
load brake.
` T - 1
d. See bage 12 foraverage hand chain puil to lift fufl load. -
4. OPERATING PRECAUTIONS.
Safe operation of an overhead hoist is the operator's
responsibility. Listed below are some basic rules that
can make an operator aware of dangerous practices to
avoid and precautions to take for his own safety and the
safety of others. Observance of these rules in addition”
to frequent examinations and periodic inspection of the
equipment may save injury to personnel and damage to
. the hoist.
The load slings or other approved devices must
be seated properly in the saddie of the hookand —
the hook latch must be closed before operating ;
hoist. |
Before lifting or pulling a load, the operator must.
be certain that load is not caught on any obstruc-.
tions. -
Before lifting or pulling a load, the operator must
be certain that hand and load chains are not
twisted and are free to take up load.
equipment.
WARNING )
Do not load hoist beyond rated load. See page
12 for average hand chain pull to lift full load...
The user is also here warned that overloading
of the hoist can take place by means other -
than applying a high hand chain force. Proper
rigging and observance of the rules listed
here can help avoid such external causes of
overload. Use good common sense and judg-
ment at all times.
Do not use hoist io lift or lower persons.
Never lift loads over people.
Do not use load chain as a sling or load binder.
Do not operate hoist with twisted, kinked, or
damaged load chain.
Never operate hoist with hooks that have
opened up.
Inspect hoist regularly and replace worn or
damaged parts. Do not operate a damaged or
malfunctioning hoist. |
Do not operate hoist unless lead hook, load
chain and hoist frame can be kept in a straight
line.
BUDGIT hand chain hoists are intended to be
used to lift or lower movable freight loads. Do
not use hoist tor attempting to free or dislodge |
stuck objects.
Do not remove or obscure warning labels.
Do read and understand this manual before
operating this hoist.
The supporting structure or anchoring means
must have a load rating at least equal to that of
the hoist.
Hoist must not be used in locations that will not
allow operator movement to be free of the load.
The operator shall ensure that he has firm foot-
ing or is otherwise secured before operating the
hoist.
Before using the hoist, the operator shall be cer-
tain that all personnel in the area are clear of the
load.
The operator shali not engage in any activity
which will divert his attention while operating
When starting to lift or pull, the load must be
moved a few inches at which time the hoist
should be checked for proper load holding ac-
tion. The operation shall be continued only after
the operator is assured that the hoist is operat-
ing properly.
The operator must not leave a loaded hoist unat-
tended at the end of a work shift or for extended
periods during the work shift. Where operations
are such that this condition cannot be avoided,
the operator must be assured that the condition
does not create a hazard to personnel or prop-
erty.
MAINTENANCE
1. GENERAL. The following are recommended mainten-
ance services and disassembly-reassembly procedures
~ for HI-CAP chain hoists. The inspections outlined are
based on average use of chain hoist. More frequent in-
spection intervals are recommended for chain hoists
subjected to severe service or exposed to adverse envi-
ronments.
7 PITCHES ———» —
© ONE.
: PITCH
USE ONLY A “KNIFE-EDGE” CALIPER TO
ELIMINATE POSSIBILITY OF FALSE READING BY
NOT MEASURING FULL PITCH LENGTH.
Figure 3. Checking Coil Load Chain Using Vernier
Caliper
2. MONTHLY INSPECTION.
a. Inspect Load Chain.
(1) Operate chain hoist under load and observe opera-
tion of chain over load sprocket in both directions of
chain travel. Chain should feed smoothly into and away
from the sprocket. If chain binds, jumps or is noisy, first
see that it is clean, properly lubricated, and free of
twists. If trouble persists, inspect chain and mating
parts for wear, distortion or other damage. |
(2) Clean chain for inspection. Examine visually for
gouges, nicks, weld splatter, corrosion or distorted
Page 5
links. Slacken chain and check bearing surfaces be-
tween links for wear. Case hardness of chain is about
015" deep. Chain must be replaced before the case is
worn through. Also check for elongation using a vernier
caliper (Figure 3). The chain should be gauged through-
out its entire length. The maximum gauge length allow-
able over 7 pitches is 8-1/16 inches. If chain exceeds this
dimension, it must be replaced. Chain with excessively
pitted, corroded, nicked, gouged, twisted or worn links
should be replaced using factory approved chain. Never
weld or attempt to repair coil chain.
NOTE: On spark resistant models, coil load
chains are stainiess steel and must be in-
spected for wear and lubricated more frequent-
ly than the standard alloy heat treated load
chain. Surface hardness treatment is no more
tnan .001” deep. |
|
$ CAUTION ;
lt must not be assumed that load chain is safe
because it measures below replacement point
given herein. Other factors, such as those men-
tioned in visual check above, may render chain
unsafe or ready for replacement long before
elongation replacement is necessary. |
WARNING )
When replacing load chain, use only factory ap-
proved chain conforming to factory specifica-
tions for material, hardness, strength and link
dimensions. Chain not conforming to BUDGIT
hoist specifications may be dangerous as it will
not fit in the load sprocket and chain guide cor-
rectly, causing damage to hoist, and'it will wear
prematurely, deform and eventually break.
(3) Check connection of tail end of load chain at side of
frame. Replace anchor pin if bent or broken.
(4) Check connection of load end of load chain at either
frame or lower biock (depending upon reeving). Replace
bent or broken connecting pin.
(5) Lubricate load chain if required. See paragraph 4,
below.
b. inspect Hand Chain.
(1) Operate unloaded hand chain hoist by overhauling
hand chain at siow rate and then at a rapid rate observ-
ing operation of chain over hand chain wheel. Follow the
instructions outlined in Section 2.a for inspecting hand
chain, Hand chain is not case hardened. Check for elon-
gation using a vernier caliper over 7 pitches as shown in
Figure 3. The maximum gauge length is 7-6/8 inches
over the 7 pitches. If the chain exceeds this dimension it
must be replaced.
Page 6
MEASURE.
OPENING
Hook Size Hook Throat Opening
Identification | Normal Replace Hook if
Letter | Number | Opening | Opening is Greater Than
— 6 1-3/8 1-9/16
| 7 | 1-12 1-11/16
J 9 1-7/8 2-1/8
K 11 2-114 2-9/16
L 12 2-112 2-7/8
— 13 3 3-7/16
N 14 3-3/8 3-7/8
Either a letter or a number as charted above is cast into body of
hook to indicate size. The letters “C,” “A,” or “B” which may
~ also appear on hook identify hook materiai. Dimensions given
are for standard hooks.
Figure 4. Correct Hook Openings (Upper and Lower
Hooks)
c. Inspect Lower Block.
(1) Check for bent or distorted hook. If hook is opened
beyond the opening dimension given in Figure 4, or has
more than 10 degrees twist from the plane of the unbent
hook, it must be replaced. Also check to see that hook
swivels. Lubricate if necessary.
(2) Check idler sprockets and bearings in lower blocks
for freedom of movement and signs of damage. Lubri-
cate if required. Replace damaged parts.
(3) Check hook latch. Repiace damaged or bent latch or
broken spring.
SEE ma aan ale mi ae a aE abe ple
TEE Yaya
$ CAUTION |
Hooks, upper or lower, damaged from chemicals,
deformation, cracks or that have been opened
beyond the proper hook opening as listed in
Figure 4 indicate that an overload condition has
occurred. internal or other damage to chain hoist
may have resulted at the time of such overload.
Check frame and lower block body for signs of
visible damage. If there is evidence of fracture,
the chain hoist should be disassembled and in-
spected for further possible damage from over-
loading. Refer to paragraph 3, below.
; ——
. - ^^.
. - 1
AL AA
d. inspect Upper Hook.
(1) Check for bent or distorted hook. If hook is opened
beyond the opening dimension given in Figure 4, it must
be replaced. Also check to see that hook swivels in
frame. Lubricate if necessary.
(2) Check hook latch. Replace damaged or bent latch or
broken spring.
3. ANNUAL INSPECTION. Chain hoist must be partially
disassembled to perform the following inspections. Re-
fer to paragraph 6, below, for disassembly and reassem-
bly procedure.
a. Inspect Load Brake and Overload Device.
(1) Remove chain wheel guide cover and lift out chain
wheel and load brake assembly. Refer to paragraph 6, b.,
(2). Unscrew load brake flange from hub of hand chain
wheel to inspect friction surfaces and ratchet. Check
friction surfaces on load brake flange, friction washer,
ratchet, and chain wheel hub. Check condition of rat-
chet teeth, pawl and pawl spring. Replace any parts
broken, scored, damaged or badly worn.
(2) On Audio Lift Regulator Models, the overioad protec-
tion device is built into the hand chain wheel. It is non-
adjustabie and cannot be disassembled for repair. Refer .
to paragraph 6, b., (4).
b. Inspect Idler Gears and Load Sprocket Gear.
(1) Remove gear cover, idler gears and pinion shaft as a
unit, paragraph 6, b., (9), and then disassemble pinion
shaft and idler gears from cover. Clean parts with a suit-
able cleaning solvent and air dry thoroughly. Inspect
“teeth on idler gears and check condition of needle bear-
ings in gears. Check teeth and splines on pinion shaft.
Replace any parts that are broken, damaged, or badly
worn.
(2) Remove load sprocket gear, paragraph 6, b., (10).
Clean gear with suitable cleaning solvent and inspect
condition of internal gear teeth and splines. Replace if
any teeth or splines are broken, damaged or badly worn.
(3) Visually inspect chain pockets in load sprocket. If ex- |
cessive wear or damage is observed; remove chain strip-
per, sprocket and chain guide as outlined in paragraphs
6, b., (8) and (11) and replace parts as necessary.
c. Reassemble and Test Chain Hoist. Reassemble chain
hoist foliowing assembly steps outlined in paragraphs
6, d., and 7. Lubricate during assembly using lubricants
specified in paragraph 4. After assembly is complete,
test chain hoist as outlined in paragraphs 8 and 9.
4. LUBRICATION. HI-CAP chain hoists are lubricated in-
ternally by the factory at assembly and will normally re-
quire no additional lubrication (except toad chain,
paragraph d., below} until the chain hoist is disas-
sembled for inspection or replacement of parts.
a. Lubricate chain hoist during assembly at the foliow-
ing points.
b. Lubricate upper and lower load hooks with heavy duty
graphite grease (Gredag #83 or equivalent) at assembly.
¢. Lubricate idler and sprocket gears, pawl shaft, brake
hub face and threads on brake flange and hand chain
wheel with grease (Shell EP-2 Alvania or equivalent) at
assembly. Apply only a light film of grease to brake hub
to prevent excess grease from entering brake mechan-
ism.
| WARNING
It is extremely important that load brake friction
washer be kept dry, as an oily film may cause
slippage, thereby, permitting a load to drop.
“d. Lubricate load chain periodically with light coat of
penetrating oil and graphite.
e. Lubricate needle bearings in load sprocket and idler
sprockets with a good grade of bearing grease.
i. Lubricate once each year or every 200 hours of opera-
tion.
5. TROUBLE SHOOTING. Common difficulties that are
likely to occur in chain hoist operation are listed in the
following table along with possible causes and
remedies.
TROUBLE
to chain.
POSSIBLE CAUSE | REMEDY
1. Hoist is hard to operate in hoisting a. Hoist is overloaded. a. Reduce load to within hoist rated
direction. | load.
b. Load chain is damaged, worn, b. Check chain for bent or twisted
elongated or binding between load
chain sprocket and guide.
e. Load chain dry, rusty, corroded or c. Clean chain by tumble polishing or
dirty with foreign material adhering
d. Load chain sprocket worn or d. Clean and inspect sprocket. Replace
clogged with foreign material.
e. Chain twisted.
links, gouges or nicks. Check for
wear between links and gauge chain
per paragraph 2.a.(2). Replace if
necessary.
clean with solvent. Lubricate per
paragraph 4.d.
if necessary.
e. Rereeve chain hoist keeping chain
free of twist.
Continued on next page
Page 7
Continued from page 7
TROU BLE
POSSIBLE CAUSE
REMEDY
_ not support load.
2. Load brake slips and chain hoist will | a. Brake friction surfaces coated with a. Remove and disassemble brake.
excessive oil or friction washers
Clean and buff friction washers or
block frame.
to bind.
glazed. install new washers.
.b. Brake parts w worn or damaged. b. Remove brake parts. Inspect brake
a. parts. Replace worn or damaged
- parts.
€. Load chain reeved incorrectly. — c. Remove load chain and install
correctly. (See Figure 8.)
3. Load brake drags, hard to lower a. Dirty or corroded internal parts. a. Remove and disassemble brake.
load. (Hand chain is hard to pull.) | | Clean and buff surfaces. Install
| brake. -
b. Brake friction surfaces scored. b. Refer to a. above. Replace И scored
| excessively.
с. Load gearing damaged from over Cc. Remove damaged gears and install
toading. new gears.
d. Chain binding. d. See items 1.b., 1.c., and 1.d.
4. Chain hoist works erratically. a. Load chain incorrectly installed. a. Remove load chain. Install chain
| correctly. (See Figure 8.) |
b. Load brake pawl or ratchet teeth b. Remove load brake parts. inspect
~ worn or damaged. parts. Replace damaged parts.
с. Frame cracked or mutilated. ec. Replace frame.
5. Frame damaged. a. Hoist subjected to overloading. a. Load chain hoist only to rated
b. Load-chain run too far through chain] b. Replace damaged frame.
Cc. Chain block subjected to extreme c. Operate chain hoist properly.
angular or side pulls. Causing chain
d. Chain block damaged by dropping or! d. Disassemble chain hoist. Inspect
capacity. Replace damaged frame.
Replace damaged frame.
throwing. chain hoist. Replace damaged parts
| | and assemble chain hoist.
6. Hooks opened. a. Chain hoist overloaded a. Replace opened hooks. Check for
other damage from overloading.
6. DISASSEMBLY AND REASSEMBLY.
a. General. HI-CAP chain hoists can be readily disas-
sembled and reassembled using only common tools. All
connections are splines. No keys or pressed fits are
used. |
b. Disassembly. Place chain hoist on suitable work.
bench with hand chain wheel side facing up and follow
steps (1) through (12) below.
LIFT COVER
STRAIGHT UP
Figure 5. Removing Chain Wheel Guide Cover
Page 8
(1) Remove three socket head cap screws and lockwash-
ers and lift straight up on chain wheel guide cover. See
Figure 5. Remove hand chain from chain wheel.
(2) Remove elastic stop nut from end of pinion shaft and lift
off flat washer and brake stop lug. Lift chain wheel and load
brake assembly from pinion shatt.
(3) To disassemble load brake, hold brake flange and turn
chain wheel counterclockwise, Remove ratchet and friction
washer from brake flange.
NOTE: Do not remove needle bearing assembly
from bore of ratchet unless bearing is damaged
and requires replacement. |
(4) On Audio Lift Regulator Models, the chain wheel and
regulator assembly is of a riveted construction and is
not to be disassembled. If chain wheel is worn or
damaged or if test, paragraph 9, shows that regulator is
not functioning properly, the complete chain wheel and
regulator assembly must be replaced.
(5) Remove brake pawl and shaft from frame. Do not
remove pawl spring and stud from frame unless replace-
ment is necessary.
(6) Remove load chain as follows: First disconnect tail
A Sr mr =
1 . :
end of chain from anchor at side of frame by removing
anchor pin. Next disconnect other end of chain from its
anchor at frame or lower block, depending upon chain
reeving. See Figure 8.
(a) On 3 and 4-ton models, drive out roll pin securing
chain anchor pin in frame and take out anchor pin, free-
‘ing end of chain.
(b) On 5 and 6- ton models, remove the retaining rings
from ends of anchor pin in lower block body. Remove an-
chor pin, freeing end of chain.
(c) On 8-ton models, drive out roll pin securing upper
idler shaft in frame and remove shaft, freeing upper idler
sprocket and chain anchor block. Drive out pin and
separate chain from anchor block.
(d) On 10-ton models, drive out roll pin securing anchor
pin in lower block body and remove anchor pin, freeing
end of chain.
(e) On 12-ton models, remove cotter pins from ends of
chain anchor pin at bottom of frame and remove anchor
pin, freeing end of chain.
(f) With both ends of load chain disconnected, pull chain
through frame and lower block to remove it.
(7) Remove upper idler sprockets from frame (5, 6, 8, 10
and 12-ton models) by driving out roll pins securing idler
shafts in frame. Push out shafts to remove sprockets
and washers. DO NOT remove needle bearings from
idler sprockets unless inspection reveals replacement
is necessary.
(8) Remove two screws and lockwashers fastening chain
stripper to load chain guide and lift out stripper.
NOTE: The load chain sprocket cannot be
removed from frame until stripper is removed
from guide.
(9) Remove four socket head cap screws securing gear
cover to frame and remove gear cover by tapping pinion
shaft with a soft face hammer to free cover. Idler gears
and pinion shaft will come off with cover. Remove shaft
and then disassemble idler gears by removing idler gear
retaining plate. DO NOT remove needle bearings from
idler gears unless inspection reveals replacement is
necessary.
(10) Place frame, gear side up, on bench. Remove spirai-
type external retaining ring from shaft of load chain
sprocket and lift off sprocket gear.
(11) Remove spiral-type internal retaining ring holding
load chain sprocket bearing assembly in frame, Turn
frame over on gear side and tap gently on bench to re-
move load sprocket and bearings from frame. Remove
chain guide from frame.
(12) Disassemble lower block assembly as follows, based
on chain hoist rated load.
(a) On 3 through 6-ton models; drive out roll pin and
remove idler shaft from body. Remove idler sprocket
and two washers.
{b) On 8 and 10-ton models, drive out two roll pins and
remove two idier shafts, two idier sprockets and four
spacer washers from body.
(c) On 12-ton model, remove key plate holding idier shaft
in end of lower block body, remove shaft and lift out
idler sprocket and two washers. Drive roll pin from idler
shaft at one side of lower block body and remove shaft,
two idler sprockets and four spacer washers.
NOTE: Do not remove needle bearings from
idler sprockets unless inspection reveals
replacement is necessary.
(d) To remove lower hook from body, remove cotter pin
{drive pin on 12-ton model) from hook nut, unscrew hook
from nut and separate hook, thrust bearing, load washer
‘and hook nut from lower block body.
¢. Cleaning and Inspection. Before reassembly, all parts
except brake friction washer and sealed bearings
should be thoroughly cieaned with a suitable cleaning
solvent. Inspect all parts to determine their serviceabili-
ty. Replace any parts that are excessively worn, cor-
roded or damaged.
(1) Check frame, covers and lower block body for cracks
or other damage. Check upper and lower hooks for dis-
tortion, nicks, elongated or bent shanks, or too wide
throat openings (Figure 4). Inspect hooks for cracks us-
ing dye penetrant, magnetic particle or other suitable
crack detecting method.
(2) Inspect load chain as outlined in paragraph 2, a.,
under “MAINTENANCE.”
{3) Inspect brake friction washer for glazing and wear. In-
spect faces of brake flange and ratchet for scoring and
hand wheel for wear or damage. Check paw! spring for
proper action and tension. Inspect acme thread on brake
flange and in hand chain wheel hub for damage. Inspect
hand chain wheel hub surface. Hard chrome must be
continuous and smooth. If scored or worn, replace hub.
(4) Inspect pinion shaft and gears for wear and damage.
Check chain sprocket and stripper for wear, distortion,
and damage.
d. Reassembly. The procedure to be followed to reas-
‘sembie chain hoist is in reverse order of the disas-
sembly steps outlined in paragraph b., above. Listed
below are special assembly precautions which should
be observed to assure proper assembly. Lubricate chain
hoist parts during assembly using lubricants specified
under “LUBRICATION.”
(1) Lower Block Assembly. When installing load hook in
lower block body, the load washer (3 through 6-ton
models) must be positioned over the hook shank with
beveled and recessed side facing down as shown in
Page 9
Figure 6. The thrust bearing must be installed over load
washer with stamped shield side facing up. Lubricate
shank of hook and thrust bearing.
COTTER PIN HOOK NUT
LOWER BLOCK
LOADWASHER THRUST
BEARING
BEVEL AND RECESS
DOWN
LOWER LOAD HOOK
HAND CHAIN WHEEL
Figure 6. Installation of Load Washer (3 Through 6-Ton)
(2) Load brake and hand chain wheel should be instalied
In the following manner.
(a) If pawl spring and stud were removed, install new
spring and stud in frame. Install brake pawl on pawl
shaft and insert shaft in frame.
{b} Apply a light film of grease to acme thread on brake
flange and install flange on pinion shaft in frame. Wipe
off any excess grease. Position friction washer over
flange.
(c) Press needle bearing (if removed) into bore of brake
ratchet and lightly grease. Install ratchet on flange over
friction washer. Teeth on ratchet must face in proper
direction to engage brake pawl. Apply a light film of
graphite grease to ratchet teeth. |
NOTE: Use care when assembling and greasing
brake parts to prevent any grease from getting
onto friction washer and mating surfaces on
flange and ratchet.
(d) Lube hub face lightly, allowing counterbores to ac-
cumuiate reserve amount. Screw hand chain wheel and
hub assembly onto acme thread of brake flange by furn-
ing clockwise until brake pawl and ratchet click. Con-
tinue turning until boss on chain wheel hub is at its
closest position to upper hook.
(e) Install brake stop lug on pinion shaft, positioned so
that gap between lug and boss on hub is 1/4” to 3/8”
wide, as shown in Figure 7. It may be necessary to
remove stop {ug and turn it over on shaft to achieve the
required gap.
Page 10
The lug must be counterclockwise of the boss,
as shown in Figure 7, for proper brake action.
{f) Install flat washer and elastic stop nut on threaded
end of pinion shaft to secure stop lug. Early model chain
biocks have external retaining ring in place of the flat
washer and stop nut.
(3) When installing hand chain on chain wheel, position
chain so that welds, Figure 7, are away from bottom of
chain pockets as shown. Hold hand chain in place on
chain wheel and install chain wheel guide cover. Secure
cover to frame with three socket head cap screws and
lockwashers.
7. REEVING LOAD CHAIN. If the load chain has been re-
moved from chain hoist during disassembly or for re-
- placement it must be reeved using the following se-
quence.
a. Insert tail end of load chain into pockets of the load
chain sprocket from the load side. Make sure the welded
side of links is facing outward from the sprocket.
b. Fasten the tail end of load chain to frame by inserting
the screw type anchor pin at position “A” in illustra-
tions. |
c. Now, using the lead end of the load chain, continue
reeving according to the illustration in Figure 8, ap-
plicable to your chain hoist. Make sure there is absolute-
ly no twist in the chain.
d. Anchor the lead end of the chain at point “B” in-
dicated in the illustrations. In order that the last link
falls in the correct position to be anchored, you must
“make sure the number of links in the chain agrees with
the following:
Fo
{ |
Le
. , ,
do
— _— —""
— — _—
DIAGRAM C
8-TON
hE dele EEE
"Eo o —
"a эн
— oy ——
DIAGRAM B
5 & 6-TON
DIAGRAM E
12-TON
DIAGRAMA
3 8 4-TON
—
DIAGRAM D °
10-TON
NOTE: To anchor the lead end of the chain in
the 8-ton chain hoist, it is necessary to pull the
idier sprocket shaft part way out. This allows
the chain anchor lug “C” to drop down so the
chain can be fastened to it. Then, place the an-
chor lug into position and push the idler shaft
back into place and install roll pin.
Figure 8. Reeving Diagrams
Page 11
“3and4-Ton — Odd number of links.
5and 6-Ton — Even number of links
8Ton — Even number of links
10-Ton — Even number of links
12-Ton .—
Even number of links
NOTE: The chain used in BUDGIT chain hoists .
was developed especially for hoisting. Ordinary
chain is unsatisfactory for use with BUDGIT
chain hoists, and if used, would be dangerous.
When replacing load chain, use only factory ap-
proved chain.
8. TESTING CHAIN HOIST.
à. General. After completion of reassembly and before
placing chain hoist in service, chain hoist should be
tested to insure proper operation. To test: Suspend
‚chain hoist from an overhead supporting member of suf-
~ ficient strength to carry combined weight of chain hoist
and test weight and make the following checks:
b. Check Operation.
(1) Pull hand chain rapidly in both directions. Hand chain -
and wheel should spin freely and load chain should
operate smoothly through chain hoist in both directions
of travel.
(2) Apply a light ioad (100 to 200 pounds) to load hook.
Pull hand chain to raise load. Lift load a short distance
off floor and release hand chain. Observe if brake locks
instantly and does not allow load to drift. Pull hand
chain to lower load and release chain. Observe if brake
stops load instantly and does not allow it to drift.
(3) Apply a rated capacity load to chain hoist and check
for smooth and proper operation in both raise and lower
directions. |
| WARNING )
Do not lift more than rated load except for test
purposes. If any load sustaining parts have
been aitered, replaced or repaired, hoist should
be load tested at 125% of rated capacity by a
designated, qualified person, with a written
report recording test load, as recommended in
ANSI B30.16 Safety Standards.
9. TEST PROCEDURE FOR AUDIO LIFT REGULATOR
MODELS.
a. General. The Audio Lift Regulator overload device is
manufactured and preset for your particular chain hoist.
There are no adjustments to be made and the regulator
is lubricated with special long lasting high graphite con-
tent grease. Observance of the following suggested test
procedure will assist you to operate your chain hoist
properly so as to permit you to obtain full benefit from
its overioad protection. It is recommended that the test
be performed at regular intervals based on type service
Page 12
to which chain hoist is subjected. For light service, an-
nual testing will be adequate. For medium service, test
every six months; and for heavy service, test every 90
days or oftener depending on severity of service.
b. Test Procedure.
{1} Suspend chain hoist on an overhead structure
capable of supporting weight of chain hoist and test
load specified in Figure 9.
(2) Attach load hook to a test load of the weight
specified in chart for the capacity of the chain hoist be-
ing tested. Operate chain hoist in raising direction to
take slack out of load chain.
(8) Attach a spring scale to R.H. hand chain (as viewed
facing hand chain wheel cover) and pull on scale. If regu-
lator is operating properly, it will release at or before the
— pounds-pull value listed in the “Maximum Hand Chain
. Pull At Initial Release” column in Figure 9.
PT Y Y O EEE a ЩИ
$ CAUTION
idilio mito al Ee F2 a
Pra ————
If reguiator does not release at or before the
maximum hand chain puil value, DO NOT con-
tinue to pull. The regulator assembly is not
operating and must be replaced. Pull beyond
that listed for initial release wiil greatly in-
crease overload and may cause damage to
chain hoist or other equipment.
(4) If regulator releases before lifting rated hoist capaci-
ty the regulator assembly must be replaced.
REPLACEMENT PARTS
The following parts illustrations and parts lists, cover
standard model and Audio Lift Regulator model BUDGIT
Aluminum HI-CAP Chain Hoists. These parts lists are
also applicable to spark and corrosion resistant models
except for special hooks, load chains and hand chains.
Part numbers and prices for the special parts must be
obtained from the factory.
NOTE: When ordering replacement parts, in-
clude with the order the exact Catalog Number
and Model Number from the chain hoist name-
plate.
The numbers assigned to the parts of our various
assemblies in our parts lists are not the part num-
bers used in manufacturing the part. They are
identification numbers, that when given with the
hoist serial number, permit us to identify, select
or manufacture, and ship the correct part needed
for any hoist.
a
Pr PA
1
—_—— = .
. = бон ELA A
| a. Maximum
Rated. | Average Hand Hand Chain
~~. 7. Hoist. | Hoist Chain Pull, | Pull At initial Recommended
“Load Catalog Hoisting Release Test Load
(Tons) Number (Lbs.) (Lbs.) - (Lbs.)
3 R264 63 109 9000
4 R265 84 145 12000
5 R266 72 124 15000
6 R267 86 148 —° 18000
8 R268 89 154 . 24000
10 R269 92 o 159. | 30000
12 R270 105 APPLY TO FACTORY | APPLY TO FACTORY
Figure 9. Audio Lift Regulator Test Data
“NOTES
Page 13
hen ordering parts, always y
(See nameplates) |
had
give Model and Catalog Number
of Hoist.
75096
Figure 10. 3 and 4-Ton Chain Hoist Parts
Ref. No. Part Number Part Name Qty. Reqd.
1 CB-301 Screw — Cap, socket head 4
2 CB-380 Lockwasher — 1/4”, special 5
3 CB-303 Cover — Gear 1
4 CB-305 Washer — Spacer, idler gear 4
5 CB-306 Gear — Idler 2
6 CB-307 Bearing Assembly — Needle, idler gear 4
7 CB-308 Shaft — Idler Gear 2
8 CB-309 Bearing Assembly — Ball, pinion shaft 1
9 CB-310 Plate — Retaining, idler gear 1
10 CB-311 Lockwasher — Shakeproof, external tooth 8
11 CB-312 Screw — Cap, button head 2
12 CB-313 Ring — Retaining, spiral type 1
13 CB-314 Gear — Sprocket 1
14 CB-315 Shaft — Pinion 1
15 CB-316 Ring — Retaining, spiral type 1
16 CB-317 Bearing Assembly — Ball, sprocket {iarge) 1
17 CB-318 Sprocket — Load Chain 1
Part Number
Part Name .
Ref. No Oty. Read.
18 . CB-319 Bearing Assembly — Bail, pinion shaft 1
19 --— CB-320 Ring — Retaining, spiral type 1
20 CB-321- Bearing Assembly — Ball, sprocket 1
21 CB-336 Pin — Anchor, load chain 1
22 CB-337 Pin — Roll 1
23 CB-335 lange — Load Brake i
24 CB-334 Washer — Friction, load brake 1
25 CB-333 Ratchet — Load Brake 1
26 CB-332 Bearing Assembly — Needle, ratchet 1
27 CB-331 Hub — Chain Wheel 1
28 CB-330 Wheel — Hand Chain 1
29 CB-329 Bolt — Tap, hex head 4
30 CB-328 Lug — Stop, load brake 1
31 CB-323 Cover — Guide, chain wheel (3- ton) ВЕ
32 CB-381 Lockwasher — 5/16”, special 2
33 CB-324 Screw — Cap, hex socket 2
**34 CB-382 Regulator and Wheel Assembly — Load, audio lift (3-ton) 1
| CB-382A Regulator and Wheel Assembly — Load, audio lift {4-ton) 1
35 CB-383 Lockwasher — Shakeproof, internal tooth 4
- 36 CB-384 Screw — Cap, hex head 4
37 CB-322 Cover — Guide, chain wheel (4-ton) 1
38 CB-326 Screw — Cap, socket head 1
39 CB-327 Nut — Stop, elastic 1
40 CB-378 Washer — Flat | 1
41 CB-347 Link — Connecting, hand chain 1
42 CB-346 Chain — Hand (15/64) 1
43 CB-339 Stud — Pawl Spring 1
44 - CB-340 Spring — Pawl, load brake 1
45 CB-341 . Pawl — Load Brake 1
46 CB-342 Shaft — Pawl, load brake 1
47 CB-348 Chain — Load {3/8" alloy, heat treated) 1
48 CB-345 Screw — Machine, round head 2
49 CB-351 Bearing Assembly — Needle, idler sprocket 2
- 50 CB-350 Washer — Spacer, idler sprocket 9
51 CB-363 Body — Lower Block (3-ton) 1
52 CB-352 Shaft — Idler, sprocket 1
53 CB-355 Hook Assembly — Lower (includes item 54) (3-ton) 1
CB-356 Hook Assembly — Lower (includes item 54) (4-ton) 1
54 CB-385 Lateh Kit — Lower Hook (3-ton) 1
- CB-386 Lateh Kit — Lower Hook (4-tan) 1
55 CB-357 Pin — Roll | 1
56 CB-364 Body — Lower Block (4-ton) 1
57 CB-377 Washer — Load, lower hook 1
58 CB-358 Bearing Assembly — Thrust, lower hook - 1
59 CB-360 Nut — Slotted, lower hook 1
60 CB-362 Pin — Cotter, lower hook 1
61 CB-349 Sprocket — idler 1
62 CB-344 Stripper — Load Chain 1
63 CB-343 Guide — Load Chain | 1
64 CB-366 Lockwasher — Shakeproof, external tooth 1
65 CB-365 Pin — Shear, chain anchor 1
166 CB-375 Frame Assembly — 3-Ton (includes item 43} 1
CB-376 Frame Assembly — 4-Ton (includes item 43) 1
67 CB-387 Pin — Straight, grooved 1
68 tt Nut — Upper Hook 1
69 CB-373 Washer — Thrust, upper hook (3-ton) 1
CB-373A Washer — Thrust, upper hook {4-ton) 1
70 CB-388 Latch Kit — Upper Hook (3-ton) 1
CB-389 Latch Kit — Upper Hook (4-ton) 1
71 CB-369 Hook Assembly — Upper (3-ton, includes items 67 thru 70) 1
CB-370 Hook Assembly — Upper (4-ton, includes items 67 thru 70) 1
** Audio Lift Regulator and Wheel Assembly (34) replaces hand chain wheel (28) on chain hoists having catalog
numbers beginning with the letter “R.”
+ When ordering replacement frame for early model with welded upper hook nut, aiso order replacement upper hook
assembly (71).
Tr Upper hook nut (68) is drilled in place on hook shank and is not available separately.
Page 15
When ordering parts, always
give Model and Catalog Number
of Hoist, {See nameplates)
Figure 11. 5 and 6-Ton Chain Hoist Parts
Ref. No. Part Number ‘Part Name | Qty. Reqd.
1 CB-401 Screw — Cap, socket head A
2 CB-483 Lockwasher — 1/4”, special 5
3 CB-403 Cover — Gear | 1
4 CB-405 Washer — Spacer, idler gear 4
5 CB-406 Gear — Idler 9
6 CB-407 Bearing Assembly — Needle, idler gear 4
7 CB-408 Shaft — Idler Gear | | 2
8 CB-408 Bearing Assembly — Ball, pinion shaft 1
9 CB-410 Plate — Retaining, idler gear 1
10 CB-412 Lockwasher — Shakeproof, external tooth 8
11 CB-413 Screw — Cap, button head 2
12 CB-411 Ring — Retaining, spiral type 1
13 CB-414 Gear — Sprocket 1
14 CB-415 Shaft — Pinion 1
15 CB-416 Ring — Retaining, spiral type 1
16 CB-417 Bearing Assembly — Ball, sprocket {large) 1
17 CB-418 Sprocket — Load Chain 1
Page 16
тк a — A ma any
1 ‘
rah AL A ны
в *
a A AAA Aa те ne em Le
. т : ri pa = nani
nn т
- Cr *' .
i
is
Ref. No.
Part Name
Oty. Reqd.
- Part Number
18 CB-419 Bearing Assembly — Ball, pinion shaft 1
19. CB-420.- Ring — Retaining, spiral type 1
20. CB-421. Bearing Assembly — Ball, sprocket 1
21 CB-448 Bearing Assembly — Needle, idler sprocket 4
22 CB-449 Sprocket — Idler 2
23 CB-472 Pin — Roll 1
24 CB-471 - Shaft — Idler Sprocket, upper 1
25 CB-437 Flange — Load Brake 1
26 CB-436 Washer — Friction, load brake 1
27 CB-435 Ratchet — Load Brake 1
28 CB-434 Bearing Assembly — Needle, ratchet - 1
29 CB-433 Hub — Chain Wheel a 1
30 CB-431 Wheel — Hand Chain 1
31 CB-429 Bolt — Tap, hex head 4
32 CB-428 Lug — Stop, toad brake 1
33 CB-423 Cover — Guide, chain wheel (5-ton) 1
34 CB-484 Lockwasher — 5/16” Special 2
35 CB-424 Screw — Cap, socket head | | ‚ 2
**36 CB-485 Regulator and Wheel Assembly — Load, audio lift (5- ton) 1
CB-485A Regulator and Wheel Assembly — Load, audio lift (6-ton) 1
37 CB-486 Lockwasher — Shakeproof, internal tooth 4
38 CB-487 Screw ~ Cap, hex head 4
39 CB-422 Cover — Guide, chain wheel (6-ton) 1
40 CB-426 Screw — Cap, hex socket 1
41 CB-427 Nut — Stop, elastic 1
42 CB-482 Washer — Flat 1
- 43 CB-473 Link — Connecting, hand chain 1
44 CB-432 Chain — Hand (15/64”} 1
45 CB-469 | Stud — Pawl Spring 1
46 CB-468 Spring — Pawl, toad brake 1
47 CB-467 Pawl — Load Brake 1
48 CB-466 Shaft — Pawl; load brake 1
49 CB-443 Chain — Load (3/8” alloy, heat treated) 1
50 СВ-445 Screw — Machine, round head | 2
51 CB-447 Washer — Spacer, idler sprocket 4
52 CB-454 Body — Lower Block {5-ton) 1
53 CB-450 Pin — Anchor, load chain 1
54 CB-451 Ring — Retaining, external 2
55 CB-452 Shaft — ldler Sprocket, lower block 1
56 CB-459 Hook Assembly — Lower (includes item 57) (5- ton) 1
| CB-460 Hook Assembly — Lower (includes item 57) {6-ton} 1
57 CB-488 Latch Kit — Lower Hook (5-ton) 1
CB-489 Latch Kit — Lower Hook (6-ton) 1
58 СВ-465 Body — Lower Block {6-ton) 1
59 CB-453 Pin — Roll 1
60 CB-481 Washer — Load, lower hook {5- ton) 1
CB-481A Washer — Load, lower hook {6-ton) 1
61 C8-463 Bearing Assembly — Thrust, lower hook (5- ion) 1
CB-464 Bearing Assembly — Thrust, lower hook (6-ton) 1
62 CB-455 Nut — Stotted, lower hook (5-ton) 1
CB-474 Nut — Slotted, lower hook (6-ton} 1
63 CB-456 Pin — Cotter 1
64 CB-444 Stripper — Load Chain 1
65 CB-442 Guide — Load Chain 1
66 CB-441 Lockwasher — Shakeproof, external tooth 1
67 CB-440 Pin — Shear, chain anchor _ 1
+68 CB-475 Frame Assembly — 5-ton (includes ¡item 45) 1
CB-476 Frame Assembly — 6-ton (includes item 45) 1
69 CB-490 Pin — Straight, grooved (5-ton) 1
CB-491 Pin — Straight, grooved (6-ton) 1
70 tt Nut — Upper Hook 1
71 CB-479 Washer — Thrust, upper hook (5-ton) 1
CB-479A Washer — Thrust, upper hook (6-ton} 1
72 CB-492 Latch Kit -- Upper Hook (5-ton) 1
CB-493 Latch Kit — Upper Hook (6-ton} : 1
73 CB-461 Hook Assembly — Upper (5-ton, includes items 69 thru 79) 1
CB-462 Hook Assembly — Upper (6-ton, includes items 69 thru 72) 1
*+ Audio Lift Regulator and Wheel Assembly (36) replaces hand chain wheel (30) on chain hoists having catalog
numbers. beginning with the letter “R.”
+ When ordering replacement frame for early mode! with welded upper hook nut, also order replacement upper hook
assembly (73).
Tf Upper hook nut (70) is drilled in place on hook shank and is not available separately.
Page 17
When ordering parts, always
give Model and Catalog Number
of Hoist. {See nameplates}
75116
Figure 12. 8 and 10-Ton Chain Hoist Parts
Ref. No. Part Number Part Name Oty. Reqd.
1 CB-577 Screw — Cap, socket head 4
2 CB-587 Lockwasher — 1/4", special ° 5
3 CB-501 Cover — Gear 1
4 CB-505 Washer — Spacer, idler gear 4
5 CB-503 Gear — Idler 2
6 CB-504 Bearing Assembiy — Needle, idler gear 4
7 CB-506 Shaft — Idier Gear 2
8 CB-507 Bearing Assembly — Ball, pinion shaft 1
9 CB-508 Plate — Retaining, idler gear 1
10 CB-509 Lockwasher — Shakeproof, external tooth 8
11 CB-510 Screw — Cap, button head 2
12. CB-511 Ring — Retaining, spiral type 1
13 CB-512 Gear — Sprocket 1
14 CB-513 Shaft — Pinion 1
15 CB-514 Ring — Retaining, spiral type 1
Page 18
TN
a ny A ааа, =
: A nadan aa a ur,
"
fi . - т
e A ———]]] aa
"ее;
Ref. No. Part Number Part Name. Qty. Reqd
^^ 16 CB-515 Bearing Assembly — Ball, sprocket (large) 1
(С i 17. CB-516 Sprocket — Load Chain | 1
Se 18 CB-517 Bearing Assembly — Ball, pinion shaft 1
19 CB-518 Ring — Retaining, spiral type 1
20 CB-519 Bearing Assembly — Ball, sprocket 1
21 CB-524 Pin — Roll | | 1
22 CB-523 Shaft — Idler Sprocket, upper 1
23 CB-520 Washer — Spacer, idler sprocker (8-ton) 6
CB-520 Washer — Spacer, idler sprocket (10-ton) 8
24 CB-521 Bearing Assembly — Needle, idler sprocket {8-ton) 6
CB-521 Bearing Assembly — Needle, idler sprocket {10-ton) 8
25 CB-527 Sprocket — Idler (8-ton) 3
CB-522 Sprocket — Idler {10-ton) 4
26 CB-525 Block — Anchor, load chain (8-ton) 1
27 CB-526 Pin — Anchor, load chain (8-ton) 1
28 CB-527 Flange — Load Brake 1
29 CB-528 Washer — Friction, load brake 1
30 CB-529 Ratchet — Load Brake 1
31 CB-530 Bearing Assembly — Needle, ratchet 1
32 CB-531 Hub — Chain Wheel 1
33 CB-532 — Wheel — Hand Chain 1
34 CB-534 - Bolt — Tap, hex head 4
35 CB-535 Lug — Stop, load brake 1
36 CB-537 Cover — Guide, chain wheel (8-ton) . 1
37 CB-588 Lockwasher — 5/16”, special 2
38 CB-539 Screw — Cap, socket head ; ‘2
**39 CB-589 Regulator and Wheel Assembly — Load, audio lift (8- ton) 1
CB-589A Regulator and Wheel Assembly — Load, audio lift (10-ton) 1
40 CB-590 Lockwasher — Shakeproof, internal 4
41 CB-591 Screw — Cap, hex head 4
42 CB-538 Cover — Guide, chain wheel (10-ton) 1
43 CB-541 Screw — Cap, socket head 1
44 CB-536 Nut — Stop, elastic 1
45 CB-557 Washer — Flat 1
46 CB-542 Link — Connecting, hand chain 1
N 47 CB-543 Chain — Hand (15/64”"} 1
@ i 48 CB-546 Stud — Pawl Spring 1
Tr 49 CB-545 Spring — Pawl, load brake 1
50 CB-570 Pawl — Load Brake 1
51 CB-544 Shaft — Pawl, load brake 1
52 CB-552 Chain — Load {3/8" alloy heat treated) 1
53 CB-551 Screw — Machine, round head 2°
54 CB-553 Shaft — Idler Sprocket, lower block 1
55 CB-555 Body — Lower Block (8-ton} 7
56 CB-559 Pin — Roll {10-ton) 1
57 CB-556 Body — Lower Black (10-ton) 1
58 CB-558 Pin — Anchor, load chain (10-ton) 1
59 CB-560 Shaft — tdier Sprocket, lower block 1
60 CB-563 Hook Assembly — Lower {8-ton capacity, includes item 61) 1
CB-564 Hook Assembly — Lower (10-ton capacity, includes item 61) 1
61 CB-592 Latch Kit — Lower Hook {8-ton) 1
CB-593 . Latch Kit — Lower Hook (10-ton) 1
62 CB-565 Bearing Assembly — Thrust, lower hook 1
63 CB-567 Nut — Siotted, lower hook (8-ton} 1
| CB-568 Nut — Slotted, lower hook (10-ton) 1
64 CB-569 Pin — Cotter 1
65 CB-554 Pin — Roll 2
66 CB-549 Stripper — Load Chain 1
67 CB-548 Guide — Load Chain 1
68 CB-571 Lockwasher — Shakeproof, external tooth 1
69 CB-572 Pin — Shear, chain anchor 1
+70 CB-585 Frame Assembly — 8-ton (includes item 48) 1
CB-586 Frame Assembly — 10-ton (includes item 48) 1
71 CB-594 Pin — Straight, grooved {8-ton) 1
CB-595 Pin — Straight, grooved (10-ton) 1
72 it Nut — Upper Hook 1
73 CB-581 Washer — Thrust, upper hook 1
74 CB-596 Latch Kit — Upper Hook (8-ton) 1
CB-597 Latch Kit — Upper Hook {10-ton) 1
ee 75 CB-575 Hook Assembly — Upper {8-ton, includes items 71 thru 74) - 1
f- CB-576 Hook Assembly — Upper {10-ton, includes items 71 thru 74) 1
** Audio Lift Regulator and Wheel Assembly (39) replaces hand chain wheet (33) on chain hoists having catalog
numbers beginning with the letter “R.”
+ When ordering replacement frame for early model with welded upper hook nut, also order replacement upper hook
assembly (79).
11 Upper hook nut (72) is drilied in place on hook shank and is not available separately.
Page 19
When ordering parts, always
give Model and Catalog Number
of Hoist. (See nameplates)
Figure 13. Twelve Ton Chain Hoist Parts
Ref. No. Part Number Part Name Oty. Reqd.
1 CB-601 Screw — Cap, socket head 4
2 CB-602 Lockwasher — 1/4”, special —D
3 CB-603 Cover — Gear 1
4 CB-604 Washer — Spacer, idler gear 4
5 CB-605 Gear — Idler 2
6 CB-606 Bearing Assembly — Needle, idler gear 4
7 CB-607 Shaft — Idler Gear 2
8 CB-608 Bearing Assembly — Ball, pinion shaft 1
9 CB-609 Plate — Retaining, idler gear 1
10 CB-610 Lockwasher — Shakeproof, external tooth 8
11 CB-611 Screw — Cap, button head 2
12 . CB-612 Ring — Retaining, spiral type 1
13 CB-613 Gear — Sprocket 1
Page 20
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7 ела "a e Tr ee, I rt pan, me ra Tr a wm
. " .. : 1 . `
x oo. зо 5 4. . . ..
Ref. No. Part Number Part Name Qty. Regd.
14 CB-614 Shaft — Pinion | 1.
15 CB-615 Ring — Retaining, spiral type 1
16 CB-616 Bearing Assembly — Ball, sprocket (large) 1
17 CB-617 Sprocket — Load Chain 7
18 CB-618 Bearing Assembly — Ball, pinion shaft 1.
19 CB-619 Ring — Retaining, spiral type 1
20 CB-620 Bearing Assembly — Ball, sprocket 1
21 CB-621 Washer — Spacer, idler sprocket 10
22 CB-622 Bearing Assembly — Needle, idler sprocket 10
- 23 CB-623 Sprocket — Idler 5
24 CB-624 Pin — Roil i
25 CB-625 Washer — Thrust, upper hook 1
26 CB-626 Pin — Straight, grooved 1
27 * Nut — Upper Hook 1
28 CB-628 Shaft — Idler Sprocket, upper i
29 CB-629 Key — Cotter 2
30 CB-630 Pin — Anchor, load chain (Model 508989-1) i
CB-630A Pin — Anchor, load chain (Models 508989-12 thru -19) 1
31 CB-631 Flange — Load Brake 1
32 CB-632 Washer — Friction, load brake 1
33 CB-633 Ratchet — Load Brake 1
34 CB-634 Bearing Assembly — Needle, ratchet 1
35 СВ-635 Hub — Chain Wheel 1
36 CB-636 Wheel — Hand Chain 1
37 CB-637 Bolt — Tap, hex head 4
38 CB-638 Lug — Stop, load brake 1
39 CB-639 Cover — Guide, chain wheel 1
**40 CB-640 Regulator and Wheel Assembly — Load, audio lift 1
41 CB-641 Lockwasher — Shakeproof, internal tooth 4
42 CB-642 Screw — Cap, hex head 4
43 CB-643 Lockwasher — 5/16”, special 2
44 CB-644 Screw — Cap, socket head 2
45 CB-645 Screw — Cap, socket head 1
46 CB-646 Nut — Stop, elastic 1
47 CB-647 Washer — Flat 1
48 CB-648 ‚Link — Connecting, hand chain 1
49 CB-649 — Chain — Hand (15/64) 1
50 CB-650 Stud — Pawl Spring 1
51 CB-651 Spring — Pawl, load brake 1
52 CB-652 Pawl — Load Brake 1
53 CB-653 Shaft — Pawl. load brake 1
54 CB-654 Chain — Load .{3/8" alloy, heat treated) 1
55 СВ-655 Screw — Machine, round head 7
56 CB-656 — Pin — Roll 2
157 CB-657 Shaft — Idier Sprocket, lower block {Model 508989-1) | 1
| CB-657A Shaft — Idler Sprocket, lower block {Models 508989-12 thru -19) i
158 CB-6588 — Screw — Cap, socket head 2
159 CB-659 Lockwasher — Spring 2
160 СВ-660 Plate — Key 1
161 CB-661 Shaft — Idler Sprocket, lower block (Model 508989-1) : 1
: CB-661A Shaft — idler Sprocket, lower block (Models 508989-12 thru -19} 1
62 CB-662 Pin — Roll 2
63 CB-663 Stud — 1/4-20x 6-1/2" 2
54 CB-664 - Nut — Hex, self locking 4
65 CB-665 Screw — Machine, round head 4
66 CB-656 Lockwasher — Shakeproof, internai tooth 4
67 CB-667 Plate — {12-ton capacity) 2
68 CB-668 Hook Assembly — Lower {includes item 73) 1
69 CB-669 Latch Kit — Hook, upper and lower 9
70 CB-670 Body — Lower Block (Model 508989-1) 1
CB-670A Body — Lower Block (Models 508989-12 thru -19) 1
71 CB-671 Bearing Assembiy — Thrust, lower hook 1
72 CB-672 Pin - Straight, grooved 1
73 * Nut — Lower Hook 1
74 CB-674 Guide — Load Chain, lower block 3
75 CB-675 Stripper — Load Chain . 1°
76 CB-676 Guide — Load Chain, frame 1
77 CB-677 Lockwasher — Shakeproof, externai tooth 1
78 CB-678 Pin — Shear, chain anchor 1
*** 70 CB-679 Frame Assembly — (includes item 50} 1
80 CB-680 Hook Assembly — Upper (includes item 27) 1
* Upper and lower hook nuts (27 and 73) are drilled in place on hook shank and are not available separately.
** Audio Lift Regulator and Wheel Assembly (40) replaces hand chain whee! (36) on chain hoists having catalog
numbers beginning with the letter “R.”
*** When ordering replacement frame for early model with welded upper hook nut, also order replacement upper hook
assembly (80).
T On Models 508989-12 thru -19, shaft 57 is fixed by one roll pin 62 in place of items 58, 59 and 60. Also shaft 61 is
fixed by one roll pin 62 instead of two. Page 21
NOTES — В
Page 22
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Page 23
Recommended Spare Parts
for Your BUDGIT Chain Hoist
Certain parts of your hoist will, in time, require replacement under normal wear conditions. it is
suggested that the following parts be purchased for your hoist as spares for future use.
Load Brake Pawl
Pinion Shaft
Elastic Stop Nut
Upper Hook Kit
Hook Latches
Friction Washer
Hand Chain Wheel
Hand Chain . |
Load Chain :
Lower Hook Assembly
Chain Wheel Guide
NOTE: When ordering parts always furnish Model Number, Catalog Number capacity, and lift of hoist
on which the parts are to be used.
Parts for your hoist are available from your local authorized BUDGIT repair station. For the location of
your nearest repair station, write: |
In USA In Canada
LIFT-TECH INTERNATIONAL INC Lift-Tech International
P O BOX 769 Cranes á Hoists, Inc.
53-D Cowansview Road
MUSKEGON MI 49443-0769
Cambridge, Ontario N1R 7L2
‘or phone: 616-733-0821 519-621-3201
WARRANTY
A. Seller warrants that its products and parts, when shipped, B. Upon Buver's submission of a claim as provided above
and its work {including installation, construction and start-
up), when parformed, will meet applicable specifications,
will be of good quality and wili be free from defects in
material and workmanship. All claims for defective products
or parts under this warranty must be made in writing im-
mediately upon discovery and, in any event, within one {1)
year from shipment of the applicable item unless Seiler
specifically assumes installation, construction or start-up
responsibility. All claims for defective products or parts
when Seller specifically assumes installation, construction
or start-up responsibility, and all claims for defective work
must be made in writing immediately upon discovery and, in
any event, within one (1) year from completion of the ap-
plicable work by Seller, provided; however, ali claims for
defective products and parts must be made in writing no
later than eighteen (18) months after shipment. Defective
items must be held for Seller's inspection and returned to
the original f.o.b. point upon request. THE FOREGOING IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES
WHATSOEVER, EXPRESS, IMPLIED AND STATUTORY,
INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS.
LIFTTECH A
and its substantiation, Seller shall at its option either (i)
repair or replace its product, part or work at either the
origina! f.o.b. point of delivery or at Seller's authorized
service station nearest Buyer or (ii) refund an equitable
_ portion of the purchase price.
C. This warranty is contingent upon Buyer's proper
maintenance and care of Seller's products, and doses not
extend to fair wear and tear. Seller reserves the right to
void warranty in event of Buyer's use of inappropriate
materials in the course of repair or maintenance, or if Seller's
products have been dismantled prior to submission to Seller
for warranty inspection,
О. The foregoing is Seller's only obligation and Buyer's
exciusive remedy for breach of warranty, and is Buyer's ex-
clusive remedy hereunder by way of breach of contract, tort,
strict liability or otherwise. In no event shall Buyer be
entitled to or Seller liable for incidental or consequential
damages. Any action for breach of this agreement must be
commenced within one (1) year after the cause of action
has accrued,
LIFT- TECH INTERNATIONAL, INC,
CRANE AND HOIST OPERATIONS
MUSKEGON, MICHIGAN 49443
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