7150
Manual Index
DEMING
®
INSTALLATION, OPERATION & MAINTENANCE MANUAL
Solids Handling Dry Pit Pumps
Series: 7150 - 7160
7190
Fig. 7150 Vertical Pump
Fig. 7160 Horizontal Pump
Fig. 7190 Vertical Frame
Mounted Pump
IMPORTANT!
A Crane Co. Company
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 120028-Rev. E
CONTENTS
SAFETY FIRST ................................................................................3
A.
GENERAL INFORMATION...............................................................4
Receiving
Storage
Service Centers
B.
INSTALLATION ................................................................................4 - 6
Foundation
Mounting
Field Alignment
Grouting
Dowelling
Piping
Wiring
Rotation
C.
OPERATION.....................................................................................6
Priming
Starting the Pump
Pump Adjustments
D.
MAINTENANCE ...............................................................................7 - 10
Lubrication
Impeller Adjustment
Packing Box care
Disassembly
Assembly
CROSS-SECTIONS & PARTS LISTS ..............................................11 - 16
WARRANTY & RETURNED GOODS ..............................................19
Other brand and product names are trademarks or registered trademarks of their respective holders.
Deming® is a registered trademark of Crane Pumps & Systems, Inc.
1988, 8/06
2
Alteration Rights Reserved
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
WARNING ! Do not wear loose clothing that may
become entangled in moving parts.
WARNING ! Keep clear of suction and discharge
openings. DO NOT insert fingers in pump with power
connected.
IMPORTANT! Warns about hazards that can result
in personal injury orIndicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
Always wear eye protection when working on pumps.
CAUTION! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without safety
devices in place. Always replace safety devices that
have been removed during service or repair. Secure the
pump in its operating position so it can not tip over, fall
or slide.
WARNING! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous fluids can
cause fire or explosions, burnes or death
could result.
Biohazard can cause
serious personal injury.
Rotating machinery
Amputation or severe
laceration can result.
Extremely hot - Severe
burnes can occur on contact.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
Hazardous fluids can Hazardous pressure, eruptions or explosions could cause personal
injury or property damage.
WARNING ! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
Hazardous voltage can
shock, burn or cause death.
Only qualified personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualified
electrician.
WARNING! Products returned must be cleaned,
sanitized, or decontaminated as necessary prior to
shipment, to insure that employees will not be exposed
to health hazards in handling said material. All Applicable
Laws And Regulations Shall Apply.
WARNING ! To reduce risk of electrical shock, pumps and
control panels must be properly grounded in accordance
with the National Electric Code (NEC) or the Canadian
Electrical Code (CEC) and all applicable state, province,
local codes and ordinances. Improper grounding voids
warranty.
Bronze/brass and bronze/brass fitted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
WARNING! To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end
suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.
Crane Pumps & Systems, Inc. is not responsible for
losses, injury, or death resulting from a failure to observe
these safety precautions, misuse or abuse of pumps or
equipment.
CAUTION ! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
WARNING ! Do not pump hazardous materials
(flammable, caustic, etc.) unless the pump is specifically
designed and designated to handle them.
3
A - GENERAL INFORMATION
B- INSTALLATION
TO THE PURCHASER
Congratulations! You are the owner of one of the finest
pumps on the market today. These pumps are products
engineered and manufactured of high quality components.
With years of pump building experience along with a continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications.
1. FOUNDATION
The pump foundation should be sufficiently substantial
to form a level, rigid support for the combined weight
of the pump and driver and maintain alignment of the
installed unit. Foundation bolts, of the proper size, should
be imbedded in the concrete. A pipe sleeve, about 2½”
diameters larger than the bolt, should be used to allow for
final positioning of the bolts. See Figure 1.
Check local codes and requirements before installation.
Servicing should be performed by knowledgeable pump
service contractors or authorized service stations.
2. MOUNTING - Fig. 7150 and Fig. 7190:
Position the unit on the foundaton and level the pump base,
using metal shims, so that the pump shaft is in vertical
alignment and the pump suction and discharge flanges are
level in both vertical and horizontal plane. Base may be
grouted following alignment. Fig. 7150 Series - Use a plumb
line from floor above to establish centerline of pump and
flexible drive shaft and bearings.
RECEIVING
Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim
immediately with the company that delivered the pump.
If the manual is removed from the crating, do not lose or
misplace.
Fig. 7160:
Pumps and drivers that are received from the factory
with both machines mounted on a common baseplate,
were accurately aligned before shipment. All baseplates
are flexible to some extent and, therefore, must not be
relied upon to maintain the factory alignment. Preliminary
alignment is necessary after the complete unit has been
leveled on the foundation, and again, after the unit is
piped, and rechecked periodically as outlined in the
following paragraphs.
STORAGE
Short Term - Pumps are manufactured for efficient
performance following long inoperative periods in storage.
For best results, pumps can be retained in storage, as
factory assembled, in a dry atmosphere with constant
temperatures for up to six (6) months.
Long Term - Any length of time exceeding six (6) months,
but not more than twenty four (24) months. The units
should be stored in a temperature controlled area, a roofed
over walled enclosure that provides protection from the
elements (rain, snow, wind blown dust, etc..), and whose
temperature can be maintained between +40 deg. F and
+120 deg. F. Pump should be stored in its original shipping
container and before initial start up, rotate impeller by hand
to assure seal and impeller rotate freely.
Position unit on foundation and level the baseplate,
using rectangular metal blocks and shims, or wedges
having a small taper as shown in Figure 2. A gap of 3/4”
to 1½” should be allowed between the baseplate and
foundation for grouting.
SERVICE CENTERS
For the location of the nearest Deming Service Center,
check your Deming representative or Crane Pumps &
Systems Service Department in Piqua, Ohio, telephone
(937) 778-8947 or Crane Pumps & Systems Canada, Inc.,
Bramton, Ontario, (905) 457-6223.
Figure 2. Adjusting Wedges for Mounting
Figure 1. Foundation Bolt
Location and Anchorage
4
Adjust the metal supports or wedges until the shafts of
the pump and driver are level. Check the coupling faces,
as well as the suction and discharge flanges of the pump
for horizontal or vertical position by means of a level.
Correct the positions, if necessary, by adjusting the
supports or wedges under the baseplate, as required.
ANGULAR
MISALIGNMENT
NOTE: A flexible coupling should not be used to
compensate for misalignment of the pump and driver
shafts. The purpose of the flexible coupling is to
compensate for temperature changes and to permit end
movement of the shafts without interference with each
other, while transmitting power from the driver to the pump.
3. FIELD ALIGNMENT
The faces of the coupling halves should be spaced far
enough apart so that they cannot strike each other when
the driver rotor is moved toward the pump. The necessary
tools for checking the alignment of a flexible coupling are a
straight edge and a taper gauge or a set of feeler gauges.
NOTE: In most cases where extreme accuracy is
necessary, a dial indicator may be used to align coupling.
Angular alignment check is made by inserting a taper
gauge or feelers between the coupling faces at 90-degree
intervals around the coupling. The unit will be in angular
alignment when the coupling faces are exactly the same
distance apart at all points. (See Figure 3).
PARALLEL
MISALIGNMENT
Parallel alignment check is made by placing a straight
edge across both coupling rims at the top, bottom and
at both sides. The unit will be in parallel alignment when
the straight edge rests evenly on the coupling rim at all
positions. Allowance may be necessary for temperature
changes and for coupling halves that are not of the same
outside diameter. Care must be taken to have the straight
edge parallel to the axis of the shafts. Correction for
Angular and Parallel Misalignment is made by adjusting
the shims under the driver. After each change, it is
necessary to recheck the alignment of the coupling halves,
as adjustment in one direction may disturb adjustments
already made in another direction.
The permissible amount of coupling misalignment will vary
with the type of pump and driver, but should be limited to
approximately .002 inches per inch of shaft diameter when
final adjustment is made. When the units are lined up cold,
it is necessary to make allowance for the vertical rise of
the driver caused by heating when in operation. When the
preliminary alignment has been completed the foundation,
bolts should be tightened evenly, but not too firmly.
PERFECT
ALIGMENT
4. GROUTING
Grouting compensates for unevenness in the foundation
and prevents vibration and shifting after mounting is
complete. Build a form around the baseplate to contain the
grout, and sprinkle area with water to obtain a good bond.
The base should be completely filled with a good quality,
non-shrinking grout. The usual mixture for grouting is one
part Portland cement and two parts sand with suficient
water to flow freely. It is also desirable to grout the leveling
pieces, shims or wedges in place. Foundation bolts should
be fully tightened when grout has hardened, usually about
48 hours after pouring.
Figure 3
5
C - OPERATION
5. DOWELLING
After the unit has been running about one week the
coupling halves should be given a final check for
misalignment, caused by pipe strains or temperature
strains, If the alignment is correct, both pump feet and
driver should be dowelled to the baseplate.
1. PRIMING
CAUTION: Before starting the pump, the casing and
suction line must be filled with liquid, and air-vented
through the vent pipe plugs. The pump must not be run
until it is completely filled with liquid, because of danger
of injuring some of the parts of the pump which depend
upon liquid for lubrication. The discharge gate vale should
be closed during priming. Be sure the stuffing box packing
or mechanical seal and power frame are supplied with the
proper lubrication. See LUBRICATION.
6. PIPING
The pump suction and discharge connections are not
intended to indicate the required suction and discharge
pipe sizes. The pipe diameter must be selected according
to the requirements of the pumping system and
recommended friction losses for the liquid being pumped.
2. STARTING THE PUMP
On initial start up, the gate valve in the discharge piping
should be closed and slowly opened after pump is up
to speed and pressure developed. DO NOT operate
pump for any appreciable length of time against a
closed discharge valve, as this may heat trapped liquid
excessively and damage the pump, packing or seal.
Usually, it is advisable to increase the size of both the
suction and discharge pipes at the pump nozzles to have
minimum acceptable friction loss, suction pipe should
never be smaller in diameter than the pump suction
nozzle. When suction pipe is of larger diameter than the
pump suction nozzle, an eccentric reducer is required
to eliminate possible air or vapor pockets at the pump
suction inlet.
The following important items should be checked as pump
is started and placed in operation.
Both suction and discharge pipes must be supported
independently near the pump, so that when piping is
connected to the pump, no strain will be transmitted to the
pump. Piping should be arranged with as few bends as
possible, and, preferably, with long radius elbow whenever
possible.
a. Pump and driver securely bolted.
b. Coupling properly aligned.
c. Piping complete.
d. Correct pump rotation.
e. Pump shaft turns freely.
f. Discharge valve closed.
g. Suction valve open (if used).
h. Seal water valve open (if used).
i. Pump fully primed.
j. Pump and driver properly lubricated.
k. Liquid drips slowly from packing gland.
SUCTION PIPING
A horizontal suction line must have a gradual rise to the
pump. Any high point in the suction pipe can become filled
with air and prevent proper operation of the pump and
may cause loss of prime. The pipe and fittings must be
free of all air leaks.
Any valves or fillings should located at a distance equal
to 5 to 10 times the diameter of the suction pipe from the
pump suction nozzle. If an elbow must be installed at the
pump suction, it should be installed in a vertical position
to reduce unequal flow into the pump, which may cause
cavitation in the pump. NOTE: A gate valve in the suction
piping should not be used as a throttling device, as this
may cause the liquid to overheat during operation.
Only after these items have been checked should the
pump be started.
3. PUMP ADJUSTMENT
Open discharge valve as soon as operating speed has
been reached. After the pump has been started, the
packing box gland should be tightened to eliminate
excessive liquid loss. (Applies only to pumps using
packed stuffing boxes). Packing should not be pressed
too tight, as this may result in burning the packing and
scoring the shaft sleeve. The best adjustment will allow
the liquid to drip slowly from the packing box gland. This
will permit proper lubrication of the packing and dissipate
generated heat.
7. WIRING
For electric motor drives, connect power supply to
conform with national and local codes. Line voltage and
wire capacity must match the ratings stamped on the
motor nameplate.
8. ROTATION
Before starting the pump, check the required direction
of rotation of the pump. The proper direction is indicated
by a direction arrow on the pump casing. Separate the
coupling halves, then start motor to see that it rotates in
the direction required by the pump. If it does not, reverse
any two main leads of the 3-phase wiring to the motor.
The coupling halves can be reconnected and the pump
primed for starting.
As soon as the pump and driver have reached the normal
operating temperature, the unit should be shut down for
final coupling alignment. This should be done by following
the instructions found in Section B, Part 3. If correction
is necessary, it may be accomplished by the addition or
removal of shims from under the motor mounting feet.
6
D. MAINTENANCE
1. Water from an outside source, such as a water seal
system or light oil from a pressurized system.
2. Liquid from the pump casing (1) through a suitable
filter if liquid is not over 180°F. Heat exchanger is
required for higher liquid temperatures.
Note: Dura Type BRO double seals and Crane Type B-1
double seal in pumps with Fi. No. ending in 9 must be
lubricated as in item 1 above.
3. Pumps with Fig. No. ending in 3-5-6 and 6H seal
chamber may be pressurized with Shell Alvania EPRO
#71030 grease through suitable grease fitting if liquid
lubrication is not available.
1. LUBRICATION
The pump and its component parts that require lubrication
have been lubricated at the factory, except for bearings
that are oil lubricated. Oil reservoir must be filled before
start up. (See below)
Subsequent lubrication depends on operating conditions.
Periodic inspection of bearing lubrication is necessary and
additional grease or oil should be added as required.
CAUTION: DO NOT overgrease bearings or add
excess oil.
2. IMPELLER ADJUSTMENT
An outstanding feature of this pump is the axial
adjustment of the impeller to compensate for eventual
wear or corrosion. Correct impeller adjustment will insure
optimum operating performance and efficiencies.
The following lubricants are recommended:
Grease lubricated ball bearings: Shell Alvania #71012 or
equal.
To adjust impeller clearance:
a. Disconnect power supply to the driver at the starter.
b. Loosen the three lock nuts and jack screws (204
and 286), then tighten the three cap screws (213)
evenly until the impeller just rubs the suction cover
(9) when the shaft is rotated by hand. It may be
necessary to bump the shaft lightly on the coupling
end to make sure impeller is against the suction cover.
c. Tighten the jack screws (286), finger tight, against
the power frame (19); then loosen cap screws (213).
d. Tighten the jack screws an additional 1/3 turn
(2 hex) to obtain .016” to .020” impeller clearance.
The clearance may be measured with feeler
gauge through suction inlet of the suction cover.
e. Carefully tighten cap screws (213) and lock nuts
(204), then rotate shaft by hand to make certain that
impeller does not rub against suction cover. Place
pump in operation and check power draw to make
certain impeller does not rub casing.
Oil lubricated ball bearings: SAE #10 non-detergent type
oil.
Packing boxes: Lithium base grease. Shell Alvania
#71012 or equal.
Double seal: Pressurized water or light oil circulated
through seal chamber. See below for recommended
lubrication.
Driver: See Manufacturers recommendations for proper
lubrication.
NOTE: Under normal conditions, a ball bearing will run
100F to 600F above surrounding temperatures. If bearing
temperature becomes extremely hot, check for improper
lubrication, such as over-greasing, wear, incorrect pump
alignment, etc.
3. PACKING BOX CARE
Pumps are normally furnished with grease fittings (243) for
packing lubrication, unless purchased otherwise.
When installing new rings of packing, clean packing box
(11) and inspect parts for any damage. If the shaft sleeve
(14) is worn or grooved, it should be replaced. New packing
will not provide adequate sealing on a worn shaft sleeve.
Fig. 7160 SERIES ONLY: To fill the oil reservoir in the
frame (19)
1. Install the TRICO OPTO-MATIC CONSTANT LEVEL
OILER (77) on the frame. Unscrew the plastic bottle
from the oiler and remove breather (235) from the
frame.
2. Fill the bottle of the oiler and screw it onto the lower
reservoir. Several fillings of the bottle will be required
before the oil level in the bearing reservoir is equal
to the level for which the oiler is adjusted. NEVER fill
the frame reservoir through the lower reservoir of the
oiler or refill bottle while pump is operating.
3. When proper oil level is obtained, refill and replace the
plastic bottle on the oiler and replace the breather
(235) in the frame.
Insert two new rings of packing in front of lantern ring.
Stagger joints to minimize leakage. Tamp each ring in
place. Rotate shaft several times after tamping each ring.
Replace lantern ring. Add three rings of packing behind
lantern ring. Replace gland (17) and bolts (209) and nuts
(210), rotate shaft and tighten gland securely. Be sure
lantern ring is positioned to receive lubrication through item
(243). After rotating shaft several turns, loosen nuts (210) to
finger fight for starting.
DOUBLE SEAL LUBRICATION
The seal chamber of the packing box cover (11) must be
pressurized with a clear liquid to cool and lubricate the
seal faces. Liquid should be circulated through the seal
chamber at a pressure equal to or 15 to 20 psi above
maximum pressure at the pump discharge.
Recommended lubrication systems are as follows:
IMPORTANT: The liquid being pumped should slowly
and constantly drip through the packing and gland. This
prevents overheating, high power consumption and sleeve
damage. Lubricate through grease fitting (243) or by
removal of fitting and substituting tubing and an outside
source of water or oil.
7
4. DISASSEMBLY
The disassembly instructions apply to the series of pumps
in general and may vary slightly on special units. If complete
disassembly is not necessary, use only those steps which
apply. Close gate valve in discharge and suction piping.
Inspect all parts removed to determine whether suitable for
reuse. It is recommended that all packing, gaskets and
O-rings be replaced with new ones during reassembly.
1. With a hand grinder and a thin grinding wheel
(approx. 1/8” wide), cut a groove axially along the
sleeve to the shoulder of the shaft. Grind the
groove as deep as possible without damaging
the shaft.
2. After the groove has been cut, insert a wedge
tipped cold chisel into the groove at the impeller
end of the sleeve. Support shaft on a V block
under the sleeve. Tap chisel sharply with a hammer
until crack occurs along the base of the groove.
3. Pry groove apart and remove sleeve from shaft.
NOTE: Special precautions must be observed when
handling mechanical seals, so as not to damage the
lapped faces of the seals.
b. Pumps having figure number ending in 8 or 9,
ie 7158 - 7168 - 7198.
Unless casing (1) or suction cover (9) is damaged, or it is
necessary to replace suction cover wear ring (25), it may
not be necessary to remove the suction and discharge
piping to service the power end.
The shaft sleeve in this figure group are installed with slide fit
and are keyed to the shaft. Remove deflector (40) from the
shaft sleeve then pull shaft sleeve from the shaft also remove
shaft sleeve key (279).
a. Remove drain plug (216) from casing or (231)
from suction elbow.
b. Remove all cooling or lubrication lines.
c. Disconnect power supply to motor and remove
motor; coupling spacer or flexible drive shaft, so
that power frame assembly may be removed
from the casing (1).
d. Remove casing cap screws (212) and packing
box cover cap screws (334), where used and
separate power end from casing (1).
e. Remove impeller screw (26) by turning counter
clockwise, washer (210), impeller screw gasket
(28) and pull impeller (2) from the shaft with an
impeller or wheel puller. Remove impeller key
from the shaft, also shaft sleeve gasket (38).
FRAME (19)
a. Remove pump half of flexible coupling and key
(46) from pump shaft (6). Remove cap screws
(213), cap screws (332) and jack screws (286)
with adjusting lock nut (204) and pull bearing
cover (37) and seal (49) from bearing housing (33).
b. Open tangs of lockwasher (69) and unscrew and
remove bearing locknut (22) and bearing
lockwasher (69).
c. Insert a small pry bar at several points under the
flange of the bearing housing (33) and carefully
force the shaft (6) with bearing housing (33)
bearings (18 and 16) and grease retainer (51)
from the coupling end of the frame (19).
On pumps having figure number ending in 8,
ie 7158, push bearing cover (35) with seal (47)
from frame.
PACKING BOX COVER (11)
a. With Packing (13): Remove gland nuts (210),
or cap screws (282), gland clips (206) and gland
(11). Packing box cover may be removed from
frame (19). Remove packing (13) and lantern
ring (29) from packing box cover and clean the
bore of the cover.
b. With Mechanical Seal (89): Remove gland nuts
(210) and carefully remove packing box cover
from frame (19). Inboard stationary seal seat
can be pushed from the cover and outboard
stationary seal seat can be removed from seal
gland. Before removing seal rotating assembly,
depending on type of seal furnished, scribe a
mark on sleeve to show location of spring
retainer, then seal rotating assembly may be
removed, being careful so as no to damage
sealing faces, O-ring, etc.
On pumps having figure number ending in 9,
ie 7159, the inboard bearing (16) is a roller bearing.
The bearing inner race is removed with the shaft.
Remove capscrews (219) and inboard bearing
cover (35) with seal (47) the remove roller bearing
(16) from frame.
d. Mark position of grease retainer on the shaft,
then remove grease retainer and bearing (16)
from impeller end of shaft.
NOTE: To remove inner race roller bearing (16), carefully
apply heat to the inner race until it can be pulled from
shaft.
e. With bearing puller, remove bearing housing (33)
and bearing (18) from coupling end of shaft.
Press bearing from the bearing housing.
f. Wash bearings, bearing housing and bearing
covers to remove old grease, also flush old
grease from frame (19). Press seals (47 and 49)
from bearing covers (35 and 37) and inspect for
wear.
SHAFT SLEEVE (14)
a. Pumps having Fig. No. ending in 3, 5, 6, 6H,
ie 7153 - 7163 - 7193.
This figure number group includes shaft sleeve mounted on
the pump shaft (6) by means of heat shrink fit. To remove
shaft sleeve, dismantle power frame as below, place shaft in
a vise and proceed as follows:
8
WEARING RINGS (8 and 25)
a. To replace suction cover ring (25), remove cap
screw (215) and suction cover (9) from casing (1).
Remove machine screws (343) and then remove
ring (25). Clean ring seat before installing new ring.
b. To replace impeller ring (8), (remove set screws
(296) when used), place a wedge-tipped or
pointed cold chisel against the side of the ring
and tap chisel sharply with a hammer, forcing the
ring from the impeller (2).
SHAFT SLEEVE (14)
a. Pumps having Fig. No. ending 3, 5, 6, 6H, having shrink
fit sleeve.
1. After old sleeve has been removed, clean shaft
with emery cloth and wipe thoroughy to remove
metal particles, also wipe inside of new sleeve to
be sure that it is clean.
2. Note that the new shaft sleeve is chamfered on
one end. This end will be installed against the
shoulder of the shaft (6).
3. Place the shaft sleeve in a preheated oven set at
6500F for 1-1/2 hours to allow sleeve to heat
uniformly and expand.
4. Place shaft in a vertical position in a vise, impeller
end upward. Remove shaft sleeve from the oven
and drop sleeve, chamfered end first, over the
shaft; making certain that the end of the sleeve is
seated against the shaft shoulder.
5. NOTE: This operation must be done rapidly
without allowing the shaft sleeve to cool. Do not
allow the sleeve to stop before it is properly seated.
Hold Shaft sleeve snug against the shaft shoulder
until shrink begins. Allow the sleeve to cool below
1000F before proceeding with pump assembly.
b. Pumps having Fig. No. ending in 8 or 9:
1. After old sleeve has been removed clean shaft
with emery cloth and wipe thoroughly to remove
metal particles also wipe inside of new sleeve
to be sure that it is clean. Apply light oil to shaft
and Permatex® or Silastic® to end of sleeve that
will seat against shaft shoulder.
2. Place shaft sleeve key (279) in keyway, align
sleeve keyway with key and press sleeve onto
shaft until tight against shaft shoulder.
c. Replace deflector (40) according to original location.
5. REASSEMBLY
FRAME (19)
a. Position grease retainer (51) onto the shaft (6) to
position previously-marked and tighten set
screws. Press inboard ball bearing (16) onto the
shaft until inner race is against shaft shoulder.
Apply fresh grease to the bearing (don’t over
grease), fill chamber 1/3 full.
NOTE: On pumps having Figure No. ending in 9, ie 7159;
fitted with roller bearing, heat the bearing inner race in an
oven to approx. 400°F then quickly slide race onto the shaft,
until tight against the shaft shoulder.
b. Carefully press outboard ball bearing (18) into the
bearing housing (33) until seated in the bottom
of the housing. Press bearing housing assembly
onto the shaft (6) until bearing inner race is
against shaft shoulder. Apply fresh grease to the
being and the housing.
If bearings are oil lubricated, Figure 7160 Series
only, apply light oil to exterior of the bearing
housing (33) and o-ring (232) before inserting in
frame.
c. Insert shaft assembly into the frame from the
coupling end until the space between the flange
of the bearing housing and end of the frame is
approximately as shown below:
Pump Fig. No. ending in 3, 5, 6, 6H - 5/16” space
Pump Fig. No. ending in 8 (7158) - 3/8” space
Pump Fig. No. ending in 9 (7159) - 3/8” space
Replace cap screws (213) finger-tight.
On pumps having Fig. No. ending in 9 (7159),
apply grease to outer race and rollers of the roller
bearing (16) and in frame bore then guide bearing
over shaft and insert bearing into the frame until
the outer race is against shoulder in the frame bore.
d. Place bearing lock washer (69) on the shaft and
thread bearing lock nut (22) tight against the lock
washer. Bend tangs of the washer into the lock
nut when tight.
e. Press shaft seal (49) into the bearing cover (37)
with lip of the seal extending toward the coupling.
Position bearing cover over the bearing housing
(33) and replace and tighten cap screws (332),
also replace jack screws with nuts (286 and 204),
but do not tighten.
On pumps with Fig. No. ending in 8 or 9, press
inboard shaft seal (47) into the bearing cover
(35) with lip of seal extending toward the casing
(1). Press grease retainer into the frame bore and
replace capscrews (219) where used.
PACKING BOX COVER (11) ASSEMBLY
a. To install new packing see Section D, Paragrah 3.
Position packing box cover against frame (19)
Be sure registered flange is fully-seated in power
frame.
b. To install mechanical shaft seal, clean and
inspect all parts and remove all burrs, nicks, etc.
from shaft and sleeve. CAUTION: Protect the
lapped faces of the seal during installation.
WITH TYPE 1 CRANE DOUBLE SEAL
a. Pumps with Fig. No. ending in 3, 5, 6, 6H.
1. Apply light oil to the outer surface of the
stationary seal seats and O-rings (89A) and press
one seal seat into the seal gland (251), and the
other seal seat into the packing box cover (11).
Slide seal gland and gand gasket (259) onto the
shaft. (See Drawing).
2. Apply light oil to the inside of the seal bellow and
shaft sleeve (14) and slide the rotating seat
assembly (89B) onto the shaft sleeve.
3. Place packing box cover (11) against frame
(19). Be sure register is aligned and flange is
fully seated in power frame and in proper position.
Then attach seal gland (251) to packing box
cover with belts and nuts (209-210). Tighten
securely. Seal may be tested for leakage by
applying 20 pounds of water ressure to the seal
cavity of packing box cover.
9
WITH TYPE B-1 CRANE DOUBLE SEAL
Pumps with Fig. No. ending in 8 or 9.
1. Replace the seal on the shaft sleeve to mark
made during disassembly.
If new shaft sleeve (14) is being installed make
temporary installation of shaft sleeve on the shaft
and packing box cover onto the frame and
proceed as follows:
2. Scribe a mark on the shaft sleeve in line with the
stuffing box face and remove any burrs thrown
up by the scribe mark. Remove packing box
cover from the frame and sleeve from the shaft.
3. Apply light oil to the shaft sleeve and carefully
slide inboard rotating assembly onto the sleeve
until the end of the spring retainer is located as
below:
a. Pumps with Fig. No. ending in 8 - Position
1.032” from scribe mark.
b. Pumps with Fig. No. ending in 9 - Position
2.53” from scribe mark
Tighten set screws and lock with a punch to
prevent loosening.
4. Apply light oil to sleeve then slide outboard
rotating assembly onto the sleeve and position
as follows:
a. Pumps with Fig. No. ending in 8 - Position
spring retainer against inboard retainer and
tighten and lock set screws.
b. Pumps with Fig. No. ending in 9 - Position
spring retainer so there is .062” space
between ends of spring retainers then tighten
and lock set screws.
5. Apply light oil to the outer surface of the
stationary seal seat and o-ring and carefully
press this seat into seal gland (251). Slide
deflector (40), seal gland and gland gasket (259)
onto the shaft. Place shaft sleeve key (279) in
pump shaft and apply Permatex® or Silastic® to
end of the shaft sleeve. Align sleeve keyway with
key and push sleeve, with seal rotating assembly
onto shaft, until tight against shaft shoulder.
6. Oil the other seal seat and carefully press this
seat into the bore of the packing box cover.
7. Wips the seal faces with light oil then mount
packing box cover on the frame making sure
that the flange is fully sealed. Position and mount
the seal gland and gasket and replace and
tighten gland cap screw (282).
WITH TYPE BRO - DURA DOUBLE SEAL
1. Apply light oil to the outer surface of the
stationary seal seats and press one seal seat
into seal gland (251) and the other seal seat into
the cavity of the packing box cover (11) wipe seal
faces with light oil. Place deflector (40), seal
gland and gland gasket (259) on the shaft.
2. Apply light oil to the shaft sleeve (14) and
carefully slide seal rotating assembly onto the
shaft sleeve, aligning the slot in the compression
ring with indentation in the shaft sleeve. Position
rotating assembly on the shaft sleeve so that
when the compression unit of the rotating
assembly is moved laterally on the shaft sleeve
the drive ball can be inserted in the shaft sleeve
recess.
After drive ball is inserted move seal rotating
assembly on the shaft sleeve until compression
ring is centered over the drive ball.
3. Apply Permatex or Silastic sealer to the end of
the shaft sleeve and place shaft sleeve key in
the pump shaft keyway. Align keyway of shaft
sleeve with the key and push shaft sleeve with
seal rotating assembly onto the pump shaft until
shaft sleeve is tight against the shoulder. Wipe
seal faces with light oil.
4. Mount packing box cover on the frame making
sure that the flange is fully seated and registered
in the frame. Mount seal gland and gasket and
replace and tighten gland capscrews (282).
IMPELLER (2)
(Replace impeller ring (8), if furnished, before mounting
the impeller).
a. Place impeller key (32) in shalt keyway and sleeve
gasket (38) against shaft sleeve (14) or on the
impeller hub.
b. Spread a drop of Loctite #601 on shaft and mount
impeller (2) on the shaft. Block coupling end of the
shaft, then lay a block of wood over the suction inlet
of the impeller and tap lightly on the block until
impeller is seated.
c. Assemble the impeller screw O-ring (272), impeller
washer (270) and the impeller screw gasket (28)
onto the impeller screw (26). Apply a drop of Loctite
#601 to the impeller screw and mount the assembly
on the end of the pump shaft. Tighten securely.
d. Place casing gasket (73) on packing box cover
flange and mount casing (1) on frame assembly,
then replace cap screws (212).
NOTE: Casing (1), packing box cover (11) and power
frame must be correctly aligned when reassembled. Be
sure registered flange of packing box cover is fully seated
in power frame and that casing is aligned and fully-seated
on packing box cover before tightening cap screws (212).
e. Place suction cover gasket (73) on suction cover
(9) and mount suction cover on casing, replacing
cap screws (215). Replace suction cover wear
ring (25), if required, before mounting suction
cover as above.
WEAR RINGS (8 and 25)
a. Suction Cover Ring (25). Remove all rust, scale and
dirt from ring seat. Place new ring into the suction
cover recess, aligning mounting holes Insert and
tighten machine screws (343), which must be flush with
the surface of the ring when seated. Use new machine
screws when replacing ring.
b. Impeller Ring (8). Remove all rust, scale and dirt
from impeller ring seat. Press new ring onto the
impeller, making certain that it is fully seated on the
impeller. Drill and tap new holes for the ring set
screws and install the set screws.
FINAL ASSEMBLY
a. Reassembly pump on the base or base plate.
Mount driver and reassembly coupling. Replace any
tubing or piping required.
b. Adjust impeller clearance per Section D, part 2,
and place pump in operation per Section C.
10
Figs. 7153, 7155, 7156 and 7156H - For Flexible Shaft Drive
Item No.
1
2
6
9
11
*13
*14
*16
17
*18
19
22
*26
*29
*30
*32
33
37
*38
Name Of Part
Casing
Impeller
Pump Shaft
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Bearing - Inboard
Split Gland
Bearing - Outboard
Frame
Bearing Locknut
Impeller Screw
Lantern Ring
Impeller Washer Gasket
Impeller Key
Bearing Housing - O.B.
Bearing Cover - O.B.
Shaft Sleeve Gasket
Item No.
40
46
51
53
57
59
69
*73
204
206
207
208
209
210
211
212
213
215
Name Of Part
Deflector
Coupling Key
Grease Retainer
Base
Suction Elbow
Handhole Cover
Lockwasher Brg
Casing Gasket
Adjusting Locknut
Gland Clip
Grease Fitting
Pipe Plug
Bolt/Stud
Hex Nut
Set Screw
Cap Screw
Cap Screw
Cap Screw
(*) Recommended Spare Parts
11
Item No.
216
*217
218
220
221
223
224
226
*227
229
231
236
240
242
*270
271
*272
*286
Name Of Part
Pipe Plug
O-ring
Cap Screw
O-ring
Cap Screw
Handhole Cover
Cap Screw
Cap Screw
Gasket - Elbow
Lockwasher
Pipe Plug
Pipe Plug
Pipe Plug
Grease Fitting
Impeller Washer
Pipe Plug
Impeller Screw O-ring
Jack Screw
Figs. 7158 and 7159 - For Flexible Shaft Drive
Item No.
1
2
6
9
11
* 13
* 14
* 16
17
* 18
19
22
* 26
29
* 30
* 32
33
35
37
* 38
40
46
Name of Part
Casing
Impeller
Pump Shaft
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Ball Bearing (Inboard)
Split Gland
Ball Bearing (Outboard)
Frame
Bearing Locknut
Impeller Screw - Self Locking
Lantern Ring
Impeller Washer Gasket
Impeller Key
Bearing Housing (Outboard)
Bearing Cover (Inboard)
Bearing Cover (Outboard)
Shaft Sleeve Gasket
Deflector
Coupling Key
Item No.
47
49
51
53
57
59
69
* 73
203
204
206
207
208
209
210
211
212
213
214
215
216
Name of Part
Lip Seal (Inboard)
Lip Seal (Outboard)
Grease Retainer
Base
Suction Elbow
Handhole Cover
Bearing Lockwasher
Casing Gasket
Nameplate
Adjusting Locknut
Split Gland Clip
Grease Fitting
Pipe Plug
Machine Bolt
Hex Nut
Set Screw
Cap Screw
Cap Screw
Drive Screw - Nameplate
Cap Screw
Pipe Plug
* Recommended spare parts
12
Item No.
* 217
218
219
* 220
221
223
224
226
* 227
229
230
240
242
243
264
270
271
* 272
279
286
332
334
Name of Part
“O” Ring
Cap Screw
Cap Screw
“O” Ring
Cap Screw
Handhole Cover
Cap Screw
Cap Screw
Suction Elbow Gasket
Washer
Hex Nut
Pipe Plug
Grease Fitting
Grease Fitting
Pipe Plug
Impeller Washer
Pipe Plug
Impeller Screw “O” Ring
Shaft Sleeve Key
Screw
Cap Screw
Cap Screw
Figs. 7163, 7165, 7166 and 7166H - For Direct Drive - Optional Oil Lubrication
Item No.
1
2
6
9
11
*13
*14
*16
17
18
19
22
*26
*29
*30
*32
33
Name Of Part
Casing
Impeller
Pump Shaft
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Bearing - Inboard
Split Gland
Bearing - Outboard
Frame
Bearing Locknut
Impeller Screw
Lantern Ring
Impeller Washer Gasket
Impeller Key
Bearing Housing - O.B.
Item No.
37
*38
40
46
51
59
69
*73
203
204
206
207
208
209
210
211
212
Name Of Part
Bearing Cover - O.B.
Shaft Sleeve Gasket
Deflector
Coupling Key
Grease Retainer
Handhole Cover
Lockwasher Brg
Casing Gasket
Nameplate
Adjusting Locknut
Gland Clip
Grease Fitting
Pipe Plug
Bolt/Stud
Hex Nut
Set Screw
Cap Screw
(*) Recommended Spare Parts
13
Item No.
213
214
215
216
*217
218
236
240
243
*270
271
*272
275
286
332
Name Of Part
Cap Screw
Drive Screw - Nameplate
Cap Screw
Pipe Plug
O-ring
Cap Screw
Pipe Plug
Pipe Plug
Grease Cup
Impeller Washer
Pipe Plug
Impeller Screw O-ring
Eye Bolt
Cap Screw
Cap Screw
Figs. 7168 and 7169 - For Direct Drive - Standard Grease Lubricated Bearings
Item No.
1
2
6
9
11
*13
*14
*16
--17
*18
--19
22
*26
*29
*30
*32
33
35
Name Of Part
Casing
Impeller
Pump Shaft
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Bearing, Ball - Fig. 7168
Bearing, Roller - Fig. 7169
Split Gland
Bearing, Double Row - Fig. 7168
Bearing, Duplex - Fig. 7169
Frame
Bearing Locknut
Impeller Screw
Lantern Ring
Impeller Washer Gasket
Impeller Key
Bearing Housing - O.B.
Bearing Housing - I.B.
Item No.
37
*38
40
46
47
49
51
59
69
*73
203
204
206
207
208
209
210
211
212
213
Name Of Part
Bearing Cover - O.B.
Shaft Sleeve Gasket
Deflector
Coupling Key
Seal - Inboard
Seal - Outboard
Grease Retainer
Handhole Cover
Lockwasher Brg
Casing Gasket
Adjusting Locknut
Gland Clip
Pipe Plug
Stud
Hex Nut
Cap Screw
Cap Screw
(*) Recommended Spare Parts
14
Item No.
214
215
216
*217
218
219
240
242
243
264
270
271
*272
274
275
277
279
286
332
334
Name Of Part
Cap Screw
Pipe Plug
O-ring
Cap Screw
Cap Screw
Pipe Plug
Grease Fitting
Grease Cup
Pipe Plug
Impeller Washer
Pipe Plug
Impeller Screw O-ring
Frame Foot
Lifting Ring
Cap Screw
Shaft Sleeve Key
Jack Screw O-ring
Cap Screw
Figs. 7193, 7195, 7196 and 7196H - Frame Mounted, Flexible Coupled
Item No.
1
2
6
9
11
*13
*14
*16
17
*18
19
22
*26
*29
*30
32
33
37
*38
40
46
Name Of Part
Casing
Impeller
Pump Shaft
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Bearing - Inboard
Split Gland
Bearing - Outboard
Frame
Bearing Locknut
Impeller Screw
Lantern Ring
Impeller Washer Gasket
Impeller Key
Bearing Housing - O.B.
Bearing Cover - O.B.
Shaft Sleeve Gasket
Deflector
Coupling Key
Item No.
49
51
53
57
59
69
*73
203
204
206
207
208
209
210
211
213
214
215
216
*217
218
Name Of Part
Lip Seal (Outboard)
Grease Retainer
Base
Suction Elbow
Handhole Cover
Lockwasher Brg
Casing Gasket
Nameplate
Adjusting Locknut
Gland Clip
Grease Fitting
Pipe Plug
Bolt/Stud
Hex Nut
Set Screw
Cap Screw
Drive Screw - Nameplate
Cap Screw
Pipe Plug
O-ring
Cap Screw
(*) Recommended Spare Parts
15
Item No.
220
221
223
224
226
*227
228
229
231
236
239
240
241
242
243
249
*270
271
*272
286
332
Name Of Part
O-ring
Cap Screw
Handhole Cover
Cap Screw
Cap Screw
Gasket - Elbow
Motor
Lockwasher
Pipe Plug
Pipe Plug
Stud
Pipe Plug
Cap Screw
Grease Fitting
Grease Fitting
Hex Nut
Impeller Washer
Pipe Plug
Impeller Screw O-ring
Cap Screw
Cap Screw
Figs. 7198 and 7199 - Frame Mounted, Flexible Coupled
Item No.
Name Of Part
Item No.
1
2
6
*8
9
11
*13
*14
*16
--17
*18
--19
22
*25
*26
*28
*29
*32
33
35
37
*38
Casing
Impeller
Pump Shaft
Impeller Ring
Suction Cover
Packing Box Cover
Packing
Shaft Sleeve
Bearing, Ball - Fig. 7198
Bearing, Roller - Fig. 7199
Split Gland
Bearing, Double Row - Fig.7198
Bearing, Duplex - Fig. 7199
Frame
Bearing Locknut
Suction Cover Ring
Impeller Screw
Impeller Screw Gasket
Lantern Ring
Impeller Key
Bearing Housing - O.B.
Bearing Housing - I.B.
Bearing Cover - O.B.
Shaft Sleeve Gasket
40
42
44
46
47
48
49
51
57
59
69
71
*73
204
206
207
209
210
212
213
215
216
*217
Name Of Part
Deflector
Coupling Half, Pump
Coupling Half, Motor
Coupling Key
Seal, Inboard
Coupling Spider
Seal, Outboard
Grease Retainer
Suction Elbow
Handhole Cover
Lockwasher Brg
Drive Pedestal
Casing Gasket
Adjusting Locknut
Gland Clip
Grease Fitting
Bolt/Stud
Hex Nut
Cap Screw
Cap Screw
Cap Screw
Pipe Plug
O-ring
(*) Recommended Spare Parts
16
Item No.
218
219
*220
221
223
224
226
*227
228
240
242
243
264
270
271
*272
279
286
289
290
296
332
*342
Name Of Part
Cap Screw
Cap Screw
O-ring
Cap Screw
Handhole Cover
Cap Screw
Cap Screw
Gasket - Elbow
Motor
Pipe Plug
Grease Fitting
Grease Cup
Pipe Plug
Impeller Washer
Pipe Plug
Impeller Screw O-ring
Shaft Sleeve Key
Jack Screw
Cap Screw
Cap Screw
Set Screw
Cap Screw
Machine SCrew - Flat Head
Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.
A Crane Co. Company
START-UP REPORT
General Information
Pump Owner’s Name: __________________________________________________________
Address: ____________________________________________________________________
Location of Installation: _________________________________________________________
Contact Person: __________________________________Phone: _______________________
Purchased From: _____________________________________________________________
Nameplate Data
Pump Model #: ___________________ Serial #:_____________________________________
Part #: __________________________ Impeller Diameter: ____________________________
Voltage: _________ Phase: _____ Ø
Hertz: ____________Horsepower: _______________
Full Load Amps: ___________________ Service Factor Amps: __________________________
Motor Manufacturer: ___________________________________________________________
Controls
Control panel manufacturer: _____________________________________________________
Model/Part number: ____________________________________________________________
Number of pumps operated by control panel: ________________________________________
Short circuit protection? YES___ NO___
Type: _________________________________
Number and size of short circuit device(s): ___________ Amp rating: ___________________
Overload Type: _____________ Size: ______________ Amp rating: ___________________
Do protection devices comply with pump and motor Amp rating? YES___ NO___
Are all electrical and panel entry connections tight? YES___ NO___
Is the interior of the panel dry? YES___ NO___
Liquid level Control Brand and Model:______________________________________________
Pre-Startup
All Pumps
Type of equipment: NEW___ REBUILT___ USED___
Condition of equipment at Start-Up: DRY___ WET___ MUDDY___
Was Equipment Stored? YES___ NO___
Length of Storage: ______________________
Liquid being pumped: __________________ Liquid Temperature: _____________________
Supply Voltage/Phase/Frequency matches nameplate? YES___ NO___
Shaft turns freely? YES___ NO___
Direction of rotation verified for 3Ø motors? YES___ NO___
Debris in piping or wet well? YES___ NO___
Debris removed in your presence? YES___ NO___
Pump case/wet well filled with liquid before startup? YES___ NO___
Is piping properly supported? YES___ NO___
Non-Submersible Pumps
Is base plate properly installed / grouted? YES___ NO___ N/A___
Coupling Alignment Verified per I&O Manual? YES___ NO___ N/A___
Grease Cup/Oil Reservoir Level checked? YES___ NO___ N/A___
Submersible Pumps
Resistance of cable and pump motor (measured at pump control):
Red-Black:_______Ohms(Ω)
Red-White:_______Ohms(Ω) White-Black:_______Ohms(Ω)
Resistance of Ground Circuit between Control Panel and outside of pump:__________Ohms(Ω)
MEG Ohms check of insulation:
Red to Ground: _________ White to Ground: __________ Black to Ground: ____________
Operational Checks
Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________
Does check valve operate properly? YES___ NO___ N/A___
Is system free of leaks? YES___ NO___
Leaks at: ______________________________
Does system appear to operate at design flow rate? YES___ NO___
Nominal Voltage: _____________________ Phase: 1Ø 3Ø (select one)
Voltage Reading at panel connection, Pump OFF: L1, L2 _____ L2, L3 ____ L1, L3 _____
Voltage Reading at panel connection, Pump ON: L1, L2 ______ L2, L3 ____ L1, L3 _____
Amperage Draw, Pump ON: L1 ____________
L2 _____________
L3 _____________
Submersible Pumps
Are BAF and guide rails level / plumb? YES___ NO___
Is pump seated on discharge properly? YES___ NO___
Are level controls installed away from turbulence? YES___ NO___
Is level control operating properly? YES___ NO___
Is pump fully submerged during operation? YES___ NO___
Follow up/Corrective Action Required
YES___
NO___
Additional Comments:
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
Startup performed by: _____________________
Date: ______________________________
Present at Start-Up
( ) Engineer: ____________________________
( ) Operator: ________________________
( ) Contactor:____________________________
( ) Other: ___________________________
All parties should retain a copy of this report for future trouble shooting/reference
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement