Generac EXL 4,000 Control Panel, EXL 4,000 Main Unit, EXL 4,000 Wheel Kit Instruction Manual

Generac EXL 4,000 Control Panel, EXL 4,000 Main Unit, EXL 4,000 Wheel Kit Instruction Manual

Below you will find brief information for Control Panel EXL 4,000, Main Unit EXL 4,000 and Wheel Kit EXL 4,000. The Control Panel EXL 4,000 is a vital component of your Generac EXL 4,000 generator, providing the means to control and monitor its operation. The Main Unit EXL 4,000 is the heart of your Generac EXL 4,000 generator, containing the engine, generator, and other essential components. The Wheel Kit EXL 4,000 provides convenient portability, allowing you to easily move your generator where needed.

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Generac EXL 4,000 Control Panel, Main Unit & Wheel Kit Instruction Manual | Manualzz

1645-0 - 4,000 EXL : Control Panel [1/5]

Page 1 of 11

1645-0 - 4,000 EXL : Control Panel [1/5]

Ref #

23

24

25

26

18

19

21

22

14

15

16

17

10

11

12

13

7

8

5

6

9

3

4

1

2

Part Number

83976GS

83975GS

66818GS

66821GS

68867CGS

68868CGS

75207AGS

75207GGS

82538GS

84134GS

83514GS

83970GS

84028GS

67022GS

85584GS

84198GS

84197GS

51715GS

84335GS

82542GS

Qty Description

PANEL, Control

BOX, Control

OUTLET, 120 Volts AC

OUTLET, 12 Volts DC

OUTLET, 120/240V, 20A

OUTLET, 120V,30A

BREAKER, Circuit, 30A

BREAKER, Circuit, 18A

SWITCH, On/Off Rocker

GROMMET, Rubber

BREAKER, Circuit, 10A

CONTROL BOARD, System

TRANSFORMER, Idle Control

GROMMET, Rubber

BAR, Bus

PHS, 3.0 x 12mm

PHS, 3.5 x 18mm

SHIELD, Breaker, Circuit

BAR, Circuit Breaker Retaining

PHS, 4.15 x 16mm

WASHER, M4 Lock

NUT, M3 Hex

PHS, 3.5 x 12mm

WIRE HARNESS

BAR, DC Outlet Retaining

Page 2 of 11

1645-0 - 4,000 EXL : Main Unit [2/5]

Page 3 of 11

1645-0 - 4,000 EXL : Main Unit [2/5]

Part Number

M197027GS

194552GS

81917GS

66365GS

84141JGS

187105AGS

84132GS

96796GS

M84021GS

47480GS

67022GS

185931HGS

83208GS

89476GS

194530GS

83071GS

83083GS

B4986GS

194153GS

86494GS

86292GS

192986GS

SRV66825DGS

74908GS

86308GS

66386GS

66849GS

196830GS

B4871GS

189568GS

B2153GS

B1797GS

195094GS

193661GS

189133GS

77282GS

193680GS

189135GS

77395GS

195373GS

78549GS

194799GS

93826GS

189136GS

194527GS

197798GS

67989GS

195398GS

87116GS

65791GS

J189130GS

Ref #

47

48

49

50

43

44

45

46

39

40

41

42

35

36

37

38

55

56

57

58

59

51

52

53

54

60

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

30

31

32

33

34

26

27

28

29

7

8

5

6

9

3

4

1

2

Qty Description

CRADLE

KIT, Mount, Vibration 45°

PIN, Roll M4 x 10

HOUSING, Engine Adapter

ASSY, Rotor w/ Bearing

ASSY, Stator

ASSY, Drive Module Pwr Reg.

WASHER

SUPPORT, Engine

HHCS, 5/16-24 x 3/4 Lg.

HHCS, 5/16-24 x 7" Lg.

GROMMET, Rubber

ASSY, Wire, #55, Black

BRACKET, Muffler

GASKET, Exhaust

KIT, Vibration Mount

MUFFLER

SHCS, M8 1.25 x 20 Lg.

SCREEN, Spark Arrest

DECAL, Ground

KIT, Mount,Vibration

SCREW, Wing M6 - 1.0 x 16

SCREW, 10-16 x 3/4" Self Drill

SHIELD, Heat

CARRIER, Rear Bearing

TAPTITE, M5-0.8 x 10 Lg.

BOLT, M6 - 1.0 x 115

ASSY, Brush Holder

TAPTITE, M5 0.8 x 16 Lg.

WASHER, 1/4 Lock

DECAL, Caution Hot Muffler

NUT, M6 - 1.0

WASHER, M8 Lock

COVER, Bearing Carrier

CLAMP, Hose

HHCS, 1/4-20 x 3/4

SCREW, 12-14 x 7/8, Self Driller

CLIP, Tree

SCREW, 10 - 16 Self Drill

KIT, Hardware Fuel Tank

VALVE, Tank

NUT, 1/4 - 20

SWITCH, Starter

ASSY, Fuel Tank

CAP, Fuel

NUT, 5/16 - 24

NUT, M6 Flange Lock

WIRE, Ground

HHCS, M6 - 1.0 x 12

DECAL, Electric Start

DECAL, Danger

DECAL, Starting Instructions

GAUGE, Fuel

KIT, Insulation w/ Clip

DECAL, Fuel Shut Off

NUT, M8 Flange Serrated

TPHMS, M8 - 1.25 x 35

ASSY, Control Panel

BEARING

SHIELD, Heat

Page 4 of 11

1645-0 - 4,000 EXL : Main Unit [2/5]

Ref #

71

73

76

77

78

60

61

68

69

81

83

98

900

Part Number

J189130GS

188987GS

192988GS

187079GS

192531GS

58359GS

65795GS

66849CGS

185931GGS

189302BGS

189740GS

189198GS

A8926GS

100031

65787GS

B4177GS

100523GS

43483GS

BB3061GS

189189GS

D1456GS

189759GS

193678GS

84883GS

Qty Description

SHIELD, Heat

BRACKET, Switch

TRAY, Battery

BATTERY, 12V, 10A

ASSY, Jack, DC

LUG, 5/16 #22/18 I-S

RECTIFIER, Battery Charge

TAPTITE, M5 0.8 x 30 Lg.

ASSY, Wire, #13,Red

ASSY, Wire, #16,Red

HARNESS, Wire, Starter

DECAL, Instructions, ES

ENGINE

MANUAL, Engine

STABILIZER, Fuel

CABLE, Battery Charge

CHARGER, Battery

PLUG, 125V, 30A

PLUG, 250V, 20A

BOTTLE, Oil

MANUAL, Operator's

MANUAL, Engine Parts

KIT, Fuel Valve Repair

KIT, Decals

Cord Wrap

Page 5 of 11

1645-0 - 4,000 EXL : Schematic [3/5]

Page 6 of 11

1645-0 - 4,000 EXL : Schematic [3/5]

Ref # Part Number Qty Description

Page 7 of 11

1645-0 - 4,000 EXL : Wheel Kit [4/5]

Page 8 of 11

1645-0 - 4,000 EXL : Wheel Kit [4/5]

Ref #

7

8

5

6

9

3

4

1

2

Part Number

189715GS

B1764GS

52858GS

191267FGS

B4966GS

191265GS

189718GS

Qty Description

ASSY, Handle

LEG, Mounting

NUT, Locking Hex M8 - 1.25

HHCS, M8 - 1.25 x 45

AXLE, 5/8" x 20.60"

WHEEL, 10"

E-RING

WASHER, Flat 5/8

GRIP, Handle

Page 9 of 11

1645-0 - 4,000 EXL : Wiring Diagram [5/5]

Page 10 of 11

1645-0 - 4,000 EXL : Wiring Diagram [5/5]

Ref # Part Number Qty Description

Page 11 of 11

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Key Features

  • Control panel provides easy access to essential controls
  • Main unit houses the powerful engine and generator
  • Wheel kit allows for convenient portability
  • EXL series generators offer reliable performance
  • Engine is designed for quiet operation
  • Generator is capable of powering a wide range of appliances
  • Fuel tank provides ample capacity for extended runtime
  • Safety features ensure reliable and safe operation
  • Easy to assemble and operate

Frequently Answers and Questions

What is the purpose of the Control Panel EXL 4,000?
The control panel provides the controls for starting, stopping, and monitoring the generator's operation.
What is the role of the Main Unit EXL 4,000?
The main unit houses the engine, generator, and other essential components that power the generator.
How do I install the Wheel Kit EXL 4,000?
The Wheel Kit allows for easy portability and can be installed by following the instructions in the manual.

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