Danube Neo Angle Door Installation

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Danube Neo Angle Door Installation | Manualzz
INSTALLATION INSTRUCTIONS
NEO ANGLE 6MM FRAMELESS AND 4MM
FRAMEDSHOWER DOOR
DANUBE, DELTA, SIGNATURE, OCEANIA, CASCADE
March 2013
DOOR 2
Page 1 of 5
INSTALLATION INSTRUCTIONS
NEO ANGLE 6MM FRAMELESS AND 4MM FRAMED SHOWER DOOR
DANUBE, DELTA, SIGNATURE, OCEANIA, CASCADE
.
GENERAL
Do not remove the packers fitted at top and bottom of the door between the door panel and the outer
frame until instructed, other packing tapes on the sides of panel ‘C’ may be removed now. Do not let the
door swing open unsupported during installation.
Diagram 1: View from outside door shows pivot on left side, to pivot on opposite side turn panel ‘C’
over with the outer frame attached. Both side panels are identical and may be placed on either side
on the doorway.
.
PARTS LIST FOR 4MM & 6MM DOORS
A
B
C
H
Wall profiles
Framed glass side panel
Glass door and frame
Screw capping
x2
x2
x1
x2
Accessory Pack for 6mm and 4mm door includes:
D
#8 x 25mm square drive screws x6
E&F
#6 x 12mm square drive screws x12
G
Rawl plugs
x6
Page 2 of 5
Accessory Pack
6mm Frameless shower only:
Chrome covers
Clear washers
Handle
Frameless water seal
x1
x4
x1
x1
J
Top brace
#6 x 12mm CSK screws (J)
#6 snap caps
4mm Framed shower only:
I
Vinyl door seal
x2
x8
x5
x1
..
INSTALLING THE FIXED PANEL
STEP 1Place wall profiles vertically on wall to
straddle the drain channel on NEWLINE trays only.
Silicone the rear face of the wall profile. Secure to
wall with #8 x 25mm square drive screws. Apply
silicone to the bottom 150mm, on outside face of
profile on outer edge. Solid fixing is preferred.
Rawl plugs are supplied in case solid fixing cannot
be located.
STEP 2Place fixed panel on tray and slide over the
outside of wall profile. Push panel back firmly to
wall but do not secure. NOTE: The predrilled holes
in the fixed panel (refer Diagram 2 above) face the
inside of the shower.
INSTALLING THE DOOR AND FRAME
.
STEP 3It is necessary to remove the door from its outer frame to complete the installation. Determine
which side you would like the door to hinge from. Remember that the hinge blocks on the frame should
be on the ‘inside’ of the door and the door operates by swinging outwards into the bathroom. Cut the
tape holding the spacer at the top and bottom of the door. Carefully remove the spacer. Remove the top
pivot mounting block from the outer frame and retain the top pivot block and screws. Separate the door
and the frame by lifting the door panel off the bottom pivot, or by carefully moving the frame over the
door. Put the door to one side.
Place the outer frame on the shower tray between the fixed panels. Check again that:
a.) The pivot block on the frame is on the inside of the unit and
b.) That it is on the correct side of the opening.
Ensure that the panels and door frame are in line at top and bottom. Silicone the vertical joint between
Page 3 of 5
the outer door frame and the corner post of the fixed panel to a distance of 300mm, refer Diagram 1.
Silicone on the outer edge only. Fix the frame to the corner posts by drilling into the corner post using
the predrilled holes in outer frame as a guide. Use a 3mm drill bit and fit four 6 x 12mm square drive
screws to each side of the frame. Locate the two rolled lengths of plastic screw capping and cut to length
to fit into the slot to cover the screw heads (refer Diagram 3 above). When fitting, press gently into
position at several points along the length of the capping, to avoid stretching the material and work from
the top down. The two side panels and outer door frame are now resting on the tray but are not secured
to the wall profiles.
STEP 4 4mm framed door only Cut an arrowhead on the vinyl seal and insert it in the slot under the
bottom edge of the door. Insert from the pivot block end with the curved face of the vinyl seal facing the
outside of the unit. Trim to full width of the door with a sharp knife. Avoid excessive stretching of the
material as it will shrink back to length and may finish up being too short (Diagram 4). Insertion of the
seal is greatly assisted by spraying silicone into the slot under the door. Do not spray silicone onto the
vinyl as it will become difficult to maintain a grip.
(6mm frameless door only) Fit the handles to the door pane now. Cut the door seal to butt joint against
the pivot block on both sides of the bottom pivot on the bottom edge of the door glass.
STEP 5 WARNING: Do not let the door swing open without
being held, as the fixed panels are not yet secured to the wall
profiles and the weight of the door may cause the unit to fall
forward.
To fit the door first place a 3mm drill, four of the #6 x 12mm
square drive screws on the floor of the tray. Ensure that the
screwdriver is easily accessible and that you have the top pivot
block and its screws.
Standing outside the unit hold the door in the open position
and locate the bottom pin into the bottom pivot block.
Maintain a firm grip on the door panel at all times. Tilt the top
of the panel towards the magnet side of the door to allow
sufficient clearance for the top pivot pin to swing inwards
under the top of the door frame, place the top pivot block
onto the top pivot pin. Step into the
shower and close the door into place on the magnet (Diagram 5). Maintain a grip on the door panel and
the top of the frame. Relocate the top pivot block in position, making sure the door closes on the magnet
and tighten the screws.
WARNING: Do not let the door swing open without being held, as the fixed panels are not yet secured
to the wall profiles and the weight of the door may cause the unit to fall forward.
Page 4 of 5
STEP 6Align the panels and door parallel with the sides and
front of the tray. Check the magnet visually to ensure it is in
contact down the length of the door and that the door is
parallel with and has an even gap between the door and
bottom rail. Secure the side panels by drilling through the
panels onto the wall profiles. Use a 3mm drill bit. Fix with two
of the #6 x 12mm square drive screws to each side at top and
bottom.
Check that the door swings freely and adjust on the pivot
block if required. Tighten all screws including those on the
door glass clamps. Insert top braces (J) into the top of each
fixed panel corner post. The braces are not interchangeable
and fit each side independently. Secure in place by drilling
through the holes on the centreline of the extrusions and
fixing with 3 or 4 of the #6 x 12mm CSK
screws to each side. Silicone around the external perimeter of the unit. Do not silicone inside the unit
and do not silicone the fixed panels to the wall profiles other than as directed in STEP 1. Allow 24hrs for
silicone to cure before using the unit (Diagram 6).
STEP 7 Should the magnet fail to hold door closed check both magnets are in contact 100% across the
width of both magnets, if not, adjust door glass on hinges. If this does not solve the problem remove the
nylon retainer from the top of the magnetic strip on the door only, remove the magnetic strip, turn 180°
(top to bottom) and refit.
STEP 8 6mm frameless door only Push fit the four chrome pivot block covers in position on the glass
clamps, to cover screw heads. Cut and fit the splashguard to the bottom of the door in two pieces, one
on each side of and butting against the chromed pivot cover.
NB: If the glass clamp twists, and the door drops, remove the door glass, take off the glass clamps,
thoroughly clean the inside faces of the glass clamp, and the area on the glass where the clamp will be relocated, with methylated spirits (not turpentine), reposition the clamp, and refit the door glass.
CONTACT US
NEWLINE HELPLINE
0508 NEWLINE (0508 639 5463)
Phone: 09 444 2053
Email: info@ newline.co.nz
.
Fax: 09 4430044
www.newline.co.nz
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