Generac EXL 4,000 Control Panel, EXL 4,000 Main Unit, EXL 4,000 Wheel Kit Instruction Manual
Below you will find brief information for Control Panel EXL 4,000, Main Unit EXL 4,000 and Wheel Kit EXL 4,000. The Control Panel EXL 4,000 is a vital component of your Generac EXL 4,000 generator, providing the means to control and monitor its operation. The Main Unit EXL 4,000 is the heart of your Generac EXL 4,000 generator, containing the engine, generator, and other essential components. The Wheel Kit EXL 4,000 provides convenient portability, allowing you to easily move your generator where needed.
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1645-0 - 4,000 EXL : Control Panel [1/5]
Page 1 of 11
1645-0 - 4,000 EXL : Control Panel [1/5]
Ref #
23
24
25
26
18
19
21
22
14
15
16
17
10
11
12
13
7
8
5
6
9
3
4
1
2
Part Number
83976GS
83975GS
66818GS
66821GS
68867CGS
68868CGS
75207AGS
75207GGS
82538GS
84134GS
83514GS
83970GS
84028GS
67022GS
85584GS
84198GS
84197GS
51715GS
84335GS
82542GS
Qty Description
PANEL, Control
BOX, Control
OUTLET, 120 Volts AC
OUTLET, 12 Volts DC
OUTLET, 120/240V, 20A
OUTLET, 120V,30A
BREAKER, Circuit, 30A
BREAKER, Circuit, 18A
SWITCH, On/Off Rocker
GROMMET, Rubber
BREAKER, Circuit, 10A
CONTROL BOARD, System
TRANSFORMER, Idle Control
GROMMET, Rubber
BAR, Bus
PHS, 3.0 x 12mm
PHS, 3.5 x 18mm
SHIELD, Breaker, Circuit
BAR, Circuit Breaker Retaining
PHS, 4.15 x 16mm
WASHER, M4 Lock
NUT, M3 Hex
PHS, 3.5 x 12mm
WIRE HARNESS
BAR, DC Outlet Retaining
Page 2 of 11
1645-0 - 4,000 EXL : Main Unit [2/5]
Page 3 of 11
1645-0 - 4,000 EXL : Main Unit [2/5]
Part Number
M197027GS
194552GS
81917GS
66365GS
84141JGS
187105AGS
84132GS
96796GS
M84021GS
47480GS
67022GS
185931HGS
83208GS
89476GS
194530GS
83071GS
83083GS
B4986GS
194153GS
86494GS
86292GS
192986GS
SRV66825DGS
74908GS
86308GS
66386GS
66849GS
196830GS
B4871GS
189568GS
B2153GS
B1797GS
195094GS
193661GS
189133GS
77282GS
193680GS
189135GS
77395GS
195373GS
78549GS
194799GS
93826GS
189136GS
194527GS
197798GS
67989GS
195398GS
87116GS
65791GS
J189130GS
Ref #
47
48
49
50
43
44
45
46
39
40
41
42
35
36
37
38
55
56
57
58
59
51
52
53
54
60
22
23
24
25
18
19
20
21
14
15
16
17
10
11
12
13
30
31
32
33
34
26
27
28
29
7
8
5
6
9
3
4
1
2
Qty Description
CRADLE
KIT, Mount, Vibration 45°
PIN, Roll M4 x 10
HOUSING, Engine Adapter
ASSY, Rotor w/ Bearing
ASSY, Stator
ASSY, Drive Module Pwr Reg.
WASHER
SUPPORT, Engine
HHCS, 5/16-24 x 3/4 Lg.
HHCS, 5/16-24 x 7" Lg.
GROMMET, Rubber
ASSY, Wire, #55, Black
BRACKET, Muffler
GASKET, Exhaust
KIT, Vibration Mount
MUFFLER
SHCS, M8 1.25 x 20 Lg.
SCREEN, Spark Arrest
DECAL, Ground
KIT, Mount,Vibration
SCREW, Wing M6 - 1.0 x 16
SCREW, 10-16 x 3/4" Self Drill
SHIELD, Heat
CARRIER, Rear Bearing
TAPTITE, M5-0.8 x 10 Lg.
BOLT, M6 - 1.0 x 115
ASSY, Brush Holder
TAPTITE, M5 0.8 x 16 Lg.
WASHER, 1/4 Lock
DECAL, Caution Hot Muffler
NUT, M6 - 1.0
WASHER, M8 Lock
COVER, Bearing Carrier
CLAMP, Hose
HHCS, 1/4-20 x 3/4
SCREW, 12-14 x 7/8, Self Driller
CLIP, Tree
SCREW, 10 - 16 Self Drill
KIT, Hardware Fuel Tank
VALVE, Tank
NUT, 1/4 - 20
SWITCH, Starter
ASSY, Fuel Tank
CAP, Fuel
NUT, 5/16 - 24
NUT, M6 Flange Lock
WIRE, Ground
HHCS, M6 - 1.0 x 12
DECAL, Electric Start
DECAL, Danger
DECAL, Starting Instructions
GAUGE, Fuel
KIT, Insulation w/ Clip
DECAL, Fuel Shut Off
NUT, M8 Flange Serrated
TPHMS, M8 - 1.25 x 35
ASSY, Control Panel
BEARING
SHIELD, Heat
Page 4 of 11
1645-0 - 4,000 EXL : Main Unit [2/5]
Ref #
71
73
76
77
78
60
61
68
69
81
83
98
900
Part Number
J189130GS
188987GS
192988GS
187079GS
192531GS
58359GS
65795GS
66849CGS
185931GGS
189302BGS
189740GS
189198GS
A8926GS
100031
65787GS
B4177GS
100523GS
43483GS
BB3061GS
189189GS
D1456GS
189759GS
193678GS
84883GS
Qty Description
SHIELD, Heat
BRACKET, Switch
TRAY, Battery
BATTERY, 12V, 10A
ASSY, Jack, DC
LUG, 5/16 #22/18 I-S
RECTIFIER, Battery Charge
TAPTITE, M5 0.8 x 30 Lg.
ASSY, Wire, #13,Red
ASSY, Wire, #16,Red
HARNESS, Wire, Starter
DECAL, Instructions, ES
ENGINE
MANUAL, Engine
STABILIZER, Fuel
CABLE, Battery Charge
CHARGER, Battery
PLUG, 125V, 30A
PLUG, 250V, 20A
BOTTLE, Oil
MANUAL, Operator's
MANUAL, Engine Parts
KIT, Fuel Valve Repair
KIT, Decals
Cord Wrap
Page 5 of 11
1645-0 - 4,000 EXL : Schematic [3/5]
Page 6 of 11
1645-0 - 4,000 EXL : Schematic [3/5]
Ref # Part Number Qty Description
Page 7 of 11
1645-0 - 4,000 EXL : Wheel Kit [4/5]
Page 8 of 11
1645-0 - 4,000 EXL : Wheel Kit [4/5]
Ref #
7
8
5
6
9
3
4
1
2
Part Number
189715GS
B1764GS
52858GS
191267FGS
B4966GS
191265GS
189718GS
Qty Description
ASSY, Handle
LEG, Mounting
NUT, Locking Hex M8 - 1.25
HHCS, M8 - 1.25 x 45
AXLE, 5/8" x 20.60"
WHEEL, 10"
E-RING
WASHER, Flat 5/8
GRIP, Handle
Page 9 of 11
1645-0 - 4,000 EXL : Wiring Diagram [5/5]
Page 10 of 11
1645-0 - 4,000 EXL : Wiring Diagram [5/5]
Ref # Part Number Qty Description
Page 11 of 11
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Key Features
- Control panel provides easy access to essential controls
- Main unit houses the powerful engine and generator
- Wheel kit allows for convenient portability
- EXL series generators offer reliable performance
- Engine is designed for quiet operation
- Generator is capable of powering a wide range of appliances
- Fuel tank provides ample capacity for extended runtime
- Safety features ensure reliable and safe operation
- Easy to assemble and operate
Frequently Answers and Questions
What is the purpose of the Control Panel EXL 4,000?
What is the role of the Main Unit EXL 4,000?
How do I install the Wheel Kit EXL 4,000?
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