CS SYSMAC

CS SYSMAC
SYSMAC
オムロン株式会社
© OMRON Corporation 2003 All Rights Reserved.
0675228-9B
警告 Man. No.
SCCC-338
SBCC-571
SBCC-422
SBCC-534
SBCC-554
SBCC-555
SBCC-829
SCCC-311
SBCC-405
SBCE-311
SBCE-323
SCCC-344
SBCC-406
SBCC-423
SBCC-446
SBCE-306
SCCC-314
SCCC-315
SBCE-327
SBCC-535
SBCC-437
SCLB-707
SBCA-303
SBCA-346
SBCA-347
SBCE-324
SBCE-336
SBCE-328
SBCA-337
SBCA-338
SBCA-307
SBCA-310
SBCE-317
SBCC-823
SBCC-837
SBSB-526
SBSB-528
SYSMAC CS-series Programmable Controllers
Safety Precautions
OMRON Corporation
© OMRON Corporation 2003 All Rights Reserved
0675228-9B
Thank you for purchasing an OMRON Programmable Controller (PLC). To ensure safe operation, please be sure to read the safety precautions provided in this document along with all of the
user manuals for the Programmable Controller. Please be sure you are using the most recent versions of the user manuals. Contact your nearest OMRON representative to obtain manuals. Keep
these safety precautions and all user manuals in a safe location and be sure that they are readily available to the final user of the products.
„ General Precautions
The user must operate the product according to the performance specifications described in the
operation manuals.
Before using the product under conditions which are not described in the manual or applying the
product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion
systems, medical equipment, amusement machines, safety equipment, petrochemical plants, and
other systems, machines, and equipment that may have a serious influence on lives and property if
used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the
systems, machines, and equipment, and be sure to provide the systems, machines, and equipment
with double safety mechanisms.
„ Operating Environment Precautions
Caution
•
•
•
•
•
•
•
„ Safety Precautions
Definition of Precautionary Information
DANGER
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Caution
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury, or property damage.
Locations subject to direct sunlight
Locations subject to temperatures or humidity outside the range specified in the specifications
Locations subject to condensation as the result of severe changes in temperature
Locations subject to corrosive or flammable gases
Locations subject to dust (especially iron dust) or salts
Locations subject to exposure to water, oil, or chemicals
Locations subject to shock or vibration
Caution
•
•
•
•
Do not attempt to take any Unit apart while the power is being
supplied. Doing so may result in electric shock.
WARNING
Do not touch any of the terminals or terminal blocks while the power is
being supplied. Doing so may result in electric shock.
WARNING
Do not attempt to disassemble, repair, or modify any Units. Any
attempt to do so may result in malfunction, fire, or electric shock.
WARNING
Provide safety measures in external circuits, i.e., not in the
Programmable Controller (CPU Unit including associated Units;
referred to as “PLC”), in order to ensure safety in the system if an
abnormality occurs due to malfunction of the PLC or another external
factor affecting the PLC operation. Not doing so may result in serious
accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be
provided in external control circuits.
• The PLC will turn OFF all outputs when its self-diagnosis function detects any error or when a
severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external
safety measures must be provided to ensure safety in the system.
• The PLC outputs may remain ON or OFF due to deposition or burning of the output relays or
destruction of the output transistors. As a countermeasure for such problems, external safety
measures must be provided to ensure safety in the system.
• When the 24-VDC output (service power supply to the PLC) is overloaded or short-circuited, the
voltage may drop and result in the outputs being turned OFF. As a countermeasure for such
problems, external safety measures must be provided to ensure safety in the system.
WARNING
Fail-safe measures must be taken by the customer to ensure safety in
the event of incorrect, missing, or abnormal signals caused by broken
signal lines, momentary power interruptions, or other causes. Not
doing so may result in serious accidents.
WARNING
Do not apply a voltage or current outside the specified range to the
PLC. Doing so may cause a malfunction or fire.
Caution
Pay careful attention to the polarities (+/-) when wiring the DC power
supply. A wrong connection may cause malfunction of the system.
Caution
Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may
not be readable.
Caution
Confirm safety at the destination node before transferring a program
to another node or editing the I/O area.
Doing either of these without confirming safety may result in injury.
Caution
Tighten the screws on the terminal block of the AC Power Supply Unit
to the torque specified in the operation manual. The loose screws may
result in burning or malfunction.
Caution
Do not touch the Power Supply Unit during power-on, and immediately
after power-off. Hot surface may cause heat injury.
Caution
After programming (or re-programming) using the IOWR instruction,
confirm that correct operation is possible with the new ladder program
and data before starting actual operation. Any irregularities may cause
the product to stop operating, resulting in unexpected operation in
machinery or equipment.
Caution
When the battery power is low or when no battery is inserted with the
CS1G/H/[email protected]@H/S Units, the contents of the user memory are
saved in non-volatile memory. (Operation is not stopped due to a
memory error.) Accordingly, the PLC System can be operated even
when the battery power is low or no battery is inserted, but the DM and
EM areas become unstable in this condition. When the contents of the
DM and EM areas are output with a program, use the Battery Error
Flag to stop output.
Take appropriate and sufficient countermeasures when installing
systems in the following locations:
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations subject to possible exposure to radioactivity
Locations close to power supplies
Caution
Warnings and Cautions
WARNING
Do not operate the control system in the following places:
The operating environment of the PLC System can have a large effect
on the longevity and reliability of the system. Improper operating
environments can lead to malfunction, failure, and other
unforeseeable problems with the PLC System. Be sure that the
operating environment is within the specified conditions at installation
and remains within the specified conditions during the life of the
system.
„ Application Precautions
WARNING
Always heed these precautions. Failure to abide by the following
precautions could lead to serious or possibly fatal injury.
• Always connect to 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or
less may result in electric shock.
• Always turn OFF the power supply to the PLC before attempting any of the following. Not turning
OFF the power supply may result in malfunction or electric shock.
• Mounting or dismounting Power Supply Units, I/O Units, CPU Units, or any other Units
• Assembling the Units
• Setting DIP switches or rotary switches
• Connecting or wiring the cables
• Connecting or disconnecting the connectors
Caution
Failure to abide by the following precautions could lead to faulty
operation of the PLC or the system, or could damage the PLC or PLC
Units. Always heed these precautions.
• Always use the power supply voltage specified in the operation manuals. An incorrect voltage may
result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated voltage and frequency
is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power
supply may result in malfunction.
• Install external breakers and take other safety measures against short-circuiting in external wiring.
Insufficient safety measures against short-circuiting may result in burning.
• Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may
result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the maximum switching
capacity. Excess voltage or loads may result in burning.
• Disconnect the functional ground terminal when performing withstand voltage tests. Not
disconnecting the functional ground terminal may result in burning.
• Install the Unit properly as specified in the operation manual. Improper installation of the Unit may
result in malfunction.
• Be sure that all the mounting screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.
• Leave the label attached to the Unit when wiring in order to prevent wire cuttings from entering
inside the Unit. Removing the label may result in malfunction.
• Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label
attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection
of bare stranded wires may result in burning.
• Wire correctly and double-check all the wiring or the setting switches before turning ON the power
supply. Incorrect wiring may result in burning.
• Mount the Unit only after checking the connectors and terminal blocks completely.
• Be sure that the terminal blocks, connectors, Memory Cards, expansion cables, and other items
with locking devices are properly locked into place. Improper locking may result in malfunction.
• Check the user program for proper execution before actually running it on the Unit. Not checking the
program may result in an unexpected operation.
• Check that the DIP switches and data memory (DM) are properly set before starting operation.
• Set the Detect Low Battery Bit in the PLC Setup to “do not detect” before starting battery-less
operation.
• Confirm that no adverse effect will occur in the system before attempting any of the following. Not
doing so may result in an unexpected operation.
• Changing the operating mode of the PLC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not turn OFF the Unit’s power supply while transferring or backing up data.
CS1G/H/[email protected]/S Units require a particularly long time to back up. Do not turn OFF the power
while the BKUP indicator is lit. The data will not be backed up if power is turned OFF.
• Before turning OFF the power supply, confirm that the Units will start in the appropriate operating
modes the next time the power supply is turned ON.
• Resume operation only after transferring to the new CPU Unit and/or Special I/O Units the contents
of the DM and HR Areas required for resuming operation. Not doing so may result in an unexpected
operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may
break the cables.
• Use the connecting cables specified in Operation Manual to connect the Units. Using commercially
available RS-232C computer cables may cause failures in external devices or the CPU Unit.
• Do not place objects on top of the cables. Doing so may break the cables.
• When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may
result in malfunction or burning.
• When replacing the battery for a Unit, be sure to follow the procedure described in that Unit’s
operation manual.
• Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any
static built-up. Not doing so may result in malfunction or damage.
• Do not turn OFF the power supply to the Unit while data is being transferred.
• When transporting or storing the product, cover the PCBs with electrically conductive materials to
prevent LSIs and ICs from being damaged by static electricity, and also keep the product within the
specified storage temperature range.
• Do not touch the mounted parts or the rear surface of PCBs because PCBs have sharp edges such
as electrical leads.
• Double-check the pin numbers when assembling and wiring the connectors.
• Wire correctly according to specified procedures.
• The operation mode upon turning the power ON varies depending on the model. Refer to the user
manual for details.
• Do not mount a C200HW-PA/[email protected]@@ Power Supply Unit to a CS1D-BC/[email protected]@@ Backplane.
Otherwise the system will stop.
• Do not mount a CS1D-PA/[email protected]@@ Power Supply Unit to any Backplane other than a
CS1D-BC/[email protected]@@ Backplane. Otherwise faulty operation or burning will occur.
• In a CS1D Duplex-CPU Duplex System, always mount [email protected]@H Duplex-CPU System CPU
Units to the CS1D-BC052 CPU Backplane. Faulty operation will occur if any other CPU Unit is
mounted.
• In a CS1D Single-CPU Duplex System, always mount a [email protected]@S Single-CPU System CPU
Unit to the CS1D-BC82S CPU Backplane. Faulty operation will occur if any other CPU Unit is
mounted.
• Do not mount a [email protected]@H/S CPU Unit to a [email protected]@ (non-CS1D) CPU Backplane.
Otherwise, faulty operation will occur.
• Always confirm that connected external devices are not operating before performing online
replacement of Units. Not doing so may result in faulty outputs and unexpected operation in the
device or controlled system.
• Follow the procedure in the Operation Manual when performing online replacement of Units.
• When performing online replacement of a Unit, always replace the Unit with one with the same
specifications.
• If any one of the cold junction compensating elements is disconnected, no compensation will be
performed, resulting in improper temperature measurement. Do not disconnect the cold junction
compensating elements. (Applicable to the CS1W-PTS01-V1 and CS1W-PTS11/PTS51/PTS55
Isolated-type Thermocouple Input Units.)
• Each cold junction compensation element is calibrated for the individual Unit and connected circuit.
Do not use elements from other Units or replace two elements of the same Unit. Doing so will result
in improper temperature measurement. Use elements attached at the time of product delivery.
(Applicable to the CS1W-PTS01-V1 and CS1W-PTS11/PTS51/PTS55 Isolated-type Thermocouple
Input Units.)
• This product is EMC compliant when assembled in a complete PLC system of the specified PLC
Series. For earthing, selection of cable, and any other conditions for EMC compliance, refer to the
manual for installation.
• This is a class A product. In residential areas it may cause radio interference, in which case the user
may be required to take adequate measures to reduce interference.
„ Reference Manuals
Please be sure to read the related user manuals in order to use the PLC safely and properly. Be sure
you are using the most current version of the manual.
Name
SYSMAC CS Series CS1G/[email protected]@-EV1, CS1G/[email protected]@H
Programmable Controllers Operation Manual
CS Series CS1D Duplex System [email protected]@H, [email protected]@S Operation Manual
SYSMAC CS/CJ Series CS1G/[email protected]@-EV1, CS1G/[email protected]@H, [email protected]@S,
[email protected]@, CJ1G/[email protected]@H, [email protected]@
Programmable Controllers Programming Manual
SYSMAC CS/CJ-series CS1G/[email protected]@-EV1, CS1G/[email protected]@H, [email protected]@S,
[email protected]@, CJ1G/[email protected]@H, [email protected]@
Programmable Controllers Instructions Reference Manual
SYSMAC CS/CJ-series CS1G/[email protected]@-EV1, CS1G/[email protected]@H, [email protected]@S,
[email protected]@, CJ1G/[email protected]@H, [email protected]@
Programmable Controllers Communications Commands Reference Manual
CS1W-SCB21-V1/41-V1, CS1W-SCU21-V1 Serial Communications Boards/Units
Operation Manual
C200H-ASC11/21/31 ASCII Unit Operation Manual
CS1W-ETN01/11 Ethernet Unit Operation Manual
CS1W-ETN21 Ethernet Unit (100Base-TX Type)
Operation Manual Construction of Networks
CS1W-ETN21 Ethernet Unit (100Base-TX Type) Operation Manual Construction of
Applications
CS1D-ETN21D Ethernet Unit Operation Manual
CompoNet Master Unit CS1W-CRM21 Operation Manual
CS1W-FLN22 FL-net Unit (100BASE-TX) Operation Manual
DeviceNet Operation Manual
CS1W-DRM21(-V1) DeviceNet Unit Operation Manual
C200HW-DRM21-V1 DeviceNet Master Units Operation Manual
DRT1 Series DeviceNet Slaves Operation Manual
GRT1 Series SmartSlice Slice I/O Units Operation Manual
C200HW-SRM21 CompoBus/S Operation Manual
C-series PC Link System Manual
C-series Rack PLCs Optical Remote I/O System Manual
C-series Rack PLCs Wired Remote I/O System Manual
CS1W-CLK23/21-V1 Controller Link Units (Wired Type), CS1W-RPT01/02/03 Repeater
Units
Operation Manual
CS1W-CLK13/12-V1 Controller Link Units (Optical Ring H-PCF Type),
CS1W-CLK53/52-V1 Controller Link Units (Optical Ring GI Type) Operation Manual
CS1W-GPI01 GP-IB Interface Unit Operation Manual
CS1W-HIO01-V1/HCP22-V1/HCA22-V1/HCA12-V1 Customizable Counter Units
Operation Manual
CS1W-HIO01-V1/HCP22-V1/HCA22-V1/HCA12-V1 Customizable Counter Units
Programming Manual
CS1W-LC001 Loop Control Unit Operation Manual
CS1W-LC001 Loop Control Unit Function Block Reference Manual
CS1W-LCB01/05 Loop Control Boards, [email protected]@P Process-control CPU Units
Operation Manual
CS1W-LCB01/05 Loop Control Boards, [email protected]@P Process-control CPU Units
Function Block Reference Manual
CS1W-PTS /PTW01/PDC /PTR /PPS01/PMV Analog I/O Units Operation Manual
CS1W-AD041-V1/081-V1, CS1W-DA041/08V/08C, CS1W-MAD44 Analog I/O Units
Operation Manual
C200H-AD003/DA003/DA004/MAD01 Analog I/O Units Operation Manual
Name
Cat No.
C200H-AD001/AD002/DA001/DA002 Analog Input Units Operation Manual
C200H-TS001/101 Temperature Sensor Units Operation Manual
C200H-TC Temperature Control Units Operation Manual
C200H-TV Heat/Cool Temperature Control Units Operation Manual
C200H-PID01/02/03 PID Control Units Operation Manual
CS1W-CT021/041 High-speed Counter Units Operation Manual
C200H-CT021 High-speed Counter Unit Operation Manual
C200H-CT001-V1/002 High-speed Counter Units Operation Manual
CS1W-NC113/213/413/133/233/433 Position Control Units Operation Manual
C200H-NC111 Position Control Unit Operation Manual
C200H-NC112 Position Control Unit Operation Manual
C200H-NC211 Position Control Unit Operation Manual
C200HW-NC113/213/413 Position Control Units Operation Manual
CS1W-NC271/471/F71 Position Control Unit Operation Manual
CS1W-MC421(-V1)/221(-V1) Motion Control Units Operation Manual
CS1W-MCH71 Motion Control Unit Operation Manual
C200H-MC221 Motion Control Unit Operation Manual: Introduction
C200H-MC221 Motion Control Unit Operation Manual: Details
C200H-CP114 Cam Positioner Unit Operation Manual
C200H-IDS01-V1/IDS21 ID Sensor Units Operation Guide
CS1W-V600C11/12 ID Sensor Unit Operation Manual
CQM1H-PRO01-E/CQM1-PRO01-E/C200H-PRO27-E CS/CJ-series Programming
Consoles Operation Manual
[email protected]@C-EV2/[email protected]@D-EV3 CX-One FA Integrated Tool Package Setup Manual
[email protected]@C-EV2/[email protected]@D-EV3 CX-Integrator Operation Manual
[email protected] CX-Programmer Ver. [email protected] Operation Manual
[email protected] CX-Programmer Ver. [email protected] CS1-H, CJ1-H, CJ1M, CP1H CPU Units
Operation Manual, Function Blocks
WS02-PSTC1-E CX-Protocol Ver. 1.8 Operation Manual
WS02-SIMC1-E CX-Simulator Ver. 1.9 Operation Manual
WS02-NCTC1-EV2 CX-Position Ver. 2.5 Operation Manual
[email protected]@C-E CX-Motion-MCH Ver. 2.2 Operation Manual
WS02-MNTC1 CX-Motion-NCF Ver. 1.3 Operation Manual
WS02-LCTC1-E CX-Process Tool Ver. 5.2 Operation Manual
WS02-LCMC1-E CX-Process Monitor Plus Ver. 2.0 Operation Manual
CS1W-SPU01/02 SYSMAC SPU Units Operation Manual
WS02-SPTC1 SPU-Console Ver. 1.3 Operation Manual
W229
W124
W225
W240
W241
W902
W311
W141
W376
W137
W128
W166
W334
W426
W359
W419
W314
W315
W224
W153
Z174
W341
W463
W464
W446
W447
W344
W366
W433
W448
W436
W372
W428
V229
V230
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations
that apply to the combination of products in the customer’s application or use of the
products.
Take all necessary steps to determine the suitability of the product for the systems,
machines, and equipment with which it will be used.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK
TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
See also product catalogs for Warranty and Limitations of Liability.
Local support office:
Cat No.
W339
W405
W394
W340
W342
W336
W306
W343
W420
W421
W430
W456
W440
W267
W380
W379
W454
W455
W266
W135
W136
W120
W309
W370
W410
W378
W384
W374
W375
W406
W407
W368
W345
W325
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q.
PLC Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81) 75-344-7084
Fax: (81) 75-344-7149
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300
Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900
Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08
(Lobby 2), Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011
Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai,
200120, China
Tel: (86) 21-5037-2222
Fax: (86) 21-5037-2200
Note: Specifications subject to change without notice.
Printed in Japan
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