083323_Albany RR3000 Hurricane_v2.dot (.dot, 77 kB)

083323_Albany RR3000 Hurricane_v2.dot (.dot, 77 kB)

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SECTION 08 33 23.13

– HIGH PERFORMANCE OVERHEAD COILING DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and

Supplementary Conditions and Division 01 Specification Sections, apply to this

Section.

1.2 SUMMARY

A. Section Includes:

1. High performance overhead coiling rigid doors, designed for hurricane zone applications. a. Approved for HVHZ areas and in non-HVHZ areas where windborne debris protection requirements exist without use of an impact protective system.

B. Related Requirements:

1. Section 05 50 00 "Metal Fabrications" for miscellaneous steel supports.

2. Division 26 and 28 Sections for electrical connections including conduit and wiring for coiling door operators and access control devices.

1.3 REFERENCES

A. References: Refer to the version year adopted by the Authority Having Jurisdiction.

1.

National Electrical Manufacture’s Association (NEMA)

2. Underwriters Laboratories (UL)

B.

National Electrical Manufacture’s Association (NEMA)

1. Type 4 - Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts.

C. Underwriters Laboratories (UL).

1. UL 508 Standard for Industrial Control Panels.

D. Door & Access Systems Manufacturers Association (DASMA).

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E. Florida Building Code, 2010.

[INSERT DATE]

F. Florida Administrative Code (FAC).

1. 9B-72

– Product Approval.

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1.4 DEFINITIONS

A. Activation Device: Device that, when actuated, sends an electrical signal to the door operator to open the door.

B. Safety Device: A device that detects the presence of an object or person within a zone where injury could occur and provides a signal to stop the movement of the door.

C. HVHZ: High-velocity hurricane zone.

D. High Performance Door: A powered door characterized by sliding action that is designed to sustain heavy usage at relatively high speeds.

E. High Speed Door: (subcategory of high performance doors) A non-swinging door used primarily to facilitate vehicular access or material transportation, with a minimum opening rate of 32 inches per second and a minimum closing rate of 24 inches per second.

1.5 SUBMITTALS

A. Comply with Division 01 - Submittal Procedures.

B. Product Data: For each type of high performance overhead coiling door and accessory.

1. Include construction details, material descriptions, dimensions of individual subassemblies (side frames, header, control panel, motor), profiles for slats, and finishes.

2. Include operating characteristics, electrical characteristics, and furnished accessories.

3. Include description of automatic closing device and testing and resetting instructions.

C. Shop Drawings: For each installation and for special components not dimensioned or detailed in manufacturer's product data.

1. Include plans, elevations, sections, and mounting details.

2. Show locations of controls, locking devices, and other accessories.

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3. Include diagrams for power, signal, and control wiring.

D. Samples for Initial Selection: Manufacturer's finish charts showing full range of colors and textures available for units with factory-applied finishes.

E. Samples for Verification: For each type of exposed finish on the following components, in manufacturer's standard sizes:

1.

Submit manufacturer’s paint chip samples of selected colors.

F. Informational Submittals: Manufacturer's product information and applicable sustainability program credits that are available to contribute towards a LEED rated project certification.

1. Credit MR 4.1 and 4.2: Manufacturer's or fabricator's certificate indicating percentage of post-consumer recycled content by weight and pre-consumer recycled content by weight for each Product specified under this Section.

G. Operating and Maintenance Manuals: Provide manufacturers operating and maintenance manuals Including a detailed parts list for high performance overhead coiling doors in quantity as required in Division 01, Closeout Submittals.

1.6 QUALITY ASSURANCE

A. Manufacturers Qualifications: Engage qualified manufacturers with a minimum 10 years of documented experience in manufacturing of doors and equipment of similar to that indicated for this Project and that have a proven record of successful in-service performance.

B. Installer Qualifications: Installers, trained by the primary product manufacturer, with a minimum 3 years documented experience installing and maintenance of units similar in material, design, and extent to that indicated for this Project and whose work has resulted in construction with a record of successful in-service performance.

C. Source Limitations: Obtain each type of door, frame, operator and sensor components specified in this Section from a single source, same manufacturer unless otherwise indicated.

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify actual dimensions of openings by field measurements before fabrication and indicate on shop drawings.

B. Electrical: Verify actual job site power (voltage, phase and Hertz).

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C. Verify environmental condition extremes.

D. Verify door sequence of operations.

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1.8 COORDINATION

A. Coordinate sizes and locations of door openings and framing as required for high performance overhead coiling doors.

B. Electrical System Roughing-in: Coordinate layout and installation of high performance overhead coiling doors with connections to building power and access control system as applicable.

1. Fused disconnect required for each individual door within five feet of respective door (not supplied by door manufacturer).

1.9 WARRANTY

A. General Warranty: Reference Division 01, General Requirements. Special warranties specified in this Article shall not deprive Owner of other rights Owner may have under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made by Contractor under requirements of the

Contract Documents.

B. High Performance Overhead Coiling Doors shall be free of defects in material and workmanship for a period of one (1) year from the date of substantial completion.

C. Special Product Warranty: Manufacturer's warranty in which manufacturer agrees to repair or replace components which fail to perform as follows:

1. 5-year / 1,000,000 Cycle Limited Warranty on Drive Motor and Gearbox.

2. 2-year / 300,000 Cycle Limited Warranty on all other Mechanical and Electrical

Components.

D. During the warranty period a factory-trained technician shall perform service and affect repairs. A safety inspection shall be performed after each adjustment or repair and a completed inspection form shall be submitted to the Owner.

HIGH PERFORMANCE OVERHEAD COILING DOORS 08 33 23.13 - 4

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PART 2 - PRODUCTS

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2.1 MANUFACTURER

A. Manufacturer: ASSA ABLOY Entrance Systems, 975-A Old Norcross Road,

Lawrenceville, GA 30046. Toll Free 1-800-ALBANY1. Web- www.albanydoors.us

Contact- [email protected]

NOTE: Revise the following substitution clause as required by project requirements.

Select either Item “B” or “C”

B. [Substitutions: Requests for substitution and product approval in compliance with the specifications must be submitted in writing and in accordance with the procedures outlined in Division 1, Section, “Substitution Procedures”. Approval of requests is at the discretion of the architect, owner, and their designated consultants.]

C. [Substitutions: Not Permitted.]

2.2 HIGH PERFORMANCE OVERHEAD COILING DOORS

A. Model: Albany RR3000 Hurricane high-speed industrial door. (Basis of Design):

1. Overhead coiling door formed with curtain of interlocking aluminum slats.

2. Overhead counterbalance system, motor and gearbox drive system.

3. Door side frames.

4. Control panel, activation devices, and safety sensor devices.

2.3 PERFORMANCE REQUIREMENTS

A. General: Provide doors that have been designed and fabricated to comply with specified performance requirements, as demonstrated by testing.

B. Air Infiltration per TAS 202, ASTM E283

– Standard Test Method for Determining the

Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under

Specified Pressure Differences Across the Specimen.

C. Structural Performance (wind load) per TAS 202, ASTM E330

– Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls,

Doors by Uniform Static Air Pressure Difference. Testing conducted for both positive and negative pressure.

1. Tested to +60/-60psf Design pressure according to ASTM E8-01e1, FBC TAS

201, TAS202 (Miami-Dade County Protocol PA-94-202), TAS 203.

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D. Forced Entry Resistance per FBC TAS 202, ASTM F842

– Standard Test Methods for

Measuring the Forced Entry Resistance of Sliding Door Assemblies, Excluding Glazing

Impact.

1. Approved for Forced Entry Resistance.

E. Large Missile Impact Test per TAS 201, ASTM E1886, ASTM E1996

– Standard Test

Method for Performance of Exterior Windows, Curtain Walls, Doors, and Impact

Protective Systems Impacted by Missile(s) and Exposed to Cyclic Pressure

Differentials.

1. Approved as Impact Resistant.

2. Approved for use in HVHZ areas.

F. Cyclical Test per TAS 203, ASTM E 1996.

G. State of Florida Approval Numbers:

1. FL10420.

H. Opening Speed: Door to operate at a variable speed up to 80 inches (2032 mm) per second.

I. Closing Speed: Door to operate at a variable speed up to 24 inches (609.6 mm) per second.

J. Operation Cycles: Drive motor and gearbox capable of operating for not less than

1,000,000 cycles. One operation cycle is complete when a door is opened from the closed position to the fully open position and returned to the closed position.

K. Wind Resistance: Certified tested up to 90 lbf/sq. ft. (185 mph) (298km/hr).

2.4 DOOR ASSEMBLY

A. Door Curtain Design:

1. Solid Door Curtain Slats: Low profile, double walled extruded aluminum slats. a. Cross section: 4.92 inches (125 mm) × 0.79 inches (20.07 mm). b. Slat design: Slats shall be designed with an overlap, which prohibits knife or pry-bar entry and prevents water from collecting on rubber weather seal

(exterior side). c. Hingeless slat connection allows the door to function with missing slats. d. Each individual slat can be removed and replaced.

2. Gasket Seal: Continuous gaskets between slats to be highly durable EPDM rubber weather seal.

3. Lifting Belt: Slats individually attached to braided steel reinforced lifting belt

4. Bottom Bar: Wireless failsafe electric safety edge.

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B. Curtain Jamb Guides: 11 gauge steel sections, which includes the lateral structural frame assembly with a bolt on cover, to guide the door panel in its upward and downward movement.

1. Tracks lined with HDPE for smooth panel movement.

2. [Steel] [Galvanized steel] guides and frame shall be powder coated finish.

C. Door Roller System: 4.25 inches (108 mm) diameter, steel tube - 11 gauge steel complying with ASTM A513.

1. Drum tube deflection shall not exceed 0.01 inch (0.254 mm) per foot and shall not exceed 0.14 inches (0.3556 mm) over the entire length.

2. Disc drive system for frictionless winding of door curtain.

3. Door slats shall not contact one another when door is rolled up on drum tube.

D. Counterbalance system: Internally mounted counterbalance system shall utilize extension springs along with a belt and pulley mechanism. Torsion spring shall not be located within the top roll barrel.

1. Redundant springs keep the door operating should a primary spring break.

2. Durable machined aluminum pulleys. Each pulley shall contain two permanently sealed and lubricated ball bearings.

3. Provide manufacturer's standard factory 1.18 inch (29.97 mm) nylon belting.

E. Electric Door Operator: Reversible-type motor with controller for motor exposure indicated.

1. Usage Classification: Heavy duty, rated up to 25 cycles per hour and over 500 cycles per day.

2. Motor Exposure: Exterior and Interior use.

3. Side Mounted: Operator is mounted to the header assembly on the left or right side of door and connected to door drive shaft.

4. Electrical Characteristics: a. Phase: Three phase. b. Volts: [208 Volt.] [230-240 Volt.] [460-480 Volt.] [575 Volt.] c. Hertz: 50/60.

5. Operator: 1.5 horsepower in-line hollow shaft two-stage bevel drive.

NOTE: Contact the factory for amperage draw

– dependent on door operator voltage and product options.

6. Emergency Manual Operation: Disengagement lever which puts the door in a spring balanced state and allows door to be manually opened by hand in the event of a power failure.

7. Limit Switch: Equip each motorized door with a proximity switch detecting the bottom slat of the moving door panel and interlocked with motor controls to set the control’s reference position and automatically stop door at fully opened position.

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8. Encoder: Equip each motorized door with a rotary encoder mounted on the drive motor for precise positioning and speed regulation of the door in operation.

9. Timer: Each door to have automatic closing controlled by an adjustable hold open time delay.

2.5 CONTROL PANEL

A. MCC controller housed in a NEMA 4 rated enclosure.

B. Controls must include a Vector Control drive system capable of infinitely variable speed control in both the up and down directions and integrated programmable capability allowing field customization of logic I/O functionality without adding components.

C. Operational parameters must be set from the Graphical User Interface (GUI).

D. Controller comes with factory set parameters and a 64 bit scrollable graphic/text display. Display shows functional information during normal operation and will advise if maintenance is required.

E. Controls must be fully self-diagnostic thru the GUI and provide corrective actions for error conditions.

F. Control interface must display options and guidance in full text displayed language.

Language options must be available in English, Spanish, French, German, or

Portuguese languages.

G. Door must be provided with electronic encoder. A proximity or rotary switch must be provided to accommodate the top position reference.

2.6 ACTIVATION DEVICES

A. General: Provide activation devices for condition of exposure and for long-term, maintenance-free operation under normal traffic load for type of occupancy indicated.

Coordinate activation and safety devices with door operation and door operator mechanisms.

NOTE: Select activation devices from the options below

A. [Pedestrian Type Activation Devices:]

1. [Single Push Button Switch: Push to open, timer to close.]

2. [Palm Push Button Switch: Large type push button - push to open, timer to close.]

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3. [Three Push Button Switch: Button for open, button for close, button for stop.]

4. [Pull Cord: Pull to open - Timer to Close.]

5. [Pull Cord: Pull to Open

– Pull to Close.]

6. [Heated Pull Cord: For pull cord applications below 32 deg F (0 deg C).

Pull to open - Timer to Close, or Pull to Open

– Pull to Close.]

7. [Motion Sensor: BEA Falcon, microwave scanner, field adjustable wide angle.]

a. Differentiates between pedestrian and vehicular traffic. b. Prevents false activation from cross traffic, c. Remote control for set-up.

8. [Presence Sensor: BEA IRIS, active infrared.]

a. Detects slow moving or non-moving persons or objects. b. Prevents premature automatic closing of door when pedestrians working near doorway. c. Remote control for set-up.

B. [Vehicular Type Activation Devices:]

1. [Motion Sensor: BEA Falcon, microwave scanner, field adjustable wide angle.]

a. Differentiates between pedestrian and vehicular traffic. b. Prevents false activation from cross traffic, c. Remote control for set-up.

2. [Loop Detector: Detects ferrous metal objects via an inductive field for activation. Requires a channel to be cut into floor to install inductive loop wire.]

3. [Pull Cord: Pull to open - Timer to Close.]

4. [Pull Cord: Pull to Open

– Pull to Close.]

5. [Heated Pull Cord: For pull cord applications below 32 deg F (0 deg C).

Pull to open - Timer to Close, or Pull to Open

– Pull to Close.]

6. [Radio Control Activation: Near proximity portable push button remote control programmable to individual doors or multiple doors in common.] a. [One Button Remote Control.] b. [Four Button Remote Control.]

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2.7 SAFETY DEVICES

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A. General: Provide safety devices for condition of exposure and for long-term, maintenance-free operation under normal traffic load for type of occupancy indicated.

Coordinate safety devices with door operation and door operator mechanisms.

B. Door to be provided with Albany CarGuard Safety Light Curtain System.

1. Light curtain must be housed inside of the side jamb guide assembly and cover an area to a height of no less than six feet.

2. Light curtain system must have a minimum of 40 infrared thru-beam optical sensors.

3. Control panel interface must indicate safety device errors in full text displayed language in the event of an abnormal condition.

C. Door to be provided with failsafe electric safety edge. Door controller must indicate if the safety edge is not operable.

1. Connections between the safety edge and controller must be fully wireless. No coil cords allowed.

D. Door must be provided with a spring-balanced egress system allowing the door panel to open manually without the use of hand cranks in the event of a power outage.

Counter-balance design must allow the door to be opened in event of power failure.

2.8 [REMOTE MONITORING SYSTEM]

NOTE: Select the Remote Monitoring System if required for the project

A. [Remote Monitoring System connectable to existing secure, password protected

IT network with internet connectivity. System to be directly powered and controlled by the MCC Controller, and it can be upgraded remotely when new features are made available. System will notify authorized individuals via phone/text/email of selected key events or errors and also allows access the door history and current status information online.]

2.9 GENERAL FINISH REQUIREMENTS

A. Comply with NAAMM/NOMMA's "Metal Finishes Manual for Architectural and Metal

Products (AMP 500-06)" for recommendations for applying and designating finishes.

B. Appearance of Finished Work: Noticeable variations in same piece are not acceptable.

Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.

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2.10 ALUMINUM FINISHES

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A. [Anodized Finish:]

1. [AAMA 611, Clear, AA- M12C22A41, Class I, 0.018 mm.]

2. [AAMA 611, Dark Bronze, AA-M12C22A44, Class I, 0.018 mm.]

3.

[AAMA 611, Custom anodized to match architect’s sample.]

B. [Painted Finish:]

1.

[Powder coat painted to match architect’s sample.]

2. [Kynar finish, [2 coat] [3 coat], to match architect’s sample.]

2.11 STEEL FINISHES

A. Factory Prime Finish: Manufacturer's standard primer, compatible with field-applied finish. Comply with coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness.

B. Powder-Coat Finish: Manufacturer's standard baked-on finish consisting of prime coat and thermosetting topcoat. Comply with coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness.

C. Galvanized Steel: Nominal 0.028-inch (0.71-mm) thick, hot-dip galvanized steel sheet with G90 (Z275) zinc coating, complying with ASTM A 653/A 653M.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates areas and conditions, with Installer present, for compliance with requirements for substrate construction and other conditions affecting performance of the Work.

B. Examine locations of electrical connections.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

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3.2 INSTALLATION

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A. Install high performance overhead coiling doors and operating equipment complete with necessary hardware, anchors, inserts, hangers, and equipment supports; according to manufacturer's written instructions and as specified.

B. Install high performance overhead coiling doors, hoods, controls, and operators at the mounting locations indicated for each door.

C. Accessibility: Install high performance overhead coiling doors, switches, and controls along accessible routes in compliance with regulatory requirements for accessibility.

3.3 STARTUP SERVICE

A. Engage a factory-authorized service representative to perform startup service.

1. Perform installation and startup checks according to manufacturer's written instructions.

2. Test and adjust controls and safety devices. Replace damaged and malfunctioning controls and equipment.

3.4 ADJUSTING

A. Adjust hardware and moving parts to function smoothly so that doors operate easily, free of warp, twist, or distortion.

1. Adjust exterior doors and components to be weather-resistant.

B. Lubricate bearings and sliding parts as recommended by manufacturer.

C. Adjust seals to provide tight fit around entire perimeter.

3.5 CLEANING AND PROTECTION

A. Clean adjacent surfaces soiled by door installation.

B. Clean glass and metal surfaces promptly after installation. Remove excess sealants, compounds, dirt and other substances. Repair damages finish to match original finish.

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3.6 DEMONSTRATION

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A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain high performance overhead coiling doors.

END OF SECTION 08 33 23.13

HIGH PERFORMANCE OVERHEAD COILING DOORS 08 33 23.13 - 13

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