Shop fox M1036 Micro Milling Machine Owner's Manual

MODEL M1036

MicRO MiLL

OWNER'S MANUAL

(FOR MODELS MANUFACTURED

SINCE 11/05

)

Phone: (360) 734-3482 • Online Technical Support: [email protected]

cOPYRiGHT © NOVEMBER, 2005 BY WOODSTOcK iNTERNATiONAL, iNc. REViSED JULY, 2013 (DM)

WARNiNG: NO PORTiON OF THiS MANUAL MAY BE REPRODUcED iN ANY SHAPE OR FORM WiTHOUT

THE WRiTTEN APPROVAL OF WOODSTOcK iNTERNATiONAL, iNc.

# 7735EW Printed in cHiNA

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

TABLE.OF.CONTENTS

INTRODUCTION......................................2

Woodstock Technical Support .................. 2

Controls and Features ........................... 5

SAFETY................................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Milling Machines ........ 8

ELECTRICAL..........................................9

Circuit Requirements ............................ 9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP............................................... 11

Unpacking ....................................... 11

Items Needed ................................... 11

Inventory ........................................ 12

Cleanup .......................................... 13

Site Considerations ............................ 13

Mounting to Workbench ....................... 14

Mounting Headstock to Column .............. 14

Compound Slide Table ......................... 15

Vise ............................................... 15

Test Run and Spindle Break-in ............... 16

OPERATIONS....................................... 17

General .......................................... 17

Table Travel ..................................... 18

Graduated Dials ................................ 18

Backlash ......................................... 19

Headstock Height .............................. 19

Downfeed Controls ............................. 20

Digital Height Gauge ........................... 21

Depth Stop ...................................... 22

Changing RPM ................................... 22

Drill Chuck....................................... 23

Drill Chuck Removal ........................... 23

Collets ........................................... 24

ACCESSORIES....................................... 25

MAINTENANCE..................................... 26

General .......................................... 26

Cleaning ......................................... 26

Table & Base .................................... 26

Lubrication ...................................... 27

SERVICE............................................. 28

General .......................................... 28

Gibs ............................................... 28

Replacing Motor Brushes ...................... 29

Fuse Replacement .............................. 29

Electrical Components ........................ 30

Wiring Diagram ................................. 30

Troubleshooting ................................. 31

PARTS............................................... 32

Parts List ......................................... 33

WARRANTY......................................... 37

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

M1036 Micro Mill

INTRODUCTION

Woodstock.Technical.Support

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

In the event that questions arise about your machine, please contact Woodstock International Technical

Support at (360).734-3482 or send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems or process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.

If you have comments about this manual, please contact us at:

Woodstock.International,.Inc.

Attn:.Technical.Documentation.Manager

P.O..Box.2309

Bellingham,.WA.98227

Email:[email protected]

-2-


MODEL M1036

MICRO MILLING MACHINE

Product Dimensions

Weight........................................................................................................... 31 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................ 11 x 14 x 19 in.

Footprint (Length x Width).......................................................................... 11 x 6-1/2 in.

Shipping Dimensions

Type.................................................................................................... Cardboard Box

Content........................................................................................................ Machine

Weight........................................................................................................... 30 lbs.

Length x Width x Height........................................................................... 25 x 16 x 12 in.

Electrical

Power Requirement.................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage................................................................................................. 110V

Full-Load Current Rating........................................................................................... 2A

Minimum Circuit Size............................................................................................. 15A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Plug Included....................................................................................................... Yes

Included Plug Type............................................................................................... 5-15

Switch Type................................................................ Rocker Switch & Variable-Speed Dial

Motors

Main

Type......................................................................... ODP Permanent-Split Capacitor

Horsepower.............................................................................................. 0.2 HP

Phase.............................................................................................. Single-Phase

Amps........................................................................................................... 2A

Bearings................................................................. Sealed & Permanently Lubricated

Main Specifications

Operation Info

Spindle Travel........................................................................................ 1-1/2 in.

Max Distance Spindle to Column................................................................... 6-1/2 in.

Longitudinal Table Travel (X-Axis)................................................................ 5-1/2 in.

Cross Table Travel (Y-Axis)......................................................................... 5-1/2 in.

Vertical Head Travel (Z-Axis)....................................................................... 7-3/4 in.

Turret or Column Swivel (Left /Right)............................................................ 360 deg.

Drilling Capacity for Steel............................................................................. 1/4 in.

Spindle Info

Spindle Taper.............................................................................................. JT#1

Range of Vertical Spindle Speeds............................................................. 0 – 5000 RPM

Model M1036 Machine Specifications, Page 1 of 2

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Construction

Spindle Housing/Quill......................................... Chrome-Plated & Precision-Ground Steel

Table......................................................................................... Ground Cast Iron

Base.................................................................................................... Cast Iron

Paint..................................................................................................... Enamel

Other

Country Of Origin ............................................................................................... China

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ................................................................. 30 Minutes

ISO 9001 Factory .................................................................................................. Yes

CSA Certified ....................................................................................................... No

Features

Digital depth readout

Compound slide table

Variable speed, 0-5000 RPM

Model M1036 Machine Specifications, Page 2 of 2

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A

B

C

D

F

E

K

N

Controls.and.Features

Q

P

M

O

A. ON/OFF Switch

B. RPM Control Knob

C. Fuse Box

D. Clutch Knob

E. Micro Downfeed Knob

F. Compound Slide Table

G. Base

H. Crossfeed Handwheel

I. Collet Chuck (Optional Accessory)

J. Longitudinal Handwheel

K. Vise (Optional Accessory)

L. Drill Chuck

M. Headstock

N.. Digital Height Gauge

O. Downfeed Lever

P. Column Lock Knob

Q.. Pulley Cover

I

L

J

G H

Figure.1..M1036 Controls and features.

-5-


SAFETY

For.Your.Own.Safety,

Read.Manual.Before.Operating.Machine

The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.

manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.

safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.

themselves.do.not.eliminate.danger.and.are.not.a.substitute.for.proper.accident.prevention.measures—this.responsibility.is.ultimately.up.to.the.operator!

Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.

WILL.result.in.death.or.serious.injury.

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

COULD.result.in.death.or.serious.injury.

NOTICE

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

MAY.result.in.minor.or.moderate.injury.

This.symbol.is.used.to.alert.the.user.to.useful.information.about.

proper.operation.of.the.equipment.or.a.situation.that.may.cause.

damage.to.the.machinery.

OWNER’S.MANUAL..Read and understand this owner’s manual BEFORE using machine.

TRAINED.OPERATORS.ONLY..Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS.ENVIRONMENTS..Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL.ALERTNESS.REQUIRED..Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL.EQUIPMENT.INJURY.RISKS..You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT.POWER.FIRST..Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE.PROTECTION..Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety glasses.

-6-


WEARING.PROPER.APPAREL..Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS.DUST..Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING.PROTECTION..Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE.ADJUSTING.TOOLS..Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED.USAGE..Only use machine for its intended purpose and never make modifications not approved by Woodstock.

Modifying machine or using it differently than intended may result in malfunction or mechanical failure that can lead to serious personal injury or death!

AWKWARD.POSITIONS..Keep proper footing and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN.&.BYSTANDERS..Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS.&.COVERS..Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

FORCING.MACHINERY..Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER.STAND.ON.MACHINE..Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE.MACHINE..Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE.RECOMMENDED.ACCESSORIES..Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED.OPERATION..To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN.WITH.CARE..Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK.DAMAGED.PARTS..Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN.POWER.CORDS..When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING.DIFFICULTIES..If at any time you experience difficulties performing the intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

-7-


Additional.Safety.for.Milling.Machines

UNDERSTANDING.CONTROLS..The mill is a complex machine that presents severe cutting or amputation hazards if used incorrectly. Make sure you understand the use and operation of all controls before you begin milling.

STOPPING.SPINDLE. To reduce the risk of hand injuries or entanglement hazards, DO NOT attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake.

SPINDLE.SPEED. To avoid tool or workpiece breakage that could send flying debris at the operator and bystanders, use the correct spindle speed for the operation. Allow the spindle to gain full speed before beginning the cut.

CHIP.CLEANUP. Chips from the operation are sharp and hot. Touching them can cause burns or cuts. Using compressed air to clear chips could cause them to fly into your eyes, and may drive them deep into the working parts of the machine. Use a brush or vacuum to clear away chips and debris from machine or workpiece and

NEVER clear chips while spindle is turning.

MACHINE.CARE.&.MAINTENANCE. Operating the mill with excessively worn or damaged machine parts increases risk of machine or workpiece breakage which could eject hazardous debris at the operator. Operating a mill in poor condition will also reduce the quality of the results. To reduce this risk, maintain the mill in proper working condition by ALWAYS promptly performing routine inspections and maintenance.

SAFETY.ACCESSORIES. Flying chips or debris from the cutting operation can cause eye injury or blindness. Always use safety glasses or a face shield when milling.

CUTTING.TOOL.USAGE. Cutting tools have very sharp leading edges—handle them with care!

Using cutting tools that are in good condition helps to ensure quality milling results and reduces risk of personal injury from broken tool debris. Inspect cutting tools for sharpness, chips, or cracks before each use, and ALWAYS make sure cutting tools are firmly held in place before starting the machine.

WORK.HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand during operation. Milling a workpiece that is not properly secured to the table or in a vise could cause the workpiece to be ejected at the operator with deadly force!

READ.and.understand.this.

entire.manual.before.using.

this.machine..Serious.personal. injury. may. occur.

if. safety. and. operational.

information. is. not. understood. and. followed.. DO.

NOT. risk. your. safety. by.

not.reading!

USE.this.and.other.machinery.with.caution.

and. respect.. Always. consider. safety. first,.

as. it. applies. to. your. individual. working.

conditions.. No. list. of. safety. guidelines.

can.be.complete—every.shop.environment.

is. different.. Failure. to. follow. guidelines.

could. result. in. serious. personal. injury,.

damage.to.equipment.or.poor.work.results.

-8-


ELECTRICAL

Circuit.Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

The. machine. must. be. properly. set. up.

before. it. is. safe. to. operate.. DO. NOT.

connect. this. machine. to. the. power.

source.until.instructed.to.do.so.later.in.

this.manual.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Full-Load.Current.Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load.Current.Rating.at.110V.....................2.Amps

Circuit.Requirements.for.110V

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Circuit.Type................ 110V/120V,.60.Hz,.Single-Phase

Circuit.Size.............................................. 15.Amps

Plug/Receptacle..................................... NEMA.5-15

Incorrectly. wiring. or. grounding. this.

machine.can.cause.electrocution,.fire,.

or.machine.damage..To.reduce.this.risk,.

only.an.electrician.or.qualified.service.

personnel. should. do. any. required.

electrical.work.on.this.machine.

NOTICE

The.circuit.requirements.listed.in.this.

manual. apply. to. a. dedicated. circuit— where.only.one.machine.will.be.running.

at. a. time.. If. this. machine. will. be.

connected. to. a. shared. circuit. where.

multiple.machines.will.be.running.at.the.

same.time,.consult.with.an.electrician.

to. ensure. that. the. circuit. is. properly.

sized.for.safe.operation.

-9-


Grounding.Requirements

This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For.110V.Connection.

This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 5-15 grounding plug.

The plug must only be inserted into a matching receptacle

(see Figure) that is properly installed and grounded in accordance with local codes and ordinances.

110V

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure.2. NEMA 5-15 plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.

Extension.Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life.

Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum.Gauge.Size.at.110V....................... 16.AWG

Maximum.Length.(Shorter.is.Better).................50.ft.

-10-


SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

Items.Needed

The following items are needed, but not included, to setup your machine:

Description.. .

.

.

.

.

.....Qty

• Safety Glasses (for each person) ........................1

• Solvent ......................................................1

• Shop Rags ...................................................1

•. Wrench or Socket 10mm .................................1

•. Ruler .........................................................1

Bench.Mounting.Hardware.(Optional)......................Qty

• Precision Level .............................................1

• Phillips Head Screw 6mm x Length Varies .............2

•. Hex Nut 6mm ..............................................2

• Flat Washer 6mm ..........................................2

• Metal Shim Stock ..........................................1

• Drill and 6mm Bit ..........................................1

Keep. machine. disconnected. from.

power.until.instructed.otherwise.

-11-


Inventory

The following is a description of the main components shipped with the Model M1036. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Box.1.Contents.(Figure.3).

Qty

A. Headstock ...................................................1

B. Collar ........................................................1

C. Spacer .......................................................1

D.. Base with Column .........................................1

E. Downfeed Lever Handle ..................................1

F. Column Lock Knob .........................................1

G. Fence ........................................................1

Box.1.Tools.and.Hardware.(Not.Shown).

Qty

• Phillips Head Screwdriver ................................1

• Hex Wrenches 2, 2.5, 3, 4mm .................... 1 Each

•. Open End Wrench 5.5/7mm ............................1

•. Chuck Removal Wedge ....................................1

•. Round Belt ..................................................1

• Cap Screw M5-.8 x 12 .....................................1

•. Square Nut M5-.8 ..........................................1

Box.2.Contents.(Figure.4).

Qty

H. Compound Slide Table ....................................1

I.. Handwheel Handles ......................................2

J. Hardware for Mounting Table-to-Base (not shown)

• Cap Screws M6-1 x 25 ................................4

• T-Nuts M6-1 ............................................4

Additional.Hardware.for.Mounting.an.Optional.Vise

• Cap Screws M6-1 x 30 .....................................2

• T-Nuts M6-1 .................................................2

I

D

G

B

C

Figure.3. Box 1 contents.

F

E

H

A

Figure.4. Box 2 contents.

NOTICE

When.ordering.replacement.parts,.refer.

to.the.parts.list.and.diagram.in.the.back.

of.the.manual.

-12-


Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before.cleaning,.gather.the.following:

• Disposable Rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic.steps.for.removing.rust.preventative:

1. Put on safety glasses.

2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

3. Wipe off the surfaces. If your cleaner/ degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

NOTICE

Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces.

Site.Considerations

Workbench Load

Refer to the Machine.Data.Sheet for the weight and footprint specifications of your machine.

Some workbenches may require additional reinforcement to support both the machine and materials.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances.

14"

11"

Figure 5. Minimum working clearances.

-13-


Mounting.to.Workbench

Mounting the mill to the workbench provides maximum rigidity and prevents the mill from tipping. Mounting the mill should be done before installing the headstock for the best access to the mounting holes. When choosing a location for the mill, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface. This will allow unrestricted handwheel operation.

To.mount.the.mill.to.the.workbench,.do.these.steps:

1. Measure the thickness of the workbench and add

1 1 ⁄

2

" to determine the necessary screw length.

2. Mark your hole locations, using the mounting holes in the base as a guide (see Figure.6).

3. Drill /

16

" holes through the workbench.

4. Place a precision level on the mill/drill table and shim the mill/drill until it is level side-to-side and front-to-back.

5. Bolt the mill to the workbench with (2) 6mm cap screws (length determined in Step.1), hex nuts and flat washers.

Figure.6. Mounting hole locations.

Mounting.Headstock.to.

Column

To.install.the.headstock.on.the.column,.do.these.steps:

1. Set the base upright and slide the collar half way down the column.

2. Secure the collar by tightening the cap screw with a 4mm hex wrench, then slide the spacer over the column (see Figure.7).

3. Insert the column lock knob assembly into the headstock, as shown in Figure.8.

4. Slide the headstock onto the column, line the chuck up with the hole in the base, and lock it in place with the column lock knob.

5. Thread the downfeed lever into the hub and tighten with the included wrench.

Figure.7. Collar and spacer installed on the column.

Figure.8. Installing the column lock knob.

-14-


Compound.Slide.Table

Installation of the compound slide table is not necessary when using the mill as a drill. The compound slide table can be moved in the X and Y axis for use with milling cutters.

To.install.the.compound.slide.table,.do.these.steps:

1..Thread the handwheel handles into the handwheels.

2. Remove the fence from the base if installed.

3. Slide (4) M6-1 T-nuts into the T-slots, place the compound slide table over the T-slot nuts, and loosely thread the (4) M6-1 x 25 cap screws as shown in Figure.9.

4. Measure at the front and back of the compound slide table as shown in Figure 10 to make sure the compound slide table is parallel to the base.

5. Secure the compound slide table by tightening the cap screws.

Cap Screws

Figure.9..Cap screw and t-nut installation.

Vise

To.install.the.optional.vise,.do.these.steps:

1. Slide the T-nuts into the compound slide table.

2. Place the vise on the compound slide table and loosely secure it by threading (2) M6-1 x 30 cap screws through the vise and into the T-slot nuts, as shown in Figure.11.

3. Align the vise parallel to the compound slide table and tighten the cap screws.

Figure.10. Aligning the compound slide table.

Cap Screws

Figure.11. Securing the optional vise.

-15-


Test.Run.and.Spindle.

Break-in

Complete this process once you familiarize yourself with all instructions in this manual and make sure the machine is completely lubricated as described in Lubrication.on

Page.27. It is essential to closely follow the proper breakin procedures to ensure trouble free performance.

To.begin.the.test.run.and.spindle.break-in.procedure,.

do.these.steps:

1. Make sure there are no obstructions around or underneath the spindle.

2. Put on safety glasses, and make sure any bystanders are wearing safety glasses and are out of the way.

3. Set the mill to the slowest RPM, then plug the machine in and turn the "I" position to turn the mill

ON. See Page.22, for adjusting RPM. The mill should run smoothly, with little or no vibration or rubbing noises.

• If you hear squealing or grinding noises, turn the machine OFF immediately. Wait for the mill to stop moving, unplug the machine, and correct any problems before further operation.

• If the source of an unusual noise or vibration is not readily apparent, contact our technical support for help.

4. If the mill runs smoothly, allow it to run for 10 minutes at slow speed.

5. Slowly increase the RPM and allow it to run at a medium RPM for another ten minutes.

6. Slowly increase the RPM and allow it to run at a high

RPM for another ten minutes.

NOTICE

Failure. to. follow. the. break-in. procedures.included.in.this.manual.may.lead.

to.shortened.tool.life.and.may.void.warranty.

-16-


OPERATIONS

General

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations.

Above.all,.safety.must.come.first!

To.reduce.your.risk.of.serious.injury,.

read.this.entire.manual.BEFORE.using.

machine.

To.reduce.the.risk.of.eye.injury.and.

long-term.respiratory.damage,.always.

wear.safety.glasses.and.a.respirator.

while.operating.this.machine.

-17-


Table.Travel

The table can be moved in 2 axes. Each axis is independently controlled by a crank handle. Each handle has a graduated dial to accurately position the workpiece in relation to the cutting tool (see Figure.12). Each axis has the ability to be locked in position. Locking the axis in place will help keep workpiece vibration to a minimum.

Longitudinal.Feed.Control

The longitudinal feed is controlled by a crank handle at the end of the table, and can be locked in position by the cap screw located at the front of the table.

Cross.Feed.Control

The cross feed is controlled by the center crank handle, and can be locked in position by the cap screw located under the left side of the mill table.

Locking

Cap Screw

Longitudinal Feed

Control

Cross Feed

Control handle

Figure.12. Longitudinal and cross feed table control.

Graduated.Dials

Each mark on the handwheel graduated dials ( Figure.13) represents 0.001" of movement. One full rotation of the handwheel is equal to 0.050". The graduated dials can be

"zeroed" by grasping the knurled section and rotating the graduated dial to "0".

Example:

To drill a series of holes with 1 ⁄

2

" centers (0.500"), drill the first hole, zero the graduated dial, move the table

0.500" (10 rotations of the handwheel) in the appropriate direction, then drill the next hole.

Graduated Dial

Figure.13. Graduated dial.

-18-


Backlash

When changing table direction in either axis, the handwheel will rotate a few degrees before the table begins to move and the graduated dial must be adjusted.

This is backlash.

To.correct.for.backlash,.do.these.steps:

1. Turn the handwheel in the opposite direction of your next operation.

2. Turn the handwheel to move the table in the intended direction.

3.. When the leadscrew catches and the table begins to move, backlash has been eliminated and the graduated dial can be "zeroed."

Note: You will not need to adjust for backlash as long as the table moves in the same direction.

Figure.14. Headstock height adjustment.

Headstock.Height

Adjusting the height of the headstock, instead of extending the quill, maintains the rigidity of the mill and requires less motion when using the downfeed lever.

To.adjust.the.headstock.height,.do.these.steps:

1. Loosen the collar (Figure.14) and lower it to the desired height.

2. Loosen the column lock knob and carefully lower the headstock until it rests on the collar spacer.

Note: Raise the headstock by reversing Steps 1 & 2.

-19-


Downfeed.Controls

Quill.Feed.Control

The quill feed is controlled by the downfeed lever shown in Figure.15. The handle allows the mill to operate as a drill.

To.use.the.downfeed.lever,.do.this.step:

1. Pull the quill downfeed lever (Figure.15) forward to feed the quill down towards the workpiece.

The quill feed handle is spring loaded to assist in returning the handle to the upmost vertical position.

Micro.Downfeed.Knob

The micro downfeed knob is used to accurately control the quill depth (see Figure.16).

To. use. the. micro. downfeed. handwheel,. do. these.

steps:

1. Push the clutch knob (Figure.16) in lightly and rotate the micro downfeed knob until the clutch knob engages the gear.

2.. Rotate the micro downfeed knob clockwise to feed the quill down and counterclockwise to raise the quill.

Downfeed

Lever

Figure.15. Quill downfeed lever.

Micro Downfeed

Knob

Micro Downfeed

Clutch Knob

Figure.16. Micro downfeed controls.

-20-


Digital.Height.Gauge

The digital height gauge ( Figure.17) provides accurate height measurements, zeroing at any height, and incremental readout adjustments.

ON/OFF.button:.Turns the digital height gauge ON or

OFF. This gauge does not automatically turn OFF, so the batteries will die if the gauge is left ON.

ZERO.button: Returns the digital readout to 0.000 independent of the height of the quill.

MM/IN.button:.Changes readout from inches to millimeters.

PLUS.and.MINUS.buttons: Adds or subtracts from the number shown on the digital readout. You must hold the button for several seconds before it begins to function.

When the batteries wear out, open the cover shown in

Figure.17.and replace the battery.

Battery

Cover

Figure.17. Digital height gauge.

-21-


Depth.Stop

The depth stop allows the operator to make numerous holes that all are the same depth or to hold the mill at a specified depth.

To.set.the.depth.stop,.do.these.steps:

1. Use the micro downfeed knob to set the desired depth.

2. To set the quill to repeat the same depth, rotate the graduated dial ( Figure.18) past the O mark until it stops, then tighten the set screw.

3. To lock the quill at the specified depth, rotate the graduated dial past the 30 mark until it stops, then tighten the set screw.

Changing.RPM

The variable speed dial shown in Figure 19 controls the spindle speed and the pulleys shown in Figure.20.control the speed range. As a general rule, smaller bits and softer material require higher speeds and less torque, and larger bits and harder materials require slower speeds and greater torque.

To.change.the.RPM,.do.these.steps:

1. Turn the mill ON and rotate the RPM dial (Figure.

19) to reach the desired speed.

To.change.speed.range,.do.these.steps:

1. Remove the pulley cover and loosen the motor mount nuts shown in Figure.20.

2. Slide the motor pulley toward the spindle pulley and move the round belt to the other pulley position.

Note:.The upper pulley position is the low range, and the lower pulley position is the high range.

Figure.18. Depth stop.

Figure.19. RPM dial.

Motor Mount

Nuts

Figure.20. Spindle speed pulleys.

-22-


Drill.Chuck

1

The drill chuck will only accept bits with a maximum of

⁄

4

" shank. When installing a bit in the drill chuck, make sure it is tight enough that it will not come loose during operation.

To.install.a.drill.bit,.do.these.steps:

1.. UNPLUG THE MICRO MILL!

2. Open the drill chuck wide enough to accept the shank of the bit.

3. Insert the bit as far as possible into the chuck

WITHOUT allowing the chuck jaws to touch the cutting edges, and hand tighten the chuck.

Note: Make sure small bits are not trapped between the edges of two jaws; if they are, reinstall the bit or it will not be secure enough to use for drilling.

4. Final tighten the drill chuck with the chuck key.

To.remove.a.drill.bit,.do.these.steps:


2. Use the chuck key to open the drill chuck, and catch the bit with a rag to protect your hands.

Drill.Chuck.Removal

The drill chuck and the collet chuck are attached to the arbor with a JT1 taper. Matched tapers on the arbor and the inside of the chuck use a friction fit to for a semipermanent assembly.

To.remove.the.drill.chuck,.do.these.steps:

1. Protect the table surface with a piece of cardboard, or hold the cutter or tool with a shop towel to prevent it from falling out of the collet.

2. Place the chuck removal wedge (Figure.22) between the top of the drill chuck and the spindle (see Figure.

23), then tap the wedge to separate the chuck from the arbor.

Figure.21. Drill chuck.

Figure.22. Chuck removal wedge.

Figure.23. Drill chuck removal.

-23-


Collets

The collet chuck (an optional accessory) for the micro mill offers increased precision and rigidity compared to the drill chuck. Each collet will only fit tooling with a specific shaft diameter. This collet set includes 1 ⁄

4

", 3 ⁄

16

",

5 ⁄

32

", 5 ⁄

64

", 3 ⁄

64

" collets.

To.install.the.collet.chuck,.do.these.steps:


2. Remove the drill chuck and clean the arbor and collet chuck tapers with denatured alcohol.

3. Push the collet chuck onto the arbor.

4.. Place a piece of wood on the compound slide table and use the downfeed lever to firmly press the collet chuck against the piece of wood (see Figure.

24) to seat the collet chuck on the arbor.

To.install.the.collet.in.the.collet.chuck,.do.these.steps:

1. Place the grooved end of the collet into the collet nut until the off-center lip of the collet nut snaps into the collet groove. See Figure.25.

.

Note: This lip and groove pulls the collet from the spindle when the collet nut is removed.

2. Place the collet nut and collet into the collet chuck and finger tighten the collet nut onto the collet chuck.

3. Insert the bit into the collet, place a hex wrench through the hole in the spindle, and tighten the collet with a 22mm wrench (see Figure.26).

To.remove.a.bit.from.the.collet.chuck,.do.these.steps:

1. Protect the table surface with a piece of cardboard or hold the cutter or tool with a shop towel to prevent it from falling out of the collet.

2.. Place a hex wrench through the hole in the spindle and loosen the collet nut with a 22mm wrench until the bit is free.

Note:.Remove the collet chuck in the same manner as removing the drill chuck.

Figure.24. Installing the collet chuck.

Off-Center Collet Lip and Collet Groove

Figure.25..Collet and collet nut lip.

Figure.26. Installing a collet.

-24-


ACCESSORIES

The following mill machine accessories may be available through your Woodstock International Inc.

Dealer. If you do not have a dealer in your area, these products are also available through online dealers.

Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at:

1-800-840-8420 or at [email protected].

The SHOP.FOX.M1038.2.

5 ⁄

8

".Tall.Quick.Vise makes securing your work is quick and easy. A simple pawl engages a rack that is advanced by the vise screw, so very little turning is required to tighten the vise. Includes a sturdy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common

T-slot clamps.

The .SHOP.FOX.M1037.5PC..COLLET.SET allows you to quickly switch to the collet that matches the required tooling for the job. This 5-pc. set includes shank with nut and 3 ⁄

64

", 5 ⁄

64

", 5 ⁄

32

", 3 ⁄

16

", and 1 ⁄

4

" bits.

The 2-FLUTE.(D2699).and.4-FLUTE.(D2703).STANDARD.

SOLID.CARBIDE.END.MILLS can not be beat for finish and durability. With micro grain structure and precision grinding, these end mills will breeze through the toughest machining jobs. Visit shopfox.biz for additional standard size or long end mills in two- and four-flutes.

The D4274 Magnetic Base/Dial Indicator Set features a magnetic base that engages with just the turn of a switch and allows pinpoint adjustment. The dial indicator features 0-1" travel and has a resolution of 0.001". This fine set includes a molded case for protection and convenience. Precision measurements and setups have never been so easy.

-25-


MAINTENANCE

General

Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.

Check.for.the.following.conditions.and.repair.or.

replace.when.necessary:

• Loose mounting bolts.

• Worn switch.

• Worn or damaged cords and plugs.

• Damaged V-belt.

• Any other condition that could hamper the safe operation of this machine.

MAKE. SURE. that. your. machine. is.

unplugged.during.all.maintenance.procedures!.If.this.warning.is.ignored,.serious.personal.injury.may.occur.

Cleaning

Frequently blow-off sawdust with compressed air. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its life span.

Occasionally it will become necessary to clean the internal parts with more than compressed air. To do this, remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel wool. Make sure the internal workings are dry before using the saw again, so that wood dust will not accumulate. If any essential lubrication is removed during cleaning, relubricate those areas.

Table.&.Base

Tables can be kept rust-free with regular applications of products like SLIPIT ® . For long term storage you may want to consider products like Boeshield T-9™.

-26-


Lubrication

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced.

Do not lubricate them.

This machine does need lubrication in other places.

Lubricate.the.following.areas.every.six.to.twelve.

months.according.to.frequency.of.use:

•. Blade.angling.trunnions. These should be lubricated with 6 or 7 drops of light machine oil.

•. Blade.height.trunnion. This should also be lubricated with 6 or 7 drops of light machine oil.

•. The.two.worm.gears.should be lubricated with either graphite or white lithium grease.

Regular lubrication will ensure your mill performs at its highest potential.

Place two to three drops of ISO 68 or SAE 20W nondetergent oil or similar lubricant directly on the following areas each time you use your mill (see Figure.27):

• Cross slide and saddle ways

• Quill shaft

Apply a light weight lithium based grease directly to these points once a month or more frequently as needed:

• Longitudinal leadscrew ( Figure.28)

• Crossfeed leadscrew ( Figure.29)

Note: Pry up the leadscrew cover to access the crossfeed leadscrew.

NOTICE

Lack. of. lubrication. causes. poor. machine. performance..Keep.your.mill.lubricated.to.reduce.wear.on.

parts.and.discourage.oxidation.

Figure.27. Points of lubrication.

Figure.28. Longitudinal leadscrew.

Figure.29. Crossfeed leadscrew.

-27-


SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

[email protected].

Gibs

The gibs are pre-adjusted at the factory and should not need further adjustment until many hours of machine use, if ever. If the movement seems too tight, make sure that the locks are fully released, ways are free of chips and debris and are thoroughly lubricated with oil.

When adjusting the gibs, the goal is to take out unnecessary play in the table without causing the slides to bind. Loose gibs may cause poor finishes on the workpiece and may cause undue wear on the slide. Overtightening may cause binding and premature wear to the gib.

Each gib has multiple lock nuts and set screws that need to be adjusted. Make your adjustments equally and in small increments.

To.adjust.the.gibs,.do.these.steps:


2.. Loosen the lock nuts as shown in Figure.31.

3.. Move the table back-and-forth, while slightly tightening each set screw. When properly adjusted, the gib should offer slight resistance without binding.

4.. Tighten the lock nuts.

MAKE. SURE. that. your. machine. is.

unplugged. during. all. service. procedures!. If. this. warning. is. ignored,. serious.personal.injury.may.occur.

Figure.30..Always unplug before servicing..

-28-

Figure.31. Longitudinal gib screw.


Replacing.Motor.Brushes

After some period of time, the carbon brushes on the

DC motor will need to be replaced. Always replace the brushes in pairs.

To.replace.the.motor.brushes,.do.these.steps:


2. Remove the lower motor cover (see Figure.32) to expose the motor.

3. Unscrew the cap from the motor housing (see Figure.

33).

4. Remove the spring and carbon brush, and replace with a new spring and carbon brush.

5. Screw the cap back into the motor housing.

Fuse.Replacement

A fuse is located in the switch housing near the RPM dial.

To.replace.the.fuse,.do.these.steps:

1. Loosen the fuse cap.

2. Remove and replace the fuse from the fuse cradle

(see Figure.34).

3. Replace the fuse cap.

Figure.32. Lower motor cover.

Carbon Brush

Cap

Figure.33. Carbon brush removal.

-29-

Figure.34. Fuse replacement.

Electrical.Components


Circuit

Board

Fuse

Box

On/OFF

Switch

Variable

Speed Switch

1

OUT

AC

2

Wiring.Diagram

3

CIRCUIT BOARD

4 P3

IN

AC FUSE

P2

MOTOR

ON/OFF

SWITCH

VARIABLE

SPEED

SWITCH

P1

GROUND

N L

110V POWER

SOURCE

-30-


Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and.

moving.parts.have.come.to.a.complete.stop!

SYMPTOM

Motor will not start.

Fuses or circuit breakers trip open.

Motor overheats.

Bit slips in collet or drill chuck.

POSSIBLE.CAUSE

1. Blown system fuse.

2. Tripped circuit breaker inside power source breaker box.

3. Low voltage.

4. Open circuit in motor or loose connections.

5. Switch at fault.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power supply.

1. Motor overloaded.

2. Air circulation through the motor restricted.

3. Motor brushes are wearing.

1. Chuck is not fully tightened.

2. Bit installed in drill chuck off center.

3. Wrong size collet.

3. Bedways are dry and in need of lubrication.

4. Gibs are too tight.

Bad surface finish.

1. Wrong RPM or feed rate.

2. Dull cutting tool or poor cutting tool selection.

3. Table locks not tightened down.

4. Gibs are loose.

Difficulty removing collet from spindle.

1. Debris in spindle taper or collet taper or both.

CORRECTIVE.ACTION

1. Replace fuse.

2. Reset circuit breaker by flipping switch on then off then back on.

3. Check power supply for proper voltage.

4. Inspect all lead connections on motor and magnetic switch for loose or open connections.

5. Replace switch.

1. Inspect cord or plug for damaged insulation and shorted wires and replace extension cord.

2. Inspect all connections on motor for loose or shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

3. Inspect motor brushes, replace if necessary.

1. Tighten the collet or drill chuck.

2. Re-install bit in drill chuck.

4. Debris in collet or in spindle taper.

5. Taking too big of a cut.

Breaking tools or cutters.

1. RPM and or feed rate is too fast.

2. Cutting tool getting too hot.

3. Taking too big of a cut.

Machine is loud when cutting. Overheats or bogs down in the cut.

Workpiece vibrates or chatters during operation.

Table hard to move.

1. Excessive depth of cut.

2. Dull cutting tools.

1. Table locks not tight.

2. Workpiece not securely clamped to table or into mill vise.

3. RPM and feed rate too high.

1. Table locks are tightened down.

2. Chips have loaded up on bedways.

3. Measure tool shank diameter and match with appropriate diameter collet.

4. Remove all oil and debris from collet and spindle taper.

5. Lessen depth of cut and allow chips to clear.

1. Reduce RPM and feed rates.

2. Use cutting fluid or oil for appropriate application.

3. Lessen depth of cut and allow chips to clear.

1. Decrease depth of cut.

2. Use sharp cutting tools.

1. Tighten down table locks.

2. Check that clamping is tight and sufficient for the job. Make sure mill vise is tight to the table.

3. Use appropriate RPM and feed for the job.

1. Make sure table locks are fully released.

2. Frequently clean away chips that load up during milling operations.

3. Lubricate bedways and handles.

4. Loosen gib screw(s).

1. Adjust for appropriate RPM and feed rate.

2. Sharpen cutting tool or select a better cutting tool for the intended operation.

3. Tighten table locks to maintain rigidity.

4. Tighten gibs slightly.

1. Keep all taper surfaces spotlessly clean.

-31-


PARTS

99-10

99-9

95

98

99-11

99-12

31

90

97

92

93

89

91

45

32

33

34

88

18

38

94

105 106

51

68

42

87

35

44

36

37

86

43

39

40

41

104

49

48

47

96

46

107

80

53

56

50

48

52

58

57

83

81

82

84

5 55

65

66

60

1

67

27

30

99-13

99-14

28

29

26

25

24

23

99-15

99-16

99-17

99-18

99-19

99-20

99-21

99-23

99-24

99-22

99-25

99-26

99-27

99-5

99-28

99-6

22

21

20

12

17

2

3

4

63

85

69

16

5

15

14

69-1 69-2

70

19

6

7

8

13

12

8

54

9

11

10

5

78

99-8

71

62

77

76

99-7

99-6

99-34 99-4

99-3

99-36

99-35

99-2

99-33

99-32

99-31

99-30

99-1

99-29

99

103

102

59

61

79

73

72

75

74

64

-32-


REF PART #

22

23

24

19

20

21

16

17

18

13

14

15

8

9

10

5

6

7

11

12

1

2

3

4

34

35

36

31

32

33

37

38

28

29

30

25

26

27

XPSB93M

XM1036014

XM1036015

XM1036016

XM1036017

XM1036018

XM1036019

XM1036020

XM1036021

XM1036022

XM1036023

XPW05M

XPSS64M

XPR39M

XM1036003

XM1036004

XPS12M

XM1036006

XM1036007

XPSS31M

XM1036009

XM1036010

XM1036011

XPRP61M

XPLW02M

XPN04M

XM1036027

XM1036028

XPSS08M

XM1036030

XPS87M

XM1036032

XM1036033

XPB97M

XM1036035

XP6001

XM1036037

XPWRCRD110L

DESCRIPTION

SET SCREW M6-1 X 14

EXT RETAINING RING 8MM

GEAR

SPECIAL WASHER

PHLP HD SCR M3-.5 X 6

ROUND PIN 4 X 10

DIAL RING

SET SCREW M5-.8 X 8

HANDLE SEAT

HANDLE SHAFT

HANDLE KNOB M8-1.25

ROLL PIN 3 X 12

CAP SCREW M3-.5 X 14

SPRING SEAT

WOUND SPRING

SHAFT

SPACER

STRAIN RELIEF

LOCK KNOB

STUD M8-1.25

FIXTURE BLOCK (I)

FIXTURE BLOCK (II)

HEAD STOCK

FLAT WASHER 4MM

LOCK WASHER 4MM

HEX NUT M4-.7

LOCKING PIN

SMALL PULLEY


UPPER COVER

PHLP HD SCR M5-.8 X 45

ROUND BELT

BIG PULLEY

HEX BOLT M4-.7 X 12

BEARING SEAT

BALL BEARING 6001ZZ

SPACER

POWER CORD

Parts.List

REF PART #

60

61

62

57

58

59

54

55

56

51

52

53

46

47

48

43

44

45

49

50

39

40

41

42

70

71

72

69

69-1

69-2

73

74

66

67

68

63

64

65

XM1036051

XM1036052

XM1036053

XPSB15M

XM1036055

XPR05M

XM1036057

XM1036058

XM1036059

XP6002

XM1036061

XM1036062

XM1036039

XPR20M

XM1036041

XM1036042

XM1036043

XM1036044

XM1036045

XM1036046

XM1036047

XPFH49M

XM1036049

XM1036050

XM1036063

XM1036064

XM1036065

PSS34M

XM1036067

XPSB125M

XM1036069

XM1036069-1

XM1036069-2

XM1036070

XM1036071

XM1036072

XM1036073

XM1036074

DESCRIPTION

SPACER

INT RETAINING RING 28MM

HUB

GEAR

COVER

ROUND PIN 3 X 10

ELECTRICAL BOX (I)

FLAT HD SCR M2-.4 X 6

CONNECTING PLATE (LEFT)

FLAT HD SCR M3-.5 X 6

PLATE

DIGITAL READ OUT

CLUTCH KNOB

CONNECTING PLATE (RIGHT)

RUBBER WASHER


DUST PLATE

EXT RETAINING RING 15MM

SPINDLE SLEEVE

INDUCTIVE PLATE

SPINDLE

BALL BEARING 6002

CHUCK JT1

LOCK RING

COMPRESSION SPRING

RUBBER FOOT

SPACER


FELT DUSTER


MOTOR

CARBON MOTOR BRUSH

BRUSH CAP

BOTTOM COVER

SPACER

RULER

SQUARE NUT M5-.8

SPANNER NUT M24-3 X 1.5

-33-

REF PART #

87

88

89

90

82

83

84

85

86

78

79

80

81

75

76

77

99-1

99-2

99-3

99-4

99-5

99-6

99-7

96

97

98

99

91

92

93

94

95

XM1036091

XM1036092

XM1036093

XM1036094

XM1036095

XLABEL04

XM1036097

XM1036098

XM1036099

XM1036099-1

XM1036099-2

XPSS26M

XM1036099-4

XM1036099-5

XPSB18M

XM1036099-7

99-8

99-9

XM1036099-8

XM1036099-9

99-10 XPW02M

XM1036075

XM1036076

XM1036077

XPSB33M

XM1036079

XPSS26M

XM1036081

XM1036082

XM1036083

XPSS08M

XPW05M

XM1036086

XM1036087

XPS12M

XM1036089

XM1036090

DESCRIPTION

FLAT WASHER 24MM

BASE

COLUMN

CAP SCREW M5-.8 X 12

PARALLEL BAR

SET SCREW M5-.8 X 6

SMALL WHEEL

SPACER

WORM SHAFT

SET SCREW M4-.7 X 5

FLAT WASHER 4MM

ELECTRICAL BOX BASE

FLAT HD SCR M3-.5 X 8

PHLP HD SCR M3-.5 X 6

POWER SWITCH

MACHINE ID LABEL

TAP SCREW M3-.5 X 6

VARIABLE SPEED CONTROL KNOB

FUSE BOX

PC BOARD

WARNING LABEL

ELECTRICITY LABEL

SHOP FOX LOGO LABEL

WARNING ICON LABEL

COMPOUND SLIDE ASSEMBLY

HANDLE SCREW M4-.7 X 8

HANDLE

SET SCREW M5-.8 X 6

HANDWHEEL

FLAT SPRING

CAP SCREW M4-.7 X 8

RIGHT SUPPORT SEAT

WORKTABLE

LEADSCREW SUPPORT SEAT

FLAT WASHER 5MM


REF PART # DESCRIPTION

99-11 XM1036099-11 END COVER

99-12 XPN06M HEX NUT M5-.8

99-13 XM1036099-13 POSITION GUAGE

99-14 XM1036099-14 RIVET

99-15 XM1036099-15 LONGITUDINAL LEADSCREW NUT

99-16 XPSB80M CAP SCREW M3-.5 X 8

99-17 XM1036099-17 LONGITUDINAL WEDGE

99-18 XPSB23M

99-19 XPSS22M


SET SCREW M4-.7 X 12

99-20 XPN04M HEX NUT M4-.7

99-21 XM1036099-21 INDICATOR PLATE

99-22 XM1036099-22 CROSS WEDGE

99-23 XPSB39M

99-24 XPSS50M


SET SCREW M4-.7 X 20

99-25 XM1036099-25 CROSS LEADSCREW NUT

99-26 XM1036099-26 CROSS LEADSCREW

99-27 XM1036099-27 FRONT SUPPORTING SEAT

99-28 XM1036099-28 BASE

99-29 XM1036099-29 SUPPORT SEAT

99-30 XM1036099-30 COVER 1

99-31 XM1036099-31 COVER 2

99-32 XM1036099-32 LONGITUDINAL LEADSCREW

99-33 XM1036099-33 SADDLE

99-34 XM1036099-34 DIAL

99-35 XPSS45M SET SCREW M3-.5 X 6

99-36 XM1036099-36 GRADUATED DIAL

99-37 XPCAPO6M CAP SCREW M6-1 X 25

99-38 XM1036099-38 T-NUT M6-1

102

103

104

105

106

106

XM1036102

XPSDP2

XPAW02M

XPAW02.5M

XPAW03M

XPAW04M

DOUBLE END WRENCH 5.5 X 7MM

#2 PHILLIPS SCREWDRIVER

HEX WRENCH 2MM

HEX WRENCH 2.5MM

HEX WRENCH 3MM

HEX WRENCH 4MM

-34-


FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

WOODSTOCK.INTERNATIONAL.INC..

P.O..BOX.2309.

BELLINGHAM,.WA..98227-2309

Place

Stamp

Here

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against

Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

High Quality Machines and Tools

Woodstock International, Inc. carries thousands of products designed

to meet the needs of today's woodworkers and metalworkers.

Ask your dealer about these fine products:

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