Service Bulletin

ALN161

Retain for future use.

Rev. B, 10/14/13

L-849 (L) A/E (REIL) FAA

Baffle Installation Procedure

KIT 94A0658

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure ALN161 Rev. B

10/14/13

Disclaimer

This manual could contain technical inaccuracies or typographical errors. ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change.

Details and values given in this manual have been compiled with care. They are not binding, however, and ADB

Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any third party's patents or rights.

Warranties

Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical, electrical, and physical defects

(excluding lamps) for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.

ADB Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives ADB

Airfield Solutions written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed.

ADB Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim.

ADB Airfield Solutions’ obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished.

ADB Airfield Solutions’ liability under no circumstances will exceed the contract price of goods claimed to be defective.

Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original manufacturer.

This is ADB Airfield Solutions’ sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All such warranties being expressly disclaimed.

Trademarks

General notice: other product names used here are for identification purposes only and may be trademarks of their respective companies.

Proprietary Information

This information carrier contains proprietary information, which shall not be used for other purposes than those for which it has been released, nor be reproduced or disclosed to third parties without the prior written consent of ADB

Airfield Solutions.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopy, recording, or otherwise, without the prior written permission of ADB Airfield Solutions. No patent liability is assumed with respect to the use of the information contained herein. Neither is any liability assumed for damages resulting from the use of the information contained herein.

ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product. ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products.

Copyright

© 2010 by ADB Airfield Solutions. All rights reserved.

ii

© 2013 ADB Airfield Solutions All Rights Reserved

ALN161 Rev. B

10/14/13

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

1.0 REIL Baffle Kit

This bulletin describes the field installation procedure to attach FAA style baffle assembly to the L-849 REIL housing. The baffles are designed to meet the requirements for REIL baffles assemblies as described in FAA Advisory Circular, AC 150/5340-30, Section 7.4 (b).

The baffles are designed to cut-off the top portion of the light beam. The baffles are not adjustable. See AC 150/5340-30, Figure 78 for the proper aiming and layout of the REILs.

1.1 Safety

This section contains general safety instructions for installing and using ADB Airfield Solutions equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

1.1.1 To use this equipment safely:

1.1.1.1 Additional Reference

Materials:

1.1.2 Qualified Personnel

WARNING

Read installation instructions in their entirety before starting installation.

• Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for instructions on safety precautions.

• Observe all safety regulations. To avoid injuries, always disconnect power before making any wiring connections or touching any parts. Refer to FAA Advisory Circular AC 150/5340-26.

• Become familiar with the general safety instructions in this section of the manual before installing, operating, maintaining or repairing this equipment.

• Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment.

• Make this manual available to personnel installing, operating, maintaining or repairing this equipment.

• Follow all applicable safety procedures required by your company, industry standards and government or other regulatory agencies.

• Install all electrical connections to local code.

• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet local codes.

• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.

• Protect components from damage, wear, and harsh environment conditions.

• Allow ample room for maintenance, panel accessibility, and cover removal.

• Protect equipment with safety devices as specified by applicable safety regulations.

• If safety devices must be removed for installation, install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit.

• NFPA 70B, Electrical Equipment Maintenance.

• NFPA 70E, Electrical Safety Requirements for Employee Workplaces.

• ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.

• OSHA 29 CFR, Part 1910, Occupational Health and Safety Standards.

• National and local electrical codes and standards.

The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements.

Always use required personal protective equipment (PPE) and follow safe electrical work practices.

© 2013 ADB Airfield Solutions All Rights Reserved

1

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

1.2 REIL Baffle Kit

Special Tools And Equipment Required (not supplied):

•

Small standard screwdriver

•

Socket for #8-32 hex head nut

•

Ratchet for #8-32 hex head socket

•

Electric or Air drill

•

3/16 drill bit

Figure 1: Baffle Kits

LEFT (94A0658/2) RIGHT (94A0658/1)

ALN161 Rev. B

10/14/13

1.2.1 A/E REIL Baffle Kit

1.2.1.1 Assembly Steps:

Retrofit Kit 94A0658 contains the following components:

Part Number

94A0658/1

94A0658/2

64A0191/20

65A0043/3

66A0015/15

66A0026/15

66A0323

Description

L-849 REIL BAFFLE ASSY - RIGHT SIDE

1

L-849 REIL BAFFLE ASSY - LEFT SIDE

1

8-32 X 1-1/4” PAN HD PHIL

RIVET 1/8" X 3/16" TO 5/16"

#8 FLATWASHER

#8 SPLIT LOCKWASHER

SS ROUND SPACER #8 ID X 1/4 OD X 1/2 LONG

1

Both baffles must be installed on the REIL assemblies.

Quantity

48

6

6

6

1

1

6

WARNING

• Disconnect and lock out electrical power.

• Remove all power to L-849 before attempting to make any modifications.

1. No additional holes must be drilled in to the flange. The right, center and left top holes are already in the flange and is ready to use. Locate the three mounting holes on top and the

bottom as shown in Figure 2. Remove the 3 screws, split washers from the top and the 3

screws, split washers from the bottom and retain for future use.

