Yamaha MAJESTY YP125E Owner`s manual

Yamaha MAJESTY YP125E Owner`s manual
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OWNER’S MANUAL
YP125E
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INTRODUCTION
EAU10110
Welcome to the Yamaha world of motorcycling!
As the owner of the YP125E, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP125E. The owner’s manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
EAU34111
Particularly important information is distinguished in this manual by the following notations:
t
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
s WARNING
Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
CAUTION
A CAUTION indicates special precautions that must be taken to avoid damage to
the scooter.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
NOTE:
● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your
scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12410
s WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATION
EAUS1172
YP125E
OWNER’S MANUAL
©2006 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, August 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.
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TABLE OF CONTENTS
INTRODUCTION
IMPORTANT MANUAL INFORMATION
TABLE OF CONTENTS
Storage compartment.....................3-11
Adjusting the shock absorber
assemblies...................................3-12
Sidestand........................................3-12
Ignition circuit cut-off system .........3-13
SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-4
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
OPERATION AND IMPORTANT RIDING
POINTS ................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking..............................................5-4
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Main switch/steering lock.................3-1
Indicator lights ..................................3-2
Speedometer unit .............................3-2
Battery voltage/fuel gauge ...............3-3
Clock.................................................3-4
Anti-theft alarm (optional) .................3-5
Handlebar switches ..........................3-5
Front brake lever...............................3-6
Rear brake lever................................3-6
Fuel tank cap ....................................3-7
Fuel ...................................................3-8
Fuel tank breather/overflow hose .....3-9
Catalytic converter............................3-9
Seat...................................................3-9
Front storage compartment............3-10
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit.................................6-1
Periodic maintenance and
lubrication chart ............................6-3
Removing and installing panels........6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-9
Final transmission oil ......................6-11
Coolant ...........................................6-12
Air filter and V-belt case air filter
elements ......................................6-14
Adjusting the carburetor .................6-15
Adjusting the throttle cable free
play ..............................................6-15
Valve clearance...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free
play ..............................................6-19
Checking the front and rear brake
pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating
the cables....................................6-21
Lubricating the front and rear brake
levers ...........................................6-22
Checking and lubricating the
centerstand and sidestand .........6-22
Checking the front fork...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb.............6-27
Replacing a front turn signal
light bulb......................................6-29
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-30
Replacing the license plate light
bulb .............................................6-31
Replacing the auxiliary light bulb ...6-31
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TABLE OF CONTENTS
Troubleshooting ..............................6-31
Troubleshooting charts ...................6-32
SCOOTER CARE AND STORAGE .....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
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SAFETY INFORMATION
EAU10261
1
SCOOTERS ARE SINGLE TRACK
VEHICLES. THEIR SAFE USE AND
OPERATION ARE DEPENDENT
UPON THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE
EXPERTISE OF THE OPERATOR.
EVERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS SCOOTER.
HE OR SHE SHOULD:
● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
SCOOTER OPERATION.
● OBSERVE THE WARNINGS AND
MAINTENANCE
REQUIREMENTS IN THE OWNER’S
MANUAL.
● OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING
TECHNIQUES.
● OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED
BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
● Always
make pre-operation
checks. Careful checks may help
prevent an accident.
● This scooter is designed to carry
the operator and passenger.
● The failure of motorists to detect
and recognize scooters in traffic
is the predominating cause of
automobile/scooter accidents.
Many accidents have been caused by an automobile driver who
did not see the scooter. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when approaching and passing through
intersections, since intersections are the most likely places
for scooter accidents to occur.
• Ride where other motorists can
see you. Avoid riding in another motorist’s blind spot.
● Many accidents involve inexperienced operators. In fact, many
operators who have been invol1-1
●
ved in accidents do not even
have a current driver’s license.
• Make sure that you are qualified and that you only lend your
scooter to other qualified operators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you practice riding your scooter where
there is no traffic until you have
become thoroughly familiar
with the scooter and all of its
controls.
Many accidents have been caused by error of the scooter operator. A typical error made by the
operator is veering wide on a turn
due to EXCESSIVE SPEED or
undercornering (insufficient lean
angle for the speed).
• Always obey the speed limit
and never travel faster than
warranted by road and traffic
conditions.
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
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SAFETY INFORMATION t
The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the footboard
during operation to maintain
control of the scooter.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
• Never carry a passenger
unless he or she can firmly place both feet on the passenger
footrests.
● Never ride under the influence of
alcohol or other drugs.
● This scooter is designed for onroad use only. It is not suitable for
off-road use.
Protective apparel
The majority of fatalities from scooter
accidents are the result of head injuries. The use of a safety helmet is the
single most critical factor in the prevention or reduction of head injuries.
●
Always wear an approved helmet.
● Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment of vision which could delay
seeing a hazard.
● The use of a jacket, substantial
shoes, trousers, gloves, etc., is
effective in preventing or reducing abrasions or lacerations.
● Never wear loose-fitting clothes,
otherwise they could catch on
the control levers or wheels and
cause injury or an accident.
● Never touch the engine or
exhaust system during or after
operation. They become very hot
and can cause burns. Always
wear protective clothing that
covers your legs, ankles, and
feet.
● Passengers should also observe
the above precautions.
Modifications
Modifications made to this scooter
not approved by Yamaha, or the
removal of original equipment, may
render the scooter unsafe for use and
●
1-2
may cause severe personal injury.
Modifications may also make your
scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid
the possibility of an accident, use
extreme caution when adding cargo
or accessories to your scooter. Use
extra care when riding a scooter that
has added cargo or accessories. Here
are some general guidelines to follow
if loading cargo or adding accessories
to your scooter:
Loading
The total weight of the operator, passenger, accessories and cargo must
not exceed the maximum load limit.
Maximum load:
177 kg (390.29 lb)
When loading within this weight limit,
keep the following in mind:
● Cargo and accessory weight
should be kept as low and close
to the scooter as possible. Make
1
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SAFETY INFORMATION
sure to distribute the weight as
evenly as possible on both sides
of the scooter to minimize imbalance or instability.
● Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the scooter
before riding. Check accessory
mounts and cargo restraints frequently.
● Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a
slow steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot
test all other accessories that may be
available, you must personally be responsible for the proper selection, installation and use of non-Yamaha
accessories. Use extreme caution
when selecting and installing any
accessories.
Keep the following guidelines in mind,
as well as those provided under “Loading” when mounting accessories.
● Never install accessories or carry
cargo that would impair the performance of your scooter. Carefully inspect the accessory before using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.
• Accessories fitted to the handlebar or the front fork area can
create instability due to improper weight distribution or
aerodynamic
changes.
If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic effects. Wind may attempt
to lift the scooter, or the scoo1-3
ter may become unstable in
cross winds. These accessories may also cause instability
when passing or being passed
by large vehicles.
• Certain accessories can displace the operator from his or
her normal riding position. This
improper position limits the freedom of movement of the operator and may limit control ability,
therefore,
such
accessories are not recommended.
● Use caution when adding electrical accessories. If electrical
accessories exceed the capacity
of the scooter’s electrical system
an electric failure could result,
which could cause a dangerous
loss of lights or engine power.
Gasoline and exhaust gas
● GASOLINE IS HIGHLY FLAMMABLE:
• Always turn the engine off
when refueling.
• Take care not to spill any gasoline on the engine or exhaust
system when refueling.
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SAFETY INFORMATION t
●
●
• Never refuel while smoking or
in the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poisonous and may cause loss of
consciousness and death within
a short time. Always operate your
scooter in an area that has adequate ventilation.
Always turn the engine off before
leaving the scooter unattended
and remove the key from the
main switch. When parking the
scooter, note the following:
• The engine and exhaust system may be hot, therefore,
park the scooter in a place
where pedestrians or children
are not likely to touch these hot
areas.
• Do not park the scooter on a
slope or soft ground, otherwise
it may fall over.
• Do not park the scooter near a
flammable source (e.g., a kerosene heater, or near an open
flame), otherwise it could catch
fire.
●
If you should swallow any gasoline, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immediately. If any gasoline spills on your
skin or clothing, immediately
wash the affected area with soap
and water and change your clothes.
●
●
EAU10371
Further safe-riding points
●
●
●
●
●
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar
rails, iron plates on road construction sites, and manhole
1-4
●
covers become extremely slippery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable.
1
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DESCRIPTION
EAU10410
Left view
2
2
3
4
1
@
@
@
@
8
1.
2.
3.
4.
Coolant reservoir cap (page 6-12)
Battery (page 6-24)
Storage compartment (page 3-11)
Fuel tank cap (page 3-7)
5.
6.
7.
8.
2-1
7
6
5
Air filter (page 6-14)
V-Belt air filter (page 6-14)
Engine oil drain bolt (page 6-9)
Sidestand (page 3-12)
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DESCRIPTION
EAU10420
Right view
2
3
4
5
2
1
6
Å@
Å@
Å@
Å@
8
1.
2.
3.
4.
7
Grab bar
Passenger Seat
Rider Seat (page 3-9)
Owner's tool kit (page 6-1)
5.
6.
7.
8.
2-2
Fuses (page 6-26)
Headlight (page 6-27)
Radiator
Centerstand (page 6-22)
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DESCRIPTION
EAU10430
Controls and instruments
1
2
3
4
5
6
7
2
11
1.
2.
3.
4.
5.
6.
10
9 8
Rear brake lever (page 3-6)
Left handlebar switch (page 3-5)
Multi-function display (page 3-2)
Speedometer (page 3-2)
Fuel gauge (page 3-3)
Right handlebar switch (page 3-5)
7.
8.
9.
10.
11.
2-3
Front brake lever (page 3-6)
Main switch (page 3-1)
Battery voltage (page 3-3)
Coolant level gauge window (page 6-12)
Front storage compartment (page 3-10)
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INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
Main switch/steering lock
OFF
ON
EAU10660
EWA10060
OFF “e”
All electrical systems are off. The key
can be removed.
s WARNING
Never turn the key to “e” or “m”
while the vehicle is moving, otherwise the electrical systems will be
switched off, which may result in
loss of control or an accident.
Make sure that the vehicle is stopped before turning the key to “e”
or “m”.
EAUM1020
“h”
The coolant temperature warning light
should come on when the key is turned to “h”. (See page 3-2.)
LOCK
EAU10680
The main switch/steering lock controls
the ignition and lighting systems, and
is used to lock the steering. The
various positions are described below.
EAU34121
ON “f”
All electrical circuits are supplied with
power; the meter lighting, taillight,
license plate light and auxiliary lights
come on, and the engine can be started. The key cannot be removed.
NOTE:
The headlights come on automatically
when the engine is started and stay
on until the key is turned to "OFF" or
the sidestand is moved down.
LOCK “m”
The steering is locked, and all electrical systems are off. The key can be
removed.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “e”
position, and then turn it to “m”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
“e” while still pushing it.
3-1
3
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INSTRUMENT AND CONTROL FUNCTIONS
EAU10980
EAUM1070
Oil change indicator
At the initial 500 km (300 mi) and
every 3000 km (1800 mi) thereafter,
the message “CHnGE OIL” appears
in the odometer/clock display to indicate that the engine oil should be
changed. (See page 6-9.)
Indicator lights
y
3
EAUS1361
Speedometer unit
y
EAUM1080
1
1.
2.
3.
4.
5.
2 3
4 5
Alarm indicator light
Left turn signal indicator light “c”
High beam indicator light “j”
Coolant temperature warning light “y”
Right turn signal indicator light “d”
EAU11030
Turn signal indicator lights “c” and
“d”
The corresponding indicator light flashes when the turn signal switch is
pushed to the left or right.
Coolant temperature warning light
“y”
This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and
allow the engine to cool.
The electrical circuit of the warning
light can be checked according to the
following procedure.
1. Turn the key to “h”.
2. If the warning light does not
come on, have a Yamaha dealer
check the electrical circuit.
EAU11080
ECA10020
High beam indicator light “j”
This indicator light comes on when
the high beam of the headlight is switched on.
CAUTION:
Do not operate the engine if it is
overheated.
3-2
1
1.
2.
3.
4.
2
3
4
"TRIP" button
Multi-function display
Speedometer
Red zone
The speedometer unit is equipped
with the following:
● a speedometer (which shows the
riding speed)
ECAS0010
CAUTION:
Do not operate the scooter in the
speedometer red zone.Red zone:
120 km/h (75 mph) and above
●
●
an odometer (which shows the
total distance traveled)
a tripmeter (which shows the distance traveled since it was last
set to zero)
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INSTRUMENT AND CONTROL FUNCTIONS
Pushing the “TRIP” button switches
the display between the odometer
mode “ODO” and the tripmeter mode
“TRIP”. To reset the tripmeter, enter
the “TRIP” mode, and then hold down
the “TRIP” button for at least one
second. The tripmeter can be used
together with the fuel gauge to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future
fuel stops.
Setting the odometer/tripmeter
reading mode
The odometer and tripmeter can be
set to count in either kilometers or
miles according to the following procedure.
1. Turn the key to “f” while pressing the reset button.
2. Release the reset button when
the display comes on.
3. The current mode appears in the
display: “CONT” (continental) for
the kilometer mode and “EnGL”
(English) for the mile mode.
4. Press the reset button to switch
the mode.
5. Press the reset button for two
seconds to confirm the setting.
EAUM1100
Battery voltage/fuel gauge
1
NOTE:
● The odometer/tripmeter reading
mode can be changed any number of times while the odometer
reading is below 10 (km/h or
MPH), but it cannot be changed
anymore after the reading has
reached 10 (km/h or MPH).
● Switching between the kilometer
mode and the mile mode does
not change or convert the current
odometer/tripmeter reading.
3
y
2
1. Fuel gauge
2. Battery voltage
When the key is turned to “e”, the
voltage/fuel gauge indicates the battery voltage.
NOTE:
If the battery voltage drops to 10 V,
have a Yamaha dealer check the battery.
When the key is turned to “f”, the
voltage/fuel gauge indicates the
amount of fuel in the fuel tank after
indicating the battery voltage for two
seconds. The needle moves towards
“E” (empty) as the fuel level decrea-
3-3
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INSTRUMENT AND CONTROL FUNCTIONS
ses. When the needle reaches “E”,
refuel as soon as possible.
NOTE:
Do not allow the fuel tank to empty
itself completely.
EAUS1210
Clock
To set the clock
1. Turn the key to “f”.
4. Press the “TRIP” button for two
seconds, and the first minute
digit will flash.
5. Press the “TRIP” button to set
the first minute digit.
3
TOTAL
TRIP
TOTAL
TRIP
Total/Trip
Total/Trip
2. Press the “TRIP” button for two
seconds, and the hour display
will flash.
3. Press the “TRIP” button to set
the hours.
TOTAL
TRIP
Total/Trip
3-4
6. Press the “TRIP” button for two
more seconds, and the second
minute digit will flash.
7. Press the “TRIP” button to set
the second minute digit.
8. Press the “TRIP” button for two
seconds to set the clock.
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INSTRUMENT AND CONTROL FUNCTIONS
EAU12331
Anti-theft alarm (optional)
EAU12347
This motorcycle can be equipped
with an optional anti-theft alarm by a
Yamaha dealer. Contact a Yamaha
dealer for more information.
1
2
3
1. Dimmer switch “j/k”
2. Turn signal switch “c/d”
3. Horn switch “a”
1
EAUS1020
Dimmer switch “j/k”
Set this switch to “j” for the high
beam and to “k” for the low beam.
With the headlight on low beam,
press this switch downwards to flash
the headlight.
Handlebar switches
EAU12460
Turn signal switch “c/d”
To signal a right-hand turn, push this
switch to “d”. To signal a left-hand
turn, push this switch to “c”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12500
Horn switch “a”
Press this switch to sound the horn.
