Sensepoint XCD RTD Technical Manual

Technical Manual

Sensepoint XCD RTD (Remote Toxic Detector)

Technical Manual

Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1

1 Safety

Ensure that this Technical Manual is read and understood BEFORE installing / operating / maintaining the equipment. Pay particular attention to Warnings and Cautions. All document

Warnings are listed here and repeated where appropriate at the start of the relevant chapter(s) of this Technical Manual. Cautions appear in the sections/sub-sections of the document where they apply.

WARNINGS

Only assessed for ATEX for ignition hazards.

Note: Ensure that a suitably rated fuse is used in the gas detection control system to protect the Sensepoint XCD RTD power supply from potential damage.

2


2 Information

This manual is applicable only for the Sensepoint XCD RTD version of the Sensepoint

XCD product range.

Where “Sensepoint Toxic” is mentioned throughout this manual, it refers to the Honeywell

Analytics Sensepoint product range of Toxic AND Oxygen gas sensors.

The Start-up/Surge/In rush current is dependant on the type of power supply used. The typical start-up current for Sensepoint XCD RTD is less than 800mA. Measure the startup current using the specific power supply before installation to ensure suitability for your application.

Honeywell Analytics can take no responsibility for installation and/or use of its equipment if not done so in accordance with the appropriate issue and/or amendment of the Technical

Manual.

The reader of this Technical Manual should ensure that it is appropriate in all details for the exact equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice.

The following types of notices are used throughout this Technical Manual:

WARNING

Note: Identifies useful/additional information.

Every effort has been made to ensure the accuracy of this document, however, Honeywell

Analytics can assume no responsibility for any errors or omissions in this document or their consequences.

Honeywell Analytics would greatly appreciate being informed of any errors or omissions that may be found in the content of this document.

For information not covered in this document, or if there is a requirement to send comments/corrections about this document, please contact Honeywell Analytics using the contact details given on the back page.

Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change. If information is required that does not appear in this document, contact the local distributor/agent or Honeywell Analytics.

3


3 Table of contents

1 Safety

2 Information

3 Table of contents

4 Introduction

4.1 Transmitter

4.2 Sensepoint Toxic Gas Sensor

4.3 Accessories

5 Installation

5.1 Mounting and location

5.2 Mounting the transmitter

5.3 Installing the sensor

5.3.1 Local Sensor Mounting

5.3.2 Remote Sensor Mounting

6 Electrical connections

6.1 Terminal connections

6.2 Transmitter Wiring

6.2.1 Wiring from Transmitter to Controller

6.2.2 Wiring from Transmitter to Sensepoint Toxic

6.3 Power

6.4 Cabling

6.5 Cable and Earth/Ground regimes

6.6 Ground Terminal Wiring

7 Default configuration

8 Normal Operation

8.1 Display Screen

8.2 System Status

8.3 Magnetic Wand Activation

8.4 Operation Mode Structure

9 First time switch on (Commissioning)

9.1 Gas Selection

9.1.1 Gas TYPE set up

9.1.2 Gas Measuring RANGE set up

10 Response Check and Calibration

10.1 Zeroing and span calibration

11 General Maintenance

11.1 Operational Life

12 Servicing

12.1 Sensor replacement

12.2 Replacing Modules within the Transmitter

12.3 Faults and Warnings

13 Menu’s and Advanced Configuration

13.1 Abort Function

13.2 Configuration Mode

4

27

27

29

31

23

24

24

25

18

19

20

22

22

15

16

17

18

36

38

39

40

31

35

35

36

40

40

13

14

15

15

10

10

12

12

8

9

7

7

4

6

2

3


13.2.1 Configuration mode operation table

13.3 Review Mode

14 General specification

15 Ordering information

16 Warranty statement

17 Installation Drawing

17.1 Mechanical Installation Drawing

17.2 Electronic Connection Drawing

17.3 Sensepoint XCD RTD Typical Installation Drawing

17.4 Mounting Bolt Assy Drawing

17.5 Mounting Bracket Drawing

18 Certification

18.1 China GB Ex and PA

18.2 Korea KTL

18.3 European ATEX

18.4 International IEC

18.5 ATEX Name Plate

19 Cross Interference and Cross Calibration

57

57

60

61

52

54

55

56

64

66

67

49

50

51

51

43

45

48

5


4 Introduction

The Sensepoint XCD RTD comprises a gas detector transmitter and a choice of sensors for detecting toxic gas and oxygen. The construction of Sensepoint XCD allows it to be used in hazardous area locations; it may also be used in other areas not classified as hazardous.

There are three different versions of Sensepoint XCD, The RTD version is used with

Sensepoint Toxic sensors that can be locally or remotely mounted. The detectable gases for Sensepoint XCD RTD include Ammonia, Chlorine, Nitrogen, Monoxide, Nitrogen

Dioxide, Sulphur Dioxide,Oxygen, Hydrogen Sulphide,Carbon Monoxide and Hydrogen.

The transmitter features a display and three programmable relays for controlling external equipment e.g. alarms, sirens, valves or switches. The transmitter provides an industry standard 3-wire, 4-20mA source or sink output for connection to a dedicated gas detection control system or PLC.

Configuration and Maintenance is carried out using a Magnetic Wand, this allows a single user to undertake routine maintenance without needing to access internal components.

Sensepoint XCD RTD is suitable for use in Zone 1 or 2 hazardous areas.

Sensepoint XCD RTD comprises of the main parts as shown below.

Cover

Display Module

EExd Plug

M20 Field Cable Entries

(x2)

Certification Label

Integral mounting plate

Locking

Grub screw

Seal

Terminal Module

M25 entry

Internal Earth

Point

External Earth

Point (x2)

Enclosure

Sensepoint Toxic

Diagram 1. – Exploded View

6


4.1 Transmitter

The transmitter enclosure has three threaded entries. The two M20 cable entries either side of the upper part of the transmitter housing are for connecting the power source, signal output and relay contacts to associated signalling equipment. The bottom M25 entry allows local mounting of a Sensepoint Toxic sensor or cable entry when using a remotely mounted sensor. There is a mounting plate incorporated into the transmitter housing allowing for various mounting configuration options.

A local LCD provides gas type, concentration, alarm and operating status. The display provides numerical, bar graph and icon information.

Diagnostic information may also be displayed when the transmitter is interrogated using a magnet. The transmitter cover has a glass window which allows use of the Magnetic

Wand to activate the three user interface magnetic switches that are located on the front of the display module. The magnet also enables a non intrusive, one-man calibration and configuration facility for the Sensepoint XCD RTD.

Magnetic

MENU/ENTER

Switch

Full Scale

Bar Graph

Gas Type

Gas Reading

Magnetic Wand activation Icon

Calibration Icon

Test Pass Icon

Warning/

Fault Icon

Inhibit Icon

Alarm Icon

Measuring

Units

Magnetic

DOWN

Switch

XCD RTD

Magnetic

UP Switch

Diagram 2: Sensepoint XCD RTD Display and Magnetic Switches

4.2 Sensepoint Toxic Gas Sensor

The Sensepoint XCD RTD transmitter is designed to work with a range of Sensepoint toxic sensors (see section 7 for details of gases and ranges available) .

7









 











  





















4.3 Accessories

A range of accessories are available to allow use of Sensepoint XCD RTD in a wide variety of applications. These include Pipe mounting bracket, Sunshade deluge cover,

Sensor collecting cone, Sensor flow Housing and Remote sensor mounting junction boxes.

 

 





Magnetic wand



The magnetic wand (P/N: SPXCDMAG) is used as a tool to allow the user to communicate with the

Sensepoint XCD RTD transmitter for the purpose of configuration, calibration and interrogating

 system status, (supplied with XCD kit).

 





Pipe mounting bracket



 



 is an optional accessory and may be used to











The Pipe Mounting Bracket (P/N: SPXCDMTMB)





 allow the Sensepoint XCD RTD to be installed onto a dedicated mounting post or existing structure at the desired location.



















3001G0496



 



   

 









Sunshade Deluge Cover













The XCD Sunshade Deluge Cover (P/N:

SPXCDSDP) is an optional accessory that may

 be fitted to the integral mounting plate. This accessory is designed to protect XCD from overheating in exposed hot and arid climates, particularly offering additional protection from thermal shock in Tropical Environments









                   



                 



                  

                   

                  

               

                

 

   

 



  







 















  

 

 

 



 



 















 







 

   

   

 



   

  

   





  



 

 

 

     

 



















 

 

  











  

 

 







 





 

 





   

   

  

     

   

   

  

    Remote Sensor Mounting



   

Modify

Text

Remove

Adaptor

Change

Title

Add

Sheet4

A

17/JUL/09

New

Drawing  

 

 

        



 

J.Y.JIN

J.Y.JIN

J.Y.JIN

J.Y.JIN

J.Y.JIN

 

NTS





 

 

  



SA 17-Jul-09

Sensepoint XCD

RTD Transmitter

Installation Drawing

  

3001G0496

 















The Junction Box(P/N: 00780-A-0100) is an optional accessory can be used for remote sensor mounting. Make the connection from the junction box to transmitter using suitable cable and cable gland.

8


5 Installation

WARNINGS

Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many countries including Europe and for Class 1 Division 1 or 2 area applications in North

America.

Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned.

Access to the interior of the detector, when carrying out any work, must only be conducted by trained personnel.

Before carrying out any work ensure local regulations and site procedures are followed.

Appropriate standards must be followed to maintain the overall certification of the detector.

Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor to the Sensor Socket so that damage to the connection pins can be avoided.

For installations where conduit is used, and the sensor is mounted directly to the

Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries within 18 inches of the Sensepoint XCD. For installations where the sensor will be mounted remotely from Sensepoint XCD, an additional “Seal Fittings” will be required: One at each of the conduit entries for the power/signal/relay contact outputs and one at the sensor wiring entrance. The total distance of the location of these Seal Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be located, each within 6 inches of the wiring entrance).

If using an anti-seize compound, the threads should be thinly coated with an approved silicone free compound e.g. petroleum jelly

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure. Keep assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter.

The detector must be earthed/grounded for electrical safety and to limit the effects of radio frequency interference. Earth/ground points are provided inside and outside the unit.

Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to earth/ground loops.

Take care when handling sensors as they may contain corrosive solutions.

Do not tamper with or in any way disassemble the sensor.

Do not expose to temperatures outside the recommended ranges.

Do not expose sensors under storage conditions to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic gas must be disposed of in an environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation.

Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell

Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes.

Refer to the local or national regulations relative to the installation at the site. For Europe see EN60079-29-2, EN60079-14 and EN61241-14.


This equipment is designed and constructed as to prevent ignition sources arising, even in the event of frequent disturbances or equipment operating faults.

Note: Ensure that a suitably rated fuse is used in the gas detection control system to protect the Sensepoint XCD RTD power supply from potential damage.

9


5.1 Mounting and location

Caution: The location of gas detectors should be made in accordance with any relevant local and national legislation, standards or codes of practice. Always replace sensors with a sensor of the same type.

Gas detectors should be mounted where a potential hazard of gas is most likely to be present. The following points should be noted when locating gas sensors.

• When locating detectors consider the possible damage caused by natural events e.g. rain or flooding.

• Consider ease of access to the gas detector for functional testing and servicing.

• Consider how escaping gas may behave due to natural or forced air currents.

Note: The placement of gas detectors should be determined following the advice of experts having specialist knowledge of gas dispersion, experts having knowledge of the process plant system and equipment involved, safety and engineering personnel. The agreement reached on the location of detectors should be recorded.

The Honeywell Analytics Gas Book may be referred to for further useful information regarding gas detector mounting and location. Please contact your local sales/service agent for a copy.

5.2 Mounting the transmitter

The Sensepoint XCD transmitter has an integral mounting plate consisting of four mounting holes on the transmitter body. The transmitter may be fixed directly to a surface mounting, or to a horizontal or vertical pipe/structure, 40.0-80.0mm (1.6 to 3.1 inches) in diameter/cross section. The Pipe Mounting Bracket accessory (optional accessory) may be used for this purpose.













M20 entries

 

All dimensions are shown in mm.





Diagram 4: Outline and mounting dimensions

10



 
















































   



 

Diagram 5: Mounting arrangements



To mount the Sensepoint XCD transmitter to a Vertical or Horizontal pipe/structure, use the optional XCD Mounting Kit and following procedure:





1. Fit the four spring washers, then the plain washers to the M8 x 80mm SS316 bolts.

2. Pass the four bolts through the four mounting holes of the transmitter housing.

3. bolts and washers to the M8 x 80 bolts.

 



Note: If the XCD sunshade is to be used then fit the sunshade and the two locking

 channel mounting bars the other side of the Pipe/Structure.













 





5. Secure bolts to the threaded holes of the “U” channel mounting bars.

6. Tighten the four bolts securely, (but do not over-tighten) until the transmitter housing cannot be moved by hand on its mounting position.



Note: For further details of installation please see section 17.

11


5.3 Installing the sensor

The Sensepoint toxic sensor can be mounted directly to the bottom entry of the XCD RTD transmitter or remotely to a suitable junction box.

5.3.1 Local Sensor Mounting

To mount a sensor directly to the Sensepoint XCD RTD transmitter follow the procedure below

1. Remove the transmitter’s cover by loosening the locking screw and unscrewing the cover in a counter-clockwise direction.

2. Remove the display module by firmly pulling it away from the enclosure without twisting it.

3. Feed the sensor wires through the bottom entry into the terminal area.

4. Firmly screw the sensor thread into the bottom entry.

5. Connect the sensor wires to the terminals as shown in section 6.

   

 



Sensepoint XCD Transmitter

Sensepoint Sensor Head



 





























 





WARNINGS


Take care when handling old sensors as they may contain corrosive solutions.




12




5.3.2 Remote Sensor Mounting

A remotely mounted sensor should be mounted using a suitable junction box or approved electrical conduit scheme. For further details regarding mounting sensors to suitable junction boxes refer to the relevant sensor manual.

To remotely mount the sensor, follow the procedure below.

1. Select a suitably certified junction box.

2. Fit the sensor to the junction box (refer to sensor manual)

3. Connect the junction box to the transmitter using suitable cable and cable glands

Note: The maximum cable length between the remotely mounted sensor and the

XCD RTD transmitter is 30 meters(100 feet).

4. Terminate the wires from the sensor in the transmitter as shown in section 6.

3001G0496

 



 





                   

                          

                      

   

   

 







 







   

   





 





   

   

   

                    

                   

      

 



 





















            

      

      

 

 

 

      

   

   

  

 

 

  

 

 

   

 

 

 

   





            

 

 

 











































   







 







 

















 

 











   





        

 

 

 

 

 

               





E D C B A

27/OCT/09 08/OCT/09 17/JUL/09   02/NOV/09 29/OCT/09  

     

 



 

Diagram 7: Remote Sensor Mounting

J.Y.JIN

Remove

Adaptor

J.Y.JIN

Change

Title

J.Y.JIN

Add

Sheet4

New

Drawing

J.Y.JIN

J.Y.JIN

 

NTS

 

   

 

 



SA 17-Jul-09

Sensepoint XCD

RTD Transmitter

Installation Drawing

   

3001G0496

 

13


6 Electrical connections

WARNINGS

Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many countries including Europe and Class 1 Division 1 or 2 area applications in North America.

Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned.

Access to the interior of the detector, when carrying out any work, must only be conducted by trained personnel.


Appropriate standards must be followed to maintain the overall certification of the detector.

Care should be taken when removing and refitting the Sensepoint XCD Sensor Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.

For installations where conduit is used, and the sensor is mounted directly to the

Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries within 18 inches of the Sensepoint XCD. The total distance of the location of these Seal

Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be located, each within 6 inches of the wiring entrance).


To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure. Keep assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter.

The detector must be earthed/grounded for electrical safety and to limit the effects of radio frequency interference. Earth/ground points are provided inside and outside the unit.

Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to earth/ground loops.









Refer to the local or national regulations relative to the installation at the site. For Europe see EN60079-29-2, EN60079-14 and EN61241-14.

14


6.1 Terminal connections

Note: Ensure that none of the wires in the terminal area cause an obstruction when refitting the Display Module. Ensure that the socket on the Display Module is fully engaged in the Display Module Connector on the Terminal Module.

Ground/Earch

Point

Terminal Block

Power & Signal

Terminal Block for Relays

Display Module

Connector

Display Module

Alignment Pin

Locator

Terminal block for

Sensepoint Toxic sensor

Note: Terminal

Blocks are plug/socket type and may be removed to ease wiring.

Diagram 8: Sensepoint XCD RTD Terminal module

6.2 Transmitter Wiring

Caution: All electrical connections should be made in accordance with any relevant local or national legislation, standards or codes of practice.

6.2.1 Wiring from Transmitter to Controller

The Sensepoint XCD transmitter may be wired in either Current SOURCE or Current

SINK configuration. These two options are offered to allow greater flexibility in the type of control system that it can be used with. SOURCE/SINK is selectable via the switch located on the back side of the display module; accessible by removing the display module during installation / commissioning (see section 9).

Controller

+VE

Transmitter

+VE

Transmitter

Signal Signal

R

L

-VE

-VE

XCD Source 3 Wire 4-20mA (Source) XCD Sink 3 Wire 4-20mA (Sink)

15


Note: Terminate cable screen at transmitter or controller, not both.

250ohm load resistor (RL) is installed in the factory, In case of connection with controller, this resistor should be removed because controller has load resistor internally.

10

11

12

13

8

9

6

7

14

15

16

17

18

Terminal Number Marking

1

4

5

2

3

24V

0V

4~20mA

COM

TxD

RxD

RLY1/NC

RLY1/COM

RLY1/NO

RLY2/NC

RLY2/COM

RLY2/NO

RLY3/NC

RLY3/COM

RLY3/NO

+VE(Red)

-VE(Blue)

Unused

Terminal Module Connections

Connection

+VE Supply(18-32VDC)

-VE Supply(0VDC)

Current Output Signal

Drain

MODBUS B (+)

MODBUS A (-)

Normally Closed

Common

Normally Open

Normally Closed

Common

Normally Open

Normally Closed

Common

Normally Open

+24V DC

4~20mA

Description

Controller Connections

MODBUS RTU.

RS485 (Pending)

Programmable Relay 1

(Default A1)


(Default A2)


(Default Fault)

Sensor Connection for

RTD

Table 1: Sensepoint XCD RTD Terminal connections

6.2.2 Wiring from Transmitter to Sensepoint Toxic

The sensor wiring for XCD RTD allows a mA input range of 0mA to 24mA max, and it will be saturated to 24mA when more than 24mA current is applied to the XCD RTD.

Sensor

Note: Ensure that the earth from the Sensepoint Toxic Sensor is connected to the

Ground/Earth Point.

16


6.3 Power

The Sensepoint XCD transmitter requires a power supply from the controller of between

18Vdc and 32Vdc. Ensure that a minimum supply of 18Vdc is measured at the sensor, taking into account the voltage drop due to cable resistance.

The maximum loop resistance in the field cable is calculated as follows:

R

loop

= (V

controller

– V

detector min

) / I

detector

Example;

The controller is supplying a nominal 24Vdc voltage is 18Vdc

(V

detector min

(V

controller

), the detector minimum allowable

), therefore the maximum allowable voltage drop between the controller and detector is 6Vdc; this means a voltage drop of 3V in each core (+ve core and -ve core).

+21V

(wrt Controller 0V)

+24V

18V

(min)

XCD

4-20mA

Signal

Controller

Field Cable (L)

+3V

(wrt Controller 0V)

Diagram 9: Power Connection

0V

Power consumption of the detector is 5.0W. The current required to drive the detector at the minimum voltage is (I = P / V), 5 / 18 = 278 mA (I detector).

So, the maximum field cable loop resistance (R loop) = 6 / 0.278 = 22 Ohms, or 11 Ohms per core, (allowing for component variations, losses, etc.).

The following tables show the maximum cable distances between the controller and transmitter assuming a voltage drop of 3V in each core and for different cable parameters.

The tables are examples only and actual cable parameters and source power supply voltage for the application should be used to calculate the maximum cable distance allowed at the installation site.

Typical cable data

Cable size

(cross sectional area)

0.5mm2 (20AWG*)

1.0mm2 (17AWG*)

1.5mm2 (16AWG*)

2.0mm2 (14AWG*)

2.5mm2 (13AWG*)

*nearest equivalent

Cable resistance

Ω/km (Ω/mi)

36.8 (59.2)

19.5 (31.4)

12.7 (20.4)

10.1 (16.3)

8.0 (12.9)

Maximum Cable length (L)

Meters Feet

299

564

866

1089

1375

981

1850

2841

3573

4511

Table 2: Maximum cable distances

17


6.4 Cabling

The use of industrial grade, suitably armoured field cable is recommended.

For example, screened 3 cores (plus screen 90% coverage), suitably mechanically protected copper cable with a suitable M20 explosion-proof gland, or ¾” NPT steel conduit, with 0.5 to 2.5 mm2 (20 to 13 AWG) conductors. Ensure the cable gland is installed correctly and fully tightened. All unused cable/conduit entries must be sealed with a suitable certified sealing plug (one plug is supplied).

6.5 Cable and Earth/Ground regimes

Effective Earth/Ground bonding is important to ensure good EMC and RFI immunity.

The following diagrams show examples of how to earth/ground bond the cable at enclosures. The same principles apply to conduit installations. These bonding techniques provide good RFI/EMC performance. Earth/ground loops must be avoided to prevent the risk of false signal variation.

Controller

Clean / Instrument

Earth Screen

Cable to Transmitter

Cable outer sheath

Cable inner sheath

Diagram 10: Controller Grounding

Transmitter

Power & Signal

Controller

Earth Screen

Diagram 11: System grounding

18


The Earth Screen of the field cable should be “tied to Earth” or connected to Ground at one point only. It is common practise to adopt a STAR EARTH connection regime where all instrumentation Screens are connected at one common point.

The Screen at the other end of the cable should be “parked” or terminated into a blank terminal.

The following diagrams show how to install the wire into the ground screw of the enclosure.

Loosen the bolt Insert cable Fasten the bolt

6.6 Ground Terminal Wiring

Internal Ground connection: Utilize the shield of the wiring cable recommended in the wiring instructions. For connection to this terminal. Twist the shield wire to avoid stray shield wires, Loosen the screw sufficiently and wrap the wire around the screw in a “U” shape. Raise the clamp and place the wire between the clamp and ground base, lower the clamp and tighten the screw to 6.9lb-in torque.

External Ground Connection: If required by local authority, Utilize a No 14 AWG copper,

(Stranded or Solid), wire. Loosen the screw sufficiently to enable ‘wrapping the wire around the screw in a “U” shape. Raise the clamp and place the wire between the clamp and ground base, lower the clamp and tighten the screw to10.4lb-in torque.

19


7 Default configuration

The Sensepoint XCD transmitter is supplied with the following default configuration.

Function Value/Setting Meaning

Signal output

Alarm Relay 1*

Alarm Relay 2*

Fault Relay

Inhibit

Timeout

≥0.0<1.0 mA

2.0 mA or 4.0 mA (17.4mA)

4.0 mA to 20.0 mA

22.0 mA

Value is sensor dependant

De-energized

Contact Normally Open (NO)

Fault (refer to table 5 section 12.3 for details)

Inhibit (during configuration/user settings)

For Oxygen, 2.0 mA or 17.4 mA

Normal gas measurement

Maximum over range

Lower alarm level

Energizes on alarm

Closes on alarm

Value is sensor dependant

De-energized

Contact Normally Open (NO)

<1mA

Higher alarm level

Energizes on alarm

Closes on alarm

Detector Fault

Energized De-energizes on alarm

Contact Normally Open (NO) Closes on alarm

2.0 mA (default) or 4.0 mA for Toxic and Flammable

2.0 mA (default) or 17.4 mA

For Oxygen

Signal output inhibited during menu use.

If any relay is set to inhibit relay, then inhibit relay will be activated.

Disabled

No inhibit timeout. The detector waits for a button press before returning to the previous state/setting.

Timeout period can be set in ‘Configure Inhibit’ menu in Configuration Mode.

Password 0000 (Disabled)

0000 (Password disabled). If changed then password is activated.

Location

(Tag Number)

0000

Optional feature to identify the location or User’s “Tag” number of the XCD

Gas Type CO

Gas type must be set up manually during commissioning, see section 9.1 for procedure on how to set the Gas Type and measuring range of the sensor to be used with Sensepoint XCD RTD.

Temperature o

C Option to have o

C or o

F

* Alarm relays automatically reset when reading falls within alarm thresholds. If relay configured to LATCH, then relays must be reset using the Magnetic Wand.

Table 3: Default configuration

20


Gas Name

Hydrogen Sulfide

Carbon Monoxide

Chlorine

Ammonia

Hydrogen

Nitrogen Monoxide

Sulphur Dioxide

Nitrogen Dioxide

Oxygen

H

2

H

2

NO

SO

2

SO

2

NO

2

O

2

Displayed

Name

Range Lower Alarm Lower Alarm

H

2

S

CO

Cl

NH

2

3

20.0 ppm

50.0 ppm

100 ppm

4.0ppm

10.0ppm

20ppm

100 ppm

200 ppm

500 ppm

5.0 ppm

15.0 ppm

50.0 ppm

100 ppm

1000 ppm

1000 ppm 200ppm

9999 ppm 2000ppm

100 ppm

15.0 ppm

20ppm

2.0ppm

50.0 ppm

10.0 ppm

5.0ppm

2.0ppm

25.0% V/V 19.5%Vol

30ppm

40ppm

100ppm

0.5 ppm

1.5 ppm

20.0ppm

20ppm

200ppm

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Falling

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

8.0ppm

20.0ppm

40ppm

400ppm

4000ppm

40ppm

6.0ppm

20.0ppm

4.0ppm

23.5%Vol

60ppm

80ppm

200ppm

2.0ppm

6.0ppm

30.0ppm

40ppm

400ppm

Lowest alarm level

2.0ppm

5.0ppm

10ppm

100ppm

1000ppm

10ppm

1.5ppm

5.0ppm

1.0ppm

10.0%Vol

10ppm

20ppm

50ppm

0.5ppm

1.5ppm

5.0ppm

10ppm

100ppm

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Table 4: Gas Type and measuring range

For details of how to change the configuration of the Sensepoint XCD please refer to section 13.

21


8 Normal Operation

Sensepoint XCD RTD is supplied configured and ready for use according to the “Default

Settings” table shown above. However these setting may be tailored to a specific application requirement using the Sensepoint XCD RTD configuration menu system.

Access to the Sensepoint XCD RTD transmitter’s configuration menus system is via the

Magnetic Activation Tool.

8.1 Display Screen

The Sensepoint XCD RTD display features an LCD with Numeric and bar-graph gas concentration data, alpha-numeric warning and status indication, a target for magnetic switch activation and the UP/DOWN/ESC/ENTER zones for remote configuration. The

LCD is also backlit with hi-intensity multi-colour LED indicator to show NORMAL, ALARM and FAULT status.

During normal operation the instrument display shows a steady GREEN backlight.

During Low and High Gas Alarm it displays a flashing RED backlight

During Fault condition the instrument display shows a flashing YELLOW backlight.

The screen is visible through the window of the transmitter’s cover. The display shows the gas concentration (both graphically and numerically), range, units, alarm/ fault status, etc.

Note: The detector display may become sluggish in sub-zero temperatures and possibly unclear at temperatures below -40 °C, but the detector continues its gas monitoring function. The display is not damaged and recovers when the temperature increases.

Bar Graph

(Proportional to gas reading)

Full Scale

Test Pass Icon

Gas Type

Measuring

Unit

Gas Reading

Diagram 12: Example of a O

2

Transmitter Display screen – Normal Operation

22


8.2 System Status

Display indications, current output and relay states for various operational conditions are shown in the following table. For further details of error messages and trouble shooting see section 12.3.

Status

Fault:

Circuit or sensor error

Display

F-XX fault number with fault icon blinking

System Status

Current Output

0-1.0 mA

A1

Relay

A2 Fault



Yellow, flashing

System Fault N/A 0-0.15mA

Note: In the event of processor failure the watchdog will automatically reset the system for recovery.

Back

Light

Warning

Normal

Alarm 1

Alarm 2

Over-range

Inhibit

W-XX warning number with fault icon blinking

0.0

Gas concentration

Gas concentration.

1 st

alarm icon blinking

Gas concentration.

2 nd

alarm icon blinking

Full scale icon and reading blinking

Inhibit icon dependent

Dependent on system status

4-20 mA

4-20 mA

4-20 mA

22mA on Menu command. If any relay is set to inhibit relay, then inhibit relay will be activated.

2 or 4mA depending on configuration.

Note:

2 or 17.4mA for

Oxygen version







1





2

Green

Steady

Green

Steady

Red, flashing

Red, flashing

Red, flashing

Green

Steady

Table 5: System status

Note:

1. For Oxygen, A1 relay will not be activated because AL1 is configured to activate above 23.5 %Vol (in Rising Alarm configuration).

2. For Oxygen, A2 relay will not be activated because AL2 is configured to activate below 19.5 %Vol (in Falling Alarm configuration).

23


8.3 Magnetic Wand Activation

The magnetic wand is used as a tool to allow the user to communicate with the Sensepoint XCD RTD transmitter.

Communication with the XCD RTD is achieved by positioning the Magnetic Wand at one of three different positions on the front glass window of the Sensepoint XCD RTD transmitter.

Activation of the switches is verified by observing the Magnetic Wand Activation Icon on the LCD RTD display

Hold the Magnetic Wand in position for up to 2 seconds =

Hold the Magnetic Wand in position for 3 seconds or more =

8.4 Mode Struc

t

ure

Sensepoint XCD RTD has 3 operating modes.

1. Monitoring mode, is the normal operating status while XCD RTD measures and displays gas concentration. The fault/warning status is periodically checked, relay contacts are activated according to the configuration.

2. Configuration mode, this mode allows parameters relating to the configuration of the Transmitter functions to be changed according to specific needs. This mode can be protected by a password mechanism to prevent unauthorised changes being made.

3. Review mode, allows the user to view the current configuration settings.

Start - Up

Configuration

Mode

Monitoring

Mode

Review

Mode

Diagram 13: Mode Structure

Further details of the information available and configuration options for the Sensepoint

XCD can be found in Section 13. of this manual.

24


9 First time switch on (Commissioning)

WARNING

The following procedure requires the Transmitter Cover to be removed while carrying out supply voltage checks. Therefore the appropriate permits to work should be sought in preparation.

Prior to carrying out any HOT WORK ensure local and site procedures are followed.

Ensure that the associated control panel output actuation is inhibited so as to prevent false alarms.

Caution: The following procedure should be followed carefully and only performed by suitably trained personnel

Note: Calibration is mandatory before the detector can be used for gas monitoring.

Refer to Section 10.1 Calibration for the proper procedure.

1. Remove the transmitter housing cover and detach the display unit by lifting the semicircular handle and pulling the assembly directly away from the termination module

(without twisting it)

2. The default setting is Current SOURCE.

3. Check that all electrical connections are terminated correctly as per section 6.

4. Switch On the external power supply to the transmitter at the safe area gas detection controller (or PLC).

5. Using a Digital Multi Meter (DMM), check the Supply Voltage at the terminals 1 (24V) and 2 (0V), this should be a minimum supply voltage of 18Vdc (Maximum supply voltage is 32V DC)

6. Switch Off the external power to the detector.

7. Refit the Display Module and Cover.

Note: Ensure that none of the wires in the terminal area cause an obstruction when refitting the Display Module. Ensure that the socket on the Display Module is fully engaged in the Display Module Connector on the Terminal Module.

Caution: Ensure that power is removed from the Sensepoint XCD RTD transmitter when the display module is plugged into, (or unplugged from) the terminal module.

Failure to remove power may cause hardware damage.

8. Switch On external power to the detector.

9. All the display icons/text/numbers are displayed for 3 seconds.

10. A start up sequence will then be displayed, similar to the one shown in Diagram 14.

25


Note:

For a full description of each screen shown in Diagram 14., please refer to Section

13.3 “Review Mode” of this Manual.

Diagram 14: Normal Start up procedure (For the CO sensor version)

11.The warm up countdown of 60 seconds (depending on the gas type) is then displayed.

12. Normal Monitoring Mode is then resumed.

26


9.1 Gas Selection

The Sensepoint XCD RTD Transmitter is unable to automatically “know” the type of gas sensor that is connected to it. Therefore, manual set-up of the GAS TYPE and

MEASURING RANGE is required. This is done in the following way.

9.1.1 Gas TYPE set up

1. To access the configuration menu, hold the end of the magnet over the switch located at the top center of the XCD RTD display () for at least 3 seconds, until the

“confirm” ICON ( ) shows on the LCD, and then remove the magnet. The display will indicate ‘SEt CAL’

2. Hold the magnet over the (▲) switch for one second and remove. The display will change to ‘SEL GAS’.

3. Hold the magnet over () for one second and remove. The display will change to ‘gAS

CO’ (the CO part is flashing).

4. Now, with the magnet, use the (▲) or (▼) switches to scroll (one at a time) through the available gas types until the desired one is found. The available gases are listed as below.

Gas abbreviation

NO

NO2

Cl2

NH3

H2

SO2

CO(default)

H2S

O2

User

Gas description Remark

Nitrogen Monoxide

Nitrogen Dioxide

Chlorine

Ammonia

Hydrogen

Sulphur Dioxide

Carbon Monoxide

Hydrogen Sulfide

Oxygen

For use with Sensepoint Toxic range of Honeywell Analytics sensors;

Default alarm levels, shown in

Table 3. will be automatically set according to the measuring range selected (see section 9.1.2).

User configurable sensor

The user should specify the target gas name, units (see section 9.1.1.1) and the measurement range (see section 9.1.2).

5. Hold the magnet over () for one second and remove. The display will then show a. ‘LOAd gAS’ for approx 8 seconds, followed by b. ‘LOAd PASS’ for 2 seconds, followed by c. ‘CAL YES’ (the ‘YES’ part is flashing).

6. Calibration should not be done until the range of the sensor has been set, hold the magnet over the (▲) or (▼) switch, the display will then show ‘CAL No’ (the ‘No’ part is flashing).

27


7. Hold the magnet over () for one second and remove. The display will return to ‘SEL

GAS’.

8. Hold the magnet over the (▼) switch twice, the display will show ‘QuIT’. Hold the magnet over () for one second and remove. The XCD RTD will return to normal

Monitoring mode and the new GAS TYPE will be shown on the display.

When using a Honeywell Analytics Sensepoint Toxic sensor, go to section 9.1.2.

9.1.1.1 USER Gas Type set up

When a gas detector other than the Honeywell Analytics Sensepoint Toxic range of sensors is to be used with XCD RTD, please set the appropriate Unit of Measure from a pre-selected list and a ‘custom’ Gas Name which may be edited from 4 available alphanumeric characters (default is ‘CO’), using the following procedure:

1. Complete steps (1.) to (4.) in section 9.1.1. Untill the LCD shows ‘gAS User’ (the

User part is flashing).

2. Hold the magnet over () for one second and remove. The display will show ‘UNIT’ and one of the units of measure will be flashing at the lower right hand side of the

LCD.

3. Now with the magnet, use the (▲) or (▼) switches to scroll (one at a time) through the available units of measure until the desired one is found. The available units are listed as below.

Unit of measure

k

A mA kppm mg/m3

%Vol ppm

[blank]

Unit Description

Kelvin

Ampere

Milli ampere

Thousands of ppm milligram per cubic meter

Percent volume

Parts per million

When there is no appropriate unit of measure available, then [blank] can be used. A ‘custom’ unit of measure may be printed and attached to the instrument manually

4. Hold the magnet over the () switch for one second and remove. The display will then show ‘NAmE CO’ (the first character of ‘CO’ has a flashing cursor under it).

5. Now with the magnet, use the (▼) switch to scroll (one at a time) through the available alpha-numeric characters until the desired one is found.

6. Hold the magnet over the (▲) switch to move the flashing cursor to the next

28

Sensepoint XCD RTD Technical Manual SPXCDHMRTEN Issue 1 character and repeat step 5.

7. Once all characters are selected, hold the magnet over the () switch for one second and remove. The display will return to ‘SEL GAS’.

8. Hold the magnet over the (▼) switch twice, the display will show ‘QuIT’. Hold the magnet over the () switch for one second and remove. The XCD RTD will return to normal Monitoring mode and the new GAS NAME will be shown on the display.

9.1.2 Gas Measuring RANGE set up

Whether a Honeywell Analytics Sensepoint Toxic sensor, or an alternative type of gas sensor is to be used with XCD RTD, the Gas Measuring Range of the sensor must be selected manually from a pre-selected list of available measuring ranges, using the following procedure:

1. To access the configuration menu, hold the end of the magnet over the switch located at the top center of the XCD RTD display () for at least 3 seconds, until the

“confirm” ICON ( ) shows on the LCD, and then remove the magnet. The display will indicate ‘SEt CAL’

2. Hold the magnet over the (▲) switch for one second and remove. The display will change to ‘SEL GAS’.

3. Hold the magnet over the (▲) switch for one second and remove. The display will change to ‘SEt rAng’. Hold the magnet over the () switch for one second and remove.

When a gas detector other than the Honeywell Analytics Sensepoint Toxic range of sensors is to be used, go to step 6.

4. When using a Honeywell Analytics Sensepoint Toxic sensor the display will show

'rAng'. With the magnet, use the (▲) or (▼) switches to scroll (one at a time) through the available choices of gas measuring range.

5. Once the desired measuring range is showing on the display, hold the magnet over the () switch for one second and remove.

Now go to step 13.

6. When a gas detector other than the Honeywell Analytics Sensepoint Toxic range of sensors is to be used, the display will then show 'dPnt' which means Decimal Point.

7. Now with the magnet, use the (▲) or (▼) switches to scroll (one at a time) through the available choices of Decimal Point positions, (choose from: 1, 0.1 or 0.01).

8. Hold the magnet over the () switch for one second and remove. The display will then show ‘Low 0.0’ (the ‘0.0’ (or ‘0’ or ‘0.00’ part is flashing). ‘Low’ means the lowest value in any given measuring range.

29


9. If the lowest (initial) value of the measuring range is at zero (for example in “0 to

100”) then do not change this value from its default of 0.

10. Once the desired lower value is showing on the display, hold the magnet over the () switch for one second and remove. The display will then show ‘HIgh 100’ (the ‘100’ part is flashing). ‘HIgh’ means the highest value in any given measuring range.

11. Now with the magnet, use the (▲) or (▼) switches to select the desired upper value of the measuring range.

12. Once the desired upper value is showing on the display, hold the magnet over the () switch for one second and remove.

13. The display will then show ‘CAL YES’ (the ‘YES’ part is flashing).

14. Now hold the magnet over () for one second and remove to begin calibration of the sensor.

Go to page 32, step 5.

30


10 Response Check and Calibration

It is recommended to periodically carry out a gas response check on the Sensepoint XCD

RTD to ensure correct operation. This may be done in two ways;

1. A simple Response Check often referred to as a “BUMP TEST” is a test using calibration gas applied to the sensor via the Weather Protection or using the Sensepoint Gassing

Cap.

If a BUMP TEST is done via the Weather Protection it may be necessary in windy conditions to increase the flow rate of the test gas by a further 1 LPM, OR, to shelter the weather protection from the wind.

2. A full gas calibration of the sensor as described in the following section, using ONLY the

Gassing Cap (PN: 2106D2097).

10.1 Zeroing and span calibration

Caution: Before initial calibration allow the detector to stabilize for 30 minutes after applying power.

When in zeroing and span calibration mode the current output from the detector is inhibited

(default 2mA) to avoid false alarms.

To calibrate the detector, use an appropriate span gas cylinder, constant flow regulator and the Sensepoint Toxic Gassing Cap (refer to Sensepoint Technical Manual MAN0514 for details). The flow rate is used of approximately 1 to 1.5 litres per minute for calibration.

Apply the gas at the flow rate for the recommended application concentration and time please see Table 6.

Gas

O

2

NH

3

NH

3

H

2

H

2

0

0

SO

2

SO

2

NO

NO

NO

2

2

H

H

H

2

2

2

CO

CO

Cl

2

Cl

2

S

S

S

CO

Range

0 to 20ppm

0 to 50ppm

0 to 100ppm

0 to 100ppm

0 to 200ppm

0 to 500ppm

0 to 5ppm

0 to 15ppm

0 to 25% V/V

0 to 50ppm

0 to 1000ppm to 1000ppm to 10000ppm

0 to 15ppm

0 to 50ppm

0 to 100ppm

0 to 10ppm

0 to 50ppm

Recommended

Test

Concentration

10ppm

20ppm

50ppm

50ppm

100ppm

250ppm

3ppm

10ppm

19% V/V

25ppm

500ppm

500ppm

3000ppm

10ppm

20ppm

50ppm

5ppm

20ppm

Application

Time Minutes

3 mins

3 mins

3 mins

3 mins

3 mins

3 mins

10 mins

10 mins

1 min

10 mins

10 mins

3 mins

3 mins

5 mins

5 mins

5 mins

5 mins

5 mins

Operating Temp.

Min. Max.

-20°C +50°C

-20°C +50°C

-20°C +50°C

-20°C +50°C

-20°C +50°C

-20°C +50°C

-20°C +50°C

-20°C +50°C

-15°C +40°C

-20°C +40°C

-20°C +40°C

-5°C +40°C

-5°C +40°C

-15°C +40°C

-15°C +40°C

-5°C +40°C

-15°C +40°C

-15°C +40°C

Table 6

31


A compressed air cylinder (20.9%Vol oxygen) should be used to perform the zero calibration if the area where the detector is located contains any residual amount of the target gas. If no residual gas is present then the background air can be used to perform the zero calibration. Contact your Honeywell Analytics representative for details of suitable calibration kits.

To calibrate the detector follow the procedure below.

Note: the Oxygen sensor does not require a zeroing procedure. Background air

(20.9%Vol oxygen) can be used to span the oxygen sensor in place of a compressed air cylinder (20.9%Vol oxygen). For oxygen sensors only do parts 1-4, 13, 14 (if compressed air cylinder is used), 15-17 and 22 of the procedure below.

(ZERO CALIBRATION)

1. If the ambient air is NOT considered reliable to use to set the ZERO, then remove the weather protection and fit the Gassing Cap accessory (see Section 4.3) onto the sensor and apply a clean source of zero gas or compressed air.

2. To access the calibration menu, hold the end of the magnet over the switch located at the top center of the detector display (



) for at least 3 seconds and then remove.

3. The display will indicate the first configuration mode menu ‘SEt CAL’.

4. Put the magnet over the ‘



’ switch again and move to enter the Calibration menu.

5. The display will show the current gas reading, and the ‘ ’ icon flashes.

6. Observe the Zero reading on the XCD RTD display. If it shows a stable reading around “0” there is no need to carry out Hardware adjustment. Skip the next step.

7. Open the sensor enclosure by unscrewing the sensor cap assembly from the sensor main body and replace with a Gassing Cap (Part No: 2106D2097) and Flow Housing.

If the output, with no gas applied, is not zero then adjust the zero potentiometer through the Gassing Cap access holes (see Diagram 15) to obtain a zero indication.

Zero Pot Span Zero Pot

Span

Non-Oxygen Oxygen

Diagram 15: Sensepoint Toxic Sensor Zero and Span potentiometer

32


Note: Please refer to Section 3. (page 28) of Sensepoint Technical Manual MAN0514 for the detail procedure on how to adjust the Zero and Span potentiometer.

8. When the zero gas reading is stable use ‘

FAIL’ and returns to configuration mode).



’ to confirm zero calibration.

9. If successful the display shows ‘ZEro PASS’ (if not successful, the display shows ‘ZEro

10. If using zero-air, turn it off. Zeroing is complete and saved.

11. The display shows ‘SPAn’ with ‘YES’ flashing.

12. If span calibration is required use ‘ is not required, use ‘



’ proceed to the next step. If span calibration

 ’ to select ‘No’ and ‘



’ to return to configuration mode.

(SPAN CALIBRATION)

13. The display shows the current calibration span gas concentration while flashing the

‘ ’ icon. Use ‘



’ to change the calibration span gas concentration, and ‘ required span calibration level is set.



’ when

14. The display will show the current gas reading, and the ‘ ’ icon flashes.

15. Connect the regulator to the span gas cylinder. Apply gas at a flow rate of 1liter per minute for the recommended application time. (See Table 6).

Note: This example assumes a 250ppm span gas for a 0-500ppm CO range for the whole procedure of the calibration.

16. Apply the span gas to the sensor using the Sensepoint XCD Gassing Cap (see section 4.7 for description). The live gas reading is displayed. If the reading is around span gas concentration, there is no need to carry out any Hardware adjustment. Skip the next step.

17. Adjust the span potentiometer through the Gassing Cap access Holes (See

Diagram 15) to obtain a span gas concentration indication.

33


18. When the reading is stable, use ‘



’ to confirm span calibration.

19. If the sensor has been replaced the following display may be shown.

20. Use ‘

 replaced.

’ to select ‘YES’ if the sensor has been replaced or ‘No’ if it has not been

21. If the span calibration is successful the instrument will briefly display ‘SPAn PASS’ (if fails ‘SPAN FAIL’ displayed and returns to configuration mode).

Note: the calibration due warning counter is reset after a successful calibration. See section 12.3 for further details of setting a calibration due warning.

22. The display alternates between “Purg gAS” and the gas reading to indicate that the unit is expecting the span gas to be removed from the sensor.

23. Promptly switch off the calibration span gas and remove the Sensepoint XCD

Gassing Cap from the sensor to allow the gas to disperse.

24. When the reading falls below 50% of the calibration gas level the display indicates a countdown (up to 180 seconds dependant on gas type).

25. When the countdown is finished, the calibration procedure is complete.

26. The instrument returns to the ‘Set CAL’ menu. Activate the ‘



’ or ‘

 select another menu or select ‘QuIT’ to return to normal monitoring mode.

’ switch to

Note: Remember to always replace the Weather Protection and other accessories.

34


11 General Maintenance

WARNINGS

Access to the interior of the transmitter, when carrying out any work, must only be conducted by trained personnel.


Appropriate standards must be followed to maintain the overall certification of the sensor and transmitter.

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect the equipment from the supply circuit before opening the transmitter enclosure. Keep assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially hazardous atmospheres.









Honeywell Analytics recommends that gas detectors are tested and re-calibrated on a sixmonthly basis, or according to site practice. For Sensepoint Toxic sensors that are used either directly with XCD RTD transmitter or remotely mounted in a separate junction box, please refer to individual sensor manual for specific recommended calibration periods.

11.1 Operational Life

Typical life of a toxic gas sensor is dependant on the application, frequency and amount of gas exposure. Under normal conditions (3 monthly visual inspection and 6 monthly test/ re-calibration), the XCD toxic sensors have an expected life equal to or greater than 24 months. The XCD Oxygen sensor has an expected life equal to or greater than 12 months.

Refer to section 12 for sensor replacement procedures.

Caution: Oxygen deficient atmospheres (less than 6%V/V) may result in inaccuracy of reading and performance.

35


12 Servicing

WARNINGS

Take care when handling sensors as they may contain corrosive solutions. Do not tamper or in any way dis-assemble the sensor. Do not expose to temperatures outside the recommended range. Do not expose sensor to organic solvents or flammable liquids.





Caution: The following procedure should be followed carefully and only performed by suitably trained personnel.

A fault condition will be signalled by the detector if the sensor is removed with the unit under power.

12.1 Sensor replacement

The Sensepoint Toxic Sensor has a replaceable sensor cartridge. To replace the sensor cartridge follow the procedure below:

Main Body of

Sensor

Sensor

Cap

Internal

Hydrophobic

Assembly

Filter

Housing/Retainer

Sensor Cartriage

RFI Screen/Metal

Gauze

E x t e r n a l H y d r o p h o b i c

Barrier

Diagram 16: Sensepoint Toxic Sensor Exploded diagram

36


Replacing the Sensor Cartriage

1. Unscrew and remove the filter housing/retainer (or accessory if fitted) from the sensor.

2. Remove the old internal hydrophobic assembly by pushing against the snap fit, through one of the retaining slots, with a small flat bladed screwdriver.

The assembly will pop out.

Caution: Do not attempt to lever the assembly out as this may damage the housing.

3. Remove the internal metal gauze insert.

4. Open the enclosure by unscrewing the sensor cap assembly from the sensor main body.

Ensure that the electrochemical cell does not rotate with the cap.

5. Gently pull the old electrochemical cell from the PCB.

See the subsequent note about replacing the Oxygen Sensor Cartriage

Caution: Dispose of the electrochemical cell in accordance with local regulations.

6. Remove the new cell from its packaging and remove the shorting link across the base of cell.

7. Plug the new cell into the PCB.

Note: For Oxygen Sensepoint, unscrew the old cell connections, then screw in the new one.

8. Screw the sensor cap assembly back onto the sensor main body.

9. Fit the new internal metal gauze assembly.

10. Fit the new internal hydrophobic assembly.

Note: The sensor should now be calibrated. Re-calibration should only be attempted by qualified service personnel.

11. Replace the filter housing/retainer or accessory.

12. In the event of an apparatus failure, return unit to Honeywell Analytics.

WARNING

Ensure that the same Gas Type and Range of Sensor is fitted in place of the old Sensor.

The manufacturer’s instructions should be observed.

37


12.2 Replacing Modules within the Transmitter

Two replaceable module assemblies are located within the transmitter housing. The

Display Module and the Terminal Module.

The Display Module is simply removed by unplugging it from the Terminal Module (this procedure is done during normal installation).

To replace the Terminal Module, use the following procedure:

1. Unscrew and remove the Transmitter Cover

2. Lift the handle and un-plug and remove the Display

Module.

3. Unplug the connection terminals and lift them clear of the

Terminal Module.

4. Disconnect the sensor wires at the terminal block

5. Loosen and remove the three “cross-headed” screws that secure the Terminal Module to the Transmitter housing.

6. Carefully lift the Terminal Module from the transmitter housing.

7. Fit the new Terminal Module using the above procedure in reverse order.

38


F-08

F-09

F-10

F-11

F-12

F-13

F-04

F-05

F-06

F-07

12.3 Faults and Warnings

The table below provides details of possible error.

Message Description

W-01 Calibration needed

Action

The unit has not been calibrated for the configured calibration interval

Calibration is necessary due to change of sensor/gas type

W-02

Transmitter Temperature limits exceeded

Use ‘



’ to clear when within limits

W-03

F-01

F-02

Alarm setting needs to be configured

Internal I2C failure

Cell failure or Over range

Re-configure alarm settings such that upper alarm should not exceed user configured scale

Cycle power to detector. Replace detector

Replace sensor or Check the input signal wiring.

F-03 Significant zero drift Re zero/calibrate

Unexpected sensor fitted

EEPROM is corrupted

Low supply voltage

SRS processor failure

RAM read/write fault

Info. memory corrupted

Code Memory corrupted

DAC output failure

Heater failure

Supplied voltage failure

Replace sensor

Reset transmitter. If fault still appear, replace transmitter






Check load resistor or sink/source mode switch was configured properly


Check supply voltage. Replace detector

Table 7: Fault and Warning List

39


13 Menu’s and Advanced Configuration

13.1 Abort Function

In Review Mode or Configuration Mode the user can escape one step back from the current position using the Abort Function. To do this the user must activate the Enter switch for more than 3 seconds with the Magnetic Wand. Switching between each pair of modes or between menus and sub menus are shown in the following table.

From

Review Mode

To

Monitoring Mode

Configuration Mode Monitoring Mode

Configuration Mode sub menu

Configuration

Mode main menu

Example

Activate Enter switch for more than 3 seconds while in Review Mode

Activate Enter switch for more than 3 seconds while navigating menus in the Configuration

Mode

Activate Enter switch for more than 3 seconds while in a sub menu

Table 8: Transmitter menu switching

13.2 Configuration Mode

The table below shows the functions available via the configuration menu that can be displayed on the transmitter and accessed using the Magnetic Wand.

The instrument will show the main Menu when the “Enter” switch is activated with the

Magnetic Wand and held for at least 3 seconds.

The Menu is password protected to prevent any unauthorized changes. The password is initially disabled and the default password is ‘0000’. If the default password is changed to other than ‘0000’, then the password is enabled automatically and requested when entering Configuration Mode.

With the Menu showing, the following functions can be performed: calibration, bump test, sensor selection and configuration of parameters such as measuring range, calibration gas level, calibration interval, inhibit current, inhibit timeout, alarm setting, relay setting, password change, location setting, temperature unit reading, force analogue output and alarm function checks.

While in Configuration mode, the output current of the transmitter is inhibited to prevent false alarms.

Names, displays and descriptions for each menu item in Configuration Mode are shown in the following table.

40


Menu Display Description

Set Calibration

Execute zero/span calibration

Set calibration gas level

After zero, the option exists to proceed with span calibration, or return to the Menu.

Select Gas

Select the type of gas from the list.

Set Range

Configure Inhibit

Set Password

Set Calibration Interval

Bump Test

Force Current

Set Alarms

Set Relays

Relay Operation

Set measuring range

Select inhibit current

Set timeout option (5 minute increments)

Enable/disable password

Set password

Default – no password (Select ‘0000’)

Set calibration interval, 30 to 365 days

User configurable option to display warning

Execute a ‘bump’ test to check gas response of the sensor.

Force analogue output to test functionality of GD control system during system commissioning.

Set alarm 1, alarm 2 levels, functionality and operation (none/falling/rising)

Set relay 1,2,3 type (alarm 1, alarm 2, fault and inhibit) and action (energized/deenergized)

41

Configure relay on delay time, relay off delay time and latch/non-latch


Set Location

Set location (or TAG number)

Set Temperature Unit

Check Alarm functions

Change temperature display unit.

°C (Celcius) or °F (Fahrenheit)

Simulate alarm situation to check the alarm system without gas present at the sensor

Quit

Set Cal

Select Gas

Set Range

Configure

Inhibit

Set Password

Set Cal. Interval

Bump Test

Force Current

Return to Monitoring mode

Table 9: Transmitter menu descriptions

No

Menu Switch

( > 3 Seconds)

Monitoring

Mode

Access permitted?

Quit/ESC command

Auto quit after no activity of timeout

Abort

Release mA O/P

Inhibit mA O/P

Yes

Set Alarms

Set Relays

Relay Operation

Set Location

Set Temperature

Unit

Test Alarms

42


FLASHING ‘ ’ ICON DISPLAYED. APPLY SPAN GAS AND USE

DISPLAYED. REMOVE SPAN GAS. WHEN READING <50% OF SPAN POINT, COUNTDOWN BEGINS & UNIT mode, the output current of the detector is inhibited to prevent false alarms. Use

GAS NAME, ZERO CONCENTRATION AND FLASHING ‘ ’ ICON DISPLAYED. APPLY ZERO GAS AND USE

IS STABLE. IF THE READING WITH NO GAS APPLIED IS NOT ZERO THEN ADJUST THE

SEt CA

43


44


13.3 Review Mode

The instrument will enter Review mode when the “Enter” switch is activated with the

Magnetic Wand and held for around one second.

Names, displays and descriptions for each review item in Review Mode are shown in the following table.

Item name Display

Software version

Description

S/W version of transmitter

SRS version

EEP version

Gas

Measuring range

Calibration level

Calibration due

Alarm 1

Alarm 2

S/W version of SRS (watch dog)

EEPROM parameter version

Gas type

A user selected measuring range

Calibration gas level

Estimated time to next calibration

Alarm settings for Alarm 1

45

Alarm settings for Alarm 2


Location Location in which the transmitter is installed

Power mA input value

Power voltage* mA input signal from the sensor.

Temperature

Peak conc.

Internal Transmitter temperature*

Maximum concentration detected up to now

Test Result There is no fault detected.

Table 10: Transmitter menu descriptions

Note:

*Power voltage and internal transmitter temperature may be different from actual value due to measuring accuracy and internal heating components.

46


Review

Mode

Menu Switch

(1s to 3s)

Abort

Monitoring

Mode

S/W Version

2 second delay

SRS Version

2 second delay

EEPROM Version

2 second delay

Gas Type*

2 second delay

Measuring Range

2 second delay

Calibration Gas Level

2 second delay

Calibration Due

Auto end to cycle

Test Result

2 second delay

Peak Reading

2 second delay

Temperature

2 second delay mA input value

2 second delay

Supplied input voltage

2 second delay

Location

2 second delay

Alarm Setting

2 second delay

*Note:

The default gas type is “CO” and the default measuring range is

100ppm.

Diagram 17: Review Mode

47


14 General specification

Sensepoint XCD Transmitter

Use

3-wire, 4-20mA, gas detector transmitter for use with toxic gas sensors. For the protection of personnel and plant from toxic gas hazards.

Electrical

Input Voltage Range:

Max Power Consumption:

Current output

≥0.0<1.0 mA

4.0 mA to 20.0 mA

2.0 mA or 4.0 mA (17.4 mA)

22.0 mA

Terminals

Relays

18 to 32Vdc (24Vdc nominal)

Max 5 Watts. at 24Vdc (see section 2 regarding maximum in rush current)

4-20mA

Fault (refer to table 5 section 12.3 for further details).

Normal gas measurement

Inhibit (during configuration/user settings)

Maximum over range

18 x screw terminals suitable for wire diameter 0.5mm

2.5mm

2

(switch) and energized/de-energized (programmable).

RS485, Modbus RTU (Pending)

2

to

(20AWG to 13AWG).

3 x 5A@250VAC. Selectable normally open or normally closed

Communication

Construction

Material

Weight

Mounting

Entries

Epoxy painted aluminium alloy or 316 Stainless Steel

Aluminium alloy: 2.0kg, 316 Stainless Steel: 4.5kg

Pole or wall mounting

2 x M20

Detectable Gases & Performance (See notes below)

Gas Name

Hydrogen Sulfide

Carbon M onoxide

Chlorine

Am m onia

Hydrogen

Nitrogen M onoxide

Sulphur Dio xide

Nitrogen Dioxide

Oxygen

Displayed

Name

H

2

S

CO

Cl

2

NH

3

H

2

H

2

NO

SO

SO

NO

2

2

2

O

2

Range

20.0 ppm

50.0 ppm

100 ppm

100 ppm

200 ppm

500 ppm

5.0 ppm

15.0 ppm

50.0 ppm

100 ppm

1000 ppm

1000ppm

9999 ppm

100 ppm

15.0 ppm

50.0 ppm

10.0 ppm

25.0 % V/V

Lower

Alarm

4.0ppm

10.0ppm

20ppm

30ppm

40ppm

100ppm

0.5 ppm

1.5 ppm

20.0ppm

20ppm

200ppm

200ppm

2000ppm

20ppm

2.0ppm

5.0ppm

2.0ppm

19.5% Vol

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Lower

Alarm

Type

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Falling

Higher

Alar m

8.0ppm

20.0ppm

40ppm

60ppm

80ppm

200ppm

2.0ppm

6.0ppm

30.0ppm

40ppm

400ppm

400ppm

4000ppm

40ppm

6.0ppm

20.0ppm

4.0ppm

23.5% Vol

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Higher

Alarm

Type

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Rising

Lowest alarm level

2.0ppm

5.0ppm

10ppm

10ppm

20ppm

50ppm

0.5ppm

1.5ppm

5.0ppm

10ppm

100ppm

100ppm

1000ppm

10ppm

1.5ppm

5.0ppm

1.0ppm

10.0% Vol

NOTES

Please refer Sensepoint Technical Handbook for detail.

Certification

China

Korea

European

International

CE

Environmental

IP Rating

Operating

Temperature

GB Ex d IIC T4 GB3836.1&2 -2000, PA, (CCCF – Pending)

KTL Ex d IIC T6 (-40ºC to +65ºC)

ATEX Ex II 2 GD Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66

IEC Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66

EN50270:2006 EN6100-6-4:2007

IP66 in accordance with EN60529:1992

-40ºC to +65ºC/ -40ºF to +149ºF

Note: The detector display may become illegible at temperatures below -40°C, but the detector continues its gas monitoring function. The display is not damaged and recovers when the temperature rises back above -20 °C.

Sensor operating temperature range is dependent on gas type. Please refer to the Sensepoint Technical Handbook for details.

Continuous 20-90%RH (non condensing), Intermittent 10-99%RH (non condensing)

Operating

Humidity

Operating

Pressure

Storage

Conditions

90-110kPa

-25°C to +65°C (-13°F to +149°F)

48


15 Ordering information

2106B1515

2106B1516

2106B1517

2106B1518

2106B1520

2106B1521

2106B1522

2106B1530

Accessories

SPXCDMTBR

SPXCDSDP

Spares

SPXCDTM4

Part Number Description

Sensepoint XCD RTD 4-20mA Input Transmitter (Select required Sensepoint Toxic Sensor from below).

SPXCDASMTX4 ATEX, IECEx & AP approved SP XCD RTD 4-20mA Input Transmitter with 316SS, M20 Entry, without

SPXCDALMTX4

MODBUS

ATEX, IECEx & AP approved SP XCD RTD 4-20mA Input Transmitter with LM25, M20 Entry, without

MODBUS

Sensepoint Toxic Sensor

2106B1500 ATEX Approved Sensepoint H

2

S 0-20 ppm Toxic Sensor M25

2106B1501

2106B1502

ATEX Approved Sensepoint H

2



2


2106B1505

2106B1506

2106B1507

2106B1510

2106B1511

2106B1513

2106B1514

ATEX Approved Sensepoint CO 0-100 ppm Toxic Sensor M25



ATEX Approved Sensepoint Cl

2

0-5 ppm Toxic Sensor M25

ATEX Approved Sensepoint Cl

2


ATEX Approved Sensepoint NH

3



3



3



2



2


ATEX Approved Sensepoint NO 0-100 ppm Toxic Sensor M25

ATEX Approved Sensepoint SO

2


ATEX Approved Sensepoint SO

2


ATEX Approved Sensepoint NO

2


ATEX Approved Sensepoint O

2

25% V/V Toxic Sensor M25

Mounting bracket (inc. bolts, nuts, brackets)

Sunshade / Deluge Protection

SPXCDM20P

SPXCDMANCD

SPXCDMAG

SPXCDAKS

SPXCDHWES

SPXCDEBS

Replacement terminal module for 4~20mA

M20 blanking plug

Instruction manual CD

Magnet

Allen key for stopper

Hex wrench for earth screw

Earth Bracket and Screws

49


16 Warranty statement

All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management system that is certified to

ISO 9001. As such Honeywell Analytics warrants its products against defective parts and workmanship and will repair or (at its option) replace any instruments which are or may become defective under proper use within 12 months from date of commissioning by an approved Honeywell Analytics representative or 18 months from date of shipment from Honeywell Analytics, whichever is the sooner.

This warranty does not cover disposable batteries or damage caused by accident, abuse, abnormal operating conditions or poisoning of sensor.

Defective goods must be returned to Honeywell Analytics premises accompanied by a detailed description of any issue. Where return of goods is not practicable Honeywell

Analytics reserves the right to charge for any site attendance where any fault is not found with the equipment. Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.

This warranty covers instrument and parts sold to the Buyer only by authorized distributors, dealers and representatives as appointed by Honeywell Analytics. The warranties set out in this clause are not pro rata, i.e. the initial warranty period is not extended by virtue of any works carried out there under.

In no event will Honeywell Analytics be liable for any incidental damages, consequential damages, special damages, punitive damages, statutory damages, indirect damages, loss of profits, loss of revenues, or loss of use, even if informed of the possibility of such damages. Honeywell Analytic's liability for any claims arising out of or related to this product will in no case exceed the order value. To the extent permitted by applicable law, these limitations and exclusions will apply regardless of whether liability arises from breach of contract, warranty, tort (including but not limited to negligence), by operation of law, or otherwise.

50


17 Installation Drawing

17.1 Mechanical Installation Drawing

51


17.2 Electronic Connection Drawing

52


53


17.3 Sensepoint XCD RTD Typical Installation Drawing

54


17.4 Mounting Bolt Assy Drawing

13

8.0

Ø

55


17.5 Mounting Bracket Drawing









 

















56


18 Certification

18.1 China GB Ex and PA

China GB Ex (Chinese Version):

57


China GB Ex (English Version):

58


China PA Certification:

59


18.2 Korea KTL

60


18.3 European ATEX

ATEX For Transmitter:

61


ATEX Original Certificate For Transmitter:

62


ATEX for Sensor

63


18.4 International IEC

IEC Ex for Transmitter

64


IEC Ex for Sensor

65


18.5 ATEX Name Plate

66


19 Cross Interference

Please refer Sensepoint Technical Handbook (PN: 2106M0502) for detail

67

Thank you for reading this data sheet.

For pricing or for further information, please contact us at our UK Office, using the details below.

UK Office

Keison Products,

P.O. Box 2124, Chelmsford, Essex, CM1 3UP, England.

Tel: +44 (0)1245 600560

Fax: +44 (0)1245

808399

Email: [email protected]

Please note - Product designs and specifications are subject to change without notice. The user is responsible for determining the suitability of this product.

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