NOTE: The baffle fins are slanted with the low end of the fin pointing toward the center

line of the runway. Therefore there is a LEFT (94A0658/2) and RIGHT (94A0658/1) hand baffle assembly. Left and Right is as viewed by the pilot on approach.

2. Attach the #8 large sealing washer, the spacer to the front of the REIL.

3. Insert REIL assembly into baffle assembly as shown in Figure 3 aligning mounting holes

(Figure 2 and Figure 3) in flashing head assembly with left, center and, right spacers.

Attach with the #8-32 x 1-1/4” large pan head screws, the #8 split lock washers and #8 flat

washers as shown in Figure 3.

4. Assembly is complete. Repeat procedure for the other baffle.

NOTE: Any deviations from the above instructions will void the warranty.

2

© 2013 ADB Airfield Solutions All Rights Reserved

ALN161 Rev. B

10/14/13

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

Figure 2: Hole Location in REIL Assembly

3X TOP BAFFLE

MOUNTING HOLES

3X BOTTOM BAFFLE

MOUNTING HOLES FROM FRONT WINDOW OF L-849 A/E ASSEMBLY:

REMOVE 8-32 X 1/2 PAN HD SCREW.

RE-USE LG OD #8 SEALING WASHER.

© 2013 ADB Airfield Solutions All Rights Reserved

3

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

Figure 3: Baffle and REIL Assembly

#8 SS LARGE OD SEALING WASHER

(RE-USED FROM L-849 A/E ASSEMBLY)

#8 (.166”) X I.D. x 1/4” O.D. x 1/2” Long SS Round Spacer

#8 FLATWASHER

#8 SPLIT LOCKWASHER

#8-32 X 1-1/4" PAN HD SCREW

L-849 A/E ASSEMBLY

BAFFLE ASSEMBLY

ALN161 Rev. B

10/14/13

4

© 2013 ADB Airfield Solutions All Rights Reserved

ALN161 Rev. B

10/14/13

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

Figure 4: Baffle and REIL Assembly

© 2013 ADB Airfield Solutions All Rights Reserved

5

L-849 (L) A/E (REIL) FAA Baffle Installation Procedure

REIL Baffle Kit

ALN161 Rev. B

10/14/13

6

© 2013 ADB Airfield Solutions All Rights Reserved

Registered office:

ADB Airfield Solutions LLC

977 Gahanna Parkway

Columbus, OH 43230

USA

Phone: +1 (614) 8611 304

Fax: +1 (614) 8642 069

Other addresses:

ADB Airfield Solutions Ltd.

5500 North Service Road, Suite 1108

Burlington, Ontario L7L 6W6

Canada

Phone: +1 (905) 331 6887

Fax: +1 (905) 331 9389

ADB Airfield Technologies Ltd.

01A Unit, 9F, LSH Plaza

8, Wangjing Jie

Chaoyang District

Beijing 100102

P.R. China

Phone: +86 10 8476 0106

Fax: +86 10 8476 0090

ADB N.V.

Dubai Silicon Oasis

Wing D - Office D-309

P.O. Box 341218

United Arab Emirates

Phone: + 971 4372 4970

Fax: + 971 4372 4975

ADB N.V./S.A.

39/47 Boulevard Ornano

93200 Saint-Denis

France

Phone: +33 (1) 4922 9250

Fax: +33 (1) 4922 9255

ADB Airfield Solutions GmbH & Co. KG

Von-der-Tannstr. 31

90439 Nürnberg

Germany

Phone: +49 (911) 9239 1287

Fax:+49 (911) 2852 582

ADB N.V.

Asia Pacific Regional HQ

Unit C-9.3.1, Level 9, Block C

Mines Waterfront Business Park

No. 3, Jalan Tasik

The Mines Resort City

43300 Seri Kembangan Selangor

Malaysia

Phone: +603 8941 4868

Fax: +603 8942 4869

ADB Airfield Solutions Netherlands

Prinses Beatrixlaan 614

Office D3.14

2595 BM Den Haag

The Netherlands

Phone: +31 (0)70 304 3611

Fax: +31 (0)70 333 8094

ADB Airfield Solutions, Ltd.

2nd Floor, 3 Rivonia Village

Cnr Mutual Road and Rivonia Boulevard

South

Rivonia 2128

South Africa

Phone: +27 (11)234 6768

Fax: +27 (11)234 6739

ADB

Unit 44, Business Innovation Centre

Binley Business Park

Harry Weston Road

Coventry, CV3 2TX

United kingdom

Phone: +44 (0)1455 883130

Fax: +44 (0)1455 883179

ADB

Airfield Solutions

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B-1930 Zaventem

Belgium

Phone: +32 (2) 722 17 11

Fax: +32 (2) 722 17 64 [email protected]

www.adb-air.com

ADB Airfield

Solutions USA

977 Gahanna Pkwy

Columbus, Ohio 43230 USA

Telephone: (+1 614-861-1304)

Fax: +1 614-864-2069 www.adb-airfieldsolutions.com

The information contained in this document is subject to change without notice. ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold.

ALN161 © 2013

ADB Airfield Solutions

All Rights Reserved