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Operator's Manual CP.RFTSMRN° 6 x 48" Belt, 9" Disc SANDER Model No. 351.225000 CAUTION: Read and follow all Safety Rules and Operating Instructions before First Use of this Product. Keep this manual with tool. Sears, Roebuck and Co., Hoffman www.sears.com/craftsman 30664.00 Draft (04/14/09) Estates, IL 60179 U.S.A. • Wear safety shoes with non-slip soles. Warranty ......................................... 2 Safety Rules .................................... Unpacking • Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses. 2-3 ....................................... • Wear face mask or dust mask if operation is dusty. 3 Assembly ...................................... Installation ...................................... 3-4 4-5 • Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness. Operation ...................................... Maintenance .................................... 5-8 8-9 PREPARE Troubleshooting ................................... Parts Illustration and List ........................ 9 12-15 16-27 WORK AREA FOR JOB • Keep work area clean. Cluttered work areas invite accidents. • Do not use power tools in dangerous environments. Do not use power tools in damp or wet locations. Do not expose power tools to rain. • Work area should be properly lighted. • Proper electrical receptacle should be available for tool. Three-prong plug should be plugged directly into properly grounded, three-prong receptacle. ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in material or work- • Extension cords should have a grounding prong and the three wires of the extension cord should be of the correct gauge. manship within one year from the date of purchase, call 1800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible). This warranty does not include expendable parts, such as lamps, batteries, bits or blades. • Keep visitors at a safe distance from work area. If this tool is ever used for commercial or rental purposes, this warranty will apply for only 90 days from the date of purchase. TOOL SHOULD BE MAINTAINED This warranty gives you specific legal rights and you may also have other rights which vary from state to state. • Consult manual for specific maintaining procedures. Sears, Roebuck and Co., Hoffman • Keep tool lubricated and clean for safest operation. Estates, • Keep children out of workplace. Make workshop childproof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools. • Always unplug tool prior to inspection. IL 60179 and adjusting • Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before switching machine on. • Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform their intended function. WARNING: For your own safety, read all of the instructions and precautions before operating tool. PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. • Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect a tool's operation. Some examples of these chemicals are: • A guard or other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.) • Lead from lead-based paints. KNOW • Crystalline silica from bricks and cement and other masonry products. • Use right tool for job. Do not force tool or attachment to do a job for which it was not designed. • Disconnect tool when changing belt or abrasive disc. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures vary, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with • Avoid accidental start-up. Make sure that the tool is in the "OFF" position before plugging in. • Do not force tool. It will work most efficiently at the rate for which it was designed. approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools. • Keep hands away from moving parts and sanding surfaces. • Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop. CAUTION: Always follow proper operating procedures as defined in this manual even if you are familiar with use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury. BE PREPARED • Do not overreach. Keep proper footing and balance. • Never stand on tool. Serious injury could occur if tool is tipped or if belt or disc are unintentionally contacted. FOR JOB • Know your tool. Learn the tool's operation, application and specific limitations. • Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of machine. • Use recommended accessories (refer to page 15). Use of improper accessories may cause risk of injury to persons. • Wear protective hair covering to contain long hair. © Sears, Roebuck and Co. HOW TO USE TOOL 2 • Handle the workpiece correctly. Protect hands from possible injury. MOUNT SANDER • Turn machine off if it jams. Belt jams when it digs too deeply into workpiece. (Motor force keeps it stuck in the work.) NOTE: Although compact, the sander is heavy. At least two people are required to lift from carton. Choose a suitable location to mount the sander. The sander must be installed in a place with ample lighting and correct power supply. To install sander: Refer to Figure 2. • Support workpiece with miter gauge, belt platen or work table. • Maintain 1/16"maximum clearance between table and sanding belt or disc. • The sander must be bolted to a firm, level surface. WARNING: Do not attempt to operate tool until it is completely assembled according to the instructions. • Make sure there is plenty of room for moving the workpiece. There must be enough room that neither operators nor bystanders will have to stand in line with the wood while using the tool. Allow room so that belt assembly can be positioned horizontally. • Sander can be installed on a workbench or a tool stand Refer to Figure 1. • Figure 2 shows the base dimensions, mounting holes and required space to allow for table assembly and belt assembly in horizontal position. CAUTION: Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used. using bolts, lock washers and hex nuts (not supplied). Check for shipping damage. If damage has occurred, a claim must be filled with carrier. Check for completeness. Immediately report missing parts to dealer. The sander comes assembled as one unit. Additional parts which need to be fastened to sander, should be located and accounted for before assembling. A Sander /o 3/8"Dia. B Miter Gauge Assembly C Support Rod 171/2 '' D Table Assembly Hardware Bag (Not Shown) 1 9 _r 30 rr A L 71/2" ,,...,_ 12" D Figure 2 - Base Dimension and Required Space ATTACH Figure 1 - Unpacking Sander TABLE ASSEMBLY Refer to Figures 3 and 4, page 4. The included table assembly is used with both the disc and belt. To use the table with the disc: Refer to Figures 2, 3 and 4. • Insert table support rod into sander base. Secure using bolt (A), make sure bolt tightens onto the flat surface of the rod. CAUTION: Do not attempt assembly if parts are missing. Use this manual to order replacement parts. • Position table assembly on support rod so that gap between table and disc is 1/16"or less. Secure table in WARNING: Do not operate machine until completely assembled. Do not operate machine until you have completely read and understood this manual. TOOLS position with bolt (B). • Loosen knob. Using a combination square, set the table perpendicular to the disc, and secure in position. If necessary, set pointer at 0°. NEEDED While assembling or adjusting your belt and disc sander, you will need the following tools: • 10mm Wrench • 5 and 6mm Hex Wrenches • Combination Square • Phillips Screwdriver 3 Refer to Figures 5 and 6, pages 4 and 5. POWER SOURCE WARNING: Do not connect sander to the power source until all assembly steps have been completed. Connect sander to a supply circuit protected by a circuit breaker or time-delay fuse. The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below specified voltage. Running the unit on voltages which are not within range may cause overheating and motor burn-out. Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate. B_it(B) • Power supply to the motor is controlled by a single pole locking rocker switch. Remove the key to prevent unauthorized use. Figure 3 - Using Table with Disc GROUNDING To use the table with the belt: WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect operator from electrical shock. • Loosen bolt in pivot bracket. (see Adjusting Belt Assembly Position, page 6). Move belt assembly to the vertical position, and secure in position by tightening bolt. INSTRUCTIONS • Insert table support rod into the belt assembly bracket. Secure using bolt (A), making sure bolt tightens onto the flat surface of the rod. • Check with a qualified electrician if grounding instructions are not understood or if in doubt as to whether the tool is properly grounded. • Position table assembly on support rod so that gap between table and belt is 1/16"or less. Secure table in position with bolt (B). • This tool is equipped with an approved 3-conductor cord rated at 150V and a 3-prong grounding type plug (Figure 5) for your protection against shock hazards. • Loosen knob. Using a combination square, set the table perpendicular to the belt and secure in position. If necessary, set pointer at 0°. • Grounding plug should be plugged directly into a properly installed and grounded 3-prong grounding-type receptacle, as shown (Figure 5). Properly Grounded Outlet Grounding Prong 3-Prong Plug _'__ Figure 5 - 3-Prong Receptacle ° Do not remove or alter grounding prong in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical shock. WARNING: Do not permit fingers to touch the terminals of plug when installing or removing from outlet. • Plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician. • Inspect tool cords periodically, and if damaged, have repaired by an authorized service facility. • Green (or green and yellow) conductor in cord is the grounding wire. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal. (B) • Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with National Electric Code and local codes and ordinances. WARNING: electrician. Figure 4 - Using Table with the Belt 4 This work should be performed by a qualified A temporary 3-prong to 2-prong grounding adapter (see Figure 6) is available for connecting plugs to a two pole outlet if it is properly grounded. Make Sure This Is Connected To A Known Ground Grounding Lug. Adapter.-.._%_ 3-ProngP_. The power lines are inserted directly onto the switch. The green ground line must remain securely fastened to the frame to properly protect against electrical shock. The power supply to the motor is controlled by a single pole locking rocker switch. _ • Remove the key to prevent unauthorized 2-Prong Receptacle use. Refer to Figures 7 - 16. Figure 6 - 2-Prong Receptacle with Adapter DESCRIPTION • Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and ordinances. The Craftsman Belt and Disc Sanders are constructed of rugged die cast aluminum and cast iron providing stability and vibration-free operation. The belt and disc are used to sand, deburr, bevel and grind large workpieces of wood and plastic. (A 3-prong to 2-prong grounding adapter is not permitted in Canada.) Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe, a properly grounded outlet box or a properly grounded wire system. The belt housing can be pivoted from vertical to horizontal for sanding large, straight workpieces. The idler drum permits the sanding of contoured shapes and finishes. The disc can be used to sand or bevel surfaces. • Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician. The adjustable miter gauge can be used on both the belt and disc tables for guiding the workpiece at a desired angle while sanding. Dust shroud has been designed to function as a work stop for sanding long pieces on the belt. SPECIFICATIONS CORDS • The use of any extension cord will cause some drop in voltage and loss of power. • Wires of the extension cord must be of sufficient size to carry the current and maintain adequate voltage. MODEL 225000 Belt size .................................... • Use the table to determine the minimum wire size (A.W.G.) extension cord. Belt speed ................................ Disc diameter .................................... 2400 FPM 9" • Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug. Disc speed ............................... Table dimensions ............................. 3100 RPM 7 x 10" • If the extension cord is worn, cut, or damaged in any way, replace it immediately. Extension Cord Length Wire Size ................................... 18 16 MOTOR The sander is assembled with motor and wiring installed. 225000 MOTOR SPECIFICATIONS: 120 Amp ........................................... Hertz .......................................... 8.0 60 Dust port diameter ................................ Base dimensions ............................ 2" 12 x 19" SP, Locking rocker Weight ...................................... 88 Ibs Shipping Weight ............................... 93 Ibs CAUTION: 3/4 Voltage ........................................ Phase ....................................... RPM ......................................... 0 to 45 ° WARNING: Operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on package) before commencing power tool operation. Safety goggles are available at Sears retail stores or catalog. NOTE: Using extension cords over 50 ft. long is not recommended. Horsepower (Continuous Duty) ....................... 6 x 131/2" Table tilts ................................... Switch ............................. A.W.G. Up to 25 ft....................................... 25 to 50 ft ....................................... 6 x 48" Belt platen area ............................. SAFETY Always observe following safety precautions. PRECAUTIONS • Whenever adjusting or replacing any parts on the tool, turn switch OFF and remove the plug from power source. • Recheck table knob and bolts. They must be tightened securely. Single 3450 • Make sure all guards are properly attached. All guards should be securely fastened. CONNECTIONS • Make sure all moving parts are free and clear of any interference. WARNING: All electrical connections must be performed by a qualified electrician. Make sure tool is off and disconnected from power source while motor is mounted, connected, reconnected or anytime wiring is inspected. • Make sure all fasteners are tight and have not vibrated loose. • With power disconnected, test operation by hand for clearance and adjust if necessary. Motor is assembled with approved, 3-conductor cord to be used at 120 volts. • Always wear eye protection or face shield. 5 • Make sure abrasive belt always tracks properly. Correct tracking gives optimum performance. • Quickly turn switch ON and OFF again. If belt moves to one side, continue adjusting tracking nut as needed to center belt on drums. • After turning switch on, always allow belt and disc to come up to full speed before sanding or grinding. • Be sure disc turns counterclockwise. Abrasive belt must travel downward. • Avoid kickback by sanding in accordance with the directional arrows. • Keep your hands clear of abrasive belt, disc and all moving parts. \ • For optimum performance, do not stall motor or reduce speed. Do not force the work into the abrasive. Tracking Nut • Always support workpiece with table or work stop when sanding with belt and with table when sanding with disc. • Never push a sharp corner of the workpiece rapidly against the belt or disc. Abrasive backing may tear. • Replace abrasives when they become loaded (glazed) or frayed. ON/OFF Tension Lever / SWITCH Refer to Figure 7. The ON/OFF switch is located on the upper front right of the cabinet. To turn the sander ON, pull the switch to the up position. To turn the sander OFF, push the switch to the down position. The sander can be locked from unauthorized the switch. To lock the switch: use by locking Figure 8 - Adjusting = Turn the switch to OFF position and disconnect sander from power source. ADJUSTING Belt Tracking BELT ASSEMBLY POSITION Refer to Figure 9. = Pull the key out. The switch cannot be turned on with the key removed. Sanding belt assembly can be adjusted from vertical to horizontal position, or any angle in between. NOTE: Should the key be removed from the switch at the ON position, the switch can be turned off but cannot be turned on again. • Loosen socket head bolt that is threaded into pivot bracket. • Tilt belt assembly to desired position. Secure belt assembly position by tightening socket head bolt in pivot bracket. = To replace key, slide key into the slot on switch until it snaps. • Adjustable positive stops are provided for both horizontal and vertical positions. NOTE: The horizontal stop is located on top of the base. Horizontal Stop Figure 7 - Locking Switch ADJUSTING in OFF Position Pivot BELT TRACKING Refer to Figure 8. ° Quickly turn the switch ON and OFF to check the tracking. Belt should ride centered on idler and drive drums. Adjust tracking nut as needed to center belt on drums. Figure 9 - Belt Assembly Adjustments ADJUSTING TABLE ANGLE Refer to Figure 10, page 7. • If belt moves to the left, turn tracking nut to the right. If belt moves to the right, turn tracking nut to the left. • To adjust table angle, loosen knob, tilt table to desired position, then secure by tightening knob. 6 Reposition table on support rod to ensure that gap between table and belt (disc) is 1/16"or less. To reposition table, loosen bolt, move table on rod and secure in position by tightening bolt. ° Finishing long pieces: Use belt in horizontal position with work stop. Apply only enough pressure to allow abrasive belt to remove material. Use work stop to position and secure work being sanded. Keep end butted against work stop and move work evenly across abrasive belt. Use extra caution when finishing very thin pieces. ° Finishing curved edges: Finish outside curves on flat portion of abrasive belt. Finish inside curves on idler drum portion of abrasive belt. ° Finishing end grain: It is more convenient to finish ends of long workpieces with the abrasive belt in a vertical position. Position table on belt side of sander. Move work evenly across abrasive belt. For accuracy, use miter gauge. Table may be tilted for beveled work. ABRASIVE Loosen to Change Table Position • Move workpiece across down side (left) of abrasive disc. Hold workpiece firmly with both hands; keep fingers away from abrasive disc. Figure 10 - Reposition Table when Tilting the Table HORIZONTAL BELT SANDING WITH WORK DISC SANDING • Abrasive disc sanding is well suited for finishing small flat surfaces and convex edges. STOP • Abrasive disc moves fastest and removes more material at outer edge. Refer to Figure 11. • For accuracy, use miter gauge. ° Remove table assembly and support rod from belt assembly. USING ° Tilt belt assembly from vertical to horizontal position and secure in position. MITER GAUGE Refer to Figures 12, 13 and 14, pages 7 and 8. • Use the miter gauge for securing the work and holding the proper angle while sanding. ° The work stop has been integrated into the dust shroud. ° Idler drum can be used as a contact drum to sand surfaces. • Before using gauge, check that the table slot is parallel to belt (disc). Dust Shroud • Use a combination square to check distance from slot to belt (disc) on each side of table. Stop Figure 11 - Using the Work Stop ABRASIVE BELT SANDING • Finishing flat surfaces: Hold workpiece firmly with both hands; keep fingers away from abrasive belt. Use table to position and secure work being sanded. Keep end butted against table and move work evenly across abrasive belt. Figure 12 - Checking 7 Parallelism of Table Slot to Belt • If table needs adjustment, loosen the three bolts beneath table, move table and secure in position. • Replace cover and wing nuts. Figure 15 -Remove Wing Nuts and Cover Figure 13 - Table Adjustment REPLACING • Use a combination square to adjust miter gauge square to belt (disc). Pointer should be at zero. Loosen screw and reposition Pointer if necessary. ABRASIVE DISC Refer to Figure 16. • Remove table assembly. • Remove disc cover by loosening and removing five screws. • Remove old abrasive disc by peeling it from the aluminum disc. Removing aluminum disc is not necessary. • Clean aluminum disc if necessary. Select the desired abrasive disc and apply to aluminum disc. • Additional abrasive discs are available (See Recommended Accessories, page 15). • Replace disc cover. ii Figure 14 - Setting Miter Gauge Square • After setting table and miter gauge square to belt (disc), adjust to desired angle by repositioning the miter gauge scale and locking it into place with knob. REPLACING ABRASIVE BELT Figure 16 - Removing Disc Cover Refer to Figure 15. • Sanding belt should be replaced when worn, torn, or glazed. Remove table assembly and support rod. • Remove wing nuts and cover. • Release belt tension by pushing tension lever toward idler drum. Slide old belt off the drive and idler drums. WARNING: Make certain that the unit is disconnected from power source before attempting to service or remove any component. NOTE: There may be an arrow on the inside of the belt. The arrow should point in the direction of belt travel to ensure that the splice in the belt will not come apart. CLEANING Keep machine and workshop clean. Do not allow sawdust to accumulate on the tool. Keep the drums clean. Dirt on drums will cause poor tracking and belt slippage. • Slide new belt over the drive and idler drums; center belt on drums. • Additional abrasive belts are available (See Recommended Accessories, page 15). • Push tension lever towards drive drum to tension belt. Be certain motor is kept clean and is frequently vacuumed free of dust. • Check tracking. See "Adjusting Use soap and water to clean painted parts, rubber parts and plastic guards. Belt Tracking", page 6. 8 LUBRICATION KEEP TOOL The shielded ball bearings in this tool are permanently lubricated at the factory. They require no further lubrication. • If power cord is worn, cut, or damaged in any way, have it replaced immediately. • When operation seems stiff, a light coat of paste wax applied to the belt table and disc table will make it easier to feed the work while finishing. • Replace worn abrasives when needed. • Do not apply wax to the belt platen. Belt could pick up wax and deposit it on wheels causing belt to slip. Any attempt to repair motor may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears store. SYMPTOM IN REPAIR • Replace any damaged or missing parts. Use parts list to order parts. POSSIBLE CAUSE(S) CORRECTIVE 1. Low voltage 1. Check power line for proper voltage 2. Open circuit in motor or loose connections 3. Defective switch 2. Inspect all lead connections open connection 3. Replace switch Motor will not start; fuses blown or circuit 1. Short circuit in line cord or plug 1. Inspect line cord or plug for damaged insulation and shorted wires breakers are tripped 2. Short circuit in motor or loose connections 3. Incorrect fuses or circuit breakers in 2. Inspect all lead connections on motor for loose or shorted terminals or worn insulation on wires 3. Install correct fuses or circuit breakers Motor will not start ACTION on motor for loose or power line Motor fails to develop full power (power output of motor decreases rapidly with decrease in voltage at motor terminals) 1. Power line overloaded with lights, appliances and other motors 2. Undersize wires or circuits too long 1. Reduce the load on the power line 3. General overloading of power company's facilities 3. Request a voltage check from the power company Motor overheats Motor overloaded Reduce load on motor Motor stalls (resulting in blown fuses or tripped circuit breakers) 1. Short circuit in motor or loose connections 1. Inspect connections in motor for loose or shorted terminals or worn insulation on lead wires 2. Low voltage 3. Incorrect fuses or circuit breakers in power line 4. Motor overload 2. Correct the low line voltage conditions 3. Install correct fuses or circuit breakers Machine slows down while operating 1. Applying too much pressure to workpiece 2. Belt Slipping 1. Ease up on pressure 2. Increase V-belt tension Abrasive belt runs off top wheel Not tracking properly See operation "Adjusting 9 2. Increase wire sizes, or reduce length of wiring 4. Reduce load on motor Belt Tracking" Service Record Craftsman LDATE 6 x 9" Sander MAINTENANCE PERFORMED REPLACEMENT 10 PARTS REQUIRED 1 NOTES 11 Models 351.225000 Figure 17 - Replacement 22 \ Parts Illustration for Belt Housing 23 21 33 l 3o 2 31 3 28 32 12 353t 2 36 \/ 29 KEY NO. PART NO. DESCRIPTION QTY. 1 21425.00 STD840610 Idler Assembly 6-1.0ram Hex Nut* 1 2 3 STD8436 I0 6-1.0mm 1 4 21426.00 1 5 24628.00 Spring Platen 6 STD833025 6-1.0 x 25mm Hex Head Bolt* 1 7 21428.00 Tension Lever 1 8 20768.00 Abrasive 1 1 Fiber Hex Nut* 1 Belt 9 STD870820 8-1.25 x 20mm Socket Head Bolt* 2 10 STD840812 8-1.25mm 3 11 21430.00 Mount 1 12 STD870616 6-1.0 x 16mm Socket Head Bolt* 6 13 STD870512 5-0.8 x 12mm Socket Head Bolt* 3 14 24631.00 Bearing Plate 1 15 STD315511 16 20768.00 6001ZZ Ball Bearing* 8-1.25 x 10ram Set Screw 2 17 21434.00 Drive Drum 1 18 24633.00 Drive Shaft 1 19 30666.00 Dust Tube with Screws 1 20 STD852006 6mm Lock Washer* 4 21 24634.00 Bracket 22 24635.00 5-0.8 x 12mm Thumb 23 STD851005 5mm Flat Washer* 4 24 24636.00 Dust Cover 1 25 24637.00 Dust Deflector 26 STD851006 6mm Flat Washer* 12 27 STD863510 5-0.8 x 10mm Pan Head Screw* 2 28 STD8636 I0 6-1.0 x 10mm Pan Head Screw* 8 29 24638.00 Guard 1 3O STD315545 24639.00 6004ZZ Ball Bearing* Pivot 1 31 32 STD870635 6-1.0 x 35mm Socket Head Bolt* 4 33 STD833016 6-1.0 x 16mm Hex Head Bolt* 1 34 24640.00 1 35 02683.00 Spring 10-1.5 x 8ram Set Screw 36 STD835035 8-1.25 x 35mm Hex Head Bolt* 2 37 24641.00 8mm Steel Ball 1 38 NIA 1 39 24644.00 Support Plate Dust Shroud 4O 30665.00 Dust Chute 1 A 30664.00 Operator's Manual 1 Hex Nut* 1 1 Screw 2 1 1 1 1 * Standard hardware item available locally N/A Not available as replacement part A Not shown 13 Models 351.225000 Figure 18 - Replacement Parts Illustration for Motor and Disc 7 / 4 I/ 15 17 20 19 22 25 13 26 14 2 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 A 24645.00 21448.00 24653.00 07202.00 30669.00 24652.00 STD870512 24651.00 30670.00 24666.00 30671.00 STD870535 STD8451005 STD870510 21446.00 16731.00 24650.00 STD863512 21473.00 21449.00 STD840812 STD870820 21451.00 21450.00 20124.00 STD851006 STD852006 STD870610 N/A 24663.00 24664.00 STD870616 24672.00 N/A STD852005 STD863510 24668.00 24669.00 16080.00 24670.00 N/A 01474.00 24671.00 30672.00 V-Belt QTY. 1 1 1 6 1 1 1 1 1 1 1 2 12 6 1 1 1 5 1 1 2 2 1 1 2 10 10 8 1 2 1 2 2 1 4 6 1 1 1 1 2 1 1 1 Miter Gauge Assembly Motor Pulley 8-1.25 x 10mm Set Screw Retaining Ring Motor Assembly 5-0.8 x 12mm Socket Head Bolt Rod Plug Driven Pulley Disc Guard 5-0.8 x 35mm Socket Head Bolt* 5mm Flat Washer* 5-0.8 x 10mm Socket Head Bolt Aluminum Disc Abrasive Disc Dust Cover 5-0.8 x 12mm Pan Head Screw* Table Support Rod Table Assembly (Includes Key Nos. 23 and 24) 8-1.25mm Hex Nut* 8-1.25 x 20mm Socket Head Bolt* Knob Pointer Line Cord Hook 6mm Flat Washer* 6mm Lock Washer* 6-1.0 x 10mm Socket Head Bolt* Body Foot A Mount 6-1.0 x 16mm Socket Head Bolt* Foot B Base Plate 5mm Lock Washer* 5-0.8 x 10mm Pan Head Screw* Switch Box Switch Plate Switch Strain Relief Ground Clip 5mm Serrated Washer Line Cord Motor * Standard hardware item available locally N/A Not available as replacement part A Not shown Recommended 15 Accessories for 225000 A Abrasive Belts 6 x 48" (Fine) 120 Grit 9-28403 A Abrasive Belts 6 x 48" (Medium) 80 Grit 9-28404 A Abrasive Belt 6 x 48" (Coarse) 50 Grit 9-28405 A Abrasive Disc 9" Assorted Grit 9-28963 A Abrasive Cleaner 9-28000 LIJADORA Correa de 6 x 48", Disco de 9" una mascara para la cara o respirador dos, aprobados por OSHA/NIOSH. PRECAUClON: Siempre adecuadamente ajusta- de operaci6n DEBE ESTAR PREPARADO PARA EL TRABAJO • Ingles ......................................... Use ropa apropiada. No use ropa holgada, 2-9 12-15 16 • 16-17 • Use zapatos 17 • Desempaque .................................... 17-18 18-19 Operaci6n .................................... Mantenimiento ................................... 20-23 23 • 24 • de seguridad COMPLETA DE UN ANO PARA Use una mascara sial Craftsman fallara por causa baterias, le otorga derechos Roebuck ADVERTENCIA: instrucciones Para su propia seguridad, ADVERTENClA Estates, DE LA congenitas ejemplos • Plomo • Silice cristalino • u otros dafios proveniente de pinturas proveniente material de mamposteria. Arsenico tratada. proveniente • Debe haber disponible PARA LA TAREA A peligrosos. No debe estar iluminada adecuadamente. adecuada para • • • Mantenga a una distancia prudente Haga que uso involuntario Desenchufe • Consulte siempre son: • DAR MANTENIMIENTO • reproductivos. DE TRABAJO • o EL AREA somnolencia. IL 60179 65: que produzca PROPOSlClON • and Co., Hoffman contra mucho polvo. por 90 dias a par- se produce NO son anteojos al impacto. PREPARE REALIZAR HERRAMIEN- TA CRAFTSMAN Siesta para sujetar el GARANTIA Montaje ...................................... Instalaci6n .................................... Identificaci6n protectora corbatas, atascarse • de ajuste. Desarrolle de madera quimicamente 16 A LA HERRAMIENTA de ajuste • Mantenga Revise el Revise que no haya partes daSadas. Verifique montada La lijadora viene o A Lijadora B C Varilla de soporte otra parte daSada, estas o ser reemplazadas. No de ferreteria (no se muestra) DEBE SABER COMO USAR LA HERRAMIENTA • • • o el Figura en la forma m_.s eft- y de demasiado • lejos. Mant6ngase • • Maneje • Soporte HERRAMIENTAS Cuando trabada ADVERTENClA: armada Llaves hexagonales • • Verifique Phillips La lijadora dos personas pero pesada. de alimentaci6n Para levantarla, como minimo. La lijadora debe iluminaci6n y Para instalar • • hasta que Consulte necesitar_. se necesitan la platina • AVlSO: iPiense Llave de 10 mm Consulte para poner La lijadora instalar horizontal o una que las PRECAUClON: si hay partes partes de repuesto. NECESARIAS • MONTAJE para solicitar firme y Prot6jase No intente faltan. V_.lgase de este manual lesiones. PRECAUCION: • Consulte para la cu_.l se dise56. • • 1 - Desempaque est,. en la 17 de • • de pivote (vea Ajuste la • l /o 3/8" Dia. 171/2" _/_8"o menos. • 19" 30" ajuste a 0% 12" DEL CONJUNTO DE LA MESA se utiliza con ambos, Perno Inserte la varilla de soporte Coloque Perno (B) de Afloje la manilla. Consulte FUENTE la lijadora con un cortacircuito de suministro que est6 retardada. p, motor no sea inferior erno (B) • del motor 18 unipolar. Extraiga por la Ilave INSTRUCClONES PARA ADVERTENClA: LA CONEXlON Si no se conecta A TIERRA (Este tipo de adaptadores • a tierra, consulte A fin de protegerlo • electrica, El enchufe Muchos directa- debidamente Cuando las tuberias no se permiten CORDONES instalado (Figura 5). it ,.=.,,._ i _ los DE EXTENSION • • deben tener adecuada debe verificar • el tamaSo minimo (segLin la norma AWG) del cord6n de extensi6n. • Figura 5 - Recept_culo para 3 Puntas tripolares no permita • Norma AWG Hasta 25 pies ....................................... 18 AVlSO: Voltaje DEL MOTOR 225000 CONEXIONES 3450 apagada mientras inspeccione AsegLirese interruptor. firmemente unipolar. est6 se insertan en el Enchufe de 3 pun__ para 60 Monof_.sico ADVERTENClA: 8.0 (Hz) ..................................... RPM ............................................ _[" 3/4 120 Fase ....................................... Adap tad o r -..........._% ...................... ......................................... continuo) ........................................... Amperaje de de extensi6n MOTOR Potencia 16 verde (o verde y amarillo) de extensibn ......................... Si se cuenta tJnicamente 25 a 50 pies ........................................ de extensi6n est,. desgastado, roto o da_ado forma, reempl_.celo inmediatamente. • Longitud del • que acepten • 19 Extraiga la Ilave para evitar el uso no autorizado. • AsegQrese • est,. construida de La guia de ingletes ajustable • • Mantenga • • • Velocidad 6 x 48" Velocidad Dimensiones Interruptor 7 x 10" 0 a 45 ° .................. 2" ......................... ................... 12 x 19" Basculante 88 Ibs Peso de embarque ................................ 93 Ibs ADVERTENClA: afilada el material abrasivo abrasivo se carga (se pone o se deshilacha. DE ON/OFF (ENCENDIDO/APAGADO) el uso no autoriza- • Abra el interruptor alimentaci6n. • Extraiga la Ilave. No se puede ON (encendido) sin la Ilave. unipolar Peso ........................................... 3100 RPM no detenga r_.pidamente 9" Inclinaci6n Consulte 2400 PPM del disco ............................ Dimensiones INTERRUPTOR 6 x 131/2" ......................... abrasiva, Di_.metro del disco ................................... para evitar los MODELO 225000 .................... A fin de Iograr un 6primo rendimiento, ni reduzca la lija. ............................. a lijar o esmerilar. • est6 alineada proporciona de correa madera abrasiva correcto AVlSO" la lijadora Ilevar el interruptor Si se extrae la Ilave con el interruptor • Para volver a insertar la Ilave, deslicela del interruptor a la posici6n ON OFF (apagado) Tenga siempre DE SEGURIDAD • • • de la mesa. Deben sujetadas. • • ninguna parte • • Siempre use protecci6n Figura 7 - Interruptor 20 AJUSTE DE ALINEACION Consulte • • • Se ha suministrado posiciones topes positivos horizontal ajustables AJUSTE DEL DE LA MESA Consulte segQn para las derecha, • DE LA CORREA • ANGULO 10. • \ Tuerca de alineaci6n Figura 10- Palanca de tensi6n PARA LIJAR CON HORIZONTAL Consulte Figura 8 - Ajuste de Alineacibn AJUSTE DE LA POSlCION DEL Consulte CONJUNTO • Incline el conjunto EN POSICION DE SEGURIDAD INSTALADO 11. • Incline el conjunto del vertical a • Se ha integrado polvo. • • DE LA CORREA LA CORREA Y EL TOPE del para lijar superficies. Dust Shroud de seguridad en la a la posici6n deseada. Apriete de pivote Tope horizontal USO DE LA CORREA ABRASIVA PARA TRABAJOS DE ACABADO • Acabado planas: Sujete 21 mantenga firmemente la pieza • Acabado que Acabado de bordes del contrahilo: extremos en la interiores Ioco de la correa abrasiva. Acabado abrasiva acabar los vertical. DEL DISCO ABRASIVO PARA TRABAJOS DE ACABADO • • planas si es necesario. mantenga • • USO DE LA GUIA Consulte • m_.s use la gufa de ingletes. DE INGLETES 12, 13 y 14. del disco para sujetar lije una pieza. • • para verificar (o el disco) la distancia ABRASIVA • • de mariposa Ioco. 22 no se desprenda. impulsor • Hay correas Accesorios • • abrasivas adicionales Recomendados de tensidn (v6ase Consulte "Ajuste impulsor de la Vuelva a instalar de mariposa. componente. LIMPIEZA Mantenga No permita pintadas, partes de pl_.sticos. Cuando la operaci6n vienen parece dura, si se le aplica una capa fina DEL DISCO Consulte • Desmonte • cinco • Limpie deseado • si es necesario. Seleccione el Esto har_. EN BUENAS Si el cord6n de alimentaci6n manera, • • ester desgastado, cortado c_.mbielo inmediatamente. abrasivos desgastados que est6n daSadas Vuelva a instalar LA HERRAMIENTA el disco de aluminio CONDICIONES • • ABRASIVO disco abrasivo No aplique o segL_n para solicitar piezas de un peligro del disco. 23 SINTOMA CAUSA(S) MEDIDA CORRECTIVA POSIBLE(S) 1. Cortocircuito alimentaci6n han disparado 2. Cortocircuito sueltas Reduzca la carga del motor 4. Reduzca la carga del motor 1. Alivie la presi6n 2. Aumente la tensi6n de la correa V Consulte la operaci6n "Ajuste de Alineaci6n de la Correa" 24 NOTAS 25 NOTAS 26 NOTAS 27 Your Home For expert troubleshooting and home solutions advice: aHa e www.managemyhome.com For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. 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