Premium Rework Station with Pneumatic Pump

Premium Rework Station with Pneumatic Pump
www.jbctools.com
English
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Premium Rework Station
with Pneumatic Pump
Ref. DDvE-B
Page
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Packing List
DR560 Accessories
Ref. 0010211
The following items should be included:
DDE Control Unit .................. 1 unit
Ref. DDE-1B (120V)
DDE-2B (230V)
DDE-9B (100V)
Pneumatic Desoldering
Module .............................. 1 unit
Ref. MVE-A
Tip Cleaner ...... 1 unit
Ref. CL9885
Tip cleaning set .......................................... 1 unit
Ref. 0965970
Long Tip Cleaning set ....................... 1 unit
Ref. 0965760
Tips ................................. 3 units Tin deposit .................... 1 unit
Ref. C560005
Ref. 0812620
Ref. C560013
Ref. C560004
Internal gasket ............ 2 units
Ref. 0812360
Metal tin diposit ....... 1 unit
Ref. 0812630
Cleaning stick ................1 unit
Ref. 0786640
It contains 10 filters
Stand Cable ................ 2 units
Ref. 0011283
Metal Brush .................... 1 unit
Ref. CL6217
Module Cable ............... 1 unit
Ref. 0014874
Power cord .................... 1 unit
Ref. 0010569 (230V)
0013671 (100/120V)
Cartridges ..................... 2 units
Ref. C245903 (x1)
C245906 (x1)
It contains
50 filters
Suction Filter ................ 1 unit
Ref. 0821830
Manual ............................ 1
unit
Ref. 0017356
It contains 10 filters
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Premium Rework Station
with Pneumatic Pump
Ref. DDvE-b
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Features
Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).
2,8” Color TFT screen
Stand Cable
Ref. 0011283
USB-A connector
Equipotential connection
USB-B connector
RJ12 connector for Robot
Tilt the display
for easy reading
Power Socket
Cartridge
Ref. C245903
Ref. C245906
General
Purpose
Handle
Ref. T245-A
Tip
Ref. C560004
Ref. C560005
Ref. C560013
Module Cable
Ref. 0014874
Pneumatic Desoldering Module
Ref. MVE-A
To another peripheral
To Pedal
Ref. P-005
Air pressure
(4-6 bar)
Stand
Ref. AD-SD
4
Suction Filter
Ref. 0821830
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Adjustable Stands
Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Cable collector
Keeps working area free of cable.
Brass wool
Ref. CL6210
Very effective cleaning
method. It leaves a small layer
of solder on the tip to prevent
oxidation between cleaning
and rewetting.
Quick tip changer
Permits switching
cartridges without
interrupting
your work.
Quick tip changer
Holding tip system
for easy change.
Splashguard
It prevents splashing of
solder particles when
using the brass wool.
Non-slip base
Heavy weighted nonslip base for simplehanded cleaning.
Wiper
Ref. CL0236
A temperature resistant receptacle lets
the operator remove excess solder by
gentle tapping or wiping. It can be easily
removed for cleaning.
Stand
Ref. AD-SD
Sponge
Ref. S0354
The least harmful cleaning
method. Keep the sponge damp
with distilled water when working
to avoid tip wear.
Tapping:
Wiping:
Tap gently to remove
excess solder.
Use the slots to
remove remaining
particles.
Optional
Adjustable
tool holder
Suits your
work
position.
6
Adjustable
cable
collector
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
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T245 Changing Cartridges
DR560 Changing Tips
Save time and change cartridges safely without switching the station off.
This operation should be done while the tip is hot, not below 250°C, so that any tin left inside is in
molten state.
1. Removing
2. Inserting
3. Fixing
250ºC minimum
1. Removing
C
D
B
Unscrew the tip using the spanner
supplied.
A
2. Inserting
Fit the new tip and tighten with the
spanner to make sure it is air tight.
Place the handle in the
extractor and pull to
remove the cartridge.
Place the handle on top of
the new cartridge and press
down slightly.
Use the holes for fixing the
cartridge* as follows:
A. For straight C210.
B. For curved C210.
C. For curved C245.
D. For straight C245.
Compatible Tips
The DR560 works with C560 tips. Find the model that best suits your soldering needs in www.jbctools.com
Here are some C560 tips in real size (mm):
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Aø
Bø
C560-001
Mark
ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-002
C560-001
ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-002
Compatible cartridges
The T245 handle works with C245 cartridges. Find the model that best suits your soldering needs
ø 3,5
ø1
in www.jbctools.com
ø 1,5
C560-014
ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-003
C560-003
C560-014
C560-004
A
Round
8
Chisel
Bevel
A
B
ØA=3,2 ØB=1,3 Ømax. pin=1,1
C560-004
ØA=2,7 ØB=1 Ømax. pin=0,8
C560-009
ØA=5 ØB=1,3 Ømax. pin=1,1
C560-009
Special models
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DR560 Changing the Heating Element
DR560 Tin Deposit Cleaning
To perform this operation, turn off the station or disconnect the tool.
1. Removing the lid
2. Cleaning
1. Loosening
The deposit lid needs to be
loosened.
Check
internal joint
2
2. Removing
Loosen the screw as shown
and remove the
Heating Element.
1
Remove the coil to clean the inside of the
deposit with the stick supplied.
3. Placing
Place the new Heating
Element and follow the steps
conversely.
Check filter
3
Lid
Important
For a proper connection it is essential to insert the cartridge by lining it up to the mark
.
The lid must be removed with the DR560 in
vertical position.
The filter and internal joint must be checked
and replaced if dirty or damaged.
3. Inserting the deposit
The deposit must be inserted with coil filter in
place, positioned between the 2 lines marked
on the tin deposit.
Then the whole unit must be closed by
screwing the lid.
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Marks
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DR560 Tip Care
MVE Initial Setup
The intake tube should be periodically cleaned by the largest rod.
After connecting the pneumatic desoldering module (MVE-A), enter the
Peripherals Menu and select the port which you want to join with the module.
Peripherals
17:14
1. Select the module from the list of
peripheral connections. Remember your first
connection is denoted as “a”, the second
being “b”, etc. (e.g. MVE_a, MVE_b,...)
Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given
off by the flux would quickly block the ducts and the air filter.
Desoldering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.
2. Rotating
3. Aspirating
Peripherals
Pedal
Module
Module
None
MVE_a
None
2. Press Menu or Back to save changes.
Once set up, you can change the module
settings by entering the Peripherals Menu.
MVE Changing the
pump filters
Removing the
pneumatic tubing
- Use a damp cloth to keep the casing clean.
- Periodically check all cable and tube
connections.
- Keep filters clean to ensure proper solder
suction and replace them when
necessary.
- Push the release ring to remove the pneumatic tubing.
1
2
Suction filter
Ref. 0821830
Release
ring
Place the tip with the
component terminal in the
hole.
When the solder liquefies,
gently rotate the tip so that
the compo­nent terminal can
be lifted off.
Press the vacuum pump
button long enough to remove
the solder.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump
stops. This makes sure that the vacuum circuit is completely empty. If any solder remains are left
on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
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Cotton filters
Ref. 0781046
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
Escape filter
Ref. 0008446
Spare filters
Ref. 0005966
Important: Do not use sharp pointed objects to open the suction filter.
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Operation
Work Screen
The JBC Exclusive Heating System
The DDE offers an intuitive user interface which provides quick access to station parameters.
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user
can work at a lower temperature and improve the quality of soldering. The tip temperature is further
reduced thanks to the Sleep and Hibernation modes which increase the tip life by 5.
Status bar
1. Work
2. Sleep
17:14
3. Hibernation
Tool
in use
T245
350
Power
indicator
Long time in
the stand
When the tool is lifted from the
stand the tip will heat up to the
selected temperature.
When the tool is in the stand,
the temperature falls to the
preset Sleep temperature.
17:14
17:14
T245
350
ºC
Tool in the stand
250
Port
2
380
Port
2
Station
Information
Change
port
System notifications (Status Bar)
USB flash drive is connected.
Actual Temp. 25ºC
Station is controlled by a PC.
Actual Temp. 180ºC
Delay to hibernation: 29:30
350
Hibernation
Port
2
Station is controlled by a robot.
Port
2
Station
Tools Menu:
Tools Menu:
Tools Menu:
· Set temperature limits
· Select temperature levels
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
· Set Hibernation delay
(from 0 to 60 min or no
hibernation)
Tools
Counters
Station software update.
Press INFO to start the process.
Warning.
Press INFO for failure description.
Peripherals
14
Power
45%
Displayed if
temperature
levels are
activated
Press INFO for each parameter description.
T245
Sleep
Temp. Levels
Menu Options
17:14
T245
Selected 350ºC
Power
45%
After longer periods of
inactivity, the power is cut off
and the tool cools down to
room temperature.
ºC
Graphics
Reset
Error. Press INFO for failure description,
the type of error and how to proceed.
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Soldering Net
Process analysis
By pressing Graphics in the main MENU, temperature and power figures in real
time are displayed for each port. This helps you decide which tip to use to obtain
the best quality solder joints.
Graphics
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B connector and the PC will automatically detect them.
3. The notification
will be displayed on the station.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later uses.
- Analyze the soldering graphics of the stations on your PC and export them.
17:14
450
400
Power (%)
Remotely manage and monitor as many stations as your PC can handle.
350
300
250
200
Temperature
150
100
JBC
Manager
software
50
Power
Temp
Port 1 - T245
See other
port graphic
USB Hub
Export graphics
Insert a USB flash drive into the USB-A
connector to save your soldering process in
csv format.
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any JBC
station
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Working with Robots
Maintenance
Manage and monitor the station using a Robotic system.
Before carrying out maintenance or storage, always allow the equipment to cool.
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the Robot connector (RJ12) of the station.
DB9-RJ12 Adapater available only if necessary (Ref: 0013772).
3. Enable the Robot option in the station settings and the notification will be displayed:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the
website www.jbctools.com/jbcsoftware-menu-115.html.
- Clean the station screen with a glass cleaner
or a damp cloth.
- Periodically check that the metal parts of
the tool and stand are clean so that the
station can detect the tool status.
CHB-A
Converter
Ref. CHB-A
Robot
- Use a damp cloth to clean the casing and
the tool. Alcohol can only be used to clean
the metal parts.
Clean periodically
- Maintain tip surface clean and tinned prior
to storage in order to avoid tip oxidation.
Rusty and dirty surfaces reduce heat
transfer to the solder joint.
Control
Unit
RS-232
connection
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
Fuse
Update the station software
1. Download the JBC Update File from
www.jbctools.com/software.html and save
it on a USB flash drive. Preferably one with
no other files.
JBC
Update File
2. Insert the USB flash drive to the station.
The icon
is diplayed while updating.
Fuse holder
Fuse holder
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
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Safety
Specifications
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
Premium Rework Station with Pneumatic Pump
DDVE-1B / DDVE-2B / DDVE-9B
- Total weight: 8.3 Kg (18.4 lb)
DDE-1B 120V 50/60Hz. Input fuse: 4A. Output: 23.5V
DDE-2B 230V 50/60Hz. Input fuse: 2A. Output: 23.5V
DDE-9B 100V 50/60Hz. Input fuse: 5A. Output: 23.5V
- Weight: 3.8 Kg (8.4 lb)
- Dimensions: 148 x 120 x 232 mm
- Output Peak Power: 150W per tool
- Temperature Range: 90-450°C (190-840 ºF)
- Idle Temp. Stability (still air) ±1.5 ºC (±3 ºF)
- Tip to ground resistance: <2 ohms
- Tip to ground voltage: <2mV RMS
- Ambient Operating Temperature: 10-40 ºC (50-104 ºF)
- USB-A / USB-B / Peripherals connectors
- RJ12 connector for Robot
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
MVE-A
- Weight: 0.7 Kg (1.54 lb)
- Dimensions: 145 x 55 x 225 mm
- Air Pressure supply range: 4-6 Bar
- Vacuum at 6 Bar: 90% / 680 mmHg / 26.8 inHg
- Flow rate: 15 SLPM
Complies with CE standards
ESD protected housing “skin effect”
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
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DR560 Accessories
Accesorios del DR560
Ref. 0010211
Pneumatic Desoldering
Module
Módulo desoldador
neumático .................... 1 unidad
Ref. MVE-A
Stand
Soporte ...... 1 ud
Ref. AD-SD
Desoldering Iron
Desoldador ... 1 unidad
Ref. DR560-A
Spanner
Llave ........................... 1 unidad
Ref. 0780550
Cleaning stick
Baqueta de limpieza ....... 1 ud
Ref. 0786640
Contiene
10 filtros
Contiene
50 filtros
Power cord
Cable de Red ............ 1 unidad
Ref. 0010569 (230V)
0013671 (100/120V)
Venturi Filter ........... 1 unidad
Ref. 0008446
Manual ...................... 1
unidad
Ref. 0017356
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Contiene
10 filtros
Premium Rework Station
with Pneumatic Pump
Ref. DDvE-b
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Conector USB-A
Cartridge
Cartucho
Ref. C245903
Ref. C245906
General Purpose
Handle
Mango para
aplicaciones generales
Ref. T245-A
Tip
Punta
Ref. C560004
Ref. C560005
Ref. C560013
Desoldering Iron
Desoldador
Ref. DR560-A
Stand
Soporte
Ref. AD-SD
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Stand
Soporte
Ref. DR-SD
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Stand
Soporte
Ref. AD-SD
Stand
Soporte
Ref. DR-SD
26
Inox wool
Lana inoxidable
Ref. CL6205
Brushes
Cepillos de metal
Ref. CL6220
Limpieza:
Golpee suavemente
para retirar el exceso
de soldadura.
Sand · Arena
Ref. CL6211
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1. Retirar
2. Insertar
3. Fijar
250ºC mínimo
1. Retirar
C
D
B
A
Aø
Bø
C560-001
ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-002
ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-002
C560-014
ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-003
C560-003
C560-014
C560-004
A
Redondo
28
Cincel
Redondo
curvado
Bisel
A
B
ØA=3,2 ØB=1,3 Ømax. pin=1,1
C560-004
ØA=2,7 ØB=1 Ømax. pin=0,8
C560-009
ØA=5 ØB=1,3 Ømax. pin=1,1
C560-009
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1. Retirar la tapa
2. Limpiar
2
1
.
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17:14
Peripherals
Pedal
Module
Importante
Module
None
MVE_a
None
1. Colocar
2. Rotar
3. Aspirar
1
2
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1. Trabajo
2. Sleep
17:14
T245
17:14
350
17:14
T245
Power
45%
250
Port
2
Actual Temp. 25ºC
Actual Temp. 180ºC
Delay to hibernation: 29:30
380
Hibernation
Tool in the stand
Port
2
350
T245
Sleep
Selected 350ºC
Power
45%
Temp. Levels
17:14
T245
ºC
350
ºC
Port
2
Port
2
Menú Tools:
Menú Tools:
34
Station
Tools
Counters
Peripherals
Graphics
Reset
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17:14
450
400
Potencia (%)
350
300
250
200
Temperatura
150
100
JBC
Manager
software
50
Power
Temp
Port 1 - T245
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Trabajar con Robots
Convertidor
CHB-A
Ref. CHB-A
Robot
Mantenga limpio
JBC
Update File
Portafusible
Portafusible
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Handbuch .................. 1
Stück
Ref. 0017356
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Premium Rework station
with Electric Pump
Ref. DDSE-b
42
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46
Inox Wool
Edelstahlwolle
Ref. CL6205
Sand
Ref. CL6211
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D
B
A
Aø
Bø
C560-001
Markierung
ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-002
C560-001
ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-002
C560-014
ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-003
C560-003
C560-014
C560-004
A
Rund
48
Meißelförmig
Rund gebogen
A
B
ØA=3,2 ØB=1,3 Ømax. pin=1,1
C560-004
ØA=2,7 ØB=1 Ømax. pin=0,8
C560-009
ØA=5 ØB=1,3 Ømax. pin=1,1
C560-009
Spezialmodelle
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2
1
50
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MVE Startkonfiguration
17:14
Peripherals
Pedal
Module
Module
None
MVE_a
None
1
2
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Statusleiste
2. Sleep
17:14
3. Hibernation
T245
17:14
350
Hibernation
380
Port
2
Station
Informationen
Port
ändern
Actual Temp. 25ºC
Tool in the stand
350
Actual Temp. 180ºC
Port
2
Delay to hibernation: 29:30
Port
2
Port
2
54
250
T245
Sleep
Power
45%
17:14
T245
ºC
Selected 350ºC
Power
45%
17:14
T245
Temp. Levels
350
ºC
Graphics
Reset
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Prozessanalyse
Graphics
17:14
450
400
350
300
250
200
Temperatur
150
100
JBC
Manager
Software
50
Power
Temp
Port 1 - T245
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Roboter
JBC
Update File
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Warranty
JBC’s 2 year warranty covers
this equipment against all
manufacturing defects, including
the replacement of defective
parts and labour.
Warranty does not cover product
wear due to use or mis-use.
In order for the warranty to
be valid, equipment must be
returned, postage paid, to the
dealer where it was purchased.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
www.jbctools.com
0017356-0116
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