ATD-5019 PLASTIC ROTARY PUMP SERVICE INSTRUCTIONS FOR

ATD-5019 PLASTIC ROTARY PUMP SERVICE INSTRUCTIONS FOR
SERVICE INSTRUCTIONS FOR
ATD-5019
PLASTIC ROTARY PUMP
Piece Count:
1. Pump Body
2. Pump handle (2 piece - Crank & handle with nut)
3. Bung Nut with 2” threads (2 pieces)
4. Discharge Spout (2 piece construction)
5. Suction Tube (3 piece construction)
Features:
• Plastic construction , allows use with a vast range
of media.
• Fits 15 to 55 gallon (50- 205 liter) drums.
• Dispenses 5 liters (1.30 gl.) per 20 turns.
• Can be used with water based media,
• Antifreeze, detergents, washing fluids, chemicals etc.
• Anti-Static.
Assemble the 2 parts of the Discharge spout
together & fasten the assembly onto the outlet
on the main pump body
Fix the pump handle onto the crank &
connect the crank to the crankshaft on the
pump body. Secure the connection using the
bolt provided. Make sure that the bolt fits
onto the depression in the crankshaft
Assemble the suction tube parts, depending upon the
drum size on which the pump is to be installed. The
suction tube part with the strainer may be connected
direct onto the pump inlet or assembled with one
extension or both extensions, depending upon drum
size.PRP
All 3 parts must be connected for use with 55
gallon / 205 liter drums. It is good practice to use a
sealant such as Teflon in connecting the suction tube
parts for a totally leak-proof connection.
Choose the bung adapter from the two that best fits
your drum. Each pack comes with two adapters, which
have slight difference in the threads to suit different
drums (metal & plastic). Slide the selected 2” bung
onto the tube from the top end & tighten the suction
tube onto the inlet on the main pump body. It is good
practice to use a sealant such as Teflon in connecting
the suction tube to the pump inlet.
Insert the pump assembly into the drum
from the 2” bung opening on the drum.
Once the bottom of the pump
touches the base of the drum,
securely fasten the bung onto the
drum. Now very lightly tighten the
bung onto the suction tube
Take an empty container & place it below the
discharge spout. Start rotating pump handle. Within
a maximum of 7 rotations, pump will be primed &
will start dispensing media. In a rare case, where
the pump does not get primed, the same can be
done by reversing the outlet discharge spout on the
pump & pouring about 30 ml of any oil into the outlet
& operating the pump handle for about 7 rotations.
Once you have completed pumping the media, it is
a good practice to invert the discharge spout
sideways for a non-drip operation.
NOTE: If the pump is re-used after an extended period of time, it may lose its prime & need re-priming.
COMPATIBILITY CHART
Liquid
Acetaldeyde aq.
Acetic acid aq.
Acetone
Aluminum chloride aq.
Aluminum sulphate aq.
Ammonia gas
Ammonium chloride aq
Amyl Alcohol
Aniline
Antifreeze
Barium chloride aq.
Benzene
Boric acid aq
Butyl Alcohol
Carbon tetrachloride
Chloroform
Chromic acid aq.
Citric acid aq.
Cresylic acid
Cyclohexanol
Cyclohexanone
Detergent
Diesel
Ethers
Ethyl acetate
Ethylene dichloride
Ethylene Glycol
Formaldehyde aq.
Freon 12
Fuel Oil
Glycerine
Compatibility
No
No
No
Yes
Yes
No
Yes
No
No
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
No
No
No
Yes
Yes
No
No
No
Yes
No
Yes
Yes
Yes
Liquid
Hydrobromic acid aq.
Hydrogen peroxide aq.
Hydrogen sulphide aq.
Isopropyl Alcohol
Kerosene
Lacquer
Magnesium chloride aq.
Methyl chloride
Methyl ethyl ketone
Mineral Oils
Napthalene
Nickel sulphate aq.
Oxalic acid aq.
Ozone
Petrol
Phenol
Potassium chloride aq.
Soap Solutions
Sodium nitrate aq.
Solvents
Stearic acid
Sulphuric acid aq.
Toluene
Transformer Oil
Transmission Fluid
Trichloroethylene
Turpentine
Vinyl chloride
Water
Xylene
Compatibility
No
Yes
No
Yes
Yes
No
Yes
No
No
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
No
No
Yes
Yes
No
Yes
Yes
No
No
No
Yes
No
Note
: Use of this equipment to pump other than approved fluids will void the manufacturing warranty
Warning: Never operate the pump near fire or source of spark. Some media may be explosive &
dangerous to pump
TROUBLESHOOTING:
Sr. Nr. PROBLEM
1
2
Pump does not
dispense fluid
Leakage of media
from the crankshaft
CAUSE
REMEDY
Pump not able to create
adequate suction
Prime pump. Follow Step 7
above
Pumps is drawing in air ,
instead of fluid
Tighten all connections of
suction tube & of the suction
tube with pump inlet
Suction tube inlet is
blocked
Remove suction tube & clean
strainer at tube inlet
Damaged seal due to use
with media not suitable
for use with pump
Replace seal with genuine
replacement seal from
manufacturer
S1010, Rev-A
ATD-5019
3
4
2
1
ITEM#
1
2
3
4
ORDERING PART#
PRT5019-01
PRT5019-02
PRT5019-03
PRT5019-04
PART DESCRIPTION
3 PIECE SUCTION TUBE
DRUM NUT
PLASTIC DISCHARGE OUTLET
HANDLE ASSY (INCL HANDLE, GRIP
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement