Wiring Diagrams

Wiring Diagrams
Technical Reference
Wiring Diagrams
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
MOTOR
FUSE
Inhibit
Terminals
CW
MOTOR
*FUSE
AC LINE
VOLTAGE
115/230 VAC
STOP
SWITCH
10K OHM
SPEED ADJUST
POTENTIOMETER
STOP *FUSE
SWITCH
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
CW
AC LINE
VOLTAGE
115/230 VAC
FUSE
10K OHM
SPEED ADJUST
POTENTIOMETER
Inhibit
Terminals
MM23001C / MM23011C
MM23001C-Q / MM23011C-Q
TO
INHIBIT
PINS
A1
A2
A1
S3
A2
CW
P1
S2
CW
S3
10 KOHM
SPEED ADJUST
POTENTIOMETER
P1
S2
10 KOHM
SPEED ADJUST
POTENTIOMETER
S1
S1
L1
L1
L2
SW3
NLT
F1
L2
F2
F1
F2
SW3
NLT
WITH 115 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 50 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 100 VOLT FIELD.
6
FWD
REV
R32
+
MOTOR
ARMATURE
90 VDC (180 VDC)
230 VAC
+
5
LINE VOLTAGE
INPUTS
FU2
WITH 230 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 100 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 200 VOLT FIELD.
+
6
115 VAC
WITH 115 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 50 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 100 VOLT FIELD.
MOTOR FIELD
(SHUNT WOUND
MOTORS ONLY)
7
3
2
SW3
SW2
RUN
BRAKE
4
1
.1µF
+
5
FU2
C19
WITH 230 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 100 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 200 VOLT FIELD.
MOTOR FIELD
(SHUNT WOUND
MOTORS ONLY)
7
N
MOTOR
ARMATURE
90 VDC (180 VDC)
4
3
FU1
2
EARTH GROUND
(GREEN SCREWS)
1
115 VAC
LINE VOLTAGE
INPUTS
230 VAC
FU1
EARTH GROUND
(GREEN SCREW)
MM23101C / MM23111C / MM23401C / MM23411C
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
MM23201C / MM23211C
A1
Inhibit
Terminals
A2
S3
CW
P1
S2
10 KOHM
SPEED ADJUST
POTENTIOMETER
S1
L1
L2
FUSE
SW3
NLT
*FUSE
7
6
STOP
SWITCH
+
5
FU2
AC LINE
VOLTAGE
115/230 VAC
CW
3
2
MOTOR
1
230 VAC
115 VAC
LINE VOLTAGE
INPUTS
FU1
10K OHM
SPEED ADJUST
POTENTIOMETER
MM23002D / MM23012D
MOTOR
ARMATURE
90 VDC (180 VDC)
4
EARTH GROUND
(GREEN SCREWS)
MM23102D / MM23112D / MM23402D / MM23412D
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
61
Technical Reference
Wiring Diagrams
TO
INHIBIT
PINS
A1
A2
STOP
SWITCH
FUSE
CW
S3
P1
S2
AC LINE
VOLTAGE
(115 VAC)
10 KOHM
SPEED ADJUST
POTENTIOMETER
S1
L1
L2
SW3
NLT
L1
L2
0
SCR501
.1µF
L1
L2
INHIBIT
A2
Y501
S1
1/8
HP-
R32
MOTOR
C502
J502
T501
REV
+
A1
R502
FWD
BRAKE
SCR502
D501
MOV502
R501
SW3
SW2
RUN
D502
D503
C501
C19
S2
7
6
+
5
CW
J2
MOTOR
ARMATURE
90 VDC (180 VDC)
4
FU2
S3
IC1
J501
OMP TORQUE MI
INHIBIT
10K OHM
SPEED ADJUST
POTENTIOMETER
3
2
LINE VOLTAGE
INPUTS
230 VAC
115 VAC
1
FU1
EARTH GROUND
(GREEN SCREW)
MM23202D / MM23212D
MOTOR A
M1
MOTOR B
D502
Q502
D501
S1 S3
SPEED A
POTENTIOMETER
1
Signal
Reference (+)
ANALOG
SIGNAL
A+ / B
C504
R503
R38
C15
J505
J507
J506
A- / B
C508
C507
IR COMP ACC/DEC CUR LIM
L1
L2
C503
INDEP.
Y501
180 90
A -- INHIBIT -- B
A-B
S3 S2
LINE
VOLTAGE
INPUT
115 VAC
or
230 VAC
RATIO OR SPEED B
POTENTIOMETER
2
180 90
J504
SPEED A
POTENTIOMETER
S1 S3
S2 S1
RATIO OR SPEED B
POTENTIOMETER
CLOSE TO INHIBIT DRIVE
M2
S1 S2 S3
AB
1
S2 S1
CLOSE TO INHIBIT DRIVE
S1 S2
V
MO
MIN-SPEED-MAX
S3 S2
LINE
VOLTAGE
INPUT
115 VAC
MASTER
POWER
SWITCH
J2
A-B
IC503
01
C5
502
U1
J501
C15
J1
A -- INHIBIT -- B
Signal
Common (-)
IC502
C510
J503
1
J501
MASTER
POWER
SWITCH
R501
J502
CU
R38
J3
SPEED
FUSE
AB
U1
RATIO
C4
TORQUE
C501
R502
MOV502
J5
C6
C506
M
R503
L2
L1
R25
DECEL
COAST
INDEP.
E
RATIO
TI
C505
A+/B
U3
U2
A-/B
C503
R501
A-/A
TORQUE
SPEED
A-/A
FUSE
MOTOR B
D502
Q503
A+/A
M
J4
Q504
Q503
C506
C502
A+/A
N
Q502
D501
MOTOR A
Q504
C505
M2-D
3
4
5
3
4
5
CW
10K OHM
SPEED ADJUST
POTENTIOMETER
RUN/STOP
SWITCH
(close to run)
INHIBIT SWITCH
(Normally Open)
INHIBIT SWITCH
(Normally Closed)
SIGNAL CONNECTIONS ON TOP “LOGIC” BOARD
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
TB501
L1
A1 F1
F2 A2
L2
L1 A1 F1 F2 A2 L2
MOTOR FIELD
(shunt wound motors only)
For 115 VAC input:
Connect to L1 for 50 VDC Field
Connect to F2 for 100 VDC Field
VAC
INPUT
MOTOR
ARMATURE
For 230 VAC input:
Connect to L1 for 100 VDC Field
Connect to F2 for 200 VDC Field
_
+
0-10 VDC INPUT
MOTOR AND POWER CONNECTIONS ON
BOTTOM “POWER CIRCUIT” BOARD
MM03-115AC-PCM / MM03-230AC-PCM
MM10-115AC-PCM / MM10-230AC-PCM
62
PCM21000A / PCM21010A / PCM22000A
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
Technical Reference
Wiring Diagrams
1
NOTE:
DO NOT CONNECT FUSE
TO L2 UNLESS INPUT
VOLTAGE IS 230 VAC
K A G
K A
SCR501
K A
D506
K A
SCR502
MOV502
T501
115 230
R525
MOV501
4
-
C516
L2
C501
SW501
115 VAC
INPUT
5
6
7
8
9
POS
OR (+)
COM
OR (-)
+
R531
L1
3
K A G
D508
D507
A2
115/230 VAC
INPUT VOLTAGE
2
MOTOR
NEG
_
F2
F1
T502
D502
D501
C502
S1
S2
IC501
+
230 VAC
INPUT
A1
S3
SW502
90 180
C518
POS
+
IC502
MOV503
RSH
SIGNAL INPUT
0-10 VDC
or
4-20 mA
WARNING:
DO NOT CONNECT
FIELD COILS IF USING A
PERMANENT-MAGNET MOTOR
SIG MAX
SIG MIN
1
2
3
4
SO501
MAX SPD
5
MIN SPD
TORQUE
IR COMP
S1 S2 S3
10K OHM
SPEED ADJUST
POTENTIOMETER
cw
115/230 VAC
INPUT VOLTAGE
PCM23001A
FIELD
COILS
MOTOR
SIGNAL INPUT
0 - 10 VDC
PCM23401A / PCM23411A
A1
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
A2
S3
CW
10 KOHM
SPEED ADJUST
POTENTIOMETER
S2
S1
L1
N
L2
MANUAL
F1
AUTO
F2
NLT
9
WITH 115 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 50 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 100 VOLT FIELD.
REF (+)
8
WITH 230 VAC INPUT:
CONNECT TO TERMINAL 1 FOR 100 VOLT FIELD.
CONNECT TO TERMINAL 6 FOR 200 VOLT FIELD.
COM (-)
7
+
6
MOTOR FIELD
(SHUNT WOUND
MOTORS ONLY)
+
5
MOTOR
ARMATURE
90 VDC (180 VDC)
4
FU2
3
2
230 VAC
115 VAC
1
LINE VOLTAGE
INPUTS
FU1
EARTH GROUND
(GREEN SCREWS)
MM301A
S3
S2
S1
CURRENT
SIGNAL
F502
10KOHM
SPEED ADJUST
POTENTIOMETER
SIGNAL
CONNECTIONS
TB502
A2 TO SW A1
L2 TO SW L1
A2 FRM SW A1
B1
L2 FRM SW L1
MAX
SPD
MIN
SPD
IL503
B2
P502
RUN
CW
B3
P505
MOV501
POS (+)
T2
VOLTAGE
SIGNAL
T1
DECEL
ACCEL
IR COMP
P504
CURRENT
LIMIT
P503
SW505
P507
TACH
VOLTS
P506
MOV502
TACHOGENERATOR
(OPTIONAL)
NEG (-)
R502
MM301U / MM311U
A1
MOTOR
NEG (-)
+
FU504
230
115
SW501
230 VAC
F1
D501
D502
FIELD OUTPUT
SHUNT WOUND
MOTORS ONLY
POWER
CONNECTIONS
115 VAC
FIELD
OUTPUT
LINE VOLTAGE INPUT
(115 or 230 VAC)
MOTOR
ARMATURE
L2
EARTH GROUND
(GREEN SCREW)
115/230 VAC
INPUT VOLTAGE
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
L1
C505
115
230
SW502
F2
TB501
IC506
T501
A1
A2
L1
F1
POS (+)
TB501
L2-230
IC502
IC501
A2
C504
C503
C507
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
L2-115
STOP
(N.C.)
F2
START
(N.O.)
IC505
C506
F501
MOV503
K501
C502
C501
C508
C509
IC503
IC504
IL501
POWER
CL
IL502
P501
EMERGENCY
STOP SWITCH
MM501U
MC10 / MC10-R
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
63
Technical Reference
Wiring Diagrams
SIGNAL / MANUAL SWITCH
The signal/manual switch on
the case cover is factory-wired
to Pins 1, 2, & 3 on SO501.
IC1
R9
3
R7
2
1
SIG MIN.
C4
R8
SIG MAX
P502
P501
SO501
PL501
DECEL
TQ LIMIT
ACCEL
D501
C3
IR COMP
D502
MIN. SPD
R6
MAX SPD
R5
1
2
3
4
TB501
Q2
R1
T501
C1
R3
RSH
C2
RSH = 1000 OHM* for 4 - 20 mA
RSH = 250 OHM* for 10 - 50 mA
RSH = NOT USED for 1 - 5 mA
RSH = NOT USED for 0 - 10V signal
Q1
R4
R2
* Use 1/4 Watt 5% Tolerance
CW
TERMINAL 3
(-) COMMON
MC10-PCM
(See MC10 / MC10-R for bottom board wiring)
MM31700B / MM31701B
R507
N
MOV501
R505
D502
D501
C501
C503
L2
5A Fuse
L1
R504
CONNECTIONS TO SPADE LUGS
ON BOTTOM SIDE OF BOARD
MIN
SPD
Speed Adjust
Potentiometer
MAX
SPD
TERMINAL 2
+ 0 - 10V
SPEED ADJUST
SIGNAL INPUT
A2
-
A1
C502
R506
Emergency
Stop Switch
A
D503
+
D504
RD16U
115 VAC
115 VAC
MM31750B / MM31751B
RD16U
MOTOR
R502
R504
AA+
10K OHM
SPEED ADJUST
POTENTIOMETER
A+; F+
NEUTRAL
L2
A
LINE INPUT
115 VAC
HOT
ARMATURE
0 - 90 VDC
A-
SPEED POT FACTORY
MOUNTED ON OTHER
SIDE OF BOARD
ACCEL /
DECEL
C501
R501
- DC IN
L1
FUSE
3AG
+ DC IN
CURRENT
LIMIT
L
S1
W
S2
H
S3
R503
IR COMP
CW
FUSE
MAX SPEED
F-
FIELD (OPTIONAL)
100 VDC
STOP
SWITCH
AC LINE
VOLTAGE
120 VAC
SQ16U / SQ216U
64
XPxx-115AC
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
Technical Reference
Wiring Diagrams
MOTOR
CONNECT TO HEADER BLOCK
C502
A1
C505
C504
A2
R502
C501
Signal
Reference (+)
A2
S3
S2
H1
R501
NEG
C503
Signal
Common (-)
S1
IR COMP
SIG ADJ
SW501
INPUT
S2
MAN SIG
S3
MAX SPD
RUN
MIN SPD
STOP
CW
BUS-
A1
BUS+
L2
T501
POS
TH501
L1
H2
S1
FUSE
TQ LIMIT
STOP
SWITCH
STOP
SWITCH
10K OHM
SPEED ADJUST
POTENTIOMETER
MOTOR
ARMATURE
AC LINE
VOLTAGE
120 VAC
XP02-115AC-Q
PCMXPxx-115AC
CW
C505
N
L2
INHIBIT
T501
A2
S2
S1
*FUSE
Q503
IL502
CURRENT
LIMIT
L1
D
C501
10K OHM
SPEED ADJUST
POTENTIOMETER
MOTOR
C503
C502
A1
C504
R501
S3
TH501
IL501
POWER
FUSE
CURRENT LIMIT
MAX SPD MIN SPD IR COMP
DECEL
ACCEL
STOP
SWITCH
Inhibit
Terminals
AC LINE
VOLTAGE
120/240 VAC
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
C1XPxx-115AC-A
MMXLxx-D230AC
CURR
LIMIT
Inhibit
Terminals
C505
INHIBIT
IL501
IL502
TB501
MOTOR
L2
INHIBIT
T501
A2
S2
S1
Signal Common (-)
Q503
C501
D
IL502
CURRENT
LIMIT
POWER
L1
Signal Reference (+)
C503
C502
A1
C504
R501
S3
TH501
IL501
DECEL
L2
S1
S2
S3
F1
F2
A1
+
FUSE
CURRENT LIMIT
MAX SPD MIN SPD IR COMP
L1
*FUSE
CW
ACCEL
*FUSE
Inhibit
Terminals
STOP
SWITCH
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
10K OHM
SPEED ADJUST
POTENTIOMETER
STOP
SWITCH
AC LINE
VOLTAGE
120/240 VAC
AC LINE
VOLTAGE
120/240 VAC
FIELD
OUTPUT
MOTOR
ARMATURE
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
MMXLxx-D230AC-PCM
XL3025A / XL3050A / XL3200A
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
65
Technical Reference
Wiring Diagrams
PS2
PS1
S
PS4
C505
Inhibit
Terminals
POWER
PS
PS3
CURR
+15
INHIBIT
MAX SPD
TORQ LIMIT
IR COMP
MIN SPD
DECEL
ACCEL
S2
INHIBIT
IL501
IL502
TB501
JOG
L1
S1
CURR
LIMIT
Inhibit
Terminals
G
SPD SPD JOG
IN
S3
115
F1
230
F2
A1
115
VAC
A2
+
230 VAC
230
115
F+
A1
F-
A2
230
VAC
AC LINE
VOLTAGE
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
115 VAC
AC LINE
VOLTAGE
FIELD
OUTPUT
FIELD
OUTPUT
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
MOTOR
ARMATURE
XL3300A
PS4
C505
INHIBIT
R501
SO502
230
115
F+
A1
F-
115 VAC
FIELD
OUTPUT
T2
2
AC LINE
VOLTAGE
120/240 VAC
TACHOGENERATOR
(OPTIONAL)
T1
-15 +15
S0 RB1 RB2
REGENERATIVE BRAKE
SWITCH (OPTIONAL)
10K OHM SPEED ADJUST
POTENTIOMETER
CW
TB502
C505
L1
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
AC LINE
VOLTAGE
C503
IC502
TB501
A2
A2
230
VAC
SW501
C504
G
SPD SPD JOG
IN
S3
L2
L2
230V
230 VAC
L1
S2
1
FAST ACTING
FUSES ONLY
L1
ENABLE
SWITCH
(OPTIONAL)
S1
SCR501
FU501 FU502
JOG
230
ACCEL
IC501
115
DECEL
GND F1
L2
115V
115 VAC
MIN SPD
C502
SW502
115
COAST TO
STOP
INHIBIT SWITCH
(OPTIONAL)
T505
230
11
22
33
RUN
IR COMP
INH-RUN
N
TORQ LIMIT
3
S0502
MAX SPD
S1
+15
S2
CURR
S3
POWER
PS
PS3
SO501
Inhibit
Terminals
SCR502
PS1
S
C4XL3025
INHIBIT
PS2
MOTOR
ARMATURE
NOTE: DO NOT make
any connections to
F1 and F2 if using a
permanent magnet motor.
INH-RUN
L1
F2
A2
NOTE: DO NOT
make any connections
to T1 and T2 unless
using a tachogenerator.
A1
NOTE: DO NOT
make any connections
to F1 and F2 is using
a permanet magnet
motor.
FIELD
MOTOR
STOP
SWITCH
EARTH
GROUND
MOTOR
ARMATURE
C4XL3200A
RG500UA / RG510UA-PCM
RUN
GND F1
F2
A2
A1
FIELD
MOTOR
EARTH
GROUND
1
1
L2
115V
115 VAC
230 VAC
L2
230V
22
C505
L1
COAST TO
STOP
RUN
ENABLE
SWITCH
(OPTIONAL)
REGEN TO
STOP
INHIBIT
C504
TB502
S0502
L2
230V
L2
115 V
GND F 1
F2
A2
A1
INHIBIT
SWITCH
(OPTIONAL)
TB 502
C 505
L1
L2
230V
L2
115V
GND F1
F2
A2
AC LINE
VOLTAGE
FIELD
33
22
A1
MOTOR
230 VAC
COAST TO
STOP
INH-RUN
L1
S0502
RUN
S2
IC 5 0 2
TB 501
NOTE: DO NOT
make any connections
to F1 and F2 is using
a permanet magnet
motor.
NOTE: DO NOT
make any connections
to F1 and F2 is using
a permanet magnet
motor.
RG500UA-PCM / RG510UA-PCM
66
C 503
S3
SW 501
S1
230 230
115
T IN G
N LY
33
S3
TB501
FA S
FU S
2
115
VAC
S1
IC502
INH-RUN
C503
IC 5 0 1
115
REGENERATIVE BRAKE
SWITCH (OPTIONAL)
S0 RB1 RB2
SW501
S2
115
L2
1F
C 504
PREWIRED TO RGA
BOTTOM BOARD
REV TQ
FWD TQ
MIN SPD
T1
-15 +15
115
IC501
230
FAST ACTING
FUSES ONLY
STOP
SWITCH
TACHOGENERATOR
(OPTIONAL)
T2
1
C502
230
FU501 FU502
AC LINE
VOLTAGE
120/240 VAC
NOTE: DO NOT
make any connections
to T1 and T2 unless
using a tachogenerator.
IN
SCR501
T505
SW502
L1
F
TACHOGENERATOR
(OPTIONAL)
11
MAX SPD
IR COMP
C 502
SW 502
R501
INHIBIT SWITCH
(OPTIONAL)
T2
SO502
S0 R B 1R B 2 - 15 + 15 T1
3
IN H IB IT
2
IN H - R U N
1
SO501
FWD ACC
REV ACC
DB
TACH
DIRECTION
SWITCH (OPTIONAL)
RG500A / RG510A
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
ENABLE
SWITCH
(OPTIONAL)
NOTE: DO NOT
make any connections
to T1 and T2 unless
using a tachogenerator.
Technical Reference
Wiring Diagrams
MAX
OFFSET
JUMPER
SETTINGS
J502
TB502
FEEDBACK
ARM-TACH
ARMATURE
90-180
IC505
A2
INHIBIT SWITCH
(OPTIONAL)
S0
S1
S3
S2
-15V
+15V
T1
C501
-IN
+IN
S1
S2
S3
DIR
EN
J501
ENABLE SWITCH
(OPTIONAL)
TB501
T2
RB1
TACH
EARTH
GROUND
RB2
POWER
INH
IL503
T503
IC502
DB
MIN
SPD
C504
C502
FWD
10K OHM
SPEED ADJUST
POTENTIOMETER
• Open pins 1 & 2
for -10 to +10 VDC
signal input
UNI-DIRECTIONAL
OPERATION
TB501
S1
S2
COM
cw
-10 to +10 VDC or
4 to 20 mA
SPEED ADJUST
SIGNAL INPUT
ENABLE
INHIBIT
10K OHM
SPEED ADJUST
POTENTIOMETER
CW
REGENERATIVE
BRAKE SWITCH
(OPTIONAL)
S1
TB501
T501
TACHOGENERATOR
(OPTIONAL)
S2
REV
• Jumper pins 1 & 2
for 4 to 20 mA
signal input
IC501 IC506
DIRECTION
NOTE: DO NOT make
any connections to
T1 and T2 unless using
a tachogenerator.
S3
cw
J501
C503
IC503
IC502
IC503
COM
IL501 IL502
IC504
A1
C501
+5V
FWD
TQ
GND
IC504
JP 502
LIMIT
FWD REV
TB501
• Jumper pins 1 & 2
for 4 to 20 mA
signal input
INHIBIT
FUSE
INVERT
ENABLE
REV
TQ
Y501
STOP
SWITCH
C503
IC501
INVERT
INHIBIT
IR
COMP
L1
TB 503
L2
J502
1
TB502
*FUSE
C504
REV
ACC
AC LINE
VOLTAGE
120/240 VAC
SW 503
C502
MAX
SPD
BI-DIRECTIONAL
OPERATION
• Jumper pins 2 & 3
for -10 to +10 VDC
signal input
Inhibit/Enable
Terminals
SW 504
FWD
ACC
SPEED POTENTIOMETER
CONNECTIONS
SWITCH SETTINGS
10K OHM
SPEED ADJUST
POTENTIOMETER
For switch contact control of INHIBIT, connect contacts to INH & +5V. Close to brake to a stop.
For switch contact control of ENABLE, connect contacts to EN & +5V. Close to coast to a stop.
For switch contact control of DIRECTION, connect contacts to DIR & +5V. Close to change direction.
RG60U-PCM / RG61U-PCM
(see RG60U / RG61U for other board wiring)
S1
S2 RB2 RB1 COM DIR
T1
SO50 1
1 15
IC501
C502
C515
REGEN BRAKE
REGEN B RAKE
SW505
TB502
SO 502
AC1
R501
AC2
L2
CFVS
1-5
4-20
10-50
DISABLE/ENABLE
C503
C5 16
11 5
IC502
230
23 0
SW501
SW502
34
23
2
1
1
DISABLE/ENABLE
FU502
C501
S3
T2
1
STOP
SWITCH
TB501
FU503
D 5 04
D 5 03
D 5 02
D 5 01
C5 05
FU501
L1
12
Common
+5V
Quad Encoder Zero Point
Quad Encoder A
Quad Encoder B
MOTOR
STOP
SWITCH
o o
FUSE
o o
Doubler Connection
Non-Doubler Connection
U
*FUSE
FUSE
EARTH
GROUND
P510
REV
MAX
230 VAC
P502
FWD
MAX
TB501
*Fuse only if
STOP SWITCH
MIN
SPD
NRG Series
TB503
10K
SPEED POT
using 230 VAC.
STOP SWITCH
115 VAC
LINE
VOLTAGE
P506
L2-115
P501
FWD
ACCEL
L2 -230
P507
REV
ACCEL
L1
P504
MOTOR
TORQUE
GND
P503
P511
REGEN
TORQUE
ARMATURE
VOLTAGE OUT
FEEDBACK
130 VDC
240 VDC
ARMATURE
INHIBIT
TACH/CUR MODE
P505
3
INPUT
OFFSET
IR COMP
IL502
SW501
2
JMP503
1
SW502
DB+
P509
MOTOR
IL501
JMP502
CONTROL MODE
1&2=VEL MODE
2&3=CUR MODE
3
3
DB-
TACH
INHIBIT
OFFSET
REGEN
JMP501
INHIBIT
PERSONALITY
1&2=COAST
2&3=BRAKE
2
2
JMP502
1
JMP501
1
A1
ENABLE
SWITCH
FWD
10K
C503
C502
IL503
JMP503
INHIBIT MODE
1&2=NO
2&3=NC
OVER
VOLTAGE
COAST
A2
RG5500U
DIRECTION
SWITCH
J502
3
Dynamic Brake
Resistor
EARTH
GROUND
+
2
MOTOR
FIELD
- CURRENT
LIMIT
OUT
1
J504
OUTPUTS
1=Iout
2=COM
3=Yout
J504
AC LINE
VOLTAGE
120/240 VAC
A1
IL504
CURRENT
LIMIT
J501
C5 04
RUN
TACH
(optional)
A2
+
NOTE: DO NOT
make any connections
to F1 and F2 is using
a permanet magnet
motor.
F2
MOTOR
F1
N
REV
NOTE: DO NOT
make any connections
to T1 and T2 unless
using a tachogenerator.
FWD
ENABLE
SWITCH
(OPTIONAL)
1 2 3 4
TACHOGENERATOR
(OPTIONAL)
REV
FU504
DIRECTION
SWITCH (OPTIONAL)
DECEL TO
MINIMUM SPEED
S0502
RUN
COAST TO
STOP
T505
+15 -15 S0
REGEN TO
STOP
CW
For additional speed pot
connections see RG Series Pot Connections
on page 69
RUN
INHIBIT
SWITCH
(OPTIONAL)
CS S3 S2 S1 S0 TP -15 +15 T1 T2 HV DIRCOM
RG60U / RG61U
V
W
AC LINE
VOLTAGE
115/230 VAC
TB502
MOTOR
o o
o o
o
o
o
*FUSE
FORWARD INHIBIT (Close to Stop)
DIRECTION
ENABLE (Close to Run)
10K SPEED POT
CW
* NOTE: Do not add fuse to L2
unless input voltage is 230 VAC.
Connect
to BUS+
terminal
REVERSE INHIBIT (Close to Stop)
Dynamic
Brake
Resistor
STOP
SWITCH
AC LINE
VOLTAGE
115/230 VAC
MDPM03-D230-4Q-PCM / MDPM05-D230-4Q-PCM
HTL1.5-D-4Q
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
67
Technical Reference
Wiring Diagrams
12 or 24 VDC
STOP
STOP
SWITCH
SWITCH
AC1 AC2 A2
24V
24V
INPUT
INPUT
A2
A1
FUSE
FUSE
+ BUS
MOTOR
MOTOR
J501
230 VAC
- BUS
L1
1
2
3
POWER
CURR LIMIT
24V
J505
1
2
3
S1
FWD
ACCEL
5 (COM)
6 (FWI )
7 (RVI )
8 (COM)
1
2
3
REV
MIN
CURR IR
LIMIT COMP SPEED
10K
OHM
10K OHM
SPEED
ADJUST
SPEED ADJUST
POTENTIOMETER
POTENTIOMETER
4 (DIR)
J504
12V
FWD
FWD REV
CURR
MAX MAX
REV
ACCEL SPEED SPEED LIMIT
S2
J502
STOP
SWITCH
+
+
1 (S3)
2 (S2)
3 (S1, COM)
J503
CCW
CW
AC LINE
VOLTAGE
115/230 VAC
HTL05-D-4Q
IC 5 0 1
+
FUSE
~
~
-
D501
A1
L1
+
+
C501
24 VAC
24
VAC
INPUT
INPUT
-
OR
OR
+
+
24 VDC
24
VDC
INPUT
INPUT
BR501
STOP
SWITCH
A2
Q503
L2
Q501
Q504
Q502
-VDC INPUT
+
+
LV01-24AC-E10U
MOTOR
MOTOR
STOP
STOP
SWITCH
SWITCH
FUSE
R501
D C + IN
R502
D C - IN
-
EMERGENCY
STOP
SWITCH
+VDC INPUT
N
WARNING!
DO NOT APPLY AC
AND DC POWER AT
THE SAME TIME!
S3
L2
A1
115 VAC
C501
NEG (-)
POS (+)
FUSE
S1
S2
10K
OHM
10K OHM
SPEED
SPEED ADJUST
ADJUST
POTENTIOMETER
POTENTIOMETER
C503
MOTOR
ARMATURE
IR C O M P
M IN S P D
1 2 3
S1
JP501
S2
S3
C502
SO501
S3
CW
ACCEL
MAX SPD IR COMP
IL501
POWER L501
+
TB501
CUR LIMIT
C506
INHIBIT
MAX SPD
MIN SPD
A1
CCW
CW
C501 (ALTERNATE)
A2
C504
R502
C505
T Q L IM IT
LV02-24AC / LV02-24DC
DC16-12/24 / DC60-12/24 / DC60-36/48
BATTERY
FUSE
10
09
08
BAT-
BAT+
o o
MOTOR
o o
o o
o o
o
o
o
07
REVERSE INHIBIT (Close to Stop)
06
FORWARD INHIBIT (Close to Stop)
05
DIRECTION
04
ENABLE (Close to Run)
03
02
10K SPEED POT
01
CW
DC6-12/24-4Q
68
DC20-12/24-4Q
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
o o
REVERSE INHIBIT
o o
FORWARD INHIBIT
DIRECTION
o o
o o
o
10K SPEED
o
POT
o
ENABLE
Technical Reference
Wiring Diagrams
A1
REV
SPEED
FWD
SPEED
DECEL
MOTOR
CL
REGEN
CL
IR
COMP
EN
IR COMP
ACCEL
MIN
SPEED
3
4
5
7
6
8
9 10
-BAT
10 COMMON
9 REV INHIBIT**
8 COMMON
7 FWD INHIBIT**
6 COMMON
5 DIRECTION
4 ENABLE*
3
2
1
** Open
to brake to
a stop
A2
COMMON
+5V
DC60-12/24-4Q / DC60-36/48-4Q
S1
COM
S2
A2
S3
N
A2
M
ACCEL
-
A1
DECEL
BAT+
Motor
+
MASTER
SWITCH
(OPTIONAL)
BATTERY
PACK
MAIN
CONTACTOR
(OPTIONAL)
CLOSE TO ENABLE
COM
BRAKE
-
BAT-
REV
MAX SP
MOTOR
CL
CLOSE FOR FOR WARD
COM
TB501
ACCEL
MASTER FUSE
MAIN
SWITCH
CONTACTOR
(OPTIONAL)
(OPTIONAL)
REGEN
CL
FWD
MAX SP
DIR
FUSE
CLOSE TO BRAK E
KEY/PRE-CHARGE
SWITCH
(OPTIONAL)
COIL -
A1
+
COM
IR COMP
REGEN
CL
MOTOR
CL
S3
BATTERY
PACK
IR
COMP
MIN SP
MIN
SPEED
S2
MAX FWD MAX REV
SPEED
SPEED
DECEL
EN
BRK
S1
EN
PRECONT
CHRGE NEG
COIL +
KEY/PRE-CHARGE
SWITCH
DC120-12/24-4Q
ENABLE
SWITCH
TB503
Hall Effect Sensor A
Hall Effect Sensor B
Hall Effect Sensor C
Common
+5V
Quad Encoder Zero Point
Quad Encoder A
Quad Encoder B
+
M2
+
MIN
+
+
S1
S2
S3
MAX
+
+
INH COM
J501
+
+
COM
+
S3
TB501
S2
MOTOR
+
INH
L1
+
FBK
+
+
+
TB502
S1
Doubler Connection
Non-Doubler Connection
*FUSE
W
C502
POWER
Line Input Voltage
115/230 VAC
V
COM
J502
L2
U
FDBK
SCALE
+
+
TB502
M1
TH1 TH2
TB501
Motor
TB503
10K
SPEED POT
DC240-36/48-4Q / DC250-12/24-4Q
VOLT CONT.
TH FBK
FBK
DIRECTION
SWITCH
FUSE
MAIN CONTACTOR COIL
10K SPEED
POT
o o
o
o
o
MOTOR
SPEED
ADJUST
WIPER
COM
DIR
STOP
o o
CLOSE TO
CHANGE
DIRECTION
10K SPEED
POT
o o
o o
CLOSE TO ENABLE
CLOSE TO
BRAKE/STOP
OPTIONAL HOLDING BRAKE COIL
CLOSE TO BRAKE/STOP
* Open
to coast to
a stop
DC30-12/24-4Q
o
o
o
ELECTO-MECHANICAL BRAKE
(OPTIONAL)
COM
S3
S2
COM
ACC
2
MAX
DEC MIN SPD SPD
BRAKE COIL
1
o o
CLOSE TO CHANGE DIRECTION
COM
BRK
STP
REV
MAX
SPD
+BAT
TO BAT+
o o
CLOSE TO ENABLE
COM
DIR
REGEN
TQ LIM TQ LIM
COIL
CCW
*Fuse only if
using 230 VAC.
Close to stop
STOP
SWITCH
AC LINE
VOLTAGE
115/230 VAC
MDBL03-D230-PCM / MDBL05-D230-PCM
TA10-D
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
69
Technical Reference
Wiring Diagrams
1
16
17
9
2
18
10
3
19
11
4
20
12
5
S1
S2
COM
MOTOR CURRENT
COM
DIRECTION
COM
ENABLE
TQ MODE
+ BUS
FLT OUT
TB501
0 – ±10 VDC
C L O S E F O R F O R WA R D
A1
BAT
+
BAT
-
13
21
A2
+
C LO S E TO E N A B L E
6
BAT TERY PACK
V O LT A G E / T O R Q U E M O D E
A1
MOTOR
22
A2
7
14
23
8
15
15
11
23
19
DC1000-36/48-4Q
TURF
MODE
SWITCH
BRAKE
CYLINDER
SIGNAL
BRAKE
RELAY
N.O.
CRUISE
CONTROL
SET BUTTON
N
5
4
ISOLATED
PULSETRAIN
SIGNAL
SPEEDOMETER
(optional)
9
CHARGER
16
MAIN CONTACT
COIL
3
3
BACKUP
ALARM
15 VDC
17
10
KEY
SWITCH
SWITCH
TOW
SWITCH
22
GND **
12
7
1
SIGNAL
VCC
8
A1
6
MAIN
CONTACTOR
M
A2
-
F1
N.O.
+
18
F2
2
EZ-GO INDUCTIVE THROTTLE *
14
-
MAIN BATTERY PACK
DC500N-4Q-36/48
70
20
+
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
FWD
REV
21
Technical Reference
Wiring Diagrams
Motor Windings
Motor Windings
ENABLE/DISABLE
(Open to Disable)
U
Y
W
U
W
S1
E1
TB501
S2
ACCEL
S3
S3
CW
TQ LIMIT
D
MAX
JMP501
DIRECTION SWITCH
(Close to Reverse)
J501
C502
AC
AC
-
J501
DIRECTION SWITCH
(Close to Reverse)
POWER
IC502
START/STOP
SWITCH
FUSE
IC502
MAX
JMP501
C510
J502
L1
FUSE
L1
L2
C510
START/STOP
SWITCH
FUSE
230V
D
FAULT
J503
J501
C501
TQ LIMIT
ACCEL
115V
S1
TQ
S2
BOOST
DECEL
TQ
BOOST
DECEL
TH501
L2
TB501
CW
Y
E1
E2
E2
ENABLE/DISABLE
(Open to Disable)
FUSE
VFDxx-D230AC
E1
L2
115
MOTOR
U
SW501
ON
MAX
MOTOR OUT
V
W
SLIP
COMP
MIN
ACCEL
DECEL/
DC BR
BOOST
TQ/LIM
1 2 3 4
ENABLE/ DISABLE
SWITCH
(open to disable)
E2
L2
230
S1
E1
230 VAC IN
E2
V
SW501
ON
MAX
MOTOR OUT
W
SLIP
COMP
DIRECTION
SWITCH
ENABLE
SWITCH
ACCEL
DECEL/
DC BR
BOOST
TQ/LIM
1 2 3 4
TB503
TB501
JMP501
R80
R76
C34
R75
C35
C28
R84
C38
C502
FUSE
JMP504
MIN
JMP505
1 2 3
MAX
ACCEL
Doubler Connection
TB501
T501
DECEL
IL503
SLIP
COMP
BOOST
TORQUE
LIMIT
JMP504
INPUT SELECT
1-2 = VDC
2-3 = mA
BRAKE
TIME
BRAKE
CURRENT
JMP505
RANGE SELECT
1 = 0 - 5 VDC
2 = 0 - 10 VDC
3 = 4 - 20 mA
C504
TB502
Non-Doubler Connection
4mA
ZERO
SET
IC501
ENABLE
IL504
C501
C503
W
BRAKE
IL501
IL502
COAST
POWER FAULT
V
D19
D20
D18
Q13
R89
R88
Q14
Q11
D21
U
UV TRIP
RESTART
J501
JMP506
L2
IL501 JMP503
FU5
C501
C502
BR501
INSTALL JUMPER
FOR 115VAC
C508
SCR501
SCR502
L1
U
*FUSE
FU502
JMP502
Common
+5V
Quad Encoder Zero Point
Quad Encoder A
Quad Encoder B
10K
SPEED POT
115 VAC
MIN
UPVFDxx-D230AC
UPVFDxx-115AC
230 VAC
LEDS
U
MOTOR
115 VAC IN
S2
FUSE
S1
FUSE
LEDS
L1
STOP
SWITCH
STATUS
L1
S3
STATUS
SPEED
POT
SPEED
POT
S2
DIR
115 VAC IN
AC LINE
VOLTAGE
230 VAC
FUSE
S3
DIRECTION
SWITCH
TB501
L2
115
DIR
ENABLE/ DISABLE
SWITCH
(open to disable)
STOP
SWITCH
N
FUSE
TB501
DIRECTION
SWITCH
STOP
SWITCH
HOT
NEUTRAL
NEUTRAL
AC LINE
VOLTAGE
115 VAC
HOT
AC LINE
VOLTAGE
115 VAC
VFDxx-115AC / VFDxx-230AC
V
W
TB502
MOTOR
*Fuse only if
using 230 VAC.
STOP
SWITCH
AC LINE
VOLTAGE
115/230 VAC
VFD05-D230-PCM / VFDP4X04-D230-PCM
VFDS4X05-D230-PCM
MDVFD03-D230-PCM / MDVF05-D230-PCM
•WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
71
Technical Reference
Wiring Diagrams
R1
S3
S3
SPEED 2
CW
SPEED 1
20K
OHM
CW
S2
S1
R2
S2
20K
OHM
R3
S1
Independent Adjustable Speeds
TOTAL SERIES
TOTAL
SERIES
RESISTANCE
RESISTANCE
10K OHMS
10K
OHMS
R4
Indepedent Adjustable Speeds
Multiple Fixed Speeds
Multiple Fixed Speeds
(+) 2
9 (+)
A1
Leader
Drive
MOTOR
8
PCM4
TB502
7 (-)
A2
S2
(-) 1
S1
A1
Follower
Drive
A2
10K Ohm
(optional)
TB501
DYNAMIC
BRAKE
RESISTOR
Leader-Follower Application
Leader-Follower Application
MOTOR
FWD
BRAKE
REV
S3
CW
S2
N
10K OHM
SPEED ADJUST
POTENTIOMETER
S1
RUN
INHIBIT
JOG
Reversing Circuit Connection
Reversing Circuit Connection
JOG
PUSHBUTTON
RUN/JOG
#1
RUN/JOGOption
Option #1
RUN
INHIBIT
JOG
PUSHBUTTON
JOG
RUN/JOG
Option#2#2
RUN/JOG
Option
66
CW
CW
88
S3
S3
HIGH
SPEED
SPEED
10KΩ
10K
OHM
22
PCM4
PCM4
77
11
TB501
TB501
2.5K5KorOHM
5K Ohm
ratiopotpotA A
ratio
(optional)
(optional)
10K
10KOHM
Ω
A1
A1
S2
S2
Motor
Motor
AA
DRIVEAA
Drive
S1
S1
A2
A2
TB502
TB502
S2
S2
S1
S1
LOW
LOW
SPEED
SPEED
CW
66
88
7
7
2.5K5KorOHM
5K Ohm
TB501
TB501
Adjustable Fixed Speeds Using
Adjustable Fixed Speeds Using
Potentiometers in Series
11
ratiopotpotB B
ratio
(optional)
(optional)
10K
Ω
10KOHM
A1
A1
S2
S2
S1
S1
Motor
Motor
BB
DRIVEBB
Drive
A2
A2
TB502
TB502
Single Speed Potentiometer
Control
of Potentiometer
Multiple Drives
Single
Speed
Control of Multiple Drives
Potentiometers in Series
72
22
PCM4
PCM4
•1Q WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
Technical Reference
Wiring Diagrams
Independent Forward and Reverse Speeds
with a Forward-Stop-Reverse Switch
Independent Forward and Reverse Speeds
N
Independent Adjustable Speeds
(Forward Direction)
Forward-Reverse Switch
S0
S1
S2
S3
Limit Switch 2
Limit Switch 1
Forward-Stop-Reverse Switch
Forward / Reverse Switch
Forward / Reverse Switch
with end of travel limit switches
•4Q WIRING DIAGRAMS
Call us toll free 1.800.MINARIK or find more information online at www.minarikdrives.com
73
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement