Century Express 300 Series [0501540] [05/2006]

Century Express 300 Series [0501540] [05/2006]
CENTURY
L E G E N D A R Y
®
L E A D E R S H I P
OWNER'S MANUAL
MODULAR EXPRESS
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501540
06 / 2007
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs,
failure to provide reasonable and necessary maintenance, or uses for which the equipment
was not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any
component part of the CENTURY Modular Express 300 Series Wrecker
that may be required when part replacement is necessary. Be certain to use
only original equipment replacement parts for warranty purposes as well
as for keeping your CENTURY Modular Express 300 Series Wrecker in
its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
1
4
6
4
1
1
1
0303385
0400070
0400367
0400451
0718261
0806857
124001934
--
8
9
10
11
--
2
2
2
4
0901420
0307383
0400122
0400392
0400480
SAFETY CHAIN KIT
CHAIN ASSEMBLY, 5/16" G7 X 12'
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 3/8" FLAT ZP
--
12
13
14
15
16
17
18
19
20
21
22
23
24
--
2
2
2
2
8
2
8
2
1
2
8
2
1
0908388
0307575
0307600
0307601
0400132
0400382
0400392
0400463
0400480
0806834
0806854
9043973
805040011
810740001
SUBFRAME ASSEMBLY
CYLINDER, HYDRAULIC S30017832SS
SHIM, CYLINDER 0.125" THICK
SHIM, CYLINDER 0.062" THICK
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 ZP
NUT, 5/16"-18 NYLOK HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 5/16" FLAT ZP
WASHER, 3/8" FLAT ZP
SUBFRAME WELDMENT, EXPRESS
PIN WELDMENT
SCREW, 5/16"-18 X 1-1/2" FL HD SKT
VERTICAL BOOM GUIDE PAD
WIRING HARNESS, 810
DESCRIPTION
JUNCTION BOX, 10 POLE
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
PLATE, VALVE COVER
VALVE COVER SUPPORT BAR WELDMENT
CONNECTOR PLUG, 4-PIN
VI-
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY (cont'd)
VI-
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
25
26
27
28
1
4
4
4
805031500
0400177
0400408
0400492
HYDRAULIC TANK ASSEMBLY
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/2" FLAT ZP
--
29
30
31
32
33
34
35
--
1
4
2
6
2
3
1
0908396
0307573
0400126
0400132
0400392
0400480
0718262
0806850
7-SPOOL VALVE PLATE ASSEMBLY
7-SPOOL VALVE, HUSCO
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP.
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 3/8" FLAT ZP
VALVE SPACER PLATE
VALVE MOUNTING BRACKET WELDMENT
--
36
37
38
39
40
41
42
43
44
--
4
4
4
6
6
8
1
1
4
--
0306680
0400237
0400408
0400451
0400452
0400498
0806815
0806849
HD1447
MODULAR BODY INSTALL
RUBBER "T" MOUNT LTI 20203
SCREW, 1/2"-13 X 4" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
WASHER, 1/2" ID X 2" OD X .150" THICK
TOOLBOX MOUNTING TUBE
REAR MOUNTING TUBE WELDMENT
WING NUT, 1/4"-20
DESCRIPTION
VI-
Section VI - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY
VI-
Section VI - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
--
2.5 FT.
2
6 FT.
2
0908329
0303056
0307495
0307523
810010001
--
5
6
7
8
9
10
11
--
2
2
4
2
12
2
2
--
0307114
0400059
0400122
0400150
0400392
0400480
0718123
--
12
13
14
15
16
17
18
19
20
--
2
16 FT.
16
2
2
2
2
4
8
--
0303120
0307480
0402098
0806853
0908309
945400800
3810-117001
561-0380001
561-0380002
21
1
1
1
1
0307756
0307758
0307762
0307760
LEFT COMPOSITE BODY, GRAY
LEFT COMPOSITE BODY, WHITE
LEFT COMPOSITE BODY, BLACK
LEFT COMPOSITE BODY, RED
22
1
1
1
1
0307757
0307759
0307763
0307761
RIGHT COMPOSITE BODY, GRAY
RIGHT COMPOSITE BODY, WHITE
RIGHT COMPOSITE BODY, BLACK
RIGHT COMPOSITE BODY, RED
DESCRIPTION
BODY SHIP KIT, COMPOSITE
"D" GASKET, H2 ADHESIVE
LAMP, MINI-MARKER 33050R LED
TRIM-LOK, 7100B3 X 1/4" C
MUD FLAP BRACKET, CS
BODY INSTALL, EXPRESS COMPOSITE
RUBBER MOUNT, TBA 20103
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 3/8" FLAT ZP
BODY MOUNTING PLATE
BODY ASSEMBLY, EXPRESS COMPOSITE
PADDLE LATCH W/GASKET
TRIM SEAL 4100 B3 X 3/16C
RIV-NUT, 1/4"-20 AKS4-420-260
CONTROL SUPPORT BOX WELDMENT
HARDWARE KIT, 301M COMPOSITE BODY
STRIKER PIN WELDMENT PL
COMPOSITE BODY PARTS ASSEMBLY KIT
SLEEVE BEARING, 3/8" ID X 1/2" OD
BEARING, BRONZE 3/8" ID X 7/16" OD
VI-
Section VI - PARTS (cont'd)
CARBON STEEL BODY ASSEMBLY
VI-
Section VI - PARTS (cont'd)
CARBON STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
--
2
2
8
1
1
2
3
2
1
0908578
0306682
0306685
0307523
0718658
0718659
9025049
9032006
810010001
810033000
BODY SHIP KIT, CARBON STEEL
LIGHT, TAIL/MARKER/CLEARANCE RED
GROMMET, TRUCKLITE 45700 RECT
TRIM-LOK, 7100B3 X 1/4" C
LH REAR SLOPE PANEL
RH REAR SLOPE PANEL
INTERIOR & COMPARTMENT LIGHT W/SW
WEATHER STRIP, 3/16" X 1/2"
MUD FLAP BRACKET, CS
TAIL LIGHT GUARD KIT
--
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
--
2
2
2
14
4
4
2
8
4
10
4
20
2
8
2
6
1
1
1
1
2
2
2
2
0908577
0303120
0307114
0400059
0400070
0400109
0400122
0400150
0400351
0400381
0400392
0400463
0400480
0400484
0402020
0402098
0402111
0806945
0806946
0806953
0806954
805040005
810030005
945400518
945400800
EXPRESS BODY INSTALL, CS MODULAR
PADDLE LATCH W/GASKET
RUBBER MOUNT, TBA 20103
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
SCREW, 5/16-18X1 HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP
HEX NUT & STAR WASHER, #8-32 ZP
NUT, 5/16"-18 HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 5/16" FLAT ZP
WASHER, 3/8" FLAT ZP
SPECIAL WASHER, .406" ID X 1-3/4" OD
SCREW, 1/4"-20 X 3/4" HEX HD CAP SS
RIV-NUT, 1/4"-20 AKS4-420-260
LOCKWASHER, 1/4" HELICAL SS 316
EXPRESS LH BODY WELDMENT
EXPRESS RH BODY WELDMENT
SKIRT, LEFT HAND
SKIRT, RIGHT HAND
COVER PLATE, BOOM END (RE
PLATE-BODY REAR MTG. (T. MTG)
WASHER PLATE PL - STRIKE
STRIKER PIN WELDMENT PL
DESCRIPTION
VI-
Section VI - PARTS (cont'd)
STAINLESS STEEL BODY ASSEMBLY
VI-10
Section VI - PARTS (cont'd)
STAINLESS STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
--
2
8
1
1
2
3
1
2
0908580
0306682
0307523
0718660
0718661
9025049
9032006
810033000
810035006
BODY SHIP KIT - STAINLESS STL
LIGHT, TAIL/MARKER/CLEARANCE RED
TRIM-LOK, 7100B3 X 1/4" C
LH REAR SLOPING PANEL
RH REAR SLOPING PANEL
INTERIOR & COMPARTMENT LIGHT W/SW
WEATHER STRIP, 3/16" X 1/2"
TAIL LIGHT GUARD KIT
MUD FLAP BRACKET, SS
--
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
--
2
2
2
14
4
4
2
8
4
10
4
20
2
8
2
6
1
1
1
1
2
2
2
2
0908579
0303120
0307114
0400059
0400070
0400109
0400122
0400150
0400351
0400381
0400392
0400463
0400480
0400484
0402020
0402098
0402111
0806955
0806956
0806962
0806963
805040005
810030005
942480006
945400800
BODY INSTALL- SS MODULAR
PADDLE LATCH W/GASKET
RUBBER MOUNT, TBA 20103
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
SCREW, 5/16-18X1 HHCS GR5 ZP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP
HEX NUT & STAR WASHER, #8-32 ZP
NUT, 5/16"-18 HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 5/16" FLAT ZP
WASHER, 3/8" FLAT ZP
SPECIAL WASHER, .406" ID X 1-3/4" OD
SCREW, 1/4"-20 X 3/4" HEX HD CAP SS
RIV-NUT, 1/4"-20 AKS4-420-260
LOCKWASHER, 1/4" HELICAL SS 316
EXPRESS LH BODY WELDMENT SS
EXPRESS RH BODY WELDMENT SS
LH INSIDE SKIRT WELDMENT SS
RH INSIDE SKIRT WELDMENT SS
COVER PLATE, BOOM END (RE
PLATE, BODY REAR MTG. (T. MTG)
WASHER PLATE SS STRIKER PIN
STRIKER PIN WELDMENT PL
DESCRIPTION
VI-11
Section VI - PARTS (cont'd)
312 BOOM ASSEMBLY
VI-12
Section VI - PARTS (cont'd)
312 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
--
4
2
2
1
1
1
2
1
2
2
8
1
2
1
2
2
4
3
2
6
8
4
3
3
4
1
1
1
1
2
1
1
1
1
1
2
3
2
1
2
PART
NUMBER
0908389
0300110
0300113
0300679
0301895
0302919
0306688
0306819
0307578
0307600
0307601
0400066
0400126
0400132
0400133
0400149
0400204
0400381
0400392
0400410
0400451
0400452
0400466
0400480
0400482
0400614
0703082
0705499
0708519
0717069
0717674
0718218
0718219
0718527
0806836
0806843
0806854
9056150
806040005
806501500
880060002
DESCRIPTION
BOOM & W/L ASSEMBLY
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"-28 STRAIGHT
BEARING PAD, NYLATRON
GREASE FITTING, STR 1/8" PTF
CYL HYD FOLD, 211
TIMBREN SPRING 180 AEON 2-7/8"
SLIDE PAD, 2-1/4" DIA UHMW
CYL HYD, S24050024PP
SHIM, CYL 0.125" THICK
SHIM, CYL 0.062" THICK
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 3/4" SKT HD SET
NUT, 5/16" HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
NUT, 1/2"-13 HEX JAM ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
LOCKWASHER, 5/16" INTERNAL TOOTH ZP
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
SCREW, 5/16"-18 X 3/4" ALLEN BUTTON HD
PIN, EXT CYL PIVOT
SHAFT, UPPER SPADE
COVER PLATE, BOOM UPPER
PIN, MIDNIGHT U/L
SHIM, PAD SPACER
PIN, FOLD (BASE)
PLATE, PAD CAGE
COVER, HOSE TRACK
OUTER BOOM WELDMENT, EXPRESS
INNER BOOM WELDMENT, EXPRESS
PIN WELDMENT
RETAINING RING, 1-1/2"
CABLE GUIDE
BOOM PIVOT PIN WELDMENT
NYLATRON PAD (STINGER UPPER)
VI-13
Section VI - PARTS (cont'd)
312 BOOM ASSEMBLY (cont'd)
VI-14
Section VI - PARTS (cont'd)
312 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
41
42
43
44
45
46
47
48
49
50
51
52
53
54
--
2
1
1
12
4
14
8
16
4
6
4
1
2
14
0908391
0307097
0307579
0307580
0400122
0400196
0400416
0400480
0400482
0400491
0400497
0706668
0806847
0906029
9041403
--
55
56
57
58
59
60
61
--
2
1
4
1
4
2
2
0908393
0300113
0307590
0400426
0806845
HD0505
9055275
805180000
DUAL SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
PLUG, LDPE BLACK SQR-17-1014
NUT, 5/8"-11 HEX NYLOK GR8 ZP
SHEAVE HEAD WELDMENT
SCREW, 5/8"-11 X 1-1/2" SKT HD CAP
SNAP RING, EXT 2-3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
--
62
63
64
65
66
67
68
69
70
71
72
73
74
75
--
1
7
1
1
7
7
1
1
2
1
1
1
1
1
0908400
0307115
0400059
0400185
0400408
0400451
0400452
0400474
0400476
0400492
0400503
0400606
0718222
810040004
810041500
HOSE TENSIONER ASSEMBLY
SPRING, HOSE TENSIONER EXPRESS
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 2-1/2" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
SHIM WASHER, 5/8" (.635) X .020
SHIM WASHER, 5/8" (.635) X .062
WASHER, 1/2" FLAT ZP
WASHER, 5/8" FLAT GR8 ZP
SHOULDER BOLT, 5/8" X 1-1/4"
GUARD, HORIZONTAL HOSE COVER
SMALL SHEAVE, 2 GROOVES 4"
TENSIONER BRACKET WELDMENT
DESCRIPTION
8K DUAL WINCH BUCKET ASSEMBLY
MOTOR, HYD PARKER -4 CU. IN.
WINCH, LEFT
WINCH, RIGHT
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 1-1/4" SKT HD
NUT, 1/2"-13 HEX NYLOK GR8 ZP
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
LOCKWASHER, 1/2" HELICAL ZP
WASHER, 1/2" FLAT GR8 ZP
SHIM, WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREESPOOL ASSEMBLY
SCREW, 1/2" NC X 1-1/2" HEX HD CAP GR8 ZP
VI-15
Section VI - PARTS (cont'd)
311 BOOM ASSEMBLY
VI-16
Section VI - PARTS (cont'd)
311 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
--
4
2
2
1
1
1
2
1
2
2
8
1
2
1
2
2
4
3
2
6
8
4
3
3
4
1
1
1
1
2
1
1
1
1
1
2
3
2
1
2
PART
NUMBER
0908389
0300110
0300113
0300679
0301895
0302919
0306688
0306819
0307578
0307600
0307601
0400066
0400126
0400132
0400133
0400149
0400204
0400381
0400392
0400410
0400451
0400452
0400466
0400480
0400482
0400614
0703082
0705499
0708519
0717069
0717674
0718218
0718219
0718527
0806836
0806843
0806854
9056150
806040005
806501500
880060002
DESCRIPTION
BOOM & W/L ASSEMBLY
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"-28 STRAIGHT
BEARING PAD, NYLATRON
GREASE FITTING, STR 1/8" PTF
CYL HYD FOLD, 211
TIMBREN SPRING 180 AEON 2-7/8"
SLIDE PAD, 2-1/4" DIA UHMW
CYL HYD, S24050024PP
SHIM, CYL 0.125" THICK
SHIM, CYL 0.062" THICK
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 3/4" SKT HD SET
NUT, 5/16" HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
NUT, 1/2"-13 HEX JAM ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
LOCKWASHER, 5/16" INTERNAL TOOTH ZP
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
SCREW, 5/16"-18 X 3/4" ALLEN BUTTON HD
PIN, EXT CYL PIVOT
SHAFT, UPPER SPADE
COVER PLATE, BOOM UPPER
PIN, MIDNIGHT U/L
SHIM, PAD SPACER
PIN, FOLD (BASE)
PLATE, PAD CAGE
COVER, HOSE TRACK
OUTER BOOM WELDMENT, EXPRESS
INNER BOOM WELDMENT, EXPRESS
PIN WELDMENT
RETAINING RING, 1-1/2"
CABLE GUIDE
BOOM PIVOT PIN WELDMENT
NYLATRON PAD (STINGER UPPER)
VI-17
Section VI - PARTS (cont'd)
311 BOOM ASSEMBLY (cont'd)
VI-18
Section VI - PARTS (cont'd)
311 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
41
42
43
44
45
46
47
48
49
50
51
52
53
--
1
1
6
2
14
2
6
2
28
2
1
1
14
0908392
0307097
0307579
0400122
0400196
0400416
0400480
0400482
0400491
0400497
0706668
0806846
0908627
9041403
--
54
55
56
57
58
59
60
--
1
1
4
1
1
1
4
0908394
0300113
0307590
0400426
0806844
9055275
805180000
HD0505
SINGLE SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
PLUG, LDPE BLACK SQR-17-1014
NUT, 5/8"-11 HEX NYLOK GR8 ZP
SHEAVE HEAD WELDMENT
SNAP RING, EXT 2-3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
SCREW, 5/8"-11 X 1-1/2" SKT HD CAP
--
61
62
63
64
65
66
67
68
69
70
71
72
73
74
--
1
7
1
1
7
7
1
1
2
1
1
1
1
1
0908400
0307115
0400059
0400185
0400408
0400451
0400452
0400474
0400476
0400492
0400503
0400606
0718222
810040004
810041500
HOSE TENSIONER ASSEMBLY
SPRING, HOSE TENSIONER EXPRESS
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 2-1/2" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
SHIM WASHER, 5/8" (.635) X .020
SHIM WASHER, 5/8" (.635) X .062
WASHER, 1/2" FLAT ZP
WASHER, 5/8" FLAT GR8 ZP
SHOULDER BOLT, 5/8" X 1-1/4"
GUARD, HORIZONTAL HOSE COVER
SMALL SHEAVE, 2 GROOVES 4"
TENSIONER BRACKET WELDMENT
DESCRIPTION
8K SINGLE WINCH BUCKET ASSEMBLY
MOTOR, HYD PARKER 4 CU. IN.
WINCH, LEFT
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 1-1/4" SKT HD
NUT, 1/2"-13 HEX NYLOK GR8 ZP
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
LOCKWASHER, 1/2" HELICAL ZP
WASHER, 1/2" FLAT GR8 ZP
SHIM, WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREESPOOL ASSEMBLY, MODULAR
SCREW, 1/2" NC X 1-1/2" HEX HD CAP GR8 ZP
VI-19
Section VI - PARTS (cont'd)
301 BOOM ASSEMBLY
VI-20
Section VI - PARTS (cont'd)
301 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
--
1
2
1
1
2
2
8
1
3
1
4
3
6
8
4
3
3
4
1
1
1
1
2
1
3
2
0908513
0300113
0301895
0302919
0306688
0307600
0307601
0400066
0400126
0400132
0400133
0400381
0400392
0400451
0400452
0400466
0400480
0400482
0400614
0708519
0717069
0718218
0718527
0806854
0806868
9056150
806040005
BOOM & W/L ASSEMBLY - 301
GREASE FITTING, 1/4"-28 STRAIGHT
GREASE FITTING, STR 1/8" PTF
CYL HYD FOLD, 211
TIMBREN SPRING 180 AEON 2-7/8"
SHIM, CYL 0.125" THICK
SHIM, CYL 0.062" THICK
SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP
NUT, 5/16" HEX ZP
NUT, 3/8"-16 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
LOCKWASHER, 5/16" INTERNAL TOOTH ZP
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
SCREW, 5/16"-18 X 3/4" ALLEN BUTTON HD
COVER PLATE, BOOM UPPER
PIN, MIDNIGHT U/L
PIN, FOLD (BASE)
COVER, HOSE TRACK
PIN WELDMENT
OUTER BOOM WELDMENT, EXPRESS 301
RETAINING RING, 1-1/2"
CABLE GUIDE
--
27
28
29
30
31
--
1
1
6
2
14
0908392
0307097
0307579
0400122
0400196
0400416
8K SINGLE WINCH BUCKET ASSEMBLY
MOTOR, HYD PARKER 4 CU. IN.
WINCH, LEFT
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 1-1/4" SKT HD
NUT, 1/2"-13 HEX NYLOK GR8 ZP
DESCRIPTION
VI-21
Section VI - PARTS (cont'd)
301 BOOM ASSEMBLY (cont'd)
VI-22
Section VI - PARTS (cont'd)
301 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
32
33
34
35
36
37
38
39
--
2
6
2
28
2
1
1
14
0908392
0400480
0400482
0400491
0400497
0706668
0806846
0908627
9041403
--
40
41
42
43
44
45
46
--
1
1
4
1
1
1
4
0908394
0300113
0307590
0400426
0806844
9055275
805180000
HD0505
SINGLE SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
PLUG, LDPE BLACK SQR-17-1014
NUT, 5/8"-11 HEX NYLOK GR8 ZP
SHEAVE HEAD WELDMENT
SNAP RING, EXT 2-3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
SCREW, 5/8"-11 X 1-1/2" SKT HD CAP
--
47
48
49
50
51
52
53
54
55
56
57
58
59
60
--
1
7
1
1
7
7
1
1
2
1
1
1
1
1
0908400
0307115
0400059
0400185
0400408
0400451
0400452
0400474
0400476
0400492
0400503
0400606
0718222
810040004
810041500
HOSE TENSIONER ASSEMBLY
SPRING, HOSE TENSIONER EXPRESS
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 1/2"-13 X 2-1/2" HEX HD CAP GR5 ZP
NUT, 1/2"-13 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
SHIM WASHER, 5/8" (.635) X .020
SHIM WASHER, 5/8" (.635) X .062
WASHER, 1/2" FLAT ZP
WASHER, 5/8" FLAT GR8 ZP
SHOULDER BOLT, 5/8" X 1-1/4"
GUARD, HORIZONTAL HOSE COVER
SMALL SHEAVE, 2 GROOVES 4"
TENSIONER BRACKET WELDMENT
DESCRIPTION
8K SINGLE WINCH BUCKET ASSEMBLY (cont'd)
WASHER, 3/8" FLAT ZP
LOCKWASHER, 3/8" HELICAL ZP
LOCKWASHER, 1/2" HELICAL ZP
WASHER, 1/2" FLAT GR8 ZP
SHIM, WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREESPOOL ASSEMBLY, MODULAR
SCREW, 1/2" NC X 1-1/2" HEX HD CAP GR8 ZP
VI-23
Section VI - PARTS (cont'd)
WHEEL LIFT ASSEMBLY
VI-24
Section VI - PARTS (cont'd)
WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
--
3
2
2
2
2
2
2
2
2
1
1
2
1
1
2
2
2
0908352
0300113
0303844
0400349
0400428
0400546
0400590
0401006
0710092
0713885
0803911
0803912
0803915
0806819
0806980
810620500
E300002
HD0106
--
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
--
2
1
2
2
4
2
1
4
2
1
1
1
2
4
6
2
1
0908390
0301601
0303020
0306819
0306942
0400121
0400122
0400139
0400184
0400204
0400353
0400392
0400398
0400410
0400416
0400482
0717674
0718216
DESCRIPTION
CROSSBAR ASSEMBLY W/ POS FORK
GREASE FITTING, 1/4"-28 STRAIGHT
CYLINDER HYD, "L" ARM SWING
SCREW, 3/8"-16 X 3/4" FLT SKT HD
NUT, 5/8"-11 HEX FLEXLOC THIN HIGH
COTTER PIN, 1/8" X 1-1/4"
CLEVIS PIN, 5/8" X 1-1/2"
SCREW, 5/8"-11 X 5-1/2" FLT HD SKT CAP
THRUST WASHER, 6500 W/L
PIN, CYLINDER ("L" ARM END)
"L" ARM WELDMENT, LEFT
"L" ARM WELDMENT, RIGHT
SWING PIN WELDMENT, "L" ARM
PIVOT PIN WELDMENT
CROSSBAR WELDMENT, EXPRESS
WHEEL SPACER WELDMENT
BEARING
SPRING PIN, 1/4" X 1-3/4" ZP
WHEEL LIFT BOOM ASSEMBLY
HOSE CLAMP, 5/8" INSULATED
CYLINDER HYD EXT, EB3 (JI3)
SLIDE PAD, 2-1/4" DIA UHMW
CAST BRONZE BEARING SLEEVE, 1-1/2"
SCREW, 3/8"-16 X 3/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 1/2"-13 X 2-1/4" HEX HD CAP GR8
SCREW, 1/2"-13 X 3/4" SKT HD SET
SCREW, 3/8"-16 X 1/2" ALLEN HD SET
NUT, 3/8"-16 HEX NYLOK ZP
NUT, 3/8"-16 NYLOK HALF ZP
NUT, 1/2"-13 HEX JAM ZP
NUT, 1/2"-13 HEX NYLOK GR8 ZP
LOCKWASHER, 3/8" HELICAL ZP
SHIM, PAD SPACER
SHAFT, INNER TUBE CYLINDER
VI-25
Section VI - PARTS (cont'd)
WHEEL LIFT ASSEMBLY (cont'd)
VI-26
Section VI - PARTS (cont'd)
WHEEL LIFT ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
35
36
37
38
39
40
41
42
--
1
1
1
1
4
1
1
8
0908390
0718217
0718528
0806839
807500001
896040002
3012-794003
3012-794004
545-0508000
WHEEL LIFT BOOM ASSEMBLY (cont'd)
PLATE, CENTER
ANGLE, BOOM COVER
EXPRESS STINGER OUTER BOOM WELDMENT
PIN, EXTEND
NYLATRON PAD, 6" X 1-1/2" X 3/8"
SPACER BAR
CAGE PLATE, U/L PAD
WASHER, 1/2" FLAT HARDENED
--
43
44
--
1
1
0908399
0306879
0806840
INNER WHEEL LIFT BOOM ASSEMBLY
BUSHING, ALUM BRONZE
EXPRESS STINGER INNER BOOM WELDMENT
--
45
46
47
48
49
50
51
52
53
54
55
--
4
1
4
4
1
1
1
1
1
1
1
0908400
0400059
0400233
0400451
0400452
0400463
0400464
0400476
0400503
0718221
9055062
810040004
--
56
57
58
59
60
61
62
63
64
--
1
2
4
2
2
6
1
1
1
0908407
HD1259
0400238
0400378
0400408
0709110
0709111
0713131
0806856
0904783
DESCRIPTION
HOSE TENSIONER
SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP
SCREW, 5/16"-18 X 1/2" HEX HD CAP GR5 ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" HELICAL ZP
WASHER, 5/16" FLAT ZP
LOCKWASHER, 5/16" HELICAL ZP
SHIM WASHER, 5/8" (.635) X .062
WASHER, 5/8" FLAT GR8 ZP
HOSE COVER GUARD, HORIZONTAL
RETAINING RING, 5/8" DIA EXT.
SMALL SHEAVE, 4" W/ 2 GROOVES
STINGER POSITION KIT
SAFETY SNAP PIN (NOT SHOWN)
SCREW, 1/2"-13 X 1-1/2" SKT HD CAP GR8 (N.S.)
SCREW, 1/4"-20 X 1" FL PH HD
NUT, 1/2"-13 HEX NYLOK ZP (NOT SHOWN)
CLAMP ADJUSTMENT BLOCK
SPACERS, ADJUSTING
SHEAR BLOCK (NOT SHOWN)
TILT STOP BRACKET WELDMENT (N.S.)
RETAINER PIN ASSY (NOT SHOWN)
VI-27
Section VI - PARTS (cont'd)
312 BOOM & WINCH HYDRAULICS
VI-28
Section VI - PARTS (cont'd)
312 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
--
2
2
2
2
2
0908388
0301522
0301524
0307575
9012594
810770015
SUBFRAME ASSEMBLY, GENERIC EXPRESS
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 14"
CYLINDER, BOOM LIFT
RUN TEE, 6MJ-6MB-6MJ
HOSE ASSEMBLY, 29"
--
6
7
8
9
10
--
1
1
8 FT.
1
2
0908389
0301522
0301620
0303193
0307578
0307633
BOOM & W/L ASSEMBLY
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
SKUFF JACKET, BLACK SJ16 (NOT SHOWN)
CYLINDER, BOOM EXTEND
HOSE ASSEMBLY, 46"
--
11
12
13
14
15
--
4
4
2
1
1
0908391
0301388
0302584
0307097
0307579
0307580
8K DUAL WINCH BUCKET ASSEMBLY
ELBOW, 8MJ-8MB90
HOSE ASSEMBLY, 50"
HYD MOTOR, PARKER 4 CU. IN.
WINCH, LEFT
WINCH, RIGHT
--
16
17
18
19
20
21
--
3
2
1
5
2
1
0908396
0300044
0301522
0301620
0303017
0307460
0307573
7-SPOOL VALVE PLATE ASSEMBLY
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
CONNECTOR, 8MB-6FB
ELBOW, 6MJ-6MB90LL
VALVE, 7 SPOOL HUSCO
DESCRIPTION
VI-29
Section VI - PARTS (cont'd)
311 BOOM & WINCH HYDRAULICS
VI-30
Section VI - PARTS (cont'd)
311 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
--
2
2
2
2
2
0908388
0301522
0301524
0307575
9012594
810770015
SUBFRAME ASSEMBLY, GENERIC EXPRESS
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 14"
CYLINDER, BOOM LIFT
RUN TEE, 6MJ-6MB-6MJ
HOSE ASSEMBLY, 29"
--
6
7
8
9
10
--
1
1
8 FT.
1
2
0908389
0301522
0301620
0303193
0307578
0307633
BOOM & W/L ASSEMBLY
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
SKUFF JACKET, BLACK SJ16 (NOT SHOWN)
CYLINDER, BOOM EXTEND
HOSE ASSEMBLY, 46"
--
11
12
13
14
--
2
2
1
1
0908392
0302508
0302584
0307097
0307579
8K SINGLE WINCH BUCKET ASSEMBLY
ELBOW, 8MJ-8MB90
HOSE ASSEMBLY, 50"
HYD MOTOR, PARKER 4 CU. IN.
WINCH, LEFT
--
15
16
17
18
19
20
--
2
1
1
4
2
1
0908395
0300044
0301522
0301620
0303017
0307460
0307574
6-SPOOL VALVE PLATE ASSEMBLY
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
CONNECTOR, 8MB-6FB
ELBOW, 6MJ-6MB90LL
VALVE, 6 SPOOL HUSCO
DESCRIPTION
VI-31
Section VI - PARTS (cont'd)
301 BOOM & WINCH HYDRAULICS
VI-32
Section VI - PARTS (cont'd)
301 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
--
2
2
2
2
2
0908388
0301522
0301524
0307575
9012594
810770015
SUBFRAME ASSEMBLY, GENERIC EXPRESS
CONNECTOR, 6MJ-6MB
HOSE ASSEMBLY, 14"
CYLINDER, BOOM LIFT
RUN TEE, 6MJ-6MB-6MJ
HOSE ASSEMBLY, 29"
--
6
--
8 FT.
0908513
0303193
BOOM & W/L ASSEMBLY, 301
SKUFF JACKET, BLACK SJ16 (NOT SHOWN)
--
7
8
9
10
--
2
2
1
1
0908392
0302508
0302584
0307097
0307579
8K SINGLE WINCH BUCKET ASSEMBLY
ELBOW, 8MJ-8MB90
HOSE ASSEMBLY, 50"
HYD MOTOR, PARKER 4 CU. IN.
WINCH, LEFT
--
11
12
13
14
15
16
--
2
2
1
2
1
1
0908511
0300044
0300387
0301522
0303017
0307460
0307574
6-SPOOL VALVE PLATE ASSEMBLY, 301
CONNECTOR, 6MJ-8MB
PLUG, 8MB
CONNECTOR, 6MJ-6MB
CONNECTOR, 8MB-6FB
ELBOW, 6MJ-6MB90LL
VALVE, 6 SPOOL HUSCO
DESCRIPTION
VI-33
Section VI - PARTS (cont'd)
WHEEL LIFT HYDRAULICS
VI-34
Section VI - PARTS (cont'd)
WHEEL LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
1
6
2
1
1
2
0908352
HC1291
0303844
0303860
0303861
0303886
CROSSBAR ASSEMBLY W/ POS FORK
CONNECTOR, 4MJ-4MB STR THR
CYLINDER, SWING L-ARM
HOSE ASSEMBLY, 10-3/4"
HOSE ASSEMBLY, 17"
PLUG, 4MB (NOT SHOWN)
--
6
7
8
9
10
11
12
1
2
2
2
4
1
2
8
0908389
FC41
0300044
0301696
0301921
0302919
0302922
0303193
BOOM & WHEEL LIFT ASSEMBLY
ELBOW, 6MJ BLKHD 90 W/ NUT
CONNECTOR, 6MJ-8MB
ELBOW, 6MJ-6FJX90
HOSE ASSEMBLY, 128"
CYLINDER, FOLD 211
HOSE ASSEMBLY, 170"
BLACK SKUFF JACKET SJ16 (NOT SHOWN)
--
13
14
1
2
1
0908390
0301522
0303020
WHEEL LIFT BOOM ASSEMBLY
CONNECTOR, 6MJ-6MB
CYLINDER, EXTEND EB3 (JI3)
--
15
16
17
18
19
20
1
1
1
2
5
2
1
0908396
0300044
0301522
0301620
0303017
0307460
0307573
7-SPOOL VALVE PLATE ASSEMBLY
CONNECTOR, 6MJ-8MB
CONNECTOR, 6MJ-6MB
ELBOW, 6MJ-6MB90
CONNECTOR, 8MB-6FB
ELBOW, 6MJ-6MB90LL
VALVE, 7 SPOOL HUSCO
--
21
1
2
0908400
807770012
DESCRIPTION
HOSE TENSIONER
HOSE ASSEMBLY, 116-1/2"
VI-35
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
VI-36
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
1
3
1
1
0300056
0303373
0702540
810770020
HOSE BARB 16C4-16MP
CLAMP, INSULATED 2"
SUCTION HOSE, 12 FT (1" ID)
HOSE ASSEMBLY, 150"
--
5
6
7
8
--
1
1
1
1
0908388
0300142
0301881
0302313
880010003
SUBFRAME ASSEMBLY, GENERIC EXPRESS
ELBOW, 6MJ-4MP90
CONNECTOR, 8MJ-12MP
HOSE ASSEMBLY, 25"
HOSE ASSEMBLY, 41"
--
9
10
11
12
13
14
15
--
1
2
2
1
1
1
1
805031500
0303155
0400118
0400464
9012839
9018131
9018399
805031400
HYDRAULIC TANK ASSEMBLY
PIPE PLUG, 3/4" NPT MAGNETIC
SCREW, 5/16"-18 X 3/4" HEX HD CAP GR5 ZP
LOCKWASHER, 5/16" HELICAL ZP
PIPE PLUG, 1"
BREATHER CAP, (LUCAS) 3/4"
IMMERSION FILTER ASSEMBLY
HYDRAULIC TANK WELDMENT
--
16
17
18
--
2
1
1
1
--
0301376
0302510
0307573
0307574
DESCRIPTION
VALVE PLATE ASSEMBLY
CONNECTOR, 8MJ-10MB
CONNECTOR, 6MJ-6MBL
VALVE, 7 SPOOL HUSCO
VALVE, 6 SPOOL HUSCO
VI-37
Section VI - PARTS (cont'd)
312 CONTROL ASSEMBLY
VI-38
Section VI - PARTS (cont'd)
312 CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
14
7
14
14
8
28
22
14
28
2
2
7
4
14
0908404
0301397
0307456
0307634
0400070
0400078
0400365
0400367
0400451
0400458
0718257
0718259
0806851
9018256
HD0900
7-HANDLE DUAL CONTROL ASSEMBLY
GREASE FITTING, 1/4"-28 X 90°
CLEVIS PIN, 3/16" X 3/4" ZP
CONTROL CABLE
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-28 HEX ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" STAR ZP
CONTROL HANDLE MOUNTING PLATE
ROD, CONTROL HANDLE PIVOT
CONTROL LINK WELDMENT
TUBE CLAMP, 3/4"
ROD END BEARING, 1/4"-28
--
15
16
--
14
28
0908406
0806852
9053524
CONTROL HANDLE ASSEMBLY
CONTROL HANDLE WELDMENT
FLANGE BEARING, BRONZE
--
17
18
19
20
21
22
23
--
4
2
2
2
2
2
14
0903590
0300834
0300835
0300837
0302856
0302917
0303283
0400393
CONTROL KNOB KIT
KNOB, CABLE (IN-OUT)
KNOB, BOOM (UP-DOWN)
KNOB, BOOM (IN-OUT)
KNOB, WHEEL LIFT TILT (UP-DOWN)
KNOB, WHEEL LIFT EXTEND (IN-OUT)
KNOB, CLAW (CLOSE-OPEN)
NUT, 3/8"-16 HEX JAM ZP
DESCRIPTION
VI-39
Section VI - PARTS (cont'd)
311 CONTROL ASSEMBLY
VI-40
Section VI - PARTS (cont'd)
311 CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
--
12
6
12
2
12
8
24
20
12
24
2
2
2
6
4
12
0908405
0301397
0307456
0307634
0307772
0400070
0400078
0400365
0400367
0400451
0400458
0718257
0718259
0718535
0806851
9018256
HD0900
6-HANDLE DUAL CONTROL ASSEMBLY
GREASE FITTING, 1/4"-28 X 90°
CLEVIS PIN, 3/16" X 3/4" ZP
CONTROL CABLE
PLUG, 3/4"
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-28 HEX ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" STAR ZP
CONTROL HANDLE MOUNTING PLATE
ROD, CONTROL HANDLE PIVOT
SPACER
CONTROL LINK WELDMENT
TUBE CLAMP, 3/4"
ROD END BEARING, 1/4"-28
--
17
18
--
12
24
0908406
0806852
9053524
CONTROL HANDLE ASSEMBLY
CONTROL HANDLE WELDMENT
FLANGE BEARING, BRONZE
--
19
20
21
22
23
24
25
--
2
2
2
2
2
2
12
0903590
0300834
0300835
0300837
0302856
0302917
0303283
0400393
CONTROL KNOB KIT
KNOB, CABLE (IN-OUT)
KNOB, BOOM (UP-DOWN)
KNOB, BOOM (IN-OUT)
KNOB, WHEEL LIFT TILT (UP-DOWN)
KNOB, WHEEL LIFT EXTEND (IN-OUT)
KNOB, CLAW (CLOSE-OPEN)
NUT, 3/8"-16 HEX JAM ZP
DESCRIPTION
VI-41
Section VI - PARTS (cont'd)
301 CONTROL ASSEMBLY
VI-42
Section VI - PARTS (cont'd)
301 CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
--
10
5
10
4
10
8
20
20
8
20
2
2
4
5
4
10
0908512
0301397
0307456
0307634
0307772
0400070
0400078
0400365
0400367
0400451
0400458
0718257
0718259
0718535
0806851
9018256
HD0900
5-HANDLE DUAL CONTROL ASSEMBLY
GREASE FITTING, 1/4"-28 X 90°
CLEVIS PIN, 3/16" X 3/4" ZP
CONTROL CABLE
PLUG, 3/4"
SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-28 HEX ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
LOCKWASHER, 1/4" STAR ZP
CONTROL HANDLE MOUNTING PLATE
ROD, CONTROL HANDLE PIVOT
SPACER
CONTROL LINK WELDMENT
TUBE CLAMP, 3/4"
ROD END BEARING, 1/4"-28
--
17
18
--
12
24
0908406
0806852
9053524
CONTROL HANDLE ASSEMBLY
CONTROL HANDLE WELDMENT
FLANGE BEARING, BRONZE
--
19
20
21
22
23
24
--
2
2
2
2
2
10
0903590
0300834
0300835
0302856
0302917
0303283
0400393
CONTROL KNOB KIT
KNOB, CABLE (IN-OUT)
KNOB, BOOM (UP-DOWN)
KNOB, WHEEL LIFT TILT (UP-DOWN)
KNOB, WHEEL LIFT EXTEND (IN-OUT)
KNOB, CLAW (CLOSE-OPEN)
NUT, 3/8"-16 HEX JAM ZP
DESCRIPTION
VI-43
Section VI - PARTS (cont'd)
WINCH CLUTCH CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
--
1
1
1
1
1
1
1
2
1
1
2
1
1
1
4
PART
NUMBER
0908627
0300845
0301532
0301588
0400116
0400126
0400150
0400393
0400482
0400537
0400546
0400560
0702408
0800781
0806995
DE1381
DESCRIPTION
WINCH FREESPOOL ASSEMBLY, MODULAR
COMPRESSION SPRING
"T" HANDLE
ADJUSTABLE YOKE
SCREW, 5/16"-18 X 1/2" SQ HD SET
SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP
NUT, 3/8"-16 HEX JAM ZP
LOCKWASHER, 3/8" HELICAL ZP
CLEVIS PIN, 1/2" X 1-1/2" ZP
COTTER PIN, 1/8" X 1-1/4"
ROLL PIN, 5/32" X 1" ZP
MOUNTING CHANNEL
CONTROL ROD, DUAL
BELL CRANK WELDMENT
WASHER, 1/2" SAE 17/32" ID
VI-44
Section VI - PARTS (cont'd)
BOOM SWIVEL ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
--
2
1
1
1
1
PART
NUMBER
805180000
9056098
804181500
805180001
805180002
852060100
DESCRIPTION
SHEAVE HOUSING ASSEMBLY
RETAINING RING, EXT 1" NOM HVY DUTY
SHEAVE HOUSING CASTING
SHEAVE SHAFT
SHEAVE CASTING
CABLE GUIDE CASTING
VI-45
Section VI - PARTS (cont'd)
MISCELLANEOUS KIT PARTS
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
1
1
2
2 / 1
1
1
8
16
8
3
3
3
2
2
2
--
SS486
HC1335
0302173
0303051
0303923
0307544
0307606
0307607
0400601
0500241
0500686
0500740
0501167
0718738
0718739
SHIP KIT, MODULAR EXPRESS
DECAL, OIL
PIPE NIPPLE, 1" CLOSED THR
MUD FLAP
WIRE ROPE, 3/8" 6x19 IPS 100'
HANDHELD REMOTE, 4-SW 20 FT-EXP
SWING CHECK VALVE, 1" BRONZE
CONNECTOR, FEMALE TS 12162193-B
TERMINAL, FEMALE (TS 12124075)
SCREW, 1/4"X1" RD HD PHILLIPS
DECAL, SAFETY CHAIN WARNING
DECAL, RETRACT CAUTION
DECAL, RATING 4000 L-ARM
CENTURY NAMEPLATE, PLASTIC
COVER PLATE, CONTROL 7-HANDLE
COVER PLATE, CONTROL 5-HANDLE
--
16
17
18
19
--
2 / 1
2 / 1
2 / 1
4 / 2
--
0301533
0400078
0400367
0400451
CABLE STRAP
TIE DOWN STRAP, 15"
SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
NUT, 1/4"-20 NYLOK HEX ZP
WASHER, 1/4" FLAT ZP
--
20
21
22
2
1
1
1
0906401
0306724
0306729
0501080
TIE-DOWN STRAP ASSEMBLY (EXPRESS)
STRAP, 8' W/SLEEVE & HOOK
RATCHET ASSEMBLY W/HOOK
OPER INSTRUCTIONS, TIE DOWN STRAP
--
23
24
25
26
--
2
2
2
2
0908290
9018092
9025068
804500001
810960001
--
27
28
29
30
31
--
1
1
2
3
1
0906112
HC1335
0300056
0301391
0303373
0303564
MODULAR BOX KIT, SHIP KIT
HOSE CLAMP, HS24
REFLECTOR DECAL, PETERSON B489R
MUD FLAP BACK-UP STRIP
CHAIN POCKET PLATE, SHIP KIT
810 FITTING BAG
PIPE NIPPLE,1" CLOSED THR
BARB, 16C4-16MP
CONNECTOR, 8MJ-12MP
CLAMP, 2" INSULATED
PIPE PLUG, 1" NPT MALE
VI-46
Section VI - PARTS (cont'd)
MISCELLANEOUS KIT PARTS (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
--
6
6
4
18
8
30
8
14
2
60
20
8
16
22
16
8
20
6
0907280
0400057
0400070
0400177
0400343
0400367
0400408
0400421
0400451
0400452
0400492
0400505
0401000
0402043
0402120
0402123
9041605
9046527
9046572
806, 807, 810 SS BOLT BAG
1/4"-20 X 1-1/4" HHCS
1/4"-20 X 1" HHCS GR5 ZP
1/2"-13 X 1-1/4" HHCS GR5 ZP
1/2"-13 X 2" HHCS GR 8 ZP
1/4"-20 NYLOK HEX NUT ZP
1/2"-13 NYLOK HEX NUT ZP
5/8"-11 NYLOK HEX NUT ZP
1/4" FLAT WASHER ZP
1/4" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER ZP
5/8" SAE WASHER
1/2"-13 X 2" BUTTON HD
3/8"-16NC x 1-1/4" HHCS SS
3/8" FLAT WASHER 316 SS
NUT, 3/8"-16 NYLOK SS
5/8" NC X 2" HHCS PL GR8
POP RIVET 3/16 X 7/16 AL
POP RIVET, 1/8 X 1/2 GRIP
--
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
--
2
1
1
1
1
2
20
1
2
4
1
2
2
4
6
5
2
0908289
GV57
0300076
0300273
0300442
0301671
0301741
0302062
0303061
0303126
0303127
0303226
0306683
0306684
0306685
9022009
9022076
9032053
LIGHT PARTS BAG
RUBBER GROMMET, ATLANTIC
LICENSE PLATE BRACKET (LT0117)
LICENSE PLATE ILLUMINATOR (LIGHT ONLY)
LIGHT, 3 BAR 15741R (9025006)
TOW LIGHT SOCKET (4 PIN)
SEALED MARKER LIGHT, RED 2.5" RD
WIRE TIE, 21"
BACK UP ALARM ECCOMS97
SEALED MARKER LIGHT,AMBER 2.5" RD
GROMMET FOR 2.5" ROUND MARKER
80 AMP CIRCUIT BREAKER
LAMP, RED/STOP/TURN/TAIL
LIGHT, BACKUP W/REFLECTOR, RECT
GROMMET TRUCKLITE 45700, RECT
BUTT SPLICE (14-16) 2RB1
RING TERM 14-16GA10 ST
GROMMET, RUBBER McMAST. 5/8x1/8
DESCRIPTION
VI-47
NOTES
NOTES
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement