lim-030 rev09

lim-030 rev09
TASK FORCE TIPS®
MANUAL: Deluge Nozzles
With Automatic Pressure Control
FIRE FIGHTING EQUIPMENT
MASTERSTREAM NOZZLE SERIES
INSTRUCTIONS FOR SAFE OPERATION AND MAINTENANCE
This instruction manual is intended to familiarize firefighters and maintenance personnel with the operation, servicing and
safety procedures associated with the Masterstream Series firefighting nozzles.
This manual should be kept available to all operating and maintenance personnel.
WARNING
Read instruction manual before use. Operation of this device without understanding the manual
and receiving proper training is a misuse of this equipment. A person who has not read and
understood all operating and safety instructions is not qualified to operate any of the Masterstream
Series Nozzles.
MASTERSTREAM 1000
150 - 1000 GPM @ 100 PSI
600 - 4000 LPM @ 7 BAR (700 KPA)
MASTERSTREAM 1250
MASTERSTREAM 1500
300 - 1250 GPM @ 70 - 120 PSI
1100 - 4700 LPM @ 4.8 - 8.3 BAR (480 - 830 KPA)
300 - 1500 GPM @ 70 - 120 PSI
1100 - 5700 LPM @ 4.8 - 8.3 BAR (480 - 830 KPA)
MASTERSTREAM 2000
MASTERSTREAM 4000
300 - 2000 GPM @ 80 - 120 PSI
1100 - 7600 LPM @ 5.3 - 8.3 BAR (550 - 830 KPA)
600 - 4000 GPM @ 80 - 120 PSI
2300 - 15000 LPM @ 5.5 - 8.3 BAR (550 - 830 KPA)
TASK FORCE TIPS, Inc.
MADE IN USA • www.tft.com
©Copyright Task Force Tips, Inc. 1999-2008
2800 E. Evans Ave, Valparaiso, IN 46383-6940 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155
LIM-030 February 14, 2008 Rev09
DANGER
PERSONAL RESPONSIBILITY CODE
The member companies of FEMSA that provide emergency response
equipment and services want responders to know and understand the
following:
1. Firefighting and Emergency Response are inherently dangerous
activities requiring proper training in their hazards and the use of extreme
caution at all times.
2. It is your responsibility to read and understand any user's instructions,
including purpose and limitations, provided with any piece of equipment
you may be called upon to use.
3. It is your responsibility to know that you have been properly trained in
Firefighting and /or Emergency Response and in the use, precautions,
and care of any equipment you may be called upon to use.
4. It is your responsibility to be in proper physical condition and to maintain
the personal skill level required to operate any equipment you may be
called upon to use.
5. It is your responsibility to know that your equipment is in operable
condition and has been maintained in accordance with the
manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or other
severe injury.
FEMSA
Fire and Emergency Manufacturers and Services Association, Inc.
P.O. Box 147, Lynnfield, MA 01940 • www.FEMSA.org
TABLE OF CONTENTS
1.0 MEANING OF SIGNAL WORDS
3.0 AUTOMATIC NOZZLE OPERATION
2.0 GENERAL INFORMATION
3.1 FLOW CHARACTERISTICS OF MASTERSTREAM
1000
2.1 USE WITH SALT WATER
2.2 VARIOUS MODELS AND TERMS
2.3 HYDRAULIC INSTALLATION
2.4 ELECTRIC INSTALLATION
2.5 PATTERN CONTROL
2.6 USE WITH FOAM
3.2 FLOW CHARACTERISTICS OF MASTERSTREAM
1250, 1500, 2000 & MASTERSTREAM 4000
3.3 DETERMINING FLOW WITH PRE-PIPED MONITORS
3.4 STREAM TRAJECTORY DATA
4.0 FLUSHING DEBRIS
5.0 MAINTENANCE
2.6.1 FOAMJET LX WITH MASTERSTREAM
1000 NOZZLE
6.0 WARRANTY
1.0 MEANING OF SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a
particular hazard. Per ANSI standard Z535.4-1998 the definitions of the three signal words are as follows:
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
2
2.0 GENERAL INFORMATION
The Task Force Tips Masterstream Series Nozzles are automatic pressure control deluge nozzles. These automatic nozzles operate by
sensing the pressure at the nozzle's inlet and adjusting the discharge opening to maintain a constant pressure throughout the flow
range of the nozzle. While flowing, the stream pattern can be varied from wide fog to straight stream. Trapped debris can be removed
without the use of tools.
These nozzles are constructed of hardcoat anodized aluminum and UV resistant rubber. Their rugged construction is compatible with
the use of fresh water as well as firefighting foam solutions. A summary of each nozzle's characteristics is shown in the table below.
FLOW
(GPM)
FLOW
(LPM)
PRESSURE
(PSI)
PRESSURE
(BAR, KPA/100)
MASTERSTREAM 1000
150-1000
600-4000
100
7
MASTERSTREAM 1250
300-1250
1100-4700
70-120
4.8-8.3
SERIES
COUPLING
SIZE
2.5" NH FEMALE
2.5" NH FEMALE or
3.5" NH FEMALE
MASTERSTREAM 1500
300-1500
1100-5700
70-120
4.8-8.3
2.5 NH FEMALE or
3.5" NH FEMALE
MASTERSTREAM 2000
300-2000
1100-7600
80-120
5.5-8.3
3.5" NH FEMALE
MASTERSTREAM 4000
600-4000
2300-15000
80-120
5.5-8.3
6" ANSI 150 FLANGE
NOTES ON ABOVE TABLE:
! Other threads, coupling sizes or connector styles can be specified at time of order.
! Masterstream 1000 nozzle is also available in selectable gallonage or fixed orifice models. See catalog for details.
! Masterstream1250, 1500, 2000 and 4000 nozzles are field adjustable within the range of pressures shown.
! For long term installations, it is recommended that the threads be greased before installing the nozzle.
OPERATING NOTE ABOUT AUTOMATIC NOZZLES: The automatic nozzle is considerably different than "conventional" nozzles
because of basic changes in the operating principle. These differences not only assure the most effective operation under a variety of
conditions, but will also utilize the available water supply most efficiently. It is important that nozzle operators, pump operators, and
officers be fully aware of these differences. Therefore, proper instruction is required for safe and effective operations.
WARNING
This equipment is intended for use by trained personnel for firefighting. Their use for other
purposes may involve hazards not addressed by this manual. Seek appropriate guidance and
training to reduce risk of injury.
CAUTION
Nozzle must be properly connected. Mismatched or damaged threads may cause nozzle to leak or
uncouple under pressure and could cause injury.
CAUTION
Do not couple aluminum to brass. Dissimilar metals coupled together can cause galvanic corrosion
that can result in inability to unscrew threads or complete loss of thread engagement.
WARNING
Injury can occur from an inadequately supported nozzle. The mounting must be capable of
supporting the nozzle reaction force which can be in excess of 2300 lbs (4000 GPM at 120 PSI).
WARNING
Some volatile liquids can be ignited by static discharge.
Static build-up can occur from:
& Electrochemical separation of charge as water drains through low conductivity, refined
products.
& Applying foam over a low conductivity liquid of sufficient depth to retain the charge created
as the foam blanket drains.
& Streaming currents as water or foam is introduced into the storage tank.1
WARNING
Water is a conductor of electricity. Application of water solutions on high voltage equipment can
cause injury or death by electrocution. The amount of current that may be carried back to the nozzle
will depend on the following factors:
& Voltage of the line or equipment
& Distance from the nozzle to the line or equipment
& Size of the stream
& Whether the stream is solid or broken
& Purity of the water2
1 Electrostatic Hazards of Foam Blanketing Operations by Peter Howels. Industrial Fire Safety July/August 1993
2 The Fire Fighter and Electrical Equipment, The University of Michigan Extension Service, Fourth Printing 1983. Page 47.
3
2.1 USE WITH SALT WATER
Use with salt water is permissible provided nozzle is thoroughly cleaned with fresh water after each use. The service life of the
nozzle may be shortened due to the effects of corrosion and is not covered under warranty.
2.2 VARIOUS MODELS AND TERMS
The spray pattern is changed from wide fog to straight stream by means of the "stream shaper". Models are available with five
different methods to move the stream shaper as shown in figures 1A - 1E. See catalog for model numbers and details.
Halo Ring
Coupling
Stream Shaper
Fig 1A Stream Shaper moved
manually by rotating "halo ring"
Serial Number
Bumper
Fig 1B Stream Shaper moved
manually by rotating "bumper"
Hydraulic Ports
Manual Override Knob
(Masterstream 1000,
1250, 1500, and
2000 Only)
Lever
Hold lever down and turn knob
for manual override.
Fig 1C Stream Shaper moved
remotely by hydraulics
Fig 1D Stream Shaper moved
remotely by electricity (12-24 volts)
Fig 1E Stream Shaper moved
by linear (push/pull) motion
from user's mechanism
FIG 1 - Methods for Moving Stream Shaper
4
2.3 HYDRAULIC INSTALLATION
On nozzles with hydraulic stream shaper actuation, the hydraulic system is connected to the nozzle with two 1/8"-27 NPT (1/4”-18 NPT
on Masterstream 4000) female ports on the filter block located on the nozzle's stream shaper. When the port on the left of the filter block
(as seen from behind the nozzle) is pressurized, the shaper moves back into the wide fog position. Pressurizing the right port moves
the shaper forward into straight stream. Hydraulic lines must be flexible to allow for movement of the stream shaper.
Use only clean fluid compatible with Buna N Compound (Nitrile). System must be free from all dirt, chips and contaminants.
Replacement filter elements are available from TFT (item #M160). Maximum hydraulic pressure is 1000 psi (70 bar, 7000 Kpa) for
Masterstream 1000 or Masterstream 2000 Nozzles. (1500 psi, 105 bar, 10500 Kpa for Masterstream 4000 Nozzle).
2.4 ELECTRIC INSTALLATION
Nozzles with electric stream shaper actuation are shipped with a wiring diagram (TFT item #LIM-040). Other documentation is
available on request. The actuator is not rated as ignition proof, explosion proof, or intrinsically safe. NOTE: Masterstream 1000, 1250
1500 and 2000 nozzles are equipped with manual override in case of electrical power failure. Refer to figure 1D for manual override
instructions.
WARNING
The electric motor and other components are ignition sources. The electric stream shaper should
be operated only in areas where there is adequate ventilation and no hazard of flammable vapor
buildup.
2.5 PATTERN CONTROL
TFT's Masterstream Series nozzles have full pattern control from straight stream to wide fog. On models with manual shapers, turning
the stream shaper clockwise (as seen from the operating position behind the nozzle) moves the shaper to the straight stream position.
Turning the stream shaper counterclockwise will result in an increasingly wider pattern.
Since the stream trim point varies with flow, the nozzle should be "trimmed" after changing the flow to obtain the straightest and farthest
reaching stream. To properly trim a stream, first open the pattern to narrow fog. Then close the stream to parallel to give maximum
reach. Note: Turning the shaper further forward will cause stream crossover and reduce the effective reach of the nozzle.
2.6 USE WITH FOAM
The Masterstream Series nozzles may be used with foam solutions. Refer to fire service training for the proper use of foam.
WARNING
For Class B fires, lack of foam or interruption in the foam stream can cause a break in the foam
blanket and greatly increase the risk of injury or death.
Assure that application rate is sufficient (see NFPA 11 or foam manufacturer's recommendations); Enough concentrate is on hand to
complete task (see NFPA for minimum duration time requirements); Foam logistics have been carefully planned.
Allow for such things as storage of foam in a location not exposed to the hazard it protects; Personnel, equipment and technique to
deliver foam at a rapid enough rate; Removal of empty foam containers; Clear path to deliver foam, as hoses and other equipment and
vehicles are deployed.
WARNING
Improper use of foam can result in injury or damage to the environment. Follow foam
manufacturer's instructions and fire service training.
Avoid using wrong type of foam on a fire, i.e. Class A foam on a Class B fire; Plunging foam into pools of burning liquid fuels; Causing
environmental damage; Directing stream at personnel.
WARNING
There is a wide variety of foam concentrates. Each user is responsible for verifying that any foam
concentrate chosen to be used with this unit has been tested to assure that the foam obtained is
suitable for the purpose intended.
5
2.6.1 FOAMJET LX WITH MASTERSTREAM 1000 NOZZLE
To increase the expansion ratio, Task Force Tips "Foamjet LX" (model FJ-LX-M) may be used with the Masterstream 1000 nozzle. This
low expansion foam tube attaches and detaches quickly from the nozzle. Adjust nozzle spray pattern to give best foam quality. Note:
As expansion ratio is increased, the reach of the nozzle will be decreased due to the greater amount of bubbles in the stream and their
inability to penetrate the air. Generally the reach with foam is approximately 10% less than with water only. Actual results will vary based
on brand of foam, hardness of water, temperature, etc.
3.0 AUTOMATIC NOZZLE OPERATION
Automatic nozzles operate by sensing the pressure at the nozzle's inlet and adjusting the discharge opening to maintain a constant
pressure throughout the flow range of the nozzle. For example, when the pressure at the inlet increases, the exit area is automatically
increased until the inlet pressure returns to the nominal pressure of the nozzle.
Note: Inlet pressure of a Masterstream Series nozzle will stabilize at the nominal pressure (within 5%). This stabilization may take as
long as half a minute after a change in inlet pressure.
3.1 FLOW CHARACTERISTICS OF MASTERSTREAM 1000
Within its flow range, the Masterstream 1000 automatic nozzles operate at the nominal pressure of 100 PSI (7 BAR, 700 KPA).
Figures 2 shows typical performance of this nozzle.
WARNING
0
An inadequate supply of nozzle pressure and/or flow will cause an ineffective stream and can result
in injury, death or loss of property.
MASTERSTREAM 1000 PERFORMANCE
2000
3000
4000
5000
6000 FLOW
7000(L/MIN)
1000
10
PRESSURE (PSI)
140
120
8
100
6
80
60
4
40
FLOW RANGE
2
20
0
0
200
400
600
800
1000
1200
1400
0
1600 FLOW
1800 (GPM)
2000
FIG 2 - Masterstream 1000 Pressure Performance
6
PRESSURE (BAR, KPA/100)
160
3.2 FLOW CHARACTERISTICS OF MASTERSTREAM 1250, 1500, 2000 AND 4000
The operating pressure of these nozzles is user adjustable. Pressure adjustment is performed by twisting a knob on the front of the
nozzle to the desired pressure setting. Figures 3A - 3D show typical flow performance for each model when adjusted to marked
pressure settings. The automatic pressure control will maintain the set pressure anywhere within the flow ranges shown on the graphs,
which vary according to pressure setting.
MASTERSTREAM 1250 PERFORMANCE
0
1000
2000
3000
4000
5000
6000 FLOW
7000(L/MIN)
10
PRESSURE (PSI)
140
120
120 PSI SETTING
8 BAR
110 PSI SETTING
7 BAR
100 PSI SETTING
6 BAR
90 PSI SETTING
80 PSI SETTING
5 BAR
70 PSI SETTING
100
80
8
6
60
4
40
FLOW RANGE
2
20
0
0
200
400
600
800
1000
1200
1400
PRESSURE (BAR, KPA/100)
160
0
1600 FLOW
1800 (GPM)
2000
FIG 3A - Masterstream 1250 Pressure Performance
To adjust the Master 1250 and
1500, simply twist the pressure
adjustment knob to the desired
detent setting.
0
1000
MASTERSTREAM 1500 PERFORMANCE
2000
3000
4000
5000
6000 FLOW
7000(L/MIN)
10
PRESSURE (PSI)
140
120
120 PSI SETTING
8 BAR
110 PSI SETTING
7 BAR
100 PSI SETTING
6 BAR
90 PSI SETTING
80 PSI SETTING
5 BAR
70 PSI SETTING
100
80
8
6
60
4
40
FLOW RANGE
2
20
0
0
200
400
600
800
1000
1200
1400
0
1600 FLOW
1800 (GPM)
2000
FIG 3B - Masterstream 1500 Pressure Performance
7
PRESSURE (BAR, KPA/100)
160
0
2000
MASTERSTREAM 2000 PERFORMANCE
4000
6000
8000
10000
FLOW (L/MIN)
10
PRESSURE (PSI)
140
120
120 PSI SETTING
110 PSI SETTING
100 PSI SETTING
90 PSI SETTING
80 PSI SETTING
100
80
8
8 BAR
7 BAR
6 BAR
6
60
4
40
FLOW RANGE
2
20
0
0
400
800
1200
1600
2000
PRESSURE (BAR, KPA/100)
160
0
(GPM)
2400 FLOW
2800
FIG 3C - Masterstream 2000 Pressure Performance
TO ADJUST PRESSURE SETTING:
1. LOOSEN BOTH SCREWS
2. ADJUST PRESSURE KNOB
3. LOCK KNOB BY TIGHTENING BOTH SCREWS UNTIL SNUG
NOTE: LOCKED KNOB SHOULD NOT ROTATE BY HAND
POINTER INDICATES OPERATING PRESSURE
IMPORTANT: DO NOT LOOSEN THIS SCREW!
0
4000
MASTERSTREAM 4000 PERFORMANCE
8000
12000
16000
20000 FLOW (L/MIN)
10
PRESSURE (PSI)
140
120
120 PSI SETTING
110 PSI SETTING
100 PSI SETTING
90 PSI SETTING
80 PSI SETTING
100
80
8 BAR
8
7 BAR
6 BAR
60
6
4
40
FLOW RANGE
2
20
0
0
1000
2000
3000
4000
FIG 3D - Masterstream 4000 Pressure Performance
8
0
(GPM)
5000 FLOW6000
PRESSURE (BAR, KPA/100)
160
3.3 DETERMINING FLOW WITH PRE-PIPED MONITORS
The simplest procedure to determine flow with automatic nozzles is with a flow meter. If a flow meter is unavailable, then the flow may
be estimated using pressure loss data between the nozzle and an in-line pressure gauge at the pump or considerably upstream from
the nozzle. Data is taken with a smooth bore nozzle and handheld pitot gauge. Note: Equations assume no substantial change in
elevation between in-line pressure gauge and nozzle.
Step1: Determine flow of smooth bore nozzle.
Flow water with a smooth bore nozzle and record the nozzle's size, pitot pressure and in-line pressure gauge reading. The smooth
bore nozzle's flow is calculated from the Freeman formula:
Where: F = 29.71 for English units (GPM, INCHES, PSI)
F = .667 for metric units (LPM, MM, BAR) Note: 1 BAR=100 KPA
Qsmooth flow in GPM (or LPM)
D
exit diameter in INCHES (or MM)
Ppitot
pitot pressure in PSI (or BAR)
2
Qsmooth = F x D
Step 2: Find pressure loss constant.
Q2smooth
C=
Pin-line - Ppitot
Using the results from step 1, use the following equation to calculate the pressure
loss constant between the in-line pressure gauge and the nozzle:
Where: C
Pinline
Ppitot
piping pressure loss constant in GPM2/PSI (or LPM2/BAR)
in-line pressure gauge reading in PSI (or BAR)
Step 3: Calculate flow with automatic nozzle.
Using the pressure loss constant from step 2 and the following equation, the flow with an automatic nozzle can be calculated for your
particular installation.
Where: Qauto
automatic nozzle flow in GPM (or LPM)
auto
in-line
auto
Pauto
nominal nozzle operating pressure in PSI (or BAR)
Q
=
(P
-P
)C
Mount a graph or table of the results adjacent to the in-line pressure gauge. Deliver any desired flow by adjustment of pump pressure.
3.4 STREAM TRAJECTORY DATA
Figures 4A - 4E give the stream trajectory for the Masterstream Series nozzles at various flows.
Notes on trajectory graphs:
• Graphs show approximate effective stream trajectory at 30 degrees elevation in no wind conditions. Distance
to last water drops approximately 10% farther.
• To estimate trajectories at elevations other than 30 degrees, refer to document LTT-135, available at
www.tft.com.
• Trajectories shown are for water. The addition of foam is expected to decrease the reach by 10%.
• Tail or head winds of 20 MPH (30 KPH) may increase or decrease the range approximately 30%.
0
80
70
60
50
40
30
20
10
0
10
20
30
40
METERS
50
60
70
80
90
20
MASTERSTREAM 1000, 100 PSI (7 BAR, 700 KPA )
D
10
E
A
B
C
0
20
CURVE
A
B
C
D
E
40
GPM
FLOW
300
400
500
800
1000
60
80
LBS
REACTION
150
200
260
400
510
100 120 140 160 180 200
HORIZONTAL DISTANCE (FEET)
0
220
CURVE
A
B
C
D
E
FIG 4A - Masterstream 1000 Stream Trajectory
9
240
LPM
FLOW
1100
1500
1900
3000
3800
260
280
KGF
REACTION
70
90
120
180
230
300
METERS
VERTICAL DISTANCE (FEET)
• Stream trajectory of Masterstream 4000 based on "The Trajectories of Large Fire Fighting Jets" by A.P. Hatton
and M.J. Osborne, Reference: "The International Journal of Heat and Fluid Flow", Vol 1 No 1.
METERS
50
60
70
80
90
20
15
D
A
0
20
40
60
GPM
VERTICAL DISTANCE (FEET)
40
MASTERSTREAM 1250, 70 PSI (4.8 BAR, 48 KPA)
CURVE
80
100
120
B
140
10
C
160
180
200
220
240
HORIZONTAL DISTANCE (FEET)
LBS
5
E
260
280
LPM
REACTION
CURVE
FLOW
KGF
A
300
130
A
1100
60
500
210
B
1900
100
C
800
340
C
3000
150
D
1000
420
D
3800
190
E
1250
530
E
4700
240
10
20
30
METERS
50
40
60
70
0
300
REACTION
B
0
80
70
60
50
40
30
20
10
0
FLOW
80
90
MASTERSTREAM 1250, 100 PSI (7 BAR, 700 KPA)
20
15
D
A
0
20
40
60
80
GPM
CURVE
VERTICAL DISTANCE (FEET)
30
120
140
160
C
180
200
5
E
220
240
HORIZONTAL DISTANCE (FEET)
LBS
REACTION
10
260
LPM
CURVE
FLOW
280
KGF
A
300
150
A
1100
70
500
250
B
1900
120
C
800
400
C
3000
180
D
1000
510
D
3800
230
E
1250
630
E
4700
290
10
20
30
METERS
50
40
60
70
0
300
REACTION
B
0
80
70
60
50
40
30
20
10
0
FLOW
100
B
80
90
MASTERSTREAM 1250, 120 PSI (8.3 BAR, 830 KPA)
20
15
D
0
20
40
GPM
CURVE
FLOW
60
80
100
120
140
160
180
200
E
220
HORIZONTAL DISTANCE (FEET)
LBS
REACTION
10
C
B
A
240
LPM
CURVE
FLOW
260
280
KGF
REACTION
A
300
170
A
1100
70
B
500
280
B
1900
130
C
800
440
C
3000
200
D
1000
550
D
3800
250
E
1250
690
E
4700
310
FIG 4B - Masterstream 1250 Stream Trajectory
10
METERS
20
METERS
80
70
60
50
40
30
20
10
0
10
5
0
300
METERS
VERTICAL DISTANCE (FEET)
0
60
70
80
90
20
15
D
A
0
20
40
60
80
GPM
VERTICAL DISTANCE (FEET)
METERS
50
40
MASTERSTREAM 1500, 70 PSI (4.8 BAR, 48 KPA)
CURVE
100
120
B
140
C
160
180
5
E
200
220
240
HORIZONTAL DISTANCE (FEET)
LBS
10
REACTION
LPM
CURVE
FLOW
260
280
KGF
A
300
130
A
1100
60
600
250
B
2300
120
C
1000
420
C
3800
190
D
1250
530
D
4700
240
E
1500
630
E
5700
290
10
20
30
40
METERS
50
60
70
0
300
REACTION
B
0
80
70
60
50
40
30
20
10
0
FLOW
80
90
MASTERSTREAM 1500, 100 PSI (7 BAR, 700 KPA)
20
15
D
A
0
20
40
60
GPM
CURVE
VERTICAL DISTANCE (FEET)
30
100
120
140
B
160
180
C
200
220
240
HORIZONTAL DISTANCE (FEET)
LBS
REACTION
260
LPM
CURVE
FLOW
280
150
A
1100
70
600
300
B
2300
140
C
1000
510
C
3800
230
D
1250
630
D
4700
290
E
1500
760
E
5700
350
30
40
METERS
50
60
70
0
300
KGF
300
20
5
REACTION
A
10
10
E
B
0
80
70
60
50
40
30
20
10
0
FLOW
80
80
90
MASTERSTREAM 1500, 120 PSI (8.3 BAR, 830 KPA)
20
15
D
A
0
20
40
GPM
CURVE
FLOW
60
80
LBS
100
120
140
160
C
B
180
200
220
HORIZONTAL DISTANCE (FEET)
REACTION
240
FLOW
260
280
KGF
REACTION
A
300
170
A
1100
70
B
600
330
B
2300
150
C
1000
550
C
3800
250
D
1250
690
D
4700
310
E
1500
830
E
5700
380
FIG 4C - Masterstream 1500 Stream Trajectory
10
E
LPM
CURVE
11
METERS
20
METERS
80
70
60
50
40
30
20
10
0
10
5
0
300
METERS
VERTICAL DISTANCE (FEET)
0
60
70
80
90
20
15
D
0
20
40
60
100
120
140
160
180
200
220
240
HORIZONTAL DISTANCE (FEET)
LBS
REACTION
260
LPM
CURVE
FLOW
280
KGF
300
140
A
1100
60
600
270
B
2300
120
C
1000
450
C
3800
200
D
1500
680
D
5700
310
E
2000
900
E
7500
400
20
30
METERS
50
40
60
70
0
300
REACTION
A
10
5
E
B
0
80
70
60
50
40
30
20
10
0
FLOW
80
10
C
B
A
GPM
VERTICAL DISTANCE (FEET)
METERS
50
40
MASTERSTREAM 2000, 80 PSI (5.5 BAR, 55 KPA)
CURVE
80
90
MASTERSTREAM 2000, 100 PSI (7 BAR, 700 KPA)
20
15
D
10
E
A
0
20
40
GPM
CURVE
VERTICAL DISTANCE (FEET)
30
80
100
120
140
160
180
200
220
240
HORIZONTAL DISTANCE (FEET)
LBS
REACTION
260
LPM
CURVE
FLOW
280
300
150
A
1100
70
600
300
B
2300
140
C
1000
510
C
3800
230
D
1500
760
D
5700
350
E
2000
1010
E
7500
460
20
30
40
METERS
50
60
70
0
300
KGF
A
10
5
REACTION
B
0
80
70
60
50
40
30
20
10
0
FLOW
60
C
B
80
90
MASTERSTREAM 2000, 120 PSI (8.3 BAR, 830 KPA)
20
D
15
E 10
B
A
0
20
40
GPM
CURVE
FLOW
60
80
LBS
100
120
140
160
180
200
5
C
220
HORIZONTAL DISTANCE (FEET)
REACTION
240
LPM
CURVE
FLOW
260
280
KGF
REACTION
A
300
170
A
1100
70
B
600
330
B
2300
150
C
1000
550
C
3800
250
D
1500
830
D
5700
380
E
2000
1110
E
7500
500
FIG 4D - Masterstream 2000 Stream Trajectory
12
METERS
20
METERS
80
70
60
50
40
30
20
10
0
10
0
300
METERS
VERTICAL DISTANCE (FEET)
0
20
100
120
30
20
D
60
40
E
A
10
METERS
MASTERSTREAM 4000, 80 PSI (5.5 BAR, 550 KPA)
80
B
20
C
0
0
40
0
80
GPM
FLOW
600
1000
2000
3000
4000
120
LBS
REACTION
280
470
950
1400
1900
20
0
160
200
240
280
HORIZONTAL DISTANCE (FEET)
320
360
LPM
FLOW
2300
3800
7600
11000
15000
CURVE
A
B
C
D
E
METERS
60
40
80
400
KGF
REACTION
130
210
430
640
860
100
120
100
30
MASTERSTREAM 4000, 100 PSI (7 BAR, 700 KPA)
80
C
60
20
D
40
E
A
20
10
METERS
VERTICAL DISTANCE (FEET)
80
100
CURVE
A
B
C
D
E
B
0
0
0
40
CURVE
A
B
C
D
E
VERTICAL DISTANCE (FEET)
METERS
60
40
0
100
90
80
70
60
50
40
30
20
10
0
80
GPM
FLOW
600
1000
2000
3000
4000
120
LBS
REACTION
320
530
1100
1600
2100
20
160
200
240
280
HORIZONTAL DISTANCE (FEET)
METERS
60
40
320
CURVE
A
B
C
D
E
80
360
LPM
FLOW
2300
3800
7600
11000
15000
400
KGF
REACTION
150
240
500
730
950
100
120
30
MASTERSTREAM 4000, 120 PSI (8.3 BAR, 830 KPA)
20
C
D
A
10
E
B
0
0
40
CURVE
A
B
C
D
E
80
GPM
FLOW
600
1000
2000
3000
4000
120
LBS
REACTION
350
580
1200
1700
2300
160
200
240
280
HORIZONTAL DISTANCE (FEET)
320
CURVE
A
B
C
D
E
FIG 4E - Masterstream 4000 Trajectory
13
360
LPM
FLOW
2300
3800
7600
11000
15000
400
KGF
REACTION
160
260
550
770
1000
METERS
VERTICAL DISTANCE (FEET)
0
4.0 FLUSHING DEBRIS
Debris in the water may get caught inside the nozzle. This trapped material will cause poor stream quality, shortened reach and
reduced flow. To remove debris trapped in the nozzle:
1. Shut off flow to the nozzle.
2. Move the stream shaper to the wide fog position.
3. Carefully unscrew and remove the nozzle's piston/cylinder.
Notes on Masterstream 1000 Nozzle:
• The cylinder is under about 25 lbs (11Kgf) of spring force. The spring must be
compressed to reinstall.
• A long white push rod is part of the cylinder assembly. Pull cylinder straight out until push
rod clears shaft.
Notes for Masterstream 1250, 1500, 2000 and 4000 Nozzles:
• Remove the piston, return spring and cylinder
• Remove the small spring and stainless steel poppet from the center of the shaft as a unit.
4. Remove debris.
5. Reassemble the nozzle.
Figures 5A, 5B, 5C & 5D show the pieces that are removed during the flush procedure.
WARNING
Large amounts of debris may be unflushable and can reduce the flow of the nozzle resulting in an
ineffective flow. In the event of a blockage, it may be necessary to retreat to a safe area.
PISTON
PUSH ROD
SPRAY LUBE
SHAFT
LUBE
RETURN SPRING
LUBE
LUBE
CYLINDER
FIG 5A - Masterstream 1000 Front End Parts
LUBE
LUBE
LUBE
POPPET
SHAFT
CONTROL
SPRING
RETURN
SPRING
LUBE
CYLINDER
FIG 5B - Masterstream 1250 and 1500 Front End Parts
14
PISTON
LUBE
POPPET
SHAFT
LUBE
LUBE
CONTROL
SPRING
RETURN
SPRING
LUBE
CYLINDER
PISTON
FIG 5C - Masterstream 2000 Nozzle Front End Parts
LUBE
LUBE
LUBE
RETURN
SPRING
POPPET
CONTROL
SPRING
SHAFT
LUBE
CYLINDER
FIG 5D - Masterstream 4000 Nozzle Front End Parts
15
PISTON
5.0 MAINTENANCE
When reassembling the nozzle after repairs or for preventive maintenance, coat the seal on the piston, the inner bore of the cylinder
and the shaft slide surface with a waterproof lubricant such as Dow Corning #112 Silicone Grease. Lubrication is required to assure
continued smooth operation. The frequency of lubrication will depend on frequency of usage and storage conditions. Nozzles must be
checked regularly to assure proper operation. See figures 5A, 5B and 5C for the nozzle lubrication points.
STORAGE: Store the Masterstream 4000 Hydraulic Nozzle in the Full Fog (retracted) position.
Contact factory for parts lists and exploded views for particular models. Each nozzle is identified by a serial number located on the
nozzle's stream shaper (see figure 1).
6.0 WARRANTY
Task Force Tips, Inc., 2800 East Evans Avenue, Valparaiso, Indiana 46383-6940 ("TFT") warrants to the original purchaser of its
Masterstream Series nozzles ("equipment"), and to anyone to whom it is transferred, that the equipment shall be free from defects in
material and workmanship during the five (5) year period from the date of purchase.
TFT's obligation under this warranty is specifically limited to replacing or repairing the equipment (or its parts) which are shown by
TFT's examination to be in a defective condition attributable to TFT. To qualify for this limited warranty, the claimant must return the
equipment to TFT, at 2800 East Evans Avenue, Valparaiso, Indiana 46383-6940, within a reasonable time after discovery of the defect.
TFT will examine the equipment. If TFT determines that there is a defect attributable to it, TFT will correct the problem within a
reasonable time. If the equipment is covered by this limited warranty, TFT will assume the expenses of repair.
If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to
refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited
warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances.
This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an
intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental
damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT. It is agreed
and understood that the price stated for the equipment is in part consideration for limiting TFT's liability. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to
provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone
else.
THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE. THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
TASK FORCE TIPS, Inc.
MADE IN USA • www.tft.com
©Copyright Task Force Tips, Inc. 1999-2008
2800 E. Evans Ave, Valparaiso, IN 46383-6940 USA
800-348-2686 • 219-462-6161 • Fax 219-464-7155
LIM-030 February 14, 2008 Rev09
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement