1/2” Air Impact Wrench Instruction Manual Clé à

SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these
sections.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury and/or property damage.
IMPORTANT
IMPORTANT SAFETY INSTRUCTIONS
* SAVE THESE INSTRUCTIONS *
To reduce the risk of electric shock, fire, and injury to persons, read all the instructions before
using the tool. You must also read the compressor manual and follow all compressor safety
instructions.
GENERAL SAFETY
RISK OF ELECTRIC SHOCK, FIRE, AND/OR INJURY. Keep the work area clean and well
lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and
injury to persons. Place cleaning rags and other flammable waste materials in a secured
metal container. The container should be disposed of properly in accordance with local,
state, and federal regulations.
WORK AREA SAFETY
RISK OF EXPLOSION AND/OR FIRE. Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to
create sparks resulting in the ignition of the dust or fumes.
RISK OF INJURY. Keep bystanders, children, and visitors away while operating the
tool. Distractions are able to result in the loss of control of the tool.
PERSONAL SAFETY
RISK OF INJURY. Stay alert. Watch what you are doing and use common sense when
operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating the tool increase the risk of injury to
persons.
RISK OF INJURY. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair
increase the risk of injury to persons as a result of being caught in moving parts.
RISK OF INJURY. Avoid unintentional starting. Be sure the trigger is off before connecting
to the air supply. Do not carry the tool with your finger on the trigger or connect the tool to
the air supply with the trigger on. Do not carry the tool by the hose or yank the hose to disconnect it from the air supply.
RISK TO BREATHING/INHALATION HAZARD. Always wear MSHA/NIOSH approved,
properly fitting face mask or respirator and work in a well ventilated area when using
tools that generate dust. Some dust created by power sanding, grinding, drilling and other
construction activities contains chemicals known (to the State of California) to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
•
lead from lead-based paints
•
crystalline silica from bricks and cement and other masonry products
•
arsenic and chromium from chemically treated lumber.
RISK OF INJURY. Remove adjusting keys and wrenches before turning the tool on. A
wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury.
RISK OF INJURY. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected situations.
RISK OF EYE INJURY. After oiling, cover the exhaust port with a towel and operate the
tool for a few seconds to safely remove the excess oil. Failure to cover the exhaust port
can result in serious injury. Note: Keep the towel away from moving parts!
2 - ENG
PERSONAL SAFETY (continued)
RISK OF HEARING LOSS. Always wear ANSI S3.19 approved ear protection when using
the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.
RISK OF EYE INJURY. Always wear ANSI Z87.1 approved safety goggles when using an
air tool. Air powered equipment and power tools are capable of propelling materials such as
metal chips, sawdust, and other debris at high speed which could result in serious eye injury.
RISK OF ELECTRIC SHOCK. Explore the workpiece to avoid contact with hidden
wiring. Thoroughly investigate the workpiece for possible hidden wiring before performing
work. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock
the operator.
RISK OF INJURY. Avoid prolonged exposure to vibration. Air powered tools can vibrate
during use and repetitive motion or vibration may cause injury. Avoid prolonged use of the tool
or stop using the tool if discomfort occurs.
TOOL USE AND CARE SAFETY
RISK OF INJURY. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and is
able to lead to loss of control.
RISK OF INJURY. Do not force the tool. Use the correct tool for the application. The correct
tool will do the job better and safer at the rate for which the tool is designed.
RISK OF INJURY. Do not use the tool if the trigger does not turn the tool on or off. Any
tool that cannot be controlled with the trigger is dangerous and must be repaired.
RISK OF INJURY. Disconnect the tool from the air source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures
reduce the risk of starting the tool unintentionally.
RISK OF INJURY. Store the tool when it is idle, out of reach of children and other
untrained persons. A tool is dangerous in the hands of untrained users.
RISK OF BURSTING AND/OR INJURY. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that affects the tool's operation. If
damaged, have the tool serviced before using. Do not operate the tool with the protective
guarding removed or damaged. Replace the tool or have it repaired by an authorized service
center. Many accidents are caused by poorly maintained tools or air hose. There is a risk of
bursting if the tool is damaged.
RISK OF BURSTING AND/OR INJURY. Check for damaged air hose. Keep the air hose
away from heat, oil, and sharp edges. Inspect the air hose periodically and replace it if it
becomes worn or damaged.
RISK OF BURSTING AND/OR INJURY. Use compressed air regulated to a maximum
pressure at or below the rated pressure of any attachments. Never operate the tool over
90 PSI. Exceeding the maximum pressure rating of tools or accessories could cause an
explosion resulting in serious injury.
RISK OF INJURY. Use only accessories that are designed for the specific tool. Use of an
accessory not intended for use with the specific tool, increases the risk of injury to persons.
TOOL SERVICE SAFETY
RISK OF INJURY. Tool service must be performed only by qualified repair personnel.
RISK OF INJURY. When servicing a tool, use only identical replacement parts. Use only
authorized parts.
Use only the lubricants supplied with the tool or specified by Coleman Powermate.
AIR SOURCE SAFETY
RISK OF BURSTING AND/OR INJURY. Never connect to an air source that is greater
than 90 psi. Over pressurizing the tool is able to result in bursting, abnormal operation,
breakage of the tool, or serious injury to persons. Use only clean, dry, regulated compressed
air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or
within the rated air pressure range.
RISK OF EXPLOSION AND INJURY. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source for the tool. Such gases are capable of explosion and serious injury to persons.
3 - ENG
TYPICAL INSTALLA
TION
INSTALLATION
Figure 1
Key
Key
Key
Key
Description
A
Air hose
D
In-line Oiler
G
Quick Coupler
J
B
In-line Filter
E
Air Hose
H
K
Spray Gun
C
Tee Fitting
F
Whip Hose
I
Air Tool
OPERATING
OPERATING INSTRUCTIONS
To begin using the tool:
1.
As a standard practice, drain water from the air compressor
tank and air lines prior to use each day (reference your
compressor operators manual for detailed instructions).
2.
Install a 1/4” NPT male connector (not included) into the air
inlet port on the tool (see Figure 2). Note: Use Teflon® Tape
on all threaded connections.
3.
Turn on the air compressor and allow it to build up pressure.
4.
Adjust the air compressor’s regulator or the supply line
regulator to 90 PSI.
5.
Adjust the torque on the impact wrench by pushing in and
turning the torque regulator knob clockwise to the desired
torque setting (1 = minimum torque/ 4 = maximum torque). Set
the torque regulator knob to 4 (maximum setting) to remove
nuts. NOTE: Do not use the air impact wrench to set
torque. Always use a torque wrench to set torque.
6.
Attach the desired 1/2” square drive impact socket.
Figure 2
Always use impact-type sockets and extensions that are designed for impact wrenches.
Hand tool sockets will shatter and potentially cause personal injury and/or property
damage.
7.
Connect the tool to the air hose quick coupler. NOTE: It is recommended that a whip hose with a swivel
(P012-0079SP - not included) be used to prevent twisting, kinking and excessive wear to the air hose
(ref. item “F” in figure 1 for recommended connections).
8.
Select the tool rotation direction. Push the forward/reverse switch to the right for forward or the left for
reverse.
9.
Press the trigger to operate the tool and release the trigger to stop the tool.
Disconnect the tool from the air supply before lubricating or changing sockets.
USER-MAINTENANCE INSTRUCTIONS
Air Motor Lubrication
To maintain the maximum performance of the air tool, it must be lubricated each time it is used. Dust, dirt, rust and oil residue will build up inside the
tool and reduce the performance. An in-line oiler is recommended for proper
automatic tool lubrication (see Figure 1). If an in-line oiler is not available, the
tool can be lubricated manually through the inlet port (see Figure 3).
1.
Disconnect the air tool from the air supply.
2.
Turn the tool upside down and while depressing the trigger,
add 4-6 drops of Coleman Powermate® air tool oil #018-0059SP or
SAE10 nondetergent oil into the air inlet. NOTE: Depressing the trigger
helps circulate oil in the air motor.
4 - ENG
Figure 3
USER-MAINTENANCE INSTRUCTIONS (continued)
Air Motor Lubrication (continued)
3.
Reconnect the tool to the air supply, cover the exhaust port end with a towel and run in forward and reverse
directions for approximately 30 seconds to remove excess oil.
NOTE: If the tool remains sluggish after it has been lubricated, the internal components may need to
be cleaned.
To Clean:
Disconnect the air tool from the air supply and pour or spray a generous amount of WD-40® into the air inlet
with the trigger depressed. Connect the tool to the air supply, cover the exhaust port end with a towel and run in
forward and reverse directions for approximately 30 seconds. Follow the air motor lubrication instructions above
after cleaning is completed to re-lubricate the tool.
After oiling or cleaning, cover the exhaust port with a towel and operate the tool for a
few seconds to safely remove the excess oil. Clean the handle and surface of the tool
of any oil residue. Failure to cover the exhaust port and clean the tool, can
result in serious injury. Note: Keep the towel away from moving parts!
Lubricate Impact Mechanism
Periodically, the impact mechanism and the front bearing needs to be
lubricated. (Lubricate 3-4 times a year for general tool usage and more
frequently with heavier tool usage).
1.
Disconnect the air tool from the air supply.
2.
Remove the allen socket screw from the oil port hole located on the side
of the tool.
3.
Add 1 tablespoon of Coleman Powermate® air tool oil #018-0059SP,
or SAE10 nondetergent oil into the oil port hole. Replace the allen
socket screw (see Figure 4).
4.
Reconnect the tool to the air supply and run for approximately 30 seconds, rotating the tool sideways and
upside down to lubricate all internal parts.
5.
Disconnect the air tool from the air supply and remove the allen socket screw. Hold the oil port hole over a
suitable container to allow excess oil to drain.
6.
Repeat the procedure above until the oil comes out clear. Any remaining oil inside the tool will properly
lubricate the tool.
7.
Remember to replace the allen socket screw when lubrication is completed.
Figure 4
NOTES:
This lubrication procedure will help reduce moisture, dust and dirt that gradually increases inside the impact
wrench during use and reduces performance levels.
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSE(S)
CORRECTIVE ACTION
Tool will not run or runs
slowly
Grit in tool; tool gummed up
Clean the air motor inside the tool with WD-40®
(see “user maintenance” section).
No oil in tool
Add 4-6 drops of air tool oil into the air inlet of the
tool (see “user maintenance” section).
Adjust compressor regulator to 90 PSI.
Torque regulator at low setting.
Adjust torque regulator knob to a higher setting.
Air hose leaks
Tighten and seal hose fittings with Teflon® tape if
leaks are found.
T OOL SPECIFICATIONS
SPECIFICATIONS
Maximum Torque
Average SCFM Requirements
Air Inlet
Square Drive
Recommended Hose Size
Maximum Working Pressure
230 ft/lbs
4.5 SCFM @ 90 PSI
1/4” NPT (female)
1/2”
3/8”
90 PSI
5 - ENG
LIMITED WARRANTY
WARRANTY
ONE YEAR LIMITED WARRANTY: Powermate Corporation (the Company) warrants that for a period of twelve (12)
months from the date of purchase, it will replace or repair, free of charge, for the original retail purchaser only, any
part or parts, manufactured by the Company, found upon examination by the Company or its assigned representatives, to be defective in material or workmanship or both. All transportation charges for parts submitted for replacement or repair under this warranty must be borne by the original retail purchaser. This is the exclusive remedy under
this warranty.
Failure by the original retail purchaser to install, maintain and operate said equipment in accordance with good industry practices, or failure to comply with the specific recommendations of the Company set forth in the owner’s manual, shall render this warranty null and void. The Company shall not be liable for any repairs, replacements, or adjustments to the equipment or any costs for labor performed by the purchaser without the Company’s prior written
approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE. ALL IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIES, OTHER CONTRACTS, NEGLIGENCE, OR OTHER SORTS IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY
LAW.
Notwithstanding the above, any legal claim against the Company shall be barred if legal action thereon is not commenced within twenty-four (24) months from the date of purchase or delivery whichever occurs last. This warranty
constitutes the entire agreement between the Company and the original retail purchaser and no representative or
agent is authorized to alter the terms of same without expressed written consent of the Company.
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
6 - ENG
8 - FR
INSTALLA
TION TYPE
INSTALLATION
Figure 1
Key
Key
Key
Key
A
D
G
Raccord rapide
J
Raccord femelle
B
Filtre sur canalisation
E
H
Raccord mâle
K
C
Raccord en T
F
I
3.
4.
5.
6.
Figure 2
8.
9.
2.
Figure 3
2.
3.
4.
5.
6.
7.
Figure 4
GUIDE DE DÉPANNAGE
DÉPANNAGE
SYMPTÔME
CAUSES POSSIBLES
MESURE CORRECTIVE
230 lb-pi
(13 mm) 1/2 po
10 mm (3/8 po)
620 kPa (90 lb/po²)
10 - FR
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
11- FR
13 - SP
INSTALACIÓN
INSTALACIÓN TÍPICA
Key
Description
Key
A
Manguera de aire
D
Key
G
Key
J
Conector hembra
B
E
Manguera de aire
H
Conector macho
K
Pistola aspersora
C
F
I
3.
4.
5.
6.
Figura 2
8.
9.
2.
Figura 3
2.
3.
4.
5.
6.
7.
Figura 4
GUÍA DE SOLUCIÓN DE PROBLEMAS
SÍNTOMAS
POSIBLES CAUSAS
MEDIDA CORRECTIVA
La manguera de aire tiene fugas
ESPECIFICACIONES DE LA HERRAMIENTA
HERRAMIENTA
Par máximo
230 pies/lb (70,1 m/lb)
Requisitos SCFM promedio
Entrada de aire
4.5 SCFM a 90 PSI
1/4" NPT (hembra)
1/2”
3/8”
90 PSI
15 - SP
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
16 - SP
024-0079SP
Read and understand all safety precautions in this manual before operating. Failure to
comply with instructions in this manual could result in personal injury, property damage and/or voiding of
your warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these
instructions.
Lisez et veillez à bien comprendre toutes les consignes de sécurité de ce
manuel avant d'utiliser l'appareil. Toute dérogation aux instructions contenues dans ce manuel peut
entraîner l'annulation de la garantie, causer des blessures et/ou des dégâts matériels. Le fabricant NE
SAURA être tenu responsable de dommages résultant de l'inobservation de ces instructions.
Lea y comprenda todas las precauciones de seguridad contenidas en este
manual antes de utilizar esta unidad. Si no cumple con las instrucciones de este manual podría ocasionar
lesiones personales, daños a la propiedad y/o la anulación de su garantía. El fabricante NO SERÁ
responsable de ningún daño por no acatar estas instrucciones.
200-2421, Rev. A
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these
sections.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury and/or property damage.
IMPORTANT
IMPORTANT SAFETY INSTRUCTIONS
* SAVE THESE INSTRUCTIONS *
To reduce the risk of electric shock, fire, and injury to persons, read all the instructions before
using the tool. You must also read the compressor manual and follow all compressor safety
instructions.
GENERAL SAFETY
RISK OF ELECTRIC SHOCK, FIRE, AND/OR INJURY. Keep the work area clean and well
lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and
injury to persons. Place cleaning rags and other flammable waste materials in a secured
metal container. The container should be disposed of properly in accordance with local,
state, and federal regulations.
WORK AREA SAFETY
RISK OF EXPLOSION AND/OR FIRE. Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to
create sparks resulting in the ignition of the dust or fumes.
RISK OF INJURY. Keep bystanders, children, and visitors away while operating the
tool. Distractions are able to result in the loss of control of the tool.
PERSONAL SAFETY
RISK OF INJURY. Stay alert. Watch what you are doing and use common sense when
operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating the tool increase the risk of injury to
persons.
RISK OF INJURY. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair
increase the risk of injury to persons as a result of being caught in moving parts.
RISK OF INJURY. Avoid unintentional starting. Be sure the trigger is off before connecting
to the air supply. Do not carry the tool with your finger on the trigger or connect the tool to
the air supply with the trigger on. Do not carry the tool by the hose or yank the hose to disconnect it from the air supply.
RISK TO BREATHING/INHALATION HAZARD. Always wear MSHA/NIOSH approved,
properly fitting face mask or respirator and work in a well ventilated area when using
tools that generate dust. Some dust created by power sanding, grinding, drilling and other
construction activities contains chemicals known (to the State of California) to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
•
lead from lead-based paints
•
crystalline silica from bricks and cement and other masonry products
•
arsenic and chromium from chemically treated lumber.
RISK OF INJURY. Remove adjusting keys and wrenches before turning the tool on. A
wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury.
RISK OF INJURY. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected situations.
RISK OF EYE INJURY. After oiling, cover the exhaust port with a towel and operate the
tool for a few seconds to safely remove the excess oil. Failure to cover the exhaust port
can result in serious injury. Note: Keep the towel away from moving parts!
2 - ENG
PERSONAL SAFETY (continued)
RISK OF HEARING LOSS. Always wear ANSI S3.19 approved ear protection when using
the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.
RISK OF EYE INJURY. Always wear ANSI Z87.1 approved safety goggles when using an
air tool. Air powered equipment and power tools are capable of propelling materials such as
metal chips, sawdust, and other debris at high speed which could result in serious eye injury.
RISK OF ELECTRIC SHOCK. Explore the workpiece to avoid contact with hidden
wiring. Thoroughly investigate the workpiece for possible hidden wiring before performing
work. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock
the operator.
RISK OF INJURY. Avoid prolonged exposure to vibration. Air powered tools can vibrate
during use and repetitive motion or vibration may cause injury. Avoid prolonged use of the tool
or stop using the tool if discomfort occurs.
TOOL USE AND CARE SAFETY
RISK OF INJURY. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and is
able to lead to loss of control.
RISK OF INJURY. Do not force the tool. Use the correct tool for the application. The correct
tool will do the job better and safer at the rate for which the tool is designed.
RISK OF INJURY. Do not use the tool if the trigger does not turn the tool on or off. Any
tool that cannot be controlled with the trigger is dangerous and must be repaired.
RISK OF INJURY. Disconnect the tool from the air source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures
reduce the risk of starting the tool unintentionally.
RISK OF INJURY. Store the tool when it is idle, out of reach of children and other
untrained persons. A tool is dangerous in the hands of untrained users.
RISK OF BURSTING AND/OR INJURY. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that affects the tool's operation. If
damaged, have the tool serviced before using. Do not operate the tool with the protective
guarding removed or damaged. Replace the tool or have it repaired by an authorized service
center. Many accidents are caused by poorly maintained tools or air hose. There is a risk of
bursting if the tool is damaged.
RISK OF BURSTING AND/OR INJURY. Check for damaged air hose. Keep the air hose
away from heat, oil, and sharp edges. Inspect the air hose periodically and replace it if it
becomes worn or damaged.
RISK OF BURSTING AND/OR INJURY. Use compressed air regulated to a maximum
pressure at or below the rated pressure of any attachments. Never operate the tool over
90 PSI. Exceeding the maximum pressure rating of tools or accessories could cause an
explosion resulting in serious injury.
RISK OF INJURY. Use only accessories that are designed for the specific tool. Use of an
accessory not intended for use with the specific tool, increases the risk of injury to persons.
TOOL SERVICE SAFETY
RISK OF INJURY. Tool service must be performed only by qualified repair personnel.
RISK OF INJURY. When servicing a tool, use only identical replacement parts. Use only
authorized parts.
Use only the lubricants supplied with the tool or specified by Coleman Powermate.
AIR SOURCE SAFETY
RISK OF BURSTING AND/OR INJURY. Never connect to an air source that is greater
than 90 psi. Over pressurizing the tool is able to result in bursting, abnormal operation,
breakage of the tool, or serious injury to persons. Use only clean, dry, regulated compressed
air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or
within the rated air pressure range.
RISK OF EXPLOSION AND INJURY. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source for the tool. Such gases are capable of explosion and serious injury to persons.
3 - ENG
TYPICAL INSTALLA
TION
INSTALLATION
Figure 1
Key
Key
Key
Key
A
Air hose
D
In-line Oiler
G
Quick Coupler
J
B
In-line Filter
E
Air Hose
H
K
Spray Gun
C
Tee Fitting
F
Whip Hose
I
Air Tool
OPERATING
OPERATING INSTRUCTIONS
To begin using the tool:
1.
As a standard practice, drain water from the air compressor
tank and air lines prior to use each day (reference your
compressor operators manual for detailed instructions).
2.
Install a 1/4” NPT male connector (not included) into the air
inlet port on the tool (see Figure 2). Note: Use Teflon® Tape
on all threaded connections.
3.
Turn on the air compressor and allow it to build up pressure.
4.
Adjust the air compressor’s regulator or the supply line
regulator to 90 PSI.
5.
Attach the desired 3/8” square drive socket (use 3/8” deep sockets and only use extensions when needed).
Figure 2
Always use impact-type sockets and extensions that are designed for ratchet
wrenches. Hand tool sockets will shatter and potentially cause personal injury and/or
property damage.
6.
Connect the tool to the air hose quick coupler. NOTE: It is recommended that a whip hose with a swivel
(P012-0079SP - not included) be used to prevent twisting, kinking and excessive wear to the air hose
(ref. item “F” in figure 1 for recommended connections).
Always grip the air ratchet well to avoid the chance of it being wrenched from your
grasp or the possibility of it throwing you off balance.
7.
Select the tool rotation direction. Turn the forward/reverse button to the right (clockwise) for forward or the
left (counterclockwise) for reverse.
a.
To remove a fastener, turn the forward/reverse button to “R” (counterclockwise). Grip the wrench with
your hand and place it on the fastener to be loosened. Break the fastener loose by hand, then gently
squeeze the trigger to completely remove it. Release the trigger to stop the tool.
NOTE: Soak rusted nuts in penetrating oil and break the rust seal before removing with the air
ratchet wrench. If the nut does not start to move in three to five seconds, use a larger size air
ratchet wrench. Do not use the air ratchet wrench beyond the rated capacity, as this will
drastically reduce the tool life.
b.
To tighten a fastener, turn the forward/reverse button to “F” (clockwise). Start the fastener by hand then
grip the ratchet wrench with your hand and place it on the fastener to be tightened. Gently squeeze the
trigger to tighten down the fastener. Drive the fastener until the ratchet stalls, release the trigger to stop
the tool, and then tighten further by operating the air ratchet wrench in the same manner as you would
operate a manually operated ratchet wrench.
NOTE: Do not use the air ratchet wrench to set torque. Always use a torque wrench to set
torque.
Disconnect the tool from the air supply before lubricating or changing sockets.
4 - ENG
USER-MAINTENANCE INSTRUCTIONS
Air Motor Lubrication
To maintain the maximum performance of the air tool, it must be lubricated
each time it is used. Dust, dirt, rust and oil residue will build up inside the tool
and reduce the performance. An in-line oiler is recommended for proper automatic tool lubrication (see Figure 1). If an in-line oiler is not available, the tool
can be lubricated manually through the inlet port (see Figure 3).
1.
Disconnect the air tool from the air supply.
2.
Turn the tool upside down and while depressing the trigger, add 4-6 drops
of Coleman Powermate® air tool oil #018-0059SP or SAE10 nondetergent
oil into the air inlet. NOTE: Depressing the trigger helps circulate oil in the
air motor.
3.
Reconnect the tool to the air supply, cover the exhaust port end with a
towel and run in forward and reverse directions for approximately 30 seconds to remove excess oil.
NOTE: If the tool remains sluggish after it has been lubricated, the internal components may need to
be cleaned.
Figure 3
To Clean:
Disconnect the air tool from the air supply and pour or spray a generous amount of WD-40® into the air inlet
with the trigger depressed. Connect the tool to the air supply, cover the exhaust port end with a towel and run in
forward and reverse directions for approximately 30 seconds. Follow the air motor lubrication instructions above
after cleaning is completed to re-lubricate the tool.
After oiling or cleaning, cover the exhaust port with a towel and operate the tool for a
few seconds to safely remove the excess oil. Clean the handle and surface of the tool
of any oil residue. Failure to cover the exhaust port and clean the tool, can
result in serious injury. Note: Keep the towel away from moving parts!
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSE(S)
CORRECTIVE ACTION
Tool will not run or runs
slowly
Grit in tool; tool gummed up
Clean the air motor inside the tool with WD-40®
(see “user maintenance” section).
No oil in tool
Add 4-6 drops of air tool oil into the air inlet of the
tool (see “user maintenance” section).
Adjust compressor regulator to 90 PSI.
Air hose leaks
Tighten and seal hose fittings with Teflon® tape if
leaks are found.
T OOL SPECIFICATIONS
SPECIFICATIONS
Maximum Torque
Average SCFM Requirements
Recommended Hose Size
Air Inlet
Square Drive
Maximum Working Pressure
50 ft/lbs
4.5 SCFM @ 90 PSI
3/8”
1/4” NPT (female)
3/8”
90 PSI
5 - ENG
LIMITED WARRANTY
WARRANTY
ONE YEAR LIMITED WARRANTY: Powermate Corporation (the Company) warrants that for a period of twelve (12)
months from the date of purchase, it will replace or repair, free of charge, for the original retail purchaser only, any
part or parts, manufactured by the Company, found upon examination by the Company or its assigned representatives, to be defective in material or workmanship or both. All transportation charges for parts submitted for replacement or repair under this warranty must be borne by the original retail purchaser. This is the exclusive remedy under
this warranty.
Failure by the original retail purchaser to install, maintain and operate said equipment in accordance with good industry practices, or failure to comply with the specific recommendations of the Company set forth in the owner’s manual, shall render this warranty null and void. The Company shall not be liable for any repairs, replacements, or adjustments to the equipment or any costs for labor performed by the purchaser without the Company’s prior written
approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE. ALL IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIES, OTHER CONTRACTS, NEGLIGENCE, OR OTHER SORTS IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY
LAW.
Notwithstanding the above, any legal claim against the Company shall be barred if legal action thereon is not commenced within twenty-four (24) months from the date of purchase or delivery whichever occurs last. This warranty
constitutes the entire agreement between the Company and the original retail purchaser and no representative or
agent is authorized to alter the terms of same without expressed written consent of the Company.
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
6 - ENG
8 - FR
INSTALLA
TION TYPE
INSTALLATION
Figure 1
Key
Key
Key
Key
A
D
G
Raccord rapide
J
Raccord femelle
B
Filtre sur canalisation
E
H
Raccord mâle
K
C
F
I
Figure 2
2.
3.
4.
5.
6.
7.
b.
9 - FR
2.
3.
Figure 4
GUIDE DE DÉPANNAGE
DÉPANNAGE
SYMPTÔME
CAUSES POSSIBLES
MESURE CORRECTIVE
50 lb-pi
1/4 po NPT (femelle)
10 mm (3/8 po)
620 kPa (90 lb/po²)
10 - FR
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
11 - FR
13 - SP
INSTALACIÓN
INSTALACIÓN TÍPICA
Figura 1
Key
Key
A
Manguera de aire
D
Key
G
Key
J
Conector hembra
B
E
Manguera de aire
H
Conector macho
K
Pistola aspersora
C
F
I
3.
4.
5.
Figura 2
7.
b.
14 - SP
2.
3.
Figura 4
GUÍA DE SOLUCIÓN DE PROBLEMAS
SÍNTOMAS
POSIBLES CAUSAS
MEDIDA CORRECTIVA
La herramienta no tiene aceite
La manguera de aire tiene fugas
ESPECIFICACIONES DE LA HERRAMIENTA
HERRAMIENTA
Par máximo
50 pies/lb (15,24 m/lb)
4.5 SCFM a 90 PSI
3/8"
Entrada de aire
1/4" NPT (hembra)
3/8”
90 PSI
15 - SP
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
1-308-237-2181
Fax 1-308-234-4187
Manufactured in China for / Fabriqué à China pour / Fabricado en China para
Coleman Powermate, Inc., Aurora, IL 60504
©2006 Powermate Corporation
All Rights Reserved. Tous droits réservés. Reservados todos los derechos.
Coleman® and
are registered trademarks of The Coleman Company, Inc. used under license.
Coleman® et
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Coleman® y
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate® is a registered trademark of Powermate Corporation
Powermate® est une marque déposée de Powermate Corporation
Powermate® es una marca comercial registrada de Powermate Corporation
16 - SP