EAU12720
2
1. Hazard switch “
2. Start switch “g”
”
3-5
Start switch “g”
With the sidestand up, push this
switch while applying the front or rear
brake to crank the engine with the
starter.
3
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INSTRUMENT AND CONTROL FUNCTIONS
ECA10050
CAUTION:
See page 5-1 for starting instructions prior to starting the engine.
EAU12900
Front brake lever
1
1
EAU12764
Hazard switch “
3
EAU12950
Rear brake lever
”
With the key in the “f” position, turn
this switch to “ ” to turn on the
hazard lights (simultaneous flashing
of all turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
ECA10061
CAUTION:
Do not use the hazard lights for an
extended length of time with the
engine not running, otherwise the
battery may discharge.
1. Front brake lever
1. Rear brake lever
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handlebar grip.
3-6
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INSTRUMENT AND CONTROL FUNCTIONS
EAUS1040
Fuel tank cap
3
2. Insert the key in the lock and turn
it clockwise.
To close the fuel tank cap
1. Align the match marks, and then
push the fuel tank cap into the
original position.
To open the fuel tank cap
1
1. Fuel tank cap
1. Open the fuel tank cap cover by
pushing in on the rear end of it.
2. Turn the key counterclockwise
and remove it.
3-7
3. Close the fuel tank cover.
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INSTRUMENT AND CONTROL FUNCTIONS
EAU13220
ECA10070
CAUTION:
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfaces or plastic parts.
Fuel
EAU33520
3
1. Fuel tank filler tube
2. Fuel level
Make sure that there is sufficient fuel
in the tank. When refueling, be sure to
insert the pump nozzle into the fuel
tank filler hole and to fill the tank to
the bottom of the filler tube as shown.
EWA10880
s WARNING
● Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
● Avoid spilling fuel on the hot
engine.
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
10.5 L ( 2.77US gal) (2.31 Imp.gal)
Fuel reserve amount
3 L (0.79 US gal) (0.66 Imp gal)
ECA11400
CAUTION:
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust system.
3-8
Your Yamaha engine has been designed to use regular unleaded gasoline
with a research octane number of 91
or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark
plug life and reduce maintenance
costs.
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INSTRUMENT AND CONTROL FUNCTIONS
EAUB1300
Fuel tank breather/overflow
hose
Before operating the motorcycle:
● Check
the
fuel
tank
breather/overflow hose connection.
● Check
the
fuel
tank
breather/overflow
hose
for
cracks or damage, and replace it
if damaged.
● Make sure that the end of the fuel
tank breather/overflow hose is
not blocked, and clean it if
necessary.
● Make sure that the end of the fuel
tank breather/overflow hose is
positioned inside of the clamp.
1
EAU13431
EAU13891
Catalytic converter
Seat
This model is equipped with a catalytic converter in the exhaust system.
To open the seat
1
EWA10860
s WARNING
The exhaust system is hot after
operation. Make sure that the
exhaust system has cooled down
before doing any maintenance
work.
ECA10700
CAUTION:
The following precautions must be
observed to prevent a fire hazard or
other damages.
● Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
● Never park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
● Do not allow the engine to idle
too long.
3
1. Open
1. Insert the key in the lock, and
then turn it as shown.
1
1. Rider seat
2. Fold the seat up.
1. Fuel tank breather/overflow hose
3-9
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INSTRUMENT AND CONTROL FUNCTIONS
To close the seat
1. Fold the seat down, and then
push it down to lock it in place.
2. Remove the key.
3
EAU14540
Front storage compartment
To close the front storage
compartment
To open the front storage
compartment
NOTE:
Make sure that the seat is properly
secured before riding.
1
2
Push the front storage compartment
lid into the original position, and then
remove the key.
1. Open
2. Lid
EWA10960
s WARNING
● Do not exceed the load limit of
0.5 kg (1.10 lb) for the front storage compartment.
● Do not exceed the maximum
load of 177 kg (390.29 lb for the
vehicle.
Insert the key into the lock, turn it
clockwise, and then pull on it to open
the front storage compartment lid.
3-10
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INSTRUMENT AND CONTROL FUNCTIONS
EAUM1190
Storage compartment
1
1. Storage compartment
There is a storage compartment
under the seat. (See page 3-9.)
EWA10960
s WARNING
● Do not exceed the load limit of
10 kg (22 lb) for the storage
compartment.
● Do not exceed the maximum
load of 177 kg (390.29 lb) for
the vehicle.
ECA10080
CAUTION:
Keep the following points in mind
when using the storage compartment.
● Since the storage compartment accumulates heat when
exposed to the sun, do not store anything susceptible to heat
inside it.
● To avoid humidity from spreading through the storage compartment, wrap wet articles in
a plastic bag before storing
them in the compartment.
● Since the storage compartment may get wet while the
scooter is being washed, wrap
any articles stored in the compartment in a plastic bag.
● Do not keep anything valuable
or breakable in the storage
compartment.
To store a helmet in the storage compartment, place the helmet with the
frontfacing backward.
3-11
NOTE:
● Some helmets cannot be stored
in the storage compartment
because of theirsize or shape.
● Do not leave your scooter unattended with the seat open.
3
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INSTRUMENT AND CONTROL FUNCTIONS
EAU14880
1
2
b
3
EWA10210
s WARNING
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result.
Adjusting the shock
absorber assemblies
a
1. Spring preload adjusting ring
2. Position indicator
Each shock absorber assembly is
equipped with a spring preload adjusting ring.
ECA10100
CAUTION:
Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock
absorber assembly in direction (a). To
decrease the spring preload and thereby soften the suspension, turn the
adjusting ring on each shock absorber assembly in direction (b).
NOTE:
Align the appropriate notch in the
adjusting ring with the position indicator on the shock absorber.
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
4
3-12
EAU15301
Sidestand
1
2
1. Sidestand switch
2. Sidestand
The sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the motorcycle upright.
NOTE:
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain
situations. (See further down for an
explanation of the ignition circuit cutoff system.)
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INSTRUMENT AND CONTROL FUNCTIONS
EWA10240
s WARNING
The vehicle must not be ridden with
the sidestand down, or if the sidestand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. Yamaha’s ignition circuit cut-off system
has been designed to assist the
operator in fulfilling the responsibility of raising the sidestand before
starting off. Therefore, check this
system regularly as described
below and have a Yamaha dealer
repair it if it does not function properly.
EAU15361
Ignition circuit cut-off
system
The ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
● It prevents starting when the
sidestand is up, but neither brake
is applied.
● It prevents starting when either
brake is applied, but the sidestand is still down.
● It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of
the ignition circuit cut-off system
according to the following procedure.
EWA10260
s WARNING
● The vehicle must be placed on
the centerstand during this inspection.
● If a malfunction is noted, have
a Yamaha dealer check the
system before riding.
3-13
3
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INSTRUMENT AND CONTROL FUNCTIONS
3
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
NO
NOTE:
This check is most reliable if performed with
a warmed-up engine.
The sidestand switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.
YES
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
YES
NO
The brake switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.
NO
The sidestand switch may be defective.
The scooter should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
YES
The system is OK. The scooter can be ridden.
3-14
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PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the
owner’s responsibility. Vital components can start to deteriorate quickly
and unexpectedly, even if the vehicle
remains unused (for example, as a
result of exposure to the elements).
Any damage, fluid leakage or loss of
tire air pressure could have serious
consequences. Therefore, it is very
important, in addition to a thorough
visual inspection, to check the following points before each ride.
4
NOTE:
Pre-operation checks should be
made each time the vehicle is used.
Such an inspection can be accomplished in a very short time; and the
added safety it assures is more than
worth the time involved.
EWA11150
s WARNING
If any item in the Pre-operation
check list is not working properly,
have it inspected and repaired
before operating the vehicle.
4-1
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PRE-OPERATION CHECKS
EAU15605
Pre-operation check list
ITEM
Fuel
Engine oil
Final transmission oil
4
Coolant
Front brake
Rear brake
Throttle grip
Wheels and tires
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CHECKS
Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.
Check vehicle for oil leakage.
Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Make sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and
lubricate cable and grip housing.
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
4-2
PAGE
3-3, 3-7
3-2, 6-9
6-11
3-2, 6-12
3-6, 6-19, 6-20, 6-21
3-6, 6-19, 6-20, 6-21
5-2, 6-15
6-16, 6-18
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PRE-OPERATION CHECKS
ITEM
Brake levers
Centerstand, sidestand
Chassis fasteners
Instruments, lights, signals
and switches
Sidestand switch
Battery
•
•
•
•
•
•
•
•
•
•
•
•
CHECKS
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Lubricate pivots if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check operation.
Correct if necessary.
Check operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.
Check fluid level.
Fill with distilled water if necessary.
4-3
PAGE
3-6, 5-2, 6-22
6-22
----3-12
6-24
4
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OPERATION AND IMPORTANT RIDING POINTS
EAU15980
EWA10870
5
s WARNING
● Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or function that you do not thoroughly
understand.
● Never start the engine or operate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of consciousness and death within a
short time. Always make sure
that there is adequate ventilation.
● For safety, always start the
engine with the centerstand
down.
EAUM1210
Starting a cold engine
engine more than 10 seconds on any
one attempt.
ECA11040
CAUTION:
For maximum engine life, never
accelerate hard when the engine is
cold!
ECA10250
CAUTION:
See page 5-3 for engine break-in
instructions prior to operating the
vehicle for the first time.
1. Turn the key to “f”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to preserve the battery. Do not crank the
5-1
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OPERATION AND IMPORTANT RIDING POINTS
EAU16760
Starting off
1
EAU16780
Acceleration and
deceleration
1. Grab bar
NOTE:
Before starting off, allow the engine to
warm up.
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the centerstand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signal off.
The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in
direction (a). To reduce the speed,
turn the throttle grip in direction (b).
5-2
EAU16791
Braking
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EWA10300
s WARNING
● Avoid braking hard or suddenly
(especially when leaning over
to one side), otherwise the scooter may skid or overturn.
● Railroad crossings, streetcar
rails, iron plates on road construction sites, and manhole
covers become extremely slippery when wet. Therefore, slow
down when approaching such
5
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OPERATION AND IMPORTANT RIDING POINTS
●
●
5
areas and cross them with caution.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as braking downhill can be very difficult.
EAU16820
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following tips to reduce fuel consumption:
● Avoid high engine speeds during
acceleration.
● Avoid high engine speeds with no
load on the engine.
● Turn the engine off instead of letting it idle for an extended length
of time (e.g., in traffic jams, at
traffic lights or at railroad crossings).
EAU16830
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1000 km
(600 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves to the correct operating clearances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overheating must be avoided.
EAU16950
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at
one set throttle position.
5-3
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OPERATION AND IMPORTANT RIDING POINTS
150 ~ 500 km (90 ~ 300 mi)
Avoid prolonged operation above 1/2
throttle.
Rev the engine freely through the
gears, but do not use full throttle at
any time.
500 ~ 1000 km (300 ~ 600 mi)
Avoid prolonged operation above 3/4
throttle.
ECA10350
CAUTION:
After 1000 km (600 mi) of operation,
the engine oil must be changed and
the oil strainer cleaned.
EAU17200
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10310
s WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestrians or children are not likely
to touch them.
● Do not park on a slope or on
soft ground, otherwise the
vehicle may overturn.
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation. Vary the speed occasionally.
ECA10270
CAUTION:
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5-4
5
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PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU17280
EWA10330
Safety is an obligation of the owner.
Periodic inspection, adjustment and
lubrication will keep your vehicle in
the safest and most efficient condition possible. The most important
points of inspection, adjustment, and
lubrication are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a
general guide under normal riding
conditions. However, DEPENDING
ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE
INTERVALS MAY NEED TO BE
SHORTENED.
s WARNING
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty,
muddy or wet conditions, the air filter element should be cleaned or
replaced more frequently, otherwise rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
EAU17450
Owner’s tool kit
1
1. Owner's tool kit
The owner’s tool kit is located inside the
storage compartment. (See page 3-11.)
The service information included in
this manual and the tools provided in
the owner’s tool kit are intended to
assist you in the performance of preventive maintenance and minor
repairs. However, additional tools
such as a torque wrench may be
necessary to perform certain maintenance work correctly.
EWA10320
s WARNING
If you are not familiar with maintenance work, have a Yamaha dealer
do it for you.
6-1
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PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
If you do not have the tools or experience required for a particular job,
have a Yamaha dealer perform it for
you.
EWA10350
s WARNING
Modifications not approved by
Yamaha may cause loss of performance and render the vehicle
unsafe for use. Consult a Yamaha
dealer before attempting any changes.
6
6-2
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17710
Periodic maintenance and lubrication chart
NOTE:
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed
instead.
● From 30000 km, repeat the maintenance intervals starting from 6000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
ODOMETER READING (x 1000 Km)
NO.
ITEM
CHECK OR MAINTENANCE JOB
CHECK
1
6
6
12
18
24
√
√
√
1 * Fuel line
• Check fuel and vacuum hoses for cracks or damage.
√
2
• Check condition.
• Clean and regap.
• Replace.
√
3 * Valves
• Check valve clearance.
• Adjust.
√
4
Air filter element
• Clean.
• Replace.
√
5
V-belt case air filter
element
• Clean.
√
√
√
√
6 * Battery
• Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly routed.
√
√
√
√
7 * Front brake
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads.
Spark plug
√
√
√
√
√
√
√
√
√
√
√
6-3
ANNUAL
√
√
√
√
Whenever worn to the limit
√
√
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PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
NO.
ITEM
CHECK OR MAINTENANCE JOB
ANNUAL
CHECK
1
6
12
18
24
√
√
√
√
√
Whenever worn to the limit
√
√
8 * Rear brake
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads.
9 * Brake hoses
• Check for cracks or damage.
• Replace.
√
√
√
Every 4 years
√
10 * Wheels
• Check runout and for damage.
√
√
√
√
11 * Tires
•
•
•
•
√
√
√
√
12 * Wheel bearings
• Check bearing for looseness or damage.
√
√
√
√
13 * Steering bearings
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease.
14 * Chassis fasteners
• Make sure that all nuts, bolts and screws are properly
tightened.
√
√
√
√
√
15
• Check operation.
• Lubricate.
√
√
√
√
√
√
Sidestand, centerstand
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√
√
√
Every 20000 km
√
16 * Sidestand switch
• Check operation.
√
√
√
√
17 * Front fork
• Check operation and for oil leakage.
√
√
√
√
• Check operation and shock absorbers for oil leakage.
√
√
√
√
√
√
√
√
18 *
Shock absorber
assemblies
19 * Carburetor
20
Engine oil
√
√
√
• Adjust engine idling speed.
√
• Change. (See page 6-9.)
• Check oil level and vehicle for oil leakage.
21 * Engine oil strainer
6-4
6
√
When the oil change indicator light
comes on (every 3000 km)
√
Every 3000 km
√
• Clean.
√
√
√
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PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
NO.
ITEM
CHECK OR MAINTENANCE JOB
CHECK
1
22 * Cooling system
23
6
Final transmission oil
• Check coolant level and vehicle for coolant leakage.
• Change.
• Check vehicle for oil leakage.
• Initial 500 km
• Change.
24 * V-belt
• Replace.
Front and rear brake
25 * switches
• Check operation.
26
ANNUAL
6
12
√
√
√
Every 3 years
√
18
24
√
√
√
√
√
Every 10000 km
√
√
√
√
√
• Lubricate.
√
√
√
√
√
27 * Throttle grip housing
and cable
• Check operation and free play.
• Adjust the throttle cable free play if necessary.
• Lubricate the throttle grip housing and cable.
√
√
√
√
√
Mufflers and exhaust
28 * pipes
• Check the screw clamps for looseness.
√
√
√
√
√
√
Lights, signals and
29 * switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
Moving parts and cables
√
EAUM2070
NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-5
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Página 41
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18771
Removing and installing
panels
EAU19210
Panel A
1
1
2
1. Panel A
2. Panel B
The panels shown need to be removed to perform some of the maintenance jobs described in this chapter.
Refer to this section each time a
panel needs to be removed and installed.
1. Panel A
To install the panel
Place the panel in the original position, and then install the screws.
Panel B
1
To remove the panel
Remove the screws, and then take
the panel off.
1
1. Panel B
6
To remove the panel
Remove the screw, and then take the
panel off.
1. Screw
1
1. Screw
6-6
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To install the panel
Place the panel in the original position, and then install the screw.
EAU19603
Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause
any spark plug to slowly erode, the
spark plug should be removed and
checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the
spark plug can reveal the condition of
the engine.
To remove the spark plug
6
1
1. Spark plug cap
1. Remove the spark plug cap.
6-7
1
1. Spark plug wrench
2. Remove the spark plug as
shown, with the spark plug
wrench included in the owner’s
tool kit.
To check the spark plug
1. Check that the porcelain insulator around the center electrode of
the spark plug is a medium-tolight tan (the ideal color when the
vehicle is ridden normally).
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NOTE:
If the spark plug shows a distinctly
different color, the engine could be
operating improperly. Do not attempt
to diagnose such problems yourself.
Instead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for electrode erosion and excessive carbon
or other deposits, and replace it if
necessary.
Specified spark plug:
NGK (CR8E)
To install the spark plug
1
ZAUM0037
1. Spark plug gap
1. Measure the spark plug gap with
a wire thickness gauge and, if
necessary, adjust the gap to specification.
Spark plug gap:
0.7 ~ 0.8 (0.02 ~ 0.03 in)
2. Clean the surface of the spark
plug gasket and its mating surface, and then wipe off any grime
from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specified torque.
6-8
Tightening torque:
Spark plug:
20 Nm (2.0 m•kgf, 14.5 ft•lbf)
NOTE:
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4 ~
1/2 turn past finger tight. However,
the spark plug should be tightened to
the specified torque as soon as possible.
4. Install the spark plug cap.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUM1260
Engine oil
The engine oil level should be checked before each ride. In addition, the
oil must be changed at the intervals
specified in the periodic maintenance
and lubrication chart
and when the oil change indicator
display comes on.
To check the engine oil level
1. Place the scooter on the centerstand.
6
NOTE:
Make sure that the scooter is positioned straight up when checking the oil
level. A slight tilt to the side can result
in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
1
2
3
4
1
1. Engine oil filler cap
3. Wait a few minutes until the oil
settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (without screwing it in), and then
remove it again to check the oil
level.
6-9
1.
2.
3.
4.
Engine oil filler cap
Dipstick
Maximum level mark
Minimum level mark
NOTE:
The engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the minimum level mark, add sufficient oil
of the recommended type to raise it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil
1. Start the engine, warm it up for
several minutes, and then turn it
off.
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PERIODIC MAINTENANCE AND MINOR REPAIR
2. Place an oil pan under the engine
to collect the used oil.
4. Check the washer for damage
and replace it if necessary.
5. Install the washer and the engine
oil drain bolt, and then tighten the
drain bolt to the specified torque.
Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m•kgf, 23.1 ft•lbf)
NOTE:
Make sure that the washer is properly
seated.
3. Remove the engine oil filler cap
and the engine oil drain bolt to
drain the oil from the crankcase.
2
1
6. Add the specified amount of the
recommended engine oil, and
then install and tighten the oil
filler cap.
Recommended engine oil:
See page 8-1.
Oil change quantity:
1.2 L (1.27 US qt) (1.06 Imp.qt)
1. Engine oil drain bolt
2. Washer
6-10
ECA11670
CAUTION:
● Do not use oils with a diesel
specification of “CD” or oils of
a higher quality than specified.
In addition, do not use oils
labeled “ENERGY CONSERVING II” or higher.
● Be sure no foreign material
enters the crankcase.
7. Start the engine, and then let it
idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the
engine off and check for the cause.
8. Reset the oil change indicator
display according to the following procedure.
To reset the oil change indicator
display
1. Push and hold the "TRIP" button
for a MAXIMUM of three
seconds. While pushing the
"TRIP" button, turn the key to
"f".
6
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2. Release the "TRIP" button and
the oil change indicator light will
go off.
3. Turn the key to "e".
6
NOTE:
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indicator light must be reset after the oil
change for the next periodic oil change to be indicated at the correct time.
To reset the oil change indicator light
before the periodic oil change interval
has been reached, follow the above
procedure, but note that the indicator
light will come on for 1.4 seconds
after releasing the reset button, otherwise repeat the procedure.
EAU20061
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmission oil must be changed as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Start the engine, warm up the
final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the centerstand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
1
1. Final trasmission oil filler cap
1
1. Final transmission oil drain bolt
4. Remove the oil filler cap and
drain bolt to drain the oil from the
final transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
6-11
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EAU20070
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
6. Add the specified amount of the
recommended final transmission
oil, and then install and tighten
the oil filler cap.
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.15 L (0.16 US qt) (0.88 Imp.qt)
EWA11310
s WARNING
● Make sure that no foreign
material enters the final transmission case.
● Make sure that no oil gets on
the tire or wheel.
Coolant
The coolant level should be checked
before each ride. In addition, the coolant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20101
To check the coolant level
1. Place the vehicle on the centerstand.
NOTE:
● The coolant level must be checked on a cold engine since the
level varies with engine temperature.
● Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
6-12
1. Maximum level mark
2. Minimum level mark
2. Check the coolant level in the
coolant reservoir.
NOTE:
The coolant should be between the
minimum and maximum level marks.
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
ECA10470
1
2
3
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
6
3. If the coolant is at or below the
minimum level mark, remove
panel A (See page 6-6.), remove
the reservoir cap, add coolant to
the maximum level mark, and
then install the reservoir cap and
the panel.
Coolant reservoir capacity (up to
the maximum level mark):
0.30 L (0.32 US qt) (0.26 Imp.qt)
CAUTION:
● If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
● If water has been used instead
of coolant, replace it with coolant as soon as possible, otherwise the engine may not be
sufficiently cooled and the cooling system will not be protected against frost and corrosion.
● If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible, otherwise the effectiveness of the coolant will be
reduced.
EWA10380
s WARNING
Never attempt to remove the radiator cap when the engine is hot.
6-13
NOTE:
● The radiator fan is automatically
switched on or off according to
the coolant temperature in the
radiator.
● If the engine overheats, see page
6-33 for further instructions.
EAU33030
Changing the coolant
EWA10380
s WARNING
Never attempt to remove the radiator cap when the engine is hot.
The coolant must be changed at the
intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer change the
coolant.
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6. Insert the air filter element into
the air filter case.
7. Install the air filter case cover by
installing the screw.
Cleaning the V-belt case air filter
element
EAUM1320
Air filter and V-belt case air
filter elements
The air filter and the V-belt case air filter elements should be cleaned at the
intervals specified in the periodic
maintenance and lubrication chart.
Clean both filter elements more frequently if you are riding in unusually
wet or dusty areas.
Cleaning the air filter element
1. Place the scooter on the centerstand.
1
1. Air filter element
3. Pull the air filter element out.
1
2
1. Screw
2. V-belt case air filter cover
1. Remove the V-belt case air filter
cover by removing the screws.
1
2
1. Screw
2. Air filter case cover
2. Remove the air filter case cover
by removing the screw.
4. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air.
5. Check the air filter element for
damage and replace it if necessary.
6-14
1
1. Air filter element
6
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EAU21300
Adjusting the carburetor
The carburetor is an important part of
the engine and requires very sophisticated adjustment. Therefore, all carburetor adjustments should be left to
a Yamaha dealer, who has the necessary professional knowledge and
experience.
6
EAU21370
Adjusting the throttle cable
free play
The throttle cable free play should
measure 4 ~ 6 mm (0.15 ~ 0.24 in) at
the throttle grip. Periodically check
the throttle cable free play and, if
necessary, adjust it as follows.
NOTE:
The engine idling speed must be
correctly adjusted before checking and
adjusting the throttle cable free play.
2. Remove the air filter element, and
then blow out the dirt with compressed air as shown.
3. Check the air filter element for
damage and replace it if necessary.
4. Install the air filter element with
the colored side facing outward.
5. Install the V-belt case air filter
cover by installing the screws.
a
ECA10530
CAUTION:
● Make sure that each filter element is properly seated in its
case.
● The engine should never be
operated without the filter elements installed, otherwise the
piston(s) and/or cylinder(s)
may become excessively worn.
1
b
2
3
1. Throttle cable free play
2. Locknut
3. Adjusting nut
1. Loosen the locknut.
2. To increase the throttle cable free
play, turn the adjusting nut in
6-15
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direction (a). To decrease the
throttle cable free play, turn the
adjusting nut in direction (b).
3. Tighten the locknut.
EAU21401
EAU21870
Valve clearance
Tires
The valve clearance changes with
use, resulting in improper air-fuel mixture and/or engine noise. To prevent
this from occurring, the valve clearance must be adjusted by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
To maximize the performance, durability, and safe operation of your
motorcycle, note the following points
regarding the specified tires.
Tire air pressure
6
ZAUM0053
The tire air pressure should be checked and, if necessary, adjusted before each ride.
EWA10500
s WARNING
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature of the tires equals the
ambient temperature).
6-16
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●
6
The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passenger,
cargo, and accessories approved for this model.
Tire air pressure (measured on
cold tires):
Up to 90 kg (198 lb):
Front:
190 kPa (27 psi) (1.9 kgf/cm2)
Rear:
220 kPa (31 psi) (2.2 kgf/cm2)
90 kg (198 lb) to maximum load:
Front:
190 kPa (27 psi) (1.9 kgf/cm2)
Rear:
240 kPa (34 psi) (2.4 kgf/cm2)
Maximum load*:
177 kg (390.29 lb)
* Total weight of rider, passenger,
cargo and accessories
●
●
●
●
●
NEVER OVERLOAD THE VEHICLE! Operation of an overloaded vehicle may result in tire
damage, loss of control, or
severe injury. Make sure that
the total weight of rider, cargo,
and accessories does not
exceed the specified maximum
load for the vehicle.
Do not carry along loosely packed items, which can shift
during a ride.
Securely pack the heaviest
items close to the center of the
vehicle and distribute the
weight evenly on both sides.
Adjust the suspension and tire
air pressure with regard to the
load.
Check the tire condition and air
pressure before each ride.
EWA10450
s WARNING
Because loading has an enormous
impact on the handling, braking,
performance and safety characteristics of your vehicle, you should
keep the following precautions in
mind.
Tire inspection
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or if
the sidewall is cracked, have a Yamaha dealer replace the tire immediately.
1
ZAUM0054
1. Tire tread depth
Minimum tire tread depth (front
and rear):
1.6 mm (0.06 in)
NOTE:
The tire tread depth limits may differ
from country to country. Always
comply with the local regulations.
6-17
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Tire information
This motorcycle is equipped with
tubeless tires.
a Yamaha dealer, who has the
necessary professional knowledge and experience.
Front tire:
Size:
120/70 - 12 51L
Manufacturer/model:
CONTINENTAL / ZIPPY 1
PIRELLI / SL26
MICHELIN / BOPPER
Rear tire:
Size:
130/70 - 12 56L
Manufacturer/model:
CONTINENTAL / ZIPPY 1
PIRELLI / SL26
MICHELIN / BOPPER
EWA10470
s WARNING
● Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the
vehicle with excessively worn
tires decreases riding stability
and can lead to loss of control.
● The replacement of all wheel
and brake related parts, including the tires, should be left to
6-18
EAU21960
Cast wheels
To maximize the performance, durability, and safe operation of your
motorcycle, note the following points
regarding the specified wheels.
● The wheel rims should be checked for cracks, bends or warpage
before each ride. If any damage
is found, have a Yamaha dealer
replace the wheel. Do not
attempt even the smallest repair
to the wheel. A deformed or cracked wheel must be replaced.
● The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
● Ride at moderate speeds after
changing a tire since the tire surface must first be “broken in” for
it to develop its optimal characteristics.
6
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EAU33453
Front and rear brake lever
free play
Front
There should be no free play at the
brake lever ends. If there is free play,
have a Yamaha dealer inspect the
brake system.
EWA14211
s WARNING
A soft or spongy feeling in the brake lever can indicate the presence
of air in the hydraulic system. If there is air in the hydraulic system,
have a Yamaha dealer bleed the
system before operating the vehicle. Air in the hydraulic system will
diminish the braking performance,
which may result in loss of control
and an accident.
6
EAU22390
Checking the front and rear
brake pads
The front and rear brake pads must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU22430
Front brake pads
1
1
Rear
1. Brake pad wear indicator groove
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear without having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the
wear indicator grooves have almost
6-19
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PERIODIC MAINTENANCE AND MINOR REPAIR
disappeared, have a Yamaha dealer
replace the brake pads as a set.
EAU22500
Rear brake pads
EAU22580
Checking the brake fluid
level
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
1
1. Lining thickeness
Check each rear brake pad for damage and measure the lining thickness.
If a brake pad is damaged or if the
lining thickness is less than 3.8 mm
(0.15 in), have a Yamaha dealer replace the brake pads as a set.
1. Minimum level mark
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low brake fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
Observe these precautions:
● When checking the fluid level,
make sure that the top of the brake fluid reservoir is level.
● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking
performance.
Recommended brake fluid:
DOT 4
●
1. Minimum level mark
6-20
●
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not
enter the brake fluid reservoir
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
●
●
6
when refilling. Water will significantly lower the boiling point of
the fluid and may result in vapor
lock.
Brake fluid may deteriorate painted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
As the brake pads wear, it is normal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU22720
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake
master cylinder and caliper as well as
the brake hose replaced at the intervals listed below or whenever they are
damaged or leaking.
● Oil seals: Replace every two
years.
● Brake hose: Replace every four
years.
EAU23100
Checking and lubricating the
cables
The operation of all control cables
and the condition of the cables
should be checked before each ride,
and the cables and cable ends should
be lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or replace it.
Recommended lubricant:
Engine oil
EWA10720
s WARNING
Damage to the outer sheath may
interfere with proper cable operation and will cause the inner cable
to rust. Replace a damaged cable
as soon as possible to prevent
unsafe conditions.
6-21
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EAU23170
Lubricating the front and
rear brake levers
The pivoting points of the front and
rear brake levers must be lubricated
at the intervals specified in the periodic maintenance and lubrication chart.
EAU23211
Checking and lubricating the
centerstand and sidestand
Recommended lubricant:
Lithium-soap-based grease (allpurpose grease)
1
2
1. Sidestand
2. Centerstand
The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metalto-metal contact surfaces should be
lubricated if necessary.
EWA10740
s WARNING
If the centerstand or sidestand
does not move up and down smoothly, have a Yamaha dealer check
or repair it.
Recommended lubricant:
Lithium-soap-based grease (allpurpose grease)
6-22
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23271
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic maintenance and lubrication
chart.
To check the condition
EWA10750
s WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
6
2. While applying the front brake,
push down hard on the handlebars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
CAUTION:
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrication chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
EWA10750
s WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
6-23
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PERIODIC MAINTENANCE AND MINOR REPAIR
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
EAUM1401
Checking the wheel bearings
Battery
The front and rear wheel bearings
must be checked at the intervals specified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
A poorly maintained battery will
corrode and discharge quickly. The
electrolyte level, battery lead connections and breather hose routing
should be checked before each ride
and at the intervals specified in the
periodic maintenance and lubrication
chart.
To check the electrolyte level
1. Place the scooter on a level surface and hold it in an upright
position.
NOTE:
Make sure that the scooter is positioned straight up when checking the
electrolyte level.
2. Remove panel B. (See page 6-6.)
6-24
6
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NOTE:
The electrolyte should be between
the minimum and maximum level
marks.
2
1
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.
3
EWA10760
1. Battery
2. Positive battery terminal
3. Negative battery terminal
1
6
UPPER LEVEL
LOWER LEVEL
2
1. Maximum level mark
2. Minimum level mark
3. Check the electrolyte level in the
battery.
s WARNING
● Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any contact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quantities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
6-25
●
●
Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and provide sufficient ventilation when
charging it in an enclosed space.
KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF
CHILDREN.
ECA10610
CAUTION:
Use only distilled water, as tap
water contains minerals that are
harmful to the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove
the battery, fully charge it, and
then place it in a cool, dry place.
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2. If the battery will be stored for
more than two months, check the
specific gravity of the electrolyte
at least once a month and fully
charge the battery whenever
necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery terminals and that the breather hose is
properly routed, in good condition, and not obstructed.
EAU23630
Replacing the fuses
The main fuse box and the fuse box,
which contains the fuses for the individual circuits, are located under
panel B. (See page 6-6.)
2
1. Main fuse
2. Radiator fan fuse
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
ECA10600
CAUTION:
If the breather hose is positioned in
such a way that the frame is exposed to electrolyte or gas expelled
from the battery, the frame could
suffer structural and external
damages.
1
If a fuse is blown, replace it as
follows.
1. Turn the key to “e” and turn off
the electrical circuit in question.
Specified fuses:
Main fuse:
20 A
Radiator fan fuse:
4A
ECA10640
CAUTION:
Do not use a fuse of a higher amperage rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
6-26
6
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PERIODIC MAINTENANCE AND MINOR REPAIR
3. Turn the key to “f” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUS1370
Replacing a headlight bulb
1
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
To replace the low beam headlight
bulb
1. Remove panel A. (See page 6-6.)
1. Headlight coupler
3. Disconnect the headlight coupler.
G F M A M G L A S O N D
6
7
8
9
6
1
1. Headlight bulb cover
1
2. Remove the bulb cover.
1. Headlight bulb holder
4 Unhook the headlight bulb holder, and then remove the defective bulb.
6-27
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PERIODIC MAINTENANCE AND MINOR REPAIR
EWA10790
s WARNING
Headlight bulbs get very hot. Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
●
1. Do not touch the glass part of the bulb
5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
ECA10650
CAUTION:
Take care not to damage the following parts:
● Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise the
transparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affected. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thinner.
Headlight lens
• Do not affix any type of tinted
film or stickers to the headlight lens.
• Do not use a headlight bulb
of a wattage higher than specified.
6.
7.
8.
9.
Connect the headlight coupler.
Install the headlight bulb cover.
Install the panel.
Have a Yamaha dealer adjust the
headlight beam if necessary.
To replace the high beam
headlight bulb
1. Remove panel A. (See page 6-6.)
6-28
G F M A M G L A S O N D
6
7
8
9
1
1. Headlight bulb cover
2. Remove the bulb cover.
6
1
1. Headlight bulb holder
3. Unhook the headlight bulb holder
by turning it counterclockwise,
and then remove the defective
bulb
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PERIODIC MAINTENANCE AND MINOR REPAIR
EWA10790
s WARNING
Headlight bulbs get very hot. Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new headlight bulb into
position, and then secure it with
the bulb holder by turning it
clockwise
• Do not affix any type of tinted
film or stickers to the headlight lens.
• Do not use a headlight bulb
of a wattage higher than specified.
5. Install the headlight bulb cover
6. Install the panel.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
2
3
1
1. Screw
2. Front turn signal light lens
3. Light bulb
ECA10650
6
EAU24250
Replacing a front turn signal
light bulb
CAUTION:
Take care not to damage the following parts:
● Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise the
transparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affected. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thinner.
● Headlight lens
1. Remove the front turn signal light
lens by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screw.
ECA11190
CAUTION:
Do not overtighten the screw,
otherwise the lens may break.
6-29
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUS1130
7. Install the turn signal light bulb
lens.
8. Install the tail/brake light bulb
lens by installing the screw.
Rear turn signal light bulb
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
Tail/brake light bulb
4
3
2
3
1
2
ECA10680
CAUTION:
Do not overtighten the screws,
otherwise the lens may break.
1
1.
2.
3.
4.
1. Screw
2. Tail/brake light lens
3. Bulb
1. Remove the tail/brake light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screw.
Turn signal light lens
Screw
Turn signal light bulb lens
Bulb
1. Remove the tail/brake light bulb
lens by removing the screw.
2. Remove the left or right turn signal light bulb lens by pulling it
backwards.
3. Remove the bulb cap by removing the screw.
4. Remove the defective bulb by
pushing it in and turning it counterclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
6. Install the bulb cap by installing
the screw
6-30
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAUM1460
Replacing the license plate
light bulb
EAUS1260
Replacing the auxiliary light
bulb
G F M A M G L A S O N D
6
7
8
9
3
2
1
6
1. Screw
2. License plate light cover
3. Socket
1. Remove the license plate light
cover by removing the screw.
2. Remove the socket (together
with the bulb) by pulling it out.
3. Remove the defective bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the license plate light
cover by installing the screw.
1
1. Auxiliary light bulb socket
If the auxiliary light bulb burns out,
replace it as follows.
1. Remove panel A . (See page 66.).
2. Remove the socket (together
with the bulb) by pulling it out.
3. Remove the defective bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the panel A.
6-31
EAU25880
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems yourself. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians
have the necessary tools, experience,
and know-how to service the scooter
properly.
Use only genuine Yamaha replacement parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25941
Troubleshooting charts
Starting problems or poor engine performance
EWA10840
s WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel.
Check the compression.
There is no fuel.
Supply fuel.
Check the fuel level in
the fuel tank.
The engine does not start.
Check the compressoin.
2. Compression
There is compression.
Check the ignition.
There is no compression.
Have a Yamaha dealer
check the vehicle.
6
Operate the electric starter.
3. Ignition
Wet
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Open the throttle halfway and operate
the electric starter.
Dry
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.
4. Battery
The engine turns over
quickly.
The battery is good.
Operate the electric starter.
The engine turns over
slowly.
Check the electrolyte and battery
lead connections, and charge the
battery if necessary.
6-32
The engine does not start.
Have a Yamaha dealer
check the vehicle.
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PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWA10400
s WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level is low.
Check the cooling system
for leakage.
6
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.
There is
leakage.
There is
no leakage.
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
6-33
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SCOOTER CARE AND STORAGE
EAU37832
Matte color caution
EAU26090
Care
ECA15192
CAUTION:
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use
before cleaning the vehicle.Using a
brush, harsh chemical products or
cleaning compounds when cleaning these parts will scratch or
damage their surface. Wax also
should not be applied to any matte
colored finished parts.
While the open design of a scooter
reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, including the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro7-1
ducts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10780
CAUTION:
● Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, thoroughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protection spray.
● Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or sponge with mild detergent and
water to clean plastic.
● Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
7
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SCOOTER CARE AND STORAGE
●
●
7
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure washers or steam-jet cleaners since they cause water seepage
and deterioration in the following areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instruments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scratching. Some cleaning compounds for plastic may leave
scratches on the windshield.
Test the product on a small hidden part of the windshield to
make sure that it does not leave any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
7-2
ECA10790
CAUTION:
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfaces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainlesssteel parts, including the exhaust
system. (Even the thermally induced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal cleaner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
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SCOOTER CARE AND STORAGE
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
NOTE:
Consult a Yamaha dealer for advice
on what products to use.
EWA10940
s WARNING
● Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
● Before operating the scooter
test its braking performance
and cornering behavior.
EAU26300
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
CAUTION:
● Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
● To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemicals are stored.
ECA10800
CAUTION:
● Apply spray oil and wax sparingly and make sure to wipe
off any excess.
● Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
● Avoid using abrasive polishing
compounds as they will wear
away the paint.
Long-term
Before storing your scooter for several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float chamber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drained fuel into the fuel tank.
7-3
7
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SCOOTER CARE AND STORAGE
7
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
EWA10950
s WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alternatively, turn the wheels a little
every month in order to prevent
the tires from becoming degraded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm place [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
7-4
information on storing the battery, see page 6-24.
NOTE:
Make any necessary repairs before
storing the scooter.
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SPECIFICATIONS
Dimensions
Overall length
2030 mm (79.9 in)
Overall width
745 mm (29.3 in)
Overall height
1285 mm (50.6 in)
Seat height
774 mm (30.5 in)
Wheelbase
1480 mm (58.2 in)
Ground clearance
102 mm (4.01 in)
Minimum turning radius
3840 mm (151.2 in)
Weight
With oil and fuel
148 kg (326 lb)
Engine
Engine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.1 cm3 (7.57 cu.in)
Bore x stroke
53.7 x 54.8 mm (2.11 x 2.15 in)
Compression ratio
11:1
Starting system
Electric starter
Lubrication system
Wet sump
Engine oil
Air filter
Type
SAE10W30 or SAE10W40
Air filter element
Dry element
Recommended fuel
Recommended fuel
Unleaded fuel
Fuel tank capacity
10.5 L ( 2.77US gal) (2.31 Imp.gal)
Fuel reserve amount
3 L (0.79 US gal) (0.66 Imp gal)
Carburetor
Manufacturer
TEIKEI
Type x quantity
TK28 x 1
Recommended engine oil grade
API service SE, SF, SG type or higher
Engine oil quantity
Periodic oil change
1.2 L (1.27 US qt) (1.06 Imp.qt)
Final transmission oil
Type
YAMALUBE 4 (10W30) of SAE10W30
type SE motorolie
Quantity
0.15 L (0.16 US qt) (0.88 Imp.qt)
Cooling system
Radiator capacity (including all routes)
1.20 L (1.27 US qt) (1.06 Imp.qt)
Coolant reservoir capacity (up to the maximum level mark)
0.30 L (0.32 US qt) (0.26 Imp.qt)
8-1
Spark plug (s)
Manufacturer/model
NGK / CR8E
Spark plug gap
0.7 - 0.8 (0.028 - 0.031 in)
Clutch
Clutch type
Dry, automatic centrifugal
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
40/15 (2.666)
Secondary reduction system
Helical gear
Secondary reduction ratio
40/15 (2.666)
Transmission type
V-belt automatic
8
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SPECIFICATIONS
Operation
Centrifugal automatic type
Chassis
Frame type
Steel tube underbone
Caster angle
28 º
Trail
104.0 mm (4.09 in)
Front tire
Type
Tubeless
Size
120/70 - 12 51L
Manufacturer/model
CONTINENTAL / ZIPPY 1
PIRELLI / SL26
MICHELIN / BOPPER
Rear tire
8
Type
Tubeless
Size
130/70 - 12 56L
Manufacturer/model
CONTINENTAL / ZIPPY 1
PIRELLI / SL26
MICHELIN / BOPPER
Loading
Maximum load
177 kg (390.29 lb)
Load is total weight of the equipement, driver, passenger and accessories
Tire air pressure (measured on cold
tires)
Loading condition
0–90 kg (0–198 lb)
Front
190 kPa (27 psi) (1.9 kgf/cm2)
Rear
220 kPa (31 psi) (2.2 kgf/cm2)
Loading condition
90 kg (198 lb)–Maximum load
Front
190 kPa (27 psi) (1.9 kgf/cm2)
Rear
240 kPa (34 psi) (2.4 kgf/cm2)
Front wheel
Wheel type
Aluminium wheel
Rim size
12 x MT3.50
Rear wheel
Wheel type
Aluminium wheel
Rim size
12 x MT3.50
Front brake
Type
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 4
Rear brake
Type
Single disc brake
8-2
Operation
Left hand operation
Recommended fluid
DOT 4
Front suspension
Type
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90 mm (3.54 in)
Rear suspension
Type
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
90 mm (3.54 in)
Electrical system
Ignition system
CDI
Charging system
AC magneto
Battery
Manufacturer/model
GS / CB7L-B2
Voltage, capacity
12 V, 8.0 Ah
Bulb voltage, wattage x quantity
Headlight
12 V, 55.0 W x 2
Auxiliary light
12 V, 5.0 W x 2
Tail/brake light
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SPECIFICATIONS
12 V, 21.0 W / 5.0 W x 2
Front turn signal light
12 V, 21.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
License plate light
12 V, 5.0 W x 1
Meter lighting
12 V, 1.2 W x 2
High beam Indicator light
12 V, 1.2 W x 1
Turn signal indicator light
12 V, 1.2 W x 2
Coolant temperature warning light
12 V, 1.2 W x 1
Fuses
Main fuse
20 A
Radiator fan fuse
4A
Reserve fuse
20 A
Reserve fuse
4A
8
8-3
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CONSUMER INFORMATION
EAU26351
Identification numbers
Record the key identification number,
vehicle identification number and
model label information in the spaces
provided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the
vehicle is stolen.
KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION NUMBER:
9
EAU26381
Key identification number
EAU26410
Vehicle identification number
1
1
1. Key identification number
1. Vehicle identification number
The key identification number is
stamped into the key tag.Record this
number in the space provided and
use it for reference when ordering a
new key.
The vehicle identification number is
stamped into the frame.
MODEL LABEL INFORMATION:
9-1
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your
motorcycle with the licensing authority in your area.
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CONSUMER INFORMATION
EAU26490
Model label
1
1. Model label
The model label is affixed to the bottom of the seat. (See page 3-9.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.
9
9-2
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INDEX
A
Front fork, checking .................................6-23
Front Storage compartment ....................3-10
Fuel ............................................................3-8
Fuel consumption, tips for reducing..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuses, replacing.......................................6-26
Acceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-14
Anti-theft alarm (optional) ..........................3-5
Auxiliary light bulb, replacing...................6-31
B
Battery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-6
Brake levers, lubricating ..........................6-22
Braking .......................................................5-2
D
Dimmer switch ...........................................3-5
E
Engine break-in ..........................................5-3
Engine oil ...................................................6-9
F
Final transmission oil ...............................6-11
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-19
Safe-riding points.......................................1-4
Safety information......................................1-1
Seat ............................................................3-9
Shock absorber assemblies, adjusting....3-12
Sidestand .................................................3-12
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer unit ......................................3-2
Start switch ................................................3-5
Starting a cold engine................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartment ..............................3-11
H
Handlebar switches ...................................3-5
Hazard switch ............................................3-6
Headlight bulb, replacing.........................6-27
High beam indicator light...........................3-2
Horn switch................................................3-5
I
C
Cables, checking and lubricating ............6-21
Carburetor,adjusting.................................6-15
Care............................................................7-1
Catalytic converter .....................................3-9
Caution, matte color ..................................7-1
Centerstand and sidestand, checking
and lubricating .......................................6-22
Clock ..........................................................3-4
Coolant.....................................................6-12
Coolant temperature warning light ............3-2
S
Identification numbers ...............................9-1
Ignition circuit cut-off system ..................3-13
Indicator lights ...........................................3-2
T
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-30
Throttle cable free play, adjusting............6-15
Tires .........................................................6-16
Tool kit........................................................6-1
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ......................................3-5
K
Key identification number ..........................9-1
L
License plate light bulb, replacing ...........6-31
M
Main switch/steering lock ..........................3-1
Model label ................................................9-2
O
Oil change indicator...................................3-2
P
Panels, removing and installing .................6-6
Parking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart.........................................................6-3
Pre-operation check list.............................4-2
V
Valve clearance ........................................6-16
Vehicle identification number.....................9-1
W
Wheel bearings, checking........................6-24
Wheels .....................................................6-18
5D8-F8199-E0.qxd
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5D8-F8199-E0.qxd
27/07/2006 18:14
Página 80
YAMAHA MOTOR ESPAÑA, S.A.
PRINTED IN SPAIN
2006.09-NOVOPRINT, S.A.
(E)
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